Section 7. Component Procedures
Toyota Orderpicker Model 7BPUE15 Service Manual
Control Handle should be located in the slot furthest from the pin in the pot bracket. 4. Remove the lift/lower pot and bracket from the cover. See Figure 7-19.
,Tab
7. Carefully unsolder the harness wires from the lift/lower pot.
Assembly 1. Carefully solder harness wires to the proper terminals on the new lift/lower pot. Refer to "Hand Soldering Procedures" on page 7-22. Install horn switch assembly into the handle cover by snapping the pin into the plastic detents. Slide lift/lower pot bracket onto the shaft. Make sure the anti-rotation tab is inserted into the proper slot on the bracket. See Figure 7- 19.
Figure 7- 19.
Anti-Rotate Tab
5. Carefully pry the horn switch from the cover using a small screwdriver. See Figure 7-20.
Figure 7 - 2 0 .
Press the lift/lower pot and bracket into the handle cover. Make sure the key on the bracket engages the keyway in the handle cover. 5. Make sure all wires are routed properly. Tuck the common ground wire into handle between the bottom of the potentiometer and the screw boss to prevent the wire from being pinched or interfering with the horn button. See Figure 7-2 1.
Horn Switch Removal
NOTE: The button, pin, and spring can easily slide apart. Identify the proper position of these components before disassembly. 6. If replacing the lift/lower pot, carefully remove heat shrink tubing from the terminals. Identify the wires so they can be installed in the same location on the new pot.
Figure 7 - 2 1 .
Control Handle W i r e Routing
6. Install the cover onto the handle assembly with the three socket head cap screws. Torque to 15-20 in. lb. (1.7-2.25 N*m). 7. Install a fiber washer and lift/lower spring (lightly greased with P/N 00590-04836-71) on the liftllower pot shaft. Install the
00700-CL222-05, 1 5 March 2005
