Toyota Forklift 7BPUE15 Service Manual SN 80001 and up - PDF DOWNLOAD

Page 198

Toyota Orderpicker Model 7BPUE15 Service Manual

Section 7. Component Procedures

Hydraulic Components

Lift Pressure Relief Valve Adjustment

Lift Pressure Relief Valve Adjustment

required to lift maximum rated load (value recorded earlier). b. TO increase pressure, turn adjusting screw clockwise. To decrease pressure, turn adjusting screw counterclockwise. c. Tighten locknut on lift pressure relief valve. 9. Check pressure again. If value has changed, repeat this procedure until the correct pressure reading is obtained. 10. Turn key switch OFF. 1 1. Disconnect pressure gauge and reinstall cap on lift pressure test port (Gl).

Figure 7-94.

Adjusting Lift Pressure

1. Install a calibrated pressure gauge [3000 psi (20,682 kPa) a t mid-range] in the lift pressure test port (Gl).See Figure 7-94. 2. Loosen the locknut on the lift pressure relief valve (RV1) to back out the high-pressure relief. 3. Make sure emergency lower valve is closed.

4. Place a maximum rated load + 200 lb. (90.7 kg.) on the forks.

5. Start the lift system and turn the pressure relief screw clockwise until the platform starts to lift. Note the pressure required when the platform starts to elevate. On three-stage trucks, continue lifting until the third stage of the mast starts lifting. Record the pressure reading. 6. Lower the operator platform and remove the load. 7. Chain the mast sections together and lift or lift the operator platform until the upper limit is reached.

8. To adjust pressure: a. Continue trying to elevate, and turn lift pressure adjusting screw (at RV1) to obtain a pressure reading of 100 to 300 psi (689 to 2068 kPa) greater than that

00700-CL222-05, 1 5 March 2005


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Section 10. Firmware Configuration

1min
page 345

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

1min
page 343

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

1min
pages 341-342

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

1min
pages 339-340

Section 9. Theory of Operation

1min
pages 337-338

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

1min
pages 333-334

Section 9. Theory of Operation

1min
pages 331-332

Section 9. Theory of Operation Toyota

1min
page 329

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

2min
pages 325-326

Section 9. Theory of Operation

3min
pages 319-324

Section 9. Theory of Operation

1min
pages 311-316

Section 9. Theory of Operation

3min
pages 299-310

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

2min
pages 297-298

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

2min
pages 291-296

Section 9. Theory of Operation Toyota Orderpicker Model 7BPUE 15 Service Manual

3min
pages 285-290

Section 8. Wire Guidance Toyota Orderpicker Model 7BPUE15 Service Manual

1min
page 275

General Troubleshooting

3min
pages 270-274

Section 8. Wire Guidance Toyota Orderpicker Model 7BPUE15 Service Manual

4min
pages 257, 259, 261-262, 264, 266, 268-269

Section 8. Wire Guidance Toyota Orderpicker Model 7BPUE15 Service Manual

4min
pages 243-250, 252-256

Section 8. Wire Guidance

3min
pages 239-242

Section 8. Wire Guidance

1min
pages 237-238

Section 8. Wire Guidance

1min
pages 235-236

Section 7. Component Procedures

2min
pages 229-232

Toyota Orderpicker Model 7BPUE 15 Service Manual

1min
pages 226-228

Section 7. Procedures

1min
page 225

Toyota Orderpicker

2min
page 224

Section

5min
pages 221-223

Flow Control Valve

1min
pages 206, 209-210

Toyota Orderpicker Model 7BPUE15 Service Manual

3min
pages 202-205

Section

1min
page 201

Toyota Orderpicker Model 7BPUE15 Service Manual

3min
pages 198-200

Section

7min
pages 185-190, 193-197

Section

4min
pages 177-184

Section

1min
pages 175-176

Section 7. Component Procedures Toyota Orderpicker Model 7BPUE15 Service Manual

3min
pages 171-174

Toyota Orderpicker Model 7BPUE 15 Service Manual

5min
pages 154-157, 159

Toyota Orderpicker Model 7BPUE15 Service Manual

1min
page 153

Section 7. Component Procedures

2min
pages 137, 140-149, 151-152

Section 6. Codes and Tests

12min
pages 86-99, 101-135

Section 5. Troubleshooting Toyota Orderpicker Model 7BPUE 15 Service Manual Programmable Maintenance Tool Programming

1min
page 75

Section 5. Troubleshooting Toyota Orderpicker Model 7BPUE 15 Service Manual

12min
pages 63-74

Shorts to Frame Test

9min
pages 55-62

How to Use This Chapter

1min
pages 53-55

Section 4. Planned Maintenance Toyota Orderpicker Model 7BPUE15 Service Manual

2min
pages 47-50

UL Label "EE"

1min
pages 42-43

Section 3. Systems Overview

1min
pages 37-41

Section 3. Systems Overview

1min
pages 33, 35-36

Towing a Disabled Unit

1min
pages 29-30

Static Safety

3min
pages 24-29

:a;

2min
pages 19-23

General Safety

1min
pages 18-19

Manual Design

2min
pages 11-12, 14-15
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