2004-2006 Opel Astra H Service Manual - PDF DOWNLOAD

OPEL ASTRA H

SERVICE MANUAL

http://www.autoprospect.ru – Google translation 1

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Removing and installing brake booster vacuum line

Replacing brake pipes

Removing and installing front brake hoses

Replacing the brake pedal

Checking and adjustment of the brake system

Lock braking system ESP MK60

The main brake cylinder

Replacement of pipelines hydraulic steering system with amplifier (ZF

Replacing the steering mechanism (TRW

Replacing the covers on the steering mechanism

Replacing the tie rod

Replacing the steering mechanism (ZF

Replacing the steering column

Replacement Tie rod

Replacing the steering column module (CIM

Filling and removal of air from the hydraulic system

Table 4.5 Angles adjustment wheels, Opel Astra-H 2006

Table 4.2 Recommended tightening torques - front suspension, wheels and tires

Replacing the rotary lever

Elastic beam rear suspension, Astra-G, Astra-H, Zafira - rear axle

Table 4.1 Potential problems, their causes and solutions

Removing and installing wheel bearing

Replacement Stabilizer

Replacing the front damping arm bushings

Removal and installation of arm suspension

Offset wheels

Difference Base chassis

Adjusting the front suspension

Spring rack

General

Spring rack with springs of the all-clear

Disassembly outer constant velocity joints

Replacing the external velocity joints

Replacing the internal velocity joints

Removing and installing shaft wheel

Removing and installing the rear cover gearbox (F 13

Measurement oblique gap block bearing

Removal and installation of the main shaft (gearbox F 13

Removal and assembly of the differential (gearbox F13

Measurement of radial and lateral runout of the bearing wheels

Transmission, removing and installing on the engine (dismantled

Check transmission oil level (gearbox M20 / M32

Replacing the oil pump (1.4 l

Replacing the clutch pedal

Removal, inspection and installation of hard plates and the driven clutch plate (without SAC

Replacing a refrigerator exhaust gas recirculation (2.0 liter engine

Removing and installing the thermostat housing (engine 2.0 l

Vapor Fuel System

Removing and installing tanks with activated charcoal

Replacing the front vent tube

Replacing the tube fuel filler (petrol engines

Replacing the fuel level sensor

Fuel Tank

Replacing the damping body fuel return

Replacing the fuel pressure regulator

Replacement module dosage

Replacing the fuel line pressure (High pressure pump - pressure chamber

Fuel Pump Module

Removal and installation of coolant pump

Replacing the radiator (2.0 liter engines

Replacing the piston rod with

Replacing piston rings

Replace connecting rod bearings

Checking the gap in the connecting rod bearings

Checking the gap in the connecting rod bearings

Removing and installing cylinder head (engine 1,4-1,6 l

Checking the axial free motion of the crankshaft

Removing and installing cylinder head (engine 2.0 l

Removing and installing the crankshaft (engine 1.4 liters

Replacing the valve stems seals (installed cylinder head

Replacing the rear flange of the crankshaft

Removing and installing the power unit (engine 1.4 l

Removing and installing the flywheel (engine 2.0 liters

Removing and installing the power unit (engine 2.0 l

General and safety by disconnecting power unit

Removing sealant

Replacing the toothed belt (engine 2.0 liters

Replacing the front lower lid toothed belt (engine 2.0 l

Check compression (engine 2.0 l

Checking the tension of the toothed belt (engine 2.0 l

Checking the pressure loss in the engine (1,8 l

Adjusting the tension of the toothed belt (engine 2.0 l

Measurement of oil

Checking the pressure loss in the engine (1,4-1,6 l

Checking the pressure loss in the engine (2,0 l

Checking compression (1,4-1,8 liter engines

Simtec 75.1 electronic control module petrol Z 18 XER DOHC-I

Cylinder head

The principle of controlled camshaft sprockets

Adjustable stars camshaft

Electrical equipment

Brake fluid

Tire repair kit

Spare wheel

Towing

Replacement wheel

Start the engine by using an auxiliary start cable

Condition of tires, rims state

Installation of new tires

Trailer coupling, riding with trailer

Driving a car with automatic transmission

System of airbags «Opel Full Size»

Three-way security system

Seatbelts

Steering wheel

Combination of devices and light detectors

Interior rearview mirror

Information display

Wipers and washers

Keys, door locks, sunroof, anti-theft system

Automatic mode electronic climate control

Lamps indoor lighting

Power windows

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