Toyota Orderpicker Model 7BPUE15 Service Manual

should be located in the slot furthest 7. Carefully unsolder the harness wires from from the pin in the pot bracket. the lift/lower pot.

4. Remove the lift/lower pot and bracket from the cover. See Figure 7-19. Assembly

1. Carefully solder harness wires to the proper terminals on the new lift/lower pot. ,Tab Refer to " Hand Soldering Procedures " on page 7 - 22.

Install horn switch assembly into the handle cover by snapping the pin into the plastic detents.

Slide lift/lower pot bracket onto the shaft. Make sure the anti - rotation tab is inserted into the proper slot on the bracket. See Figure 7 - 19.

Press the lift/lower pot and bracket into the handle cover. Make sure the key on the bracket engages the keyway in the handle

Figure cover.

5. Make sure all wires are routed properly.

5. Carefully pry the horn switch from the Tuck the common ground wire into handle cover using a small screwdriver. See between the bottom of the potentiometer Figure 7 - 20. and the screw boss to prevent the wire from being pinched or interfering with the horn button. See Figure 7 - 2 1.

NOTE: The button, pin, and spring can easily slide apart. Identify the proper position of these components before disassembly.

6. If replacing the lift/lower pot, carefully remove heat shrink tubing from the terminals. Identify the wires so they can be installed in the same location on the new pot.

6. Install the cover onto the handle assembly with the three socket head cap screws. Torque to 15 - 20 in. lb. (1.7 - 2.25 N*m).

7. Install a fiber washer and lift/lower spring (lightly greased with P/N 00590 - 04836 - 7 1) on the liftllower pot shaft. Install the