Section 7. Component Procedures
Toyota Orderpicker Model 7BPUE15 Service Manual
Forks
Forks Remove
Mast Section
Install 1. Hold new fork in place underneath operator platform.
1. Raise operator platform high enough to reach bottom of forks. 2. Block operator platform with 4 x 4" (10 x 10 cm) upright block.
3. Secure fork to hoist using a suitable strap or chain. 4. Remove one socket head cap screw from underneath fork a t tractor end. See Figure 7- 142.
5. Remove snap ring from pivot pin in mounting block of fork. Figure 7- 144. Installing Forks and Shims
2. Install pivot pin through fork.
NOTE: Always use new snap rings when assembling components. 3. Install new snap ring in pivot pin. See Figure 7-143. 4. Install correct amount of washers or shim a t back side of fork to maintain a level fork. See Figure 7-144.
5. Install socket head cap screw a t tractor Figure 7- 143. Snap Ring, Pivot Pin and Mounting Block
end of fork. 6. Remove block from operator platform.
7. Lower operator platform to floor and make sure forks are level. If forks are not level, add more shim to fork.
The fork will drop in step 6. It weighs approximately 150 Ib. (68 kg). 6. Drive out pivot pin. The fork, washers or shim will drop. See Figure 7-143. 7. Replace damaged fork.
00700-CL222-05, 1 5 March 2005
