Replacing the steering mechanism (ZF

Connect the wiring harness connector audio Install air bag module security. Attach the intermediate shaft to the steering shaft and tighten the moment 24 Nm Insert the intermediate shaft on the steering shaft. Attach the clamping bolt.

NOTE Before installing the clamping bolt, make sure that the groove of the steering shaft (arrow in Figure 5.17) combined with a hole in the intermediate shaft. Clean the threads and install the bolt with a fixing composition. Check the loading position, the clamping bolt.

Install intermediate shaft on the steering mechanism and attach the clamping bolt.

NOTE Make sure that the wheels are in the position of the rectilinear motion

Install the lower trim. Check the position of the rectilinear movement, adjust if necessary. Connect a massive wire to the battery.

NOTE To remove the steering mechanism must be removed the front suspension subframe.

Withdrawal

Remove the front suspension subframe. The vehicles left-hand steering clear bracket damping engine block rear damping block engine.

Fig. 5.23. Removing the front

suspension subframe: 1 - bracket damping engine block, 2 - holder, 3 - supply pipeline, 4 - reusable tube

Remove the holder and disconnect the supply pipeline and return pipe from the steering mechanism (Fig. 5.23).

NOTE To collect oil flowing, use the tray.

Remove the electrohydraulic module with the front suspension subframe.

Fig. 5.24. Removing the

electrohydraulic module: 1, 2 connectors wiring harnesses, 3, 4 nuts

Disconnect the 2 connectors wiring harness and remove them from the electrohydraulic module (Fig. 5.24). Loosen the 3 screws from the steering mechanism and the front suspension subframe.

Remove the electrohydraulic module with return pipe from the steering mechanism and the front suspension subframe. Remove the tie rod ends on both sides of the steering mechanism. Remove the 2 fixing brackets. 2 Remove the cover of the steering mechanism.

Fig. 5.25. Removing the steering

rods: 1, 2 - Fixing brackets, 3 - nut, 4 - tie rod ends

Disconnect the 2 tie rod ends from the steering mechanism by means of devices KM-6004-2 (Figure 5.25). Hold open rod wrench for Lyskov rack from the steering shaft. Remove the steering mechanism with the front suspension subframe. Loosen the 2 nuts from the front suspension subframe. Unscrew the 2 screws and remove the steering mechanism with the front suspension subframe.

Setting

Attach the steering mechanism to the front suspension subframe and tighten the moment 45 Nm, Dauvergne on + 45 ° and + 15 °. Install 2 new bolt. Tighten the 2 new nuts. Attach 2 tie rod ends to the steering mechanism by means of devices KM-6004-2 point 90 Nm

NOTE Clean the threads on the rail and cover with a fixing composition.

Hold open rod wrench for Lyskov rack from the steering shaft. 2 Attach the cover to the steering mechanism, and set them on the steering mechanism.

NOTE Make sure that the cover is located in the grooves of the steering rod and steering mechanism.

Attach 2 new retaining clamp to the steering mechanism by means of devices KM-J-22610. Install 2 cover on the steering traction, using a new fixing bracket.

NOTE Make sure that the cover is located in the grooves of the steering rod.