2015 Volkswagen Golf, Golf Variant Repair Manual - PDF DOWNLOAD

Page 198

Golf 2015 ➤ , Golf Variant 2015 ➤ Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015 – Remove the bolts -arrows- and the oil pump. Installing Install in reverse order of removal and note the following: – Make sure there are both alignment bushings for centering the oil pump. – Check the oil intake pipe screen and the oil channels in the oil pan upper section for contamination before installing the oil pump. – Guide the oil pump chain sprocket into the drive chain and install the oil pump. – Pull the chain tensioner spring with the Elbow Assembly Tool - T10118- in the direction of -arrow- and remove the Chain Tensioner Locking Tool - T40265AG. Volksw. agen AG d agen o es n o

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t gu y V Elbow Assembly Tool - T10118– Slowly released bthe ar.a e ris

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e o oil ho – Place the ut O-ring -item 9- ⇒ Item 9 (page 180) on the new ra a c baffle and ss coat with engine oil.

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– Insert the new oil baffle and secure it. Tightening specification. Refer to -item 7- ⇒ Item 7 (page 180) .

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

– Install the oil pan lower section. Refer to ⇒ “1.3 Oil Pan Lower Section, Removing and Installing”, page 182 . – Fill with engine oil and then check the level. Refer to ⇒ Main‐ tenance ; Booklet ; Engine; Draining; Oil Filter, Replacing; Engine Oil, Filling . Tightening Specifications ♦ Refer to ⇒ “1.1 Overview - Oil Pan/Oil Pump”, page 179

1.6

Oil Level Thermal Sensor - G266- , Re‐ moving and Installing Caution

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♦ O-ring - Oil Level Thermal Sensor

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Mandatory Replacement Parts

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This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure.

Removing – Drain the engine oil. Refer to ⇒ Maintenance ; Booklet 36.1 ; Procedure Descriptions; Engine Oil, Draining, Replacing Oil Filter, and Filling . – Remove the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation; Overview - Noise Insulation .

190

Rep. Gr.17 - Lubrication


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1.4 Knock Sensor 1 G61 , Removing and Installing

1min
page 359

1.6 Engine Speed Sensor G28 , Removing and Installing

1min
page 361

1.5 Camshaft Position Sensor, Removing and Installing

1min
page 360

2.2 Catalytic Converter, Removing and Installing

4min
pages 349-351

t1.3 Muffler, Removing and Installing

2min
pages 343-344

r1.4 Exhaust System, Installing without Tension

1min
page 345

C1.6 Clamping Sleeve Installation Position

1min
page 347

g1.5 Exhaust System, Checking for Leaks

1min
page 346

o1.2 Exhaust Pipes/Mufflers, Separating

1min
page 342

8.3 Oxygen Sensor 1 after Catalytic Converter GX7 , Removing and Installing

3min
pages 334-335

7.2 High Pressure Pump, Removing and Installing

7min
pages 328-332

s9 Special Tools

2min
pages 336-337

5.4 Low Fuel Pressure Sensor G410 , Removing and Installing

4min
pages 318-320

5.3 Fuel Pressure Sensor G247 , Checking

3min
pages 316-317

5.2 Fuel Pressure Sensor G247 , Removing and Installing

2min
pages 314-315

4.6 Throttle Valve Control Module, Cleaning

3min
pages 311-312

4.3 Intake Manifold, Removing and Installing

8min
pages 304-308

4.2 Overview - Intake Manifold Lower Section with Fuel Rail

5min
pages 300-303

3.2 Air Filter Housing, Removing and Installing

2min
pages 294-295

2.4 Fuel Injector Seals, Replacing

5min
pages 288-290

2.3 Intake Manifold-Fuel Injectors, Removing and Installing

1min
page 287

2.5 Fuel Injectors, Cleaning

2min
pages 291-292

1.2 High Fuel Pressure, Reducing

4min
pages 283-284

3 Special Tools

3min
pages 271-272

4.7 Auxiliary Cooler, Removing and Installing

2min
pages 251-252

1.2 Turbocharger, Removing and Installing

6min
pages 258-262

5 Special Tools

3min
pages 253-255

4.5 Fan Shroud, Removing and Installing

1min
page 249

c4.2 Overview - Auxiliary Cooler

3min
pages 245-246

4.6 Coolant Fan, Removing and Installing

1min
page 250

r3.3 Upper Coolant Pipes, Removing and Installing

2min
pages 242-243

e2.11 Engine Coolant Temperature Sensor on Radiator Outlet G83 , Removing and Installing

3min
pages 239-240

c2.10 Engine Coolant Temperature Sensor G62 , Removing and Installing

1min
page 238

2.9 Engine Temperature Control Actuator N493 , Removing and Installing

1min
page 237

s2.7 Coolant Pump, Removing and Installing

3min
pages 232-234

2.2 Overview - Electric Coolant Pump

3min
pages 226-227

n2.6 Transmission Coolant Valve N488 , Removing and Installing

1min
page 231

1.3 Coolant, Draining and Filling

6min
pages 217-222

1.2 Coolant System, Checking for Leaks

1min
page 216

5 Special Tools

2min
pages 208-209

4.6 Oil Pressure, Checking

4min
pages 202-204

4.8 Oil Pressure Regulation Valve N428 , Removing and Installing

3min
pages 206-207

4.7 Piston Cooling Nozzle Control Valve N522 , Removing and Installing

1min
page 205

4.5 Oil Pressure Switch, Level 3 F447 , Removing and Installing

1min
page 201

4.4 Reduced Oil Pressure Switch F378 , Removing and Installing

1min
page 200

4.3 Oil Pressure Switch F1 , Removing and Installing

1min
page 199

4.2 Overview - Oil Pressure Switch/Oil Pressure Regulator Valve

2min
page 198

3.2 Oil Separator, Removing and Installing

2min
page 196

2.3 Mechanical Switch Valve, Removing and Installing

1min
page 194

1.5 Oil Pump, Removing and Installing

3min
pages 188-189

1.6 Oil Level Thermal Sensor G266 , Removing and Installing

3min
pages 190-191

6 Special Tools

13min
pages 171-178

4.6 Valve Stem Seals, Removing and Installing

10min
pages 163-169

Removing and Installing

1min
page 161

4.5 Sliding Bar Ball, Installing

1min
page 162

4.2 Camshaft, Removing and Installing

36min
pages 136-159

4.3 Camshaft Adjustment Valve 1 N205 , Removing and Installing

1min
page 160

3.6 Valve Timing, Checking

2min
pages 131-132

C3.3 Camshaft Timing Chain, Removing and Installing

18min
pages 118-129

n3.2 Overview - Balance Shaft Drive Chain

3min
pages 116-117

o2.3 Vibration Damper Sealing Ring, Replacing

3min
pages 112-113

m2.2 Timing Chain Cover, Removing and Installing

9min
pages 106-111

5.3 Pistons and Cylinder Bore, Checking

6min
pages 80-83

r1.5 Compression Pressure, Checking

4min
pages 101-103

s1.4 Vacuum Pump, Removing and Installing

1min
page 100

1.3 Cylinder Head, Removing and Installing

5min
pages 94-99

6 Special Tools

6min
pages 86-89

5.2 Pistons, Removing and Installing

2min
pages 78-79

1.6 Engine Support, Removing and Installing

3min
pages 55-56

4.2 Balance Shaft, Removing and Installing

7min
pages 70-74

3.7 Sensor Wheel, Removing and Installing

1min
page 68

3.4 Crankshaft Needle Bearing, Replacing

3min
pages 65-66

4.3 Balance Shaft Sealing Ring, Replacing, Intake Side

3min
pages 75-76

2.3 Sealing Flange, Removing and Installing, Transmission Side

3min
pages 59-61

2.2 Flywheel, Removing and Installing

1min
page 58

1.5 Auxiliary Components Bracket, Removing and Installing

3min
pages 53-54

1.3 Engine, Securing on Engine and Transmission Holder

1min
page 23

2.3 Transmission Mount, Removing and Installing

2min
pages 31-32

2.6 Subframe Mount, Adjusting

1min
page 36

2.7 Subframe Mount, Checking Adjustment

1min
page 37

2.2 Engine Mount, Removing and Installing

1min
page 30

4 Special Tools

8min
pages 39-43

1.2 Engine and Transmission, Separating

4min
pages 19-22

1.4 Engine, Installing

6min
pages 24-28
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