2016 Seat Ibiza Workshop Manual - PDF DOWNLOAD by www.heydownloads.com

2016 Seat Ibiza Workshop Manual - PDF DOWNLOAD

Arona 2018 ➤ , Ateca 2017 ➤ , Ibiza 2016 ➤ , Ibiza 2018 ➤ , Ibiza ST ... 3-cylinder petrol engine (1.0 l direct injection, 4 V, turbocharger, EA211) - Edition 07.2018 – Release catches in direction of -arrow- and remove engine control unit - J623- -1-. – Release and pull off connectors -2- for engine control unit J623- . – Remove engine control unit -1-. Installing Install in reverse order of removal, observing the following: – It is essential that the engine control unit - J623- be provided with the protective housing again. – Clean threaded holes for shear-head bolts from locking fluid residue. A thread chaser is suitable for cleaning. – Use new bolts. After having installed the new engine control unit, the following work must be carried out: – Connect battery ⇒ Electrical system; Rep. gr. 27 ; Battery; Disconnecting and connecting battery . – Connect vehicle diagnostic tester ⇒ Maintenance ; Booklet KJ1 ; General; Connecting vehicle diagnostic tester . – Switch on ignition and select the following menu options on vehicle diagnostic and service information system : ♦ 01 - Renew engine/motor control unit

6.2.3

Detach engine control unit - J623- from safety housing, Toledo 2013, Ibiza 2016

Special tools and workshop equipment required ♦ Angle grinder e.g. axial grinder - VAS 6682Note

The protective housing is secured with shear-head bolts. The shear-head bolts cannot be removed without being damaged. Use e.g. the axial grinder - VAS 6682- or a commercially available angle grinder to remove the shear-head bolts. If the protective housing is damaged, it must be renewed. Removing – Remove engine control unit from holder ⇒ “6.1.3 Removing and installing engine control unit J623 , Toledo 2013, Ibiza 2016”, page 414 . – Move clear wiring harness, and push it to one side as far as possible.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by SEAT S.A.

6. Engine (motor) control unit

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2016 Seat Ibiza Workshop Manual - PDF DOWNLOAD

Articles inside

1.4 Removing and installing Hall sender

1.2 Removing and installing ignition coils with output stage

1.7 Align end exhaust pipes

1.2 Disconnecting exhaust pipes/silencers

2.2 Removing and installing catalytic converter

8.2 Removing and installing lambda probe

7.2 Removing and installing high-pressure pump

7.3 Removing and installing high-pressure pipe

1.4 Aligning exhaust system free of stress

1.3 Removing and installing silencer

6.2 Removing and installing engine control unit J623 with protective housing

6.3 Assembly overview - engine (motor) control unit

4.3 Removing and installing throttle valve module GX3

4.2 Removing and installing intake manifold

3.2 Removing and installing air filter housing

5.2 Checking fuel pressure sender G247

5.4 Removing and installing exhaust gas pressure sensor 1 G450

2.3 Removing and installing injectors

2.4 Cleaning injectors

2.2 Removing and installing fuel rail

2.4 Checking charge air system for leaks

2.5 Removing and installing air pipe

2.3 Removing and installing charge pressure sender GX26

2.2 Removing and installing charge air cooler

1.4 Removing and installing connection for turbocharger

4.8 Removing and installing radiator blind control motor V544

4.5 Removing and installing radiator cowl

4.3 Removing and installing radiator

4.9 Assembly overview - radiator blind

4.4 Removing and installing water radiator for charge air cooling circuit

1.2 Removing and installing turbocharger

4.6 Removing and installing radiator fan V7

4.7 Removing and installing radiator blind

2.4 Removing and installing electric coolant pump

2.5 Removing and installing coolant pump

2.3 Assembly overview - coolant temperature sender

1.2 Checking cooling system for leaks

4.2 Removing and installing oil pressure sender G10

4.3 Checking oil pressure and oil pressure switch

1.3 Draining and adding coolant

2.2 Assembly overview - electric coolant pump

4.3 Valve dimensions

1.4 Removing and installing oil pump

3.2 Removing and installing oil separator

3.3 Removing and installing camshaft oil seal

3.4 Removing and installing camshaft adjuster

2.8 Removing and installing tensioning roller

2.7 Removing toothed belt from camshaft

2.6 Adjusting valve timing

2.5 Checking valve timing

2.2 Assembly overview - toothed belt

2.4 Preassembling and installing test tool VAS 611 007

1.5 Checking compression

1.4 Removing and installing camshaft housing

1.3 Removing and installing cylinder head

1.2 Assembly overview - camshaft housing

4.7 Setting piston to TDC position

4.2 Removing and installing pistons

1.5 Removing and installing engine support

1.4 Removing and installing vibration damper

4.3 Checking pistons and cylinder bores

4.4 Separating new conrod

1.3 Removing and installing tensioner for poly V-belt

2.2 Removing and installing flywheel

2.3 Removing and installing sealing flange on gearbox side

1.2 Removing and installing poly-V belt

2.7 Assembly mounting setting - checking, Ateca, Leon 2013, Ibiza 2018, Arona

2.6 Assembly mountings - adjusting, Ateca, Leon 2013, Ibiza 2018, Arona

2.3 Removing and installing gearbox mounting

1.4 Installing engine

2.2 Removing and installing motor mounting

1.3 Securing engine on engine and gearbox support

1.2 Separating engine and gearbox

2.5 Supporting engine in installation position

2.4 Removing and installing pendulum support