3.2 Air Filter Housing, Removing and Installing

Protected by copyright . Copying for pivate or co merci al p r po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. – Remove the fuel rail. Refer to ⇒ “4.4 Fuel Rail, Removing and Installing, Direct Fuel Injec‐tion”, page 309 . Removing Fuel Injectors, in the Event That They Are Stuck in the Fuel Rail u Carefully remove the fuel injectors out of the fuel rail. Removing Fuel Injectors, in the Event That They Are Stuck in the Cylinder Head – Cover the open intake channels with a clean cloth. – Remove the electrical connector on the fuel injector that is about to be removed. m – Push the Injector/Combustion Chamber Seal Tool Set - 18 T10133/18- over the fuel injector. Golf 2015 ➤ , Golf Variant 2015 ➤ Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015

– Carefully hit the sleeve to loosen the fuel injector.

Golf 2015 ➤ , Golf Variant 2015 ➤ Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015

– Guide the Puller - T10133/2A- in the groove on the fuel injec‐tor.

– Install the Removal Tool Injector/Combustion Chamber Seal

Tool Set - 16A - T10133/16A- .

– Remove the fuel injector by using the torque wrench -1- to turn the bolt.

– If the tightening specification limit of »5 Nm« is achieved with‐out the fuel injector loosening, remove the puller and loosen the fuel injector with the sleeve.

Note

♦ The fuel injectors may be damaged if the tightening specifica‐tions are not observed.

♦ The combustion chamber seal must always be replaced be‐fore installing the fuel injector. Refer to ⇒ “2.4 Fuel Injector Seals, Replacing”, page 288 .

– Replace combustion chamber seal and install fuel injector. Refer to ⇒ “2.4 Fuel Injector Seals, Replacing”, page 288 .

2.3 Intake Manifold-Fuel Injectors, Remov‐ing and Installing

Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. Note Vehicles with the engine codes CNTA do not have an intake manifold-fuel injector. Removing – Remove the fuel return hose -1- from the intake manifold. – Disconnect the connectors -3- from the mount. – Disconnect the connectors -4 and 5-. – Free up the wiring harness -1- from the fuel rail.