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2016 Seat Ibiza Workshop Manual - PDF DOWNLOAD

Arona 2018 ➤ , Ateca 2017 ➤ , Ibiza 2016 ➤ , Ibiza 2018 ➤ , Ibiza ST ... 3-cylinder petrol engine (1.0 l direct injection, 4 V, turbocharger, EA211) - Edition 07.2018 – Bolt guide plate -VAS 5161A/32- onto cylinder head again. – Insert assembly cartridge -VAS 5161A/32-1- with sleeve -VAS 5161A/32-2- into guide plate. – Press pressure fork downwards and pull knurled screw up‐ wards, turning it clockwise and anticlockwise. The valve cones are mounted in this way. – Reduce pressure on pressure fork whilst pulling on knurled screw. – Repeat procedure on each valve. Installing Assembly is carried out in the reverse order, note the following: – Install turbocharger ⇒ “1.2 Removing and installing turbocharger”, page 353 . – Install plenum chamber cover ⇒ General body repairs, exte‐ rior; Rep. gr. 50 ; Bulkhead; Removing and installing plenum chamber cover . Installing bulkhead of plenum chamber cover ⇒ General body repairs, exterior; Rep. gr. 50 ; Bulkhead; Removing and installing bulkhead . Toledo 2013, Ibiza 2016

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

permittedplenum unless authorised by SEAT S.A. SEAT does not guarantee or accept any liability with – Install chamber cover ⇒ S.A General body repairs, exte‐ respect to the correctness of information in this document. Copyright by SEAT S.A. rior; Rep. gr. 55 ; front lid, rear lid, central locking; rust under wiper: remove and install

– Install engine control unit ⇒ “6 Engine (motor) control unit”, page 412 . – Install plenum chamber cover ⇒ General body repairs, exte‐ rior; Rep. gr. 55 ; front lid, rear lid, central locking; plenum chamber cover noise insulation covering; remove and install Continued for all vehicles – Install camshaft housing ⇒ “1.4 Removing and installing camshaft housing”, page 166 . – Install spark plugs ⇒ “1.1 Assembly overview - ignition system”, page 464 . Specified torques ♦ ⇒ “1.1 Assembly overview - turbocharger”, page 351 ♦ ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive shaft; Assembly overview: drive shaft

3.7.2

Removing and installing valve stem seals (cylinder head removed)

Special tools and workshop equipment required

226

Rep. gr.15 - Cylinder head, valve gear

2016 Seat Ibiza Workshop Manual - PDF DOWNLOAD

Articles inside

1.4 Removing and installing Hall sender

1.2 Removing and installing ignition coils with output stage

1.7 Align end exhaust pipes

1.2 Disconnecting exhaust pipes/silencers

2.2 Removing and installing catalytic converter

8.2 Removing and installing lambda probe

7.2 Removing and installing high-pressure pump

7.3 Removing and installing high-pressure pipe

1.4 Aligning exhaust system free of stress

1.3 Removing and installing silencer

6.2 Removing and installing engine control unit J623 with protective housing

6.3 Assembly overview - engine (motor) control unit

4.3 Removing and installing throttle valve module GX3

4.2 Removing and installing intake manifold

3.2 Removing and installing air filter housing

5.2 Checking fuel pressure sender G247

5.4 Removing and installing exhaust gas pressure sensor 1 G450

2.3 Removing and installing injectors

2.4 Cleaning injectors

2.2 Removing and installing fuel rail

2.4 Checking charge air system for leaks

2.5 Removing and installing air pipe

2.3 Removing and installing charge pressure sender GX26

2.2 Removing and installing charge air cooler

1.4 Removing and installing connection for turbocharger

4.8 Removing and installing radiator blind control motor V544

4.5 Removing and installing radiator cowl

4.3 Removing and installing radiator

4.9 Assembly overview - radiator blind

4.4 Removing and installing water radiator for charge air cooling circuit

1.2 Removing and installing turbocharger

4.6 Removing and installing radiator fan V7

4.7 Removing and installing radiator blind

2.4 Removing and installing electric coolant pump

2.5 Removing and installing coolant pump

2.3 Assembly overview - coolant temperature sender

1.2 Checking cooling system for leaks

4.2 Removing and installing oil pressure sender G10

4.3 Checking oil pressure and oil pressure switch

1.3 Draining and adding coolant

2.2 Assembly overview - electric coolant pump

4.3 Valve dimensions

1.4 Removing and installing oil pump

3.2 Removing and installing oil separator

3.3 Removing and installing camshaft oil seal

3.4 Removing and installing camshaft adjuster

2.8 Removing and installing tensioning roller

2.7 Removing toothed belt from camshaft

2.6 Adjusting valve timing

2.5 Checking valve timing

2.2 Assembly overview - toothed belt

2.4 Preassembling and installing test tool VAS 611 007

1.5 Checking compression

1.4 Removing and installing camshaft housing

1.3 Removing and installing cylinder head

1.2 Assembly overview - camshaft housing

4.7 Setting piston to TDC position

4.2 Removing and installing pistons

1.5 Removing and installing engine support

1.4 Removing and installing vibration damper

4.3 Checking pistons and cylinder bores

4.4 Separating new conrod

1.3 Removing and installing tensioner for poly V-belt

2.2 Removing and installing flywheel

2.3 Removing and installing sealing flange on gearbox side

1.2 Removing and installing poly-V belt

2.7 Assembly mounting setting - checking, Ateca, Leon 2013, Ibiza 2018, Arona

2.6 Assembly mountings - adjusting, Ateca, Leon 2013, Ibiza 2018, Arona

2.3 Removing and installing gearbox mounting

1.4 Installing engine

2.2 Removing and installing motor mounting

1.3 Securing engine on engine and gearbox support

1.2 Separating engine and gearbox

2.5 Supporting engine in installation position

2.4 Removing and installing pendulum support