Toyota Orderpicker Model 7BPUE 15 Service Manual

Mast Section

Lift Chains, Three-Stage

Use extreme care whenever the truck is jacked up. Never block the truck between the mast and the floor. Keep hands and feet clear from vehicle while jacking the truck. After the truck is jacked, place solid blocks beneath it to support it. DO NOT rely on the jack alone to support the truck. See "Jacking Safety" on page 2- 1 1.

Center Cylinder Chain

Replace

1. Attach suitable hoist and lift carriage approximately 3 feet (.9 m) and block.

2. Disconnect chain from chain anchor and feed out of truck.

3. Replace as necessary.

4. Feed chain over pulley and connect in chain anchor.

5. Remove block and hoist.

6. Connect power and test lift function before returning the truck to service.

Section 7. Component Procedures

Lift Chains, Three-Stage

Side Cylinder Chains

Replace

1. Lift carriage enough to block between carriage and inner mast.

2. Add block.

3. Disconnect chain from chain anchors and feed off pulley. See Figure 7- 137 and Figure 7- 138.

4. Replace chain as necessary. See Figure 7-139.

5. Feed chain over pulley and connect in chain anchors. See Figure 7-137 and Figure 7- 138.

6. Remove block and hoist.

7. Connect power and test lift function before returning the truck to service.

Mast Section

Lift Chains, Two-Stage

Use extreme care whenever the truck is jacked up. Never block the truck between the mast and the floor. Keep hands and feet clear from vehicle while jacking the truck. After the truck is jacked, place solid blocks beneath it to support it. DO NOT rely on the jack alone to support the truck. See "Jacking Safety" on page 2- 1 1.

Section 7. Component Procedures

Lift Chains, Two-Stage

8. Connect power and test lift function before returning truck to service.

1. Attach suitable hoist and block carriage just enough to gain slack on chains.

2. Disconnect chain anchors from both sides. See Figure 7- 140 and Figure 7- 141.

3. Replace chains as necessary.

4. Connect outside chain anchor. See Figure 7- 141.

5. Feed chain over pulley.

6. Connect chain to inside anchor. See Figure 7- 140.

7. Remove block and hoist.