3500 ENGINES
DISASSEMBLY AND ASSEMBLY CYLINDER HEADS
9.
Make sure the three O-ring seals are installed on injector (6) and put clean engine oil on them and in the bore for the injector.
NOTICE Do not tap or hit on the injector follower to install the injector. Damage and failure to the injector can be the result. 10.
Put injector (6) in position. Install the clamp, washer and bolt. Tighten the bolt to push injector (6) all the way in its bore. Tighten the bolt to a torque of 65 + 7 N•m (48 + 5 lb. ft.).
11.
Check to make sure the fuel injection rack moves freely by hand in the injector after the injector is installed.
12.
Make sure the O-ring seals are installed around the three dowels in the bottom of valve cover base (7). Put the gasket and base (7) in position and install the bolts to hold them to the cylinder head.
13.
Put fuel control rod assembly (9) and lever assembly (8) in position in the cylinder head. If necessary, use tool (B) to turn the engine fly 44219Xl wheel until the camshaft moves enough to permit the lever of rod assembly (9) to move into position.
14.
Make sure lever assembly (8) is engaged correctly with the fuel injection rack and install the two bolts and washers to hold it in place.
15.
See TESTING AND ADJUSTING section for the correct adjustment of the fuel injection control group.
16.
Make sure the lever for the fuel control and assembly is in position on control shaft (10) and install the bolt and cap (11).
17.
Install the access cover and seal over the camshaft and control shaft (10).
18.
Make sure the 0-ring seals for the fuel manifold and lines are installed and have clean engine oil on the seals. Install fuel manifold (12) and fuel lines (13) on the engine.
19.
Turn the fuel supply to the engine.
20.
Fill the cooling system with coolant to the correct level. end by: a) install rocker shafts and push rods 380
