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Spacer Plates
CYLINDER HEADS
9. Remove a section of water manifold (12) and elbows (13) from the cylinder head
10. Remove the bolts that hold air inlet elbow (15) and exhaust manifold (14) to the cylinder head.
11. Fasten a hoist to cylinder head (16) with tooling. Remove bolts (17) and (18) to remove cylinder head (16) from the engine. The weight of the head is 45 kg (100 lb.).
12. Remove head gasket (19) and the seals from the spacer plate. Remove spacer plate (20) and the gasket from the cylinder block.
CYLINDER HEADS
INSTALL CYLINDER HEADS 1101-12
Tools Needed A B 6V2156 Link Bracket 2 9S9082 Engine Turning Pinion 1
NOTE: A new spacer plate gasket must be installed when the cylinder head is removed. See REMOVE AND INSTALL SPACER PLATE.
1. Thoroughly clean the spacer plate and bottom surface of the cylinder head. Install a new spacer plate gasket and the spacer plate on the cylinder block. Install a new head gasket and seals on the spacer plate. Do not use any adhesives.
2. Put the gaskets for the exhaust manifold and air inlet elbow in position. Use heavy grease or 5N5561 Silicone Lubricant to hold the gaskets in position.
3. Fasten a hoist to the cylinder head with tooling (A). Put the cylinder head into position on the spacer plate.
4. Put clean engine oil on the threads of the cylinder head bolts. Install the cylinder head bolts and washers. Tighten the bolts in the following sequence: a)Tighten all of the bolts in the following sequence: a) Tighten all of the bolts to a torque of 30 + 5 N•m (22 + 4 lb. ft.). b) Tighten bolts 1 through 8 in number sequence to a torque of 270 + 35 N•m (200 + 25 lb. ft.). c) Tighten bolts 1 through 8 in number sequence to a torque of 450 + 20 N•m (330 + 15 lb. ft.).
5. Install bolts (I) and the washers to hold the cylinder head to the engine.
6. Put 5P3931 Anti-Seize Compound on the threads of the bolts for exhaust manifold (2) and install the bolts and washers to hold manifold (2) to the cylinder head.
7. Install the bolts and washers to hold air inlet elbow (3) to the cylinder head.
8. Put the gaskets, water manifold (4) and elbows (5) in position as a unit and install the bolts.
