Cat 3508 Diesel Engine Service Manual

Page 181

3161 GOVERNOR

SYSTEMS OPERATION

As control air pressure enters the speed setting bellows through the inlet port, expansion of the bellows takes place. The bellows pushes down on the speed setting lever to the left of the pivot. This lifts the right end of the speed setting lever against the feedback spring force to close the nozzle to drain. Supply oil flows through an orifice to the lower side of the speed setting pilot valve plunger and then to drain through the nozzle. When oil flow from the nozzle is stopped by the speed setting lever, oil pressure increases and the speed setting pilot valve plunger moves up. This lets control oil go to the top of the speed setting piston. As the control oil pressure increases, the speed setting piston moves down to increase the governor speed setting through a rod and lever connected to the governor speed setting shaft.

ELECTRIC SHUTDOWN 1. Electric shutdown assembly. There is a diode used in the circuit for the electric solenoid because it is polarity sensitive. If the wires are connected the wrong way the solenoid will not operate.

As the speed setting piston moves down, the feedback spring is put under compression and pushes the speed setting lever away from the nozzle. Control oil can now go to drain and the pilot valve loading spring pushes the pilot valve plunger down to stop oil flow to the top of the speed setting piston. This results in the speed setting piston stopped in a new position that is proportional to the air pressure supplied to the speed setting bellows.

The electric shutdown can be used by itself, or in addition to the manual and pressure shutdown controls. If this shutdown is added after the governor has been shipped from the factory, an adjustment must be made. See TESTING AND ADJUSTING section for the correct adjustment.

Decrease Engine Speed

When the electric shutoff is used by itself, a small cover and gasket must be installed on top of the shutdown assembly.

When the control air pressure is lowered, the speed setting bellows moves back toward its original position. The feedback spring now pushes the speed setting lever away from the nozzle and control oil goes to drain through the nozzle.

PNEUMATIC SPEED SETTING CONTROL

As control oil pressure goes to drain, the oil pressure below the speed setting pilot valve plunger is decreased and the pilot valve loading spring moves the plunger down. This lets control oil above the speed setting piston go to drain and the feedback spring pushes the piston up. When the piston moves up, the force on the governor speed setting lever is lowered and the governor speed setting is reduced.

The pneumatic speed setting control is installed on the left front corner of the governor top cover. Because of its design, it is not practical to add the pneumatic speed control on the 3161 Governor in the field. System air pressure from a remote throttle and internal pressure oil from the governor operate the control to increase or decrease the speed at which the engine runs. This control has the ability to repeat constant speed settings over a large range of conditions.

The speed setting piston moves up until the force of the feedback spring and the speed setting bellows moves the speed setting lever to close control oil to drain at the nozzle. At this time, the speed setting pilot valve plunger moves up to stop control oil movement above the speed setting piston. This results in the speed setting piston stopped in a new position that is proportional to the air pressure applied to the speed setting bellows.

The pneumatic speed setting control has a standard air pressure range of 70 to 415 k Pa ( 10 to 60 psi). Special applications of this control can use a pressure range of 35 to 380 kPa (5 to 55 psi) or 35 to 620 kPa (5 to 90 psi). Increase Engine Speed 165


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Articles inside

Pistons

3min
pages 396-397

Spacer Plates

2min
pages 391-392

Front Balancer Group

1min
pages 385-386

Crankshaft Main Bearings

4min
pages 393-395

Rear Gear Group

3min
pages 387-390

Connecting Rod Bearings

1min
page 384

Bridge Dowels

2min
pages 382-383

Cylinder Heads

4min
pages 377-380

Fuel Injectors

3min
pages 369-370

Valves

1min
page 381

Valve Covers

1min
page 365

Rocker Shafts and Push Rods

4min
pages 366-368

Fuel Injection Control Linkage

6min
pages 371-376

Flywheel Housing

1min
pages 363-364

Flywheel

1min
page 362

Crankshaft Front Seal and Wear Sleeve

2min
pages 354-355

Crankshaft Rear Seal and Wear Sleeve

2min
pages 356-357

Front Drive Housing

4min
pages 358-361

Oil and Water Pump Drive

1min
pages 350-352

Crankshaft Vibration Damper

1min
page 353

Accessory Drive (Front

1min
pages 347-349

Hydramechanical Shutoff Drive

1min
pages 345-346

Hydramechanical Shutoff Control

12min
pages 332-344

Governor Drive

3min
pages 328-331

Governor

1min
pages 326-327

Exhaust Manifolds

1min
page 321

Aftercooler

2min
pages 322-325

Turbochargers

6min
pages 312-320

Oil Cooler

4min
pages 305-311

Oil Sequence Valves

1min
page 304

Oil Pan

2min
pages 300-303

Oil Filter Housing

5min
pages 293-299

Oil Pump

5min
pages 288-292

Fuel Priming Pump, Fuel Transfer Pump

4min
pages 283-287

Fuel Filter Housing

3min
pages 279-282

Water Pump

2min
pages 275-278

Water Temperature Regulators

1min
pages 272-274

Gauge Panel

6min
pages 259-261

Crankcase Breather

1min
pages 270-271

Wiring Diagrams

9min
pages 247-252

3500 Industrial Engines

6min
pages 253-256

Manual Shutoff

3min
pages 257-258

System Checks

1min
pages 243-244

Troubleshooting

4min
pages 239-242

Hydraulic Circuits, Later with an Alarm System

6min
pages 232-238

Hydraulic Circuits (Later

5min
pages 228-231

Electrical Switches

1min
page 210

Air Intake Shutoff

5min
pages 206-208

Shutoff Control Group

6min
pages 199-201

3500 Series Engines

4min
pages 197-198

Auxiliary Controls

2min
pages 192-196

Governor Preparation

3min
page 181

Governor Installation

8min
pages 182-186

Pneumatic Speed Setting Control Troubleshooting

3min
pages 178-179

Air Fuel Ratio Control Troubleshooting

7min
pages 176-177

Pneumatic Mid Speed Control

5min
pages 170-171

Air Fuel Ratio Control

4min
pages 167-168

Pneumatic Speed Control

3min
pages 165-166

Operation of the 3161 Governor

6min
pages 161-163

Governor Types

4min
pages 157-158

Caterpillar, 3161 Governor

2min
pages 155-156

Vibration Damper

1min
page 149

Starting System Air Starting System...................................Deleted

4min
pages 152-154

Checking Crankshaft Deflection (Bend

1min
page 148

Flywheel and Flywheel Housing

4min
pages 146-147

Water Temperature Regulator Test

2min
page 144

Pressure Cap Test

1min
page 142

Valve Clearance

3min
pages 137-138

Clearance Setting

2min
page 136

Air Fuel Ratio Control

1min
page 132

Bridge Adjustment Crankshaft Positions for Valve

2min
page 135

Fuel Setting Adjustment

2min
page 126

Engine Speed Measurement

2min
page 127

Fuel Setting

2min
page 125

Injector Synchronization

2min
pages 123-124

Startup Procedure

1min
page 120

Fuel Timing

1min
page 122

Camshaft Timing

2min
pages 118-119

Fuel Pressure

1min
page 116

Injector Test Sequence

9min
pages 110-115

Air Starting System

4min
pages 86-87

Leak Test for Injector Tester

1min
page 109

Contactor Switch (Water Temperature

4min
page 90

Camshafts

1min
page 85

Air Fuel Ratio Control

1min
pages 73-74

Woodward UG8 Lever Governors

2min
pages 71-72

Fuel Injector

2min
pages 68-70

Fuel Injection Control Linkage

1min
page 67

Engine Design

1min
pages 63-64

Fuel System

3min
pages 65-66

Systems Operation, 3500 Industrial Engines

1min
pages 61-62

Flywheel Housing Runout Alternators and Regulators.......................Deleted

11min
pages 53-60

Flywheel Housing Bore

1min
page 52

Rear Gear Group

2min
pages 45-46

Flywheel

1min
page 47

Upper Front Gear Group (7N4871

1min
page 44

Lower Front Gear Group

2min
pages 42-43

Front Balancer Group (3508

1min
page 41

Crankshaft Wear Sleeves and Seals

1min
page 40

Connecting Rod and Main Bearing Journals

1min
page 38

Pistons and Rings

1min
page 36

Crankshaft

1min
page 39

Water Pump

1min
page 31

Cylinder Block

1min
page 34

Oil Cooler Bypass and Cooling Jet Sequence Valves

1min
page 30

Oil Filter Bypass Valve (Earlier

1min
page 28

Air Intake Shutoff

1min
pages 23-25

and Taperlock Studs

5min
pages 3-4

Fuel Injection Control Group

3min
page 10

Oil Pump

1min
pages 26-27

Camshafts

3min
pages 12-13

Oil Filter Bypass Valve (Later

1min
page 29

Engine Design

5min
pages 5-7
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