2004-2006 Opel Astra H Service Manual - PDF DOWNLOAD

Page 169

Open the hood. Remove the coolant expansion tank. Slowly unscrewing the lid, reset the pressure in the system. Check the coolant. Top up the coolant to the COLD mark if necessary. Fig. 2.66. Installing the tool on the coolant expansion tank: 1 - tester

Set the tester at the coolant expansion tank (Figure 2.66). Start the engine. Check the engine for leakage. NOTE Transparent cylinder tester contains a blue reactive liquid that turns yellow in the presence of air containing trace of carbon monoxide. If you pull fresh air in the test fluid, it is restored and regains blue. The air is taken from the coolant expansion tank with a rubber bulb. NOTICE Coolant should not fall into the tester. If the blue liquid in the main chamber of the tester was yellow, the cylinder head gasket or cylinder head leaky. Check tester The fluid can be tested by a fence of gases from the exhaust pipe. In this case the test liquid should be yellow. Disconnect tester and carefully reset the pressure. Replace the cover expansion tank coolant. Close the hood.

Measurement of oil Under the oil consumption of internal combustion engine means the amount of oil consumed in the process of combustion. Oil consumption should not be confused with the loss of oil due to leakages through seals oil pan and the lid of the cylinder head. Motor oil is designed to separate the friction surfaces of the oil film, ie, to prevent dry friction, and dissipation of heat produced by friction and remove products of combustion. All this leads to a gradual flow of oil during engine operation. In addition to the operating conditions on oil consumption affects driving style and manufacturing tolerances. Need to top up the oil, when its level falls below «MIN» on schupe to measure. It is also important to ensure that the oil level did not exceed the mark «MAX» to schupe to measure, because it can lead to increased consumption of oil. Since oil consumption is determined by technical factors, we can conclude that the motor does not consume oil, under certain operating conditions, which lead to the dilution of oil. Subject to frequent launches of a cold at the beginning of motion, until the engine operating temperature, oil falls back into the oil pan, carries with it a fuel. Fuel "dissolved" oil and its level rises. Such dissolved oil loses its lubricating ability and may cause engine damage, if not complied with the prescribed oil change intervals.

169


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Removing and installing brake booster vacuum line

1min
page 453

Replacing brake pipes

1min
page 450

Removing and installing front brake hoses

2min
pages 448-449

Replacing the brake pedal

2min
pages 445-447

Checking and adjustment of the brake system

3min
page 442

Lock braking system ESP MK60

3min
pages 439-441

The main brake cylinder

5min
pages 437-438

Replacement of pipelines hydraulic steering system with amplifier (ZF

1min
pages 431-432

Replacing the steering mechanism (TRW

2min
pages 428-429

Replacing the covers on the steering mechanism

1min
page 430

Replacing the tie rod

1min
page 427

Replacing the steering mechanism (ZF

2min
pages 424-425

Replacing the steering column

3min
pages 419-423

Replacement Tie rod

1min
page 426

Replacing the steering column module (CIM

1min
page 418

Filling and removal of air from the hydraulic system

1min
page 417

Table 4.5 Angles adjustment wheels, Opel Astra-H 2006

1min
page 409

Table 4.2 Recommended tightening torques - front suspension, wheels and tires

1min
page 407

Replacing the rotary lever

1min
page 401

Elastic beam rear suspension, Astra-G, Astra-H, Zafira - rear axle

1min
page 402

Table 4.1 Potential problems, their causes and solutions

1min
pages 404-406

Removing and installing wheel bearing

1min
page 403

Replacement Stabilizer

1min
page 400

Replacing the front damping arm bushings

2min
pages 396-397

Removal and installation of arm suspension

1min
page 393

Offset wheels

1min
page 392

Difference Base chassis

1min
page 391

Adjusting the front suspension

3min
pages 389-390

Spring rack

1min
page 382

General

6min
pages 385-388

Spring rack with springs of the all-clear

1min
page 381

Disassembly outer constant velocity joints

1min
page 375

Replacing the external velocity joints

1min
page 374

Replacing the internal velocity joints

2min
pages 372-373

Removing and installing shaft wheel

2min
pages 369-371

Removing and installing the rear cover gearbox (F 13

10min
pages 350-358

Measurement oblique gap block bearing

1min
page 368

Removal and installation of the main shaft (gearbox F 13

1min
page 364

Removal and assembly of the differential (gearbox F13

3min
pages 359-363

Measurement of radial and lateral runout of the bearing wheels

1min
page 367

Transmission, removing and installing on the engine (dismantled

4min
pages 344-348

Check transmission oil level (gearbox M20 / M32

3min
pages 338-339

Replacing the oil pump (1.4 l

8min
pages 305-316

Replacing the clutch pedal

2min
pages 335-336

Removal, inspection and installation of hard plates and the driven clutch plate (without SAC

7min
pages 326-331

Replacing a refrigerator exhaust gas recirculation (2.0 liter engine

3min
pages 301-304

Removing and installing the thermostat housing (engine 2.0 l

1min
pages 298-299

Vapor Fuel System

1min
page 294

Removing and installing tanks with activated charcoal

1min
page 296

Replacing the front vent tube

1min
page 295

Replacing the tube fuel filler (petrol engines

3min
pages 288-293

Replacing the fuel level sensor

1min
pages 284-286

Fuel Tank

1min
page 287

Replacing the damping body fuel return

1min
page 283

Replacing the fuel pressure regulator

1min
page 282

Replacement module dosage

1min
pages 280-281

Replacing the fuel line pressure (High pressure pump - pressure chamber

2min
pages 276-277

Fuel Pump Module

1min
pages 278-279

Removal and installation of coolant pump

1min
page 272

Replacing the radiator (2.0 liter engines

2min
pages 269-271

Replacing the piston rod with

2min
pages 262-264

Replacing piston rings

1min
pages 260-261

Replace connecting rod bearings

1min
page 259

Checking the gap in the connecting rod bearings

1min
page 258

Checking the gap in the connecting rod bearings

1min
page 257

Removing and installing cylinder head (engine 1,4-1,6 l

8min
pages 248-256

Checking the axial free motion of the crankshaft

1min
page 244

Removing and installing cylinder head (engine 2.0 l

2min
pages 245-247

Removing and installing the crankshaft (engine 1.4 liters

16min
pages 228-243

Replacing the valve stems seals (installed cylinder head

3min
pages 223-227

Replacing the rear flange of the crankshaft

1min
pages 221-222

Removing and installing the power unit (engine 1.4 l

14min
pages 185-201

Removing and installing the flywheel (engine 2.0 liters

1min
page 220

Removing and installing the power unit (engine 2.0 l

14min
pages 202-218

General and safety by disconnecting power unit

1min
page 183

Removing sealant

1min
page 184

Replacing the toothed belt (engine 2.0 liters

4min
pages 179-182

Replacing the front lower lid toothed belt (engine 2.0 l

1min
page 178

Check compression (engine 2.0 l

1min
pages 166-167

Checking the tension of the toothed belt (engine 2.0 l

2min
pages 174-177

Checking the pressure loss in the engine (1,8 l

4min
pages 156-159

Adjusting the tension of the toothed belt (engine 2.0 l

2min
pages 172-173

Measurement of oil

2min
page 169

Checking the pressure loss in the engine (1,4-1,6 l

5min
pages 151-155

Checking the pressure loss in the engine (2,0 l

3min
pages 160-163

Checking compression (1,4-1,8 liter engines

2min
pages 164-165

Simtec 75.1 electronic control module petrol Z 18 XER DOHC-I

2min
page 150

Cylinder head

2min
page 144

The principle of controlled camshaft sprockets

5min
pages 140-142

Adjustable stars camshaft

2min
page 139

Electrical equipment

1min
pages 135-136

Brake fluid

1min
page 122

Tire repair kit

3min
pages 118-120

Spare wheel

2min
pages 112-113

Towing

2min
pages 116-117

Replacement wheel

1min
pages 114-115

Start the engine by using an auxiliary start cable

3min
pages 110-111

Condition of tires, rims state

2min
pages 108-109

Installation of new tires

4min
pages 106-107

Trailer coupling, riding with trailer

5min
pages 101-105

Driving a car with automatic transmission

6min
pages 98-100

System of airbags «Opel Full Size»

2min
pages 93-94

Three-way security system

3min
pages 91-92

Seatbelts

3min
page 90

Steering wheel

1min
page 70

Combination of devices and light detectors

27min
pages 22-39

Interior rearview mirror

1min
page 68

Information display

16min
pages 40-52

Wipers and washers

4min
pages 53-56

Keys, door locks, sunroof, anti-theft system

10min
pages 12-18

Automatic mode electronic climate control

9min
pages 60-66

Lamps indoor lighting

1min
page 67

Power windows

3min
pages 19-21
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