3.2 Oil Separator, Removing and Installing

Golf 2015 ➤ , Golf Variant 2015 ➤ Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015

Note

The lubrication system could be plugged with excess sealant. Do not apply sealant bead thicker than indicated.

– Apply the silicone sealant on the clean sealing surface of the upper oil pan section as shown -arrows-. • Sealant bead thickness: 2 to 3 mm.

– Apply the silicon sealant, as shown in the illustration -arrows-, between the cylinder block and the timing chain guard lower section.

Note

♦ The oil pan upper section must be installed within 5 minutes after application of silicone sealant. ♦ The sealant bead may not be thicker than specified, otherwise excess sealant could enter the oil pan and clog the oil intake tube.

• On the transmission side, the upper part of the oil pan and the crankcase must align. Potected by opyright . Copying fo pivate or commerci al p r po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. – Position the upper section of the oil pan immediately and tight‐en the bolts, tightening sequence. Refer to Tightening se‐quence. Refer to ⇒ Fig. ““Oil Pan Upper Section - Tightening Sequence”“ , page 181 . u – Install the bolts -arrows-. Tightening specifications -item 16⇒ Item 16 (page 105) . – Install the rear sealing flange. Refer to ⇒ “2.3 Sealing Flange, Removing and Installing, Transmission Side”, page 59 . – Install the oil pump. Refer to ⇒ “1.5 Oil Pump, Removing and Installing”, page 188 . – Insert the new oil baffle and attach it. Tightening specification. Refer to -item 7- ⇒ Item 7 (page 180) . – Install oil pan lower section. Refer to ⇒ “1.3 Oil Pan Lower Section, Removing and Installing”, page 182 . r Assemble in reverse order of disassembly. – Fill with engine oil and then check the level. Refer to ⇒ Main‐tenance ; Booklet 36.1 ; Procedure Descriptions; Engine Oil, Draining, Replacing Oil Filter, and Filling . Tightening Specifications ♦ Refer to ⇒ “1.1 Overview - Oil Pan/Oil Pump”, page 179 . c 1.5 Oil Pump, Removing and Installing r Special tools and workshop equipment required ♦ Elbow Assembly Tool - T10118-