JLG E450A E450AJ M450AJ PVC 2001 2007 Parts Manual (31215014)_english

31215014

E450A_E450AJ_M450AJ

3

4

E450A_E450AJ_M450AJ

31215014

31215014

E450A_E450AJ_M450AJ

5

TABLE OF CONTENTS SECTION 1 - FRAME......................................................................................................................................................................... 11 FIGURE 1-1. STEERING INSTALLATION - E450AJ (CHINA BUILT MACHINES) ........................................................................ 12 FIGURE 1-2. STEERING INSTALLATION (USA BUILT MACHINES)............................................................................................ 14 FIGURE 1-3. HUB - SPINDLE ASSEMBLY - RH ........................................................................................................................... 16 FIGURE 1-4. HUB - SPINDLE ASSEMBLY - LH ............................................................................................................................ 18 FIGURE 1-5. DRIVE INSTALLATION - E450A AND E450AJ (NON-UL SPECS) .......................................................................... 20 FIGURE 1-6. DRIVE INSTALLATION - E450A AND E450AJ (UL SPECS).................................................................................... 24 FIGURE 1-7. DRIVE HUB ASSEMBLY .......................................................................................................................................... 28 FIGURE 1-8. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 32 FIGURE 1-9. ELECTRICAL PLATE ASSEMBLY - LH (NON-UL SPECS) ..................................................................................... 34 FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - LH (UL SPECS)............................................................................................. 36 FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - RH (NON-UL SPECS) ................................................................................... 38 FIGURE 1-12. ELECTRICAL PLATE ASSEMBLY - RH (UL SPECS) ............................................................................................ 40 FIGURE 1-13. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILLED ...................................................................................................... 42 FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 FOAM FILLED NON MARKING ............................................................................. 44 FIGURE 1-15. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING ............................................................................................ 46 FIGURE 1-16. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ NON-UL SPECS ........................................................... 48 FIGURE 1-17. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ UL SPECS .................................................................... 50 FIGURE 1-18. MOTOR/PUMP ASSEMBLY ................................................................................................................................... 52 FIGURE 1-19. HYDRAULIC TANK ASSEMBLY - E450A/E450AJ ................................................................................................. 54 FIGURE 1-20. HYDRAULIC TANK ASSEMBLY - M450AJ ............................................................................................................ 56 FIGURE 1-21. VALVE INSTALLATION - FRAME MOUNTED - E450AJ........................................................................................ 58 FIGURE 1-22. VALVE INSTALLATION - FRAME MOUNTED - M450AJ ....................................................................................... 60 FIGURE 1-23. BRAKE/STEER VALVE ASSEMBLY ...................................................................................................................... 62 FIGURE 1-24. BATTERY BOX INSTALLATION - STANDARD (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS) 64 FIGURE 1-25. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN, CE AND CHINA SPECS) ................................... 66 FIGURE 1-26. BATTERY BOX INSTALLATION - AGM BATTERIES (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS) .......................................................................................................................................................................................... 68 FIGURE 1-27. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN, CE AND CHINA SPECS) .......................... 70 FIGURE 1-28. BATTERY CHARGER INSTALLATION - E450A/E450AJ (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS) (PVC 2001)....................................................................................................................................................................... 72 FIGURE 1-29. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS) (PVC 2007)........... 74 FIGURE 1-30. BATTERY CHARGER INSTALLATION - E450A/E450AJ (AUSTRALIAN SPEC) (PVC 2001)............................... 76 FIGURE 1-31. BATTERY CHARGER INSTALLATION - E400AJPN (AUSTRALIAN SPEC) (PVC 2007) ..................................... 78 FIGURE 1-32. BATTERY CHARGER INSTALLATION - E450A/E450AJ (ANSI EXPORT AND CE SPECS) (PVC 2001) ............ 80 FIGURE 1-33. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE AND CHINA SPECS) (PVC 2007) .......................... 82 FIGURE 1-34. BATTERY CHARGER INSTALLATION - E450AJ (ANSI EXPORT AND CHINA SPECS) ..................................... 84 FIGURE 1-35. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 86 FIGURE 1-36. INVERTER INSTALLATION - E450A/E450AJ ........................................................................................................ 88 FIGURE 1-37. VOLTAGE GUARD ASSEMBLY AND INSTALLATION (ANSI EXPORT AND CHINA SPECS) ............................. 90 FIGURE 1-38. FRAME COVER INSTALLATION - E450A/E450AJ ................................................................................................ 92 SECTION 2 - TURNTABLE ................................................................................................................................................................ 95 FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED - E450A.................................................................................... 96 FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E450AJ ................................................................................. 98 FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M450AJ .............................................................................. 100 FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY .................................................................................................................... 102 FIGURE 2-5. RELEVELING VALVE ASSEMBLY ......................................................................................................................... 104 FIGURE 2-6. JIB VALVE ASSEMBLY .......................................................................................................................................... 106 FIGURE 2-7. MOTION ALARM INSTALLATION .......................................................................................................................... 108 FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION .............................................................................. 110 FIGURE 2-9. SWING MOTOR ASSEMBLY ................................................................................................................................. 112 FIGURE 2-10. SWING BEARING ASSEMBLY ............................................................................................................................ 114 FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL .................................................................................... 116 FIGURE 2-12. DRIVE ORIENTATION INSTALLATION ............................................................................................................... 118 FIGURE 2-13. GROUND CONTROL BOX INSTALLATION - E450AJ/M450AJ (ALL SPECS EXCEPT CE AND CHINA SPECS) ...................................................................................................................................................................................................... 120 FIGURE 2-14. GROUND CONTROL BOX INSTALLATION - E450AJ/M450AJ (CE AND CHINA SPECS) ................................. 122 FIGURE 2-15. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (ALL SPECS EXCEPT CE SPECS) ................. 124 FIGURE 2-16. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (CE SPECS) .................................................... 126 FIGURE 2-17. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450AJ/M450AJ (ALL SPECS EXCEPT CE AND CHINA SPECS) ........................................................................................................................................................................................ 128 FIGURE 2-18. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450AJ/M450AJ (CE AND CHINA SPECS) ................ 130 FIGURE 2-19. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL) .................................................................................... 132

31215014

E450A_E450AJ_M450AJ

7

TABLE OF CONTENTS FIGURE 2-20. STROBE LIGHT ASSEMBLY - AMBER ................................................................................................................ 134 FIGURE 2-21. BEACON LIGHT INSTALLATION - BLUE ............................................................................................................. 136 FIGURE 2-22. BEACON LIGHT INSTALLATION - RED ............................................................................................................... 138 SECTION 3 - ENGINE ...................................................................................................................................................................... 141 FIGURE 3-1. KUBOTA MOTOR/GENERATOR ASSEMBLY - M450AJ ....................................................................................... 142 FIGURE 3-2. KUBOTA ENGINE COMPONENTS......................................................................................................................... 144 SECTION 4 - BOOM ......................................................................................................................................................................... 147 FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - E450AJ/M450AJ (USA BUILT MACHINES) ...................................... 148 FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E450AJ (CHINA BUILT MACHINES) ................................................ 152 FIGURE 4-3. MAIN BOOM ASSEMBLY - E450A ......................................................................................................................... 156 FIGURE 4-4. MAIN BOOM ASSEMBLY - E450AJ/M450AJ.......................................................................................................... 158 FIGURE 4-5. JIB INSTALLATION ................................................................................................................................................. 160 FIGURE 4-6. ROTATOR ASSEMBLY - E450A ............................................................................................................................. 162 FIGURE 4-7. ROTATOR ASSEMBLY - E450AJ/M450AJ ............................................................................................................. 164 FIGURE 4-8. PLATFORM SUPPORT INSTALLATION - E450AJ/M450AJ................................................................................... 166 FIGURE 4-9. BOOM LIMIT SWITCHES INSTALLATION ............................................................................................................. 168 SECTION 5 - PLATFORM ................................................................................................................................................................ 171 FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY ................................................................................. 172 FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY ................................................................................. 174 FIGURE 5-3. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY ................................................................................. 176 FIGURE 5-4. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY ................................................................................. 178 FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY ....................................................... 180 FIGURE 5-6. PLATFORM ASSEMBLY - 6FT/1.83M - DROP BAR ENTRY ................................................................................. 182 FIGURE 5-7. PLATFORM ASSEMBLY - 5FT/1.52M - FALL ARREST ......................................................................................... 184 FIGURE 5-8. PLATFORM ASSEMBLY - 6FT/1.83M - FALL ARREST ......................................................................................... 186 FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (NONUL SPECS) ................................................................................................................................................................................... 188 FIGURE 5-10. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (UL SPECS) ......................................................................................................................................................................................... 190 FIGURE 5-11. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (NON-UL SPECS).............. 192 FIGURE 5-12. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (UL SPECS) ....................... 196 FIGURE 5-13. LIGHT PANEL INSTALLATION ............................................................................................................................. 200 FIGURE 5-14. JIB SWITCH INSTALLATION - E450AJ/M450AJ .................................................................................................. 202 FIGURE 5-15. CONTROLLER ASSEMBLY - DRIVE AND STEER .............................................................................................. 204 FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT AND SWING .................................................................................................. 206 FIGURE 5-17. FOOTSWITCH ASSEMBLY .................................................................................................................................. 210 FIGURE 5-18. MOTOR CONTROLS INSTALLATION - M450AJ .................................................................................................. 212 FIGURE 5-19. TRAY ASSEMBLY ................................................................................................................................................. 214 FIGURE 5-20. SKYEYE INSTALLATION ...................................................................................................................................... 216 FIGURE 5-21. SKYGUARD BAR INSTALLATION ........................................................................................................................ 218 FIGURE 5-22. SKYLINE INSTALLATION ..................................................................................................................................... 220 FIGURE 5-23. PIPE RACK INSTALLATION ................................................................................................................................. 222 SECTION 6 - CYLINDER.................................................................................................................................................................. 225 FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450A ............................................................................. 226 FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES) ................... 228 FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES).............................. 230 FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB - E450AJ/M450AJ ............................................................................................ 232 FIGURE 6-5. LIFT CYLINDER ASSEMBLY - LOWER - E450A.................................................................................................... 234 FIGURE 6-6. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ/M450AJ (USA BUILT MACHINES) .......................................... 236 FIGURE 6-7. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ (CHINA BUILT MACHINES) .................................................... 238 FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MID - E450A/E450AJ/M450AJ (USA BUILT MACHINES) ..................................... 240 FIGURE 6-9. LIFT CYLINDER ASSEMBLY - MID - E450AJ (CHINA BUILT MACHINES) ........................................................... 242 FIGURE 6-10. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PRIOR TO PVC 2001)............................................................. 244 FIGURE 6-11. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PVC 2001) ............................................................................... 246 FIGURE 6-12. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ/M450AJ (USA BUILT MACHINES) (PRIOR TO PVC 2001) ... 248 FIGURE 6-13. LIFT CYLINDER - UPPER - E400AJPN (PVC 2001) ............................................................................................ 250 FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - E450A (PRIOR TO PVC 2001) .............................................................. 252 FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY - E400AJPN (PVC 2001) ......................................................................... 254 FIGURE 6-16. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ (CHINA BUILT MACHINES) ................................................... 256

8

E450A_E450AJ_M450AJ

31215014

TABLE OF CONTENTS FIGURE 6-17. MASTER CYLINDER ASSEMBLY - E450A .......................................................................................................... 258 FIGURE 6-18. MASTER CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES) ................................................ 260 FIGURE 6-19. MASTER CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES)........................................................... 262 FIGURE 6-20. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES) ................................................................................. 264 FIGURE 6-21. STEER CYLINDER ASSEMBLY (CHINA BUILT MACHINES) ............................................................................. 266 FIGURE 6-22. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ ................................................................................... 268 FIGURE 6-23. COUNTERBALANCE VALVE ASSEMBLY ........................................................................................................... 270 SECTION 7 - HYDRAULIC .............................................................................................................................................................. 273 FIGURE 7-1. HYDRAULIC DIAGRAM - E450AJ .......................................................................................................................... 274 FIGURE 7-2. HYDRAULIC DIAGRAM LIST ................................................................................................................................. 278 SECTION 8 - ELECTRICAL ............................................................................................................................................................. 279 FIGURE 8-1. ELECTRICAL DIAGRAM LIST................................................................................................................................ 280 FIGURE 8-2. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC) ..... 282 FIGURE 8-3. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC) .............................................. 284 FIGURE 8-4. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC) .............................................. 286 FIGURE 8-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC) .......................... 288 FIGURE 8-6. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC) ........................... 290 FIGURE 8-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC) ....................................................... 292 FIGURE 8-8. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC) .................................................. 294 FIGURE 8-9. BATTERY CABLE KIT - E450A AND E450AJ (NON-UL SPECS) .......................................................................... 296 FIGURE 8-10. BATTERY CABLE KIT - E450A AND E450AJ (UL SPECS) ................................................................................. 298 FIGURE 8-11. BATTERY CABLE KIT - M450AJ (NON-UL SPECS) ............................................................................................ 300 FIGURE 8-12. BOOM CABLE - LOWER - E450A/E450AJ/M450AJ............................................................................................. 302 FIGURE 8-13. BOOM CABLE - UPPER - E450A ......................................................................................................................... 304 FIGURE 8-14. BOOM CABLE - UPPER - E450AJ/M450AJ ......................................................................................................... 306 FIGURE 8-15. BOOM LIMIT SWITCH HARNESS - LOWER ....................................................................................................... 308 FIGURE 8-16. BOOM LIMIT SWITCH HARNESS - UPPER ........................................................................................................ 310 FIGURE 8-17. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC.................................................................................... 312 FIGURE 8-18. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC ................................................................................... 314 FIGURE 8-19. CABLES AND CLAMPS INSTALLATION - E450AJ/M450AJ ............................................................................... 316 FIGURE 8-20. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC) ....................................... 318 FIGURE 8-21. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC) ........................ 320 FIGURE 8-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC) ..................................... 322 FIGURE 8-23. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC) ...................................... 324 FIGURE 8-24. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC) ............................................ 326 FIGURE 8-25. CHASSIS TO TURNTABLE HARNESS ................................................................................................................ 328 FIGURE 8-26. GENERATOR HARNESS ..................................................................................................................................... 330 FIGURE 8-27. GROUND CONTROL PANEL HARNESS ............................................................................................................. 332 FIGURE 8-28. INVERTER HARNESS .......................................................................................................................................... 334 FIGURE 8-29. INVERTER IGNITION HARNESS ......................................................................................................................... 336 FIGURE 8-30. LOWER BOOM 110V HARNESS ASSEMBLY ..................................................................................................... 338 FIGURE 8-31. LOWER BOOM 220V HARNESS ASSEMBLY ..................................................................................................... 340 FIGURE 8-32. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS ..................................................................................... 342 FIGURE 8-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY................................................................... 344 FIGURE 8-34. PLUG AND RECEPTACLE INSTALLATION - 110V ............................................................................................. 346 FIGURE 8-35. PLUG AND RECEPTACLE INSTALLATION - 220V ............................................................................................. 348 FIGURE 8-36. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC) ...................................... 350 FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC) ... 352 FIGURE 8-38. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC) ................ 354 FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX (CE SPEC) 356 FIGURE 8-40. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC) .................... 358 FIGURE 8-41. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE SPEC) . 360 FIGURE 8-42. PLUG AND RECEPTACLE 220V INSTALLATION - IEC 60309 - BLUE (CE SPEC)............................................ 362 FIGURE 8-43. SKYEYE INTERMEDIATE HARNESS .................................................................................................................. 364 FIGURE 8-44. SKYEYE RECEIVER HARNESS .......................................................................................................................... 366 FIGURE 8-45. SKYEYE EMITTER HARNESS ............................................................................................................................. 368 FIGURE 8-46. SKYGUARD HARNESS - WITH 1 CELL LSS ....................................................................................................... 370 FIGURE 8-47. SKYLINE HARNESS............................................................................................................................................. 372 FIGURE 8-48. STEER/BRAKE HARNESS ................................................................................................................................... 374 FIGURE 8-49. TRACTION HARNESS ......................................................................................................................................... 376 FIGURE 8-50. TURNTABLE HARNESS ...................................................................................................................................... 378 FIGURE 8-51. UPPER BOOM 110V HARNESS ASSEMBLY ...................................................................................................... 382 FIGURE 8-52. UPPER BOOM 220V HARNESS ASSEMBLY ...................................................................................................... 384

31215014

E450A_E450AJ_M450AJ

9

TABLE OF CONTENTS FIGURE 8-53. VALVE HARNESS ................................................................................................................................................. 386 SECTION 9 - DECALS ..................................................................................................................................................................... 389 FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND UL SPECS - ENGLISH - E450A/E450AJ (USA BUILT MACHINES) .................................................................................................................................................................................. 390 FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT SPEC - ENGLISH - E450AJ (CHINA BUILT MACHINES) .................... 392 FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC - E450AJ ...................................................................................... 394 FIGURE 9-4. DECAL INSTALLATION - CE AND CHINA SPECS - E450AJ................................................................................. 396 FIGURE 9-5. DECAL INSTALLATION - CHINESE/ENGLISH - E450A/E450AJ (USA BUILT MACHINES) ................................. 398 FIGURE 9-6. DECAL INSTALLATION - CHINESE/ENGLISH - E450AJ (CHINA BUILT MACHINES) ......................................... 400 FIGURE 9-7. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E450A/E450AJ ............................................................... 402 FIGURE 9-8. DECAL INSTALLATION - JAPANESE SPEC - E450A/E450AJ (USA BUILT MACHINES)..................................... 404 FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC - E450AJ (CHINA BUILT MACHINES) ............................................ 406 FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC - E450A/E450AJ (USA BUILT MACHINES) ...................................... 408 FIGURE 9-11. DECAL INSTALLATION - KOREAN SPEC - E450AJ (CHINA BUILT MACHINES) .............................................. 410 FIGURE 9-12. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E450A/E450AJ ............................................................ 412 FIGURE 9-13. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - E450A/E450AJ ................................................... 414 FIGURE 9-14. DECAL INSTALLATION - OPTIONS ..................................................................................................................... 416 SECTION 10 - RECOMMENDED SERVICE PARTS STOCK .......................................................................................................... 419 FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK ....................................................................................................... 420 SECTION 11 - SPECIAL OPTIONS ................................................................................................................................................. 423 FIGURE 11-1. SPECIAL OPTIONS .............................................................................................................................................. 424 PART NUMBER INDEX .................................................................................................................................................................... 427

10

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME

SECTION 1 - FRAME

31215014

E450A_E450AJ_M450AJ

11

SECTION 1 - FRAME FIGURE 1-1. STEERING INSTALLATION - E450AJ (CHINA BUILT MACHINES)

12

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-1. STEERING INSTALLATION - E450AJ (CHINA BUILT MACHINES) ITEM 1 2 3 4 5

PART NUMBER 1001180923 0100011 1001193047 0641606 0681810 1001221480

QTY Ref AR AR 5 4 1

6

2780241

1

7 8 10 11 12 14 18 19 20 21 21 21 22 23 24

3300426 3312008 3323003 3422692 3450810 3900109 4740156 4891800 1001153021 1001161117 4460536 4460464 1001169423 1001180835 1001180839

18 4 2 2 2 3 2 4 1 1 1 3 1 1 1

25 27 28 29 31 33 34 35 36 37 38 39

1001180841 1320041 1320263 2540038 3931408 1001151395 1001151428 1001153749 4240175 4711400 3311405 3931416

1 1 1 1 4 1 1 1 1 1 1 1

31215014

DESCRIPTION STEERING INSTALLATION Compound, Locking Bearing, Thrust Bolt 3/8 X 3/4 Bolt 1/2 X 1-1/4 Grade 8 Steer Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION) Hub - Spindle Assembly - RH (See Separate Breakdown in this Section) Nut 5/8 Nut 5/8 Nut 1-1/4 Kingpin Pin, Cotter Screw, Shoulder Washer Washer 1/2 Link Switch, Angle Sensor Receptacle, Female - 3 Position Pin, Male Cover Pin Hub - Spindle Assembly - LH (See Separate Breakdown in this Section) Link Clamp Clamp, Cable Grommet Capscrew 1/4 X 1/2 Shim 18Ga Shim 20Ga Clip, Connector Tie-Strap Washer 1/4 Nut 1/4 Capscrew 1/4 x 1

E450A_E450AJ_M450AJ

REV G

13

SECTION 1 - FRAME FIGURE 1-2. STEERING INSTALLATION (USA BUILT MACHINES)

14

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-2. STEERING INSTALLATION (USA BUILT MACHINES) ITEM 1 2 3 4 5 6

PART NUMBER 1001232203 0100011 0641606 0681810 1320041 1320263 1683591

QTY Ref AR 5 4 1 1 1

7 8

2540038 2780241

1 1

9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 30 31 32

3300426 3311405 3312008 3322202 3323003 3422692 3450810 3841517 3900109 3931408 3931416 4240175 4711400 4740156 4891800 1001151395 1001151428 1001153021 1001153749 1001161117 4460536 4460464 1001169423 1001180835 1001180839

18 1 4 2 2 2 2 2 3 4 1 1 1 2 4 1 1 1 1 1 1 3 1 1 1

33 34

1001180841 1001193047

1 2

31215014

DESCRIPTION STEERING INSTALLATION Compound, Locking Bolt 3/8 X 3/4 Bolt 1/2 X 1-1/4 Grade 8 Clamp Clamp, Cable Steer Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION) Grommet Hub - Spindle Assembly - RH (See Separate Breakdown in this Section) Nut 5/8 Nut 1/4 Nut 5/8 Nut Nut 1-1/4 Kingpin Pin, Cotter End, Tie-Rod Screw, Shoulder Capscrew 1/4 X 1/2 Capscrew 1/4 x 1 Tie-Strap Washer 1/4 Washer Washer 1/2 Shim 18Ga Shim 20Ga Link Clip, Connector Switch, Angle Sensor Receptacle, Female - 3 Position Pin, Male Cover Pin Hub - Spindle Assembly - LH (See Separate Breakdown in this Section) Link Bearing, Thrust

E450A_E450AJ_M450AJ

REV A

15

SECTION 1 - FRAME FIGURE 1-3. HUB - SPINDLE ASSEMBLY - RH

16

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-3. HUB - SPINDLE ASSEMBLY - RH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

31215014

PART NUMBER 2780241 4130351 7020035 7020036 7020037 7020038 7020039 7020040 7020041 7020042 7020054 7020055 7020137 7020140 0962140 0961951

QTY Ref 1 1 1 1 1 1 1 9 9 1 1 1 1 1 2

DESCRIPTION HUB - SPINDLE ASSEMBLY, RH Spindle R.H. Hub Cup, Bearing - Inner Cone, Bearing - Inner Cup, Bearing - Outer Cone, Bearing - Outer Seal Stud, Wheel Lugnut Nut, Castle Washer, Spindle Dust Cap Pin, Cotter Bushing Bushing

E450A_E450AJ_M450AJ

REV C

17

SECTION 1 - FRAME FIGURE 1-4. HUB - SPINDLE ASSEMBLY - LH

18

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-4. HUB - SPINDLE ASSEMBLY - LH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16

31215014

PART NUMBER 1001180839 7020137 7020054 7020055 7020039 See Note See Note 7020037 7020040 70005216 7020140 70005215 0630490 0962140 0961951 3300426

QTY Ref 1 1 1 1 NLA 1 1 1 1 1 1 9 1 2 9

DESCRIPTION HUB - SPINDLE ASSEMBLY - LH Dust Cap Nut, Castle Washer, Spindle Cone, Bearing - Outer Hub (Note: Use Item 11) Grease, Lithium (Note: Purchase Locally) Cone, Bearing - Inner Seal Spindle Pin, Cotter Hub Assembly (Includes Items 1,4,5,7,8 & 12)) Stud, Wheel Bearing Bearing Lugnut (Note: Must be Purchased Separately)

E450A_E450AJ_M450AJ

REV E

19

SECTION 1 - FRAME FIGURE 1-5. DRIVE INSTALLATION - E450A AND E450AJ (NON-UL SPECS)

20

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-5. DRIVE INSTALLATION - E450A AND E450AJ (NON-UL SPECS) ITEM 1 3 4 5 6 7 8 9 11 12 13 14 15

PART NUMBER 1001179134 0100011 0100048 0100051 0641406 0641430 0641508 0641610 0641812 0840031 0840032 0682014 2780282 3020008

16 17 18 19 20 21 22 23 24 25 26 27 28 28A 28B 28B

3020037 3300426 3300454 3311401 3311505 4240084 4568114 4711400 4711600 4711800 4751500 4892000 1001184854 1001182550 1001184852 70005415

QTY Ref AR AR AR 8 2 1 8 8 8 8 12 2 0.4 gal/ 1.5L AR 18 8 4 1 1 2 14 8 8 2 12 2 2 2 2

28C 28D 29

4031707 1001109892 1001178405

8 8 1

30

1001178629

1

31 32

1001219722 1001179060

2 1

33

1001179061

1

34 35 36 38 39 40 40

1001220271 1001182960 0641408 3520035 4240175 1001219601 See Note

2 2 2 1 1 1 1

31215014

DESCRIPTION DRIVE INSTALLATION Compound, Locking Compound, Silicone Grease, Battery Terminal Bolt 1/4 X 3/4 Bolt 1/4 X 3-3/4 Bolt 5/16 X 1 Bolt 3/8 X 1-1/4 Bolt 1/2 X 1-1/2 Boot, Terminal - "d" Shaped Boot, Terminal - "b" Shaped Bolt 5/8 X 1-3/4 Grade 8 Drive Hub Assembly (See Separate Breakdown in this Section) Lubricant, Gear - 80W-90

REV I

Lube, Coupling Grease Nut 5/8 Nut 1/4 Nut 1/4 Nut 5/16 Strap, Anti-Static Tube, Spacer Washer 1/4 Washer 3/8 Washer 1/2 Washer 5/16 Washer 5/8 Drive Motor and Brake Assembly Drive Motor Assembly (See Separate Breakdown in this Section) Drive Brake Assembly O-Ring Between Brake and Motor (1 Per Assembly) (Not Shown) Capscrew M6 x 16 Washer M6 Chassis to Turntable Harness (See Separate Breakdown in ELECTRICAL SECTION) Traction Harness (See Separate Breakdown in ELECTRICAL SECTION) Adapter, Motor Electrical Plate Assembly - LH (See Separate Breakdown in this Section) Electrical Plate Assembly - RH (See Separate Breakdown in this Section) Seal Seal Bolt 1/4-20 x 1 Cap-Plug Tie-Strap Clamp Sensor Receptacle, Female - 4 Position (Note: Not Available for Purchase)

E450A_E450AJ_M450AJ

21

SECTION 1 - FRAME

22

ITEM 40 41

PART NUMBER 1001196589 1001188528

QTY 4 1

42 100

0100020 1001190088

AR 1

DESCRIPTION Terminal Steer/Brake Harness (See Separate Breakdown in ELECTRICAL SECTION) Sealant Battery Cable Kit (See Separate Breakdown in ELECTRICAL SECTION)

E450A_E450AJ_M450AJ

REV

31215014

SECTION 1 - FRAME FIGURE 1-6. DRIVE INSTALLATION - E450A AND E450AJ (UL SPECS)

24

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-6. DRIVE INSTALLATION - E450A AND E450AJ (UL SPECS) ITEM 1 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20

PART NUMBER 1001212453 0100011 0100048 0100051 0641406 0641408 0641430 0641508 0641610 0641812 0682014 0721006 0840031 0840032 0861375 2400044 2540037 2780282 3020008

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38

3020037 3300426 3300454 3311001 3311401 3311505 3520035 4240084 4568114 4711400 4711600 4711800 4751000 4751500 4892000 1001170365 1001178405

QTY Ref AR AR AR 8 2 2 1 8 8 12 4 8 8 1 1 2 2 0.4 gal/ 1.5L AR 18 8 6 4 1 1 1 2 14 8 8 10 2 12 1 1

39

1001178629

1

40 41 41

1001219722 1001219601 See Note

2 1 1

41 42 43 44 44A 44B

1001196589 1001220271 1001182960 1001184854 1001182550 1001184852

4 2 2 2 2 2

31215014

DESCRIPTION DRIVE INSTALLATION Compound, Locking Compound, Silicone Grease, Battery Terminal Bolt 1/4 x 3/4 Bolt 1/4 x 1 Bolt 1/4 x 3-3/4 Bolt 5/16 x 1 Bolt 3/8 x 1-1/4 Bolt 1/2 x 1-1/2 Bolt 5/8 x 1-3/4 Grade 8 Bolt #10 x 3/4 Boot, Terminal - "d" Shaped Boot, Terminal - "b" Shaped Box Block, Fuse Grommet Drive Hub Assembly (See Separate Breakdown in this Section) Lubricant, Gear - 80W-90

REV D

Lube, Coupling Grease Nut 5/8 Nut 1/4 Nut #10 Nut 1/4 Nut 5/16 Cap-Plug Strap, Anti-Static Tube, Spacer Washer 1/4 Washer 3/8 Washer 1/2 Washer, 10 Washer 5/16 Washer 5/8 Fuse 400 Amp Chassis to Turntable Harness (See Separate Breakdown in ELECTRICAL SECTION) Traction Harness (See Separate Breakdown in ELECTRICAL SECTION) Adapter, Motor Sensor Receptacle, Female - 4 Position (Note: Not Available for Purchase) Terminal Seal Seal Drive Motor and Brake Assembly Drive Motor Assembly (See Separate Breakdown in this Section) Drive Brake Assembly

E450A_E450AJ_M450AJ

25

SECTION 1 - FRAME

26

ITEM 44B

PART NUMBER 70005415

QTY 2

44C 44D 45

4031707 1001109892 1001188528

8 8 1

46

1001212456

1

47 48

1001213626 1001214668

1 1

49 50 100

4240175 0100020 1001212454

1 AR 1

DESCRIPTION O-Ring Between Brake and Motor (1 Per Assembly) (Not Shown) Capscrew M6 x 16 Washer M6 Steer/Brake Harness (See Separate Breakdown in ELECTRICAL SECTION) Electrical Plate Assembly - RH (See Separate Breakdown in this Section) Decal - 400 Amp Fuse Electrical Plate Assembly - LH (See Separate Breakdown in this Section) Tie-Strap Clamp Sealant Battery Cable Kit (See Separate Breakdown in ELECTRICAL SECTION)

E450A_E450AJ_M450AJ

REV

31215014

SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY

28

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY ITEM 1 1A 1B 1C 1D 1E 1F 2 2A 2B 2C 2D 2E 2F 2G 2H 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

31215014

PART NUMBER 2780282 70001366 See Note See Note See Note See Note See Note See Note 70001367 See Note See Note See Note See Note See Note See Note See Note See Note See Note 70001369 70001370 70001371 70001372 70001373 See Note See Note See Note See Note 7017009 See Note 70001374 70001375 See Note 7024738 70001376 70001377 7000281 7017022 See Note See Note 70001378 70001379 7024741 7007640 See Note See Note See Note See Note See Note See Note See Note

QTY Ref 1 NSS NSS NSS NSS NSS NSS 1 NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 1 1 1 1 NSS NSS NSS NSS 1 NSS 1 1 NSS 1 1 1 4 3 NSS NSS 1 1 1 9 NSS NSS NSS NSS NSS NSS NSS

DESCRIPTION DRIVE HUB ASSEMBLY Carrier Sub Assembly Shaft, Planet (Note: Use Item 1) Carrier (Note: Use Item 1) Gear, Planet (Note: Use Item 1) Bearing, Needle (Note: Use Item 1) Rollpin (Note: Use Item 1) Thrustwasher (Note: Use Item 1) Carrier, Input Shaft, Planet (Note: Use Item 2) Carrier (Note: Use Item 2) Gear, Planet (Note: Use Item 2) Bearing, Needle (Note: Use Item 2) Spacer, Thrust (Note: Use Item 2) Rollpin (Note: Use Item 2) Thrustwasher (Note: Use Item 2) Thrustwasher (Note: Use Item 2) Cover (Note: Use Item 103) Shaft, Input Coupling Shaft, Sun Gear Spindle Gear, Ring Housing (Note: Not Available - Purchase Complete Assembly) Cone, Bearing (Note: Use Item 101) Cup, Bearing (Note: Use Item 101) Cone, Bearing (Note: Use Item 101) Thrustwasher Seal, Lip (Note: Use Item 102) Spring Ring, Retaining (Internal) Ring, Retaining (Note: Use Item 102) Ring, Retaining (Note: Use Item 102) Ring, Retaining (External) Ring, Retaining (External) Screw (Not Shown - ID Plate Screws) Screw (Not Shown - Located on Front of Hub) O-Ring (Note: Use Item 102) O-Ring (Note: Use Item 102) Spacer, Thrust Thrustwasher Spacer, Thrust Stud, Wheel Flange, Plate (Note: Use Item 103) Cap, Disengage (Note: Use Item 103) Pin, Dowel (Note: Use Item 103) Bolt (Note: Use Item 103) O-Ring (Note: Use Item 103) O-Ring (Note: Use Item 103) O-Ring (Note: Use Item 103)

E450A_E450AJ_M450AJ

REV D

29

SECTION 1 - FRAME ITEM 101 102 103

30

PART NUMBER 7017007 70001380 70001368

QTY 1 1 1

DESCRIPTION Planet Gear Bearing Kit (Includes Items 10-12) Planet Gear Seal Kit (Includes Items 15, 18, 24 & 25) Cover/Cap/Disengage Kit (Includes Items 3 & 30-36)

E450A_E450AJ_M450AJ

REV

31215014

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY

32

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY ITEM 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 40 40

31215014

PART NUMBER 1001182550 70005385 70005386 70005387 70005388 70005389 70005390 70005391 70004811 70005392 70004809 70005393 70005394 70005395 70005396 70005397 4460516 70005398 70005399 70005400 70005401 70005402 70005403 70005404 70005405 70005406 70005407 70005408 70005409 70004820 70005410 70005411 70005412 1001190577 4460516

QTY Ref 1 1 3 3 1 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 4 1 1 1 4 1 1 1 1 1 1 1 1 8

DESCRIPTION DRIVE MOTOR ASSEMBLY Stator Board, Terminal Nut M8 Washer M8 Base, Terminal Screw M5 x 14 Plate, Drive End O-Ring Seal, Shaft Bearing Washer, Wavy Sensor (Includes Items 14-17) Screw M8 x 16 Wedge Connector Pin, Male Shield, End Seal Seal Cover Screw M5 x 16 Plate, Retaining Bearing Clip, Retainer Screw M8 x 180 Temperature, Sensor O-Ring Rotor Clip, Retainer Clip, Retainer Key Gear Connector - 8 Position Pin

E450A_E450AJ_M450AJ

REV F

33

SECTION 1 - FRAME FIGURE 1-9. ELECTRICAL PLATE ASSEMBLY - LH (NON-UL SPECS)

34

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-9. ELECTRICAL PLATE ASSEMBLY - LH (NON-UL SPECS) ITEM 1 4 5 6 8 8 10 11 12 13 14 15

31215014

PART NUMBER 1001179060 0100035 3740080 3931010 3931016 1001170367 70004827 1001192212 1001179064 0100083 4711000 1001186860 1001217842

QTY Ref AR 2 8 6 1 1 1 1 AR 6 1 4

DESCRIPTION ELECTRICAL PLATE ASSEMBLY Compound, Locking Relay Capscrew #10 X 5/8 Capscrew #10 X 1 Relay, Contacter Receptacle, Female - 2 Position Module, Drive Plate Grease, Heat Transfer Washer #10 Stud, Power Distribution Fuseholder

E450A_E450AJ_M450AJ

REV G

35

SECTION 1 - FRAME FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - LH (UL SPECS)

36

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - LH (UL SPECS) ITEM 1 2 3 4 5 6 6 7 8 9 10

31215014

PART NUMBER 1001214668 0100035 0100083 3931010 3931016 4711000 1001170367 70004827 1001179064 1001186860 1001192212 1001214667

QTY Ref AR AR 8 6 6 1 1 1 1 1 2

DESCRIPTION ELECTRICAL PLATE ASSEMBLY - LH Compound, Locking Grease, Heat Transfer Capscrew #10 x 5/8 Capscrew #10 x 1 Washer #10 Relay, Contacter Receptacle, Female - 2 Position Plate Stud, Power Distribution Module, Drive Relay

E450A_E450AJ_M450AJ

REV A

37

SECTION 1 - FRAME FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - RH (NON-UL SPECS)

38

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - RH (NON-UL SPECS) ITEM 1 4 5 8 9 10 12 13 16 17

31215014

PART NUMBER 1001179061 0100035 3931012 3931016 1001174447 1001178339 1001179064 3931010 4711000 0100083 1001212359

QTY Ref AR 8 4 1 1 1 1 3 AR 1

DESCRIPTION ELECTRICAL PLATE ASSEMBLY - RH Compound, Locking Capscrew #10 X 3/4 Capscrew #10 X 1 Converter Module, Drive Plate Capscrew #10 X 5/8 Washer #10 Grease, Heat Transfer Stud, Power Distribution

E450A_E450AJ_M450AJ

REV F

39

SECTION 1 - FRAME FIGURE 1-12. ELECTRICAL PLATE ASSEMBLY - RH (UL SPECS)

40

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-12. ELECTRICAL PLATE ASSEMBLY - RH (UL SPECS) ITEM 1 2 3 4 5 6 7 8 9 10 11

31215014

PART NUMBER 1001212456 0100035 0100083 3931010 3931012 3931016 4711000 1001174447 1001178339 1001179064 1001212359 1001212450

QTY Ref AR AR 1 14 4 9 1 1 1 1 1

DESCRIPTION ELECTRICAL PLATE ASSEMBLY - RH Compound, Locking Grease, Heat Transfer Capscrew #10 X 5/8 Capscrew #10 X 3/4 Capscrew #10 X 1 Washer #10 Converter Module, Drive Plate Stud Insulate

E450A_E450AJ_M450AJ

REV A

41

SECTION 1 - FRAME FIGURE 1-13. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILLED

42

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-13. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILLED ITEM 1

2 3 4

31215014

PART NUMBER 0258996 0258997 See Note

QTY Ref 4 Ref

4520209 4860191 4641122

1 1 1

DESCRIPTION TIRE AND WHEEL INSTALLATION Tire Assembly Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine.

Refer to Operation and Safety or Service and Maintenance Manuals. Purchase Individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly Tire, OTR, IN240/55-17.5 Rim, Wheel Valve, Stem

E450A_E450AJ_M450AJ

REV 1 F

43

SECTION 1 - FRAME FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 FOAM FILLED NON MARKING

44

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 FOAM FILLED NON MARKING ITEM

PART NUMBER 0273684

QTY Ref Ref

1 102 103 104

0273468 4520269 4641122 4860191

4 1 1 1

31215014

DESCRIPTION TIRE AND WHEEL INSTALLATION Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Tire Assembly Tire, OTR, IN240/55-17.5 Foam Filled Non Marking Valve, Stem Rim, Wheel

E450A_E450AJ_M450AJ

REV A

H

45

SECTION 1 - FRAME FIGURE 1-15. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING

46

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-15. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING ITEM

1

31215014

PART NUMBER 0270037 See Note 1001110775

QTY Ref Ref 4

DESCRIPTION TIRE AND WHEEL INSTALLATION Note: Must replace Tire and Wheel Assemblies in pairs per axle.

Tire Assembly

E450A_E450AJ_M450AJ

REV 2 B

47

SECTION 1 - FRAME FIGURE 1-16. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ NON-UL SPECS

48

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-16. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ NON-UL SPECS ITEM 1 2 3 5 6 7 8 9 10

31215014

PART NUMBER 1001166417 0100011 0641608 0641610 3600289 4711600 1001166419 1001171213 88662523 4891600

QTY Ref AR 8 4 1 4 1 1 8 8

DESCRIPTION MOTOR/PUMP/TANK INSTALLATION Compound, Locking Bolt 3/8 x 1 Bolt 3/8 x 1-1/4 Motor/Pump Assembly (See Separate Breakdown in this Section) Washer 3/8 Plate, Mounting Tank, Hydraulic (See Separate Breakdown in this Section) Nut, Tinnerman Washer 3/8 Hardened

E450A_E450AJ_M450AJ

REV F

49

SECTION 1 - FRAME FIGURE 1-17. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ UL SPECS

50

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-17. MOTOR/PUMP/TANK INSTALLATION - E450A/E450AJ UL SPECS ITEM 1 2 3 5 6 7 8 9 10 11

31215014

PART NUMBER 1001167487 0100011 0641608 0641610 3600289 4751600 1001166419 1001171213 0340048 88662523 4891600

QTY Ref AR 8 4 1 4 1 1 1 8 8

DESCRIPTION MOTOR/PUMP/TANK INSTALLATION Compound, Locking Bolt 3/8 x 1 Bolt 3/8 x 1-1/4 Motor/Pump Assembly (See Separate Breakdown in this Section) Washer 3/8 Plate, Mounting Tank Hydraulic (See Separate Breakdown in this Section) Band, Motor Nut, Tinnerman Washer, 3/8 Hardened

E450A_E450AJ_M450AJ

REV F

51

SECTION 1 - FRAME FIGURE 1-18. MOTOR/PUMP ASSEMBLY

52

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-18. MOTOR/PUMP ASSEMBLY ITEM 1 1 1 1 2 2 3

31215014

PART NUMBER 3600289 7021318 7021361 70003171 70001961 7021319 7021377 70002523

QTY Ref 1 1 1 1 1 1 1

DESCRIPTION MOTOR/PUMP ASSEMBLY Motor Assembly Brush Kit Spring, Brush Seal, Oil Pump Assembly Seal Kit Coupling

E450A_E450AJ_M450AJ

REV A

53

SECTION 1 - FRAME FIGURE 1-19. HYDRAULIC TANK ASSEMBLY - E450A/E450AJ

54

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-19. HYDRAULIC TANK ASSEMBLY - E450A/E450AJ ITEM 1 2 3 4

31215014

PART NUMBER 1001171213 70005101 7024445 70002112 7024444

QTY Ref 1 1 1 1

DESCRIPTION HYDRAULIC TANK ASSEMBLY Gauge, Sight Strainer Plug, Drain Cap, Filler

E450A_E450AJ_M450AJ

REV A

55

SECTION 1 - FRAME FIGURE 1-20. HYDRAULIC TANK ASSEMBLY - M450AJ

56

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-20. HYDRAULIC TANK ASSEMBLY - M450AJ ITEM 2 3 4 5

31215014

PART NUMBER 1001171214 7024445 7024444 70002112 70005101

QTY Ref 1 1 1 1

DESCRIPTION HYDRAULIC TANK Strainer Cap, Breather Plug Gauge, Sight

E450A_E450AJ_M450AJ

REV B

57

SECTION 1 - FRAME FIGURE 1-21. VALVE INSTALLATION - FRAME MOUNTED - E450AJ

58

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-21. VALVE INSTALLATION - FRAME MOUNTED - E450AJ ITEM 1 2 5 6 7 9 14 15 16 17 20 22 23

31215014

PART NUMBER 1001218371 0100011 0641404 0641606 0641610 0641807 1320040 4240032 4711400 4711600 4711800 88662523 1001166420 1001177364

QTY Ref AR 1 2 2 1 1 1 1 4 1 2 1 1

DESCRIPTION VALVE INSTALLATION - FRAME MOUNTED Compound, Locking Bolt 1/4 x 1/2 Bolt 3/8 x 3/4 Bolt 3/8 x 1-1/4 Bolt 1/2 x 7/8 Clamp Tie-Strap Washer 1/4 Washer 3/8 Washer 1/2 Nut, Tinnerman Bracket, Mounting Steer/Brake Valve Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

59

SECTION 1 - FRAME FIGURE 1-22. VALVE INSTALLATION - FRAME MOUNTED - M450AJ

60

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-22. VALVE INSTALLATION - FRAME MOUNTED - M450AJ ITEM 1 4 11 15

31215014

PART NUMBER 1001218372 0100011 0641606 4711600 1001177364

QTY Ref AR 2 4 1

DESCRIPTION VALVE INSTALLATION - FRAME MOUNTED Compound, Locking Bolt 3/8 x 3/4 Washer 3/8 Steer/Brake Valve Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

61

SECTION 1 - FRAME FIGURE 1-23. BRAKE/STEER VALVE ASSEMBLY

62

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-23. BRAKE/STEER VALVE ASSEMBLY ITEM 1 1 2 2 3 4 5 5 6 6 7 7 9

31215014

PART NUMBER 1001177364 7017433 7017402 7021611 7012518 7021609 7021618 7021659 7012972 7017488 7012998 10837580 7010543 7021616

QTY Ref 1 1 1 1 2 1 1 1 1 1 1 1 1

DESCRIPTION BRAKE/STEER VALVE ASSEMBLY Cartridge, without Coil (Steer) Seal Kit - 7017433 Cartridge Cartridge, Proportional without Coil (Flow Control) Seal Kit - 7021611 Cartridge Coil Coil Cartridge, Relief (Main) Seal Kit - 7021659 Cartridge, Relief (Steer) Seal Kit - 7017488 Cartridge Cartridge, Load Shuttle Seal Kit - 7012941 Cartridge Cartridge, Filter

E450A_E450AJ_M450AJ

REV G

63

SECTION 1 - FRAME FIGURE 1-24. BATTERY BOX INSTALLATION - STANDARD (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS)

64

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-24. BATTERY BOX INSTALLATION - STANDARD (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS) ITEM 1 1 2 6 7 9 10 11 12 13 14 15

31215014

PART NUMBER 1001166497 0400055 7016177 0641811 2540045 3000003 4751500 4891800 88521205 1001093382 1001166495 1001166496 0100011

QTY Ref 8 8 8 2 2 4 8 4 4 2 2 AR

DESCRIPTION BATTERY BOX INSTALLATION Battery (Wet) Battery (Dry) Bolt 1/2 X 1-3/8 Grommet Liner, Battery Box Washer 5/16 Washer 1/2 Hardened Nut 5/16 Bolt, J-Bolt Tray, Battery Battery Hold Down Compound, Locking

E450A_E450AJ_M450AJ

REV C

65

SECTION 1 - FRAME FIGURE 1-25. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN, CE AND CHINA SPECS)

66

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-25. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN, CE AND CHINA SPECS) ITEM 1 1 2 6 7 9 10 11 12 13 14 15

31215014

PART NUMBER 1001168670 0400055 7016177 0641811 2540045 3000003 4751500 4891800 88521205 1001093382 1001166496 1001168800 0100011

QTY Ref 8 8 8 2 2 4 8 4 4 2 2 AR

DESCRIPTION BATTERY BOX INSTALLATION Battery (Wet) Battery (Dry) Bolt 1/2 X 1-3/8 Grommet Liner, Battery Box Washer 5/16 Washer 1/2 Hardened Nut 5/16 Bolt, J-Bolt Battery Hold Down Tray, Battery Compound, Locking

E450A_E450AJ_M450AJ

REV C

67

SECTION 1 - FRAME FIGURE 1-26. BATTERY BOX INSTALLATION - AGM BATTERIES (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS)

68

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-26. BATTERY BOX INSTALLATION - AGM BATTERIES (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS) ITEM 1 5 6 8 9 10 11 12 13 14 15

31215014

PART NUMBER 1001166498 0641811 2540045 3000003 4751500 4891800 88521205 1001093382 1001114782 1001166495 1001166496 0100011

QTY Ref 8 2 2 4 8 4 4 8 2 2 AR

DESCRIPTION BATTERY BOX INSTALLATION - AGM BATTERIES Bolt 1/2 X 1-3/8 Grommet Liner, Battery Box Washer 5/16 Washer 1/2 Hardened Nut 5/16 Bolt, J-Bolt Battery (Wet) (AGM Batteries) Tray, Battery Battery Hold Down Compound, Locking

E450A_E450AJ_M450AJ

REV C

69

SECTION 1 - FRAME FIGURE 1-27. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN, CE AND CHINA SPECS)

70

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-27. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN, CE AND CHINA SPECS) ITEM 1 5 6 8 9 10 11 12 13 14 15

31215014

PART NUMBER 1001168796 0641811 2540045 3000003 4751500 4751800 88521205 1001093382 1001114782 1001166496 1001168800 0100011

QTY Ref 8 2 2 4 8 4 4 8 2 2 AR

DESCRIPTION BATTERY BOX INSTALLATION - AGM BATTERIES Bolt 1/2 X 1-3/8 Grommet Liner, Battery Box Washer 5/16 Washer 1/2 Nut 5/16 Bolt, J-Bolt Battery Battery Hold Down Tray, Battery Compound, Locking

E450A_E450AJ_M450AJ

REV C

71

SECTION 1 - FRAME FIGURE 1-28. BATTERY CHARGER INSTALLATION - E450A/E450AJ (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS) (PVC 2001)

72

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-28. BATTERY CHARGER INSTALLATION - E450A/E450AJ (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS) (PVC 2001) ITEM 1 2 3 4 5 6 7

PART NUMBER 1001191204 0641407 1060689 0641405 4460138 4460428 4711400 1001103105

QTY Ref 6 1 1 1 1 14 1

8

1001191212

1

31215014

DESCRIPTION BATTERY CHARGER INSTALLATION Bolt 1/4 x 7/8 AC Cord Bolt 1/4 x 5/8 Plug, AC Connector, Strain Relief Washer 1/4 Battery Charger Assembly (See Separate Breakdown in this Section) Panel, Cable

E450A_E450AJ_M450AJ

REV B

73

SECTION 1 - FRAME FIGURE 1-29. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS) (PVC 2007)

74

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-29. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS) (PVC 2007) ITEM 1 2 3 4 5 6 7 8 9

PART NUMBER 1001251471 0641407 0641409 3311405 4460138 4460428 4711400 1001191212 1001207970 1001251382

QTY Ref 2 4 6 1 1 12 1 1 1

10 11 12

1001260408 1001260531 1001260532

1 1 1

31215014

DESCRIPTION BATTERY CHARGER INSTALLATION Bolt 1/4 x 7/8 Bolt 1/4 x 1-1/8 Nut 1/4 Plug, AC Connector, Strain Relief Washer 1/4 Panel, Cable AC Cord Battery Charger Assembly (See Separate Breakdown in this Section) Harness, Charger DC Connection Harness, Charger Harness, EBOOM

E450A_E450AJ_M450AJ

REV A

75

SECTION 1 - FRAME FIGURE 1-30. BATTERY CHARGER INSTALLATION - E450A/E450AJ (AUSTRALIAN SPEC) (PVC 2001)

76

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-30. BATTERY CHARGER INSTALLATION - E450A/E450AJ (AUSTRALIAN SPEC) (PVC 2001) ITEM 1 2 3 4 5 6 7

PART NUMBER 1001191206 0641407 1060689 0641405 4460428 4460805 4711400 1001103105

QTY Ref 6 1 1 1 1 14 1

8

1001191212

1

31215014

DESCRIPTION BATTERY CHARGER INSTALLATION Bolt 1/4 x 7/8 AC Cord Bolt 1/4 x 5/8 Connector, Strain Relief Plug Washer 1/4 Battery Charger Assembly (See Separate Breakdown in this Section) Panel, Cable

E450A_E450AJ_M450AJ

REV B

77

SECTION 1 - FRAME FIGURE 1-31. BATTERY CHARGER INSTALLATION - E400AJPN (AUSTRALIAN SPEC) (PVC 2007)

78

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-31. BATTERY CHARGER INSTALLATION - E400AJPN (AUSTRALIAN SPEC) (PVC 2007) ITEM 1 2 3 4 5 6 7 8 9

PART NUMBER 1001251472 0641407 0641409 3311405 4460428 4460805 4711400 1001191212 1001207974 1001251382

QTY Ref 2 4 6 1 1 12 1 1 1

10 11 12

1001260408 1001260531 1001260532

1 1 1

31215014

DESCRIPTION BATTERY CHARGER INSTALLATION Bolt 1/4 x 7/8 Bolt 1/4 x 1-1/8 Nut 1/4 Connector, Strain Relief Plug Washer 1/4 Panel, Cable AC Cord Battery Charger Assembly (See Separate Breakdown in this Section) Harness, Charger DC Connection Harness, Charger Harness, EBOOM

E450A_E450AJ_M450AJ

REV A

79

SECTION 1 - FRAME FIGURE 1-32. BATTERY CHARGER INSTALLATION - E450A/E450AJ (ANSI EXPORT AND CE SPECS) (PVC 2001)

80

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-32. BATTERY CHARGER INSTALLATION - E450A/E450AJ (ANSI EXPORT AND CE SPECS) (PVC 2001) ITEM 1 2 3 4 5 6

PART NUMBER 1001191203 0641407 1060689 0641405 4460428 4711400 1001103105

QTY Ref 6 1 1 1 14 1

7

1001191212

1

31215014

DESCRIPTION BATTERY CHARGER INSTALLATION Bolt 1/4 x 7/8 AC Cord Bolt 1/4 x 5/8 Connector, Strain Relief Washer 1/4 Battery Charger Assembly (See Separate Breakdown in this Section) Panel, Cable

E450A_E450AJ_M450AJ

REV B

81

SECTION 1 - FRAME FIGURE 1-33. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE AND CHINA SPECS) (PVC 2007)

82

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-33. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE AND CHINA SPECS) (PVC 2007) ITEM 1 2 3 4 5 6 7 8

PART NUMBER 1001251470 0641407 0641409 3311405 4460428 4711400 1001191212 1001207974 1001251382

QTY Ref 2 4 6 1 12 1 1 1

9 10 11

1001260408 1001260531 1001260532

1 1 1

31215014

DESCRIPTION BATTERY CHARGER INSTALLATION Bolt 1/4 x 7/8 Bolt 1/4 x 1-1/8 Nut 1/4 Connector, Strain Relief Washer 1/4 Panel, Cable AC Cord Battery Charger Assembly (See Separate Breakdown in this Section) Harness, Charger DC Connection Harness, Charger Harness, EBOOM

E450A_E450AJ_M450AJ

REV A

83

SECTION 1 - FRAME FIGURE 1-34. BATTERY CHARGER INSTALLATION - E450AJ (ANSI EXPORT AND CHINA SPECS)

84

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-34. BATTERY CHARGER INSTALLATION - E450AJ (ANSI EXPORT AND CHINA SPECS) ITEM 1 2 3 4 6

PART NUMBER 1001215118 3290405 4031508 4240017 4811400 1001185306

QTY Ref 4 4 4 4 1

7

1001191203

1

8 9 10

1001215119 1001215326 1001187816

1 1 1

31215014

DESCRIPTION BATTERY CHARGER INSTALLATION Nut M4 Bolt M4 x 20 Tie, Strap Washer M4 Voltage Guard Installation (See Separate Breakdown in this Section) Battery Charger Installation (See Separate Breakdown in this Section) Bracket Bracket Plug

E450A_E450AJ_M450AJ

REV C

85

SECTION 1 - FRAME FIGURE 1-35. BATTERY CHARGER ASSEMBLY

86

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-35. BATTERY CHARGER ASSEMBLY ITEM 2 2 2 3 3 3 4 5 6 7 101

31215014

PART NUMBER 1001103105 See Note 1001116811 4460508 See Note 4460930 4460464 See Note See Note See Note See Note 1600466

QTY Ref 1 1 4 1 1 7 1 1 1 1 NLA

DESCRIPTION BATTERY CHARGER ASSEMBLY Harness with Connector (Note: Not Available for Purchase) Receptacle, Female - 4 Position Pin, Male Harness with Connector (Note: Not Available for Purchase) Plug, Male - 8 Position Socket, Female Connector, Strain Relief (Note: Not Available for Purchase) Connector, Strain Relief (Note: Not Available for Purchase) Connector, Strain Relief (Note: Not Available for Purchase) Harness with Connector (Note: Not Available for Purchase) Battery Charger Reprogram Controller (Use p/n 2915230)

E450A_E450AJ_M450AJ

REV D

87

SECTION 1 - FRAME FIGURE 1-36. INVERTER INSTALLATION - E450A/E450AJ

88

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-36. INVERTER INSTALLATION - E450A/E450AJ ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER 1001192502 0100011 0641406 0641614 1060801 1060802 1670953 1701642 2460037 3300353 3311405 3311605 4060805

13 14 15 16 17

4460426 4751400 4751600 1001167014 1001192293

QTY Ref AR 8 4 1 1 1 1 1 4 4 4 6 in /150mm 1 4 8 1 1

18

1001182296

1

31215014

DESCRIPTION INVERTER INSTALLATION Compound, Locking Bolt 1/4 X 3/4 Bolt 3/8 X 1-3/4 Cable, Battery Cable, Ground Cover Decal - Arrow Inverter Nut, Tinnerman Nut 1/4 Nut 3/8 Shield, Flex Trim

REV A

Connector, Strain Relief Washer, 1/4 Washer, 3/8 Bracket Inverter Ignition Harness (See Separate Breakdown in ELECTRICAL SECTION) Inverter Harness (See Separate Breakdown in ELECTRICAL SECTION)

E450A_E450AJ_M450AJ

89

SECTION 1 - FRAME FIGURE 1-37. VOLTAGE GUARD ASSEMBLY AND INSTALLATION (ANSI EXPORT AND CHINA SPECS)

90

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-37. VOLTAGE GUARD ASSEMBLY AND INSTALLATION (ANSI EXPORT AND CHINA SPECS) ITEM 1 2 3 4 5 6 7 8 9

31215014

PART NUMBER 1001185306 4010408 4010412 4460007 4460968 1001184947 1001185156 1001186497 1001187101 1001187530

QTY Ref 2 2 1 2 1 1 1 1 1

DESCRIPTION VOLTAGE GUARD ASSEMBLY AND INSTALLATION Screw M4 x 16 Screw M4 x 24 Buss Bar Connector, Strain Relief Harness, OVP Cable Kit Module, Voltage Guard Box Plate Decal - JLG

E450A_E450AJ_M450AJ

REV B

91

SECTION 1 - FRAME FIGURE 1-38. FRAME COVER INSTALLATION - E450A/E450AJ

92

E450A_E450AJ_M450AJ

31215014

SECTION 1 - FRAME FIGURE 1-38. FRAME COVER INSTALLATION - E450A/E450AJ ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 15

PART NUMBER 1001166327 0641406 0721004 1380138 2700093 2940095 3311005 3311405 3760308 1001112496 4751400 1001166321 1001166330 1001166493 3960447

16 17 18 19

3820019 1001175025 3520035 1001110166

31215014

QTY Ref 8 16 4 2 4 16 4 4 4 8 1 1 2 11 ft /3.4m 6 2 1 3.5 ft /1.1m

DESCRIPTION FRAME COVER INSTALLATION Bolt 1/4 X 3/4 Bolt #10 X .500 Clip, Receptacle Hook Latch Nut #10 Nut 1/4 Retainer Screw, Special Washer 1/4 Cover Axle Cover Battery Cover Seal

REV F

Rivet Brace, Battery Tray Plug, Cap Seal

E450A_E450AJ_M450AJ

93

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

31215014

E450A_E450AJ_M450AJ

95

SECTION 2 - TURNTABLE FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED - E450A

96

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED - E450A ITEM 1 3 4 7 9 10 11 12 14 15 17 19

PART NUMBER 1001180930 0100011 0641413 0641606 0720804 1380136 2560122 2560123 3310805 4711400 4711600 4750800 1001097777

QTY Ref AR 2 4 1 1 1 1 1 2 4 1 1

22

1001180554

1

31215014

DESCRIPTION VALVE INSTALLATION- TURNTABLE MOUNTED Compound, Locking Bolt 1/4 X 1-5/8 Bolt 3/8 X 3/4 Bolt #8 X .500 Clip, Gripper Handle Handle, Grip Nut #8 Washer 1/4 Washer 3/8 Washer #8 Releveling Valve Assembly (See Separate Breakdown in this Section) Main Control Valve Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV B

97

SECTION 2 - TURNTABLE FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E450AJ

98

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E450AJ ITEM 1 3 4 5 8 10 11 12 13 15 16 18 19 21

PART NUMBER 1001218371 0100011 0641413 0641507 0641606 0720804 1380136 2560122 2560123 3310805 4711400 4711600 4750800 4751500 1001097777

QTY Ref AR 2 2 4 1 1 1 1 1 2 4 1 2 1

24

1001180554

1

25

1001216920

1

31215014

DESCRIPTION VALVE INSTALLATION - TURNTABLE MOUNTED Compound, Locking Bolt 1/4 x 1-5/8 Bolt 5/16 x 7/8 Bolt 3/8 x 3/4 Bolt #8 x .500 Clip, Gripper Handle Handle, Grip Nut #8 Washer 1/4 Washer 3/8 Washer #8 Washer 5/16 Releveling Valve Assembly (See Separate Breakdown in this Section) Main Control Valve Assembly (See Separate Breakdown in this Section) Jib Valve Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

99

SECTION 2 - TURNTABLE FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M450AJ

100

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M450AJ ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NUMBER 1001218372 0100011 0641413 0641507 0641606 0720804 1380136 2560122 2560123 3310805 4711400 4711600 4750800 4751500 1001097777

QTY Ref AR 3 2 4 1 1 1 1 1 2 4 1 2 1

16

1001180554

1

17

1001216920

1

31215014

DESCRIPTION VALVE INSTALLATION - TURNTABLE MOUNTED Compound, Locking Bolt 1/4 x 1-5/8 Bolt 5/16 x 7/8 Bolt 3/8 x 3/4 Bolt #8 x .500 Clip, Gripper Handle Handle, Grip Nut #8 Washer 1/4 Washer 3/8 Washer #8 Washer 5/16 Releveling Valve Assembly (See Separate Breakdown in this Section) Main Control Valve Assembly (See Separate Breakdown in this Section) Jib Valve Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

101

SECTION 2 - TURNTABLE FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY

102

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY ITEM 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 17 17 18 19 20 21 21 21 21 21 22 22 23 24 25

31215014

PART NUMBER 1001180554 7022394 7012518 7012995 7012518 7021603 7012903 7017452 7017402 7017433 7017402 7021604 7012953 7017410 7012967 7017418 7012998 7017421 7012998 7017418 7012998 70001876 7012998 70002806 7012998 7021611 7012518 7012914 7012918 7012947 7012518 7012961 10837580 7010543 70005210 7024883 7024885 70004019 2900756 2560122 1001114761 2560123 7012975 7012540 70000381 70005091 70004884

QTY Ref 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 6 8 1 1 1 1 1 1 1 1 1 1

DESCRIPTION MAIN CONTROL VALVE ASSEMBLY Cartridge without Coil (Telescope In) Seal Kit - 7022394 Cartridge Cartridge without Coil (Telescope Out) Seal Kit - 7012995 Cartridge Cartridge without Coil (Lower and Upper Lift) Seal Kit - 7021603 Cartridge Cartridge without Coil (Platform Level) Seal Kit - 7017452 Cartridge Cartridge without Coil (Swing) Seal Kit - 7017433 Cartridge Cartridge without Coil (Swing Arrest) Seal Kit - 7021604 Cartridge Cartridge without Coil (Bypass Unloading) Seal Kit - 7017410 Cartridge Cartridge (Telescope) Seal Kit - 7017418 Cartridge Cartridge (Platform Level Backward Piston End) Seal Kit - 7017421 Cartridge Cartridge (Platform Level Forward Rod End) Seal Kit - 7017418 Cartridge Cartridge (Lower Lift Down) Seal Kit - 70001876 Cartridge Cartridge (Upper Lift Down) Seal Kit - 70002806 Cartridge Cartridge without Coil (Flow Regulator) Seal Kit - 7021611 Cartridge Cartridge (Platform Level) Seal Kit - 7012914 Cartridge Cartridge (Emergency Descent) Seal Kit - 7012947 Cartridge Knob Cartridge (Telescope) Seal Kit - 10837580 Cartridge Coil Coil Coil Pump, Manual Seal Kit - 70004019 Pump Handle (Not Shown) Handle, Grip (Red) (Not Shown) Handle, Grip (Black) (Not Shown) Cartridge (Check) Seal Kit - 7012975 Cartridge Plug, Cartridge Orifice (Swing) (Not Shown) Orifice (Platform) (Not Shown)

E450A_E450AJ_M450AJ

REV F

103

SECTION 2 - TURNTABLE FIGURE 2-5. RELEVELING VALVE ASSEMBLY

104

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-5. RELEVELING VALVE ASSEMBLY ITEM 1 1 2 3 3

31215014

PART NUMBER 1001097777 7017466 7017496 7012959 7024891 7012953

QTY Ref 1 1 1 1 1

DESCRIPTION RELEVELING VALVE ASSEMBLY Cartridge Seal Kit - 7017466 Cartridge Knob Cartridge Seal Kit - 7024891 Cartridge

E450A_E450AJ_M450AJ

REV C

105

SECTION 2 - TURNTABLE FIGURE 2-6. JIB VALVE ASSEMBLY

106

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-6. JIB VALVE ASSEMBLY ITEM 1 1 1 1 1 2 2 3 3 3 3 3 4 4

31215014

PART NUMBER 1001216920 70006346 7017402 70006348 7021609 70006347 70006349 7021653 70005722 7017496 2560122 1001114761 2560123 7024887 7012998

QTY Ref 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION JIB VALVE ASSEMBLY Cartridge (Manual Override) Seal Kit - 70006346 Cartridge Coil Spacer Coil Coil Nut Cartridge Seal Kit - 70006349 Cartridge Cartridge Seal Kit - 70005722 Cartridge Handle Grip, Handle (Red) Grip, Handle (Black) Cartridge Seal Kit - 7024887 Cartridge

E450A_E450AJ_M450AJ

REV C

107

SECTION 2 - TURNTABLE FIGURE 2-7. MOTION ALARM INSTALLATION

108

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-7. MOTION ALARM INSTALLATION ITEM 1 2 3 4

31215014

PART NUMBER 1001183367 0140043 0641406 3311405 4711400

QTY Ref 1 2 2 2

DESCRIPTION MOTION ALARM INSTALLATION Alarm, Motion Bolt 1/4 X 3/4 Nut 1/4-20 Washer 1/4

E450A_E450AJ_M450AJ

REV A

109

SECTION 2 - TURNTABLE FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION

110

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION ITEM 1

PART NUMBER 1001166395 1001153017

QTY Ref 1

2 3 4 5 6 7 9 10 100

0100019 1001104850 3931832 4740171 0682026 4892000 3020029 0682028 1001160527

AR 1 2 2 18 41 AR 23 1

31215014

DESCRIPTION TURNTABLE BEARING AND SWING DRIVE INSTALLATION Turntable Bearing and Worm Gear Assembly (See Separate Breakdown in this Section) Compound, Locking Swing Motor Assembly (See Separate Breakdown in this Section) Bolt 1/2 X 2 Washer Bolt 5/8 X 3-1/4, Grade 8 Washer 5/8 Lube, Bearing Grease Bolt 5/8 X 3-1/2, Grade 8 Turntable Bearing Replacement Kit (Includes Items 1, 4, 5, 6, 7 & 10

E450A_E450AJ_M450AJ

REV B

111

SECTION 2 - TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY

112

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 12 12A 13 14 15 16 17 18 19 20 25

31215014

PART NUMBER 1001104850 See Note 7004035 7023318 7004036 See Note 7024453 7024379 70002206 7024380 70002207 70000088 70000089 7024381 7004043 7004044 7004049 7004045 See Note 7024390 7004047 7024389

QTY Ref 5 1 1 5 NSS 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY Bolt (Note: Not Available for Purchase) Cover, End Seal, Commutator O-Ring Commutator (Note: Use Item 6) Commutator and Ring Assembly (Includes Item 5) Manifold Rotor Set Plate, Wear Link, Drive Shaft, Coupling Key Bushing, Inner Thrustwasher Bearing, Thrust Seal, Inner Shaft Ring, Back-up Housing (Note: Not Available - Purchase Complete Motor) Bearing Seal, Outer Shaft Seal Kit (Includes Items 3, 4, 16, 17 & 20)

E450A_E450AJ_M450AJ

REV A

113

SECTION 2 - TURNTABLE FIGURE 2-10. SWING BEARING ASSEMBLY

114

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-10. SWING BEARING ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

31215014

PART NUMBER 1001153017 7026042 7026043 7027356 7027361 7027354 0641510 0641812 70000865 7027360 2160003 7027358 See Note 4891500 7027363 70004159 7027352 7027351 7027350 7027353

QTY Ref 2 2 1 2 1 2 2 1 1 2 2 NSS 1 1 1 AR AR AR 1

DESCRIPTION SWING BEARING ASSEMBLY Bearing, Cup Bearing, Cone Adapter, Motor Seal Cap, End Bolt 5/16 x 1-1/4 Bolt 1/2 x 1-1/2 Plug Seal Fitting, Grease - 45 Fitting, Grease - 90 Housing (Note: Not Sold Separate - Use 1001153017) Washer 5/16 Gear, Worm Ring Gear Gasket (.010 - Brown) Gasket (.0075 - Clear) Gasket (.005 - Blue) Gasket (.020 - Yellow)

E450A_E450AJ_M450AJ

REV B

115

SECTION 2 - TURNTABLE FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL

116

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL ITEM 1 2

31215014

PART NUMBER 1001166341 1001157058 0100011

QTY Ref 1 AR

DESCRIPTION REMOTE BEARING LUBE INSTALLATION - OPTIONAL Hose, Remote Grease Line Compound, Locking

E450A_E450AJ_M450AJ

REV B

117

SECTION 2 - TURNTABLE FIGURE 2-12. DRIVE ORIENTATION INSTALLATION

118

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-12. DRIVE ORIENTATION INSTALLATION ITEM 1 2 3 4 5 6 7 8 9

31215014

PART NUMBER 1001187790 0100011 0641608 3310805 3930824 4240175 4711600 4750800 1001116232 1001171298

QTY Ref AR 2 2 2 1 2 2 1 1

DESCRIPTION DRIVE ORIENTATION INSTALLATION Compound, Locking Bolt 3/8 X 1 Nut #8 Bolt #8 X 1-1/2 Tie, Strap Washer 3/8 Washer #8 Switch, Limit Bracket, Mounting

E450A_E450AJ_M450AJ

REV B

119

SECTION 2 - TURNTABLE FIGURE 2-13. GROUND CONTROL BOX INSTALLATION - E450AJ/M450AJ (ALL SPECS EXCEPT CE AND CHINA SPECS)

120

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-13. GROUND CONTROL BOX INSTALLATION - E450AJ/M450AJ (ALL SPECS EXCEPT CE AND CHINA SPECS) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER 1001249821 0100011 0641416 0641418 0641506 0641605 1321385 3300365 3300454 3311505 4460470 4460471 4711400 4711500 4751600 1001153749 1001178794

QTY Ref AR 4 1 1 4 1 2 5 1 1 1 5 1 4 1 1

17

1001179991

1

18

1001182700

1

19 20

1001188065 1001245677

1 1

21

1001249820

1

31215014

DESCRIPTION GROUND CONTROL BOX INSTALLATION Compound, Locking Bolt, 1/4-20 X 2 Bolt, 1/4-20 X 2-1/4 Bolt, 5/16-18 X 3/4 Bolt, 3/8-16 X 5/8 Clamp Nut, Special Nut, 1/4-20 Nut, Lock 5/16-18 Nut, Terminal Washer, Lock Washer, 1/4 Washer, 5/16 Washer, 3/8 Clip Harness, Valve (See Separate Breakdown in ELECTRICAL SECTION) Harness, Ground Control Panel (See Separate Breakdown in ELECTRICAL SECTION) Module, Ground Control (Note: Re-calibration Required when Replaced) Bracket Harness, Turntable (See Separate Breakdown in ELECTRICAL SECTION) Ground Control Box Electrical Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

121

SECTION 2 - TURNTABLE FIGURE 2-14. GROUND CONTROL BOX INSTALLATION - E450AJ/M450AJ (CE AND CHINA SPECS)

122

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-14. GROUND CONTROL BOX INSTALLATION - E450AJ/M450AJ (CE AND CHINA SPECS) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER 1001249896 0100011 0641416 0641418 0641506 0641605 1321385 3300365 3300454 3311505 4460470 4460471 4711400 4711500 4751600 1001153749 1001178794

QTY Ref AR 4 1 1 4 1 2 5 1 1 1 5 1 4 1 1

17

1001179991

1

18

1001182700

1

19 20

1001188065 1001245677

1 1

21

1001249895

1

31215014

DESCRIPTION GROUND CONTROL BOX INSTALLATION Compound, Locking Bolt, 1/4-20 X 2 Bolt, 1/4-20 X 2-1/4 Bolt, 5/16-18 X 3/4 Bolt, 3/8-16 X 5/8 Clamp Nut, Special Nut, 1/4-20 Nut, Lock 5/16-18 Nut, Terminal Washer, Lock Washer, 1/4 Washer, 5/16 Washer, 3/8 Clip Harness, Valve (See Separate Breakdown in ELECTRICAL SECTION) Harness, Ground Control Panel (See Separate Breakdown in ELECTRICAL SECTION) Module, Ground Control (Note: Re-calibration Required when Replaced) Bracket Harness, Turntable (See Separate Breakdown in ELECTRICAL SECTION) Ground Control Box Electrical Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

123

SECTION 2 - TURNTABLE FIGURE 2-15. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (ALL SPECS EXCEPT CE SPECS)

124

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-15. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (ALL SPECS EXCEPT CE SPECS) ITEM 1 2 3 4 6 7 8 9 10 10 11 11 11 12 13 14 15 16 17 18 20 21 22

31215014

PART NUMBER 1001249176 1001259489 0630518 3311011 3311405 3520028 3790012 3900187 3910804 4360469 2860030 4360475 7020175 7020176 4360476 4740120 4740397 1001109503 1001151393 1001155044 1001155045 1001166394 1001188066 1001221451

QTY DESCRIPTION Ref GROUND CONTROL BOX ELECTRICAL ASSEMBLY 1 P/C Board, Battery Charger 2 Bolt #10 x 3/4 2 Nut 2 Nut 1/4 4 Plug, Hole 1/2 6 O-Ring 2 Screw 6 Screw #8 x 1/4 1 Keyswitch 1 Key, Replacement (Set of 2) 1 Switch, Emergency Stop 1 Cap, Mushroom Head 1 Block, Contact 1 Block, Contact 2 Washer 6 Spacer 1 Gauge, Indicator 1 Shim, .063 6 Nut 15/32 6 Switch, Toggle 4 ft /1.2m Seal 1 Panel, Ground Control 1 Decal - Ground Control Lid

E450A_E450AJ_M450AJ

REV C

125

SECTION 2 - TURNTABLE FIGURE 2-16. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (CE SPECS)

126

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-16. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450A (CE SPECS) ITEM 1 2 3 4 6 7 8 9 10 11 11 12 12 12 13 14 15 16 17 18 19 21 22 23 24

31215014

PART NUMBER 1001249182 1001259489 0630518 3311011 3311405 3520028 3790012 3900187 3910804 4360387 4360469 2860030 4360475 7020175 7020176 4360476 4740120 4740397 1001109503 1001151393 1001155044 1001155045 1001166394 1001176469 1001188066 1001221452

QTY DESCRIPTION Ref GROUND CONTROL BOX ELECTRICAL ASSEMBLY 1 P/C Board, Battery Charger 2 Bolt #10 x 3/4 2 Nut 2 Nut 1/4 4 Plug, Hole 1/2 6 O-Ring 2 Screw 6 Screw #8 x 1/4 1 Switch, Push Button 1 Keyswitch 1 Key, Replacement (Set of 2) 1 Switch, Emergency Stop 1 Cap, Mushroom Head 1 Block, Contact 1 Block, Contact 2 Washer 6 Spacer 1 Gauge, Indicator 1 Shim, .063 6 Nut 15/32 6 Switch, Toggle 4 ft /1.2m Seal 1 Shroud 1 Panel, Ground Control 1 Decal - Ground Control Lid

E450A_E450AJ_M450AJ

REV C

127

SECTION 2 - TURNTABLE FIGURE 2-17. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450AJ/M450AJ (ALL SPECS EXCEPT CE AND CHINA SPECS)

128

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-17. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450AJ/M450AJ (ALL SPECS EXCEPT CE AND CHINA SPECS) ITEM 1 2 3 4 6 7 8 9 10 10 11 11 11 12 13 14 15 16 17 18 20 21 22

31215014

PART NUMBER 1001249820 1001259489 0630518 3311011 3311405 3520028 3790012 3900187 3910804 4360469 2860030 4360475 7020175 7020176 4360476 4740120 4740397 1001109503 1001151393 1001155044 1001155045 1001166394 1001188066 1001221451

QTY DESCRIPTION Ref GROUND CONTROL BOX ELECTRICAL ASSEMBLY 1 P/C Board, Battery Charger 2 Bolt #10 x 3/4 2 Nut 2 Nut 1/4 3 Plug, Hole 1/2 7 O-Ring 2 Screw 6 Screw #8 x 1/4 1 Keyswitch 1 Key, Replacement (Set of 2) 1 Switch, Emergency Stop 1 Cap, Mushroom Head 1 Block, Contact 1 Block, Contact 2 Washer 7 Spacer 1 Gauge, Indicator 1 Shim, .063 7 Nut 15/32 7 Switch, Toggle 4 ft /1.2m Seal 1 Panel, Ground Control 1 Decal - Ground Control Lid

E450A_E450AJ_M450AJ

REV C

129

SECTION 2 - TURNTABLE FIGURE 2-18. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450AJ/M450AJ (CE AND CHINA SPECS)

130

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-18. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E450AJ/M450AJ (CE AND CHINA SPECS) ITEM 1 2 3 4 6 7 8 9 10 11 11 12 12 12 13 14 15 16 17 18 19 21 22 23 24

31215014

PART NUMBER 1001249895 1001259489 0630518 3311011 3311405 3520028 3790012 3900187 3910804 4360387 4360469 2860030 4360475 7020175 7020176 4360476 4740120 4740397 1001109503 1001151393 1001155044 1001155045 1001166394 1001176469 1001188066 1001221452

QTY DESCRIPTION Ref GROUND CONTROL BOX ELECTRICAL ASSEMBLY 1 P/C Board, Battery Charger 2 Bolt #10 x 3/4 2 Nut 2 Nut 1/4 3 Plug, Hole 1/2 7 O-Ring 2 Screw 6 Screw #8 x 1/4 1 Switch, Push Button 1 Keyswitch 1 Key, Replacement (Set of 2) 1 Switch, Emergency Stop 1 Cap, Mushroom Head 1 Block, Contact 1 Block, Contact 2 Washer 7 Spacer 1 Gauge, Indicator 1 Shim, .063 7 Nut 15/32 7 Switch, Toggle 4 ft /1.2m Seal 1 Shroud 1 Panel, Ground Control 1 Decal - Ground Control Lid

E450A_E450AJ_M450AJ

REV C

131

SECTION 2 - TURNTABLE FIGURE 2-19. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)

132

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-19. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL) ITEM 1

31215014

PART NUMBER 1001191142 1001191140

QTY Ref 1

DESCRIPTION STROBE LIGHT INSTALLATION - AMBER (OPTIONAL) Strobe Light Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

133

SECTION 2 - TURNTABLE FIGURE 2-20. STROBE LIGHT ASSEMBLY - AMBER

134

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-20. STROBE LIGHT ASSEMBLY - AMBER ITEM 1 2 3 4 5 6 6 6

31215014

PART NUMBER 1001191140 0100035 3312602 3900085 4751000 1001149994 1001191139 4460891 4460465

QTY Ref AR 1 2 2 1 1 1 2

DESCRIPTION STROBE LIGHT ASSEMBLY - AMBER Compound, Locking Nut, Jam 1 Screw #10 x 1/2 Washer #10 Plate, Mount Strobe Light/Harness Assembly Connector - 2 Position Socket, Female

E450A_E450AJ_M450AJ

REV A

135

SECTION 2 - TURNTABLE FIGURE 2-21. BEACON LIGHT INSTALLATION - BLUE

136

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-21. BEACON LIGHT INSTALLATION - BLUE ITEM

1 2 3 4 6 6 6

31215014

PART NUMBER 1001238557 1001217005 3312602 3900085 4751000 1001149994 1001200910 4460897 4460943

QTY Ref Ref 1 2 2 1 1 1 2

DESCRIPTION BEACON LIGHT INSTALLATION – BLUE BEACON LIGHT KIT - BLUE Nut, Jam 1 Screw #10 x 1/2 Washer #10 Plate, Mount Light, Beacon Connector - 2 Position Pin, Male

E450A_E450AJ_M450AJ

REV A B

137

SECTION 2 - TURNTABLE FIGURE 2-22. BEACON LIGHT INSTALLATION - RED

138

E450A_E450AJ_M450AJ

31215014

SECTION 2 - TURNTABLE FIGURE 2-22. BEACON LIGHT INSTALLATION - RED ITEM 1 2 3 4 6 6 6

31215014

PART NUMBER 1001238558 3312602 3900085 4751000 1001149994 1001207004 4460897 4460943

QTY Ref 1 2 2 1 1 1 2

DESCRIPTION BEACON LIGHT INSTALLATION – RED Nut, Jam 1 Screw #10 x 1/2 Washer #10 Plate, Mount Light, Beacon Connector - 2 Position Pin, Male

E450A_E450AJ_M450AJ

REV A

139

SECTION 3 - ENGINE

SECTION 3 - ENGINE

31215014

E450A_E450AJ_M450AJ

141

SECTION 3 - ENGINE FIGURE 3-1. KUBOTA MOTOR/GENERATOR ASSEMBLY - M450AJ

142

E450A_E450AJ_M450AJ

31215014

SECTION 3 - ENGINE FIGURE 3-1. KUBOTA MOTOR/GENERATOR ASSEMBLY - M450AJ ITEM 1 2 3 4 5 6 7 8

31215014

PART NUMBER 1001248081 0641409 0641614 3311405 3311605 3575952 4891400 4891600 1001248080

QTY Ref 2 4 2 4 1 4 8 1

DESCRIPTION KUBOTA MOTOR/GENERATOR ASSEMBLY Bolt 1/4 x 1-1/8 Bolt 3/8 x 1-3/4 Nut 1/4 Nut 3/8 Plate, Base Washer 1/4 Hardened Washer 3/8 Hardened Kubota Engine/Generator Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

143

SECTION 3 - ENGINE FIGURE 3-2. KUBOTA ENGINE COMPONENTS

144

E450A_E450AJ_M450AJ

31215014

SECTION 3 - ENGINE FIGURE 3-2. KUBOTA ENGINE COMPONENTS ITEM 1 1 2 3 4 5 5 6 7 7 7 8 8 8 9 9 10 10 11

PART NUMBER 1001248080 70000290 70000291 70000292 70000293 70000294 70000295 70000296 70000297 70000298 70000299 70000300 70000301 70000304 70000305 70000302 70000303 70000306 70000307 70000308

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

11 11

70000309 70001121

1 1

12

70003557

1

13 14

70000310 70000311

1 1

15 16 16 16 17 17 18 18 18 19 19 20 21 22 22 22 23 24 25 26 26

70002244 70000312 70000313 70000314 70000315 70000316 70000317 70000967 70000318 70000319 70001144 70002544 70000320 70000321 70003618 70003619 70000322 70000323 70002083 70000324 70004265

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

31215014

DESCRIPTION KUBOTA MOTOR/GENERATOR COMPONENTS Glow Plug (Not Shown) Harness, Glow Plug (Not Shown) Screen, Oil Sump (Includes O-Ring) Cap, Oil Filler (Includes O-Ring) Dipstick Pump, Oil Rotor (Not Shown - Located beside Item 6) O-Ring Oil Rotor Pump (Not Shown) Switch, Oil Lever, Governor Pin, Governor Lever Spring, Governor Lever Spring, Idling Lever, Spring Control Spring, Stop (Speed Control Lever) Valve, Fuel Limit (Not Shown) Gasket, Fuel Limit (Not Shown) Pump, Injection Kit, Pump Adjustment Shim Flywheel/Ring Gear Assembly (Not Shown - Located Behind Front Cover) Ring Gear (Not Shown) Stator, Engine (Not Shown - Located Behind Flywheel) (Includes Coil & Grommet) Regulator, Voltage (Not Shown - Located on Opposite Side of Engine) Starter (Not Shown - Located on Opposite of Engine) Solenoid, Starter (Not Shown - Located on Opposite Side of Engine) Cap, Oil Filler (Includes O-Ring) Air Filter Assembly Element, Air Cleaner Gasket, Air Cleaner Muffler Assembly Gasket, Muffler Inline Fuel Check Valve Assembly Fuel Filter Assembly Element, Fuel Filter Element, Oil Filter Head, Oil Filter Head (Note: Does Not Include Element) Bracket, Oil Filter Mount Pump, Fuel Solenoid, Fuel Adapter, Solenoid Screw Relay Relay Bracket, Solenoid/Relay Sensor, Speed (Not Shown - Located Inside Front Cover) Bracket, Speed Sensor (Not Show - Located Inside Front Cover)

E450A_E450AJ_M450AJ

REV A

145

SECTION 3 - ENGINE

146

ITEM 27

PART NUMBER 70000325

QTY 1

28 29 29 29 30 31 32 33 34

70000326 70000327 70000382 70004394 70000328 70000329 70000330 70002543 70000289

1 1 1 1 1 1 1 1 1

DESCRIPTION Sensor, Oil Temperature (Not Shown - Located on Opposite Side of Engine Base) Module, Engine Control Alternator Stator, Alternator Lead, Field Terminal Block Diode Harness, Generator Fuse 15Amp (Not Shown) Fuse 20Amp (Not Shown) Engine, Kubota (without Generator) Regulator, Voltage (Not Shown - Located on Opposite Side of Engine)

E450A_E450AJ_M450AJ

REV

31215014

SECTION 4 - BOOM

SECTION 4 - BOOM

31215014

E450A_E450AJ_M450AJ

147

SECTION 4 - BOOM FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - E450AJ/M450AJ (USA BUILT MACHINES)

148

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - E450AJ/M450AJ (USA BUILT MACHINES) ITEM 1 3 4 5 6 7 8 9 10 10A 11

PART NUMBER 1001168673 0100011 0561076 0641607 0641608 0641610 0641810 0641812 0801197 0801264 0961950 1001228016

QTY Ref AR 1 1 1 4 13 3 1 2 8 1

11

1001251016

1

12

1001228035

1

13

1001228036

1

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31A 32 33

3311601 3311605 3311805 3422175 3422176 3422177 3422178 3422582 3422669 3422792 3422793 3422806 3841143 3841203 4566356 4751600 4844427 4846307 0961950 4846026 1001140278

2 1 4 3 2 9 1 1 1 1 1 1 4 16 1 4 1 2 8 1 1

34

1001140279

1

35 36 37 38 39 40 41 42

1001177483 0641806 0940048 4844467 4891600 0681610 3271605 3537045

1 2 1 1 8 4 4 1

31215014

DESCRIPTION BOOM AND CYLINDERS INSTALLATION Compound, Locking Block, Boom Rest Bolt 3/8 x 7/8 Bolt 3/8 x 1 Bolt 3/8 x 1-1/4 Bolt 1/2 x 1-1/4 Bolt 1/2 x 1-1/2 Boom Assembly - Main (See Separate Breakdown in this Section) Boom Assembly - Tower Bushing Lift Cylinder Assembly - Upper (See Separate Breakdown in CYLINDER SECTION) (Prior to PVC 2001) Lift Cylinder Assembly – Upper (See Separate Breakdown in CYLINDER SECTION) (PVC 2001) Lift Cylinder Assembly - Lower (See Separate Breakdown in CYLINDER SECTION) Lift Cylinder Assembly - Mid (See Separate Breakdown in CYLINDER SECTION) Nut 3/8 Nut 3/8 Nut 1/2 Pin Pin Pin Pin Pin Pin Pin Pin Pin Keeper, 3/8 Keeper, 1/2 Tube Washer 3/8 (Not Shown - Located on Platform Support) Upright Weldment - Lower Level Link Bushing Upright Weldment - Upper Master Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION) Platform Level Cylinder (See Separate Breakdown in CYLINDER SECTION) Support, Boom Rest Bolt 1/2 x 3/4 Bumper Boom Rest Weldment Washer 3/8 Bolt 3/8 x 1-1/4 Grd8 Nut 3/8 Grd8 Plate

E450A_E450AJ_M450AJ

REV I

149

SECTION 4 - BOOM ITEM 43 44 45 46

150

PART NUMBER 0641506 3311505 4751500 0641808

QTY 4 4 4 3

DESCRIPTION

REV

Bolt 5/16 x 3/4 Nut 5/16 Washer 5/16 Bolt 1/2 x 1

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E450AJ (CHINA BUILT MACHINES)

152

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E450AJ (CHINA BUILT MACHINES) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37A 38 39 40

PART NUMBER 1001231524 0100011 0561076 0641506 0641607 0641608 0641610 0641806 0641808 0641810 0641812 0681610 0801264 0961950 0940048 3271605 3311505 3311601 3311605 3311805 3422175 3422176 3422177 3422178 3422582 3422669 3422792 3422793 3422806 3537045 3841143 3841203 4566356 4751500 4751600 4844427 4844467 4846026 4846307 0961950 4891600 1001177483 1001230299

QTY Ref AR 1 4 1 1 4 2 3 13 3 4 2 8 1 4 4 2 1 4 3 2 9 1 1 1 1 1 1 1 4 16 1 4 4 1 1 1 2 8 8 1 1

41

1001230300

1

42

1001230301

1

43

1001230303

1

31215014

DESCRIPTION BOOM AND CYLINDERS INSTALLATION Compound, Locking Block, Boom Rest Bolt 5/16 x 3/4 Bolt 3/8 x 7/8 Bolt 3/8 x 1 Bolt 3/8 x 1-1/4 Bolt 1/2 x 3/4 Bolt 1/2 x 1 Bolt 1/2 x 1-1/4 Bolt 1/2 x 1-1/2 Bolt 3/8 x 1-1/4 Grade 8 Boom Assembly - Tower Bushing Bumper Nut 3/8 Grade 8 Nut 5/16 Nut 3/8 Nut 3/8 Nut 1/2 Pin Pin Pin Pin Pin Pin Pin Pin Pin Plate Keeper, 3/8 Keeper, 1/2 Tube Washer 5/16 Washer 3/8 Upright Weldment - Lower Boom Rest Weldment Upright Weldment - Upper Level Link Bushing Washer 3/8 Support, Boom Rest Lift Cylinder Assembly - Upper (See Separate Breakdown in CYLINDER SECTION) Lift Cylinder Assembly - Lower (See Separate Breakdown in CYLINDER SECTION) Lift Cylinder Assembly - Mid (See Separate Breakdown in CYLINDER SECTION) Master Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION)

E450A_E450AJ_M450AJ

REV A

153

SECTION 4 - BOOM

154

ITEM 44

PART NUMBER 1001230304

QTY 1

45 46

1001231523 1001231525

1 1

DESCRIPTION Platform Level Cylinder (See Separate Breakdown in CYLINDER SECTION) Jib Assembly (See Separate Breakdown in this Section) Main Boom Installation (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV

31215014

SECTION 4 - BOOM FIGURE 4-3. MAIN BOOM ASSEMBLY - E450A

156

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-3. MAIN BOOM ASSEMBLY - E450A ITEM 1 2 3

PART NUMBER 0801197 0801260 0801192 1001251061

4 4

1001224890 70006269

4

70006279

5 6 7 8 9 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

4846033 3340881 3340837 4070897 4070898 3422804 3760115 0641607 0641605 0641608 0641818 4761800 1670679 4761400 3311401 4711600 3311605 0100011 0961948 1001106757 3340939 0630401 3311505 4711500 4060804

32 33 34 36

0100081 1001119228 0961950 88261026

31215014

QTY Ref 1 1 1

DESCRIPTION MAIN BOOM ASSEMBLY Base, Weldment Fly, Weldment Telescope Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION) 1 Powertrack Assembly 1 Repair Section (Includes 10 links, 22 pins, 22 washers, 22 snap rings, 5 rod carriers and 10 self-tapping screws) 1 Bracket Kit (Includes 2 left and 2 right mounting feet, 4 center pins, 4 center pin snap rings, 8 pins for bracket lockout, 4 washers and 4 snap rings) 1 Pushtube, Weldment 8 Pad, Ware 5 Pad, Ware 12 Shim, 18 Gauge 8 Shim, 11 Gauge 1 Pin 2 Ring, Snap 26 Bolt 3/8 x 7/8 4 Bolt 3/8 x 5/8 4 Bolt 3/8 x 1 4 Bolt 1/2 x 2-1/4 4 Washer 1/2 1 Cover, Boom 3 Washer 1/4 3 Nut 1/4 38 Washer 3/8 4 Nut 3/8 AR Compound, Locking 2 Bearing 2 Plate, Clamp 4 Pad, Rubber 2 Bolt 5/16 x 2 2 Nut 5/16 2 Washer 5/16 16 in /38 Flex-Trim cm AR Adhesive 1 Nut M8 2 Bushing 4 Bolt 3/8 x 5/8

E450A_E450AJ_M450AJ

REV N

157

SECTION 4 - BOOM FIGURE 4-4. MAIN BOOM ASSEMBLY - E450AJ/M450AJ

158

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-4. MAIN BOOM ASSEMBLY - E450AJ/M450AJ ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER 1001231525 0100011 0100081 0630401 0641605 0641607 0641608 0641818 0801192 0801260 0961948 0961950 1670679 3311401 3311505 3311605 3340837 3340881 3340939 3422804 3760115 4060804

22 23 24 25 26 27 28 29 30 31 32 32

4070897 4070898 4711500 4711600 4761400 4761800 4846033 88261026 1001106757 1001119228 1001224890 70006269

QTY Ref AR AR 2 4 26 4 4 1 1 2 2 1 3 2 4 5 8 4 1 2 15 in/ 38cm 12 8 2 38 3 4 1 4 AR 1 1 1

32

70006279

1

33

1001230302

1

31215014

DESCRIPTION MAIN BOOM ASSEMBLY Compound, Locking Adhesive Bolt, Carriage, 5/16 x 2 Bolt 3/8 x 5/8 Bolt 3/8 x 7/8 Bolt 3/8 x 1 Bolt 1/2 x 2-1/4 Fly, Weldment Base, Weldment Bearing Bushing Cover, Boom Nut 1/4 Nut 5/16 Nut 3/8 Pad, Ware Pad, Ware Pad, Rubber Pin Ring, Snap Flex-Trim

REV A

Shim, 18 Gauge Shim, 11 Gauge Washer 5/16 Washer 3/8 Washer 1/4 Washer 1/2 Pushtube, Weldment Bolt 3/8 x 5/8 Plate, Clamp Push Nut, M8 Powertrack Assembly Repair Section (Includes 10 links, 22 pins, 22 washers, 22 snap rings, 5 rod carriers and 10 self-tapping screws) Bracket Kit (Includes 2 left and 2 right mounting feet, 4 center pins, 4 center pin snap rings, 8 pins for bracket lockout, 4 washers and 4 snap rings) Telescope Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION)

E450A_E450AJ_M450AJ

159

SECTION 4 - BOOM FIGURE 4-5. JIB INSTALLATION

160

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-5. JIB INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

31215014

PART NUMBER 1001231523 0060044 0641516 0641616 0641618 0961951 0962292 3311501 3311605 3340860 3422791 3422794 3572551 4751500 4845925 4846278 1001094670 1001230305

QTY Ref 1 2 4 2 2 2 4 6 4 2 2 2 4 1 1 2 1

DESCRIPTION JIB INSTALLATION Rotator Assembly (See Separate Breakdown in this Section) Bolt 5/16 x 2 Bolt 3/8 x 2 Bolt 3/8 x 2-1/4 Bushing Bushing Nut 5/16 Nut 3/8 Pad, Rubber Pin Pin Channel, Hose Carrier Washer 5/16 Pivot Link - Upper Link - Lower Jib Cylinder Assembly (See Separate Breakdown in CYLINDER SECTION)

E450A_E450AJ_M450AJ

REV A

161

SECTION 4 - BOOM FIGURE 4-6. ROTATOR ASSEMBLY - E450A

162

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-6. ROTATOR ASSEMBLY - E450A ITEM 1

PART NUMBER 0060052 See Note

QTY Ref 1

2 2 3 3 4 4 5

7017120 7017196 7017121 7027900 7017153 7027901 See Note

1 1 1 1 1 1 3

7 20 22 24 25 26 27 32 34 41

7017126 See Note See Note See Note See Note See Note See Note See Note See Note 7017172

1 NSS NSS NSS NSS NSS NSS NSS 2 1

41A 41A 41A

7011323 2900770 7017192

2 2 2

42 51 52 52 53

See Note 7017122 7017127 70000341 7017123

2 1 1 1 1

31215014

DESCRIPTION ROTATOR ASSEMBLY Case/Bracket Weldment (Note: Not Available - Purchase Complete Assembly) Shaft (Rotator with Helac Control #26409) Shaft (Rotator with Helac Control #26966) Piston Sleeve (Rotator with Helac Control #26409) Piston Sleeve (Rotator with Helac Control #26966) Cap, End (Rotator with Helac Control #26409) Cap, End (Rotator with Helac Control #26966) Capscrew 1/4 x 1-1/2, Grade 8 (Note: Not Available - Purchase Locally) Tie Rod Assembly Seal, Rod (Note: Use Items 52) Seal, Piston (Note: Use Item 52) Seal, Cap (Note: Use Item 52) Packing, Bearing (Note: Use Item 52) Seal (Note: Use Item 52) Ring, Back-Up Cap (Note: Use Item 52) Bearing, Shaft (Note: Use Item 51) Washer, Thrust (Note: Use Item 51) Counterbalance Valve Assembly (Helac p/n 24327, 26553 or 26554 Stamped Beside Mounting Screws) Valve, Cartridge (Helac p/n 24327 Valve) Seal Kit - 7011323 Cartridge ( 1 Per Assembly) Valve Cartridge (Helac p/n 26553 or 26554) (No Seal Kit Available) Bushing, Shaft (Note: Not Available for Purchase) Bearing Kit (Includes Items 32-34) Seal Kit - Standard (Includes Items 20,22,24,25,26 & 27) Seal Kit - Low Temperature (Includes Items 20,22,24,25,26 & 27) Hardware Kit

E450A_E450AJ_M450AJ

REV F

163

SECTION 4 - BOOM FIGURE 4-7. ROTATOR ASSEMBLY - E450AJ/M450AJ

164

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-7. ROTATOR ASSEMBLY - E450AJ/M450AJ ITEM 1

PART NUMBER 0060044 See Note

QTY Ref 1

1A 1B 2 2 3 3 4

0962257 0961947 7017120 7017196 7017121 7027900 See Note

2 2 1 1 1 1 1

4 5

7027901 See Note

1 3

7 20 22 24 25 26 27 32 34 41

7017126 See Note See Note See Note See Note See Note See Note See Note See Note 7017172

1 NSS NSS NSS NSS NSS NSS NSS 2 1

41A 41A 41A

7011323 2900770 7017192

2 2 2

42 51 52 52 53

70004323 7017122 7017127 70000341 7017123

1 1 1 1 1

31215014

DESCRIPTION ROTATOR ASSEMBLY Case/Bracket Weldment (Note: Not Available - Purchase Complete Assembly) Bushing Bushing Shaft (Rotator with Helac Control #25928) Shaft (Rotator with Helac Control #26962) Piston Sleeve (Rotator with Helac Control #25928) Piston Sleeve (Rotator with Helac Control #26962) Cap, End (Rotator with Helac Control #25928) (Note: Use p/n 0060044) Cap, End (Rotator with Helac Control #26962) Capscrew 1/4 x 1-1/2, Grade 8 (Note: Not Available - Purchase Locally) Tie Rod Assembly Seal, Rod (Note: Use Item 52) Seal, Piston (Note: Use Item 52) Seal, Cap (Note: Use Item 52) Packing, Bearing (Note: Use Item 52) Seal (Note: Use Item 52) Ring, Back-Up Cap (Note: Use Item 52) Bearing, Shaft (Note: Use Item 51) Washer, Thrust (Note: Use Item 51) Counterbalance Valve Assembly (Helac p/n 24327, 26553 or 26554 Stamped Beside Mounting Screws) Valve, Cartridge (Helac p/n 24327 Valve) Seal Kit - 7011323 Cartridge (1 Per Assembly) Valve Cartridge (Helac p/n 26553 or 26554) (No Seal Kit Available) Bushing, Shaft Bearing Kit (Includes Items 32-34) Seal Kit - Standard (Includes Items 20,22,24,25,26 & 27) Seal Kit - Low Temperature (Includes Items 20,22,24,25,26 & 27) Hardware Kit

E450A_E450AJ_M450AJ

REV D

165

SECTION 4 - BOOM FIGURE 4-8. PLATFORM SUPPORT INSTALLATION - E450AJ/M450AJ

166

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-8. PLATFORM SUPPORT INSTALLATION - E450AJ/M450AJ ITEM 1 2 4 5 6 7 8 9 12 13 14 15 16 18 20 21 22 23 24 25 26 27 28 29 29 29 31 32 33 34 35 36 37 38 39 41

PART NUMBER 1001219016 0100011 0681608 0761014 0761215 3291001 3291005 3291201 3841143 4812000 4812100 4891600 5251008 5251016 1001098828 1001247468 1001188622 1001188844 1001190985 1001200491 1001216630 1001217228 1001217242 1001217243 1001217244 1001217413 1001217249 1001217253 1001217254 1001217267 2920151 4460226 4460424 0760610 1320136 3290605 4060804

42

4060805

43 44 45 46 47

4811702 1001228627 3291205 5241200 0760606

31215014

QTY Ref AR 6 4 8 4 2 3 4 8 5 6 2 2 2 1 1 1 1 1 2 1 2 2 2 4 1 8 4 1 1 2 1 1 1 1 1.5 ft/ 0.5m 1.5 ft/ 0.5m 3 1 8 16 2

DESCRIPTION PLATFORM SUPPORT INSTALLATION Compound, Locking Bolt 3/8 x 1 Bolt M10 x 30 Bolt M12 x 35 Nut M10 Nut M10 Nut M12 Keeper Washer M10 Washer M12 Washer 3/8 Bolt M10 x 16 Bolt M10 x 40 Bolt M12 x 70 Grade 10.9 Sensor, Load Cell Screw M12 Bolt M12 x 35 Pad, Wear Plate Decal - Tie Down/No Lift Platform Support Pin Pin Link, LSS Assembly Bearing Seal Bearing Bearing Support, Rotary Light Socket, Female Connector - 2 Position Bolt M6 x 20 Clamp Nut Flex-Trim

REV F

Flex-Trim Washer M6 Cover, Platform Support and LSS Nut M12 Washer M12 Bolt M6 x 12

E450A_E450AJ_M450AJ

167

SECTION 4 - BOOM FIGURE 4-9. BOOM LIMIT SWITCHES INSTALLATION

168

E450A_E450AJ_M450AJ

31215014

SECTION 4 - BOOM FIGURE 4-9. BOOM LIMIT SWITCHES INSTALLATION ITEM 1 2 3 4 5

PART NUMBER 1001187789 1670832 3311005 3900104 3931028 1001187777

QTY Ref 1 4 2 2 1

6

1001187776

1

7

1670833

1

31215014

DESCRIPTION BOOM LIMIT SWITCHES INSTALLATION Cover, Switch - Lower Nut #10 Screw, Fillister Head #10 x 2-1/4 Screw #10 x 1-3/4 Limit Switch Harness - Upper (Includes Limit Switch) (See Separate Breakdown in ELECTRICAL SECTION) Limit Switch Harness - Lower (Includes Limit Switch) (See Separate Breakdown in ELECTRICAL SECTION) Cover

E450A_E450AJ_M450AJ

REV D

169

SECTION 5 - PLATFORM

SECTION 5 - PLATFORM

31215014

E450A_E450AJ_M450AJ

171

SECTION 5 - PLATFORM FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY

172

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY ITEM

PART NUMBER 1001186387

QTY Ref Ref

Ref 1 2 3 4 5 6 7 8

31215014

2080040 2600281 2940074 3520072 3520198 3820020 1001144629 See Note

16 2 1 3 2 4 1 NSS

DESCRIPTION PLATFORM ASSEMBLY Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Fastener, Huck Hinge Latch Plug Plug Rivet Gate Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV C

173

SECTION 5 - PLATFORM FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY

174

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY ITEM

PART NUMBER 1001186386

QTY Ref Ref

Ref 1 2 3 4 5 6 7 8

31215014

2080040 2600281 2940074 3520072 3520198 3820020 1001144629 See Note

16 2 1 3 2 4 1 NSS

DESCRIPTION PLATFORM ASSEMBLY Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Fastener, Huck Hinge, Self-Closing Latch Plug Plug Rivet Gate Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV C

175

SECTION 5 - PLATFORM FIGURE 5-3. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY

176

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-3. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY ITEM

PART NUMBER 1001186375

QTY Ref Ref

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31215014

0100011 0641418 0961845 3290606 3300151 3520072 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 See Note

AR 2 2 2 2 2 2 2 4 2 1 1 1 NSS

DESCRIPTION PLATFORM ASSEMBLY Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Compound, Locking Bolt 1/4 x 2-1/4 Bushing Nut M6 Nut 1/4 Plug Plug Screw M6 x 50 Washer 1/4 Washer M6 Bar, Drop Rail - Top Decal - Drop Bar Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV B

177

SECTION 5 - PLATFORM FIGURE 5-4. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY

178

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-4. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY ITEM

PART NUMBER 1001186377

QTY Ref Ref

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31215014

0100011 0641420 0961845 3290606 3300151 3520072 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 See Note

AR 2 2 2 2 2 2 2 4 2 1 1 1 NSS

DESCRIPTION PLATFORM ASSEMBLY Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Compound, Locking Bolt 1/4 x 2-1/2 Bushing Nut M6 Nut 1/4 Plug Plug Screw M6 x 50 Washer 1/4 Washer M6 Bar, Drop Rail (Top) Decal - Drop Bar Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV C

179

SECTION 5 - PLATFORM FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY

180

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY ITEM

1 2 3 4 5 6 7 8 9 10

31215014

PART NUMBER 1001228215 See Note

QTY Ref Ref

See Note

Ref

0100011 0641418 0961845 3300151 3520072 3520198 4711400 1001140429 1001226872 See Note

AR 2 2 2 6 2 4 1 1 NSS

DESCRIPTION PLATFORM ASSEMBLY Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. Compound, Locking Bolt 1/4 x 2-1/4 Bushing Nut 1/4 Cap, Plug Cap, Plug Washer 1/4 Decal - Drop Bar Bar, Drop Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV A

181

SECTION 5 - PLATFORM FIGURE 5-6. PLATFORM ASSEMBLY - 6FT/1.83M - DROP BAR ENTRY

182

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-6. PLATFORM ASSEMBLY - 6FT/1.83M - DROP BAR ENTRY ITEM

PART NUMBER 1001186378

QTY Ref Ref

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31215014

0100011 0641418 0961845 3290606 3300151 3520072 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 See Note

AR 2 2 2 2 2 2 2 4 2 1 1 1 NSS

DESCRIPTION PLATFORM ASSEMBLY Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Compound, Locking Bolt 1/4 x 2-1/4 Bushing Nut M6 Nut 1/4 Plug Plug Screw M6 x 50 Washer 1/4 Washer M6 Bar, Drop Rail (Top) Decal - Drop Bar Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV C

183

SECTION 5 - PLATFORM FIGURE 5-7. PLATFORM ASSEMBLY - 5FT/1.52M - FALL ARREST

184

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-7. PLATFORM ASSEMBLY - 5FT/1.52M - FALL ARREST ITEM

PART NUMBER 1001186388 See Note

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14

0681814 0681822 0962270 1705014 1706385 2410014 3271805 3311605 3520072 3900054 4711800 4751800 1001203654 See Note

2 4 2 1 1 1 6 1 1 1 6 4 1 NSS

31215014

DESCRIPTION PLATFORM ASSEMBLY Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Bolt 1/2 x 1-3/4 (Grade 8) Bolt 1/2 x 2-3/4 (Grade 8) Bearing Decal - Safety Decal - Drop Bar Gate, Weldment Nut 1/2 Nut 3/8 Cap, Plug Bolt 1/2 x 1-3/4 Washer 1/2 Washer 1/2 Lanyard Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV C

185

SECTION 5 - PLATFORM FIGURE 5-8. PLATFORM ASSEMBLY - 6FT/1.83M - FALL ARREST

186

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-8. PLATFORM ASSEMBLY - 6FT/1.83M - FALL ARREST ITEM

PART NUMBER 1001186333

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0681814 0681822 0962270 1001203655 1702773 1705014 1706385 2410014 3271805 3311605 3520072 3900054 4711800 4751800 See Note

2 4 2 1 1 1 1 1 6 1 1 1 8 4 NSS

31215014

DESCRIPTION PLATFORM ASSEMBLY Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Bolt 1/2 x 1-3/4 Grade 8 Bolt 1/2 x 2-3/4 Grade 8 Bearing Cable Decal - JLG Decal - Safety Decal - Drop Bar Bar, Drop Nut 1/2 Grade 8 Nut 3/8 Plug Bolt 1/2 x 1-3/4 Washer 1/2 Washer 1/2 Platform (Note: Not Available - Purchase Platform Assembly)

E450A_E450AJ_M450AJ

REV C

187

SECTION 5 - PLATFORM FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (NON-UL SPECS)

188

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-9. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (NON-UL SPECS) ITEM 1 2 3 4 5 6 7 8 9 10

31215014

PART NUMBER 1001249159 0641406 0641408 0641610 3311405 3311605 3380434 4740362 4751400 4751600 1001249162

QTY Ref 4 3 4 7 4 1 7 4 8 1

DESCRIPTION PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION Bolt 1/4 x 3/4 Bolt 1/4 x 1 Bolt 3/8 x 1 Nut 1/4 Nut 3/8 Panel, Pedestal Washer 1/4 Washer 1/4 Washer 3/8 Platform Console Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV A

189

SECTION 5 - PLATFORM FIGURE 5-10. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (UL SPECS)

190

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-10. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (UL SPECS) ITEM 1 2 3 4 5 6 7 8 9 10

31215014

PART NUMBER 1001249155 0641406 0641408 0641610 3311405 3311605 3380434 4740362 4751400 4751600 1001249154

QTY Ref 4 3 4 7 4 1 7 4 8 1

DESCRIPTION PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION Bolt 1/4 X 3/4 Bolt 1/4 X 1 Bolt 3/8 X 1-1/4 Nut 1/4 Nut 3/8 Panel, Pedestal Washer 1/4 Washer 1/4 Washer 3/8 Platform Console Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV B

191

SECTION 5 - PLATFORM FIGURE 5-11. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (NONUL SPECS)

192

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-11. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (NONUL SPECS) ITEM 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 20A 20B 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NUMBER 1001249162 0100009 0100035 0140011 0641404 0641414 1702565 1702566 1702567 1704260 2560136 3300353 3520030 3520054 3790012 3900349 4240032 4360387 4360407 4360475 7020175 7020176 4360476 4460234 4460428 4460470 4460471 4460488 4460708 4740397 4751400 1001110434 1001155044 1001155045 1001159256 1001161710 1001166538

QTY Ref AR AR 1 4 4 1 1 1 1 1 4 1 7 6 8 AR 2 1 1 1 1 1 4 1 1 1 3 1 6 8 1 6 4 1 1 NLA

36

1001166539

NLA

37 38 39 40 41 42 43 43A 43B

1001172760 1001182724 1001185281 1001189039 1001193987 1001213882 1001215228 0630568 3311601

4 1 1 1 1 1 1 1 1

31215014

DESCRIPTION PLATFORM CONSOLE ASSEMBLY Sealant Compound, Locking Alarm Bolt 1/4 x 1/2 Bolt 1/4 x 1-3/4 Decal - Drive and Steer Decal - Lift and Swing Decal - Function Speed Decal - EMS Handle, Knob Nut, Tinnerman Plug, Hole Plug, Hole O-Ring Screw M2.5 Tie-Strap (Not Shown) Switch, Push Button Switch, Potentiometer Switch, Emergency Stop Cap, Mushroom with Sealing Ring Block, Contact Block, Contact Mount, Tie-Strap (Not Shown) Connector, Strain Relief Nut, Terminal Washer, Lock Terminal Base, Terminal Mounting Connector - 15 Position Spacer Washer 1/4 Plug, D-Shaped Nut 15/32 Switch, Toggle Switch, Toggle Switch, Toggle Controller Assembly - Drive and Steer (Use p/n 1001212415) (See Separate Breakdown in this Section) Controller Assembly - Lift and Swing (Use p/n 1001129555) (See Separate Breakdown in this Section) Bracket, Module Module, PC (Note: Re-calibration Required when Replaced) Plug, Bushing Footswitch Assembly (See Separate Breakdown in this Section) Decal - Horn and Drive Select Mount, Connector Console Box Assembly Capscrew 3/8 x 4-1/2 Nut 3/8

E450A_E450AJ_M450AJ

REV B

193

SECTION 5 - PLATFORM

194

ITEM 43C 43D 43E 44

PART NUMBER 3430616 3470003 4711600 1001245673

QTY 2 2 2 1

45 46 47

1001247538 2920028 2920029

1 1 1

DESCRIPTION Pin, Clevis Pin, Cotter Washer 3/8 Platform Console Box Harness (See Separate Breakdown in ELECTRICAL SECTION) Decal - Stop - Generator Light, Indicator Lamp, Bulb

E450A_E450AJ_M450AJ

REV

31215014

SECTION 5 - PLATFORM FIGURE 5-12. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (UL SPECS)

196

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-12. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (UL SPECS) ITEM 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 20A 20B 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NUMBER 1001249154 0100009 0100035 0140011 0641404 0641414 1702565 1702566 1702567 1704260 2560136 3300353 3520030 3520054 3790012 3900349 4240032 4360387 4360407 4360475 7020175 7020176 4360476 4460234 4460428 4460470 4460471 4460488 4460708 4740397 4751400 1001110434 1001155044 1001155045 1001159256 1001161710 1001166538

QTY Ref AR AR 1 4 4 1 1 1 1 1 4 1 5 8 8 AR 2 1 1 1 1 1 4 1 1 1 2 1 8 8 1 8 6 1 1 NLA

36

1001166539

NLA

37 38 39 40 41 42 43 43A 43B

1001172760 1001185281 1001189039 1001193987 1001213882 1001215835 1001215228 0630568 3311601

4 1 1 1 1 1 1 1 1

31215014

DESCRIPTION PLATFORM CONSOLE ASSEMBLY Sealant Compound, Locking Alarm Bolt 1/4 x 1/2 Bolt 1/4 x 1-3/4 Decal - Drive and Steer Decal - Lift and Swing Decal - Function Speed Decal - EMS Handle, Knob Nut Plug, Hole Plug, Hole O-Ring Screw M2.5 Tie-Strap (Not Shown) Switch, Push Button Switch, Potentiometer Switch, Emergency Stop Cap, Mushroom with Sealing Ring Block, Contact Block, Contact Mount, Tie-Strap (Not Shown) Connector, Strain Relief Nut Washer, Lock Terminal Base, Terminal Mounting Connector - 15 Position Spacer Washer 1/4 Plug, D-Shaped Nut 15/32 Switch, Toggle Switch, Toggle Switch, Toggle Controller Assembly - Drive and Steer (Use p/n 1001212415) (See Separate Breakdown in this Section) Controller Assembly - Lift and Swing (Use p/n 1001129555) (See Separate Breakdown in this Section) Bracket, Module Plug, Bushing Footswitch Assembly (See Separate Breakdown in this Section) Decal - Horn and Drive Select Mount, Connector Module, PC (Note: Re-calibration Required when Replaced) Console Box Assembly Capscrew 3/8 x 4-1/2 Nut 3/8

E450A_E450AJ_M450AJ

REV B

197

SECTION 5 - PLATFORM

198

ITEM 43C 43D 43E 44

PART NUMBER 3430616 3470003 4711600 1001245673

QTY 2 2 2 1

45 46 47

1001247538 2920028 2920029

1 1 1

DESCRIPTION Pin, Clevis Pin, Cotter Washer 3/8 Harness, Platform Console Box (With 1 Cell LSS) (See Separate Breakdown in ELECTRICAL SECTION) Decal - Stop - Generator Light, Indicator Lamp, Bulb

E450A_E450AJ_M450AJ

REV

31215014

SECTION 5 - PLATFORM FIGURE 5-13. LIGHT PANEL INSTALLATION

200

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-13. LIGHT PANEL INSTALLATION ITEM 1 2 4 4A 4B 4C 4D

31215014

PART NUMBER 1001245179 0100035 3911010 1001245210 1001245164 1001245173 1001238732

QTY Ref AR 2 1 1 1 1 Ref

DESCRIPTION LIGHT PANEL INSTALLATION Compound, Locking Screw #10 x 5/8 Light Panel Assembly Lens, I-Con Bezel (Includes Gasket) Panel, LED Light Screw

E450A_E450AJ_M450AJ

REV B

201

SECTION 5 - PLATFORM FIGURE 5-14. JIB SWITCH INSTALLATION - E450AJ/M450AJ

202

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-14. JIB SWITCH INSTALLATION - E450AJ/M450AJ ITEM 1 2 3 4

31215014

PART NUMBER 1001188892 3790012 4740397 1001155044 1001155045

QTY Ref 1 1 1 1

DESCRIPTION JIB SWITCH INSTALLATION O-Ring Spacer Nut, Special Switch, Toggle

E450A_E450AJ_M450AJ

REV A

203

SECTION 5 - PLATFORM FIGURE 5-15. CONTROLLER ASSEMBLY - DRIVE AND STEER

204

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-15. CONTROLLER ASSEMBLY - DRIVE AND STEER ITEM

PART NUMBER 1001166538

7 10 11 14 17 18 19 20 21 25 26 28 29 30 101 101 200

70004738 70004739 70004740 70004741 70004742 70004743 70004744 70004745 70004746 70004747 70004748 70004749 70004750 70004751 4460265 4460226 70005230

31215014

QTY Ref Ref

Ref 2 1 1 2 1 4 NLA NLA NLA 2 1 2 1 4 1 7 1

DESCRIPTION CONTROLLER ASSEMBLY (DRIVE AND STEER) Note: Original Equipment Controller May Have Been Replaced with Service Replacement Controller. Visually Identify Controller Before Ordering Parts.

Note: Use p/n 1001212415 Kit as Replacement.

Washer Roller Boot, Switch Half, Handle Enclosure Nut Boot, Controller (Note: Use Item 200) Tube, Locking (Note: Use Item 200) Disc, Locking (Note: Use Item 200) Seal, Rope Screw M3 x 6 Screw M5 x 20 Pin, Dowel Screw M3 x 16 Connector - 9 Position Socket, Female Boot Kit (Includes Items 19-21)

E450A_E450AJ_M450AJ

REV G

205

SECTION 5 - PLATFORM FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT AND SWING

206

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT AND SWING ITEM

PART NUMBER 1001166539

1

See Note

Ref NSS

2 3

70004752 See Note

1 NSS

4

See Note

NSS

5

See Note

NSS

6 7

See Note See Note

NSS NSS

8 9 10 11 12 13 14

See Note See Note See Note See Note See Note See Note See Note

NSS NSS NSS NSS NSS NSS NSS

15 16 17 18 19 20 21 22 23 24 25 26 27

70004753 70004754 70004755 70004756 70004757 70004758 70004759 70004760 70004761 70004762 70004763 See Note See Note

1 1 3 2 1 1 1 1 1 1 1 NSS NSS

28 29 30 31 32 33 34 35 36 37 38 39 40

See Note 70004764 70004765 70004766 See Note See Note 70004767 70004768 70004769 70004770 70004771 70004772 70004773

NSS 4 4 1 NSS NSS 1 1 1 1 1 1 1

31215014

QTY Ref Ref

DESCRIPTION CONTROLLER ASSEMBLY Note: Original Equipment Controller May Have Been Replaced with Service Replacement Controller. Visually Identify Controller Before Ordering Parts.

Note: Use p/n 1001129555 as Replacement.

Main Cast Body (Note: Not Available - Purchase Complete Assembly) Adapter Pivot Arm, Plastic (Note: Not Available - Purchase Complete Assembly) Holder, Magnet (Note: Not Available - Purchase Complete Assembly) Arc, Magnet (Note: Not Available - Purchase Complete Assembly) Screw (Note: Not Available for Purchase) Pivot Arm, Cast (Note: Not Available - Purchase Complete Assembly) Shaft, Main (Note: Not Available - Purchase Complete Assembly) Bearing (Note: Not Available - Purchase Complete Assembly) Pin (Note: Not Available - Purchase Complete Assembly) Shim (Note: Not Available - Purchase Complete Assembly) Pin (Note: Not Available - Purchase Complete Assembly) Bearing (Note: Not Available - Purchase Complete Assembly) Dome, Centering (Note: Not Available - Purchase Complete Assembly) Cap Insert, Cap Pin Washer Pin, Centering Spring Ring, Retaining E-Ring Can, Enclosure Boot Bezel Screw (Note: Not Available for Purchase) Base Mounting (Note: Not Available - Purchase Complete Assembly) Screw (Note: Not Available for Purchase) Screw Screw O-Ring Plate (Note: Not Available - Purchase Complete Assembly) Harness (Note: Not Available - Purchase Complete Assembly) Grommet, Rubber Housing Spring Stopper Spacer Washer Disc

E450A_E450AJ_M450AJ

REV D

207

SECTION 5 - PLATFORM ITEM 41 42 101 101

208

PART NUMBER 70004774 70004775 4460265 4460226

QTY 2 1 1 6

DESCRIPTION

REV

Ring, Retaining Spring Connector - 9 Position Socket, Female

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-17. FOOTSWITCH ASSEMBLY

210

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-17. FOOTSWITCH ASSEMBLY ITEM 1 2 3 4 5 6 6 6 6 6

31215014

PART NUMBER 1001189039 0100020 1060330 4460042 4460071 4460226 1001117172 70002902 70002903 70002905 70002904

QTY DESCRIPTION Ref FOOTSWITCH ASSEMBLY AR Sealant 6 ft /1.8m Cable, Electrical - 16/3 3 Terminal 1 Connector, Strain Relief 3 Socket, Female 1 Footswitch 1 Switch, 20Amp 1 Gasket 1 Cover 1 Kit, Replacement Bolt

E450A_E450AJ_M450AJ

REV A

211

SECTION 5 - PLATFORM FIGURE 5-18. MOTOR CONTROLS INSTALLATION - M450AJ

212

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-18. MOTOR CONTROLS INSTALLATION - M450AJ ITEM 36 49 55 56

31215014

PART NUMBER 1001191232 3790012 4740397 1001155044 1001161710

QTY Ref 1 1 1 1

DESCRIPTION MOTOR CONTROLS INSTALLATION O-Ring Washer, Spacer Nut, Special Switch, Toggle

E450A_E450AJ_M450AJ

REV G

213

SECTION 5 - PLATFORM FIGURE 5-19. TRAY ASSEMBLY

214

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-19. TRAY ASSEMBLY ITEM 1 2 3 4

31215014

PART NUMBER 1580012 See Note 0641406 4751400 4761400

QTY Ref 1 2 2 2

DESCRIPTION TRAY ASSEMBLY Tray, Storage (Center) (Note: Purchase p/n 1580012) Bolt 1/4 x 3/4 Washer 1/4 Washer 1/4

E450A_E450AJ_M450AJ

REV C

215

SECTION 5 - PLATFORM FIGURE 5-20. SKYEYE INSTALLATION

216

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-20. SKYEYE INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER 1001229341 4031505 4240033 1001227633 1001227634 1001227985 1001227987 1001228224 1001228225 1001232164 1001232165 1001237865

QTY Ref 4 AR 1 1 2 2 2 1 1 1 1

12 12 12 12 12 13

1001238319 1001187674 4460942 4460466 4460508 1001237863

1 1 1 1 1 2

14

1001237864

1

31215014

DESCRIPTION SKYEYE INSTALLATION Bolt M4 x 10 Tie-Strap (Not Shown) Housing, LH Outer Housing, RH Outer Shim Shim Sensor, Receiver Sensor, Emitter Housing, LH Inner Housing, RH Inner Harness, Skyeye Intermediate (See Separate Breakdown in ELECTRICAL SECTION) Harness, Skyeye Drain Jumper Plug, Male - 2 Position Terminal Plug, Terminal Pin, Male Harness, Skyeye Receiver (See Separate Breakdown in ELECTRICAL SECTION) Harness, Skyeye Emitter (See Separate Breakdown in ELECTRICAL SECTION)

E450A_E450AJ_M450AJ

REV A

217

SECTION 5 - PLATFORM FIGURE 5-21. SKYGUARD BAR INSTALLATION

218

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-21. SKYGUARD BAR INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER 1001238495 0100011 0641414 3300430 3931408 4240033 4711400 1001120328 1001137673 1001186517 1001209664 1001186431 1001225580

QTY Ref AR 2 2 2 8 6 1 1 2 2 2 1

13

1001144433

1

31215014

DESCRIPTION SKYGUARD BAR INSTALLATION Compound, Locking Bolt 1/4 x 1-3/4 Nut 1/4 Capscrew 1/4 x 1/2 Tie-Strap Washer 1/4 Mount SkyGuard Switch Assembly Cover, Platform Sensor Support, Block Relay Interface Harness Assembly (Not Shown - Located Inside Console Box) (See Separate Breakdown in ELECTRICAL SECTION) Decal - No Weight SkyGuard

E450A_E450AJ_M450AJ

REV A

219

SECTION 5 - PLATFORM FIGURE 5-22. SKYLINE INSTALLATION

220

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-22. SKYLINE INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER 1001238559 0641404 0641405 3311405 3311601 4031516 4240033 4711400 1001120328 1001232642 1001232650 1001232667 1001235011 1001235013 1001236552 1001238418

QTY Ref 2 2 2 2 2 AR 4 1 1 1 1 1 1 1 1

16 17 18 19 20

1001238472 1001238477 1001241965 1001238824 0100011

1 1 1 1 AR

31215014

DESCRIPTION SKYLINE INSTALLATION Bolt 1/4 x 1/2 Bolt 1/4 x 5/8 Nut 1/4 Nut 3/8 Capscrew M4 x 60 Tie-Strap (Not Shown) Washer 1/4 Mount Bracket Magnet Sensor, Proximity Nut Washer Block Harness, Skyline (See Separate Breakdown in ELECTRICAL SECTION) Mount Housing, LH Housing, RH Rope Compound, Locking

E450A_E450AJ_M450AJ

REV C

221

SECTION 5 - PLATFORM FIGURE 5-23. PIPE RACK INSTALLATION

222

E450A_E450AJ_M450AJ

31215014

SECTION 5 - PLATFORM FIGURE 5-23. PIPE RACK INSTALLATION ITEM 1 2 3 4 5 6 7 8 11 12

31215014

PART NUMBER 0257728 4845582 4420062 3422661 1060379 0641514 3311505 4751500 0480100 1001252946 1001252947

QTY Ref 2 AR 10 4 4 4 8 2 2 2

DESCRIPTION PIPE RACK INSTALLATION Rack, Pipe Tape Pin Lanyard Bolt 5/16 x 1-3/4 Nut 5/16 Washer 5/16 Tie-Down Decal - Tube Rack Cap (1) Decal - Tube Rack Cap (2)

E450A_E450AJ_M450AJ

REV 3/E

223

SECTION 6 - CYLINDER

SECTION 6 - CYLINDER

31215014

E450A_E450AJ_M450AJ

225

SECTION 6 - CYLINDER FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450A

226

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450A ITEM 1 2 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 26 26 100

31215014

PART NUMBER 1001140598 70004146 70004147 70000739 70004141 See Note See Note See Note 70023094 70004142 70004143 See Note See Note See Note See Note See Note 70000740 0962356 4640509 2900792 70024262 See Note 4640932 7011112 70004131

QTY Ref 1 1 1 1 4 NSS NSS NSS 1 1 NSS NSS NSS NSS NSS 1 4 1 1 2 2 1 1 1

DESCRIPTION LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY Barrel Rod Head Piston Plug (Note: Not Available for Purchase) Ring, Wear (Note: Use p/n 70004131) Seal, Piston (Note: Use p/n 70004131) O-Ring (Note: Use p/n 70004131) Retainer Spacer O-Ring (Note: Use p/n 70004131) Ring, Back-Up (Note: Use p/n 70004131) Wiper, Rod (Note: Use p/n 70004131) Seal, Rod (Note: Use p/n 70004131) O-Ring (Note: Use p/n 70004131) O-Ring Bushing Cartridge, Counterbalance Valve Seal Kit - 4640509 Valve Plug Plug (Note: Not Available for Purchase) Cartridge, Counterbalance Valve Seal Kit - 4640932 Valve Seal Kit (Includes Items 9-11 & 14-18)

E450A_E450AJ_M450AJ

REV A

227

SECTION 6 - CYLINDER FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES)

228

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES) ITEM

PART NUMBER 1001140279

QTY Ref Ref

1 2 4 5 8 9 10 11 12 13 14 15 16 17 21 23 23 24 24 25 26 28 100

70003846 70003847 70003819 7026082 0961951 See Note See Note See Note See Note See Note See Note See Note 70002217 7026084 70002216 4640932 7011112 4641086 2900792 7024844 See Note See Note 70003845

1 1 1 1 4 NSS NSS NSS NSS NSS NSS NSS 1 1 1 1 1 1 1 2 2 NSS 1

31215014

DESCRIPTION LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Rod Piston Head Bushing Seal, Piston (Note: Use p/n 70003845) O-Ring (Note: Use p/n 70003845) Ring, Wear (Note: Use p/n 70003845) O-Ring (Note: Use p/n 70003845) Ring, Back-Up (Note: Use p/n 70003845) Seal, Rod (Note: Use p/n 70003845) Wiper, Rod (Note: Use p/n 70003845) Ring, Retaining O-Ring Retainer Cartridge, Counterbalance Valve Seal Kit - 4640932 Valve Cartridge, Counterbalance Valve Seal Kit - 4641086 Valve Plug Plug (Note: Not Available for Purchase) O-Ring (Note: Use p/n 70003845) Seal Kit (Includes Items 9-15 & 28)

E450A_E450AJ_M450AJ

REV A

229

SECTION 6 - CYLINDER FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES)

230

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES) ITEM

PART NUMBER 1001230304

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100

See Note 70006912 70006909 70006910 70003636 70006878 0961951 See Note See Note See Note See Note See Note See Note See Note See Note See Note 4640932 4641086 See Note 2220885 70006913

NSS 1 1 1 2 1 4 NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 1 NSS 2 1

31215014

DESCRIPTION LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Piston Gland Locking Piece (Insert) Metal Lock Nut Self-Lubricating Composite Bearing Rod Seal (Note: Use p/n 70006913) Stopt (Note: Use p/n 70006913) Wiper (Note: Use p/n 70006913) O-Ring (Note: Use p/n 70006913) O-Ring (Note: Use p/n 70006913) O-Ring (Note: Use p/n 70006913) Backup (Note: Use p/n 70006913) Tube Wearband (Note: Use p/n 70006913) Rod Wearband (Note: Use p/n 70006913) Counter Balance Valve Counter Balance Valve Plug VST Hex Socket Head Plug Seal Kit (Includes Items 8-16)

E450A_E450AJ_M450AJ

REV A

231

SECTION 6 - CYLINDER FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB - E450AJ/M450AJ

232

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB - E450AJ/M450AJ ITEM

PART NUMBER 1001230305

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 100

See Note 70006914 70006915 70006916 70006917 70006918 70006919 0961947 0961951 See Note See Note See Note See Note See Note See Note See Note See Note See Note 4640509 See Note 2220883 2220885 70006920

NSS 1 1 1 2 1 1 2 2 NSS NSS NSS NSS NSS NSS NSS NSS NSS 2 NSS 2 2 1

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - JIB Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Piston Gland Cushion Tube Location Tube Hex Nut Self-lubricating Composite Bearing Self-lubricating Composite Bearing Rod Seal (Note: Purchase p/n 70006920) Stopt (Note: Purchase p/n 70006920) Wiper (Note: Purchase p/n 70006920) O-Ring (Note: Purchase p/n 70006920) O-Ring (Note: Purchase p/n 70006920) O-Ring (Note: Purchase p/n 70006920) Backup (Note: Purchase p/n 70006920) Tube Wearband (Note: Purchase p/n 70006920) Rod Wearband (Note: Purchase p/n 70006920) Counter Balance Valve Plug VST Hex Socket Head Plug Hex Socket Head Plug Seal Kit (Includes Items 10-18)

E450A_E450AJ_M450AJ

REV A

233

SECTION 6 - CYLINDER FIGURE 6-5. LIFT CYLINDER ASSEMBLY - LOWER - E450A

234

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-5. LIFT CYLINDER ASSEMBLY - LOWER - E450A ITEM

PART NUMBER 1001228039

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 100

See Note 70006602 70006603 70006604 70027244 70006605 See Note 70004637 70006606 See Note See Note 70006607 See Note See Note 70022564 70023369 4640634 2900770 4641386 7011376 2220885 0961950 70006608 70006609

NSS 1 1 NSS 1 NSS NSS 1 NSS NSS NSS 1 NSS NSS 1 1 1 1 1 1 8 4 1 1

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - LOWER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Head Wiper (Note: Use Item 100) Retainer Seal, Rod (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Bearing O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) O-Ring Piston Seal (Note: Use Item 100) O-Ring (Note: Use Item 100) Ball, Steel Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Plug, O-Ring Bushing Spacer Seal Kit (Includes Items 4, 6, 7, 9-11, 13 & 14)

E450A_E450AJ_M450AJ

REV B

235

SECTION 6 - CYLINDER FIGURE 6-6. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ/M450AJ (USA BUILT MACHINES)

236

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-6. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ/M450AJ (USA BUILT MACHINES) ITEM

PART NUMBER 1001228035

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 17 18 19 20 21 22 23 100

See Note 70006535 70006533 70006533 See Note See Note See Note See Note 70006532 See Note See Note See Note 70006531 3300281 3900170 4640634 2900770 4641386 7011376 0961950 2220883 2220883 2220885 0100011 0100038 2901806

NSS 1 1 1 NSS NSS NSS NSS 1 NSS NSS NSS 1 1 1 1 1 1 1 4 2 2 2 AR AR 1

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - LOWER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod Weldment Head Retainer Wiper (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Piston Seal (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Spacer Nut Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Bushing Plug, O-Ring Plug, O-Ring Plug, O-Ring Compound, Locking Primer, Locking Seal Kit (Includes Items 5-8 & 10-12)

E450A_E450AJ_M450AJ

REV B

237

SECTION 6 - CYLINDER FIGURE 6-7. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ (CHINA BUILT MACHINES)

238

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-7. LIFT CYLINDER ASSEMBLY - LOWER - E450AJ (CHINA BUILT MACHINES) ITEM

PART NUMBER 1001230300

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 20 21 22 100

See Note 70006889 70006890 70006891 70006892 70003636 70006893 0961950 See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 4640634 2900770 4641386 7011376 2220883 2220885 70006894

NSS 1 1 1 1 2 1 4 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 1 2 1 2 2 1

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - LOWER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Piston Head Tube, Stop Plate, Locking Lock Nut Bearing Seal (Note: Purchase p/n 70006894) Stop (Note: Purchase p/n 70006894) Wiper (Note: Purchase p/n 70006894) Wear band, Tube (Note: Purchase p/n 70006894) O-Ring (Note: Purchase p/n 70006894) O-Ring (Note: Purchase p/n 70006894) O-Ring (Note: Purchase p/n 70006894) O-Ring (Note: Purchase p/n 70006894) Back-up (Note: Purchase p/n 70006894) Wear band, Tube (Note: Purchase p/n 70006894) Valve, Counter Balance Seal Kit - 4640634 Valve Valve, Counter Balance Seal Kit - 4641386 Valve Plug Plug Seal Kit (Includes Items 9-18)

E450A_E450AJ_M450AJ

REV A

239

SECTION 6 - CYLINDER FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MID - E450A/E450AJ/M450AJ (USA BUILT MACHINES)

240

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MID - E450A/E450AJ/M450AJ (USA BUILT MACHINES) ITEM

PART NUMBER 1001228036

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 21 22 23 24 100

See Note 70006543 70006542 70006533 See Note See Note See Note See Note See Note 70006532 See Note See Note See Note 4740207 70006539 3300281 3900170 4640634 2900770 4641386 7011376 0961950 2220883 2220885 0100011 0100038 2901806

NSS 1 1 1 NSS NSS NSS NSS NSS 1 NSS NSS NSS 1 1 1 1 1 1 1 1 4 4 2 AR AR 1

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - MID Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod Weldment Head Retainer Wiper (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Piston Seal (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Washer Spacer Nut Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Bushing Plug, O-Ring Plug, O-Ring Compound, Locking Primer, Locking Seal Kit (Includes Items 5-9 & 11-13)

E450A_E450AJ_M450AJ

REV E

241

SECTION 6 - CYLINDER FIGURE 6-9. LIFT CYLINDER ASSEMBLY - MID - E450AJ (CHINA BUILT MACHINES)

242

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-9. LIFT CYLINDER ASSEMBLY - MID - E450AJ (CHINA BUILT MACHINES) ITEM

PART NUMBER 1001230301

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 100

See Note 70006895 70006896 70006897 70006898 70006899 70006900 0961950 See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 4640634 4641386 2220883 2220885 70006901

NSS 1 1 1 1 2 1 4 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 1 2 2 1

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - MID Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Piston Gland Stop Tube Locking Piece (Insert) Metal Lock Nut Self-Lubricating Composite Bearing Rod Seal (Note: Purchase p/n 70006901) Stopt (Note: Purchase p/n 70006901) Wiper (Note: Purchase p/n 70006901) Rod Wearband (Note: Purchase p/n 70006901) O-Ring (Note: Purchase p/n 70006901) O-Ring (Note: Purchase p/n 70006901) O-Ring (Note: Purchase p/n 70006901) O-Ring (Note: Purchase p/n 70006901) Backup (Note: Purchase p/n 70006901) Tube Wearband (Note: Purchase p/n 70006901) Counter Balance Valve Counter Balance Valve Hex Socket Head Plug Hex Socket Head Plug Seal Kit (Includes Items 9-18)

E450A_E450AJ_M450AJ

REV A

243

SECTION 6 - CYLINDER FIGURE 6-10. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PRIOR TO PVC 2001)

244

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-10. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PRIOR TO PVC 2001) ITEM

PART NUMBER 1001228018

QTY Ref Ref

1 1A 2 2A 3 4 5 6 7 8 9 10 11 11 12 13 100 101 102 103 104 105 106 107

See Note 0961950 70006415 0961950 70006401 70006400 70006414 70006413 70006412 70023915 70006411 2220885 4640936 2900770 0100011 0100038 2901804 See Note See Note See Note See Note See Note See Note See Note

NSS 2 1 2 1 1 1 1 1 1 4 1 1 1 AR AR 1 NSS NSS NSS NSS NSS NSS NSS

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - UPPER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Bushing Rod Weldment Bushing Head Piston Spacer Setscrew Nut Setscrew Retainer Plug, O-Ring Cartridge, Holding Valve Seal Kit - 4640936 Valve Compound, Locking Primer, Locking Seal Kit (Includes Items 101-107) Ring, Wear (Note: Use Item 100) Seal, Piston (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Wiper, Rod (Note: Use Item 100)

E450A_E450AJ_M450AJ

REV B

245

SECTION 6 - CYLINDER FIGURE 6-11. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PVC 2001)

246

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-11. LIFT CYLINDER ASSEMBLY - UPPER - E450A (PVC 2001) ITEM

PART NUMBER 1001251018

QTY Ref Ref

1 100 101 102 200 201 202 300 301 302 303 304 305 306 307 308 309 310 400 401 402 500 501 502 600 601 602

See Note 70007367 See Note See Note 70007368 See Note See Note 70007369 See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 70007370 See Note See Note 70007371 See Note See Note 70007372 See Note See Note

NSS 1 NSS NSS 1 NSS NSS 1 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 NSS NSS 1 NSS NSS 1 NSS NSS

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - UPPER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Kit (Includes Item 101) Rod Assembly (Note: Use p/n 70007367) Bushing (Note: Use p/n 70007367) Head Kit (Includes Items 201-202) Head (Note: Use p/n 70007368) Bushing (Note: Use p/n 70007368) Seal Kit (Includes Items 301-310) U-Packing (Note: Use Item 70007369) Ring, Back-up (Note: Use Item 7007369) Wiper, Rod (Note: Use Item 7007369) Ring, Retaining (Note: Use Item 7007369) O-Ring (Note: Use Item 7007369) Ring, Back-up (Note: Use Item 7007369) O-Ring (Note: Use Item 7007369) Seal, Compact (Note: Use Item 7007369) O-Ring (Note: Use Item 7007369) Ring, Back-up (Note: Use Item 7007369) Spacer Kit (Includes Items 401-402) Spacer (Note: Use p/n 70007370) O-Ring (Note: Use p/n 70007370) Piston Kit (Includes Items 501-502) Piston (Note: Use Item 7007371) Set Screw (Note: Use Item 7007371) Plug Kit (Includes Items 601-602) Plug (Note: Use Item 7007372) O-Ring (Note: Use Item 7007372)

E450A_E450AJ_M450AJ

REV A

247

SECTION 6 - CYLINDER FIGURE 6-12. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ/M450AJ (USA BUILT MACHINES) (PRIOR TO PVC 2001)

248

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-12. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ/M450AJ (USA BUILT MACHINES) (PRIOR TO PVC 2001) ITEM

PART NUMBER 1001228016

QTY Ref Ref

1 1A 2 2A 3 4 5 6 7 8 9 10 11 11 12 13 100 101 102 103 104 105 106 107

See Note 0961950 70006402 0961950 70006401 70006400 70006399 70006398 70006397 70023915 70006396 2220885 4640936 2900770 0100011 0100038 2901804 See Note See Note See Note See Note See Note See Note See Note

NSS 2 1 2 1 1 1 1 1 1 1 4 1 1 AR AR 1 NSS NSS NSS NSS NSS NSS NSS

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - UPPER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Bushing Rod Weldment Bushing Head Piston Spacer Setscrew Nut Setscrew Retainer Plug, O-Ring Cartridge, Holding Valve Seal Kit - 4640936 Valve Compound, Locking Primer, Locking Seal Kit (Includes Items 101-107) Ring, Wear (Note: Use Item 100) Seal, Piston (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Wiper, Rod (Note: Use Item 100)

E450A_E450AJ_M450AJ

REV C

249

SECTION 6 - CYLINDER FIGURE 6-13. LIFT CYLINDER - UPPER - E400AJPN (PVC 2001)

250

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-13. LIFT CYLINDER - UPPER - E400AJPN (PVC 2001) ITEM

PART NUMBER 1001251016

QTY Ref Ref

1 100 101 102 200 201 202 300 301 302 303 304 305 306 307 308 309 310 400 401 402 500 501 502 600 601 602

See Note 70007373 See Note See Note 70007368 See Note See Note 70007369 See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 70007374 See Note See Note 70007371 See Note See Note 70007372 See Note See Note

NSS 1 NSS NSS 1 NSS NSS 1 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 NSS NSS 1 NSS NSS 1 NSS NSS

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - UPPER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod Assembly Kit (Includes Item 101) Rod Assembly (Note: Use p/n 70007373) Bushing (Note: Use p/n 70007373) Head Kit (Includes Items 201-202) Head (Note: Use p/n 70007368) Bushing (Note: Use p/n 70007368) Seal Kit (Includes Items 301-310) U-Packing (Note: Use Item 70007369) Ring, Back-up (Note: Use Item 7007369) Wiper, Rod (Note: Use Item 7007369) Ring, Retaining (Note: Use Item 7007369) O-Ring (Note: Use Item 7007369) Ring, Back-up (Note: Use Item 7007369) O-Ring (Note: Use Item 7007369) Seal, Compact (Note: Use Item 7007369) O-Ring (Note: Use Item 7007369) Ring, Back-up (Note: Use Item 7007369) Spacer Kit (Includes Items 401-402) Spacer (Note: Use Item 7007374) O-Ring (Note: Use Item 7007374) Piston Kit (Includes Items 501-502) Piston (Note: Use Item 7007371) Set Screw (Note: Use Item 7007371) Plug Kit (Includes Items 601-602) Plug (Note: Use Item 7007372) O-Ring (Note: Use Item 7007372)

E450A_E450AJ_M450AJ

REV A

251

SECTION 6 - CYLINDER FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - E450A (PRIOR TO PVC 2001)

252

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - E450A (PRIOR TO PVC 2001) ITEM

PART NUMBER 1001228061

QTY Ref Ref

1 2 3 4 5 6 7 8 9

See Note 70006973 70006565 70006564 70006972 70006971 70006561 0641512 4640807

NSS 1 1 1 1 1 1 4 1

10 11 12 13 14 100 101 102 103 104 105 106 107 108

2220596 2220517 2220628 2220516 2220883 1001152230 See Note See Note See Note See Note See Note See Note See Note See Note

1 1 1 1 2 1 NSS NSS NSS NSS NSS NSS NSS NSS

31215014

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Head Piston Spacer Nut, Lock Cap, End Bolt, 5/16 X 1-1/2 Counterbalance Valve Assembly (See Separate Breakdown in this Section) Fitting, 90 JIC/ORB Fitting, Cap Fitting, 90 JIC/ORB Fitting, Cap Plug Seal Kit (Includes Items101-108) Ring, Wear (Note: Use p/n 1001152230) Seal Cap (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Ring, Wear (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Seal, Rod (Note: Use p/n 1001152230) Wiper, Rod (Note: Use p/n 1001152230) Ring, Back-Up (Note: Use p/n 1001152230)

E450A_E450AJ_M450AJ

REV B

253

SECTION 6 - CYLINDER FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY - E400AJPN (PVC 2001)

254

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY - E400AJPN (PVC 2001) ITEM

PART NUMBER 1001251061

QTY Ref Ref

1 2 3 11 12 15 19 20 100 101 102 103 104 105 106 107 108 109 200 201 202 203 300 301 302 303 304 305 306

See Note See Note 70007357 70007375 70007359 70007360 70007361 70007362 70007363 See Note See Note See Note See Note See Note See Note See Note See Note See Note 70007364 See Note See Note See Note 70007366 See Note See Note See Note See Note See Note See Note

NSS NSS 1 1 1 2 1 1 1 NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 NSS NSS NSS 1 NSS NSS NSS NSS NSS NSS

31215014

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod (Note: Not Available for Purchase) Head Spacer Piston Nut, Nylon Fitting, 90 JIC/ORB Fitting, 90 JIC/ORB Seal Kit (Includes Items 101-107) U-Packing (Note: Use p/n 70007363) Ring, Back-up (Note: Use p/n 70007363) Ring, Wear (Note: Use p/n 70007363) Wiper, Rod (Note: Use p/n 70007363) Ring, Retaining (Note: Use p/n 70007363) O-Ring (Note: Use p/n 70007363) Ring, Back-up (Note: Use p/n 70007363) Seal, Compact (Note: Use p/n 70007363) O-Ring (Note: Use p/n 70007363) Block Kit (Includes Items 201-203) Block (Note: Use p/n 70007364) O-Ring (Note: Use p/n 70007364) Bolt (Note: Use p/n 70007364) Plug Kit (Includes Items 401-406) Plug (Note: Use p/n 70007366) O-Ring (Note: Use p/n 70007366) Dust Cap (Note: Use p/n 70007366) O-Ring (Note: Use p/n 70007366) Dust Cap (Note: Use p/n 70007366) O-Ring (Note: Use p/n 70007366)

E450A_E450AJ_M450AJ

REV A

255

SECTION 6 - CYLINDER FIGURE 6-16. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ (CHINA BUILT MACHINES)

256

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-16. LIFT CYLINDER ASSEMBLY - UPPER - E450AJ (CHINA BUILT MACHINES) ITEM

PART NUMBER 1001230299

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100

See Note 70006874 70006875 70006876 70006877 70003636 70006878 0961950 See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 4640936 2220885 70006904

NSS 1 1 1 1 2 1 4 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS 1 3 1

31215014

DESCRIPTION LIFT CYLINDER ASSEMBLY - UPPER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Piston Gland Stop Tube Locking Piece Locknut Self-Lubricating Composite Bearing Rod Seal (Note: Purchase p/n 70006904) Stopt (Note: Purchase p/n 70006904) Wiper (Note: Purchase p/n 70006904) O-Ring (Note: Purchase p/n 70006904) O-Ring (Note: Purchase p/n 70006904) O-Ring (Note: Purchase p/n 70006904) O-Ring (Note: Purchase p/n 70006904) Backup (Note: Purchase p/n 70006904) Tube Wearband (Note: Purchase p/n 70006904) Rod Wearband (Note: Purchase p/n 70006904) Counter Balance Valve Hex Socket Head Plug Seal Kit (Includes Items 9-19)

E450A_E450AJ_M450AJ

REV B

257

SECTION 6 - CYLINDER FIGURE 6-17. MASTER CYLINDER ASSEMBLY - E450A

258

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-17. MASTER CYLINDER ASSEMBLY - E450A ITEM 1 2 5 6 9 10 11 12 13 14 15 16 17 18 19 20 100

31215014

PART NUMBER 1001140597 70004144 70004145 70000739 70004141 See Note See Note 70023094 70004142 70004143 See Note See Note See Note See Note See Note See Note 0962356 70004130

QTY Ref 1 1 1 1 NSS NSS 1 1 1 NSS NSS NSS NSS NSS NSS 4 1

DESCRIPTION MASTER CYLINDER ASSEMBLY Barrel Rod Head Piston Ring, Wear (Note: Use p/n 70004130) Seal, Piston (Note: Use p/n 70004130) O-Ring Retainer Spacer O-Ring (Note: Use p/n 70004130) Ring, Back-Up (Note: Use p/n 70004130) Seal, Rod (Note: Use p/n 70004130) Wiper, Rod (Note: Use p/n 70004130) O-Ring (Note: Use p/n 70004130) O-Ring (Note: Use p/n 70004130) Bushing Seal Kit (Includes Items 9-11 & 14-18)

E450A_E450AJ_M450AJ

REV A

259

SECTION 6 - CYLINDER FIGURE 6-18. MASTER CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES)

260

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-18. MASTER CYLINDER ASSEMBLY - E450AJ/M450AJ (USA BUILT MACHINES) ITEM

PART NUMBER 1001140278

QTY Ref Ref

1 2 4 5 8 9 10 11 12 13 14 15 16 17 18 23 100

70003843 70003844 70003819 0961951 7026084 70002217 See Note See Note See Note See Note See Note See Note See Note See Note 70002216 7026082 70003845

1 1 1 4 1 1 NSS NSS NSS NSS NSS NSS NSS NSS 1 1 1

31215014

DESCRIPTION MASTER CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Rod Piston Bushing O-Ring Ring, Retaining Wiper, Rod (Note: Use p/n 70003845) O-Ring (Note: Use p/n 70003845) Seal, Rod (Note: Use p/n 70003845) Ring, Back-Up (Note: Use p/n 70003845) O-Ring (Note: Use p/n 70003845) O-Ring (Note: Use p/n 70003845) Ring, Wear (Note: Use p/n 70003845) Seal, Piston (Note: Use p/n 70003845) Retainer Head Seal Kit (Includes Items 10-17)

E450A_E450AJ_M450AJ

REV A

261

SECTION 6 - CYLINDER FIGURE 6-19. MASTER CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES)

262

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-19. MASTER CYLINDER ASSEMBLY - E450AJ (CHINA BUILT MACHINES) ITEM

PART NUMBER 1001230303

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 100

See Note 70006908 70006909 70006910 70003636 70006878 0961951 See Note See Note See Note See Note See Note See Note See Note See Note See Note 70006911

NSS 1 1 1 2 1 4 NSS NSS NSS NSS NSS NSS NSS NSS NSS 1

31215014

DESCRIPTION MASTER CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Piston Gland Locking Piece (Insert) Metal Lock Nut Self-Lubricating Composite Bearing Rod Seal (Note: Purchase p/n 70006911) Stopt (Note: Purchase p/n 70006911) Wiper (Note: Purchase p/n 70006911) O-Ring (Note: Purchase p/n 70006911) O-Ring (Note: Purchase p/n 70006911) O-Ring (Note: Purchase p/n 70006911) Backup (Note: Purchase p/n 70006911) Tube Wearband (Note: Purchase p/n 70006911) Rod Wearband (Note: Purchase p/n 70006911) Seal Kit (Includes Items 8-16)

E450A_E450AJ_M450AJ

REV A

263

SECTION 6 - CYLINDER FIGURE 6-20. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES)

264

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-20. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 100

31215014

PART NUMBER 1683591 See Note 7001630 7017247 See Note See Note See Note See Note 7017248 70003341 7017249 7017250 See Note See Note See Note See Note 7017251 7017252 7017246

QTY Ref 2 2 2 2 4 2 2 2 1 2 1 2 1 1 1 1 1 1

DESCRIPTION STEER CYLINDER ASSEMBLY Wiper (Note: Use p/n 7017246) Nut, Spanner Ring, Retaining Seal, Lip (Note: Use p/n 7017246) Ring, Wear (Note: Use p/n 7017246) Ring, Back-Up (Note: Use p/n 7017246) O-Ring (Note: Use p/n 7017246) Guide Barrel Tube Piston Ring, Wear (Note: Use p/n 7017246) Seal (Note: Use p/n 7017246) O-Ring (Note: Use p/n 7017246) O-Ring (Note: Use p/n 7017246) Rod - Male End Rod - Female End Seal Kit (Includes Items 1,4-7 & 12-15)

E450A_E450AJ_M450AJ

REV B

265

SECTION 6 - CYLINDER FIGURE 6-21. STEER CYLINDER ASSEMBLY (CHINA BUILT MACHINES)

266

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-21. STEER CYLINDER ASSEMBLY (CHINA BUILT MACHINES) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 100

31215014

PART NUMBER 1001221480 See Note 70007109 70007110 70007111 70007112 70007113 70007114 70007115 1001164209 See Note See Note See Note See Note See Note See Note See Note See Note See Note 70007116

QTY Ref NSS 1 1 1 2 1 2 2 2 NSS NSS NSS NSS NSS NSS NSS NSS NSS 1

DESCRIPTION STEER CYLINDER ASSEMBLY Barrel (Note: Use P/N 1001221480) Rod Piston Head Ring, Retaining Ring, Retaining Tube, Stop Ring, Locking Bushing Seal, Rod (Note: Use Item 100) Seal, Piston (Note: Use Item 100) Wiper (Note: Use Item 100) O-Ring (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Ring, Wear (Note: Use Item 100) Ring, Wear (Note: Use Item 100) Seal Kit - Cylinder (Includes Item 8-16)

E450A_E450AJ_M450AJ

REV B

267

SECTION 6 - CYLINDER FIGURE 6-22. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ

268

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-22. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ ITEM

PART NUMBER 1001230302

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

See Note 70006902 70006903 70006905 70006906 70003636 0641512 70004213 See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 4640807

NSS 1 1 1 1 2 4 1 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS 1

20 21 22 100

2220596 2220628 2220883 70006907

1 1 2 1

31215014

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Assembly Piston Gland Stop Tube Locking Piece (Insert) Hex Socket Cap Screw Metal Lock Nut Rod Seal (Note: Purchase p/n 7006907) Stopt (Note: Purchase p/n 7006907) Wiper (Note: Purchase p/n 7006907) O-Ring (Note: Purchase p/n 7006907) O-Ring (Note: Purchase p/n 7006907) O-Ring (Note: Purchase p/n 7006907) O-Ring (Note: Purchase p/n 7006907) Backup (Note: Purchase p/n 7006907) Tube Wearband (Note: Purchase p/n 7006907) Rod Wearband (Note: Purchase p/n 7006907) Counterbalance Valve Assembly (See Separate Breakdown in this Section) Transition Joint Transition Joint Hex Socket Head Plug Seal Kit (Includes Items 9-18)

E450A_E450AJ_M450AJ

REV A

269

SECTION 6 - CYLINDER FIGURE 6-23. COUNTERBALANCE VALVE ASSEMBLY

270

E450A_E450AJ_M450AJ

31215014

SECTION 6 - CYLINDER FIGURE 6-23. COUNTERBALANCE VALVE ASSEMBLY ITEM 1 1 2 2 3

31215014

PART NUMBER 4640807 4640771 2900770 4640709 2900770 3790113

QTY Ref 1 1 1 1 2

DESCRIPTION COUNTERBALANCE VALVE ASSEMBLY Cartridge, Counterbalance Seal Kit - 4640771 Cartridge Cartridge, Vented Counterbalance Seal Kit - 4640709 Cartridge O-Ring (Between Valve and Cylinder Block)

E450A_E450AJ_M450AJ

REV D

271

SECTION 7 - HYDRAULIC

SECTION 7 - HYDRAULIC

31215014

E450A_E450AJ_M450AJ

273

SECTION 7 - HYDRAULIC FIGURE 7-1. HYDRAULIC DIAGRAM - E450AJ

274

E450A_E450AJ_M450AJ

31215014

SECTION 7 - HYDRAULIC

31215014

E450A_E450AJ_M450AJ

275

SECTION 7 - HYDRAULIC FIGURE 7-1. HYDRAULIC DIAGRAM - E450AJ ITEM

276

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NUMBER 1001218006 2753973 2220498 1001152635 2750915 1001177666 2752467 2220371 2220473 2220885 2752453 2220507 2753638 2220371 2220466 1001185713 2220415 2220502 2752459 2221033 2220593 2753050 2220899 2752466 2752437 2220472 2750910 2220999 2753301 2751009 2752611 2220386 2752585 2220504 2753302 2220582 2221054 2752442 2750996 2751508 2220501 2220677 1001185826 2750915 2220600 4567946 2753303 4100026

48

2220373

QTY Ref 1 1 1 1 1 1 4 9 1 2 1 1 1 1 2 6 4 2 2 1 2 1 1 2 3 1 1 1 1 1 1 4 2 2 8 1 2 1 1 7 1 1 1 1 1 2 12.2 ft/ 3.7m 1

DESCRIPTION HYDRAULIC DIAGRAM Hose Fitting, 45 JIC/ORB Hose Hose Hose Hose Fitting, Straight JIC/ORB Fitting, 90 JIC/ORB Plug Hose Fitting, 90 JIC/JIC Hose Fitting, Straight JIC/ORB Fitting, 90 JIC/ORB Hose Fitting, Straight JIC/ORB Fitting, 45 JIC/ORB Hose Fitting, Straight JIC/ORB Fitting, Straight JIC/ORB Hose Fitting, Tee JIC/ORB/JIC Hose Hose Fitting, 90 JIC/ORB Hose Fitting, Tee JIC/ORB/JIC Hose Hose Hose Fitting, 90 JIC/JIC Hose Fitting, Tee JIC/JIC/JIC Hose Fitting, Straight JIC/ORB Fitting, Tee JIC/JIC/JIC Hose Hose Hose Fitting, 45 JIC/ORB Fitting, 45 JIC/JIC Hose Hose Fitting, Straight JIC/ORB Tube Hose Nylon, Sleeve

REV E

Fitting, Straight JIC/ORB

E450A_E450AJ_M450AJ

31215014

SECTION 7 - HYDRAULIC ITEM 49 51 52 53 54 56 57 60 61 62

31215014

PART NUMBER 1702124 2220415 8760554 2752493 2751414 2752600 2220909 2220237 2221086 2220940

QTY 1 2 1 1 1 1 2 3 2 2

DESCRIPTION

REV

Hose, Tag (Not Shown) Fitting, Straight JIC/ORB Fitting, Tee ORB/JIC/JIC Hose Hose Hose Fitting, Restrictor Plug, ORB Fitting, Nipple Fitting, 90 JIC/ORB

E450A_E450AJ_M450AJ

277

SECTION 7 - HYDRAULIC FIGURE 7-2. HYDRAULIC DIAGRAM LIST

ITEM

278

PART NUMBER

QTY Ref

1001218114

Ref

DESCRIPTION Note: Diagrams are available from JLG Service/Parts Department.

See Service and Maintenance Manual for schematics.

Hydraulic, Schematic

E450A_E450AJ_M450AJ

REV

31215014

SECTION 8 - ELECTRICAL

SECTION 8 - ELECTRICAL

31215014

E450A_E450AJ_M450AJ

279

SECTION 8 - ELECTRICAL FIGURE 8-1. ELECTRICAL DIAGRAM LIST

ITEM

280

PART NUMBER

QTY Ref

1001245676 1001193419

Ref Ref

DESCRIPTION Note: Diagrams are available from JLG Service/Parts Department.

See Service and Maintenance Manual for schematics.

Electrical Schematic Soft Touch Wiring Diagram

E450A_E450AJ_M450AJ

REV

31215014

SECTION 8 - ELECTRICAL FIGURE 8-2. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC)

282

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-2. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC) ITEM 1 2 3 4

31215014

PART NUMBER 0275454 0861731 4461246 4461249 1001100346

QTY Ref 1 1 1 1

DESCRIPTION RECEPTACLE BOX KIT - 220V AFSINT 107 Box, Switch Receptacle Plug, Male Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n 4461250)

E450A_E450AJ_M450AJ

REV 1

283

SECTION 8 - ELECTRICAL FIGURE 8-3. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC)

284

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-3. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC) ITEM 1 2 3 4

31215014

PART NUMBER 0275218 1001141967 1001141968 4461205 1001141971

QTY Ref 1 1 1 1

DESCRIPTION RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70X70 BOX Box, Switch Receptacle Plug, Male Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n 4461206)

E450A_E450AJ_M450AJ

REV B

285

SECTION 8 - ELECTRICAL FIGURE 8-4. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC)

286

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-4. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC) ITEM 1 2 3 4

31215014

PART NUMBER 0275219 1001141967 1001141969 4461205 1001141970

QTY Ref 1 1 1 1

DESCRIPTION RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70X70 BOX Box, Switch Receptacle Plug, Male Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n 4461206)

E450A_E450AJ_M450AJ

REV B

287

SECTION 8 - ELECTRICAL FIGURE 8-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)

288

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC) ITEM 1 2 3 4

31215014

PART NUMBER 0275452 0861731 4461244 4461205 1001100345

QTY Ref 1 1 1 1

DESCRIPTION RECEPTACLE BOX KIT - 220V CEE7 POST GROUND Box, Switch Receptacle Plug, Male Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n 4461206)

E450A_E450AJ_M450AJ

REV C

289

SECTION 8 - ELECTRICAL FIGURE 8-6. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)

290

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-6. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC) ITEM 1 2 3 4

31215014

PART NUMBER 0275453 0861731 4461245 4461205 1001100347

QTY Ref 1 1 1 1

DESCRIPTION RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND Box, Switch Receptacle Plug, Male Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n 4461206)

E450A_E450AJ_M450AJ

REV 1

291

SECTION 8 - ELECTRICAL FIGURE 8-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC)

292

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC) ITEM 1 2 3 4

31215014

PART NUMBER 0275217 0861781 4461201 4461199 1001100342

QTY Ref 1 1 1 1

DESCRIPTION RECEPTACLE BOX KIT - 220V IEC BLUE Box, Switch Receptacle Plug, Male Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n 4461200)

E450A_E450AJ_M450AJ

REV 1

293

SECTION 8 - ELECTRICAL FIGURE 8-8. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC)

294

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-8. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC) ITEM 1 2 3 4

31215014

PART NUMBER 0275216 0861781 4461198 4461196 1001100341

QTY Ref 1 1 1 1

DESCRIPTION RECEPTACLE BOX KIT - 110V IEC YELLOW Box, Switch Receptacle Plug, Male Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n 4461197)

E450A_E450AJ_M450AJ

REV 1

295

SECTION 8 - ELECTRICAL FIGURE 8-9. BATTERY CABLE KIT - E450A AND E450AJ (NON-UL SPECS)

296

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-9. BATTERY CABLE KIT - E450A AND E450AJ (NON-UL SPECS) ITEM 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117

31215014

PART NUMBER 1001190088 1060092 1001177245 1001177246 1001178394 1001178395 1001178396 1001178398 1001178399 1001178400 1001178401 1001178402 1001178403 1001178660 1001189027 1001189030 1001189031 1001189032

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION BATTERY CABLE KIT Cable, Battery Cable, Interconnect Cable, Battery Cable, Negative to LH Module Cable, Negative to RH Module Cable, Positive to Pump Motor Fuse Cable, Positive to LH Module Cable, Positive to RH Module Cable, Pump Motor Positive Cable, Pump Motor Negative Cable, Motor R U Cable, Motor L U Cable, Battery Cable, Motor R V Cable, Motor R W Cable, Motor L W Cable, Motor L V

E450A_E450AJ_M450AJ

REV I

297

SECTION 8 - ELECTRICAL FIGURE 8-10. BATTERY CABLE KIT - E450A AND E450AJ (UL SPECS)

298

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-10. BATTERY CABLE KIT - E450A AND E450AJ (UL SPECS) ITEM 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

31215014

PART NUMBER 1001212454 1060092 1001177245 1001178394 1001178395 1001178396 1001178398 1001178399 1001178400 1001178401 1001177246 1001178402 1001178403 1001189027 1001189030 1001189031 1001189032 1001212455 1001212480

QTY Ref 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION BATTERY CABLE KIT Cable, Battery Cable, Interconnect Cable, Negative to LH Module Cable, Negative to RH Module Cable, Positive to Pump Motor Fuse Cable, Positive to LH Module Cable, Positive to RH Module Cable, Pump Motor Positive Cable, Pump Motor Negative Cable, Battery Cable, Motor R U Cable, Motor L U Cable, Motor R V Cable, Motor R W Cable, Motor L W Cable, Motor L V Cable, Drive Jumper Cable, Battery

E450A_E450AJ_M450AJ

REV E

299

SECTION 8 - ELECTRICAL FIGURE 8-11. BATTERY CABLE KIT - M450AJ (NON-UL SPECS)

300

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-11. BATTERY CABLE KIT - M450AJ (NON-UL SPECS) ITEM 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117

31215014

PART NUMBER 1001190020 1060092 1001177245 1001177246 1001178394 1001178395 1001178396 1001178398 1001178399 1001178402 1001178403 1001178660 1001178822 1001178823 1001189027 1001189030 1001189031 1001189032

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION BATTERY CABLE KIT Cable, Battery Cable, Interconnect Cable, Battery Cable, Negative to LH Module Cable, Negative to RH Module Cable, Positive to Pump Motor Fuse Cable, Positive to LH Module Cable, Positive to RH Module Cable, Motor R U Cable, Motor L U Cable, Battery Cable, Pump Motor Positive Cable, Pump Motor Negative Cable, Motor R V Cable, Motor R W Cable, Motor L W Cable, Motor L V

E450A_E450AJ_M450AJ

REV I

301

SECTION 8 - ELECTRICAL FIGURE 8-12. BOOM CABLE - LOWER - E450A/E450AJ/M450AJ

302

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-12. BOOM CABLE - LOWER - E450A/E450AJ/M450AJ ITEM 1

PART NUMBER 1001183878 1060896

2 3 4 5 6 7

1001188292 1001188291 4460465 4460509 4460466 2820118

8 9

1001188354 4240033

31215014

QTY Ref 35.5 ft /10.8m 1 1 22 8 4 6.5 in /16.5cm 1 2

DESCRIPTION BOOM CABLE - LOWER Cable, Electrical

REV E

Connector - 19 Position Connector, Backshell Socket, Female Socket, Female Plug, Seal Insulator, Tubing Grommet Tie-Strap

E450A_E450AJ_M450AJ

303

SECTION 8 - ELECTRICAL FIGURE 8-13. BOOM CABLE - UPPER - E450A

304

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-13. BOOM CABLE - UPPER - E450A ITEM 1

PART NUMBER 1001183876 1060896

2 3 4 5 6 7

1001188293 1001188291 4460465 4460509 4460466 2820118

8 9 10 11

4460464 4460508 1001188354 4240033

31215014

QTY Ref 26.5 ft /8.1m 1 1 11 4 4 6.5 in /16.5cm 11 4 1 2

DESCRIPTION BOOM CABLE - UPPER Cable, Electrical

REV E

Connector - 19 Position Connector, Backshell Socket, Female Socket, Female Plug, Seal Insulator, Tubing Pin, Male Pin, Male Grommet Tie-Strap

E450A_E450AJ_M450AJ

305

SECTION 8 - ELECTRICAL FIGURE 8-14. BOOM CABLE - UPPER - E450AJ/M450AJ

306

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-14. BOOM CABLE - UPPER - E450AJ/M450AJ ITEM 1

PART NUMBER 1001183879 1060896

2 3 4 5 6 7

1001188293 1001188291 4460465 4460509 4460466 2820118

8 9 10 11

4460464 4460508 1001188354 4240033

31215014

QTY Ref 28 ft /8.5m 1 1 11 4 4 6.5 in /16.5cm 11 4 1 2

DESCRIPTION BOOM CABLE - UPPER Cable, Electrical

REV E

Connector - 19 Position Connector, Backshell Socket, Female Socket, Female Plug, Seal Insulator, Tubing Pin, Male Pin, Male Grommet Tie-Strap

E450A_E450AJ_M450AJ

307

SECTION 8 - ELECTRICAL FIGURE 8-15. BOOM LIMIT SWITCH HARNESS - LOWER

308

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-15. BOOM LIMIT SWITCH HARNESS - LOWER ITEM 1

PART NUMBER 1001187776 1060341

2 3 4 4

4360548 4460968 4460897 4460464

31215014

QTY Ref 14 ft /4.3m 1 1 1 2

DESCRIPTION BOOM LIMIT SWITCH HARNESS - LOWER Cable, Electrical - 16/2

REV D

Switch, Limit Connector, Strain Relief Connector- 2 Position Pin, Male

E450A_E450AJ_M450AJ

309

SECTION 8 - ELECTRICAL FIGURE 8-16. BOOM LIMIT SWITCH HARNESS - UPPER

310

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-16. BOOM LIMIT SWITCH HARNESS - UPPER ITEM 1

PART NUMBER 1001187777 1060341

2 3 4 4

4360548 4460968 4460897 4460464

31215014

QTY Ref 29 ft /8.8m 1 1 1 2

DESCRIPTION BOOM LIMIT SWITCH HARNESS - UPPER Cable, Electrical - 16/2

REV D

Switch, Limit Connector, Strain Relief Connector - 2 Position Pin, Male

E450A_E450AJ_M450AJ

311

SECTION 8 - ELECTRICAL FIGURE 8-17. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC

312

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-17. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC ITEM 2 3 4 5 6 8

31215014

PART NUMBER 2902549 0861880 4460956 1060908 1001097150 4460957 1001181045

QTY DESCRIPTION Ref BREAKER BOX KIT 1 Box 1 Barrier, Terminal 6 ft/1.8m Cable, 12/3 2 Connector, Strain Relief 1 Block, Terminal 1 Breaker, 16Amp

E450A_E450AJ_M450AJ

REV F

313

SECTION 8 - ELECTRICAL FIGURE 8-18. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC

314

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-18. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC ITEM 1 2 3 4 5

31215014

PART NUMBER 1001152485 1001189172 1001152483 1060908 1001097150 1001189171

QTY DESCRIPTION Ref BREAKER BOX KIT WITH TWO BREAKERS 1 Breaker 16Amp Double 1 Box 6 ft/1.8m Cable, 12/3 1 Connector, Strain Relief 1 Breaker, 30mA

E450A_E450AJ_M450AJ

REV E

315

SECTION 8 - ELECTRICAL FIGURE 8-19. CABLES AND CLAMPS INSTALLATION - E450AJ/M450AJ

316

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-19. CABLES AND CLAMPS INSTALLATION - E450AJ/M450AJ ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 1001183528 0100011 0100019 0561317 0561384 0561385 0561386 0630467 0641410 0641514 0641560 1320043 1320260 1670697 3300151 3311401 3311405 3311505 3571462 4060805

20 21 22 23 24 26 27 28 29

4060808 4100067 4240099 4300140 1001188292 4566243 4751400 4751500 1001183879

30

1001183878

31 32 33 34

4240033 4460466 1001188291 1001188354

31215014

QTY DESCRIPTION Ref CABLES AND CLAMPS INSTALLATION AR Compound, Locking AR Compound, Locking 1 Block, Hose Clamp 1 Block, Hose Clamp 1 Block, Hose Clamp 1 Block, Hose Clamp 4 Capscrew, Button 5-16 x 1/2 1 Bolt 1/4 x 1-1/4 3 Bolt 5/16 x 1-3/4 1 Bolt 5/16 x 7-1/2 1 Clamp, Cable 2 Block, Hose Clamp 1 Cover, Hose 6 Nut 1/4 6 Nut 1/4 1 Nut 1/4 3 Nut 5/16 1 Shield 1.5 ft Trim, Flex /0.5m 6 ft /1.8m Trim, Flex AR Sleeve, Hose (Not Shown) AR Tie, Strap 2 Stud 5/16 x 3-5/8 2 Connector - 19 Position 1 Roller 16 Washer 1/4 6 Washer 5/16 1 Harness Assembly - Upper Boom (See Separate Breakdown in this Section) 1 Harness Assembly - Lower Boom (See Separate Breakdown in this Section) AR Tie-Strap 8 Terminal 2 Connector, Backshell 2 Grommet

E450A_E450AJ_M450AJ

REV E

317

SECTION 8 - ELECTRICAL FIGURE 8-20. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC)

318

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-20. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC) ITEM

PART NUMBER 0275666

QTY Ref

1

4461196

1

31215014

DESCRIPTION CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW PLUG Plug

E450A_E450AJ_M450AJ

REV A

319

SECTION 8 - ELECTRICAL FIGURE 8-21. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)

320

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-21. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC) ITEM

PART NUMBER 0275665

QTY Ref

1

4461249

1

31215014

DESCRIPTION CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 KEYED GROUND Plug

E450A_E450AJ_M450AJ

REV A

321

SECTION 8 - ELECTRICAL FIGURE 8-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)

322

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC) ITEM 1

31215014

PART NUMBER 0275663 4461205

QTY Ref 1

DESCRIPTION CHARGER CORD PLUG INSTALLATION - 220V POST GROUND Plug

E450A_E450AJ_M450AJ

REV C

323

SECTION 8 - ELECTRICAL FIGURE 8-23. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)

324

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-23. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC) ITEM

PART NUMBER 0275664

QTY Ref

1

4461205

1

31215014

DESCRIPTION CHARGER CORD PLUG INSTALLATION - 220V CEE7 SIDE GROUND Plug

E450A_E450AJ_M450AJ

REV A

325

SECTION 8 - ELECTRICAL FIGURE 8-24. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC)

326

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-24. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC) ITEM 1

31215014

PART NUMBER 0275667 4461199

QTY Ref 1

DESCRIPTION CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE PLUG Plug

E450A_E450AJ_M450AJ

REV A

327

SECTION 8 - ELECTRICAL FIGURE 8-25. CHASSIS TO TURNTABLE HARNESS

328

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-25. CHASSIS TO TURNTABLE HARNESS ITEM 1 1 1 1 1 2 2 3 3 4 4 4 4 4

31215014

PART NUMBER 1001178405 4460950 1001157891 4460464 4460941 4460943 1001144147 4460943 4460539 4460944 4460836 1001157890 4460465 4460942 4460944

QTY Ref 1 4 5 1 2 1 3 1 3 1 4 5 1 2

DESCRIPTION CHASSIS TO TURNTABLE HARNESS Connector - 12 Position Terminal Pin, Male Terminal Pin, Male Receptacle, Female - 3 Position Pin, Male Plug, Male - 3 Position Socket, Female Connector - 12 Position Terminal Socket, Female Terminal Socket, Female

E450A_E450AJ_M450AJ

REV G

329

SECTION 8 - ELECTRICAL FIGURE 8-26. GENERATOR HARNESS

330

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-26. GENERATOR HARNESS ITEM 1 1 2 2 3 3 4 4 4 4 5 6 7 7 7

31215014

PART NUMBER 1001192024 4460260 4460259 4460320 4460227 4460225 4460267 3740080 4460374 1001116733 1001128128 4460465 4460464 4460897 4460464 4460466

QTY Ref 1 1 1 2 1 5 2 2 8 2 1 1 1 1 1

DESCRIPTION GENERATOR HARNESS Housing, Terminal Terminal Plug, Male - 2 Position Pin, Male Connector - 6 Position Pin, Male Relay Plug, Relay Terminal Plug, Terminal Socket, Female Pin, Male Receptacle, Female - 2 Position Pin, Male Plug, Terminal

E450A_E450AJ_M450AJ

REV D

331

SECTION 8 - ELECTRICAL FIGURE 8-27. GROUND CONTROL PANEL HARNESS

332

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-27. GROUND CONTROL PANEL HARNESS ITEM 1 2 4 1 1 2 2 2 3 3 3 4 5 6 6 6 7 7 8 8 9 9

31215014

PART NUMBER 1001179991 4460851 1001157890 1001116692 4460465 4460466 1001116812 4460944 4460466 4460876 4460871 4460905 4460313 4460806 4460418 4460419 1001159186 4460868 4460877 4460320 4460227 4460260 4460259

QTY Ref 1 1 1 1 1 1 2 1 1 23 12 6 4 9 18 17 1 4 1 2 3 3

DESCRIPTION GROUND CONTROL PANEL HARNESS Connector - 8 Position Socket, Female Socket, Female Socket, Female Plug, Terminal Plug, Male - 3 Position Socket, Female Plug, Terminal Connector - 35 Position Socket, Female Plug, Terminal Terminal, Ring Terminal, Fork Connector - 6 Position Terminal Terminal Plug, Male - 6 Position Terminal Plug, Male - 2 Position Pin, Male Housing, Terminal Terminal

E450A_E450AJ_M450AJ

REV I

333

SECTION 8 - ELECTRICAL FIGURE 8-28. INVERTER HARNESS

334

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-28. INVERTER HARNESS ITEM 1

PART NUMBER 1001182296 1060494

2 3

4460134 4460138

31215014

QTY Ref 115 in /292cm 1 1

DESCRIPTION INVERTER HARNESS Cable, Electrical 12/3

REV A

Connector, Female Plug, Connector

E450A_E450AJ_M450AJ

335

SECTION 8 - ELECTRICAL FIGURE 8-29. INVERTER IGNITION HARNESS

336

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-29. INVERTER IGNITION HARNESS ITEM 1 2 2 2 3 3 3

31215014

PART NUMBER 1001192293 1001193545 4460891 4460465 4460466 4460897 4460464 4460466

QTY Ref 1 1 1 1 1 1 1

DESCRIPTION INVERTER IGNITION HARNESS Terminal Plug, Male - 2 Position Socket, Female Plug, Terminal Receptacle, Female - 2 Position Pin, Male Plug, Seal

E450A_E450AJ_M450AJ

REV C

337

SECTION 8 - ELECTRICAL FIGURE 8-30. LOWER BOOM 110V HARNESS ASSEMBLY

338

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-30. LOWER BOOM 110V HARNESS ASSEMBLY ITEM 1 2

31215014

PART NUMBER 4922607 4460134 1060494

QTY Ref 1 37 ft /11.3m

DESCRIPTION LOWER BOOM 110V HARNESS ASSEMBLY Connector, Female Electrical Cable, 12/3

E450A_E450AJ_M450AJ

REV 1

339

SECTION 8 - ELECTRICAL FIGURE 8-31. LOWER BOOM 220V HARNESS ASSEMBLY

340

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-31. LOWER BOOM 220V HARNESS ASSEMBLY ITEM 1 2

31215014

PART NUMBER 4922609 4460710 1060461

QTY Ref 1 37 ft /11.3m

DESCRIPTION LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC Connector, Female Electrical Cable, 12/3

E450A_E450AJ_M450AJ

REV 1

341

SECTION 8 - ELECTRICAL FIGURE 8-32. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS

342

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-32. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS ITEM 1 1 1 2 3 4 4 5 5 6 6 7 7 7 8 9 9 9 10 10 11 11 12 13 13 13 13 14 14 15 15 16 16 16 17 17 17 18 18 18 19 19 19 20 20 21 21 21 22

31215014

PART NUMBER 1001245673 4460418 4460419 1001159186 4460888 4460016 4460260 4460259 1001237667 1001237668 4460225 4460267 4460933 4460465 4460466 1001098122 4460873 4460871 4460905 4460894 4460465 4460708 4460226 1001213447 4460866 4460466 4460464 4460508 4460434 4460227 4460879 4460887 4460536 4460464 4460466 4460539 4460465 4460466 4460875 4460905 4460871 2400060 8229242 See Note 4460761 4460227 4460874 4460871 4460905 1001125677

QTY Ref 9 14 18 4 2 6 8 1 4 1 7 1 10 2 2 1 21 14 1 6 1 12 1 1 7 10 2 1 9 1 2 1 2 1 1 2 1 1 24 11 2 1 1 1 4 1 24 11 1

DESCRIPTION PLATFORM CONSOLE HARNESS Connector - 6 Position Terminal Terminal Terminal, Fork Terminal Housing, Terminal Terminal Connector - 6 Position Terminal Connector - 6 Position Socket, Female Plug, Male - 12 Position Socket, Female Plug, Terminal Terminal, Ring Connector - 35 Position Socket, Female Plug, Terminal Plug, Male - 6 Position Socket, Female Connector - 15 Position Socket, Female Connector, Female - 5 Position Connector - 19 Position Plug, Terminal Pin, Male Pin, Male Plug, Male - 15 Position Pin, Male Plug, Male - 2 Position Terminal Receptacle, Female - 3 Position Pin, Male Plug, Terminal Plug, Male - 3 Position Socket, Female Plug, Terminal Connector - 35 Position Plug, Terminal Socket, Female Holder, Fuse Fuse - 5Amp Fuse - 2Amp (Note: Purchase Locally) Receptacle, Female - 4 Position Pin, Male Connector - 35 Position Socket, Female Plug, Terminal Connector, Bussbar

E450A_E450AJ_M450AJ

REV D

343

SECTION 8 - ELECTRICAL FIGURE 8-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY

344

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY ITEM 1 2 3 4 5 6

PART NUMBER 0259127 See Note See Note See Note See Note See Note 4922610

QTY Ref 1 1 1 1 1 1

7 8 9 10

See Note See Note See Note 4922609

4 4 1 1

12

See Note

1

31215014

DESCRIPTION PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY Box, Switch (Note: Supplied Locally) Receptacle (Note: Supplied Locally) Shield, Cover (Note: Supplied Locally) Connector, Strain Relief (Note: Supplied Locally) Plug, Male (Note: Supplied Locally) Upper Boom 220V Harness Assembly (See Separate Breakdown in this Section) Screw, Self-tapping, #6-32 x 5/8 (Note: Supplied Locally) Washer, #6 (Note: Supplied Locally) Gasket (Note: Supplied Locally) Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Decal - 220V-50/60Hz (Note: Supplied Locally)

E450A_E450AJ_M450AJ

REV 2

345

SECTION 8 - ELECTRICAL FIGURE 8-34. PLUG AND RECEPTACLE INSTALLATION - 110V

346

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-34. PLUG AND RECEPTACLE INSTALLATION - 110V ITEM 1 2 3 4 5 6

PART NUMBER 0259123 0860038 4460346 1001110873 4460071 4460205 4922608

QTY Ref 1 1 1 1 1 1

7 8 9 10

3910610 4760600 3960422 4922607

4 4 1 1

31215014

DESCRIPTION PLUG AND RECEPTACLE INSTALLATION - 110V - ANSI SPEC Box, Switch Receptacle Shield, Cover Connector, Strain Relief Plug, Male Upper Boom 110V Harness Assembly (See Separate Breakdown in this Section) Screw, Self-tapping, #6 x 5/8 Washer #6 Gasket Lower Boom 110V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV 5

347

SECTION 8 - ELECTRICAL FIGURE 8-35. PLUG AND RECEPTACLE INSTALLATION - 220V

348

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-35. PLUG AND RECEPTACLE INSTALLATION - 220V ITEM 1 2 3 4 5 6

PART NUMBER 0259125 0860038 4460125 4060092 4460071 4460233 4922608

QTY Ref 1 1 1 1 1 1

7 8 9 10

3910610 4760600 3960422 4922607

4 4 1 1

12

3252507

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 220V INSTALLATION - ANSI SPEC Box, Switch Receptacle Shield, Cover Connector, Strain Relief Plug, Male Upper Boom 110V Harness Assembly (See Separate Breakdown in this Section) Screw, Self-tapping, #6 x 5/8 Washer #6 Gasket Lower Boom 110V Harness Assembly (See Separate Breakdown in this Section) Decal - 220V-50/60 Hz

E450A_E450AJ_M450AJ

REV 4

349

SECTION 8 - ELECTRICAL FIGURE 8-36. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC)

350

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-36. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC) ITEM

PART NUMBER 1001166263

QTY Ref

1

0275216

1

2 3 4 5 6 7 8 9

0641407 0641408 0641416 0700408 1001193018 1001178491 1705325 2902549

2 2 2 2 1 1 2 1

10 11 12 13 14 15 16

3290405 3311405 4460968 4711400 4751400 4811400 4922609

2 4 1 8 2 4 1

17

4922610

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 YELLOW AC Plugs and Sockets Installation (See Separate Breakdown in this Section) Bolt 1/4 x 7/8 Bolt 1/4 x 1 Bolt 1/4 x 2 Bolt M4 x 16 Bracket Bracket Decal - 120V - 50 Hz Breaker Box Kit with Two Breakers (See Separate Breakdown in this Section) Nut M4 Nut 1/4 Connector, Strain Relief Washer 1/4 Washer 1/4 Washer M4 Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Main Boom 220V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV C

351

SECTION 8 - ELECTRICAL FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC)

352

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC) ITEM

PART NUMBER 1001166259

QTY Ref

1

0275454

1

2 3 4 5 6 7 8

0641407 0641408 0641416 0700408 1001193018 1001178491 2902549

2 2 2 4 1 1 1

9 10 11 12 13 14 15 16

3252507 3290405 3311405 4460662 4711400 4751400 4811400 4922609

2 4 4 1 8 2 8 1

17

4922610

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX AC Plugs and Sockets Installation (See Separate Breakdown in this Section) Bolt 1/4 x 7/8 Bolt 1/4 x 1 Bolt 1/4 x 2 Bolt M4 x 16 Bracket Bracket Breaker Box Kit with Two Breakers (See Separate Breakdown in this Section) Decal - 220V - 50/60 Hz Nut M4 Nut 1/4 Connector, Strain Relief Washer 1/4 Washer 1/4 Washer M4 Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Main Boom 220V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV C

353

SECTION 8 - ELECTRICAL FIGURE 8-38. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)

354

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-38. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC) ITEM

PART NUMBER 1001166251

QTY Ref

1

0275452

1

2 3 4 5 6 7 8

0641407 0641408 0641416 0700408 1001193018 1001178491 2902549

2 2 2 4 1 1 1

9 10 11 12 13 14 15 16

3252507 3290405 3311405 4460662 4711400 4751400 4811400 4922609

2 4 4 1 8 2 8 1

17

4922610

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX AC Plugs and Sockets Installation (See Separate Breakdown in this Section) Bolt 1/4 x 7/8 Bolt 1/4 x 1 Bolt 1/4 x 2 Bolt M4 x 16 Bracket Bracket Breaker Box Kit with Two Breakers (See Separate Breakdown in this Section) Decal - 220V - 50/60Hz Nut M4 Nut 1/4 Connector, Strain Relief Washer 1/4 Washer 1/4 Washer M4 Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Main Boom 220V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV C

355

SECTION 8 - ELECTRICAL FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX (CE SPEC)

356

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX (CE SPEC) ITEM

PART NUMBER 1001166261

QTY Ref

1

0275218

1

2 3 4 5 6 7 8

0641407 0641408 0641416 0700408 1001193018 1001178491 2902549

2 2 2 2 1 1 1

9 10 11 12 13 14 15 16

3252507 3290405 3311405 4460968 4711400 4751400 4811400 4922609

2 2 4 1 8 2 4 1

17

4922610

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX AC Plugs and Sockets Installation (See Separate Breakdown in this Section) Bolt 1/4 x 7/8 Bolt 1/4 x 1 Bolt 1/4 x 2 Bolt M4 x 16 Bracket Bracket Breaker Box Kit with Two Breakers (See Separate Breakdown in this Section) Decal - 220V - 50/60 Hz Nut M4 Nut 1/4 Connector, Strain Relief Washer 1/4 Washer 1/4 Washer 4mm Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Main Boom 220V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV C

357

SECTION 8 - ELECTRICAL FIGURE 8-40. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)

358

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-40. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC) ITEM

PART NUMBER 1001166258

QTY Ref

1

0275453

1

2 3 4 5 6 7 8

0641407 0641408 0641416 0700408 1001193018 1001178491 1001152485

2 2 2 4 1 1 1

9 10 11 12 13 14 15 16

3252507 3290405 3311405 4460662 4711400 4751400 4811400 4922609

2 4 4 1 8 2 8 1

17

4922610

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX AC Plugs and Sockets Installation (See Separate Breakdown in this Section) Bolt 1/4 x 7/8 Bolt 1/4 x 1 Bolt 1/4 x 2 Bolt M4 x 16 Bracket Bracket Breaker Box Kit with Three Breakers (See Separate Breakdown in this Section) Decal - 220V - 50/60 Hz Nut M4 Nut 1/4 Connector, Strain Relief Washer 1/4 Washer 1/4 Washer M4 Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Main Boom 220V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV D

359

SECTION 8 - ELECTRICAL FIGURE 8-41. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE SPEC)

360

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-41. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE SPEC) ITEM

PART NUMBER 1001166262

QTY Ref

1

0275219

1

2 3 4 5 6 7 8

0641407 0641408 0641416 0700408 1001193018 1001178491 1001152485

2 2 2 2 1 1 1

9 10 11 12 13 14 15 16

3252507 3290405 3311405 4460968 4711400 4751400 4811400 4922609

2 2 4 1 8 2 4 1

17

4922610

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX AC Plugs and Sockets Installation (See Separate Breakdown in this Section) Bolt 1/4 x 7/8 Bolt 1/4 x 1 Bolt 1/4 x 2 Bolt M4 x 16 Bracket Bracket Breaker Box Kit with Three Breakers (See Separate Breakdown in this Section) Decal - 220V - 50/60 Hz Nut M4 Nut M4 Connector, Strain Relief Washer 1/4 Washer 1/4 Washer M4 Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Main Boom 220V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV C

361

SECTION 8 - ELECTRICAL FIGURE 8-42. PLUG AND RECEPTACLE 220V INSTALLATION - IEC 60309 - BLUE (CE SPEC)

362

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-42. PLUG AND RECEPTACLE 220V INSTALLATION - IEC 60309 - BLUE (CE SPEC) ITEM

PART NUMBER 1001166260

QTY Ref

1

0275217

1

2 3 4 5 6 7 8

0641407 0641408 0641416 0700408 1001193018 1001178491 2902549

2 2 2 2 1 1 1

9 10 11 12 13 14 15 16

3252507 3290405 3311405 4460968 4711400 4751400 4811400 4922609

2 2 4 1 8 2 4 1

17

4922610

1

31215014

DESCRIPTION PLUG AND RECEPTACLE 220V INSTALLATION - IEC 60309 BLUE AC Plugs and Sockets Installation (See Separate Breakdown in this Section) Bolt 1/4 x 7/8 Bolt 1/4 x 1 Bolt 1/4 x 2 Bolt M4 x 16 Bracket Bracket Breaker Box Kit with One Breakers (See Separate Breakdown in this Section) Decal - 220V - 50/60 Hz Nut M4 Nut M4 Connector, Strain Relief Washer 1/4 Washer 1/4 Washer M4 Lower Boom 220V Harness Assembly (See Separate Breakdown in this Section) Main Boom 220V Harness Assembly (See Separate Breakdown in this Section)

E450A_E450AJ_M450AJ

REV C

363

SECTION 8 - ELECTRICAL FIGURE 8-43. SKYEYE INTERMEDIATE HARNESS

364

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-43. SKYEYE INTERMEDIATE HARNESS ITEM 1 1 1 2 2 3 3 4 4 4

31215014

PART NUMBER 1001237865 4460899 4460943 4460466 4461077 1001119619 4460911 1001119619 1001187681 4460941 4460466

QTY Ref 1 4 2 2 8 1 3 1 1 1

DESCRIPTION SKYEYE INTERMEDIATE HARNESS Connector - 6 Position Pin, Male Plug, Terminal Connector - 4 Position Socket, Female Connector - 3 Position Socket, Female Connector - 2 Position Pin, Male Plug, Terminal

E450A_E450AJ_M450AJ

REV A

365

SECTION 8 - ELECTRICAL FIGURE 8-44. SKYEYE RECEIVER HARNESS

366

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-44. SKYEYE RECEIVER HARNESS ITEM 2 4 4 6 7

31215014

PART NUMBER 1001237863 2820247 1001097051 1001119620 1001227996 1001237862

QTY Ref AR 1 4 1 1

DESCRIPTION SKYEYE RECEIVER HARNESS Tubing, Heat Shrink Connector - 4 Position Pin, Male Grommet Cable, M8 Female Cordset

E450A_E450AJ_M450AJ

REV A

367

SECTION 8 - ELECTRICAL FIGURE 8-45. SKYEYE EMITTER HARNESS

368

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-45. SKYEYE EMITTER HARNESS ITEM 2 3 3 6 7

31215014

PART NUMBER 1001237864 2820247 4460910 1001119620 1001227996 1001237862

QTY Ref AR 1 3 1 1

DESCRIPTION SKYEYE EMITTER HARNESS Tubing, Heat Shrink Connector - 3 Position Pin, Male Grommet Cable, M8 Female Cordset

E450A_E450AJ_M450AJ

REV A

369

SECTION 8 - ELECTRICAL FIGURE 8-46. SKYGUARD HARNESS - WITH 1 CELL LSS

370

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-46. SKYGUARD HARNESS - WITH 1 CELL LSS ITEM 1 2 3 4 5 6 7 8

31215014

PART NUMBER 1001225580 4460899 4460464 4460466 1001186432 1001104519 1001253375 4460884 4460465

QTY Ref 1 4 2 2 4 4 1 4

DESCRIPTION INTERFACE HARNESS - WITH 1 CELL LSS Connector Terminal Plug Connector Terminal Terminal Connector Terminal

E450A_E450AJ_M450AJ

REV E

371

SECTION 8 - ELECTRICAL FIGURE 8-47. SKYLINE HARNESS

372

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-47. SKYLINE HARNESS ITEM 1 1 1 2 2 3 3 3 3

31215014

PART NUMBER 1001238418 4460899 4460464 4460466 4461077 1001126009 1001186432 1001118388 1001118384 3740086

QTY Ref 1 4 2 1 4 2 5 3 2

DESCRIPTION SKYLINE HARNESS Connector - 6 Position Pin, Male Plug, Terminal Connector - 4 Position Socket, Female Plug, Relay Terminal Terminal Relay

E450A_E450AJ_M450AJ

REV B

373

SECTION 8 - ELECTRICAL FIGURE 8-48. STEER/BRAKE HARNESS

374

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-48. STEER/BRAKE HARNESS ITEM 1 1 2 2 2 3 3 4 4 4 5 5 5 6 7 7 7 8 8 8 8 9

31215014

PART NUMBER 1001188528 4460539 4460465 4460899 4460464 4460466 4460742 4460743 4460931 4460464 4460466 1001116810 4460509 4460466 8220045 4460970 4460464 4460466 1001217844 1001217842 8229236 1001116734 4460142

QTY Ref 1 3 1 5 1 3 6 1 6 2 1 2 2 2 1 9 3 1 1 1 2 1

DESCRIPTION STEER/BRAKE HARNESS Plug, Male - 4 Position Socket, Female Receptacle, Female - 6 Position Pin, Male Plug, Terminal Plug, Male - 2 Position Socket, Female Receptacle, Female - 8 Position Pin, Male Plug, Terminal Plug, Male - 4 Position Terminal Plug, Terminal Ring, Terminal Receptacle, Female - 12 Position Pin, Male Plug, Terminal Fuseholder Cover Fuse - 30Amp Terminal, Female Terminal, Ring

E450A_E450AJ_M450AJ

REV H

375

SECTION 8 - ELECTRICAL FIGURE 8-49. TRACTION HARNESS

376

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-49. TRACTION HARNESS ITEM 1 1 2 2 2 3 4 4 4 4 4 4 5 5 5 5 6 6 6 7 7 8 8 8 8 9 9 10 10 11 12 12 12 12 12 13 14 15 15 15 16 16 16 17 17 18 19

31215014

PART NUMBER 1001178629 1001103012 1001107854 4460891 4460465 4460466 4460670 1001217844 1001217842 8229261 8229237 8229235 1001116734 1001217844 1001217842 8229235 1001116734 4460873 4460871 4460905 1001126245 1001126008 1001217843 1001217842 8229234 1001116733 1001190577 1001126008 1001203734 1001116732 4460019 4460950 1001157891 1001116693 4460464 4460943 4460945 1001116815 4460894 1001157890 1001116692 4460894 4460465 4460466 1001116812 4460944 4460738 1001260275

QTY Ref 1 4 1 1 1 3 3 3 1 1 1 6 1 1 1 2 1 11 24 1 2 2 2 2 4 2 16 2 8 1 1 4 4 2 2 1 1 1 5 1 1 5 1 1 3 1 2

DESCRIPTION TRACTION HARNESS Connector - 4 Position Socket, Female Plug, Male - 2 Position Socket, Female Plug, Terminal Terminal, Ring Fuseholder Cover Fuse - 5Amp Fuse - 15Amp Fuse - 20Amp Terminal, Female Fuseholder Cover Fuse - 20Amp Terminal, Female Connector - 35 Position Terminal, Female Seal, Terminal Connector - 2 Position Terminal Fuseholder Cover Fuse - 10Amp Terminal Plug, Male - 8 Position Terminal Plug, Relay Terminal Terminal, Ring Connector - 12 Position Terminal Pin, Male Pin, Male Pin, Male Receptacle, 3 Way Resistor, 3 Position Plug, Male - 6 Position Terminal Socket, Female Plug, Male - 6 Position Socket, Female Plug, Terminal Plug, Male - 3 Position Socket, Female Terminal, Ring Terminal, Ring

E450A_E450AJ_M450AJ

REV L

377

SECTION 8 - ELECTRICAL FIGURE 8-50. TURNTABLE HARNESS

378

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-50. TURNTABLE HARNESS ITEM 1 1 1 2 2 3 3 3 3 4 4 5 5 5 6 6 6 7 7 8 8 9 9 9 9 10 10 11 11 11 12 12 12 13 13 13 13 14 14 14 14 14 15 15 15 16 16 17 17

31215014

PART NUMBER 1001245677 4460873 4460871 4460905 4460878 4460887 1001116812 4460944 4460466 4460945 2400060 8229242 4460874 4460871 4460905 1001113961 4460871 4460905 4460897 4460464 4460891 4460465 1001116813 1001116693 1001157891 4460466 4460761 4460227 4460539 4460944 4460466 4460884 4460465 1001186231 4460884 4460465 4460942 1001192401 4460866 4460943 4460508 4460464 4460466 4460884 4460465 4460466 1001116812 4460944 4460836 1001157890

QTY Ref 1 16 19 1 4 1 2 1 1 1 1 1 9 26 1 3 5 1 2 3 6 1 5 2 1 1 4 1 2 1 1 4 1 1 3 1 1 1 2 4 7 6 1 2 2 1 3 1 5

DESCRIPTION TURNTABLE HARNESS Connector - 35 Position Socket, Female Plug, Terminal Connector - 4 Position Terminal Plug, Male -3 Position Socket, Female Plug, Terminal Receptacle, 3 Way Fuseholder with Cover Fuse - 5Amp Connector - 35 Position Socket, Female Plug, Terminal Plug, Male - 8 Position Socket, Female Plug, Terminal Receptacle, Female - 2 Position Pin, Male Plug, Male - 2 Position Socket, Female Receptacle, Female - 8 Position Pin, Male Terminal Plug, Terminal Connector - 4 Position Pin, Male Plug, Male - 3 Position Socket, Female Plug, Terminal Plug, Male - 4 Position Socket, Female Connector, Fuse/Diode Can Plug, Male - 4 Position Socket, Female Socket, Female Connector, Dust Cap Connector - 19 Position Pin, Male Pin, Male Pin, Male Plug, Terminal Connector - 4 Position Socket, Female Plug, Terminal Plug, Male -3 Position Socket, Female Plug, Male - 12 Position Socket, Female

E450A_E450AJ_M450AJ

REV A

379

SECTION 8 - ELECTRICAL ITEM 17 17 18 18 18 18 18

380

PART NUMBER 4460944 1001116692 4460933 4460942 4460465 4460466 1001125677

QTY 2 5 1 4 2 6 1

DESCRIPTION

REV

Socket, Female Socket, Female Plug, Male - 12 Position Socket, Female Socket, Female Plug, Terminal Buss Bar

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-51. UPPER BOOM 110V HARNESS ASSEMBLY

382

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-51. UPPER BOOM 110V HARNESS ASSEMBLY ITEM 1 4

31215014

PART NUMBER 4922608 4460205 1060494

QTY Ref 1 27.2 ft /8.3m

DESCRIPTION UPPER BOOM 110V HARNESS ASSEMBLY Plug, Male Electrical Cable, 12/3

E450A_E450AJ_M450AJ

REV 2

383

SECTION 8 - ELECTRICAL FIGURE 8-52. UPPER BOOM 220V HARNESS ASSEMBLY

384

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-52. UPPER BOOM 220V HARNESS ASSEMBLY ITEM 1 4

31215014

PART NUMBER 4922610 4460709 1060461

QTY DESCRIPTION Ref BOOM 220V HARNESS ASSEMBLY - CE SPEC 1 Plug, Male 28 ft/8.5m Electrical Cable, 12/3

E450A_E450AJ_M450AJ

REV 1

385

SECTION 8 - ELECTRICAL FIGURE 8-53. VALVE HARNESS

386

E450A_E450AJ_M450AJ

31215014

SECTION 8 - ELECTRICAL FIGURE 8-53. VALVE HARNESS ITEM 1 1 2 2 2 3 3 4 4 4 5 6 6 7 7 7 8 8 8

31215014

PART NUMBER 1001178794 4460891 4460465 4460872 4460871 4460905 4460761 4460226 4460875 4460871 4460905 8220068 4460539 4460465 4460742 4460743 4460458 4460933 1001116692 4460466

QTY Ref 15 30 1 6 8 1 4 1 30 5 1 1 3 4 8 8 1 9 3

DESCRIPTION VALVE HARNESS Plug, Male - 2 Position Socket, Female Connector - 14 Position Socket, Female Plug, Terminal Connector - 4 Position Socket, Female Connector - 35 Position Socket, Female Plug, Terminal Connector - 1 Position Plug, Male - 3 Position Socket, Female Plug, Male - 2 Position Socket, Female Seal, Terminal Plug, Male - 12 Position Socket, Female Plug, Terminal

E450A_E450AJ_M450AJ

REV I

387

SECTION 9 - DECALS

SECTION 9 - DECALS

31215014

E450A_E450AJ_M450AJ

389

SECTION 9 - DECALS FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND UL SPECS - ENGLISH E450A/E450AJ (USA BUILT MACHINES)

390

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND UL SPECS - ENGLISH E450A/E450AJ (USA BUILT MACHINES) ITEM

2 4 6 8 9 10 11 13 16 19 20 21 22 23 24 25 27 31 35 36 37 38 39 40 41 47 50 52 53 65 77 79 80 81 84 85 86 87

31215014

PART NUMBER 1001248659 1001249184 1703805 1703798 1001131269 3820001 1701504 1701642 1703797 1701644 1704277 0961127 3251243 0100010 1701691 1001104864 1702868 1001193949 1704446 0860520 4751400 3311405 1701500 1701509 1703813 3252347 1703804 1702265 1702300 See Note 1001253921 1001253920 1704412 1704885 0641406 1705351 1001223055 1001222801 1001228370 1001231801

QTY Ref Ref 2 1 1 2 1 2 1 2 2 1 1 AR 4 1 2 1 1 1 4 4 4 1 3 1 6 1 4 1 1 1 1 2 4 1 1 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Crushing Decal - Patent Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Attach Lanyard Bushing, Snap Nameplate 120V-60Hz Adhesive Decal - No Step Decal - Manual Descent Decal - No Hands Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Danger Nameplate - Footswitch Decal - Crushing Hazard Decal - Boom Sequence Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS Max Capacity Decal - 500 LBS Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump Decal - CSA ICES Decal - Prop 65 Warning

E450A_E450AJ_M450AJ

REV B B

391

SECTION 9 - DECALS FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT SPEC - ENGLISH - E450AJ (CHINA BUILT MACHINES)

392

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT SPEC - ENGLISH - E450AJ (CHINA BUILT MACHINES) ITEM

2 4 6 8 9 10 11 13 16 19 20 21 22 23 24 25 27 31 35 36 37 38 39 40 41 47 50 52 53 64 65 77 79 80 81 84 85 86

31215014

PART NUMBER 1001248659 1001250508 1703805 1703798 1001131269 3820001 1701504 1701642 1703797 1701644 1704277 0961127 3251243 0100010 1701691 1001104864 1702868 1001193949 1704446 0860520 4751400 3311405 1701500 1701509 1703813 3252347 1703804 1702265 1702300 See Note 1001253921 1706950 1001253920 1704412 1704885 0641406 1705351 1001223055 1001222801 1001228370

QTY Ref Ref 2 1 1 2 1 2 1 2 2 1 1 AR 4 1 2 1 1 1 4 4 4 1 3 1 6 1 4 1 1 1 2 1 2 4 1 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Crushing Decal - Patent Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Attach Lanyard Bushing, Snap Nameplate 120V-60Hz Adhesive Decal - No Step Decal - Manual Descent Decal - No Hands Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Danger Nameplate - Footswitch Decal - Crushing Hazard Decal Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS Max Capacity Decal - Key Main Terminal Box Decal - 500 LBS Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump Decal - CSA ICES

E450A_E450AJ_M450AJ

REV B A

393

SECTION 9 - DECALS FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC - E450AJ

394

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC - E450AJ ITEM

4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 85

31215014

PART NUMBER 1001248659 1001178378 1705822 3820001 1701504 1701642 1705921 1701644 1705828 1704277 0961127 0100010 1701691 1001104864 1001193949 1706378 0860520 4751400 3311405 1703811 1701509 1705670 1701518 1705977 1703814 See Note 1705978 1705978 1704412 1704885 0641406 1001222801

QTY Ref Ref 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 4 4 4 1 AR 6 1 4 1 1 1 1 2 4 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Danger/Caution Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charging Instructions Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Upright Level Over-Ride Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - Capacity Decal - Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B H

395

SECTION 9 - DECALS FIGURE 9-4. DECAL INSTALLATION - CE AND CHINA SPECS - E450AJ

396

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-4. DECAL INSTALLATION - CE AND CHINA SPECS - E450AJ ITEM

4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 80 83 85

31215014

PART NUMBER 1001217465 1001190003 1705822 3820001 1701504 1701642 1705921 1701644 1705828 1704277 0961127 0100010 1701691 1001104864 1001193949 1706378 0860520 4751400 3311405 1703811 1701509 1705670 1701518 1705977 1703814 See Note 1705978 1705978 1704412 0641406 1702773 1001222801

QTY Ref Ref 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 4 4 4 1 3 6 1 4 1 1 1 1 4 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Danger/Caution Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charging Instructions Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Upright Level Over-Ride Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - Capacity Decal - Capacity Decal - Oil Type Bolt 1/4 x 3/4 Decal - JLG 5in Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV D G

397

SECTION 9 - DECALS FIGURE 9-5. DECAL INSTALLATION - CHINESE/ENGLISH - E450A/E450AJ (USA BUILT MACHINES)

398

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-5. DECAL INSTALLATION - CHINESE/ENGLISH - E450A/E450AJ (USA BUILT MACHINES) ITEM

2 4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85

31215014

PART NUMBER 1001248659 1001178376 1703937 1703931 3820001 1701504 1701642 1703925 1701644 1703982 1704277 0961127 0100010 1701691 1001104864 1001193949 1704419 0860520 4751400 3311405 1701500 1701509 1704344 1703949 1703988 1702300 See Note 1001121823 1001121810 1704412 1704885 0641406 1705430 1001224050 1001222801

QTY Ref Ref 2 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 4 4 4 1 3 6 1 4 1 1 2 1 2 4 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Upright Level Override Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B G

399

SECTION 9 - DECALS FIGURE 9-6. DECAL INSTALLATION - CHINESE/ENGLISH - E450AJ (CHINA BUILT MACHINES)

400

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-6. DECAL INSTALLATION - CHINESE/ENGLISH - E450AJ (CHINA BUILT MACHINES) ITEM

2 4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 78 79 80 81 84 85 88

31215014

PART NUMBER 1001248659 1001214413 1703937 1703931 3820001 1701504 1701642 1703925 1701644 1703982 1704277 0961127 0100010 1701691 1001104864 1001193949 1704419 0860520 4751400 3311405 1701500 1701509 1704344 1703949 1703988 1702300 See Note 1001121823 1001121810 1704412 1001121510 1704885 0641406 1705430 1001224050 1001222801 1001244298

QTY Ref Ref 2 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 4 4 4 1 3 6 1 4 1 1 2 1 3 2 4 1 1 1 2

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Upright Level Override Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Hybrid Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump Decal – Wechat QR Code

E450A_E450AJ_M450AJ

REV B D

401

SECTION 9 - DECALS FIGURE 9-7. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E450A/E450AJ

402

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-7. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E450A/E450AJ ITEM

2 4 6 8 9 10 11 13 15 16 19 20 21 22 23 24 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85 86

31215014

PART NUMBER 1001248659 1001249186 1703936 1703930 1700584 3820001 1701504 1701642 1703924 1701644 1703984 1704277 0961127 3251243 0100010 1701691 1001104864 1704000 1001193949 1704452 0860520 4751400 3311405 1701500 1701509 1704340 1703948 1702265 1702300 See Note 1001253923 1001253922 1704412 1704885 0641406 1705429 1001223971 1001222801 1001228370

QTY Ref Ref 2 1 1 2 1 2 1 2 1 2 1 1 AR 4 1 2 1 1 1 4 4 4 1 3 6 1 4 1 1 1 1 2 4 1 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Decal - Patent Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Nameplate - 120V/60HZ Adhesive Decal - No Step Decal - Manual Descent Decal - No Hands Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Boom Sequence Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump Decal - CSA ICES

E450A_E450AJ_M450AJ

REV B B

403

SECTION 9 - DECALS FIGURE 9-8. DECAL INSTALLATION - JAPANESE SPEC - E450A/E450AJ (USA BUILT MACHINES)

404

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-8. DECAL INSTALLATION - JAPANESE SPEC - E450A/E450AJ (USA BUILT MACHINES) ITEM

2 4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85

31215014

PART NUMBER 1001248659 1001249187 1703938 1703932 3820001 1701504 1701642 1703926 1701644 1703980 1704277 0961127 0100010 1701691 1001104864 1001193949 1704417 0860520 4751400 3311405 1701500 1701509 1704342 1703950 1702271 1702300 See Note 1001253933 1001253932 1704412 1704885 0641406 1705426 1001224053 1001222801

QTY Ref Ref 2 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 4 4 4 1 3 6 1 4 1 1 2 1 2 4 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B C

405

SECTION 9 - DECALS FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC - E450AJ (CHINA BUILT MACHINES)

406

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC - E450AJ (CHINA BUILT MACHINES) ITEM

2 4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85

31215014

PART NUMBER 1001248659 1001250509 1703938 1703932 3820001 1701504 1701642 1703926 1701644 1703980 1704277 0961127 0100010 1701691 1001104864 1001193949 1704417 0860520 4751400 3311405 1701500 1701509 1704342 1703950 1702271 1702300 See Note 1001253933 1001253932 1704412 1704885 0641406 1705426 1001224053 1001222801

QTY Ref Ref 2 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 4 4 4 1 3 6 1 4 1 1 2 1 2 4 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B B

407

SECTION 9 - DECALS FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC - E450A/E450AJ (USA BUILT MACHINES)

408

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC - E450A/E450AJ (USA BUILT MACHINES) ITEM

2 4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85

31215014

PART NUMBER 1001248659 1001178374 1703939 1703933 3820001 1701504 1701642 1703927 1701644 1703981 1704277 0961127 0100010 1701691 1001104864 1001193949 1704418 0860520 4751400 3311405 1701500 1701509 1704343 1703951 1703987 1702300 See Note 1001121921 1001121918 1704412 1704885 0641406 1705427 1001224048 1001222801

QTY Ref Ref 2 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 AR AR 4 1 3 6 1 4 1 1 2 1 2 4 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Upright Level Override Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B G

409

SECTION 9 - DECALS FIGURE 9-11. DECAL INSTALLATION - KOREAN SPEC - E450AJ (CHINA BUILT MACHINES)

410

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-11. DECAL INSTALLATION - KOREAN SPEC - E450AJ (CHINA BUILT MACHINES) ITEM

PART NUMBER 1001248659 1001214412

QTY Ref Ref

2 4 8 9 10 11 13 15 16 19 21 22 23 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85

1703939 1703933 3820001 1701504 1701642 1703927 1701644 1703981 1704277 0961127 0100010 1701691 1001104864 1001193949 1704418 0860520 4751400 3311405 1701500 1701509 1704343 1703951 1703987 1702300 See Note 1001121921 1001121918 1704412 1704885 0641406 1705427 1001224048 1001222801

2 1 2 1 2 1 2 1 2 1 AR 4 1 1 1 1 4 4 4 1 3 6 1 4 1 1 2 1 2 4 1 1 1

31215014

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION - KOREAN SPEC - E450AJ (CHINA BUILT MACHINES) Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Adhesive Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Upright Level Override Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B C

411

SECTION 9 - DECALS FIGURE 9-12. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E450A/E450AJ

412

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-12. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E450A/E450AJ ITEM

2 4 8 9 10 11 13 15 16 19 20 21 22 23 24 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85

31215014

PART NUMBER 1001248659 1001249189 1703935 1703929 3820001 1701504 1701642 1703923 1701644 1703983 1704277 0961127 3251243 0100010 1701691 1001104864 1704001 1001193949 1704454 0860520 4751400 3311405 1701500 1701509 1704339 1703947 1702265 1702300 See Note 1001253931 1001253930 1704412 1704885 0641406 1705910 1001224049 1001222801

QTY Ref Ref 2 1 2 1 2 1 2 1 2 1 1 AR 4 1 2 1 1 1 4 4 4 1 3 6 1 4 1 1 2 1 2 4 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Attach Lanyard Bushing, Snap Nameplate - 120V/60HZ Adhesive Decal - No Step Decal - Manual Descent Decal - No Hands Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Boom Sequence Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B B

413

SECTION 9 - DECALS FIGURE 9-13. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - E450A/E450AJ

414

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-13. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - E450A/E450AJ ITEM

2 4 8 9 10 11 13 15 16 19 20 21 22 23 24 25 27 31 35 36 37 38 39 41 47 50 52 53 65 77 79 80 81 84 85

31215014

PART NUMBER 1001248659 1001248655 1703940 1703934 3820001 1701504 1701642 1703928 1701644 1703985 1704277 0961127 3251243 0100010 1701691 1001104864 1704002 1001193949 1704453 0860520 4751400 3311405 1701500 1701509 1704341 1703952 1703991 1702300 See Note 1001253929 1001253928 1704412 1704885 0641406 1001113680 1001224052 1001222801

QTY Ref Ref 2 1 2 1 1 1 2 1 2 1 1 AR 4 1 2 1 1 1 4 4 4 1 3 6 1 4 1 1 2 1 2 4 1 1 1

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION Decal - Electrocution Decal - Danger/Caution Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Decal - Charger Decal - Footswitch Decal - Footswitch Bushing, Snap Nameplate - 120V/60HZ Adhesive Decal - No Step Decal - Manual Descent Decal - No Hands Decal - Cable Routing Decal - Charger Box, Manual Storage Washer 1/4 Nut 1/4 Decal - Lift Decal - Manual Decal - Explosion Warning Decal - Crushing Hazard Decal - Boom Sequence Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Decal - 500 LBS. Max Capacity Decal - Oil Type Decal - Website Bolt 1/4 x 3/4 Decal - Drive/Steer Instruction Decal - Yearly Inspection Decal - Manual Jib Pump

E450A_E450AJ_M450AJ

REV B D

415

SECTION 9 - DECALS FIGURE 9-14. DECAL INSTALLATION - OPTIONS

416

E450A_E450AJ_M450AJ

31215014

SECTION 9 - DECALS FIGURE 9-14. DECAL INSTALLATION - OPTIONS ITEM

61 61A 61B 61C 61D 61E 126 126

PART NUMBER 1001248659 1001249345 0270433 3820001 3252331 3252780 1702251 1001213625 0259550 4420051

145 146 205 210

1704789 1704445 See Note 1702868

QTY Ref Ref Ref 8 1 1 2 1 Ref 17.5 ft /5.3m 2 4 1 Ref

210

1704000

Ref

210

1705968

Ref

210

1001116846

Ref

210

1704001

Ref

210

1705969

Ref

210

1705967

Ref

215 215A 215B 215C 262A 262B 263 274 274

0270273 1702860 1702774 1702773 1001141300 1001141302 1001189882 1001214031 1001173703

Ref 1 3 1 1 1 1 1 1

31215014

DESCRIPTION DECAL INSTALLATION - REFERENCE CHART DECAL INSTALLATION - OPTIONS Decal Installation - UL Tags Pop Rivet Nameplate - Battery Info Nameplate - UL Certification Tag Nameplate - EE Decal - Replacement Fuse 400 Amp Warning Strip Installation (Not Shown) Tape, Safety Decal - Model Designation (E450AJ) Decal - Tire Load (E450AJ/M450AJ) Nameplate - Serial Number (Note: Not Available for Purchase) Decal - No Hands (English) (ANSI/ANSI Export/Australian and Japanese Spec) (Used with Platform Padding, Soft Touch Platforms or Mesh to Top Rail) Decal - No Hands (English & French) (CSA Spec) (Used with Platform Padding, Soft Touch Platforms or Mesh to Top Rail) Decal - No Hands (English/Simplified Chinese) (ANSI Export Spec) (Used with Soft Touch Platforms) Decal - No Hands (English and Traditional Chinese) (ANSI Export Spec) (Used with Soft Touch Platforms) Decal - No Hands (English/Spanish (ANSI Export and CE Specs) (Used with Soft Touch Platforms) Decal - No Hands (English/Korean (ANSI Export Specs) (Used with Soft Touch Platforms) Decal - No Hands (English/Portuguese (ANSI Export and CE Specs) (Used with Soft Touch Platforms) Decal Installation - JLG Logo (Not Shown) Decal - JLG Lift Decal - JLG Lift Decal - JLG Decal - Platform Sensor Override Decal - SkyGuard/Soft Touch Override Decal - MSSO Instructions (CE Specs Only) Decal Installation - EAC (Russian/CIS Specs) Decal - EAC (Russian/CIS Specs)

E450A_E450AJ_M450AJ

REV B B B

2

C

417

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

31215014

E450A_E450AJ_M450AJ

419

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

ITEM

PART NUMBER

7021618 7021609 70005210 7024883 7024885 1001212415 1001129555 4360476 7021616 1001196634 8229242 8229261 8229234 8229237 8229235 8229236 1001170365 2860030 2940074 1001155045 1001159256 4360475 4360469 4360387 1001161710 1001181045 1001189172 1001189171 70000313 70000318 70000319 70000329 70000330 1001192212 1001178339 1001182700 1001182724 1001215835 70000326 7019698 70001996

420

QTY Ref

Ref 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Coil Coil Coil Coil Coil Controller (Drive and Steer) Controller (Lift and Swing) Contact, Switch Filter Cartridge Fuse, 2 Amp Fuse, 5 Amp Fuse, 5 Amp Fuse, 10 Amp Fuse, 15 Amp Fuse, 20 Amp Fuse, 30 Amp Fuse, 400 Amp Key Replacement Latch Switch, Toggle Switch, Toggle Switch, Emergency Switch, Key (ANSI Spec) Switch, Push Button Switch, Toggle VARIABLE PARTS Breaker 30mA (CE Spec) Breaker 16Amp (CE Spec) Breaker 16Amp (CE Spec) Element, Air Cleaner (M450AJ Only) Element, Fuel Filter (M450AJ Only) Element, Oil Filter (M450AJ Only) Fuse 15Amp (M450AJ Only) Fuse 20Amp (M450AJ Only) Module (Drive - LH) Module (Drive - RH) Module (Ground Control) Module (Platform Control) (NON-UL Listed) Module (Platform Control) (UL Listed) Module (Engine Control) Power Track - 1 Link Power Track - 2ft. Section

E450A_E450AJ_M450AJ

REV

31215014

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK ITEM

31215014

PART NUMBER 70001998 4360548 4360274

QTY 1 1 1

DESCRIPTION Power Track - Bracket Kit Switch, Limit Switch, Push Button (M450AJ Only)

E450A_E450AJ_M450AJ

REV

421

SECTION 11 - SPECIAL OPTIONS

SECTION 11 - SPECIAL OPTIONS

31215014

E450A_E450AJ_M450AJ

423

SECTION 11 - SPECIAL OPTIONS FIGURE 11-1. SPECIAL OPTIONS

ITEM

PART NUMBER

QTY Ref Ref

0275650 1001261338 1001257275 1001243575

Ref Ref Ref Ref Ref

1001243183

Ref

1001250537

Ref

1001247426

Ref

1001243184

Ref

1001254285

Ref

1001230504

Ref

1001234102

Ref

1001236405

Ref

1001237110

Ref

1001229107

Ref Ref

1001233237

Ref

1001235649

Ref

1001246541

Ref

1001236535

Ref

1001246542

Ref

1001195304

Ref Ref Ref Ref 2 2 1 1 1 1 6

1001241863 0271251 0460110 0460194 0460115 0460113 0460114 0460196 1320037

424

DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

Airline Installation - 1/2in (E/M450AJ Models) Bolt-On Fall Arrest - 30in X 4ft (76cm x 1.22m) Bolt-On Fall Arrest - 30in x 5ft (76cm x 1.52m) ClearSky (Telematics) Installations (Dealer Installed) ClearSky (Telematics) Access Control Installation Kit (Dealer Installed) (ANSI, ANSI Export, CE and CSA Specs) ClearSky (Telematics) Added-on Kit (Dealer Installed) (ANSI, ANSI Export and CSA Specs) ClearSky (Telematics) Added-on Kit (Dealer Installed) (ANSI and CSA Specs) ClearSky (Telematics) Added-on Kit (Dealer Installed) (Australian Specs) ClearSky (Telematics) Added-on Kit (Dealer Installed) (CE Specs) ClearSky (Telematics) Added-on Kit (Dealer Installed) (CE Specs) ClearSky Telematics Installation - 3 Wire Connection (Dealer Installed) (ANSI Specs) ClearSky Telematics Installation - 3 Wire Connection (Dealer Installed) (ANSI Export & CE Specs) ClearSky Telematics Installation - Canbus (Dealer Installed) (ANSI Specs) ClearSky Telematics Installation - Canbus (Dealer Installed) (ANSI Export & CE Specs) ClearSky Telematics (Factory Installed) ClearSky Telematics Installation - 3 Wire Connection (Factory Installed) (ANSI & CSA Specs) ClearSky Telematics Installation - 3 Wire Connection (Factory Installed) (ANSI Export & CE Specs) ClearSky Telematics Installation - Canbus (Factory Installed) (ANSI & CSA Specs) ClearSky Telematics Installation - Canbus (Factory Installed) (Australian Specs) ClearSky Telematics Installation - Canbus (Factory Installed) (ANSI Export & CE Specs) ClearSky Telematics Installation - Canbus (Factory Installed) (China Specs) Console Cover Cylinder Bellows Installations Cylinder Bellows Installations (E450A) Cylinder Bellows Installations (E/M450AJ) Bellows - Platform Level and Master Cylinders (E450A) Bellows - Platform Level and Master Cylinders (E/M450AJ) Bellows - Main Lift Cylinder Bellows - Mid Lift Cylinder Bellows - Tower Lift Cylinder Bellows - Jib Cylinder (E/M450AJ) Clamp

E450A_E450AJ_M450AJ

REV

31215014

SECTION 11 - SPECIAL OPTIONS ITEM

PART NUMBER 1001229691 1001108727 1001223824 1001148902 1001148903 1001148904 1001148905 1001148906 1001191314 2300028 2300027 1001251369 1001151286 1001259112 1001214478 1001214515 1001214560 1001140318 1001140315 1001214552 1001214559 1001214560 0273147 0273381 0273382 0275698 1001103617 1001103558 1001120466 1001209059 1001212202 1001190896 1001237443 1001241547 1001241548 1001247073 1001218499 1001206996 1001210033 1001205501 1001210032 1001249052

31215014

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Decal Installations Decal - ClearSky Installation Decal Kit - Platform Decal Kit - Platform Console Electrical Connector Kits Amp Connector Kit Deutsch DT Connector Kit Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Headlight and Tail Lights Installation Hydraulic Fluids Hydraulic Fluid - Mobil DTE 10 Excel 15 Hydraulic Fluid - Mobil EAL 224H - Biodegradable Hood Kit Jib Cylinder with Manual Descent Valve Kit Operator Access Control Platform Mesh To Mid Rail Add-on Kits 30in X 4ft (76cm x 1.22m) 30in X 5ft (76cm x 1.52m) 30in x 6 ft (76cm x 1.83m) Platform Mesh To Mid Rail Installations 30in X 4ft (76cm x 1.22m) 30in X 5ft (76cm x 1.52m) Platform Mesh Top Rail Add-on Kits 30in X 4ft (76cm x 1.22m) 30in X 5ft (76cm x 1.52m) 30in x 6 ft (76cm x 1.83m) Platform Mesh Top Rail Installations 30in X 4ft (76cm x 1.22m) Platform Padding Installation 30in X 4ft (76cm x 1.22m) 30in X 5ft (76cm x 1.52m) 30in x 6 ft (76cm x 1.83m) Platform Top Rail Extension Installation 30in X 4ft (76cm x 1.22m) 30in X 5ft (76cm x 1.52m) Platform Worklights Installation Platform Work Surface Installation Rotator Actuator Protection Kit Service Kits Service Kit, E450A Mid-Level Cylinder SkyEye Housing Kit - LH Side SkyEye Housing Kit - RH Side SkyEye Retrofit Kit SkyGuard Bar Kit SkyGuard Complete Add-on Kit (Blue) SkyGuard Complete Add-on Kit (Red) SkyGuard Beacon Kit (Blue) SkyGuard Beacon Kit (Red) SkyGuard Retrofit Kit

E450A_E450AJ_M450AJ

REV

O

425

SECTION 11 - SPECIAL OPTIONS ITEM

PART NUMBER 1001232643 1001246867 1001246860 1001250465 1001250466

2901443 1001249695 1001249941 1001137005 7002828 7002821 7002823

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1 1 1

4460467

1

4460510

1

7004275 7004276 7016654 70004185 7016655 1001200914 1001239572 1001246695 1001241270 0259302 1001235847 1001235848 1001231870 1001231804

1 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001191144 1001241747 1001191145 1001218502 1001218503

426

DESCRIPTION SkyLine Kit SkySense (EDS) Add-on Kit - Level 1 (Dealer Installad) SkySense (EDS) Add-on Kit - Level 2 (Dealer Installad) SkySense (EDS) Installation - Level 1 (Factory Installad) SkySense (EDS) Installation - Level 2 (Factory Installad) Strobe Light Installations (Amber) Strobe Light Installation (Amber) Platform Mounted Strobe Light Installation (Amber) Ground Mounted Strobe Light Installation (Amber) Platform/Ground Mounted Strobe Light Installations (Blue) Strobe Light Installations (Red) Tools for Service Analyzer Kit Analyzer and Cable Kit Analyzer and Cable Kit (Battery Powered) Cable Service Kit Stripper, Wire Crimper, Wire Pin Extractor - Universal (For Electrical Connectors with Pins and Sockets) Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Seal Tool 1in (For Cylinders) Seal Tool 1-1/2in (For Cylinders) Screwdriver, Magnetic Torque Multiplier Wire Rope Sheave Gauge Trickle Charger 12Volt Upper Powertrack Service Kit Valve and Hose Protection Cover Wear Pad Kit Wheel Cover Installation White Noise Alarm Service Kit White Noise Ambient Alarm Service Kit White Noise Ambient Alarm White Noise Alarm

E450A_E450AJ_M450AJ

REV

31215014

SECTION 11 - SPECIAL OPTIONS

PART NUMBER INDEX

31215014

E450A_E450AJ_M450AJ

427

SECTION 11 - SPECIAL OPTIONS 0060044 ............. 161, 165 0060052 ..................... 163 0100009 ............. 193, 197 0100010 .... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 0100011 .... 13, 15, 21, 25, 49, 51, 59, 61, 65, 67, 69, 71, 89, 97, 99, 101, 117, 119, 121, 123, 149, 153, 157, 159, 167, 177, 179, 181, 183, 219, 221, 237, 241, 245, 249, 317 0100019 ............. 111, 317 0100020 ......... 22, 26, 211 0100035 .... 35, 37, 39, 41, 135, 193, 197, 201 0100038 .... 237, 241, 245, 249 0100048 ................. 21, 25 0100051 ................. 21, 25 0100081 ............. 157, 159 0100083 ..... 35, 37, 39, 41 0140011 ............. 193, 197 0140043 ..................... 109 0257728 ..................... 223 0258996 ....................... 43 0258997 ....................... 43 0259123 ..................... 347 0259125 ..................... 349 0259127 ..................... 345 0259302 ..................... 426 0259550 ..................... 417 0270037 ....................... 47 0270273 ..................... 417 0270433 ..................... 417 0271251 ..................... 424 0273147 ..................... 425 0273381 ..................... 425 0273382 ..................... 425 0273468 ....................... 45 0273684 ....................... 45 0275216 ............. 295, 351 0275217 ............. 293, 363 0275218 ............. 285, 357 0275219 ............. 287, 361 0275452 ............. 289, 355 0275453 ............. 291, 359 0275454 ............. 283, 353 0275650 ..................... 424 0275663 ..................... 323 0275664 ..................... 325 0275665 ..................... 321 0275666 ..................... 319 0275667 ..................... 327 0275698 ..................... 425 0340048 ....................... 51 0400055 ................. 65, 67 0460110 ..................... 424 0460113 ..................... 424 0460114 ..................... 424 0460115 ..................... 424 0460194 ..................... 424 0460196 ..................... 424

428

0480100 .................... 223 0561076 ............ 149, 153 0561317 .................... 317 0561384 .................... 317 0561385 .................... 317 0561386 .................... 317 0630401 ............ 157, 159 0630467 .................... 317 0630490 ...................... 19 0630518 ... 125, 127, 129, 131 0630568 ............ 193, 197 0641404 ..... 59, 193, 197, 221 0641405 ...73, 77, 81, 221 0641406 ... 21, 25, 89, 93, 109, 189, 191, 215, 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 0641407 ... 73, 75, 77, 79, 81, 83, 351, 353, 355, 357, 359, 361, 363 0641408 21, 25, 189, 191, 351, 353, 355, 357, 359, 361, 363 0641409 ...75, 79, 83, 143 0641410 .................... 317 0641413 ........ 97, 99, 101 0641414 .... 193, 197, 219 0641416 ... 121, 123, 351, 353, 355, 357, 359, 361, 363 0641418 ... 121, 123, 177, 181, 183 0641420 .................... 179 0641430 ................ 21, 25 0641506 ... 121, 123, 150, 153 0641507 .............. 99, 101 0641508 ................ 21, 25 0641510 .................... 115 0641512 ............ 253, 269 0641514 ............ 223, 317 0641516 .................... 161 0641560 .................... 317 0641605 ... 121, 123, 157, 159 0641606 ... 13, 15, 59, 61, 97, 99, 101 0641607 ... 149, 153, 157, 159 0641608 49, 51, 119, 149, 153, 157, 159 0641610 ... 21, 25, 49, 51, 59, 149, 153, 189, 191 0641614 .............. 89, 143 0641616 .................... 161 0641618 .................... 161 0641806 ............ 149, 153 0641807 ...................... 59 0641808 ............ 150, 153 0641810 ............ 149, 153 0641811 .... 65, 67, 69, 71 0641812 21, 25, 115, 149, 153

0641818 ............ 157, 159 0681608 .................... 167 0681610 ............ 149, 153 0681810 ................ 13, 15 0681814 ............ 185, 187 0681822 ............ 185, 187 0682014 ................ 21, 25 0682026 .................... 111 0682028 .................... 111 0700408 ... 351, 353, 355, 357, 359, 361, 363 0720804 ........ 97, 99, 101 0721004 ...................... 93 0721006 ...................... 25 0760606 .................... 167 0760610 .................... 167 0761014 .................... 167 0761215 .................... 167 0801192 ............ 157, 159 0801197 ............ 149, 157 0801260 ............ 157, 159 0801264 ............ 149, 153 0840031 ................ 21, 25 0840032 ................ 21, 25 0860038 ............ 347, 349 0860520 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 0861375 ...................... 25 0861731 .... 283, 289, 291 0861781 ............ 293, 295 0861880 .................... 313 0940048 ............ 149, 153 0961127 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 0961845 ... 177, 179, 181, 183 0961947 ............ 165, 233 0961948 ............ 157, 159 0961950 ... 149, 153, 157, 159, 235, 237, 239, 241, 243, 245, 249, 257 0961951 17, 19, 161, 229, 231, 233, 261, 263 0962140 ................ 17, 19 0962257 .................... 165 0962270 ............ 185, 187 0962292 .................... 161 0962356 ............ 227, 259 1001093382 ... 65, 67, 69, 71 1001094670 .............. 161 1001097051 .............. 367 1001097150 ...... 313, 315 1001097777 . 97, 99, 101, 105 1001098122 .............. 343 1001098828 .............. 167 1001100341 .............. 295 1001100342 .............. 293 1001100345 .............. 289 1001100346 .............. 283 1001100347 .............. 291

E450A_E450AJ_M450AJ

1001103012 ............... 377 1001103105 .... 73, 77, 81, 87 1001103558 ............... 425 1001103617 ............... 425 1001104519 ............... 371 1001104850 ....... 111, 113 1001104864 ...... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1001106757 ....... 157, 159 1001107854 ............... 377 1001108727 ............... 425 1001109503 ...... 125, 127, 129, 131 1001109892 ........... 21, 26 1001110166 ................. 93 1001110434 ....... 193, 197 1001110775 ................. 47 1001110873 ............... 347 1001112496 ................. 93 1001113680 ............... 415 1001113961 ............... 379 1001114761 ....... 103, 107 1001114782 ........... 69, 71 1001116232 ............... 119 1001116692 ...... 333, 377, 380, 387 1001116693 ....... 377, 379 1001116732 ............... 377 1001116733 ....... 331, 377 1001116734 ....... 375, 377 1001116810 ............... 375 1001116811 ................. 87 1001116812 ...... 333, 377, 379 1001116813 ............... 379 1001116815 ............... 377 1001116846 ............... 417 1001117172 ............... 211 1001118384 ............... 373 1001118388 ............... 373 1001119228 ....... 157, 159 1001119619 ............... 365 1001119620 ....... 367, 369 1001120328 ....... 219, 221 1001120466 ............... 425 1001121510 ............... 401 1001121810 ....... 399, 401 1001121823 ....... 399, 401 1001121918 ....... 409, 411 1001121921 ....... 409, 411 1001125677 ....... 343, 380 1001126008 ............... 377 1001126009 ............... 373 1001126245 ............... 377 1001128128 ............... 331 1001129555 ............... 420 1001131269 ....... 391, 393 1001137005 ............... 426 1001137673 ............... 219 1001138494 ...... 177, 179, 183 1001138514 ...... 177, 179, 183

31215014

SECTION 11 - SPECIAL OPTIONS 1001140278 ...... 149, 261 1001140279 ...... 149, 229 1001140315 .............. 425 1001140318 .............. 425 1001140429 ..... 177, 179, 181, 183 1001140597 .............. 259 1001140598 .............. 227 1001141300 .............. 417 1001141302 .............. 417 1001141967 ...... 285, 287 1001141968 .............. 285 1001141969 .............. 287 1001141970 .............. 287 1001141971 .............. 285 1001144147 .............. 329 1001144433 .............. 219 1001144629 ...... 173, 175 1001148902 .............. 425 1001148903 .............. 425 1001148904 .............. 425 1001148905 .............. 425 1001148906 .............. 425 1001149994 ..... 135, 137, 139 1001151286 .............. 425 1001151393 ..... 125, 127, 129, 131 1001151395 .......... 13, 15 1001151428 .......... 13, 15 1001152230 .............. 253 1001152483 .............. 315 1001152485 ..... 315, 359, 361 1001152635 .............. 276 1001153017 ...... 111, 115 1001153021 .......... 13, 15 1001153749 . 13, 15, 121, 123 1001155044 ..... 125, 127, 129, 131, 193, 197, 203, 213 1001155045 ..... 125, 127, 129, 131, 193, 197, 203, 420 1001157058 .............. 117 1001157890 ..... 329, 333, 377, 379 1001157891 ..... 329, 377, 379 1001159186 ...... 333, 343 1001159256 ..... 193, 197, 420 1001160527 .............. 111 1001161117 .......... 13, 15 1001161710 ..... 193, 197, 213, 420 1001164209 .............. 267 1001166251 .............. 355 1001166258 .............. 359 1001166259 .............. 353 1001166260 .............. 363 1001166261 .............. 357 1001166262 .............. 361 1001166263 .............. 351 1001166321 ................ 93 1001166327 ................ 93

31215014

1001166330................. 93 1001166341............... 117 1001166394...... 125, 127, 129, 131 1001166395............... 111 1001166417................. 49 1001166419........... 49, 51 1001166420................. 59 1001166493................. 93 1001166495........... 65, 69 1001166496.... 65, 67, 69, 71 1001166497................. 65 1001166498................. 69 1001166538...... 193, 197, 205 1001166539...... 193, 197, 207 1001167014................. 89 1001167487................. 51 1001168670................. 67 1001168673............... 149 1001168796................. 71 1001168800........... 67, 71 1001169423........... 13, 15 1001170365......... 25, 420 1001170367........... 35, 37 1001171213..... 49, 51, 55 1001171214................. 57 1001171298............... 119 1001172760....... 193, 197 1001173703............... 417 1001174447........... 39, 41 1001175025................. 93 1001176469....... 127, 131 1001177245...... 297, 299, 301 1001177246...... 297, 299, 301 1001177364..... 59, 61, 63 1001177483....... 149, 153 1001177666............... 276 1001178339... 39, 41, 420 1001178374............... 409 1001178376............... 399 1001178378............... 395 1001178394...... 297, 299, 301 1001178395...... 297, 299, 301 1001178396...... 297, 299, 301 1001178398...... 297, 299, 301 1001178399...... 297, 299, 301 1001178400....... 297, 299 1001178401....... 297, 299 1001178402...... 297, 299, 301 1001178403...... 297, 299, 301 1001178405... 21, 25, 329 1001178491...... 351, 353, 355, 357, 359, 361, 363 1001178629... 21, 25, 377 1001178660....... 297, 301

1001178794 ...... 121, 123, 387 1001178822 ............... 301 1001178823 ............... 301 1001179060 ........... 21, 35 1001179061 ........... 21, 39 1001179064 .... 35, 37, 39, 41 1001179134 ................. 21 1001179991 ...... 121, 123, 333 1001180554 .. 97, 99, 101, 103 1001180835 ........... 13, 15 1001180839 ..... 13, 15, 19 1001180841 ........... 13, 15 1001180923 ................. 13 1001180930 ................. 97 1001181045 ....... 313, 420 1001182296 ......... 89, 335 1001182550 ..... 21, 25, 33 1001182700 ...... 121, 123, 420 1001182724 ....... 193, 420 1001182960 ........... 21, 25 1001183367 ............... 109 1001183528 ............... 317 1001183876 ............... 305 1001183878 ....... 303, 317 1001183879 ....... 307, 317 1001184852 ........... 21, 25 1001184854 ........... 21, 25 1001184947 ................. 91 1001185156 ................. 91 1001185281 ....... 193, 197 1001185306 ........... 85, 91 1001185713 ............... 276 1001185826 ............... 276 1001186231 ............... 379 1001186333 ............... 187 1001186375 ............... 177 1001186377 ............... 179 1001186378 ............... 183 1001186386 ............... 175 1001186387 ............... 173 1001186388 ............... 185 1001186431 ............... 219 1001186432 ....... 371, 373 1001186497 ................. 91 1001186517 ............... 219 1001186860 ........... 35, 37 1001187101 ................. 91 1001187530 ................. 91 1001187674 ............... 217 1001187681 ............... 365 1001187776 ....... 169, 309 1001187777 ....... 169, 311 1001187789 ............... 169 1001187790 ............... 119 1001187816 ................. 85 1001188065 ....... 121, 123 1001188066 ...... 125, 127, 129, 131 1001188291 ...... 303, 305, 307, 317 1001188292 ....... 303, 317 1001188293 ....... 305, 307

E450A_E450AJ_M450AJ

1001188354 ..... 303, 305, 307, 317 1001188528 .. 22, 26, 375 1001188622 .............. 167 1001188844 .............. 167 1001188892 .............. 203 1001189027 ..... 297, 299, 301 1001189030 ..... 297, 299, 301 1001189031 ..... 297, 299, 301 1001189032 ..... 297, 299, 301 1001189039 ..... 193, 197, 211 1001189171 ...... 315, 420 1001189172 ...... 315, 420 1001189882 .............. 417 1001190003 .............. 397 1001190020 .............. 301 1001190088 ........ 22, 297 1001190577 ........ 33, 377 1001190896 .............. 425 1001190985 .............. 167 1001191139 .............. 135 1001191140 ...... 133, 135 1001191142 .............. 133 1001191144 .............. 426 1001191145 .............. 426 1001191203 .......... 81, 85 1001191204 ................ 73 1001191206 ................ 77 1001191212 ... 73, 75, 77, 79, 81, 83 1001191232 .............. 213 1001191314 .............. 425 1001192024 .............. 331 1001192212 .. 35, 37, 420 1001192293 ........ 89, 337 1001192401 .............. 379 1001192502 ................ 89 1001193018 ..... 351, 353, 355, 357, 359, 361, 363 1001193047 .......... 13, 15 1001193419 .............. 280 1001193545 .............. 337 1001193949 ..... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1001193987 ...... 193, 197 1001195304 .............. 424 1001196589 .......... 22, 25 1001196634 .............. 420 1001200491 .............. 167 1001200910 .............. 137 1001200914 .............. 426 1001203654 .............. 185 1001203655 .............. 187 1001203734 .............. 377 1001205501 .............. 425 1001206996 .............. 425 1001207004 .............. 139 1001207970 ................ 75 1001207974 .......... 79, 83 1001209059 .............. 425

429

SECTION 11 - SPECIAL OPTIONS 1001209664 ............... 219 1001210032 ............... 425 1001210033 ............... 425 1001212202 ............... 425 1001212359 ........... 39, 41 1001212415 ............... 420 1001212450 ................. 41 1001212453 ................. 25 1001212454 ......... 26, 299 1001212455 ............... 299 1001212456 ........... 26, 41 1001212480 ............... 299 1001213447 ............... 343 1001213625 ............... 417 1001213626 ................. 26 1001213882 ....... 193, 197 1001214031 ............... 417 1001214412 ............... 411 1001214413 ............... 401 1001214478 ............... 425 1001214515 ............... 425 1001214552 ............... 425 1001214559 ............... 425 1001214560 ............... 425 1001214667 ................. 37 1001214668 ........... 26, 37 1001215118 ................. 85 1001215119 ................. 85 1001215228 ....... 193, 197 1001215326 ................. 85 1001215835 ....... 197, 420 1001216630 ............... 167 1001216920 . 99, 101, 107 1001217005 ............... 137 1001217228 ............... 167 1001217242 ............... 167 1001217243 ............... 167 1001217244 ............... 167 1001217249 ............... 167 1001217253 ............... 167 1001217254 ............... 167 1001217267 ............... 167 1001217413 ............... 167 1001217465 ............... 397 1001217842 . 35, 375, 377 1001217843 ............... 377 1001217844 ....... 375, 377 1001218006 ............... 276 1001218114 ............... 278 1001218371 ........... 59, 99 1001218372 ......... 61, 101 1001218499 ............... 425 1001218502 ............... 426 1001218503 ............... 426 1001219016 ............... 167 1001219601 ........... 21, 25 1001219722 ........... 21, 25 1001220271 ........... 21, 25 1001221451 ....... 125, 129 1001221452 ....... 127, 131 1001221480 ......... 13, 267 1001222801 ...... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1001223055 ....... 391, 393 1001223824 ............... 425

430

1001223971 .............. 403 1001224048 ...... 409, 411 1001224049 .............. 413 1001224050 ...... 399, 401 1001224052 .............. 415 1001224053 ...... 405, 407 1001224890 ...... 157, 159 1001225580 ...... 219, 371 1001226872 .............. 181 1001227633 .............. 217 1001227634 .............. 217 1001227985 .............. 217 1001227987 .............. 217 1001227996 ...... 367, 369 1001228016 ...... 149, 249 1001228018 .............. 245 1001228035 ...... 149, 237 1001228036 ...... 149, 241 1001228039 .............. 235 1001228061 .............. 253 1001228215 .............. 181 1001228224 .............. 217 1001228225 .............. 217 1001228370 ..... 391, 393, 403 1001228627 .............. 167 1001229107 .............. 424 1001229341 .............. 217 1001229691 .............. 425 1001230299 ...... 153, 257 1001230300 ...... 153, 239 1001230301 ...... 153, 243 1001230302 ...... 159, 269 1001230303 ...... 153, 263 1001230304 ...... 154, 231 1001230305 ...... 161, 233 1001230504 .............. 424 1001231523 ...... 154, 161 1001231524 .............. 153 1001231525 ...... 154, 159 1001231801 .............. 391 1001231804 .............. 426 1001231870 .............. 426 1001232164 .............. 217 1001232165 .............. 217 1001232203 ................ 15 1001232642 .............. 221 1001232643 .............. 426 1001232650 .............. 221 1001232667 .............. 221 1001233237 .............. 424 1001234102 .............. 424 1001235011 .............. 221 1001235013 .............. 221 1001235649 .............. 424 1001235847 .............. 426 1001235848 .............. 426 1001236405 .............. 424 1001236535 .............. 424 1001236552 .............. 221 1001237110 .............. 424 1001237443 .............. 425 1001237667 .............. 343 1001237668 .............. 343 1001237862 ...... 367, 369 1001237863 ...... 217, 367 1001237864 ...... 217, 369

1001237865 ...... 217, 365 1001238319 .............. 217 1001238418 ...... 221, 373 1001238472 .............. 221 1001238477 .............. 221 1001238495 .............. 219 1001238557 .............. 137 1001238558 .............. 139 1001238559 .............. 221 1001238732 .............. 201 1001238824 .............. 221 1001239572 .............. 426 1001241270 .............. 426 1001241547 .............. 425 1001241548 .............. 425 1001241747 .............. 426 1001241863 .............. 424 1001241965 .............. 221 1001243183 .............. 424 1001243184 .............. 424 1001243575 .............. 424 1001244298 .............. 401 1001245164 .............. 201 1001245173 .............. 201 1001245179 .............. 201 1001245210 .............. 201 1001245673 ..... 194, 198, 343 1001245676 .............. 280 1001245677 ..... 121, 123, 379 1001246541 .............. 424 1001246542 .............. 424 1001246695 .............. 426 1001246860 .............. 426 1001246867 .............. 426 1001247073 .............. 425 1001247426 .............. 424 1001247468 .............. 167 1001247538 ...... 194, 198 1001248080 ...... 143, 145 1001248081 .............. 143 1001248655 .............. 415 1001248659 ..... 391, 393, 395, 399, 401, 403, 405, 407, 409, 411, 413, 415, 417 1001249052 .............. 425 1001249154 ...... 191, 197 1001249155 .............. 191 1001249159 .............. 189 1001249162 ...... 189, 193 1001249176 .............. 125 1001249182 .............. 127 1001249184 .............. 391 1001249186 .............. 403 1001249187 .............. 405 1001249189 .............. 413 1001249345 .............. 417 1001249695 .............. 426 1001249820 ...... 121, 129 1001249821 .............. 121 1001249895 ...... 123, 131 1001249896 .............. 123 1001249941 .............. 426 1001250465 .............. 426 1001250466 .............. 426

E450A_E450AJ_M450AJ

1001250508 ............... 393 1001250509 ............... 407 1001250537 ............... 424 1001251016 ....... 149, 251 1001251018 ............... 247 1001251061 ....... 157, 255 1001251369 ............... 425 1001251382 ..... 75, 79, 83 1001251470 ................. 83 1001251471 ................. 75 1001251472 ................. 79 1001252946 ............... 223 1001252947 ............... 223 1001253375 ............... 371 1001253920 ....... 391, 393 1001253921 ....... 391, 393 1001253922 ............... 403 1001253923 ............... 403 1001253928 ............... 415 1001253929 ............... 415 1001253930 ............... 413 1001253931 ............... 413 1001253932 ....... 405, 407 1001253933 ....... 405, 407 1001254285 ............... 424 1001257275 ............... 424 1001259112 ............... 425 1001259489 ...... 125, 127, 129, 131 1001260275 ............... 377 1001260408 ..... 75, 79, 83 1001260531 ..... 75, 79, 83 1001260532 ..... 75, 79, 83 1001261338 ............... 424 1060092..... 297, 299, 301 1060330..................... 211 1060341............. 309, 311 1060379..................... 223 1060461............. 341, 385 1060494..... 335, 339, 383 1060689........... 73, 77, 81 1060801....................... 89 1060802....................... 89 1060896..... 303, 305, 307 1060908............. 313, 315 10837580............. 63, 103 1320037..................... 424 1320040....................... 59 1320041................. 13, 15 1320043..................... 317 1320136..................... 167 1320260..................... 317 1320263................. 13, 15 1321385............. 121, 123 1380136......... 97, 99, 101 1380138....................... 93 1580012..................... 215 1600466....................... 87 1670679............. 157, 159 1670697..................... 317 1670832..................... 169 1670833..................... 169 1670953....................... 89 1683591............... 15, 265 1700584..................... 403

31215014

SECTION 11 - SPECIAL OPTIONS 1701500 ... 391, 393, 399, 401, 403, 405, 407, 409, 411, 413, 415 1701504 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1701509 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1701518 ............ 395, 397 1701642 ..... 89, 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1701644 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1701691 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1702124 .................... 277 1702251 .................... 417 1702265 ... 391, 393, 403, 413 1702271 ............ 405, 407 1702300 ... 391, 393, 399, 401, 403, 405, 407, 409, 411, 413, 415 1702565 ............ 193, 197 1702566 ............ 193, 197 1702567 ............ 193, 197 1702773 .... 187, 397, 417 1702774 .................... 417 1702860 .................... 417 1702868 .... 391, 393, 417 1703797 ............ 391, 393 1703798 ............ 391, 393 1703804 ............ 391, 393 1703805 ............ 391, 393 1703811 ............ 395, 397 1703813 ............ 391, 393 1703814 ............ 395, 397 1703923 .................... 413 1703924 .................... 403 1703925 ............ 399, 401 1703926 ............ 405, 407 1703927 ............ 409, 411 1703928 .................... 415 1703929 .................... 413 1703930 .................... 403 1703931 ............ 399, 401 1703932 ............ 405, 407 1703933 ............ 409, 411 1703934 .................... 415 1703935 .................... 413 1703936 .................... 403 1703937 ............ 399, 401 1703938 ............ 405, 407 1703939 ............ 409, 411 1703940 .................... 415 1703947 .................... 413 1703948 .................... 403 1703949 ............ 399, 401

31215014

1703950 ............ 405, 407 1703951 ............ 409, 411 1703952 .................... 415 1703980 ............ 405, 407 1703981 ............ 409, 411 1703982 ............ 399, 401 1703983 .................... 413 1703984 .................... 403 1703985 .................... 415 1703987 ............ 409, 411 1703988 ............ 399, 401 1703991 .................... 415 1704000 ............ 403, 417 1704001 ............ 413, 417 1704002 .................... 415 1704260 ............ 193, 197 1704277 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1704339 .................... 413 1704340 .................... 403 1704341 .................... 415 1704342 ............ 405, 407 1704343 ............ 409, 411 1704344 ............ 399, 401 1704412 ... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 1704417 ............ 405, 407 1704418 ............ 409, 411 1704419 ............ 399, 401 1704445 .................... 417 1704446 ............ 391, 393 1704452 .................... 403 1704453 .................... 415 1704454 .................... 413 1704789 .................... 417 1704885 ... 391, 393, 395, 399, 401, 403, 405, 407, 409, 411, 413, 415 1705014 ............ 185, 187 1705325 .................... 351 1705351 ............ 391, 393 1705426 ............ 405, 407 1705427 ............ 409, 411 1705429 .................... 403 1705430 ............ 399, 401 1705670 ............ 395, 397 1705822 ............ 395, 397 1705828 ............ 395, 397 1705910 .................... 413 1705921 ............ 395, 397 1705967 .................... 417 1705968 .................... 417 1705969 .................... 417 1705977 ............ 395, 397 1705978 ............ 395, 397 1706378 ............ 395, 397 1706385 ............ 185, 187 1706950 .................... 393 2080040 ............ 173, 175 2160003 .................... 115 2220237 .................... 277 2220371 .................... 276 2220373 .................... 276

2220386 ..................... 276 2220415 ............. 276, 277 2220466 ..................... 276 2220472 ..................... 276 2220473 ..................... 276 2220498 ..................... 276 2220501 ..................... 276 2220502 ..................... 276 2220504 ..................... 276 2220507 ..................... 276 2220516 ..................... 253 2220517 ..................... 253 2220582 ..................... 276 2220593 ..................... 276 2220596 ............. 253, 269 2220600 ..................... 276 2220628 ............. 253, 269 2220677 ..................... 276 2220883 .... 233, 237, 239, 241, 243, 253, 269 2220885 .... 231, 233, 235, 237, 239, 241, 243, 245, 249, 257, 276 2220899 ..................... 276 2220909 ..................... 277 2220940 ..................... 277 2220999 ..................... 276 2221033 ..................... 276 2221054 ..................... 276 2221086 ..................... 277 2300027 ..................... 425 2300028 ..................... 425 2400044 ....................... 25 2400060 ............. 343, 379 2410014 ............. 185, 187 2460037 ....................... 89 2540037 ....................... 25 2540038 ................. 13, 15 2540045 ..... 65, 67, 69, 71 2560122 97, 99, 101, 103, 107 2560123 97, 99, 101, 103, 107 2560136 ............. 193, 197 2600281 ............. 173, 175 2700093 ....................... 93 2750910 ..................... 276 2750915 ..................... 276 2750996 ..................... 276 2751009 ..................... 276 2751414 ..................... 277 2751508 ..................... 276 2752437 ..................... 276 2752442 ..................... 276 2752453 ..................... 276 2752459 ..................... 276 2752466 ..................... 276 2752467 ..................... 276 2752493 ..................... 277 2752585 ..................... 276 2752600 ..................... 277 2752611 ..................... 276 2753050 ..................... 276 2753301 ..................... 276 2753302 ..................... 276 2753303 ..................... 276 2753638 ..................... 276

E450A_E450AJ_M450AJ

2753973 .................... 276 2780241 .......... 13, 15, 17 2780282 .......... 21, 25, 29 2820118 .... 303, 305, 307 2820247 ............ 367, 369 2860030 ... 125, 127, 129, 131, 420 2900756 .................... 103 2900770 ... 163, 165, 235, 237, 239, 241, 245, 249, 271 2900792 ............ 227, 229 2901443 .................... 426 2901804 ............ 245, 249 2901806 ............ 237, 241 2902549 ... 313, 351, 353, 355, 357, 363 2920028 ............ 194, 198 2920029 ............ 194, 198 2920151 .................... 167 2940074 .... 173, 175, 420 2940095 ...................... 93 3000003 .... 65, 67, 69, 71 3020008 ................ 21, 25 3020029 .................... 111 3020037 ................ 21, 25 3251243 ... 391, 393, 403, 413, 415 3252331 .................... 417 3252347 ............ 391, 393 3252507 ... 349, 353, 355, 357, 359, 361, 363 3252780 .................... 417 3271605 ............ 149, 153 3271805 ............ 185, 187 3290405 ..... 85, 351, 353, 355, 357, 359, 361, 363 3290605 .................... 167 3290606 .... 177, 179, 183 3291001 .................... 167 3291005 .................... 167 3291201 .................... 167 3291205 .................... 167 3300151 ... 177, 179, 181, 183, 317 3300281 ............ 237, 241 3300353 ...... 89, 193, 197 3300365 ............ 121, 123 3300426 ... 13, 15, 19, 21, 25 3300430 .................... 219 3300454 .21, 25, 121, 123 3310805 .97, 99, 101, 119 3311001 ...................... 25 3311005 .............. 93, 169 3311011 ... 125, 127, 129, 131 3311401 21, 25, 157, 159, 317 3311405 ... 13, 15, 75, 79, 83, 89, 93, 109, 125, 127, 129, 131, 143, 189, 191, 221, 317, 351, 353, 355, 357, 359, 361, 363, 391, 393, 395, 397, 399,

431

SECTION 11 - SPECIAL OPTIONS 401, 403, 405, 407, 409, 411, 413, 415 3311501 ..................... 161 3311505 21, 25, 121, 123, 150, 153, 157, 159, 223, 317 3311601 .... 149, 153, 193, 197, 221 3311605 ...... 89, 143, 149, 153, 157, 159, 161, 185, 187, 189, 191 3311805 ............. 149, 153 3312008 ................. 13, 15 3312602 ..... 135, 137, 139 3322202 ....................... 15 3323003 ................. 13, 15 3340837 ............. 157, 159 3340860 ..................... 161 3340881 ............. 157, 159 3340939 ............. 157, 159 3380434 ............. 189, 191 3422175 ............. 149, 153 3422176 ............. 149, 153 3422177 ............. 149, 153 3422178 ............. 149, 153 3422582 ............. 149, 153 3422661 ..................... 223 3422669 ............. 149, 153 3422692 ................. 13, 15 3422791 ..................... 161 3422792 ............. 149, 153 3422793 ............. 149, 153 3422794 ..................... 161 3422804 ............. 157, 159 3422806 ............. 149, 153 3430616 ............. 194, 198 3450810 ................. 13, 15 3470003 ............. 194, 198 3520028 .... 125, 127, 129, 131 3520030 ............. 193, 197 3520035 ........... 21, 25, 93 3520054 ............. 193, 197 3520072 .... 173, 175, 177, 179, 181, 183, 185, 187 3520198 .... 173, 175, 177, 179, 181, 183 3537045 ............. 149, 153 3571462 ..................... 317 3572551 ..................... 161 3575952 ..................... 143 3600289 ........... 49, 51, 53 3740080 ............... 35, 331 3740086 ..................... 373 3760115 ............. 157, 159 3760308 ....................... 93 3790012 .... 125, 127, 129, 131, 193, 197, 203, 213 3790113 ..................... 271 3820001 .... 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415, 417 3820019 ....................... 93 3820020 ............. 173, 175 3841143 ..... 149, 153, 167 3841203 ............. 149, 153

432

3841517 ...................... 15 3900054 ............ 185, 187 3900085 .... 135, 137, 139 3900104 .................... 169 3900109 ................ 13, 15 3900170 ............ 237, 241 3900187 ... 125, 127, 129, 131 3900349 ............ 193, 197 3910610 ............ 347, 349 3910804 ... 125, 127, 129, 131 3911010 .................... 201 3930824 .................... 119 3931010 .... 35, 37, 39, 41 3931012 ................ 39, 41 3931016 .... 35, 37, 39, 41 3931028 .................... 169 3931408 ........ 13, 15, 219 3931416 ................ 13, 15 3931832 .................... 111 3960422 ............ 347, 349 3960447 ...................... 93 4010408 ...................... 91 4010412 ...................... 91 4010618 .... 177, 179, 183 4031505 .................... 217 4031508 ...................... 85 4031516 .................... 221 4031707 ................ 21, 26 4060092 .................... 349 4060804 .... 157, 159, 167 4060805 ...... 89, 167, 317 4060808 .................... 317 4070897 ............ 157, 159 4070898 ............ 157, 159 4100026 .................... 276 4100067 .................... 317 4130351 ...................... 17 4240017 ...................... 85 4240032 ...... 59, 193, 197 4240033 ... 217, 219, 221, 303, 305, 307, 317 4240084 ................ 21, 25 4240099 .................... 317 4240175 ... 13, 15, 21, 26, 119 4300140 .................... 317 4360274 .................... 421 4360387 ... 127, 131, 193, 197, 420 4360407 ............ 193, 197 4360469 ... 125, 127, 129, 131, 420 4360475 ... 125, 127, 129, 131, 193, 197, 420 4360476 ... 125, 127, 129, 131, 193, 197, 420 4360548 .... 309, 311, 421 4420051 .................... 417 4420062 .................... 223 4460007 ...................... 91 4460016 .................... 343 4460019 .................... 377 4460042 .................... 211 4460071 .... 211, 347, 349 4460125 .................... 349

4460134 ............ 335, 339 4460138 ........ 73, 75, 335 4460142 .................... 375 4460205 ............ 347, 383 4460225 ............ 331, 343 4460226 ... 167, 205, 208, 211, 343, 387 4460227 ... 331, 333, 343, 379 4460233 .................... 349 4460234 ............ 193, 197 4460259 .... 331, 333, 343 4460260 .... 331, 333, 343 4460265 ............ 205, 208 4460267 ............ 331, 343 4460313 .................... 333 4460320 ............ 331, 333 4460346 .................... 347 4460374 .................... 331 4460418 ............ 333, 343 4460419 ............ 333, 343 4460424 .................... 167 4460426 ...................... 89 4460428 ... 73, 75, 77, 79, 81, 83, 193, 197 4460434 .................... 343 4460458 .................... 387 4460464 . 13, 15, 87, 305, 307, 309, 311, 329, 331, 337, 343, 371, 373, 375, 377, 379 4460465 ... 135, 303, 305, 307, 329, 331, 333, 337, 343, 371, 375, 377, 379, 380, 387 4460466 ... 217, 303, 305, 307, 317, 331, 333, 337, 343, 365, 371, 373, 375, 377, 379, 380, 387 4460467 .................... 426 4460470 ... 121, 123, 193, 197 4460471 ... 121, 123, 193, 197 4460488 ............ 193, 197 4460508 ..... 87, 217, 305, 307, 343, 379 4460509 ... 303, 305, 307, 375 4460510 .................... 426 4460516 ...................... 33 4460536 ........ 13, 15, 343 4460539 ... 329, 343, 375, 379, 387 4460662 .... 353, 355, 359 4460670 .................... 377 4460708 .... 193, 197, 343 4460709 .................... 385 4460710 .................... 341 4460738 .................... 377 4460742 ............ 375, 387 4460743 ............ 375, 387 4460761 .... 343, 379, 387 4460805 ................ 77, 79 4460806 .................... 333 4460836 ............ 329, 379

E450A_E450AJ_M450AJ

4460851..................... 333 4460866............. 343, 379 4460868..................... 333 4460871.... 333, 343, 377, 379, 387 4460872..................... 387 4460873..... 343, 377, 379 4460874............. 343, 379 4460875............. 343, 387 4460876..................... 333 4460877..................... 333 4460878..................... 379 4460879..................... 343 4460884............. 371, 379 4460887............. 343, 379 4460888..................... 343 4460891.... 135, 337, 377, 379, 387 4460894............. 343, 377 4460897.... 137, 139, 309, 311, 331, 337, 379 4460899.... 365, 371, 373, 375 4460905.... 333, 343, 377, 379, 387 4460910..................... 369 4460911..................... 365 4460930....................... 87 4460931..................... 375 4460933..... 343, 380, 387 4460941............. 329, 365 4460942.... 217, 329, 379, 380 4460943.... 137, 139, 329, 365, 377, 379 4460944.... 329, 333, 377, 379, 380 4460945............. 377, 379 4460950............. 329, 377 4460956..................... 313 4460957..................... 313 4460968...... 91, 309, 311, 351, 357, 361, 363 4460970..................... 375 4461077............. 365, 373 4461196............. 295, 319 4461198..................... 295 4461199............. 293, 327 4461201..................... 293 4461205.... 285, 287, 289, 291, 323, 325 4461244..................... 289 4461245..................... 291 4461246..................... 283 4461249............. 283, 321 4520209....................... 43 4520269....................... 45 4566243..................... 317 4566356............. 149, 153 4567946..................... 276 4568114................. 21, 25 4640509............. 227, 233 4640634.... 235, 237, 239, 241, 243 4640709..................... 271 4640771..................... 271 4640807..... 253, 269, 271

31215014

SECTION 11 - SPECIAL OPTIONS 4640932 .... 227, 229, 231 4640936 .... 245, 249, 257 4641086 ............ 229, 231 4641122 ................ 43, 45 4641386 ... 235, 237, 239, 241, 243 4711000 .... 35, 37, 39, 41 4711400 ... 13, 15, 21, 25, 59, 73, 75, 77, 79, 81, 83, 97, 99, 101, 109, 121, 123, 177, 179, 181, 183, 219, 221, 351, 353, 355, 357, 359, 361, 363 4711500 ... 121, 123, 157, 159 4711600 ... 21, 25, 49, 59, 61, 97, 99, 101, 119, 157, 159, 194, 198 4711800 . 21, 25, 59, 185, 187 4740120 ... 125, 127, 129, 131 4740156 ................ 13, 15 4740171 .................... 111 4740207 .................... 241 4740362 ............ 189, 191 4740397 ... 125, 127, 129, 131, 193, 197, 203, 213 4750800 97, 99, 101, 119 4751000 ..... 25, 135, 137, 139 4751400 89, 93, 189, 191, 193, 197, 215, 317, 351, 353, 355, 357, 359, 361, 363, 391, 393, 395, 397, 399, 401, 403, 405, 407, 409, 411, 413, 415 4751500 ... 21, 25, 65, 67, 69, 71, 99, 101, 150, 153, 161, 223, 317 4751600 51, 89, 121, 123, 149, 153, 189, 191 4751800 ...... 71, 185, 187 4760600 ............ 347, 349 4761400 .... 157, 159, 215 4761800 ............ 157, 159 4811400 ..... 85, 351, 353, 355, 357, 359, 361, 363 4811700 .... 177, 179, 183 4811702 .................... 167 4812000 .................... 167 4812100 .................... 167 4844427 ............ 149, 153 4844467 ............ 149, 153 4845582 .................... 223 4845925 .................... 161 4846026 ............ 149, 153 4846033 ............ 157, 159 4846278 .................... 161 4846307 ............ 149, 153 4860191 ................ 43, 45 4891400 .................... 143 4891500 .................... 115 4891600 49, 51, 143, 149, 153, 167

31215014

4891800 ... 13, 15, 65, 67, 69 4892000 ........ 21, 25, 111 4922607 .... 339, 347, 349 4922608 .... 347, 349, 383 4922609 ... 341, 345, 351, 353, 355, 357, 359, 361, 363 4922610 ... 345, 351, 353, 355, 357, 359, 361, 363, 385 5241200 .................... 167 5251008 .................... 167 5251016 .................... 167 70000088 .................. 113 70000089 .................. 113 70000289 .................. 146 70000290 .................. 145 70000291 .................. 145 70000292 .................. 145 70000293 .................. 145 70000294 .................. 145 70000295 .................. 145 70000296 .................. 145 70000297 .................. 145 70000298 .................. 145 70000299 .................. 145 70000300 .................. 145 70000301 .................. 145 70000302 .................. 145 70000303 .................. 145 70000304 .................. 145 70000305 .................. 145 70000306 .................. 145 70000307 .................. 145 70000308 .................. 145 70000309 .................. 145 70000310 .................. 145 70000311 .................. 145 70000312 .................. 145 70000313 .......... 145, 420 70000314 .................. 145 70000315 .................. 145 70000316 .................. 145 70000317 .................. 145 70000318 .......... 145, 420 70000319 .......... 145, 420 70000320 .................. 145 70000321 .................. 145 70000322 .................. 145 70000323 .................. 145 70000324 .................. 145 70000325 .................. 146 70000326 .......... 146, 420 70000327 .................. 146 70000328 .................. 146 70000329 .......... 146, 420 70000330 .......... 146, 420 70000341 .......... 163, 165 70000381 .................. 103 70000382 .................. 146 70000739 .......... 227, 259 70000740 .................. 227 70000865 .................. 115 70000967 .................. 145 70001121 .................. 145 70001144 .................. 145

70001366 ..................... 29 70001367 ..................... 29 70001368 ..................... 30 70001369 ..................... 29 70001370 ..................... 29 70001371 ..................... 29 70001372 ..................... 29 70001373 ..................... 29 70001374 ..................... 29 70001375 ..................... 29 70001376 ..................... 29 70001377 ..................... 29 70001378 ..................... 29 70001379 ..................... 29 70001380 ..................... 30 70001876 ................... 103 70001961 ..................... 53 70001996 ................... 420 70001998 ................... 421 70002083 ................... 145 70002112 ............... 55, 57 70002206 ................... 113 70002207 ................... 113 70002216 ........... 229, 261 70002217 ........... 229, 261 70002244 ................... 145 70002523 ..................... 53 70002543 ................... 146 70002544 ................... 145 70002806 ................... 103 7000281 ....................... 29 70002902 ................... 211 70002903 ................... 211 70002904 ................... 211 70002905 ................... 211 70003171 ..................... 53 70003341 ................... 265 70003557 ................... 145 70003618 ................... 145 70003619 ................... 145 70003636 .. 231, 239, 257, 263, 269 70003819 ........... 229, 261 70003843 ................... 261 70003844 ................... 261 70003845 ........... 229, 261 70003846 ................... 229 70003847 ................... 229 70004019 ................... 103 70004130 ................... 259 70004131 ................... 227 70004141 ........... 227, 259 70004142 ........... 227, 259 70004143 ........... 227, 259 70004144 ................... 259 70004145 ................... 259 70004146 ................... 227 70004147 ................... 227 70004159 ................... 115 70004185 ................... 426 70004213 ................... 269 70004265 ................... 145 70004323 ................... 165 70004394 ................... 146 70004637 ................... 235 70004738 ................... 205 70004739 ................... 205

E450A_E450AJ_M450AJ

70004740 .................. 205 70004741 .................. 205 70004742 .................. 205 70004743 .................. 205 70004744 .................. 205 70004745 .................. 205 70004746 .................. 205 70004747 .................. 205 70004748 .................. 205 70004749 .................. 205 70004750 .................. 205 70004751 .................. 205 70004752 .................. 207 70004753 .................. 207 70004754 .................. 207 70004755 .................. 207 70004756 .................. 207 70004757 .................. 207 70004758 .................. 207 70004759 .................. 207 70004760 .................. 207 70004761 .................. 207 70004762 .................. 207 70004763 .................. 207 70004764 .................. 207 70004765 .................. 207 70004766 .................. 207 70004767 .................. 207 70004768 .................. 207 70004769 .................. 207 70004770 .................. 207 70004771 .................. 207 70004772 .................. 207 70004773 .................. 207 70004774 .................. 208 70004775 .................. 208 70004809 .................... 33 70004811 .................... 33 70004820 .................... 33 70004827 .............. 35, 37 70004884 .................. 103 70005091 .................. 103 70005101 .............. 55, 57 70005210 .......... 103, 420 70005215 .................... 19 70005216 .................... 19 70005230 .................. 205 70005385 .................... 33 70005386 .................... 33 70005387 .................... 33 70005388 .................... 33 70005389 .................... 33 70005390 .................... 33 70005391 .................... 33 70005392 .................... 33 70005393 .................... 33 70005394 .................... 33 70005395 .................... 33 70005396 .................... 33 70005397 .................... 33 70005398 .................... 33 70005399 .................... 33 70005400 .................... 33 70005401 .................... 33 70005402 .................... 33 70005403 .................... 33 70005404 .................... 33

433

SECTION 11 - SPECIAL OPTIONS 70005405 ..................... 33 70005406 ..................... 33 70005407 ..................... 33 70005408 ..................... 33 70005409 ..................... 33 70005410 ..................... 33 70005411 ..................... 33 70005412 ..................... 33 70005415 ............... 21, 26 70005722 ................... 107 70006269 ........... 157, 159 70006279 ........... 157, 159 70006346 ................... 107 70006347 ................... 107 70006348 ................... 107 70006349 ................... 107 70006396 ................... 249 70006397 ................... 249 70006398 ................... 249 70006399 ................... 249 70006400 ........... 245, 249 70006401 ........... 245, 249 70006402 ................... 249 70006411 ................... 245 70006412 ................... 245 70006413 ................... 245 70006414 ................... 245 70006415 ................... 245 70006531 ................... 237 70006532 ........... 237, 241 70006533 ........... 237, 241 70006535 ................... 237 70006539 ................... 241 70006542 ................... 241 70006543 ................... 241 70006561 ................... 253 70006564 ................... 253 70006565 ................... 253 70006602 ................... 235 70006603 ................... 235 70006604 ................... 235 70006605 ................... 235 70006606 ................... 235 70006607 ................... 235 70006608 ................... 235 70006609 ................... 235 70006874 ................... 257 70006875 ................... 257 70006876 ................... 257 70006877 ................... 257 70006878 ... 231, 257, 263 70006889 ................... 239 70006890 ................... 239 70006891 ................... 239 70006892 ................... 239 70006893 ................... 239 70006894 ................... 239 70006895 ................... 243 70006896 ................... 243 70006897 ................... 243 70006898 ................... 243 70006899 ................... 243 70006900 ................... 243 70006901 ................... 243

434

70006902 .................. 269 70006903 .................. 269 70006904 .................. 257 70006905 .................. 269 70006906 .................. 269 70006907 .................. 269 70006908 .................. 263 70006909 .......... 231, 263 70006910 .......... 231, 263 70006911 .................. 263 70006912 .................. 231 70006913 .................. 231 70006914 .................. 233 70006915 .................. 233 70006916 .................. 233 70006917 .................. 233 70006918 .................. 233 70006919 .................. 233 70006920 .................. 233 70006971 .................. 253 70006972 .................. 253 70006973 .................. 253 70007109 .................. 267 70007110 .................. 267 70007111 .................. 267 70007112 .................. 267 70007113 .................. 267 70007114 .................. 267 70007115 .................. 267 70007116 .................. 267 70007357 .................. 255 70007359 .................. 255 70007360 .................. 255 70007361 .................. 255 70007362 .................. 255 70007363 .................. 255 70007364 .................. 255 70007366 .................. 255 70007367 .................. 247 70007368 .......... 247, 251 70007369 .......... 247, 251 70007370 .................. 247 70007371 .......... 247, 251 70007372 .......... 247, 251 70007373 .................. 251 70007374 .................. 251 70007375 .................. 255 7001630 .................... 265 70022564 .................. 235 70023094 .......... 227, 259 70023369 .................. 235 70023915 .......... 245, 249 70024262 .................. 227 70027244 .................. 235 7002821 .................... 426 7002823 .................... 426 7002828 .................... 426 7004035 .................... 113 7004036 .................... 113 7004043 .................... 113 7004044 .................... 113 7004045 .................... 113 7004047 .................... 113 7004049 .................... 113

7004275 .................... 426 7004276 .................... 426 7007640 ...................... 29 7010543 .............. 63, 103 7011112 ............ 227, 229 7011323 ............ 163, 165 7011376 ... 235, 237, 239, 241 7012518 .............. 63, 103 7012540 .................... 103 7012903 .................... 103 7012914 .................... 103 7012918 .................... 103 7012947 .................... 103 7012953 ............ 103, 105 7012959 .................... 105 7012961 .................... 103 7012967 .................... 103 7012972 ...................... 63 7012975 .................... 103 7012995 .................... 103 7012998 ...... 63, 103, 107 7016177 ................ 65, 67 7016654 .................... 426 7016655 .................... 426 7017007 ...................... 30 7017009 ...................... 29 7017022 ...................... 29 7017120 ............ 163, 165 7017121 ............ 163, 165 7017122 ............ 163, 165 7017123 ............ 163, 165 7017126 ............ 163, 165 7017127 ............ 163, 165 7017153 .................... 163 7017172 ............ 163, 165 7017192 ............ 163, 165 7017196 ............ 163, 165 7017246 .................... 265 7017247 .................... 265 7017248 .................... 265 7017249 .................... 265 7017250 .................... 265 7017251 .................... 265 7017252 .................... 265 7017402 ...... 63, 103, 107 7017410 .................... 103 7017418 .................... 103 7017421 .................... 103 7017433 .............. 63, 103 7017452 .................... 103 7017466 .................... 105 7017488 ...................... 63 7017496 ............ 105, 107 7019698 .................... 420 7020035 ...................... 17 7020036 ...................... 17 7020037 ................ 17, 19 7020038 ...................... 17 7020039 ................ 17, 19 7020040 ................ 17, 19 7020041 ...................... 17 7020042 ...................... 17 7020054 ................ 17, 19

E450A_E450AJ_M450AJ

7020055................. 17, 19 7020137................. 17, 19 7020140................. 17, 19 7020175.... 125, 127, 129, 131, 193, 197 7020176.... 125, 127, 129, 131, 193, 197 7021318....................... 53 7021319....................... 53 7021361....................... 53 7021377....................... 53 7021603..................... 103 7021604..................... 103 7021609....... 63, 107, 420 7021611............... 63, 103 7021616............... 63, 420 7021618............... 63, 420 7021653..................... 107 7021659....................... 63 7022394..................... 103 7023318..................... 113 7024379..................... 113 7024380..................... 113 7024381..................... 113 7024389..................... 113 7024390..................... 113 7024444................. 55, 57 7024445................. 55, 57 7024453..................... 113 7024738....................... 29 7024741....................... 29 7024844..................... 229 7024883............. 103, 420 7024885............. 103, 420 7024887..................... 107 7024891..................... 105 7026042..................... 115 7026043..................... 115 7026082............. 229, 261 7026084............. 229, 261 7027350..................... 115 7027351..................... 115 7027352..................... 115 7027353..................... 115 7027354..................... 115 7027356..................... 115 7027358..................... 115 7027360..................... 115 7027361..................... 115 7027363..................... 115 7027900............. 163, 165 7027901............. 163, 165 8220045..................... 375 8220068..................... 387 8229234............. 377, 420 8229235............. 377, 420 8229236............. 375, 420 8229237............. 377, 420 8229242..... 343, 379, 420 8229261............. 377, 420 8760554..................... 277 88261026........... 157, 159 88521205... 65, 67, 69, 71 88662523......... 49, 51, 59

31215014