Section 8. Wire Guidance

Install Kit Components

Load Sensor Assembly

1. Lift the platform, and securely place a safety stand under the platform. Lower the platform on the safety stand.

2. Turn key switch OFF and disconnect the battery.

3. Secure the antenna frame assembly (P/N 00590-02772-71) to the cross tie between the side cylinders with four hex head cap screws. See Figure 8-3.

4. Connect the 1L cable assembly (P/N 00590-02911-71) to the connector on the sensor assembly. See Figure 8-4.

Toyota Orderpicker Model 7BPUE15 Service Manual

5. Route the cable along the lift hose to the tractor. Add cable ties loosely as necessary to hold the cable to the hose. See Figure 8-5.

NOTE: Tight cable ties will cause the shielded

Tractor Sensor Assembly

1. Remove the bumper plate. See Figure 8 - 6. sensor cable to break as the lift hose expands when the platform lifts.

2. Place tractor sensor assembly (P/N 00590-02842-7 1) on the bumper plate with the connector jack facing the top of the bumper plate and secure with four screws (P/N 00590-03085-7 1). See Figure 8-7.

3. Connect cable assembly (P/N 00590-45746-71) to the sensor at connector J1T. See Figure 8 - 7.

4. Feed the cable through the cutout in the tractor frame along the right side of the tractor frame drive unit housing. Secure the cable to the tractor frame using the cable straps (P/N 00590-03458-71) and bolts for the pre-drilled holes. Connect to the filter card.

5. Install the bumper plate.

6. Apply the bumper decal to the bumper plate as shown in Figure 8 - 8. -

7. Use additional cable straps as necessary.

Speed Encoder

NOTE: To perform step 1, we recommend using an impact gun.

1. Remove the nut off the shaft on top of the drive motor.

2. Install motor/encoder stud (P/N 00590 - 45879 - 71) on the shaft. See Figure 8 - 9.

3. Install the O-rings (P/N 00590 - 45949 - 71) in the grooves on the motor/encoder stud. See Figure 8 - 9.

4. Install the encoder mounting plate (P/N

00590 - 45855 - 7 1) on top of the brake with the following hardware in the order listed. See Figure 8 - 9.