Section 7. Procedures

Mast Disassembly and Shimming

sure the carriage can be moved in and out by hand.

12. When the correct fit is obtained, measure the gap between the top of the platform and the inner mast on both sides. If the gap between the platform and the inner mast is not within 1 / 16 in. (1.59 mm) of each other, remove the platform.

13. Take shims from the top roller on the side that is farthest away and install them on the opposite side. Repeat this procedure until 1 / 16 in. (1.59 mm) is obtained. If all shims are on one side of the top rollers, remove shims from the bottom roller on the side that is farthest away and install them on the opposite side.

14. Repeat this procedure until the required clearance at the top of the platform is obtained.

15. Install the carriage and the carriage stops.

16. Install the pulleys for the over mast hoses and cables.

17. Secure the main carriage and masts in place so that they do not move while standing the assembly back up.

18. Install all the other items removed during the disassembly process after laying the assembly down. Mast assembly may swing free when lifting. Use extreme caution.

19. Attach the hoist to the mast assembly and stand the mast back up. Install all the other items removed during the disassembly process prior to laying the assembly down.

20. Attach the tractor to the mast.

2 1. Install the remaining components.

22. Connect the hoses and cables inside the tractor compartment.

Make sure all mast stops are installed and securely tightened before operating the lift truck.

23. Reinstall the battery.

24. Reconnect the battery connector and turn the key switch ON.

25. Adjust the lift chains.

26. Install the forks and mast guard.

27. Check for proper operation.

28. Grease the channels.

29. Bleed the lift cylinders.