Toyota Orderpicker Model 7BPUE15 Service Manual
Section 7. Component Procedures
Mast Section
Lift Chains, Three-Stage
Lift Chains, Three-Stage
Side Cylinder Chains Replace
Use extreme care whenever the truck is jacked up. Never block the truck between the mast and the floor. Keep hands and feet clear from vehicle while jacking the truck. After the truck is jacked, place solid blocks beneath it to support it. DO NOT rely on the jack alone to support the truck. See "Jacking Safety" on page 2- 1 1.
Center Cylinder Chain
1. Lift carriage enough to block between carriage and inner mast. 2. Add block.
3. Disconnect chain from chain anchors and feed off pulley. See Figure 7- 137 and Figure 7- 138. 4. Replace chain as necessary. See Figure 7-139.
5. Feed chain over pulley and connect in chain anchors. See Figure 7-137 and Figure 7- 138.
Replace 1. Attach suitable hoist and lift carriage approximately 3 feet (.9 m) and block. 2. Disconnect chain from chain anchor and feed out of truck.
3. Replace as necessary. 4. Feed chain over pulley and connect in
chain anchor.
5. Remove block and hoist. 6. Connect power and test lift function before returning the truck to service. Figure 7- 138. Upper Chain Anchor and Pulley
Figure 7- 137. lower Anchor Block
Figure 7- 139. Master Link of Lift Chain
00700-CL222-05, 1 5 March 2005
