JLG 40HA Parts Manual (3120673) - PDF Download En

3120673

40HA

3

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 7 FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) ............................. 8 FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) ........................... 12 FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18 FIGURE 1-4. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 22 FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) .......................................................................... 24 FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT) ........................................................................ 26 FIGURE 1-7. DRIVE HUB ASSEMBLY .......................................................................................................................................... 30 FIGURE 1-8. DRIVE HUB ASSEMBLY .......................................................................................................................................... 34 FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) ........................................................................................... 36 FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) ..................................................................................... 40 FIGURE 1-11. VALVES INSTALLATION - FRAME-MOUNTED ..................................................................................................... 44 FIGURE 1-12. LOCKOUT VALVE ASSEMBLY .............................................................................................................................. 48 FIGURE 1-13. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) ............................................................................................. 50 FIGURE 1-14. TOW PACKAGE INSTALLATIONS ......................................................................................................................... 52 SECTION 2 - TURNTABLE ................................................................................................................................................................ 55 FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) ........................................................................................................................................................................................ 56 FIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) ........................................................................................................................................................... 62 FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION................................................................. 68 FIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS) ........................................................... 72 FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL ................................................................................................ 74 FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS) .......................................................................... 78 FIGURE 2-7. VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS) ................................................................ 80 FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ............................................................................... 82 FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) ...................................................................................... 86 FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) .......................................................................... 88 FIGURE 2-11. SWING MOTOR ASSEMBLY (1993 TO PRESENT) .............................................................................................. 90 FIGURE 2-12. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) ..................................................................................... 92 FIGURE 2-13. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) .............................................................. 94 FIGURE 2-14. SWING HUB ASSEMBLY (MACHINES BUILT THROUGH 1992 ONLY) ............................................................... 96 FIGURE 2-15. DEUTZ ENGINE INSTALLATION ........................................................................................................................... 98 FIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ) ............................................................................................ 106 FIGURE 2-17. FORD ENGINE INSTALLATION ........................................................................................................................... 110 FIGURE 2-18. DUAL FUEL INSTALLATION (FORD) .................................................................................................................. 120 FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD) .............................................................................................. 122 FIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION ........................................................................................... 126 FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND ...................................................................................................................... 132 FIGURE 2-22. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL/MAY 1990 TO JANUARY 1993) ......................................................................................................... 136 FIGURE 2-23. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT) .................................................................................................................... 138 FIGURE 2-24. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ POWER BUILT PRIOR TO OCTOBER 1991) ....................................................................................................................................................... 140 FIGURE 2-25. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ POWER BUILT APRIL 1993 TO PRESENT AND FORD POWER BUILT FEBRUARY 1993 TO PRESENT ........................................................ 142 FIGURE 2-26. TANKS INSTALLATION ........................................................................................................................................ 144 FIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION ..................................................... 148 FIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS ...................................................................................................... 150 FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) ....................................................... 156 FIGURE 2-30. HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990) ....... 158 FIGURE 2-31. HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CONTROL) (AUGUST 1990 TO PRESENT WITHOUT NOISE REDUCTION OPTION) ................................................................................................................................... 162 FIGURE 2-32. HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION)....................................................................... 166 SECTION 3 - BOOM ........................................................................................................................................................................ 169 FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ............................................................................................... 170 FIGURE 3-2. MAIN BOOM ASSEMBLY ....................................................................................................................................... 174 FIGURE 3-3. BOOM WIPERS INSTALLATION ........................................................................................................................... 178 SECTION 4 - PLATFORM................................................................................................................................................................ 181

3120673

40HA

5

TABLE OF CONTENTS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ............................................................................ 182 FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS ..................................................................... 188 FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ............................................................................................................................ 192 FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) ................................................................ 194 FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993) ............................ 198 FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT) ...................... 202 FIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS) ..................................................................................... 206 FIGURE 4-8. CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY) .................................. 210 FIGURE 4-9. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ........................................................................... 214 SECTION 5 - CYLINDER.................................................................................................................................................................. 217 FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE) ................................................................................................................................................................... 218 FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990) ........................... 220 FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT) ..................... 222 FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) ....................................................................... 224 FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) ...................................................................... 226 FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS).................................................................. 230 FIGURE 5-7. STEER CYLINDER ASSEMBLIES .......................................................................................................................... 232 FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) ........................................................ 234 FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL) ............................................................................................ 238 SECTION 6 - HYDRAULIC ............................................................................................................................................................... 241 FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) ................................................................................................ 242 FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) ................................................................................................ 244 FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD) ................................................................................................................. 246 FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD) ................................................................................................................. 250 FIGURE 6-5. HYDRAULIC DIAGRAM - ROTATE ........................................................................................................................ 254 FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/DEUTZ MACHINES) ................ 256 FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES) ...................................................................................................................................................................................................... 260 FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) ...................................................................... 264 FIGURE 6-9. HYDRAULIC DIAGRAM - STEER ........................................................................................................................... 268 FIGURE 6-10. HYDRAULIC DIAGRAM LIST ................................................................................................................................ 270 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 273 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 274 FIGURE 7-2. DUAL FUEL ELECTRICAL DIAGRAM (FORD) ....................................................................................................... 280 FIGURE 7-3. GENERATOR ELECTRICAL DIAGRAM (110V) (DEUTZ) ...................................................................................... 282 FIGURE 7-4. GENERATOR ELECTRICAL DIAGRAM (110V) (FORD) ........................................................................................ 284 FIGURE 7-5. PLATFORM ELECTRICAL DIAGRAM - BANG-BANG (STANDARD) CONTROLS ................................................ 286 FIGURE 7-6. PLATFORM ELECTRICAL DIAGRAM - HYDRAULIC CONTROLS ........................................................................ 288 FIGURE 7-7. STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANG-BANG CONTROLS ........................... 290 FIGURE 7-8. STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH HYDRAULIC CONTROLS ................................................ 292 FIGURE 7-9. STANDARD ELECTRICAL DIAGRAM - FORD WITH STANDARD BANG-BANG CONTROLS ............................. 294 FIGURE 7-10. STANDARD ELECTRICAL DIAGRAM - FORD WITH HYDRAULIC CONTROLS ................................................ 296 SECTION 8 - DECALS ..................................................................................................................................................................... 299 FIGURE 8-1. DECALS INSTALLATION ........................................................................................................................................ 300 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 305 FIGURE 9-1. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS STANDARD PARTS .............................................. 306 FIGURE 9-2. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS VARIABLE PARTS ................................................ 308 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 311 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 312 PART NUMBER INDEX .................................................................................................................................................................... 315

6

40HA

3120673

SECTION 1 - FRAME

SECTION 1 - FRAME

3120673

40HA

7

SECTION 1 - FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

8

40HA

3120673

SECTION 1 - FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) ITEM

3 4 5 7 9 10 11 12 14 15

51 51 51 52 52 52 52 53 53 53 54 54 54 55 55 55

PART NUMBER

QTY Ref

2360299 2360300 2360305 2360386

1 1 1 1 Ref

0641610 4740185 0100019 2160002 0641406 4761400 4843286 4842794 4751400 4712600

AR AR AR 1 4 4 2 2 4 AR Ref

0250382 0251330 0255069

Ref Ref Ref Ref 1 1 Ref

4843477 4844848

1681785 1682406 1682757 4842621 3422401 Not Required 3780183 Not Required 4640812

0250334 0251329 0255070 61 61 61 61 62

3120673

4843447 4844849 0961029

2 2 2 Ref 1 1 Ref 2 2 Ref 1 1 Ref Ref Ref Ref Ref 1 1 4 Ref

DESCRIPTION FRAME, STEERING AND AXLE INSTALLATIONS - 2WD & 4WD (WITH 2 WHEEL STEER) Frame (2WD Fixed Axle) Frame (4WD Fixed Axle) Frame (All With Oscillating Axle - Prior to October 1994) Frame (All With Oscillating Axle - October 1994 to Present) AXLE INSTALLATION - MACHINES WITH OPTIONAL OSCILLATING AXLE (STANDARD PARTS) Bolt 3/8in-16NC x 1 1/4in Washer, Hardened Loctite #271 (Not Shown) Fitting, Grease Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Pin Pin Flatwasher 1/4in Flatwasher 1in AXLE INSTALLATION - 2WD MACHINES WITH OPTIONAL OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Lockout Cylinder Assembly (Built Prior to September 1990) Lockout Cylinder Assembly (September 1990 to June 1992) Lockout Cylinder Assembly (June 1992 to October 1994) Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: O-Ring (Prior to October 1994) O-Ring (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) AXLE INSTALLATION - 4WD MACHINES WITH OPTIONAL OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Bushing, Bronze Lockout Cylinder Assembly Options (See CYLINDER SECTION

40HA

REV

D C C

E D -

9

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

62 62 62 63 63 63 64 64 64 65 65 65

1681785 1682406 1682757

2 2 2 Ref 1 1 Ref 2 2 Ref 1 1 Ref Ref Ref 1

101 102 104 104 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 119 120 121 122 123 124 125 126 126 127 128 129 132 133

10

4842621 3422401 Not Required 3780183 Not Required 4640812 0236449 0251521 1681562 3840863 3421243 3421835 3422261 0440183 3960098 3300012 0630137 2780091 1120032 0721003 4761000 4740016 3323403 3451012 0440019 0440018 3300175 4130160 0961778 3312602 0440091 2160002 4712600 0560605 3323002 4130161 0961778 0630425 3450606 3431622 0100011 2160003

1 Ref 2 2 2 2 2 18 18 2 2 6 6 2 2 2 4 4 1 1 2 2 3 3 1 1 1 1 2 2 1 1 AR 2

DESCRIPTION for Breakdown): Cylinder - (Prior to September 1990) Cylinder - (September 1990 to June 1992) Cylinder - (June 1992 to Present) Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: O-Ring (Prior to October 1994) O-Ring (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) STEERING AND SPINDLES INSTALLATION - 2WD MACHINES STANDARD CSA Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Kingpin Options: Domestic (Prior to February 1994) CSA (Prior to February 1994) All (February 1994 to Present) Bearing, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly Cap, Hub Bolt #10-24NC x 3/8in Lockwasher #10 Washer, Hardened Nut 1 1/2in- 6NF Pin, Cotter 5/16in x 3in Cone, Bearing Cup, Bearing Locknut Spindle (Right Side) Bushing, Excel Nut, Jam 1in-8NC Bearing, Thrust Fitting, Grease Flatwasher 1in Narrow Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF (Right Side) Spindle (Left Side) Bushing, Excel Bolt 1in-8NC x 3 3/4in Pin, Cotter 3/16in x 1 1/2in Pin, Clevis 1in x 2 3/4in Loctite #242 (Not Shown) Fitting, Grease - 45

40HA

REV

O F

3120673

SECTION 1 - FRAME ITEM 134 135 136 137 138 139 139

PART NUMBER 0560714 3300229 3450810 4640812 3780183 3323403 3313403

QTY 1 1 2 2 4 2 2 Ref

201 202 203

4130221 4130222 1681555

1 1 1

204 205 206 207 208 209 210 211 212 213 214 214 214 215 215 215 215 216 217 218 219 220 221 222 223

3841018 0560714 3300229 0560605 3323002 3300175 0440091 2160002 2160003 0440161

0641404 2080026 4300106 4761400 3431622 4712600 3450606 0641608 4751600 1380124 4920096 0250085

1 1 1 1 1 3 3 4 4 4 Ref 4 4 Ref AR AR AR 8 1 1 1 8 8 8 4 ft/1.22m Ref

0252333

Ref

3421190 3421887

Ref 4 4

251 251 251

3120673

3530244 3536411

DESCRIPTION Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF LH (Left Side) Pin, Cotter 1/4in x 2 1/2in Valve, Relief (February 1994 to Present) O-Ring (February 1994 to Present) Nut, Slotted 1 1/2in - 6NF (Prior to May 1994) Nut, Slotted 1 1/2in - 6NC (May 1994 to Present) STEERING AND SPINDLES INSTALLATION - 4WD MACHINES (STANDARD PARTS) Spindle (Right Side) Spindle (Left Side) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF (Left Side) Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF Locknut Bearing, Thrust Fitting, Grease Fitting, Grease - 45 Bearing, Thrust Cover Options: Cover (Prior to August 1992) Cover (August 1992 to Present) Fastener Options: Bolt 1/4in-20NC x 1/2in (Prior to August 1992) Stud, Drive (August 1992 to May 1994) Stud, Drive (May 1994 to Present) Lockwasher 1/4in (Prior to August 1992 Only) Pin, Clevis Flatwasher, 1in Pin, Cotter 3/16in x 1 1/2in Bolt 3/8in-16NC x 1in Flatwasher 3/8in Clip, Retainer Wire, Safety STEERING AND SPINDLES INSTALLATION - 4WD DOMESTIC MACHINES (VARIABLE PARTS) STEERING AND SPINDLES INSTALLATION - CSA 4WD MACHINES (VARIABLE PARTS) Kingpin Options: Standard CSA

40HA

REV

E B

B

11

SECTION 1 - FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

12

40HA

3120673

SECTION 1 - FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) ITEM

3 4 5 7 9 10 11 12 14 15

51 51 51 52 52 52 52 52 52 53 53 53 54 54 54 54 54 55 55 55 56 56

3120673

PART NUMBER

QTY Ref

2360380 2360381 2360334 2360385 0961029

1 1 1 1 4 Ref AR AR AR 1 4 4 2 2 4 AR Ref

0641610 4740185 0100019 2160002 0641406 4761400 4843286 4842794 4751400 4712600

0253173 0255075

Ref Ref Ref

0250382 0251330 0255069

Ref Ref Ref Ref 1 1 Ref

4843477 4844848

Not Required 1681785 1682406 1682757 4842621 3422401 Not Required Not Required 3780183 Not Required 4640812 0361953

2 Ref 2 2 2 Ref 1 1 Ref 2 Ref 2 2 Ref 1 1 Ref 2

DESCRIPTION FRAME, STEERING AND AXLE INSTALLATIONS - 2WD & 4WD (WITH 4 WHEEL STEER) Frame (2WD Fixed Axle) Frame (4WD Fixed Axle) Frame (All With Oscillating Axle - Prior to October 1994) Frame (All With Oscillating Axle - October 1994 to Present) Bushing, Bronze (Rear Axle) FRONT AXLE INSTALLATION (STANDARD PARTS) Bolt 3/8in-16NC x 1 1/4in Washer, Hardened Loctite #271 (Not Shown) Fitting, Grease Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Pin (Oscillating Axle Only) Pin (Oscillating Axle Only) Flatwasher 1/4in Flatwasher 1in FRONT AXLE INSTALLATION - 2WD MACHINES WITH FIXED AXLE (VARIABLE PARTS) BUILT PRIOR TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT FRONT AXLE INSTALLATION - 2WD MACHINES WITH OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Fixed Axle Oscillating Axle Lockout Cylinder Assembly (Prior to September 1990) Lockout Cylinder Assembly (September 1990 to June 1992) Lockout Cylinder Assembly (June 1992 to October 1994) Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: Fixed Axle Oscillating Axle O-Ring (Prior to October 1994) O-Ring (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) Bar, Axle Block Options: Fixed Axle

40HA

REV

-

D C -

13

SECTION 1 - FRAME ITEM 56 57 57 57

61 61 61 61 62 62 62 62 62 62 63 63 63 64 64 64 64 64 65 65 65 66 66 66 66 66 67 67 67 67 67

14

PART NUMBER Not Required 0361954 Not Required

QTY 2 Ref 2 2 Ref

0253174 0255076

Ref Ref Ref

0250334 0251329 0255070

Ref Ref Ref Ref 1 1 4 Ref

4843447 4844849 0961029

Not Required

0361952 0361954 0361952 Not Required 0236449

2 Ref 2 2 2 Ref 1 1 Ref 2 Ref 2 2 Ref 0 1 Ref 2 2 2 2 Ref 2 2 2 2 Ref

0251521

Ref

101

1681562

1

102 104

3840863

1 Ref

1681785 1682406 1682757 4842621 3422401 Not Required Not Required 3780183 Not Required 4640812 0361951 0361953 0362531 Not Required

DESCRIPTION Oscillating Axle Bar, Axle Block Options: Fixed Axle Oscillating Axle FRONT AXLE INSTALLATION - 4WD MACHINES WITH FIXED AXLE (VARIABLE PARTS) BUILT PRIOR TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT FRONT AXLE INSTALLATION - 4WD MACHINES WITH OSCILLATING AXLE (VARIABLE PARTS) BUILT PRIOR TO SEPTEMBER 1990 BUILT SEPTEMBER 1990 TO OCTOBER 1994 BUILT OCTOBER 1994 TO PRESENT Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Bushing, Bronze Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Fixed Axle Oscillating Axle Lockout Cylinder Assembly (Prior to September 1990) Lockout Cylinder Assembly (September 1990 to June 1992) Lockout Cylinder Assembly (June 1992 to October 1994) Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: Fixed Axle Oscillating Axle O-Ring (Prior to October 1994) O-Ring (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) Bar, Axle Blocking Options: Fixed Axle (Prior to October 1994) Fixed Axle (October 1994 to March 1995) Fixed Axle (March 1995 to Present) Oscillating Axle Bar, Axle Blocking Options: Fixed Axle (Prior to October 1994) Fixed Axle (October 1994 to August 1995) Fixed Axle (August 1995 to Present) Oscillating Axle STEERING AND SPINDLES INSTALLATION - 2WD FRONT (STANDARD) STEERING AND SPINDLES INSTALLATION - 2WD FRONT (CSA) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Kingpin Options:

40HA

REV

B

E D -

O F

3120673

SECTION 1 - FRAME ITEM 104 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 119 120 121 122 123 124 125 126 126 127 128 129 132 133 134 135 136 137 138 139 139

PART NUMBER 3421243 3421835 3422261 0440183 3960098 3300012 0630137 2780091 1120032 0721003 4761000 4740016 3323403 3451012 0440019 0440018 3300175 4130160 0961778 3312602 0440091 2160002 4712600 0560605 3323002 4130161 0961778 0630425 3450606 3431622 0100011 2160003 0560714 3300229 3450810 4640812 3780183 3323403 3313403

QTY 2 2 2 2 2 18 18 2 2 6 6 2 2 2 4 4 1 1 2 2 3 3 1 1 1 1 2 2 1 1 AR 2 1 1 2 2 4 2 2 Ref

201 202 203

4130221 4130222 1681555

1 1 1

204 205 206 207 208 209 210

3841018 0560714 3300229 0560605 3323002 3300175 0440091

1 1 1 1 1 3 3

3120673

DESCRIPTION Domestic (Prior to February 1994) CSA (Prior to February 1994) All (February 1994 to Present) Bearing, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly Cap, Hub Bolt #10-24NC x 3/8in Lockwasher #10 Washer, Hardened Nut 1 1/2in-6NF Pin, Cotter 5/16in x 3in Cone, Bearing Cup, Bearing Locknut Spindle (Right Side) Bushing, Excel Nut, Jam 1in- 8NC Bearing, Thrust Fitting, Grease Flatwasher 1in Narrow Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF (Right Side) Spindle (Left Side) Bushing, Excel Bolt 1in-8NC x 3 3/4in Pin, Cotter 3/16in x 1 1/2in Pin, Clevis 1in x 2 3/4in Loctite #242 (Not Shown) Fitting, Grease - 45 Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF LH (Left Side) Pin, Cotter 1/4in x 2 1/2in Valve, Relief (February 1994 to Present) O-Ring (February 1994 to Present) Nut, Slotted 1 1/2in-6NF (Prior to May 1994) Nut, Slotted 1 1/2in-6NC (May 1994 to Present) STEERING AND SPINDLES INSTALLATION - 4WD FRONT AND ALL REAR STEER (STANDARD PARTS) Spindle (Front Right Side and Rear Left Side) Spindle (Front Left Side and Front Right Side) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF (Left Side) Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF Locknut Bearing, Thrust

40HA

REV

15

SECTION 1 - FRAME ITEM 211 212 213 214 214 214 215 215 215 215 216 217 218 219 220 221 222 223

PART NUMBER 2160002 2160003 0440161 3530244 3536411 0641404 2080026 4300106 4761400 3431622 4712600 3450606 0641608 4751600 1380124 4920096

0250085 0252333 251 251 251 251

16

QTY 4 4 4 Ref 4 4 Ref AR AR AR 8 1 1 1 8 8 8 4 ft/1.22m Ref

3421190 3421887 3421190 0251662

Ref Ref Ref 4 4 4 Ref

0251663

Ref

0253986

Ref

DESCRIPTION Fitting, Grease Fitting, Grease - 45 Bearing, Thrust Cover Options: Cover (Prior to August 1992) Cover (August 1992 to Present) Fastener Options: Bolt 1/4in-20NC x 1/2in (Prior to August 1992) Stud, Drive (August 1992 to May 1994) Stud, Drive (May 1994 to Present) Lockwasher 1/4in (Prior to August 1992 Only) Pin, Clevis Flatwasher 1in Pin, Cotter 3/16in x 1 1/2in Bolt 3/8in-16NC x 1in Flatwasher 3/8in Clip, Retainer Wire, Safety STEERING AND SPINDLES INSTALLATION - DOMESTIC 4WD FRONT AND DOMESTIC REAR (VARIABLE PARTS) DOMESTIC 4WD FRONT AND DOMESTIC REAR CSA 4WD FRONT AND CSA REAR Kingpin Standard CSA (Prior to SN 24769) CSA (SN 24769 to Present) STEERING AND SPINDLES INSTALLATION - 2WD Uses: 0256449 (Front) & 0250085 (Rear) Installations STEERING AND SPINDLES INSTALLATION - 4WD DOMESTIC Uses: (2) 0250085 (Front and Rear) Installations STEERING AND SPINDLES INSTALLATION - 4WD CSA Uses: (2) 0252333 (Front and Rear) Installations

40HA

REV

E C

-

3120673

SECTION 1 - FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

18

40HA

3120673

SECTION 1 - FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM

PART NUMBER 0250148 0270215

QTY Ref Ref

1

2780169

2

2

3160158

2

3 4 5 6 7 8 8

0642016 4762000 4300092 4761800 3300012

12 12 4 4 18 Ref 2

0920072

8 8 8 8 9 10 11 12

Ref 0920084 0920110 0920117 3311801 0100011 4751800 0100019 0251661 0250093 0270122 0251660

101 101

2 2 2 4 AR 4 AR Ref Ref Ref Ref Ref Ref Ref

101 101 101

2780157 2780172

2 2 Ref

101 101 102

2780195 2780191 3160158

2 2 AR

102 102 103 103 103 104 105 106 107

3160158 3160158

108

2780167

2 4 Ref AR AR AR 4 4 AR Ref 2

3120673

0642014 0642016 4762000 0641810 4761800 3300012

DESCRIPTION WHEEL DRIVE INSTALLATION - 2WD/2WS WHEEL DRIVE INSTALLATION - 2WD/2WS (SERVICE REPLACEMENT ALTERNATIVE) Drive Hub Assembly (See DRIVE HUB ASSEMBLY for Breakdown) Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown) Bolt 5/8in-11NC x 2in Lockwasher 5/8in Stud 1/2in-13NC x 5 1/2in Lockwasher 1/2in Lugnut 1/2in-20NF Drive Brake Options: Brake (Prior to March 1992) (See DRIVE BRAKE ASSEMBLY AUSCO for Breakdown) Brake (March 1992 to Present) (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) Drive Brake (March 1992 to SN 33895) Drive Brake (SN 33896 to Present) Service Replacement Alternative Nut 1/2in-13NC Loctite #242 (Not Shown) Flatwasher 1/2in Loctite #271 WHEEL DRIVE INSTALLATIONS 2WD/4WS 4WD/2WS 4WD/2WS (Service Replacement alternative) 4WD/4WS Drive Hub/Brake Assembly Options: Hub/Brake (See DRIVE HUB/BRAKE ASSEMBLIES for Breakdown) 2WD/4WS (Prior to September 1992) 4WD/2WS & 4WD/4WS (Prior to February 1992) Hub/Brake (See DRIVE HUB/BRAKE ASSEMBLIES for Breakdown) 2WD/4WS (September 1992 to Present) 4WD/2WS & 4WD/4WS (February 1992 to Present) Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown) 2WD/4WS & 4WD/2WS 4WD/4WS Bolt Options: 2WD/4WS & 4WD/4WS - Bolt 5/8in-11NC x 1 3/4in 4WD/2WS - Bolt 5/8in-11NC x 2in Lockwasher 5/8in Bolt 1/2in-13NC Lockwasher 1/2in Lugnut 1/2in-20NF Note: Items 108-110 Not Required on 2WD/4WS Machines.

Drive Hub Assembly (Rear) (See DRIVE HUB ASSEMBLY for Breakdown)

40HA

REV 6 1

B H 1 B

19

SECTION 1 - FRAME ITEM 109 110 110

PART NUMBER 0641844 0920072

110 110 110 110

20

QTY 4 Ref 2 Ref

0920084 0920110 0920117 0254486

2 2 2 Ref

0253132

Ref

0253133

Ref

0250102

Ref

0250100

Ref

0255805

Ref

0250975

Ref

0250930

Ref

0250172

Ref

0255808

Ref

0254860

Ref

4520133 0253130

Ref 4 4

0253131

4

0239287

2

0239288

2

0255806

2

0255807

2

0250929

2

0250171

2

0253131

Ref 4

0239288

4

0250973

2

0250974

2

DESCRIPTION Bolt 1/2in-20NC x 5 1/2in Drive Brake (Rear) Options: Brake (Prior to March 1992) (See DRIVE BRAKE ASSEMBLY - AUSCO for Breakdown) Brake (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) Drive Brake (Rear) (March 1992 to SN 33895) Drive Brake (Rear) (SN 33896 to Present) Service Replacement Alternative TIRE AND WHEEL INSTALLATION - 7.50 x 15-30 NONMARKING (2WD) TIRE AND WHEEL INSTALLATION - 8.75 x 16.5 PNEUMATIC (2WD) TIRE AND WHEEL INSTALLATION - 8.75 x 16.5 FOAM-FILLED (2WD & 4WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 PNEUMATIC (2WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 PNEUMATIC (4WD) (PRIOR TO JULY 1995) TIRE AND WHEEL INSTALLATION - 14 x 17.5 PNEUMATIC (4WD) (JULY 1995 TO PRESENT) TIRE AND WHEEL INSTALLATION - 14 x 17.5 NHS PNEUMATIC (4WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (2WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (4WD) (PRIOR TO JULY 1995) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (4WD) (JULY 1995 TO PRESENT) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (4WD) 2WD Options: Tire and Wheel Assembly - 7.50 x 15-30 Non-Marking Tire and Wheel Assembly - 8.75 x 16.5 LT Pneumatic Goodyear Unisteel Tire and Wheel Assembly - 8.75 x 16.5 LT Foam-Filled Goodyear Unisteel Tire and Wheel Assembly - 14 x 17.5 Pneumatic Goodyear HiMiler Tire and Wheel Assembly - 14 x 17.5 Pneumatic Goodyear XTra Grip (Prior to July 1995) Tire and Wheel Assembly - 14 x 17.5 Pneumatic Galaxy (Right Side) (July 1995 to Present) Tire and Wheel Assembly - 14 x 17.5 Pneumatic Galaxy (Left Side) (July 1995 to Present) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Goodyear HiMiler Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Goodyear XTra Grip 4WD Options: Tire and Wheel Assembly - 8.75 x 16.5 LT Foam-Filled Goodyear Unisteel Tire and Wheel Assembly - 14 x 17.5 Pneumatic Goodyear XTra Grip Tire and Wheel Assembly - 14 x 17.5 Pneumatic Non-Highway Style (NHS) (Left Side) Tire and Wheel Assembly - 14 x 17.5 Pneumatic Non-Highway

40HA

REV

-

3120673

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

0250171

2

0250170

2

0254859

2

0254858

2 Ref

201 201 201 201 201 202 202 203 203 204

3120673

4520143 4520024 4520025 4520124 4520171 4842561 4860115 4640392 4640113 1702738

1 1 1 1 1 1 1 1 1 1

DESCRIPTION Style (NHS) (Right Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Traction Tread (Right Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Traction Tread (Left Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Non-Highway Style (NHS) (Left Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Non-Highway Style (NHS) (Right Side) Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operators and Safety or Service and Maintenance Manuals.Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Tire 8.75 x 16.5 LT Goodyear Unisteel Tire 14 x 17.5 Goodyear Hi-Miler Tire 14 x 17.5 Goodyear X-Tra Grip Tire 14 x 17.5 Non-Highway Style Tire 14 x 17.5 Galaxy Rim, Wheel - 16.5in Rim, Wheel - 17.5in Stem, Valve 8.75 x 16.5 Tires Stem, Valve 14 x 17.5 Tires Decal - Tire Pressure (Not Shown)

40HA

REV

21

SECTION 1 - FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY

22

40HA

3120673

SECTION 1 - FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3120673

PART NUMBER 3160158 Kit Kit 7004906 Kit 7004907 7004908 7007874 7004910 7007875 7007876 7007880 7004917 Kit 7007878 7007879 2900714

QTY Ref 1 1 1 2 2 1 1 1 1 1 1 1 1 1 6 1

DESCRIPTION DRIVE MOTOR ASSEMBLY Ring, Retaining Seal, Shaft Washer Ring, Retaining Race, Thrust Bearing Shaft, Drive Bearing Housing Assembly (Includes Item 8) Camplate Rotating Kit Assembly Bearing O-Ring Backplate Assembly (Includes Item 12) Bolt Repair Kit Includes Items (1, 2, 4 & 13)

40HA

REV -

23

SECTION 1 - FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)

24

40HA

3120673

SECTION 1 - FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3120673

PART NUMBER 0920072 7003047 Kit 7003049 Kit 7003051 7003052 7003070 7000717 7003054 7003006 7003055 7003056 7003057 Kit Kit Kit Kit 7000760 7000796 7003071 7003007 7003059 7000728 Kit 2900662

QTY Ref 1 1 1 1 1 8 1 2 1 6 3 3 1 1 1 1 1 1 1 1 4 1 1 2 1

DESCRIPTION DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) Housing Gasket Bearing Seal, Oil Retainer, Spring Spring, Compression Shaft, Splined Pin, Torque Disc, Primary Spring, Separator Disc, Rotating Disc, Stationary Piston Ring, Backup O-Ring Ring, Backup O-Ring Bearing Screw, Bleeder Plate, Power Screw Valve, Pressure Plug Gasket Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24)

40HA

REV D

25

SECTION 1 - FRAME FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)

26

40HA

3120673

SECTION 1 - FRAME FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT) ITEM

1 2 2 2 3 3 3 3 3 4 4 4 5 5 5 5 5 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23 24

3120673

PART NUMBER 0920084 0920110 7011712 7011717 7018606 7007979 7007980 7007970 7018602 7011713 7018605 Kit 7011715 7011714 7007983 Kit Kit Kit Kit 7007985 7018607 7007986 7000796 7018609 7007987 Kit 7011716 Kit 7007977 Kit Kit Kit Kit 7007923 7018603 7007933 Kit 7007924 2900766 2900768

QTY Ref Ref Ref 1 Ref 1 1 Ref 6 6 6 3 Ref 1 1 Ref 1 2 4 2 1 2 2 1 Ref 4 4 1 Ref 1 1 2 1 1 1 1 1 1 1 1 Ref 1 1 2 2 1 1 1 Ref

DESCRIPTION DRIVE BRAKE ASSEMBLY OPTIONS: Drive Brake Assembly (March 1992 to SN 33895) Drive Brake Assembly (SN 33896 to Present) Shaft Guide, Spring Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Spring Options: 0920084 Brake (Inner) (March 1992 to SN 33895) 0920084 Brake (Outer) (March 1992 to SN 33895) 0920110 Brake (Red) (SN 33896 to Present) 0920110 Brake (Blue) (SN 33896 to Present) Housing Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Return Plate and Separator Assembly Options: Return, Plate - 0920084 Brake (March 1992 to SN 33895) Separator Assy - 0920084 Brake (March 1992 to SN 33895) Pin Separator Return Plate and Separator - 0920110 Brake (SN 33896 to Present) Rotor Stator Seal, Case Bolt, Washer Head Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Cover Hardware Options: Screw, Bleeder (Prior to SN 33906) Plug, Pipe (SN 33906 through 56536) Pin, Dowel Seal, Oil Ring, Retaining Bearing Ring, Retaining Ring, Back-up Ring, Back-up O-Ring O-Ring Piston Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Gasket O-Ring Plug, Pipe Seal Kit (Includes Items 8, 13, 17, 18, 19, 20, 22 & 23) Seal Kit (Includes Items 8, 13, 15, 22 & 23) Lining Kit Options: (Includes Items 5, 6, 7, 8, 22 & 23)

40HA

REV A C

27

SECTION 1 - FRAME ITEM

28

PART NUMBER 2900767 7018608 0920117

QTY 1 1 Ref

7018612

1 Ref

DESCRIPTION 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) DRIVE BRAKE ASSEMBLY (NOT SHOWN) (Service Replacement Alternative) Kit, Repair Note: Repair Kit is the only thing available

40HA

REV

B

3120673

SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY

30

40HA

3120673

SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 19 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 32 40 40 40 41 41 41 42

PART NUMBER 2780169 2780167 7000206 7001997 7001998 Kit Kit 7007697 7000242 7007601 7000257 7000258 7000232 7000229 7000246 7000253 7000252 7007653 7000251 7007652 7007654 7000247 7001931 7001911 7001913 7001985 7001909 7000263 7001912 7000230 7000248 7000253

7000217 7017067 7000214 7017080 7007603 7010429 70001111 70001349

101 101 101 102

3120673

70001111 70001349

QTY Ref Ref 1 Ref 1 1 1 1 9 2 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 3 3 6 96 3 3 2 1 1 Ref Ref 12 12 Ref 4 4 16 1 Ref 1 1 Ref 1 1 Ref

DESCRIPTION DRIVE HUB ASSEMBLY (2WD/2WS) DRIVE HUB ASSEMBLY (4WD/2WS REAR) Coupling Hub-Spindle Sub-Assembly Spindle Seal Cone, Bearing Cup, Bearing Bolt, Wheel Plug, Pipe Hub Cup, Bearing Cone, Bearing Spacer Ring, Retaining Gear, Internal Input Shaft Assembly Options: (See Items 201-204 for Breakdown) Washer, Thrust Spacer (2780169) Spacer Gear, Input (2780169) Gear, Input (2780167) Spacer (1780167 Only) Carrier Assembly Carrier Shaft Pin, Roll Washer, Thrust Roller, Needle Spacer Gear, Cluster O-Ring Gear, Ring Washer, Thrust Cover Assembly (Includes Items 101-108) Bolt Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Hardware Options: Bolt, Shoulder (Original Equipment Cast Cover) Dowel Pin (Service Replacement Aluminum Cover) Flatwasher Bearing Kit (Includes Items 4 & 5) COVER ASSEMBLY Original Equipment Cast Cover Service Replacement Aluminum Cover Cover Options: Original Equipment Cast Cover (was p/n 7000226) Service Replacement Aluminum Cover (was p/n 7017091) O-Ring Options:

40HA

REV -

31

SECTION 1 - FRAME ITEM 102 102 103 103 103 104 104 104 105 105 105 106 106 106 107 107 107 108 108 108

PART NUMBER Kit 7017070

70001111 70001111

QTY 1 1 Ref 1 0 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 2 Ref 1 2 Ref Ref Ref Ref 1 1 2 1 1 Ref 1 1 Ref 1 1

70001349

1

70001111 Not Required Kit 7017095 70001111 70001349 70001111 70001349 7000216 7000216 7000243 7017094 7000250 7007650

201 201 201 202 203 204

7000260 7007651 7000263 7000262 7000261 7010429 2900034

32

DESCRIPTION Original Equipment Cast Cover Service Replacement Aluminum Cover Cap, Cover Original Equipment Cast Cover Service Replacement Aluminum Cover O-Ring Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Rod, Disconnect Options: Original Equipment Cast Cover Service Replacement Aluminum Cover (was p/n 7017092) Cap, Disconnect Original Equipment Cast Cover Service Replacement Aluminum Cover (was p/n 7017093) Bolt Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Plug, Pipe Options: Original Equipment Cast Cover Service Replacement Aluminum Cover INPUT SHAFT ASSEMBLY 2WD 4WD Shaft Options: 2WD 4WD Spacer Spring Ring, Retaining Kit Options: Bearing Kit (Includes Items 4 & 5) Seal Kit (Includes Items 3, 11, 12 & 29) Cover Kit Options: Original Equipment Cast Cover (was p/n 7001989) Aluminum Replacement for Original Equipment Cast Cover (Includes 29, 31 (Spacer), 40, 41 (Dowel Pins), 101, 102 & 104-108) (was p/n 7017099) Service Replacement Aluminum Cover (Includes 29, 101 & 104-107) (was p/n 7017090)

40HA

REV

3120673

SECTION 1 - FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY

34

40HA

3120673

SECTION 1 - FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY ITEM 301 302 303 304 305 306 306

3120673

PART NUMBER 2901157 7002025 7000215 7007669 7010446 7010444 7010447 7010448

QTY Ref 1 1 1 1 1 1 1

DESCRIPTION DISCONNECT HUB ASSEMBLY (OPTIONAL) Cover O-Ring Pin, Spring Seal Rod, Disconnect Cap, Dust O-Ring

40HA

REV

35

SECTION 1 - FRAME FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)

36

40HA

3120673

SECTION 1 - FRAME FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) ITEM

PART NUMBER 2780172

QTY Ref Ref

2780157

Ref

2 3 4 5 6 7 8 9 10 11 12 13 14

Kit 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000241 7000242 7007617 7007691

15 16 17 18 19 20 21 22 23

7001931 7001985 7001909 7000263 7001911 7001912 7001913 7000248 Kit 70001111 70001111 70001111 7000220 70001111 70001111 Kit Kit 7000243 7007650 7000250 7007651 7000260 7000261 7000262 7000263 7007652 7000251 7007653 Not Required 7000252

24 25 26 27 28 29 30 31

32 32 33 34 35 36 36 37 37 38

3120673

Ref 1 1 1 1 1 1 1 1 1 9 2 2 1 Ref 1 6 96 3 3 3 3 1 2 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 0 1

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) DRIVE HUB/BRAKE ASSEMBLIES - 4WD (PRIOR TO FEBRUARY 1992) DRIVE HUB/BRAKE ASSEMBLIES - 2WD/4WS (PRIOR TO SEPTEMBER 1992) Hub Assembly Seal Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Hub Washer, Tongued Lockwasher Locknut Stud Plug, Pipe Plug, Magnetic Gear, Internal Carrier Assembly Carrier Washer, Thrust Roller, Needle Spacer Shaft, Planet Gear, Cluster Pin, Roll Gear, Ring O-Ring Cover Assembly (was p/n 7001989) Cover (was p/n 7000226) Cap, Cover (was p/n 7000227) Bolt Cap, Disconnect (was p/n 7000211) Rod, Disconnect (was p/n 7000212) O-Ring O-Ring Plug, Pipe Input Shaft Assembly (2780172) Input Shaft Assembly (2780157) Shaft, Input (2780172) Shaft, Input (2780157) Ring, Retaining Spring Spacer Gear, Input (2780172) Gear, Input (2780157) Spacer, Input (2780172) Spacer, Input (2780157) Spacer, Input (2780157)

40HA

REV A

37

SECTION 1 - FRAME ITEM 39 40 41 42 43 44

PART NUMBER 7000253 7000217 7000215 7007603 Kit 7010454

QTY 2 12 4 16 1 NLA Ref

45 46 47 48 49 50

38

7010453 7010452 7003087 7003089 7003088 7003432 7003433 7010455 2900754 2900755

1 1 2 3 1 10 8 1 1 1

DESCRIPTION Washer, Thrust Bolt Bolt, Shoulder Flatwasher Gasket Spindle (No longer available - purchase 7010473 as replacement) Brake Assembly Options (No Longer available - purchase 7010473 as replacement): Brake Assembly (Hub Model W1BJ4Y) Brake Assembly (Hub Model W1BJ4U) Disc, Stationary Disc, Rotating Piston Spring Screw Coupling Seal Kit - Hub (Includes Items 2, 23, 29, 30 & 43) Seal Kit - Brake (Includes Piston Rings and Gaskets)

40HA

REV

3120673

SECTION 1 - FRAME FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)

40

40HA

3120673

SECTION 1 - FRAME FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) ITEM

7000214 7017067 7007603 7007692 7010470 7010459 7001922 2780191

QTY Ref Ref Ref 1 Ref 1 2 Ref Ref Ref Ref Ref 2 1 Ref 12 12 Ref 4 4 16 1 1 1 1 Ref

2780195

Ref

53 53 57

7000247 NPN 7007650

1 1 1

57

7000250

1

58 58 59 59 60 60

7007652 7000251 7007653 7000252 7007654 Not Required

101

7010469

1 1 1 1 1 0 Ref 1

101

7010473

1

102 103 104 105 106

Kit 7007683 7007684 7007685 7007686

1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 11 12 12 12 13 13 13 16 17 19 21 22

3120673

PART NUMBER

7007691 7000248 Kit

7000253 7017096 7000217 7017067

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) DRIVE HUB/BRAKE ASSEMBLIES (STANDARD PARTS) Hub/spindle/Brake Assembly (See Items 101-113 for Breakdown) Gear, Internal Carrier Assembly (See Variable Parts) Gear, Internal O-Ring Cover Assembly (See Items 301-308 for Breakdown) Input Shaft Assembly (See Variable Parts) Gear, Input (See Variable Parts) Spacer, Input (See Variable Parts) Spacer, Input (See Variable Parts) Washer, Thrust Spacer (Service Replacement Aluminum Cover Only) Bolt Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Hardware Options: Bolt Used on Original Equipment Cast Cover Dowel Pin Used on Service Replacement Aluminum Cover Flatwasher Gasket Coupling Ring, Retainer Washer, Thrust DRIVE HUB/BRAKE ASSEMBLY - 4WD FEBRUARY 1992 TO PRESENT (VARIABLE PARTS) DRIVE HUB/BRAKE ASSEMBLY - 2WD/4WS SEPTEMBER TO PRESENT (VARIABLE PARTS) Carrier Assembly (2780191) (See Items 201-207 for Breakdown) Carrier Assembly (2780195) (See Items 201-207 for Breakdown) Input Shaft Assembly (2780191) (See Items 401-404 for Breakdown) Input Shaft Assembly (2780195) (See items 401-404 for Breakdown) Gear, Input (2780191) Gear, Input (2780195) Spacer, Input (2780191) Spacer, Input (2780195) Spacer, Input (2780191) Spacer, Input (2780195) SPINDLE/BRAKE SUB-ASSEMBLY Brake Assembly With ID Plate (Item 309) Stamped June 1992 or Earlier (See Items 501-514 for Breakdown) Brake Assembly With ID Plate (Item 309) Stamped July 1992 or Later (See Items 601-604 for Breakdown) Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing

40HA

REV

-

41

SECTION 1 - FRAME ITEM 107 108 109 110 111 112 113

201 202 203 204 205 206 207 207

PART NUMBER 7007687 7007688 7007689 7007690 7000242 7000241 7007617 7000247 NPN 7001931 7001985 7001909 7000263 7001911 7001912 7001913 7010474

70001111 70001111

QTY 1 1 1 1 2 9 2 Ref Ref 1 6 96 3 3 3 3 3 Ref Ref Ref Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 4 2 Ref 1 2 Ref 1 1

70001349

1

7007650

Ref

See Kit Options See Kit Options 301 301 301 302 302 302 303 303 303 304 304 304 305 305 305 306 306 306 307 307 307 308 308 308

42

70001111 70001349 Kit 7017070 70001111 Not Required Kit 7017095 70001111 70001349 70001111 70001349 7000220 7000216 7000243 7017094

DESCRIPTION Housing Flatwasher, Tanged Flatwasher, Tanged Nut, Bearing Plug, Pipe 1/4in NPT Stud, Wheel Plug, Pipe 3/8in NPT (Magnetic) CARRIER ASSEMBLY (2780191) CARRIER ASSEMBLY (2780195) Carrier Washer, Thrust - Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Rollpin (2780191) Rollpin (1780195) COVER ASSEMBLY Original Equipment Cast Cover Service Replacement Aluminum Cover Cover Options: Original Equipment Cast Cover (was p/n 7000226) Service Replacement Aluminum Cover (was p/n 7017091) O-Ring Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Cap, Cover Original Equipment Cast Cover Service Replacement Aluminum Cover O-Ring Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Rod, Disconnect Options: Original Equipment Cast Cover (was p/n 7000212) Service Replacement Aluminum Cover (was p/n 7017092) Cap, Disconnect Options: Original Equipment Cast Cover (was p/n 7000211) Service Replacement Aluminum Cover (was p/n 7017093) Bolt Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Plug, Pipe Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Cover Kit Options: Original Equipment Cast Cover (was p/n 7001989) Aluminum Replacement for Original Equipment Cast Cover (Includes 5, 11 (Spacer), 12, 13 (Dowel Pins), 301, 302 & 304308) (was p/n 7017099) Service Replacement Aluminum Cover (Includes 5, 301 & 304307) (was p/n 7017090) INPUT SHAFT ASSEMBLY (2780191)

40HA

REV

3120673

SECTION 1 - FRAME ITEM

PART NUMBER 7000250 7007651 7000260 7000261 7000262 7000263 7010469

QTY Ref 1 1 1 1 2 Ref

501 502 503 504 505 506 507 508 509 510 510 511 512 513 514

7014100 7014101 7014102 7014103 Kit Kit Kit Kit 7014108 7014109 7014110 Kit 7014112 Not Available 7014113 2900816 7010473

1 1 7 6 1 1 1 1 1 6 2 1 1 8 1 1 Ref

601 602 603 604

7010475 7010476 7010477 7010478 2900754

1 1 1 1 1

401 401 402 403 404

3120673

DESCRIPTION INPUT SHAFT ASSEMBLY (2780195) Shaft (2780191) Shaft (2780195) Ring, Retaining Spring Spacer, Thrust BRAKE/SPINDLE ASSEMBLY WITH ID PLATE (ITEM 309) STAMPED JUNE 1992 OR EARLIER Spindle Spacer Disc, Stationary Disc, Rotating Ring, Back-up O-Ring Ring, Back-up Ring O-Ring Piston Spring Spring O-Ring Cover Bolt, Socket Head 3/8in-16NC x 1 1/4in Expander Brake O-Ring Kit (Includes Items 505-508 & 511) BRAKE/SPINDLE ASSEMBLY WITH ID PLATE (ITEM 309) STAMPED JULY 1992 OR LATER Brake Lining Kit Brake O-Ring Kit Brake Spring Repair Kit Brake Piston Repair Kit Seal Kit - Hub (Includes items 5, 17, 102, 306 & 307)

40HA

REV

43

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION - FRAME-MOUNTED

44

40HA

3120673

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION - FRAME-MOUNTED ITEM

PART NUMBER

1 1 2 3 4 5

4640629 2900745 0641528 4751500 4761500 3311501 0250144

51 to 56

51 51 51 51 51 52 53 to 56

51 to 54 55 56

51 51 51 51 51 52 53 54 55 56

101 101 102 103 104 105 106 107 108 109 110 113

3120673

Not Required 0250109 4640260 Not Available 7009739 7007321 7003723 0641522 Not Required 0251668 Not Required 4060806 Not Required 0251669 4640260 Not Available 7009739 7007321 7007323 0641522 2220844 2220376 4060806 4060808 0251310 4640668 7012516 4643742 0641620 4751600 4761600 3311601 3931016 4751000 4761000 3311001 3534778 0238908

QTY Ref 1 1 2 AR AR AR Ref

DESCRIPTION DRIVE VALVES INSTALLATION (STANDARD PARTS) Positive Traction Valve Assembly Seal Kit - 4640629 Valve Bolt 5/16in-18NC x 3 1/2in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC DRIVE VALVES INSTALLATION - 2WD/2WS (VARIABLE PARTS) 0 Not Required DRIVE VALVES INSTALLATION - 4WD/2WS (VARIABLE Ref PARTS) 2 Flow Divider Valve Assembly 1 Cartridge (Vickers/Modular Controls) 1 Seal Kit (Vickers/Modular Controls) 1 Cartridge (Fluid Controls) 1 Seal Kit (Fluid Controls) 4 Bolt 5/16in-18NC x 2 3/4in 0 Not Required DRIVE VALVES INSTALLATION - 2WD/4WS (VARIABLE Ref PARTS) 0 Not Required 6 ft/1.8m Flex-Guard 0 Not Required DRIVE VALVES INSTALLATION - 4WD/4WS (VARIABLE Ref PARTS) 2 Flow Divider Valve Assembly 1 Cartridge (Vickers/Modular Controls) 1 Seal Kit (Vickers/Modular Controls) 1 Cartridge (Fluid Controls) 1 Seal Kit (Fluid Controls) 2 Bolt 5/16in-18NC x 2 3/4in 1 Fitting 1 Fitting 3 ft/.9m Flex-Guard 6 ft/1.8m Flex-Guard (Not Shown) OSCILLATION LOCKOUT VALVE INSTALLATION - (USED ON Ref OPTIONAL OSCILLATING AXLE) (JUNE 1992 TO PRESENT) 1 Valve Assembly 1 Repair Kit - 4640668 Valve 1 Mounting Weldment 2 Bolt 3/8in-16NC x 2 1/2in 4 Flatwasher 3/8in 2 Lockwasher 3/8in 2 Nut 3/8in-16NC 4 Bolt, Socket Head #10-24NC x 1in 8 Flatwasher #10 4 Lockwasher #10 4 Nut #10-24NC 1 Plate, Spacer OSCILLATION LOCKOUT VALVE INSTALLATION (USED Ref

40HA

REV

B

C

B

B

D

C

45

SECTION 1 - FRAME

46

ITEM

PART NUMBER

QTY

151

4640485

1

152 153 154 155 156 157 158 159 160 161

0181333 0641634 4761600 3311601 4751600 0641626 1100041 4070410 4070411 4070412 0251716 0253774 0251717 0253773 0252099

2 2 6 6 4 4 1 AR AR AR Ref Ref Ref Ref Ref Ref

0252098

Ref

201

4640693

1

202 203 204 205

3311401 4761400 4751400 0641407

4 4 4 4

DESCRIPTION OPTIONAL OSCILLATING AXLE (PRIOR TO JUNE 1992) Lockout Valve Assembly (See LOCKOUT VALVE ASSEMBLY for Breakdown) Angle, Mounting Bolt 3/8in-16NC x 4 1/4in Lockwasher 3/8in Nut 3/8in-16NC Flatwasher 3/8in Bolt 3/8in-16NC x 3 1/4in Cam (Welded to T/T) Shim (1/16in-1.6mm) Shim (1/8in-3.1mm) Shim (3/16in-4.8mm) CONTROL VALVES INSTALLATION - 4WD MACHINES WITH BANG-BANG VALVES WITHOUT ROTATE MACHINES WITH BANG-BANG VALVES WITHOUT ROTATE MACHINES WITH BANG-BANG VALVES WITH ROTATE MACHINES WITH BANG-BANG VALVES WITH ROTATE MACHINES WITH PARKER PROPORTIONAL VALVES WITHOUT ROTATE MACHINES WITH PARKER PROPORTIONAL VALVES WITH ROTATE Valve Assembly - 4WS Valve (See VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) for Breakdown) Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Bolt 1/4in-20NC x 7/8in

40HA

REV

B D B E C D

3120673

SECTION 1 - FRAME FIGURE 1-12. LOCKOUT VALVE ASSEMBLY

48

40HA

3120673

SECTION 1 - FRAME FIGURE 1-12. LOCKOUT VALVE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16

3120673

PART NUMBER 4640485 0560679 0641518 4761500 3960047 3790116 3860037 3430407 3421284 3840833 3840854 3790231 0560467 2200202 0100011 0320008 4160078 2180658

QTY Ref 1 2 2 1 1 1 1 2 1 4 1 1 1 AR 4 4 4

DESCRIPTION LOCKOUT VALVE ASSEMBLY (PRIOR TO JUNE 1992 ONLY) Block, Top Valve Bolt 5/16in-18NC x 2 1/4in Lockwasher 5/16in Seal, Rod O-Ring Roller, Cam Clevis Pin with Cotter Pin Pin Plunger, Rod Rod O-Ring Block, Bottom Valve Plug Loctite Ball Spring Plug

40HA

REV

49

SECTION 1 - FRAME FIGURE 1-13. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)

50

40HA

3120673

SECTION 1 - FRAME FIGURE 1-13. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) ITEM 101 102 201 202 203 301 302 401 402 501

3120673

PART NUMBER 4640693 7010766 7010772 7010767 7010768 7010769 7010763 7010773 7010770 7010774 7010771 2900794

QTY Ref 2 4 2 4 4 2 4 1 2 2 1

DESCRIPTION VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) Valve Section Without Relief Valve Coil (2 Per Section) Valve, Relief Block Cartridge, Valve (2 Per Block) Seal Kit - 7010768 (1 Per Cartridge) Stacking Kit O-Ring (Between Valve Section and Relief Block) (2 Per Kit) Mounting Kit O-Ring Plug Seal Kit - 4640693 Valve (Includes Quantity 4 of Items 203, 302 & 402)

40HA

REV -

51

SECTION 1 - FRAME FIGURE 1-14. TOW PACKAGE INSTALLATIONS

52

40HA

3120673

SECTION 1 - FRAME FIGURE 1-14. TOW PACKAGE INSTALLATIONS ITEM

PART NUMBER

2 3 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 25 26 27

1660114 3323002 4340575 2880410 3421151 2160001 4712600 3420292 1260017 3532649 0900479 4640261 0641507 4751500 4761500 3250872

51 52 53 54 55 56 57

51 52 53 54 55 56 57

51 52 53 54 55

3120673

3250840 1702305 3820001 0361651 0360016 0100003 0250384 2620034 3840643 0642628 4762600 3040464 0642622 3312602 0251753 2620034 3840822 0642628 4562346 Not Required 0642636 3312605 0254095 2620038 3841048 0642636 4562346 Not Required

QTY Ref

DESCRIPTION Note: See SPECIAL OPTIONS SECTION for Boeing Spec Machines TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref 2 Coupling, Tie-Rod 4 Nut, Jam 1 1/4in-12NF 1 Plate, Support 1 Keystock 1 Pin 1 Fitting, Grease 2 Flatwasher 1in 1 Pin, Quick Release 8 in/20cm Chain 1 Plate 1 Bracket, Valve Mounting 1 Valve, Select 2 Bolt 5/16in-18NC x 7/8in 2 Flatwasher 5/16in 2 Lockwasher 5/16in 1 Nameplate - Tow Select Ref Nameplate - Instructions 1 Nameplate - Instructions (Prior to May 1994) 1 Nameplate - Instructions (May 1994 to Present) 8 Rivet 2 Bar 1 Tow Bar Assembly (See Items 101-104 for Breakdown) AR Loctite (#277) (Not Shown) TOW PACKAGE INSTALLATION (2WD) (VARIABLE PARTS) Ref 1 Hitch, Tow 1 Tie-Rod 1 Bolt 1in-8NC x 3 1/2in 2 Lockwasher 1in 1 Lug, Spindle 1 Bolt 1in-8NC x 2 3/4in 1 Nut, Jam 1in-8NC (Prior to October 1990 Only) TOW PACKAGE INSTALLATION (4WD - PRIOR TO MARCH Ref 1993) (VARIABLE PARTS) 1 Hitch, Tow 1 Tie-Rod 1 Bolt 1in-8NC x 3 1/2in 3 Spacer 0 Not Required 1 Bolt 1in-8NC x 4 1/2in 1 Locknut, 1in-8NC TOW PACKAGE INSTALLATION (4WD - MARCH 1993 TO Ref PRESENT) (VARIABLE PARTS) 1 Hitch, Tow 1 Tie-Rod 1 Bolt 1in-8NC x 4 1/2in 2 Spacer 0 Not Required

40HA

REV

C

A

A

53

SECTION 1 - FRAME ITEM 56 57 101 102 103 104

54

PART NUMBER 0642636 3312605 0360016 1660009 3420158 3420352 4751900

QTY 1 2 Ref 1 1 1 1

DESCRIPTION Bolt 1in-8NC x 4 1/2in Locknut 1in-8NC TOW BAR ASSEMBLY Coupling Hairpin Pin, Tow Flatwasher

40HA

REV

I

3120673

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3120673

40HA

55

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES)

56

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) ITEM

PART NUMBER 1281170 1281347

3 3 4 4 4 4 4 5 6 7 8 9 10 11 12 13 19 20 22 24 25 26 27 28 29 29 29 30 31 31 31

2120122 2120125 4640123 7004368 7000558 7012518 7006075 4761400 0641406 4300042 3311401 4751400 4300038 4751500 4761500 3311501 4640150 4300033 0641514 4060804 4060808 3311405 0641416 0902051 4640866 2900708 7012959 0902090 4640818 7011321 7024574

0250132 0250133 51

51 51 51 51 52

4640246 4640646 4640247 4640645 4640601

53 54

Not Required 4640543

3120673

QTY Ref

DESCRIPTION CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (STANDARD PARTS) CONTROL VALVES INSTALLATION - PROPORTIONAL Ref (STANDARD PARTS) 1 Filter, Pressure 1 Element 2 Solenoid Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) AR Lockwasher 1/4in 2 Bolt 1/4in-20NC x 3/4in 8 Stud (Welded on Part) AR Nut 1/4in-20NC AR Flatwasher 1/4in 4 Stud (Welded on Part) AR Flatwasher 5/16in AR Lockwasher 5/16in AR Nut 5/16in-18NC AR Valve, Check (Standard Bang-Bang Qty 1/Proportional Qty 2) 2 Stud (Welded on Part) 4 Bolt 5/16in-18NC x 1 3/4in 6 ft/1.8m Flex-Guard - 3/16in (Not Shown) 6 ft/1.8m Flex-Guard - 1/2in (Not Shown) 2 Locknut 1/4in-20NC 2 Bolt 1/4in-20NC x 2 1/4in 1 Bracket - Decal (November 1994 to Present Only) 1 Valve, Manual Descent (November 1994 to Present Only) 1 Seal Kit 1 Knob 1 Bracket - Valve (November 1994 to Present Only) 1 Valve (November 1994 to Present Only) 1 Cartridge 1 Seal Kit – 7011321 Cartridge CONTROL VALVES INSTALLATION - STANDARD BANGRef BANG (2WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE Ref CONTROL VALVES - WITH ROTATE Ref Ref Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 1 3 Stack (Non-Rotate) (Prior to August 1992) 1 3 Stack (Non-Rotate) (August 1992 to Present) 1 4 Stack (With Rotate) (Prior to August 1992) 1 4 Stack (With Rotate) (August 1992 to Present) 1 Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) 0 Not Required 1 Valve, Dump

40HA

REV I C

C C

57

SECTION 2 - TURNTABLE ITEM 54 54 55 56 56 57 58 59 60

PART NUMBER 7004368 7009745 Not Required 4640627 7001508 2180029 2220820 Not Required Not Required

QTY 1 1 0 1

0253772 0253771

Ref Ref Ref

51 51 51 52

4640646 4640645 4640909

1 1 1 Ref

52 52 53 54 54 54 55 56 57 58 59 59 60

4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required

1 1 0 1 1 1 1 0 1 1 1 1 0 Ref

0251716 0251717

Ref Ref Ref

51 51 51 51 52

4640462 4640710 4640692 4640720 4640601

1 1 1 1 1

53 54 54 54 55 56

Not Required 4640543 7004368 7009745 Not Required 4640627

0 1 1 1 0 1

51

51

58

1 1 0 0 Ref

DESCRIPTION Coil (Hydraforce Version) Coil (Vickers/Modular Controls Versions) Not Required Valve, Flow Control Seal Kit Fitting Fitting, 90 Not Required Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (2WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 3 Stack (Non-Rotate) 4 Stack (With Rotate) (Prior to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Control Valve Assembly (Prior to October 1993) Control Valve Assembly (October 1993 to Present) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Not Required Fitting Fitting Valve, Check Cartridge Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (4WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 2 Stack (Non-Rotate) (Prior to August 1992) 2 Stack (Non-Rotate) (August 1992 to Present) 3 Stack (With Rotate) (Prior to August 1992) 3 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Not Required Valve, Flow Control

40HA

REV

D E

B B

3120673

SECTION 2 - TURNTABLE ITEM 56 57 58 59 60

PART NUMBER 7001508 2180029 2220820 Not Required Not Required

QTY 1 1 1 0 0 Ref

0253774 0253773

Ref Ref Ref

51 51 51 52

4640710 4640720 4640950

1 1 1 Ref

52 52 53 54 54 54 55 56 57 58 59 59 60

4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required

51

0 1 1 1 1 0 1 1 1 1 0 Ref

0250985 0250984

Ref Ref Ref

51 51 51 51 51 52 53

4640246 4640646 4640247 4640645 4640909 Not Required 4640643

1 1 1 1 1 0 1

54 to 59 60 60 60 60 60

Not Required 4640360 7009745 7004368 7004289 Not Available

0 1 1 1 1

60

7012910

1

51

3120673

DESCRIPTION Seal Kit Fitting Fitting, 90 Not Required Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (4WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 2 Stack (Non-Rotate) 3 Stack (With Rotate) (Prior to August 1995) 3 Stack (With Rotate) (August 1995 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Control Valve Assembly (Prior to October 1993) Control Valve Assembly (October 1993 to Present) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Not Required Fitting Fitting Valve, Check Cartridge Not Required CONTROL VALVES INSTALLATION - PROPORTIONAL (2WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for breakdown) 3 Stack (Non-Rotate) (Prior to June 1991) 3 Stack (Non-Rotate) (June 1991 to Present) 4 Stack (With Rotate) (Prior to June 1991) 4 Stack (With Rotate) (June 1991 to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Not Required Control Valve Assembly (See CONTROL VALVE ASSEMBLY PROPORTIONAL for Breakdown) Not Required Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers Modular Controls Version) Cartridge Without Coil (Hydraforce Version)

40HA

REV

D E

C D

59

SECTION 2 - TURNTABLE ITEM 60 60 60

PART NUMBER 2900708 7003635 7012930

QTY 1 1 1 Ref

0252099 0252098

Ref Ref Ref

51 51 51 51 51 52 53

4640462 4640710 4640692 4640720 4640950 Not Required 4640643

1 1 1 1 1 0 1

54 to 59 60 60 60 60 60

Not Required 4640360 7009745 7004368 7004289 Not Available

0 1 1 1

60 60 60 60

7012910 2900708 7003635 7012930

51

60

DESCRIPTION Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) CONTROL VALVES INSTALLATION - PROPORTIONAL (4WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for breakdown) 3 Stack (Non-Rotate) (Prior to August 1992) 3 Stack (Non-Rotate) (August 1992 to Present) 4 Stack (With Rotate) (Prior to August 1992) 4 Stack (With Rotate) (August 1992 to August 1995) 4 Stack (With Rotate) (August 1995 to Present) Not Required Control Valve Assembly (See CONTROL VALVE ASSEMBLY PROPORTIONAL for Breakdown) Not Required Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers/Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version)

40HA

REV

C D

3120673

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES)

62

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) ITEM

PART NUMBER 1281168

QTY Ref

1281345

Ref

2120122 2120125 4640123 7004368 7000558 7012518 7006075 4761400 0641406 4300042 3311401 4751400 0641514 4751500 4761500 3311501 4640150 4300033 0641420 3311405 0641416 0902051 4640866 2900708 7012959 0902090 4640818 7011321 7024574

1 1 2 2 2 2 2 AR 2 8 AR AR 8 AR AR AR AR 2 2 2 2 1 1 1 1 1 1 1 1 Ref

0250121 0250131

Ref Ref Ref

51 51 51 51 52

4640246 4640646 4640247 4640645 4640601

1 1 1 1 1

53 54 54 54

Not Required 4640543 7004368 7009745

0 1 1 1

3 3 4 4 4 4 4 5 6 7 8 9 10 11 12 13 18 19 20 25 26 27 28 28 28 29 30 30 30

51

3120673

DESCRIPTION CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (STANDARD PARTS) CONTROL VALVES INSTALLATION - PROPORTIONAL (STANDARD PARTS) Filter, Pressure Element Solenoid Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Lockwasher 1/4in Bolt 1/4in-20NC x 3/4in Stud (Welded on Part) Nut 1/4in-20NC Flatwasher 1/4in Bolt 5/16in-18NC x 1 3/4in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Valve, Check (Standard Bang-Bang Qty 1/Proportional Qty 2) Stud (Welded on Part) Bolt 1/4in-20NC x 2 1/2in Locknut 1/4in-20NC Bolt 1/4in-20NC x 2 1/4in Bracket - Decal (November 1994 to Present Only) Valve, Manual Descent (November 1994 to Present Only) Seal Kit Knob Bracket - Valve (November 1994 to Present Only) Valve (November 1994 to Present Only) Cartridge Seal Kit – 7011321 Cartridge CONTROL VALVES INSTALLATION - STANDARD BANGBANG (2WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 3 Stack (Non-Rotate) (Prior to August 1992) 3 Stack (Non-Rotate) (August 1992 to Present) 4 Stack (With Rotate) (Prior to August 1992) 4 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Versions)

40HA

REV H D

D D

63

SECTION 2 - TURNTABLE ITEM 55 56 56 57 58 59 60

PART NUMBER Not Required 4640627 7001508 2180029 2220820 Not Required Not Required

QTY 0 1 1 1 1 0 0 Ref

0253768 0253767

Ref Ref Ref

51 51 51 52

4640646 4640645 4640909

1 1 1 Ref

52 52 53 54 54 54 55 56 57 58 59 59 60

4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required

1 1 0 1 1 1 1 0 1 1 1 1 0 Ref

0251710 0251709

Ref Ref Ref

51 51 51 51 52

4640462 4640710 4640692 4640720 4640601

1 1 1 1 1

53 54 54 54 55 56 56 57

Not Required 4640543 7004368 7009745 Not Required 4640627 7001508 2180029

0 1 1 1 0 1 1 1

51

51

64

DESCRIPTION Not Required Valve, Flow Control Seal Kit Fitting Fitting, 90 Not Required Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (2WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 3 Stack (Non-Rotate) 4 Stack (With Rotate) (Prior to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Control Valve Assembly (Prior to October 1993) Control Valve Assembly (October 1993 to Present) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Not Required Fitting Fitting Valve, Check Cartridge Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (4WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 2 Stack (Non-Rotate) (Prior to August 1992) 2 Stack (Non-Rotate) (August 1992 to Present) 3 Stack (With Rotate) (Prior to August 1992) 3 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Not Required Valve, Flow Control Seal Kit Fitting

40HA

REV

D E

B B

3120673

SECTION 2 - TURNTABLE ITEM 58 59 60

PART NUMBER 2220820 Not Required Not Required

QTY 1 0 0 Ref

0253769 0253770

Ref Ref Ref

51 51 51 52

4640710 4640720 4640950

1 1 1 Ref

52 52 53 54 54 54 55 56 57 58 59 59 60

4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required

51

0 1 1 1 1 0 1 1 1 1 0 Ref

0250980 0250979

Ref Ref Ref

51 51 51 51 51 52 53

4640246 4640646 4640247 4640645 4640909 Not Required 4640643

1 1 1 1 1 0 1

54 to 59 60 60 60 60 60

Not Required 4640360 7009745 7004368 7004289 Not Available

0 1 1 1 1

60 60 60

7012910 2900708 7003635

1 1 1

51

3120673

DESCRIPTION Fitting, 90 Not Required Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (4WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 2 Stack (Non-Rotate) 3 Stack (With Rotate) (Prior to August 1995) 3 Stack (With Rotate) (August 1995 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Control Valve Assembly (Prior to October 1993) Control Valve Assembly (October 1993 to Present) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Not Required Fitting Fitting Valve, Check Cartridge Not Required CONTROL VALVES INSTALLATION - PROPORTIONAL (2WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for breakdown) 3 Stack (Non-Rotate) (Prior to June 1991) 3 Stack (Non-Rotate) (June 1991 to Present) 4 Stack (With Rotate) (Prior to June 1991) 4 Stack (With Rotate) (June 1991 to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Not Required Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG WITH DUMP SECTION for Breakdown) Not Required Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version)

40HA

REV

D E

E F

65

SECTION 2 - TURNTABLE ITEM 60

PART NUMBER 7012930

QTY 1 Ref

0252723 0252722

Ref Ref Ref

51 51 51 52 53

4640710 4640720 4640950 Not Required 4640643

1 1 1 0 1

54 to 59 60 60 60 60 60

Not Required 4640360 7009745 7004368 7004289 Not Available

0 1 1 1 1

60 60 60 60

7012910 2900708 7003635 7012930

1 1 1 1

51

66

DESCRIPTION Cartridge, Check (Hydraforce Version) CONTROL VALVES INSTALLATION - PROPORTIONAL (4WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for breakdown) 3 Stack (Non-Rotate) 3 Stack (With Rotate) (Prior to August 1995) 3 Stack (With Rotate) (August 1995 to Present) Not Required Control Valve Assembly (See CONTROL VALVE ASSEMBLY PROPORTIONAL for Breakdown) Not Required Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers/Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version)

40HA

REV

C D

3120673

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

68

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION ITEM

PART NUMBER

QTY Ref Ref

4640246 4640646 Ref 4640247 4640645 4640909 Ref 4640462 4640710 Ref

1

2 2 3 3 4 4 5 6 7 8 8 9 9 10 11 12 13 14 15 15 16 17 17 17 18 19 20 21 21 22 23 23

3120673

4640692 4640720 4640950 7002304

7004823 Kit 7002229 7004822 Kit 7002346 7004839 7004838 7004841 Kit 7002340 Kit 7004834 7002334 7004835 7000417 7004836 7002338 7002327 7004837 7002322 Kit 7002321 7002328 7002294 7002320 Kit 7002329 7002323 Kit

Ref Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 Ref 1 1 1 1 1 1 1 1

DESCRIPTION Usage Chart: 2WS Without Rotate 3 Stack (Prior to August 1992) 3 Stack (August 1992 to Present) 2WS With Rotate 4 Stack (Prior to August 1992) 4 Stack (August 1992 to January 1995) 4 Stack (January 1995 to Present) 4WS Without Rotate 2 Stack (Prior to August 1992) 2 Stack (August 1992 to Present) 4WS With Rotate 3 Stack (Prior to August 1992) 3 Stack (August 1992 to August 1995) 3 Stack (August 1995 to Present) DUMP SECTION - COMPLETE (ALL EXCEPT 4640909 & 4640950) Solenoid Assembly Seat O-Ring Ball Guide Tube Assembly Cone, Female O-Ring Pin, Push Plunger Tube, Guide Pin, Push O-Ring Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer, Flux Coil Case, Solenoid Plate, End Nameplate Screw Seat O-Ring Main Relief (Poppet) Valve Case, Poppet Spring Poppet Seat, Adjustable O-Ring Spring Plug O-Ring

40HA

REV

69

SECTION 2 - TURNTABLE ITEM 24 25 51 52 52 53 54 54

70

PART NUMBER 7002326 7002324 7000413 7002447 7002448 7002449 7002450 7002451 7011118 7000448

QTY 1 1 1 Ref 1 1 1 1 1 2 Ref 2 1 1

101 102 102

7004859 7002274 7003825

103 104 105 105 105 106 107 108 109 109 110 110 111 112 113 114 115 116 116 117

7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002327 7002339 7000414

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 AR Ref

151 151

7002315 7003855

1

152

7000468

1

153 154

7011182 7011183

1 1

155 155 155 156

7002315 7002315 Not Required 7000468

1 1 0 1

157

7002317

DESCRIPTION Orifice Plug Seal Kit - 7002304 Dump Section DUMP SECTION - COMPLETE (4640909 & 4640950) Cartridge Seal Kit - 7002448 Cartridge Coil Cartridge without Coil Seal Kit - 7002451 Cartridge O-Ring (Between Sections) WORKING SECTIONS (STANDARD PARTS) Solenoid Assembly Washer (4640246, 4640247) Washer (4640646, 4640645, 4640909, 4640462, 4640710, 4640692, 4640720, 4640950) Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quad Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Nameplate Screw Seal Kit - Working Section (1 Per Section) WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101117) Steer Section (4640246, 4640247, 4640462, 4640692) Telescope Section (4640646, 4640645, 4640909, 4640710, 4640720, 4640950) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) Level Section (All Models) (was p/n 7002316) Dual Pilot Check Valve (Due to various suppliers, internal components are longer field serviceable) (was p/n 7002262) Telescope Section (4640246, 4640247) Steer Section (4640645, 4640646, 4640909) Not Used (4640462, 4640692, 4640710, 4640720, 4640950) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) (4640246, 4640247, 4640645, 4640646, 4640909 Only) Rotate Section (4640247, 4640645, 4640909, 4640692,

40HA

REV

3120673

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

157

Not Required

0

3120673

DESCRIPTION 4640720, 4640950) Not Used (4640246, 4640646, 4640462, 4640710)

40HA

REV

71

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS)

72

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS) ITEM

PART NUMBER

1 2 3 4 5 5 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17

7004859 7003825 7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002339 7000414

51 52 52 53

7002317 7003841 7003855 7011183

QTY Ref Ref Ref Ref 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 Ref 1 1 1 1

53

7000468

1

54 55

7003855 7000468

1 1

4640601 4640850

3120673

DESCRIPTION USAGE CHART: 3 Stack (Prior to October 1993) 3 Stack (October 1993 to Present) WORKING SECTIONS (STANDARD PARTS) Solenoid Assembly Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quad Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Seal Kit - Working Section WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 1-17) Main Lift Section Tower Lift Section (4640601) Tower Lift Section (4640850) Dual Pilot Check Valve (Due to various suppliers, internal components are longer field serviceable) (4640601) (was p/n 7002262) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) (4640850) Swing Section Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable)

40HA

REV

73

SECTION 2 - TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL

74

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

3120673

PART NUMBER 4640643 7010701 7010703 7010704 7010705 7010706 7010707 7010785 7010743 7010708 7010709 7010710 7010711 7010712 7010713 Kit 7010716 7010717 7010784 Kit Kit 7010720 7010745 7010721 Kit 7010723 7010724 7010725 Kit 7010727 Kit 7010729 7010730 7010731 7010732 7010733 7010734 7010735 Kit Kit 7010738 7010739 Kit Kit 7010724 7010741 7010742 Kit Kit Kit

QTY Ref 1 3 1 1 1 1 1 1 2 8 2 2 2 2 2 1 1 1 2 4 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 1 1 1 2 4 2 1 2 2 2 2

DESCRIPTION CONTROL VALVE ASSEMBLY - PROPORTIONAL Inlet Section Assembly Plug Plug Cartridge, Unloader Spool Cartridge, System Relief Working Section Assembly (Tower Lift) Working Section Assembly (Main Lift) Working Section Assembly (Swing) Plug Bolt, Socket Head Plate, End Coil Spring Washer O-Ring Plug Spool (Swing and Tower Lift) Spool (Main Lift) O-Ring O-Ring Spring (Main Lift and Tower Lift) Spring (Swing) Case, Solenoid O-Ring Armature Tube, Flux Armature O-Ring Washer O-Ring Needle Nut Body, Cartridge Spring Pin, Push Spring Pin, Push Ring, Quad O-Ring Body, Shuttle Cartridge Ball O-Ring O-Ring (Swing Only) Guide Crossover Relief Section Assembly Cartridge, System Relief O-Ring O-Ring O-Ring

40HA

REV B

75

SECTION 2 - TURNTABLE ITEM 47

76

PART NUMBER 7010704 2900761 2900759 2900760

QTY 2 1 3 1

DESCRIPTION Plug Seal Kit - Inlet Section Seal Kit - Working Section Seal Kit - Crossover Relief Section

40HA

REV

3120673

SECTION 2 - TURNTABLE FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS)

78

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS) ITEM

PART NUMBER 0250873

QTY Ref

1 2

3534263 4640506

1 1

4 5 6 7 7 7 7 7 8 9 10 11 12 12 12 12 12 12 12 12 12 13 14 17 17 18 19 20 20 20 21 22 23 24 25 25 25 26 27 28 28 28 29

4761500 3311501 4640122 4640123 7004368 7000558 7012518 7006075 4300042 3311401 4751400 4761400 4640360 7009745 7004368 7004289 Not Available 7012910 2900708 7003635 7012930 4640035 4640150 2120122 2120125 0641406 1700853 4640479 7011320 2900770 4300036 3311401 0902051 0641416 4640866 2900708 7012959 0902090 3311405 4640818 7011321 7024574 4060806

2 2 1 1 1 1 1 1 9 15 21 13 1 1 1 1

3120673

1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 9 ft

DESCRIPTION CONTROL VALVES INSTALLATION - HYDRAULIC CONTROLS (FORD MACHINES) Plate, Valve Mounting Ground Control Valve Assembly (See VALVE ASSEMBLY GROUND CONTROL (HYDRAULIC CONTROLS) for Breakdown) Lockwasher 5/16in Nut 5/16in-18NC Valve Block Assembly Solenoid Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Stud (Welded on Part) Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge Cartridge Without Coil (Hydraforce Version) Seal Kit (7012910 Cartridge) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) Valve, Relief Valve, Check Hydraulic Filter Assembly Element, Filter Bolt 1/4in-20NC x 3/4in Decal - Ground Control Selection Valve, Control Cartridge Seal Kit (1 Per Cartridge) Stud (Welded on Part) Nut 1/4in-20NC Bracket - Decal (November 1994 to Present Only) Bolt 1/4in-20NC x 2in Valve, Manual Descent (November 1994 to Present Only) Seal Kit Knob Bracket - Valve (November 1994 to Present Only) Locknut 1/4in-20NC Valve (November 1994 to Present Only) Cartridge Seal Kit – 7011321 Cartridge Shield, Flex Trim

40HA

REV E

79

SECTION 2 - TURNTABLE FIGURE 2-7. VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS)

80

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-7. VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS) ITEM

PART NUMBER 4640506

QTY Ref

1 2 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

7000585 7000586 7006052 7006039 7006040 7000588 7006050 7006046 7000589 N.S.S. 7006029 7000588 7006022 7006020 7006021 7006019 7006012 7006041 7000588 N.S.S. 7006037 7006036 7006049 7006048 7006035 4640049

6 2 3 2 1 1 2 4 20 4 4 4 8 4 4 4 4 1 5 1 2 2 2 2 2 2 Ref 2 2 1 5 1 1

3120673

7006033 7000596 7000600 7000588 7006053 7006051 7000550 7000556

1

7000549

1

7006047

1

DESCRIPTION VALVE ASSEMBLY - GROUND CONTROL (HYDRUALIC CONTROLS) Nut Washer Rod, Threaded Bracket Section, Valve - Inlet O-Ring O-Ring Section, Valve - Lift, Articulate, Tele and Swing O-Ring Spool O-Ring O-Ring Guide Spring Shaft Cap Handle (With Linkage and Hardware) Section, Valve with Coils - Steer O-Ring Spool Retainer Spring Tube Assembly O-Ring O-Ring Coil, Solenoid Nameplate Nut O-Ring Section, Valve - Outlet O-Ring Valve, Cartridge Relief Seal Kit - Complete (Includes Qty 1 of 7000550, 7000549 & 7006047 Seal Kits & Qty 4 of 7000556 Seal Kit) Seal Kit - Inlet Section (Includes O-Rings Listed in Item 5) Seal Kit - Manual Valve Section (Includes Qty 5 of Item 7, 4 Qty 1 of Item 9 & Qty 1 of Item 10) Seal Kit - Valve Section with Coils (Includes Qty 10 of Item 17, Qty 2 of Items 22, 23 & 27) Seal Kit - Outlet Section (Includes Qty 5 of item 29)

40HA

REV

81

SECTION 2 - TURNTABLE FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

82

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ITEM

PART NUMBER 4620073 4620094 4620074 4620095

QTY Ref 1 1 1 1 Ref

4620059

1

4920092

1

4620060

1

4620093

1

0250136 2915080

Ref 1

0682020 4740004 3300183 0681818 4740003 4740048 2160001 0100019 0100004

15 9 15 12 12 3 3 AR AR

0250139

Ref

101 101

3160156

Ref 1

101

3160181

1

102 102

0920068

Ref 1

102

0920086

1

103

2780055

1

104 105 106 107 108 109 110 111 112

3200249 2440059 4740367 0100019 0741606 0641912 0681836 4740171 0100009

1 1 1 AR 2 9 2 2 AR Ref

1 3 4 5 6 7 9 10

3120673

DESCRIPTION TURNTABLE OPTIONS (DEUTZ POWERED MACHINES) Turntable - Domestic Machines Built Prior to May 1993 Turntable - Domestic Machines Built May 1993 to Present Turntable - CSA Machines Built Prior to May 1993 Turntable - CSA Machines Built May 1993 to Present TURNTABLE OPTIONS (FORD AND KOBUTA POWERED MACHINES) Turntable - Domestic Standard Bang-Bang or Proportional Machines Built Prior to May 1993 Turntable - Domestic Standard Bang-Bang or Proportional Machines Built May 1993 to Present Turntable - Domestic Hydraulic Controls and All CSA Built Prior to May 1993 Turntable - Domestic Hydraulic Controls and All CSA Built May 1993 to Present TURNTABLE BEARING INSTALLATION Bearing Kit (was p/n 0440067) (Kit Includes Bearing and Mounting Hardware) Bolt 5/8in-11NC x 2 1/2in (Grade 8) Washer, Hardened Nut 5/8in-11NC (Grade 8) Bolt 1/2in-13NC x 2 1/4in (Grade 8) Washer, Hardened Washer, Special Fitting, Grease - 90 Loctite #271 Devcon (Not Required on Machines with Milled Frame and Turntable) SWING DRIVE INSTALLATION - MACHINES BUILT THROUGH 1992 Swing Motor Options: Motor - (Prior to August 1991) (See SWING MOTOR ASSEMBLY for Breakdown) Motor - (August 1991 Through 1992) (See SWING MOTOR ASSEMBLY for Breakdown) Swing Brake Options: Brake - (Prior to August 1991) (See SWING BRAKE ASSEMBLY for Breakdown) Brake - (August 1991 Through 1992) (See BRAKE ASSEMBLY - AUSCO 37845 for Breakdown) Swing Hub Assembly (See SWING HUB ASSEMBLY for Breakdown) Plate, Swing Drive Mounting Gear, Pinion Washer, Special Loctite #271 (Not Shown) Screw, Countersunk 3/8in-16NC x 3/4in Bolt 9/16in-12NC x 1 1/2in Bolt 1/2in-13NC x 4 1/2in (Grade 8) Washer, Hardened Sealant - RTV #738 (Not Shown) SWING DRIVE INSTALLATIONS:

40HA

REV

F

C

83

SECTION 2 - TURNTABLE ITEM

151 151 151

0920089 7012570

QTY Ref Ref Ref 1 1

151

7012571

1

151 151

0920095 7012651

1 1

151

7012650

1

152

3160183

1

153 154 154 155 155 155 157 158 160 160 160

3535607 4300107 3311801

0641830 0641834

1 4 4 Ref 8 8 4 4 Ref 4 4

161

3790155 0100019 0100021 0239585 3421627 3421565 3760170 1260017

1 AR AR Ref 1 1 2 9 in/23cm

202 203 204 205

84

PART NUMBER 0252578 0255010

4761800 4740252 0642014 4740004

DESCRIPTION MACHINES BUILT 1993 TO MAY 1994 MACHINES BUILT MAY 1994 TO PRESENT Swing Brake Assembly Options: Machines Built 1993 to May 1994 Seal Kit - 0920089 Brake (Includes Seals, O-Rings, 1 Backup Rings and Retaining Ring) Rebuild Kit - 0920089 Brake (Includes 7012570 Seal Kit, Inner and Outer Discs and Pressure Plate) Machines Built May 1994 to Present Seal Kit - 0920095 Brake (Includes Seals, O-Rings, Back-up Rings and Retaining Ring) Rebuild Kit - 0920095 Brake (Includes 7012651Seal Kit, Inner and Outer Discs and Pressure Plate) Swing Motor Assembly (See SWING MOTOR ASSEMBLY for Breakdown) Plate, Mounting Stud 1/2in-13NC x 2in Nut 1/2in-13NC Hardware Options: Lockwasher 1/2in (Machines Built 1993 to May 1994) Washer, Hardened (Machines Built May 1994 to Present) Bolt 5/8in-11NC x 1 3/4in Washer, Hardened Bolt Options: Bolt 1/2in-13NC x 3 3/4in (Machines Built 1993 to May 1994) Bolt 1/2in-13NC x 4 1/4in (Machines Built May 1994 to Present) O-Ring Loctite #271 Primer TURNTABLE LOCK INSTALLATION Pin, Lock Snap - Pin Ring, Quick Release Chain

40HA

REV D -

B

3120673

SECTION 2 - TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)

86

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

3120673

PART NUMBER 3160156 Kit Kit Kit 7004166 7004167 7004193 7004191 Kit 7004171 7004173 7004194 7004195 7004192 7004177

QTY Ref 1 1 1 1 2 1 1 2 1 8 1 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) Seal, Dust Ring, Back-up Seal, Quad Ring Valve, Rotary Ball, Check Valve IGR Assembly Ring, Snap (Standard) Seal, Ring Plug, Vent (Includes O-Ring) Bolt Shaft, Spline Body/Bearing Assembly Cover/Bearing Assembly Seal Kit (Includes Items 1,2,3,8 & Vent Plug O-Ring)

40HA

REV -

87

SECTION 2 - TURNTABLE FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)

88

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3120673

PART NUMBER 3160181 Kit 7010775 Kit 7004196 7004167 7004193 Kit Kit 7004171 7010777 7010779 7010778 7004192 Kit 7010776 2900798

QTY Ref 1 1 1 1 2 1 1 3 1 8 1 1 1 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) Seal, Dust Ring, Back-Up Seal, Quad Ring Valve, Rotary Ball, Check Valve IGR Assembly Ring, Snap Seal, Ring Plug, Vent (Includes O-Ring) Bolt Shaft, Spline Body/Bearing Assembly Cover/Bearing Assembly Ring, Snap Plate, Commutator Seal Kit (Includes Items 1,3,7 & 8)

40HA

REV -

89

SECTION 2 - TURNTABLE FIGURE 2-11. SWING MOTOR ASSEMBLY (1993 TO PRESENT)

90

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-11. SWING MOTOR ASSEMBLY (1993 TO PRESENT) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16

3120673

PART NUMBER 3160183 Kit Kit 7009984 7009988 7009989 7009905 7009983 7009927 7009909 Kit Kit 7009912 7009913 7009990 7009930 7002157 Kit 7009987

QTY Ref 3 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY (1993 TO PRESENT) Seal O-Ring Flange, Mounting Drive Geroler Drive, Valve Plate, Valve Valve Ring, Balance Seal, Face - Inner Seal, Face - Outer Pin Spring Bolt Housing, Valve Plug Assembly O-Ring Seal Kit (Includes Items 1, 2, 10, 11 & 19 O-Ring)

40HA

REV -

91

SECTION 2 - TURNTABLE FIGURE 2-12. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)

92

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-12. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

3120673

PART NUMBER 0920068 7003067 7000782 7000798 Kit 7003061 7003062 7000718 7000732 7003006 7003063 7003064 Kit Kit Kit Kit 7000796 7003065 7000728 7000729 7003066 Kit 2900649

QTY Ref 1 7 7 2 1 2 1 2 4 1 1 1 1 1 1 1 1 1 4 4 2 1

DESCRIPTION SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) Housing Spring, Compression Spring, Compression Ring, Retaining Shaft, Splined Pin, Torque Disc, Primary Disc, Rotating Spring, Compression Disc, Stationary Piston Ring, Back-up O-Ring Ring, Back-up O-Ring Bleeder Plate, Power Plug Lockwasher Bolt Gasket Seal Kit (Includes Items 4, 12, 13, 14, 15 & 21)

40HA

REV -

93

SECTION 2 - TURNTABLE FIGURE 2-13. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)

94

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-13. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) ITEM

PART NUMBER 0920086

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

7003092 Kit 7003049 7003050 7003051 7003052 7003093 7003094 7003054 7003006 7003055 7003056 7003095 Kit Kit Kit Kit 7000760 7000796 7003096 7003007 7003059 N.S.S. Kit 2900662 7003069

1 1 1 1 1 12 1 2 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1

3120673

DESCRIPTION BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) Housing Gasket Ball Bearing Oil Seal Spring Retainer Compression Spring Shaft Torque Pin Primary Disc Compression Spring Rotating Disc Stationary Disc Piston Back-Up Ring O-Ring Back-Up Ring O-Ring Ball Bearing Bleeder Screw Power Plate Hex Screw Pressure Relief Valve Plug, Shipping Gasket O-Ring Kit (Includes Items 2, 14-17 & 24) Gasket Kit (Includes Item 24)

40HA

REV A

95

SECTION 2 - TURNTABLE FIGURE 2-14. SWING HUB ASSEMBLY (MACHINES BUILT THROUGH 1992 ONLY)

96

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-14. SWING HUB ASSEMBLY (MACHINES BUILT THROUGH 1992 ONLY) ITEM

PART NUMBER 2780055

QTY Ref

1 2 3 4 5 6 7 8 9

7000209 7000217 7000214 4751500 7000242 Kit 7000208 7000253 7000207

1 8 4 12 1 2 1 2 1

10 11 12 13

7000270 7000268 7000269 7000246 7000271 Kit Kit 7000258 7000257 7000210 7000242 7000255 7000256 Kit 7000233 2900034

1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1

14 15 16 17 18 19 20 21 22 23

3120673

DESCRIPTION SWING HUB ASSEMBLY (MACHINES BUILT THROUGH 1992 ONLY) Cover Bolt, Hex Head Bolt, Hex Head, Shoulder Flatwasher Plug, Pipe O-Ring Gear, Ring Washer, Thrust Planet Carrier Assembly (No Service Breakdown Parts Purchase Entire Assembly) Washer, Thrust Gear, Sun-Input Spacer, Sun Gear Gear, Internal HUB ASSEMBLY Ring, Retaining Spacer Bearing, Tapered Roller Cup, Bearing Hub Plug, Pipe Cup, Bearing Bearing, Tapered Roller Seal Shaft, Output Kit, Repair (Includes Items 6, 14, 15 & 22)

40HA

REV -

97

SECTION 2 - TURNTABLE FIGURE 2-15. DEUTZ ENGINE INSTALLATION

98

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-15. DEUTZ ENGINE INSTALLATION ITEM

1 1 1 2 2 2 3 4 5 8 10 10 10 11 12 12 12 13 14 15 19 20 21 22 23 24 25 26 27 28

PART NUMBER

2000106 2000137

3600164 3600260 0641812 4761800 2180730 1060221 0080172 4460302 3450202 3951003 0902244 0641610 4751600 4761600 0080177 3311501 4761500 0641512 0901705 1320176 0701010 4832000 3960407 3790152 0250377

QTY Ref

Ref Ref 1 1 Ref 1 1 2 2 1 1 Ref 1 1 1 Ref 1 1 2 2 2 1 3 3 3 1 1 2 2 1 1 Ref

51 52 52 52 52

2420131 3600165 2900660 3600172

1 Ref 1 1 1

52

3600176

1

0251056

Ref

2420131 3600176

1 1

51 52

3120673

DESCRIPTION Note: See SPECIAL OPTIONS SECTION for Machines with Hydraulic Tool Circuit and Deutz Engine Combination or Special UCON Hydraulic Fluid.

DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Engine - Deutz F2L-1011 Diesel Options: Engine - Deutz F2L-1011 (Prior to August 1995) Engine - Deutz F2L-1011 (August 1995 to Present) Pump Assembly - Sunstrand Options (See PUMP ASSEMBLY SUNSTRAND for Breakdown): Pump Assembly - Sunstrand (Prior to SN 27991) Pump Assembly - Sunstrand (SN 27991 to Present) Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Fitting, Special Cable, Battery (Engine to Ground) Adapter, Throttle Options: Adapter, Throttle (Prior to August 1995) Adapter, Throttle (August 1995 to Present) Pin, Cotter 1/16in x 1/2in Hardware Options: Setscrew #10-24NC x 3/8in (Prior to August 1995) Bracket, Throttle (August 1995 to Present) Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Lockwasher 3/8in Adapter Weldment Nut 5/16in-18NC Lockwasher 5/16in Bolt 5/16in-18NC x 1 1/2in Bracket, Exhaust Clamp, Muffler Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Gasket, Intake Adapter O-Ring STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 Sender, Oil Pressure Pump Assembly Options: Pump - Vickers (Not Field Serviceable) (Prior to April 1990) Shaft Seal Kit - 3600165 Pump Pump - Barnes (April 1990 to October 1991) (See PUMP ASSEMBLY - BARNES for Breakdown) Pump Assembly - Barnes (See PUMP ASSEMBLY - BARNES for Breakdown) DEUTZ ENGINE ASSEMBLY - HYDRAULIC CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 (VARIABLE PARTS) Sender, Oil Pressure Pump Assembly - Barnes (See PUMP ASSEMBLY - BARNES for Breakdown)

40HA

REV

E

D

99

SECTION 2 - TURNTABLE

100

ITEM

PART NUMBER 0252106

QTY Ref

51 52 52

2420110 3600172

1 Ref 1

52

3600199

1

53 54 55 56 57 58 59

4640751 2750532 1320022 4711400 0700605 2180104 2200261 0252108

1 1 ft/.3m 1 1 2 1 1 Ref

51 52 52

2420110 3600143

1 Ref 1

52 52

2900660 3600202

1 1

53 54 55 56 57 58 59

4640751 2750532 1320022 4711400 0700605 2180104 2200261

151 152 153 154 155 156 157 158 159 160 161 163 164 166 167 169 170 171 172

1320041 2720271 2720058 4300032 4761400 3311401 1320022 2220805 2220063 4420001 0080039 1060172 0400075 3960389 3980007 4761600 0340002 1060273 1060099

1 1 ft/.3m 1 1 2 1 1 Ref 1 10 ft/3m 10 ft/3m AR AR AR 4 1 1 AR 1 1 1 51 in/1.3m 1 4 2 1 1

DESCRIPTION DEUTZ ENGINE ASSEMBLY - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Sender, Oil Pressure Pump Assembly Options: Pump-Barnes (October 1991 to January 1993) (See PUMP ASSEMBLY - BARNES for Breakdown) Pump-Barnes (January 1993 to Present) (See PUMP ASSEMBLY - BARNES for Breakdown) Valve, Oil Drain Hose Clamp Flatwasher 1/4in (August 1995 to Present) Bolt Metric 6mm x 10mm (August 1995 to Present) Fitting, Nipple (August 1995 to Present) Fitting, Coupling (August 1995 to Present) DEUTZ ENGINE ASSEMBLY - HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Sender, Oil Pressure Pump Assembly Options: Pump-Vickers (Not Field Serviceable) (October 1991 to April 1993) Shaft Seal Kit - 3600143 Pump Pump-Barnes (April 1993 to Present) (See PUMP ASSEMBLY BARNES for Breakdown) Valve, Oil Drain Hose Clamp Flatwasher 1/4in (August 1995 to Present) Bolt Metric 6mm x 10mm (August 1995 to Present) Fitting, Nipple (August 1995 to Present) Fitting, Coupling (August 1995 to Present) DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Clamp Line, Fuel Return Line, Fuel Supply Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Clamp Fitting, 90 Fitting, 90 Swivel Tape, Sealant Adaptor, Elbow Cable, Battery Battery Seal, Rubber Grip Seat, Battery Lockwasher 3/8in Band, Air Cleaner Cable, Battery (Battery to Auxiliary Relay) Cable, Battery (Starter to Auxiliary Power Relay)

40HA

REV G

H

3120673

SECTION 2 - TURNTABLE ITEM 175 176 177 178 179 180 181 182 183 185 186 187 188 188 190 192 193 194 196 197 198 199 200 201 202 203 204

251 251 251 251 251 251 251 251 251 252 253 254 255 256 257 257 258 to 270

251

3120673

PART NUMBER 1320019 4300034 3311601 0641856 4761800 1320031 2720351 0641406 0080178 4843372 0361810 4751600 1340020 7004214 3300029 0641406 0641614 1320059 0961664 4300038 4761500 3311501 0901673 0641418 1060149 2220273 2180536 0250378

QTY AR 2 2 4 4 4 3 in/7.6cm 4 4 1 1 4 1 1 2 4 2 1 1 2 2 2 1 2 1 2 1 Ref

3600050

1 Ref 1 1 1 Ref 1 1

7004249 7004248 7010923 7004412 7000482 Not Available 1840005 4564558 Not Required 4564557 1120161 0630370 1380032 Not Required 0251057

1 1 0 1 1 2 2 0 Ref

Ref

DESCRIPTION Clamp, Exhaust Stud (Welded on Parts) Nut 3/8in-16NC Bolt 1/2in-13NC x 7in Lockwasher 1/2in Clamp Hose Bolt 1/4in-20NC x 3/4in Adapter, Engine Mounting Snorkel, Exhaust Holddown, Battery Flatwasher 3/8in Air Cleaner Assembly Element Wingnut 3/8in-16NC Bolt 1/4in-20NC x 3/4in Bolt 3/8in-16NC x 1 3/4in Clamp Bracket - Hydraulic Filter Stud (Welded on Parts) Lockwasher 5/16in Nut 5/16in-18NC Bracket, Fuel Filter Bolt 1/4in-20NC x 2 1/4in Cable, Battery (Auxiliary Relay to Starter) Reducer, Bushing Fitting DEUTZ ENGINE INSTALLATION - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 (VARIABLE PARTS) Auxiliary Pump Assembly Barnes Version Components: Coupling Motor Pump Stone/Fenner Version Components: Coupling Motor Pump (Purchase Complete Assembly) Scoop, Air Intake Tube, Air Intake Not Required Tube, Exhaust Cap, Air Inlet Rod, Holddown Clip, Battery (Not Shown) Not Required DEUTZ ENGINE INSTALLATION - HYDRAULIC CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 (VARIABLE PARTS) Auxiliary Pump Options:

40HA

REV

E

D

101

SECTION 2 - TURNTABLE ITEM 251

PART NUMBER 3600141

QTY 1

251 251 251 251 251 251 252 253 254 255 256 257 258 to 270

3600071 7004249 7004248 7004436 7012576 7004247 1840005 4564558 Not Required 4564557 1120161 0236768 Not Required 0252107

1 1 1 1 1 1 1 1 0 1 1 2 0 Ref

251 251 251 251 251 251 251 251 251 251 251 251 251 251 251 252 252 252 253 254 255 256 257 257 258 259 260 261 262 263 264 265 266

102

3600050 7004249 7004248 7010923 7004412 7000482 Not Available 3600208 7013711 7013710 7013712 7013753 1840005 1840011 Not Required 4565301 4565271 Not Required 0630370 1380032 0701010 4832000 0901781 4100025 4565278 1120405 0080046 4711600 2820042

Ref 1 Ref 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 0 1 1 0 2 2 2 2 1 2 ft/.6m 1 1 1 2 4

DESCRIPTION Auxiliary Pump (Prior to January 1991 - Purchase 3600071 as replacement) Auxiliary Pump (January 1991 to October 1991) Coupling Motor Motor with Mounting Bracket Bracket Pump Only Scoop, Air Intake Tube, Air Intake Not Required Tube, Exhaust Cap, Air Inlet Rod, Holddown Not Required DEUTZ ENGINE INSTALLATION - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Auxiliary Pump Options: Auxiliary Pump (October 1991 to April 1993) Barnes Version Components: Coupling Motor Pump Stone/Fenner Version Components: Coupling Motor Pump (Purchase Complete Assembly) Auxiliary Pump (April 1993 to Present) Coupling Motor Pump Seal Kit - 7013712 Pump Scoop (Air Intake) Options: Scoop (Prior to March 1995) Scoop (March 1995 to Present) Not Required Tube Tube, Exhaust Not Required Rod, Holddown Clip, Battery (Not Shown) Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Bracket, Air Cleaner Sleeve, Exhaust Extension, Exhaust Raincap Elbow Flatwasher 3/8in Foam, Acoustical

40HA

REV

F

3120673

SECTION 2 - TURNTABLE ITEM 267 268 269 270

251 251 251 251 251 251 251 251 251 251 251 251 251 251 252 252 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 268 268 269 270 301 301 301 302 303 304 305

3120673

PART NUMBER 1670608 3941406 4761400 1320016 0252109

3600071 7004249 7004248 7004436 7012576 7004247 3600210 7013711 7013710 7013757 7013771 7016701 7000754 1840005 1840011 Not Required 4565301 4565271 Not Required 0236768 0701010 4832000 0901781 4100025 4565278 1120405 0080046 4711600 2820042 1670608 3941406 4751400 4761400 1320016 0250125 1660169 1660234 0700814 4831900 0080163 0701013

QTY 1 10 16 2 Ref

Ref 1 1 1 1 1 1 1 1 1 1 1 4 1 Ref 1 1 0 1 1 0 2 2 2 1 2 ft/.6m 1 1 1 2 4 1 Ref 10 16 10 2 Ref Ref 1 1 6 6 1 8

DESCRIPTION Cover, Intake Box Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Clamp DEUTZ ENGINE INSTALLATION - HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Auxiliary Pump Options: Auxiliary Pump (October 1991 to April 1993) Coupling Motor Motor with Mounting Bracket Bracket Pump Only Auxiliary Pump (April 1993 to Present) Coupling Motor Brush and Spring Kit - 7013710 Motor Pump O-Ring Seal, Shaft Scoop (Air Intake) Options: Scoop (Prior to March 1995) Scoop (March 1995 to Present) Not Required Tube Tube, Exhaust Not Required Rod, Holddown Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Bracket, Air Cleaner Sleeve, Exhaust Extension, Exhaust Raincap Elbow Flatwasher 3/8in Foam, Acoustical Cover, Intake Box Hardware Options: Screw, Self-Tapping 1/4in x 3/4in (Prior to September 1995) Flatwasher 1/4in (September 1995 to Present) Lockwasher 1/4in Clamp COUPLING INSTALLATION - LOVEJOY OPTION Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth Bolt, Metric 8mm x 30MM Lockwasher, Metric 8mm Plate, Adapter Bolt, Metric 10mm x 28mm

40HA

REV

E

-

103

SECTION 2 - TURNTABLE ITEM 306

PART NUMBER 4832000 0250597 0256848

104

351 351 351

1660184 1660234

352 353 354 355 356

0700810 4831900 0080163 0701013 4832000

QTY 8 Ref Ref Ref Ref 1 1 Ref

2000106 7000693 3600213 3520078 1670680 7012575 7020023 7012599 7012698 1670680 7012626 7014502 7014683

6 6 1 8 8 Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1

7020417 7016308 7019607 7020414 7020437 7020496 7020456 2000137

1 1 2 1 1 1 1 Ref

7020417 7000693 8320270 7012599 7016309 70003160 70003161 70003162 7000699

1 1 1 1 1 Ref 1 1 1 1

7016332 7016331

1 1

DESCRIPTION Lockwasher, Metric 10mm COUPLING INSTALLATION - HAYES OPTION HAYES 13 TEETH HAYES 15 TEETH Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth Note: Coupling Internal spines must be lubed with Lithium based grease prior to installation.

Bolt, Metric 8mm x 20mm Lockwasher, Metric 8mm Plate, Adapter Bolt, Metric 10mm x 28mm Lockwasher, Metric 10mm ENGINE COMPONENTS - DEUTZ F2L1011 Engine Components - Deutz F2l1011 (Prior to August 1995) Muffler - Deutz F2L1011 Pump, Drive (was p/n 7012572) Plug (was p/n 7012573) Cover, Timing Chain (was p/n 7012574) Pulley, Crankshaft Filter, Fuel (was p/n 7012598) Pump, Fuel Injector Pump, Fuel Cover, Timing Belt Starter Filter, Oil (Case of 12) (Kit Includes 1 Filter) Oil Change and Gasket Kit (Includes Fuel Line Washer or Plug Washer, Oil Filter, Fuel Filter Injector Tip Gasket and Valve Cover Gasket) Alternator Ring, Plastic Air Intake Shutdown Device (was p/n 7016359) V-Belt Flywheel Gear, Ring (Flywheel) Dipstick Engine Components - Deutz F2l1011 (August 1995 to Present) Alternator Muffler - Deutz F2L1011 Filter, Fuel (was p/n7016328) Pump, Fuel Injector Washer, Copper (Engine p/n 2000137) Gasket, Cylinder Head Options: 1 Notch 2 Notches 3 Notches Gasket, Exhaust (Doughnut) (Fits Between Pipe Flange and Manifold) Starter (was p/n 7020416) Filter, Oil

40HA

REV

2

3120673

SECTION 2 - TURNTABLE ITEM

400 400 400 400

451 451 451 451 451 451 451

3120673

PART NUMBER 7019607 7020414 7020027 7020477 7020404 7020406 7020411 7020415 7020419 7020424 7020425 7020426 7024413 7020429 7020434 7020465 0251682 2180360 2180643 2220318 4360065 0251537 0250229

QTY 2 1 1

0255102

Ref

4360037 2180360 2180749 2180537 2180730 2200261 0252301

1 1 1 Ref 1 1 1 Ref

0254240

Ref

2901111 0256127

Ref Ref

1 1 1 1 1 2 2 2 1 1 1 1 Ref 1 1 1 1 Ref Ref

DESCRIPTION Shutdown Device (was p/n 7016359) V-Belt Assy, Flywheel/Ring Gear Ring Gear Only Ring, Sealing - Oil Drain Ring, Sealing Gasket, Fuel Supply Lift Pump Fitting, Tee Hose, Fuel Return Gasket, Injector Tip Nozzle, Injector Injector Pump, Fuel Lift (was p/n 7020428) Gasket, Valve Cover Dipstick Cap, Oil Fill OPTIONAL ENGINE SHUTDOWN INSTALLATION Fitting, Tee Fitting, Nipple Fitting, 90 Switch, Pressure OPTIONAL ENGINE DISTRESS INSTALLATION OPTIONAL 110V GENERATOR INSTALLATION (PRIOR TO AUGUST 1994) OPTIONAL 110V GENERATOR INSTALLATION (AUGUST 1994 TO PRESENT) Switch, Pressure Fitting, Tee (Prior to SN 23615) Fitting, 45 Fitting Options: Fitting, Nipple (Prior to SN 23615) Fitting, Adapter (SN 23615 to Present) Fitting, Adapter (Prior to SN 23615) OPTIONAL COLD WEATHER START INSTALLATION (NOT SHOWN) OPTIONAL ETHER ASSIST SYSTEM INSTALLATION (NOT SHOWN) Cold Weather Start Kit OPTIONAL SPARK ARRESTOR INSTALLATION (NOT SHOWN)

40HA

REV

-

D L B

B -

-

105

SECTION 2 - TURNTABLE FIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ)

106

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ) ITEM

PART NUMBER 0250229

QTY Ref

0255102

Ref

1 1 1 1 1 1 1 1 1 1 1 1

2460011 7012558 7026199 7012513 7012514 7020108 7020109 7020110 7020111 7020190 7020193 7003657

1 1 1 4 1 4 4 1 1 2 1 1 Ref

1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25

2420203 3520028 4360542 2920162 7020191 0681610 4761600 4751600 0361815 0681510 4761500 4751500 4843410 0701012 4812000 0100011 0701414 0480059 3580134 7027887 3580158 See Item 1 0641406 4751400 4761400 3311401 0901633 3311401 4761400 4751400 4300068

1 1 1 1 1 2 2 2 1 2 2 2 1 2 2 AR 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2

3120673

DESCRIPTION 110 VOLT GENERATOR INSTALLATION (DEUTZ) (PRIOR TO AUGUST 1994) 110 VOLT GENERATOR INSTALLATION (DEUTZ) (AUGUST 1994 TO PRESENT) Generator Assembly with Control Box Generator Assembly Armature with Slip Rings Holder, Brush Fan Brush Holder, Brush Bell, Front Bell, Rear Bearing Cord, Power Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Plug, Hole Breaker, Circuit Lamp Assembly Switch, Toggle Bolt 3/8in-16NC x 1 1/4in (Grade 8) Lockwasher 3/8in Flatwasher 3/8in Arm, Adjustable Bolt 5/16in-18NC x 1 1/4in (Grade 8) Lockwasher 5/16in Flatwasher 5/16in Bracket, Mounting - Generator Bolt, Metric 10MM x 25M Flatwasher, Metric 10MM Loctite Bolt, Metric 14MM x 30MM V-Belt Pulley Key Pulley Box, Control Bolt 1/4in-20NC x 3/4in (Prior to August 1994 Only) Flatwasher 1/4in (Prior to August 1994 Only) Lockwasher 1/4in (Prior to August 1994 Only) Nut 1/4in-20NC (Prior to August 1994 Only) Bracket, mounting - Box (Prior to August 1994 Only) Nut 1/4in-20NC (Prior to August 1994 Only) Lockwasher 1/4in (Prior to August 1994 Only) Flatwasher 1/4in (Prior to August 1994 Only) Stud (Welded on Part) (Prior to August 1994 Only)

40HA

REV L B

107

SECTION 2 - TURNTABLE ITEM 26 27 28

108

PART NUMBER 3251476 4460023 1060012

QTY 1 1 AR

DESCRIPTION

REV

Decal - Generator Terminal Cable - 12/4

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-17. FORD ENGINE INSTALLATION

110

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-17. FORD ENGINE INSTALLATION ITEM

PART NUMBER

1 1

2000109

QTY Ref Ref 1

1

2000117

1

1 1 1 2

2000129 2000130 2000147

1 1 1 Ref

2 2 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 39 40 41 42 43 44 45

3600164 3600260 3533445 2500005 0641410 4761400 3311401 4740185 0641610 0641812 4761800 0700814 4831900 1060149 4843497 3533291 0701014 4832000 3200202 3200201 4740273 4751700 0641728 3311705 4740274 0641826 4751800 3311805 0641608 4761600 3311605 1060093 3941005 0901635 0080092 3911012 4761000 3841049 3321401

1 1 1 1 4 4 4 2 2 4 4 3 3 1 1 1 5 5 2 1 2 4 2 2 1 1 1 1 8 8 8 1 6 1 1 2 8 1 2

3120673

DESCRIPTION FORD ENGINE ASSEMBLY (STANDARD PARTS) Engine Options: Engine - Ford VSG-411 (Industrial Flywheel) (Prior to November 1992) Engine - Ford VSG-411 (Automotive Flywheel) (November 1992 to October 1994) Engine - Ford VSG-411 (October 1994 to March 1995) Engine - Ford VSG-411 (March 1995 to SN 4331) Engine - Ford VSG-411 (SN 43319 to Present) Pump Assembly - Sunstrand Options (See PUMP ASSEMBLY SUNSTRAND for Breakdown): Pump Assembly - Sunstrand (Prior to SN 43319) Pump Assembly - Sunstrand (SN 43319 to Present) Plate, Mounting - Governor and Carburetor Governor, Precision Bolt 1/4in-20NC x 1 1/4in Lockwasher 1/4in Nut 1/4in-20NC Flatwasher 3/8in (Hardened) Bolt 3/8in-16NC x 1 1/4in Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Bolt, Metric 8mm x 30mm Lockwasher, Metric 8mm Cable, Battery (Auxiliary Relay to Starter) Bracket, Engine Mounting - Front Plate Bolt, Metric 10mm x 30mm Lockwasher, Metric 10mm Mount, Engine - Rear Mount, Engine - Front Washer, Snubbing Flatwasher 7/16in Bolt 7/16in-14NC x 3 1/2in Locknut 7/16in-14NC Washer, Snubbing Bolt 1/2in-13NC x 3 1/4in Flatwasher 1/2in Locknut 1/2in-13NC Bolt 3/8in-16NC x 1in Lockwasher 38 (Prior to SN 43319) Locknut 3/8in-16NC Cable, Battery (Engine to Ground) Screw, Self-Tapping #10 x 5/8in Bracket, Mounting - Engine (Front) Adapter, Carburetor Bolt #10-24NC x 3/4in Lockwasher #10 Rod, Throttle Nut, Jam 1/4in-20NC

40HA

REV

111

SECTION 2 - TURNTABLE ITEM 46 47 48 49 50 50 50 52 53 54 55 55 55 56 57 58 58 58 59 60 63 64 65

112

PART NUMBER 1660157 3311801 2220273 2180360

0250040

QTY 2 2 1 1 Ref 1 1 1 4 1 Ref 1 1 1 1 Ref 1 1 AR 1 1 1 1 Ref Ref

0250588

Ref

0250851

Ref

0250902

Ref

70 70 70

3600165

Ref Ref 1

70 70

2900660 3600172

1 1

70

3600199

1

70 70

3600143

Ref 1

70 70

2900660 3600202

1 1

71 71 71 72 73

0901634 0901689 2060016 4240096

Ref 1 1 1 1

2420033 2420131 3790152 1320014 3620027 0901664 0902184 2720341 1320058 2420118 2420130 0100011 4360037 0630360 4761500 3311501

DESCRIPTION Balljoint Nut 1/2in-13NC Fitting, Reducer Fitting, Tee Oil Pressure Sender Options: Sender (Prior to May 1990) Sender (May 1990 to Present) O-Ring Clamp, Hose Radiator Bracket, Filter Options: Bracket, Filter (Prior to SN 43319) Bracket, Filter (SN 43319 to Present) Hose, Air Cleaner Clamp, Hose Temperature Sender Options: Sender (Prior to May 1990) Sender (May 1990 to Present) Loctite #242 (Not Shown) Switch, Oil Pressure Bolt, Carriage Lockwasher 5/16in Nut 5/16in-18NC FORD ENGINE ASSEMBLIES (VARIABLE PARTS): STANDARD BANG-BANG PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE (MACHINES BUILT PRIOR TO MAY 1993) STANDARD BANG-BANG PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE (MACHINES BUILT PRIOR TO MAY 1993) HYDRAULIC CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE (MACHINES BUILT PRIOR TO MAY1993) HYDRAULIC CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE (MACHINES BUILT PRIOR TO MAY1993) Pump Assembly Options: Standard Bang-Bang: Pump - Vickers (Not Field Serviceable) (Recommend using 3600199 as Replacement) (Prior to May 1990) Shaft Seal Kit - 3600165 Pump Pump - Barnes (See PUMP ASSEMBLY - BARNES for Breakdown) (May 1990 to January 1993) Pump - Barnes (See PUMP ASSEMBLY - BARNES for Breakdown) (January 1993 to May 1993) Hydraulic Controls: Pump - Vickers (Not Field Serviceable) (Recommend using 3600202 as Replacement) (Prior to February 1993) Shaft Seal Kit - 3600145 Pump Pump - Barnes (See PUMP ASSEMBLY - BARNES for Breakdown) (February 1993 to May 1993) Mount, Engine - Rear Options: Standard Bang-Bang Hydraulic Controls Fan Strap, Fan

40HA

REV

H

I

H I

3120673

SECTION 2 - TURNTABLE ITEM 74 75 76

0253748

QTY 1 1 3 Ref Ref

0253750

Ref

0255752

Ref

0255754

Ref

0253752

Ref

0253754

Ref

0255758

Ref

0255760

Ref

80 80

3600199

Ref 1

80

3600202

1

81 81 81 82 83 83 84

0901634 0901689 2060019 4566039 3100073 2680402

102 104 107 109 110 110 111 112 113 114 115 116 118 119 120 121 122

4300034 1320020 1320031 0080039 1340020 7004214 0340002 1120161 0641406 4761400 3311401 1320026 0641810 4751800 4761800 0630403 4751700

3120673

PART NUMBER 4564623 0080168 4031713

Ref 1 1 1 1 1 1 Ref 2 1 3 1 1 1 2 1 4 4 4 2 5 5 5 2 2

DESCRIPTION Tube, Exhaust Adapter, Fan Spacer Capscrew, Socket Head 6mm x 45mm FORD ENGINE ASSEMBLIES (VARIABLE PARTS): STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT MAY 1993 TO JULY 1995) STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT MAY 1993 TO JULY 1995) STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT JULY 1995 TO PRESENT) STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT JULY 1995 TO PRESENT) HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT MAY 1993 TO JULY 1995) HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT MAY 1993 TO JULY 1995) HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT JULY 1995 TO PRESENT) HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACKAGE (MACHINES BUILT JULY 1995 TO PRESENT) Pump Assembly Options: Standard Bang-Bang - Barnes (See PUMP ASSEMBLY BARNES for Breakdown) Hydraulic Controls - Barnes (See PUMP ASSEMBLY BARNES for Breakdown) Mount, Engine - Rear Options: Standard Bang-Bang Hydraulic Controls Fan Kit Tube, Exhaust Manifold, Exhaust (Not Shown) Shroud, Radiator (July 1995 to Present) FORD ENGINE INSTALLATION (STANDARD PARTS) Stud (Welded on Part) U-Clamp Clamp, Hose Elbow Air Cleaner Assembly Element, Filter Band, Air Cleaner Cap, Air Inlet Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Nut 1/4in-20NC Clamp, Muffler Bolt 1/2in-13NC x 1 1/4in Flatwasher 1/2in Lockwasher 1/2in Bolt, Carriage 7/16in-14NC x 1 1/2in Flatwasher 7/16in

40HA

REV

B

B

A

A

D D A B

113

SECTION 2 - TURNTABLE ITEM 123 124 125 126 126A 127 128 129 130 131 132 133 134 135 136 137 139 141 142 143 144 145 146 149 150 151 152

160 160 160 161 161 161 162 163 164 165 165 165 166 166

114

PART NUMBER 3311705 1060046 0400003 0400002 2910479 0630370 1060273 1060099 4060727 1380032 3980003 3300029 2220273 2220805 1320022 2720058 4751600 4761600 0641614 3311601 2720042 1320032 2220296 3911008 4761000 3311001 4751000 0250041

QTY 2 1 1 1 2 2 1 1 1 2 1 2 1 1 2 9 ft/2.7m 4 4 2 2 3 in/8cm 2 1 3 3 3 3 Ref Ref

0250589

Ref

0250852

Ref

0250903

Ref

3220067 3220061

Ref 1 1 Ref

3220076 Not Required 0901387 3311501 4751500 4564523 4843552

1 0 1 1 1 Ref 1 1 Ref Ref

DESCRIPTION Locknut 7/16in-14NC Cable, Battery (Battery to Ground) Battery Holddown, Battery Clips, Hold-Down (Not Shown) Rod, Holddown Cable, Battery (Battery to Auxiliary Relay) Cable, Battery (Auxiliary Relay to Auxiliary Pump) Shield Clip, Battery Box (Not Shown) Seat, Battery Wingnut 3/8in-16NC Fitting, Reducer Fitting, 90 Clamp Hose, Fuel Line Flatwasher 3/8in Lockwasher 3/8in Bolt 3/8in-16NC x 1 3/4in Nut 3/8in-16NC Hose, Heater Clamp, Hose Fitting, 90 Screw, Machine #10-24NC x 1/2in Lockwasher #10 Nut #10-24NC Flatwasher #10 FORD ENGINE INSTALLATION (VARIABLE PARTS) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITHOUT NOISE REDUCTION PACKAGE - BUILT PRIOR TO MAY 1993 STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITHOUT NOISE REDUCTION PACKAGE - BUILT PRIOR TO MAY 1993 HYDRAULIC CONTROLS (WITHOUT NOISE REDUCTION PACKAGE - BUILT PRIOR TO MAY 1993 HYDRAULIC CONTROLS (WITHOUT NOISE REDUCTION PACKAGE - BUILT PRIOR TO MAY 1993 Muffler Options: Muffler (Dual Fuel Machines) Muffler (Standard Gas Built Prior to October 1991) Muffler Options (Standard Gas Built October 1991 to May 1993): Standard Bang-Bang Hydraulic Controls Bracket, Exhaust Nut 5/16in-18NC Flatwasher 5/16in Air Intake Tube Options: Tube (Standard Gas) Tube (Dual Fuel) Auxiliary Pump Options: Standard Bang-Bang:

40HA

REV

H

F

D F

3120673

SECTION 2 - TURNTABLE ITEM 166 166 166 166 166 166 166 166 166 166 166 166 166 166 166 166

PART NUMBER 3600050

7004249 7004248 7010923 7004412 7000482 7004414 3600208 7013711 7013710 7013753 7013712 3600141

166 166 166 166 166 166 167

3600071 7004249 7004436 7004248 7004247 7012576

167 167 168 169

1120218 Not Required 0701010 3291001

180 181 182

3120673

QTY 1 Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 Ref 1

1 1 1 1 1 1 Ref

0253749

0 2 2 Ref Ref

0253751

Ref

0255753

Ref

0255757

Ref

0253753

Ref

0253755

Ref

0255759

Ref

0255761

Ref

3220084 0901924 4843552

1 1 1

DESCRIPTION Pump Assembly (When Replacing Complete Unit Recommend using 3600208) (Prior to April 1993) Barnes Version Replacement Parts: Coupling Motor Pump Stone/Fenner Version Replacement Parts: Coupling Motor Pump Pump Assembly (April 1993 to May 1993) Coupling Motor Brush Kit Pump Hydraulic Controls: Pump Assembly (When Replacing or Repairing Unit Recommend Using 3600071) (Used on Standard Gas Prior to January 1991 and Duel Fuel Prior to May 1993) Pump Assembly (Standard Gas January 1991 to May 1993) Coupling Motor with Bracket Motor Pump Bracket Cap, Exhaust Rain Options (Standard Gas October 1991 to May 1993 Only): Standard Bang-Bang Hydraulic Controls Bolt, Metric 10mm x 20mm Nut, Metric 10mm FORD ENGINE INSTALLATION (VARIABLE PARTS) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT MAY 1993 TO JULY 1995) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT MAY 1993 TO JULY 1995) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) HYDRAULIC CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT MAY 1993 TO JULY 1995) HYDRAULIC CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT MAY 1993 TO JULY 1995) HYDRAULIC CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) HYDRAULIC CONTROLS (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) Muffler Bracket, Muffler Tube, Air Intake

40HA

REV

B

A

A

A

B A A A

115

SECTION 2 - TURNTABLE ITEM 183 184 185 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 187

201 202 203 204 205 206

211 211 211 211 211 211 211

212 213 213 213 214 214 214 215 216

116

PART NUMBER 1320037 4565829 3220087

3600208 7013711 7013710 7013753 7013712 3600210 7013711 7013710 7013757 7013771 7016701 7000754 2200213 0250324 1660169 0080163 0641510 4761500 0641610 4761600

QTY 1 1 1 Ref Ref 1 1 1 1 1 Ref 1 1 1 1 1 4 1 1 Ref

0250598

1 1 6 6 8 8 Ref Ref

0252808

Ref

1660184 1660234 1660207 7019684

0080163 0641507 0700808 4761500 4831900 0641610 4761600 3020021

Ref Ref 1 1 Ref 1 1 Ref 1 Ref 6 6 Ref 6 6 8 8 AR Ref

DESCRIPTION Clamp Tube, Exhaust Arrestor, Spark Auxiliary Pump Assembly Options: Standard Bang-Bang: Auxiliary Pump Assembly Coupling Motor Brush Kit Pump Hydraulic Controls: Auxiliary Pump Assembly Coupling Motor Brush Kit Pump O-Ring Seal, Shaft Plug, Pipe (Standard Gas Only) PUMP COUPLING INSTALLATION - LOVEJOY OPTION WITH INDUSTRIAL FLYWHEEL (PRIOR TO AUGUST 1992) Coupling Adapter, Pump Bolt 5/16in-18NC x 1 1/4in Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in PUMP COUPLING INSTALLATION - HAYES OPTIONS: OPTION WITH INDUSTRIAL FLYWHEEL (PRIOR TO NOVEMBER 1992) STANDARD WITH AUTOMOTIVE FLYWHEEL (NOVEMBER 1992 TO PRESENT) Coupling Options: Industrial Flywheel: Coupling - 13 Teeth Coupling - 15 Teeth Automotive Flywheel: Coupling - 13 Teeth Coupling - 15 Teeth Note: Coupling Internal spines must be lubed with Lithium based grease prior to installation.

Adapter, Pump Bolt Options: Industrial Flywheel - Bolt 5/16in-18NC x 7/8in Automotive Flywheel - Bolt, Metric 8mm x 16mm Lockwasher Options: Industrial Flywheel - Lockwasher 5/16in Automotive Flywheel - Lockwasher, Metric 8mm Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Grease, Coupling ENGINE COMPONENTS

40HA

REV

-

-

3120673

SECTION 2 - TURNTABLE ITEM

PART NUMBER 2000109

QTY Ref

2000117

Ref

2000129 2000130 2000147 7000892 7019933 7012577 7012578 70000163 7023471 7024321 7027607 7000646 7000894 7000877 7000884 7000893 7012653 7019670 7019935 7019954 7019944 7014682

Ref Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1

302

7019998

1

302

7023669

1

302

7023668

1

302 302 302

7019987 7019989

1 1 Ref

302 302 302

7014680 7014687 7014681

1 1 1

302 303 303 303 303 303 303 303 303 303 303

7023670 7019949 3960423 7019667 7019917 7019666 7025153 7019939 7019668 7016602 7022180

1 1 1 1 1 1 1 1 1 1 1

301 301 301 301 301 301 301 301 301 301 301 301 302 302 302 302 302 302 302 302

3120673

DESCRIPTION Engine - Ford VSG-411 (Industrial Flywheel) (Prior to November 1992) Engine - Ford VSG-411 (Automotive Flywheel) (November 1992 to October 1994) Engine - Ford VSG-411 (October 1994 to March 1995) Engine - Ford VSG-411 (March 1995 to SN 4331) Engine - Ford VSG-411 (SN 43319 to Present) Carburetor - Ford LSG-411 Rebuild Kit - 7000892 Carburetor (was p/n 7000878) Fitting, Carburetor Vacuum Line Carburetor Vacuum Line Assembly Needle, Spring Loaded Float Assembly Gasket, Carburetor (Top) Gasket, Carburetor (Bottom) Gasket, Carburetor Choke, Automatic Fuel Shut-Off - Has Wire Connection Fuel Shut-Off - Has Terminal Post Alternator Options: Alternator - Bosch Alternator - Prestolite Alternator - Leece-Neville Pulley, Alternator Engine Wiring Harness (was p/n 7012564) Block Assy, 11-Stud Terminal Tune-Up Kit (Includes Oil and Fuel Filters, Spark Plugs and Wire Set) ("Push On" Spark Plug Wires) Coil Pack ("Push On" Spark Plug Wires) (Engines p/n 2000109 & p/n 2000147) Plug Wire Set ("Push On" Spark Plug Wires) (Engine p/n 2000147) Tune-Up Kit (Includes Oil and Fuel Filters, Spark Plugs and Wire Set) ("Clip On" Spark Plug Wires) Coil Pack ("Clip On" Spark Plug Wires) Plug Wire Set ("Clip On" Spark Plug Wires) Main Components Kit Options: (Includes 1 each of Carburetor, Fuel and Water Pumps, Alternator, Starter, and Ignition Control) Kit With Bosch Alternator Kit With Prestolite Alternator Engine Kit (Includes Hoses, Gasket St, Thermostat, V-Belt and Coil) Ignition Control (was p/n 7019665) Filter, Oil (Case of 12) Gasket, Thermostat Cap, Oil Fill Pump, Oil (Engines p/n 2000130 & p/n 2000147) Pump, Fuel Gasket, Fuel Pump Filter, Fuel Starter Flywheel (Engine p/n 2000130) Gear, Ring (132 Teeth) (Engine p/n 2000130)

40HA

REV

117

SECTION 2 - TURNTABLE ITEM 303

PART NUMBER 7019919

QTY 1

303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303

7016661 7019936 7019937 7019938 7019945 7019946 7019947 7019948 7019951 2120112 7019959 7019960 70000929 7020119 7020121 7023676 7019941 7019942 7019934 7019943 7020029 7025149 7019950 0250806

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref Ref

0080175 3960388 4300057 3311405 0252625 2180360 4360182 0080200 3960423 0700819 4831900 4360157 0252300 2580026 2580001

1 1 1

401 402 403 404 503 504 505 506 507 508 509

118

Ref 1 1 1 1 2 2 1 Ref 1 1

DESCRIPTION Gear, Ring (Flywheel) (Engines p/n 2000109, p/n 2000117 & p/n 2000147) Coupling, 15 Tooth Pump (Engine p/n 2000147) Pulley, Crankshaft Pulley, Water Pump Outlet, Water Hose, Bypass Flange, Exhaust Pipe Gasket, Exhaust Pipe Flange Manifold, Exhaust Outlet Pump, Water Separator, Fuel Dipstick Tube, Dipstick Sensor, Crankshaft (Engines p/n 2000130 & p/n 2000147) Housing, Bell (Engine p/n 2000147) Plate, Starter (Engine p/n 2000147) Sensor, Water Temperature (Engine p/n 2000147) Hose, Radiator (Upper) Hose, Water Pump/Intake Inlet Belt, Alternator Hose, Radiator (Lower) Gasket Set, Upper Gasket Set, Lower Thermostat, 160 AIR HORN INSTALLATION (STANDARD GAS ONLY) Note: See Dual Fuel Installation for Dual Fuel and Straight LP Machines.

Horn, Air Gasket Stud Locknut 1/4in-20NC OPTIONAL ENGINE DISTRESS INSTALLATION Fitting, Tee Switch, Oil Pressure Fitting, Adapter Gasket Bolt, Metric 8mm x 55mm Lockwasher 8mm Switch, Water Temperature OPTIONAL COLD WEATHER PACKAGE INSTALLATION Heater, Engine Block Heater, Battery

40HA

REV

B

5

B

3120673

SECTION 2 - TURNTABLE FIGURE 2-18. DUAL FUEL INSTALLATION (FORD)

120

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-18. DUAL FUEL INSTALLATION (FORD) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 25 26 50 51 52 53 54

3120673

PART NUMBER 1281296 3720011 7017516 0641405 4761400 0901664 2220364 2180535 1320032 2720042 2220648 2120077 2220003 2720170 2180387 2220675 1320017 2720112 0080167 3960388 3840979 2180104 2180360 4360188 2180536 2180623 2220290 2180389 0250772 1320022 4640391 1320095 2220315 2720058 0251417 2901184

QTY DESCRIPTION DUAL FUEL INSTALLATION (FORD) Ref 1 Regulator 1 Rebuilt Kit 2 Bolt 1/4in-20NC x 5/8in 2 Lockwasher 1/4in 1 Bracket 2 Fitting, Adapter 2 Fitting, Barbed 4 Clamp 32 Hose in/82cm 1 Fitting, 90 1 Filterlock 1 Fitting, Swivel 1 Hose 1 Fitting, Tank 1 Fitting, 90 Barbed 2 Clamp 2 ft/61cm Hose 1 Adapter 1 Gasket 1 Rod, Adaptor 1 Fitting, Nipple 1 Fitting, Tee 1 Switch, Vacuum 1 Fitting, Barbed Ref Hose (Supplied With Engine) 1 Fitting, Tee 1 Fitting, Tee 1 Fitting, Pressure Relief DUAL FUEL INSTALLATION Ref 4 Clamp 1 Valve, Gas Lock 1 Clamp, Mounting 2 Fitting, Barbed 6 ft/1.8m Hose, Fuel Line STRAIGHT LP GAS INSTALLATION Ref 1 Blanking Plate Kit (Cover Fuel Pump Location) (Not Shown)

40HA

REV G

H

C

121

SECTION 2 - TURNTABLE FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD)

122

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD) ITEM 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 11 12 13 15 16 17 19 20 21 22 23 24 25 26 26 27 28 28

3120673

PART NUMBER 0250668 2460011 7012558 7026199 7012513 7012514 7020108 7020109 7020110 7020111 7020190 7020193 7003657

QTY Ref 1 1 1 4 1 4 4 1 1 2 1 1 Ref

2420203 3520028 4360542 2920162 7020191 0681610 0641507 4761600 4751600 4340569 0641511 4761500 4751500 0961247

1 1 1 1 1 2 1 2 3 1 1 2 2 1 Ref 1 1 2 2 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1

0901650 0901774 3311601 4761600 3580134 2860012 0480057 0721006 4751000 4761100 3311001 0901633 3311401 4761400 4751400 4300068 3251476 4460027 4460023

DESCRIPTION 110 VOLT GENERATOR INSTALLATION Generator Assembly with Control Box Generator Assembly Armature with Slip Rings Holder, Brush Fan Brush Holder, Brush Bell, Front Bell, Rear Bearing Cord, Power Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Plug, Hole Breaker, Circuit Lamp Assembly Switch, Toggle Bolt 3/8in-16NC x 1 1/4in (Grade 8) Bolt 5/16in-18NC x 7/8in Lockwasher 3/8in Flatwasher 3/8in Support Bolt 5/16in-18NC x 1 3/8in Lockwasher 5/16in Flatwasher 5/16in Bushing Mounting Bracket Options: Bracket (Prior to May 1991) Bracket (May 1991 to Present) Nut 3/8in-16NC Lockwasher 3/8in Pulley (Attaching Hardware Supplied With Generator) Key, Woodruff V-Belt Bolt #10-24NC x 3/4in Flatwasher #10 Lockwasher #10 Nut #10-24NC Bracket, Mounting - Box Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Stud (Welded on Part) Decal - Generator Connector Terminal

40HA

REV G

123

SECTION 2 - TURNTABLE ITEM 29

124

PART NUMBER 1060012

QTY AR

DESCRIPTION

REV

Cable - 12/4

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION

126

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION ITEM

PART NUMBER 0250961 2000113 3200312 0630394 4832000 4812000 0901698 0630161 4832100 3200318 0641728 4740273 4751700 3311705 0641610 4761600 3311601 0901696 0641810 4761800 4751800 0901665 0641810 4761800 4751800 0901733 0641508 4761500 3311501 0080188 2750757 2220346 2220470 0080187 0901664 3600164

QTY Ref 1 1 8 8 8 2 4 4 3 1 1 1 1 2 2 2 1 2 2 2 1 3 3 3 1 2 2 2 1 2 2 2 1 1 1

37 37 38 38

0641812 4761800 3600172

2 2 Ref 1

38

3600199

1

39 40 41 42 43 44

0641610 4761600 4751600 1120218 3220076 1320020

2 2 2 1 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36

3120673

DESCRIPTION KUBOTA V1200B DIESEL ENGINE INSTALLATION Engine, Kubota V1200-B Diesel Bracket, Mounting - Engine (Front) Bolt, Metric 10MM - 1.25 x 25MM Lockwasher 10MM Flatwasher 10MM Bracket, Mounting - Engine (Rear) Bolt, Metric 12MM - 1.25 x 30MM Lockwasher 12MM Mount, Resilient Bolt 7/16in-14NC x 3 1/2in Washer, Special Flatwasher 7/16in Locknut 7/16in-14NC Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Nut 3/8in-16NC Support, Engine (Front) Bolt 1/2in-13NC x 1 1/4in Lockwasher 1/2in Flatwasher 1/2in Support, Engine (Rear) Bolt 1/2in-13NC x 1 1/4in Lockwasher 1/2in Flatwasher 1/2in Bracket, Remote Engine Oil Filter Bolt 5/16in-18NC x 1in Lockwasher 5/16in Nut 5/16in-18NC Adapter, Remote Filter Head Hose Fitting, Reducer Fitting, 90 Adapter, Remote Bracket, Filter Pump Assembly - Sunstrand (See PUMP ASSEMBLY SUNSTRAND for Breakdown) Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Pump Assembly Options: Pump (Prior to January 1993) (See PUMP ASSEMBLY BARNES for Breakdown) Pump (January 1993 to Present) (See PUMP ASSEMBLY BARNES for Breakdown) Bolt 3/8in-16NC x 1 1/8in Lockwasher 3/8in Flatwasher 3/8in Raincap Muffler Clamp, Muffler

40HA

REV F

127

SECTION 2 - TURNTABLE

128

ITEM 45 45 46 47 48 49 50 51

PART NUMBER 4843691 4100025 2720084 1320031 4564685 1320026 4564696

QTY 1 2.5 ft 2 5 1 1 1 Ref

51 52 53 54 55 56 57 58 59 60 61 61 62 63 64 65 66 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 68 69 70 70 70 70 70 70 70 71 72

3538254 0641408 4711400 4761400 3311401 3980007 0400075 0361810 0630370 4751600 3300029 1380032 1060172 1060273 1060149 1060099 1060093

1 2 2 2 2 1 1 1 2 2 2 2 1 1 1 1 1 Ref 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2

3600050 7004412 7004249 7000482 7004248 7004414 7010923 3600208 7013711 7013710 7013753 7013712 0641614 4761600 0060023 7008804 7008829 7008821 7008828 3740074 0901686 0641408 4761400

DESCRIPTION Pipe, Exhaust Sleeve, Exhaust Elbow, Rubber Clamp Tube, Air Intake Clamp, Muffler Tube Air Cleaner Assembly (Supplied with Engine - Refer to Engine Dealer for Parts) Spacer (Not Shown - Located Under Bracket) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Narrow Lockwasher 1/4in Nut 1/4in-20NC Seat, Battery Battery Hold-Down, Battery Rod, Hold-Down Flatwasher 3/8in Wingnut 3/8in-16NC Clip, Battery (Welded on Part - Not Shown) Cable, Battery (Negative to Ground) Cable, Battery (Positive to Aux Relay) Cable, Battery (Aux Relay to Starter) Cable, Battery (Aux Relay to Aux Power) Cable, Battery (Engine to Ground) Auxiliary Pump Options: Pump Assembly (Prior to April 1993) Replacement Parts: Coupling (Stone/Fenner Industries Version) Coupling (John S. Barnes Version) Motor (Stone/Fenner Industries Version) Motor (John S. Barnes Version) Pump (Stone/Fenner Industries Version) Pump (John S. Barnes Version) Pump Assembly (April 1993 to Present) Replacement Parts: Coupling Motor Brush Kit Pump Bolt 3/8in-16NC x 1 3/4in Lockwasher 3/8in Actuator, Adeco Bellows PC Board Motor Cable Engine Shutdown Kit (Not Shown) Bracket, Governor Cable (Not Shown) Bolt 1/4in-20NC x 1in Lockwasher 1/4in

40HA

REV

3120673

SECTION 2 - TURNTABLE ITEM 73 74 75 76 77 78 79 79 80 81 82 83 84 85 85 85 85 86 87 88 89 90 91 92 93 101 101 101 101 101 102 103 104 105 106 151 151 151 152 153 154 155 156

3120673

PART NUMBER 0901699 0641408 4761400 3311401 2420024 2420033 2180749 2180730 2220273 2220805 1320022 2720058 2720271 1320041 3311401 4761400 4300032 0901702 4060742 4060743 0901674 3960389 4400327 2220063 2180536 0250324 1660169 1660173 1660172 1660234 0641510 4761500 0080163 0641610 4761600 0250598 1660184 1660234 0641507 4761500 0080163 0641607 4761600 0232302 2580001 2580029 2000113 7026200 70000600

QTY 1 2 2 2 1 1 1 1 2 1 6 11.5 ft 10 ft 2 1 1 1 1 1 1 1 22 in 1 1 1 Ref Ref 1 1 1 1 6 6 1 8 8 Ref Ref 1 1 6 6 1 8 8 Ref 1 1 Ref 1 1

DESCRIPTION Bracket (Prior to March 1992 Only) Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC Sender, Water Temperature Sender, Oil Pressure Fitting Fitting Fitting, Reducer Fitting, Barbed Clamp Hose (Fuel Supply) Hose (Fuel Return) Clamp Nut 1/4in-20NC Lockwasher 1/4in Stud (Welded on Part) Bracket, Support - Exhaust Shield, Radiator - RH Side Shield, Radiator - LH Side Support, Radiator Seal (Attach to Radiator Shield) Tank, Recovery (June 1994 to Present Only) Fitting, 90 Fitting, Straight COUPLING INSTALLATION - LOVEJOY OPTION Coupling Options: Lovejoy Coupling - 13 Teeth Disc, Coupling Hub, Coupling Hayes Coupling - 15 Teeth Bolt 5/16in-18NC x 1 1/4in Lockwasher 5/16in Adapter, Pump Mounting Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in COUPLING INSTALLATION - HAYES OPTION Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth Bolt 5/16in-18NC x 7/8in Lockwasher 5/16in Adapter, Pump Mounting Bolt 3/8in-16NC x 7/8in Lockwasher 3/8in COLD WEATHER PACKAGE INSTALLATION Heater, Battery Heater, Engine Block ENGINE COMPONENTS Alternator Belt, Fan

40HA

REV

-

B

129

SECTION 2 - TURNTABLE ITEM

130

PART NUMBER 70000617 70000618 7000898 7016200 7017903 7017904 7023113

QTY 1 1 1 1 1 1

DESCRIPTION

REV

Filter, Oil Filter, Fuel Fuel Filter Kit Filter, Air Plug, Drain Seal, Drain Plug Thermostat Assembly

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND

132

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND ITEM

PART NUMBER

1 2 3 4 5 6 7 10 11 12 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

3600164 3600260 7007413 7007414 Kit 7007416 7007417 Kit 7007419 7007420 7007208 7007421 Kit 7007423 7007424 7007425 Kit Kit Kit Kit Kit Kit Kit Kit Kit 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 Kit 7007444 7007445 Kit Kit Kit 7007449 Kit Kit Kit 7007453 7007208 7007454 Kit 7007456 7001438

3120673

QTY Ref Ref Ref 1 1 1 1 1 2 2 2 2 10 2 1 1 1 1 1 1 1 1 3 7 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 6 10

DESCRIPTION PISTON PUMP ASSEMBLIES 13 Tooth Pump Spline (Prior to SN 29318) 15 Tooth Pump Spline (SN 29318 through 69000) Shim Kit Plug O-Ring Spring, Relief Valve Valve, Relief O-Ring Plug Plug Plug Screw Gasket, Servo Cover Nut, Special Cover, Adjustment Bearing, Needle Ring, Retaining Washer Spring Washer Retainer Pin, Slipper Holddown Piston Assembly Retainer, Slipper Guide, Retainer Pin, Spring Screw, 12 Point Head Bearing, Ball Ring, Retainer Ring Pin, Spring Handle, Pin Sleeve, Bearing Gasket, Front Cover Pin Plug, Expansion Pin O-Ring Ring, Load Temper Housing, Pump Ring, Back-up O-Ring Cover, Gerotor Bolt, Hex Plug Cover, Front Block, Cylinder Screw Washer

40HA

REV A -

133

SECTION 2 - TURNTABLE ITEM 53 54 55 56 57 57 57 58 59 60 61 62 63 64 65 66 67 67 67 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 81 81 81 82 83 84 85 86 87 88 89

134

PART NUMBER Kit 7007458 Kit Kit 7007461 7010121 7021214 7007463 Kit Kit 7007466 Kit 7007468 7007469 7007470 7007471 7007490 7007491 7007492 7007482 7007483 7007484 7007485 7007486 7007487 7007488 7007499 Kit 7007494 Kit 7007472 7010122 7007474 7007496 7007497 7007498 7007478 7001498 Kit Kit 7007475 7007477 7007476 7010120 2900752

QTY 1 1 1 1 Ref 1 1 1 1 1 1 1 3 2 2 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 2 2 2 1 1 2 1 1 1

7007412 2900826 2900827

1 1 1

DESCRIPTION Swashplate Journal, Bearing Seal, Lip O-Ring Shaft, Main Pump Options: 13 Tooth Spline (Prior to SN 29318) 15 Tooth Spline (SN 29318 through 69000) Plate, Valve Gerotor Assembly Pin Key, Woodruff Adaptor, Remote Filtration (Without By-Pass) O-Ring Screw Screw Plug Cover, Servo (With Adjuster) Stop, Servo (Not Shown) Nut, Special (Not Shown) Ring, External (Not Shown) Cover, Servo (Without Adjuster) Guide, Spring Stop, Servo Spring Screw Guide, Spring Ring, Retaining Locknut Ring, Piston Piston, Servo O-Ring Valve, Bypass Valve, Pressure Relief (Includes Item 6) (was p/n 7007473) Control, Dual Oil-Filled Coil Assembly (Pilot) Plug (Pump) Plug (Valve Harness) Screw Screw O-Ring O-Ring Plug, Orifice/Screen (.156) Plug, Orifice (.37) Adapter, Auxiliary Pump Spacer/Gasket Seal Kit - Complete (Includes Items 3, 6, 14, 37, 41, 42, 44, 45, 55, 56, 63, 76, 78, 84 & 85) Seal Kit - Servo Piston (Includes Items 76 & 78) Charge Pump Kit (Includes Items 41, 42, 46, 59, 60 & 61) Cylinder Block Kit (Includes Items 19-28, 40-50, 53, 55 & 58)

40HA

REV

3120673

SECTION 2 - TURNTABLE FIGURE 2-22. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL/MAY 1990 TO JANUARY 1993)

136

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-22. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL/MAY 1990 TO JANUARY 1993) ITEM 1 2 2 3 4 5 6 6 6 7 7 7 8 9 9 9 9 10 11 11

3120673

PART NUMBER 3600172 7010925 7010926 7010927 7010928 7010929 7010905 7010914 Kit Kit 7010930 7010926 7010918 7010907 7010919 Kit 7010902 Kit Kit 7010909 7010911 2900740

QTY Ref 1 1 1 8 1 1 1 1 1 1 1 1 4 1 1 4 1 1 1 2 1

DESCRIPTION PUMP ASSEMBLY - BARNES Shaft, Drive Gear (.750) Pin, Shear .093 x .750 Lg Screw Housing, Gear Plug Plate, Pressure Seal Back-Up Idler Shaft Gear (.750) Ball, Steel (.094) Bearing Plate, Wear Plate, Seal Ring, Crescent Seal Seal, Shaft Stator Pin, Shear .210 x .50 Lg Seal Kit

40HA

REV

137

SECTION 2 - TURNTABLE FIGURE 2-23. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT)

138

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-23. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT) ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14

3120673

PART NUMBER 3600199 7010955 Kit 7010956 Kit Kit 7010957 Kit 7010958 7010959 7010954 7010978 7010960 7010961 7010953

QTY Ref 1 1 1 2 2 2 2 1 4 1 1 1 4 1

DESCRIPTION PUMP ASSEMBLY - BARNES Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Housing Pin, Dowel Gear, Idler Gear, Drive Cover, End Bolt Seal Kit (Includes Items 2, 4, 5 & 7)

40HA

REV -

139

SECTION 2 - TURNTABLE FIGURE 2-24. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ POWER BUILT PRIOR TO OCTOBER 1991)

140

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-24. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ POWER BUILT PRIOR TO OCTOBER 1991) ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28

3120673

PART NUMBER 3600176 Not Serviced 7004435 Not Serviced 7010901 7010902 Kit Not Serviced 7010905 7010906 7010907 Not Serviced 7010909 7010910 7010911 7010912 7010913 7010938 Kit Kit 7010917 7010918 7010937 Kit Kit 7010922 Not Serviced 2900740

QTY Ref 1 2 1 1 4 1 1 1 1 8 1 1 8 4 1 2 2 2 2 1 1 2 2 2 1 1 1

DESCRIPTION PUMP ASSEMBLY - BARNES Housing, Gear - Center Rivet, Tag Nameplate Pin, Shear (1in Length) Ring, Crescent Seal, Oil Shaft, Drive Plug, Lee Gear Set Bearing Shaft, Idler Stator Bolt, Socket Head Pin, Shear (1/2in Length) Tube Gear (Not a Set) Plate, Pressure Seal, Back-up (Pressure Plate) Seal Pin, Shear (5/8in Length) Ball Plate, Wear Seal, Wear Plate Seal, Wear Plate Shaft, Idler Housing, Gear - End Seal Kit (Includes Items 6, 20, 21, 25 & 26)

40HA

REV -

141

SECTION 2 - TURNTABLE FIGURE 2-25. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ POWER BUILT APRIL 1993 TO PRESENT AND FORD POWER BUILT FEBRUARY 1993 TO PRESENT

142

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-25. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ POWER BUILT APRIL 1993 TO PRESENT AND FORD POWER BUILT FEBRUARY 1993 TO PRESENT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

3120673

PART NUMBER 3600202 7010955 Kit 7010956 Kit Kit 7010957 Kit 7010959 7010983 7010984 7010985 7010965 7010960 7010986 7010987 7010988 7010970 7010962

QTY Ref 1 1 1 4 4 4 4 8 2 1 1 1 1 4 1 1 1 1

DESCRIPTION PUMP ASSEMBLY - BARNES Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Pin, Dowel Gear, Idler (Section 1) Gear, Idler (Section 2) Gear, Drive Coupling Cover, End Bolt Housing (Section 1) Housing (Section 2) Plate, Distance (Section 2) Seal Kit (Includes Items 2, 4, 5 & 7)

40HA

REV

143

SECTION 2 - TURNTABLE FIGURE 2-26. TANKS INSTALLATION

144

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-26. TANKS INSTALLATION ITEM

1 2 3 3 4 4 4 5 6 7 7 8 9 10 11 12 13 13 14 14 14

15 15 16 17 18 19 20 21 21 21 21 22 23 24 25 26 27 27 28 28 29

3120673

PART NUMBER 0239417 0250231

QTY Ref Ref Ref

0253822 3311501 4761500 4751500 4300073 4070410 4070411 4070412 4400264 4400263 1120314 2180467 0100020 1320022 4562516 2200222 3311501 4761500 4751500 0641516 4070410 4070411 4070412 4400266 4400291 4400265 4400290 1670468 3311401 4761400 4751400 3960371 2120103 7004244 7012559 7016333 0641612 4761600 4740322 3311601 2120107 1340045 4740338 2180467 0100020 1320022

Ref 4 4 4 4 AR AR AR 1 1 1 2 AR 2 26 in 1 4 4 4 4 AR AR AR 1 1 1 1 1 14 14 14 1 1 1 1 1 4 4 4 4 1 1 6 2 AR 2

DESCRIPTION TANKS INSTALLATION FUEL AND HYDRAULIC TANKS INSTALLATION (STANDARD) FUEL AND HYDRAULIC TANKS INSTALLATION (WITH HEATERS) HYDRAULIC TANK INSTALLATION (LP ONLY MACHINES) Nut 5/16in-18NC Lockwasher 5/16in Flatwasher 5/16in Stud (Welded on Part) Shim (1/16in) Shim (1/8in) Shim (3/16in) Fuel Tank Assembly Fuel Tank Weldment Cap Fitting, 90 Sealant Clamp Tube, Sight Plug, Pipe - 1/4in Nut 5/16in-18NC Lockwasher 5/16in Flatwasher 5/16in Bolt 5/16in-18NC x 2in Shim (1/16in) Shim (1/8in) Shim (3/16in) Hydraulic Tank Assembly (Standard) Hydraulic Tank Assembly (With Heater) Hydraulic Tank Weldment (Standard) Hydraulic Tank Weldment (With Heater) Lid Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Gasket Filter, Return (Includes Item 26) Gauge, Sight Gasket (Located Between Filter and Tank) O-Ring (Located Under Cap) Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Washer, Sealing Nut 3/8in-16NC Element (Part of Item 26) Filler, Strainer Washer, Sealing Fitting, 90 Sealant Clamp

40HA

REV C B -

2

C B

A -

145

SECTION 2 - TURNTABLE ITEM 30 31 31 32 32 33 33 34 34 35 36 37 38 39 39 40 41 42 43 44 45 46

47 47 47 48 49 50 50 51 51 52 53 54 55 56 56 56 58

146

PART NUMBER 4562516 2120104 0100020 3520022 0100020 2180527 0100020 2200268 0100020 2180711 1600043 2580018 1340046 4060695 4060849 0721005 4751000 4761000 3311001 3311401 4761400 4751400 0252300 0252301 0252302 0231756 1670199 4460049 3311401 4761400 3251837 3251243 0250149 1320126 1320127 1320023 3311601 4761600 4751600 4400164 4400040 4400275 4751800

QTY 26 in 1 AR 1 AR 1 AR 1 AR 1 1 1 1 1 1 6 12 6 6 6 6 6 Ref Ref Ref 1 1 3 4 4 1 1 Ref 1 1 1 set 4 4 4 2 2 2 6

DESCRIPTION Tube, Sight Filter, Suction Sealant Plug - 3/4in Sealant Plug - 1/16in Sealant Fitting, Coupling Sealant Pipe, Return Controller, Thermostat (With Heater Only) Heater, Immersion (With Heater Only) Breather Filler/Shield (Standard) Filler/Shield (LPG Only) Screw, Machine #10-24NC x 5/8in Flatwasher #10 Lockwasher #10 Nut #10-24NC Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in COLD WEATHER PACKAGE INSTALLATION - FORD COLD WEATHER PACKAGE INSTALLATION - DEUTZ COLD WEATHER PACKAGE INSTALLATION - KUBOTA JUNCTION BOX ASSEMBLY Cover Connector, Strain Relief Nut 1/4in-20NC Lockwasher 1/4in Decal - Battery and Oil Tank Heaters Decal - 120V/60HZ LP TANK AND BRACKETS INSTALLATION Bracket Clamp, Latch Bracket Nut 3/8in-16NC Lockwasher 3/8in Flatwasher 3/8in Tank, LP (20 Lb) Tank, LP (33.5 Lb) Tank, LP (43.5 Lb) Flatwasher 1/2in (Not Shown - Located between clamp and turntable)

40HA

REV

B B B C

D

3120673

SECTION 2 - TURNTABLE FIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION

148

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION ITEM

1 1 2 3 4 5 5 6 6 7 8 9 10 10 10 10

11 12 13 13

15 16 17 17 18 19 19 19 19 19 20 21 22 23 24 25 25 26 27 28

3120673

PART NUMBER 0238615 0250611 1660160 1660185 1440154 0641512 4761500 3951820 0100011 0620058 0620106 2760091 Kit Kit 3760004 2901146 1660213EX

QTY Ref Ref 1 1 1 4 4 2 AR 1 1 1 1 7 1 Ref 1 1 Ref

3530403 0641807 4761800 0100019 0251561

1 2 2 AR Ref

0252059

Ref

4843822 0641418 4761400 4751400 0960224 1320040 3911012 4751000 4761000 3311001 2180763 0961531 3760053 3311801 3420290 0231047 4844033 1670594 0721004 3311001

1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 4 4

DESCRIPTION ROTARY OIL COUPLING INSTALLAITON (2WS) ROTARY OIL COUPLING INSTALLATION (4WS) Oil Coupling Assembly (2WS) (Includes Items 6-10) Oil Coupling Assembly (4WS) (Includes Items 6-10) Collar Bolt 5/16in-18NC x 1 1/2in Lockwasher 5/16in Setscrew, Socket 1/2in-13NC x 2 1/2in Loctite #242 Body, Swivel (2WS) Body, Swivel (4WS) Housing, Swivel O-Ring Seal Ring, Retaining Seal Kit Options: 1660160 & 1660185 Couplings (Includes items 8 & 9) 1660213 Couplings (was p/n 7013175) Note: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement.

Fork, Retaining Bolt 1/2in-13NC x 7/8in Lockwasher 1/2in Loctite #271 COLLECTOR RING ASSEMBLY (4WS ONLY) (PRIOR TO JULY 1991) COLLECTOR RING ASSEMBLY (4WS ONLY) (JULY 1991 TO PRESENT) Bracket Weldment Bolt 1/4in-20NC x 2 1/4in Lockwasher 1/4in Flatwasher 1/4in Bushing Clamp Screw, Machine #10-24NC x 3/4in Flatwasher #10 Lockwasher #10 Nut #10-24NC Pipe Bushing, Collector Ring Collector Ring Assembly Nut 1/2in-13NC Pin, Drive Guide, Drive (Prior to July 1991) Guide, Drive (July 1991 to Present) Cover Screw, Round Head #10-24NC x 1/2in Nut #10-24NC

40HA

REV A C B B

B A

149

SECTION 2 - TURNTABLE FIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS

150

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS ITEM

1 1 2 3 4 5 6 7 8 9 14 15 15 16 16 16 17 17 17 18 18 19 19 20 20 21 21 22 22 22

3120673

PART NUMBER 1281180 0860613 0860751 0860663 0860612

QTY Ref Ref Ref Ref Ref

0860959

Ref

0860780

Ref

0860843

Ref

0860957

Ref

0860652

Ref

0860958

Ref

0860661 0860656 3251895 4420037 0750806 4740120 3300177 3911412 4751400 4761400 3311401 0860576 2420009 2420129 2420091 2420128 2420111 2420035 2420127 2420019 2420125 3520026 4360212 4360003 2860002 4360073 3790012 3520028 4360201 4360199 4360141 3790012

Ref Ref

1 1 1 1 1 1 1 1 1

DESCRIPTION GROUND CONTROL BOX ASSEMBLIES DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL CONTROLS DEUTZ WITH HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH STANDARD BANG-BANG CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (PRIOR TO FEBRUARY 1993) FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (FEBRUARY 1993 TO SEPTEMBER 1994) FORD WITH PROPORTIONAL CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) FORD WITH HYDRAULIC CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH HYDRAULIC CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) KUBOTA WITH STANDARD BANG-BANG CONTROLS KUBOTA WITH PROPORTIONAL CONTROLS Lid Strip, Rubber (Not Shown) Screw, Self-Tapping #8 x 3/4in Washer, Fiber Nut, Tinnerman Screw, Round Head 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Box Hourmeter Voltmeter (Ford) Voltmeter (Deutz and Kubota) Gage, Oil Pressure (Ford) Gage, Oil Pressure (Deutz) Gage, Oil Pressure (Kubota) Gage, Water Temperature (Ford) Gage, Water Temperature (Kubota) Gage, Water Temperature (Deutz) Plug, Hole (Ford) Breaker, Circuit (Deutz and Kubota) Switch, Key (Master Switch) Key Switch, Toggle (Select) O-Ring Plug, Hole Switch, Toggle (Dual Fuel) Switch, Toggle (Ignition) Guard, Switch (Not Shown) O-Ring

40HA

REV X 12 4 7 I 2

A B 2 F 2 F F

151

SECTION 2 - TURNTABLE

152

ITEM 23 23 24 24 24 25 26 26 26 27 27 27 28 28 28 29

PART NUMBER 4360274 3790015 3520028 4360199 3790012 3520026 4360202 3790012 3520028 4360202 3790012 3520028 4360202 3790012 3520028 4360202

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

29 29 30 31 31 31 32

3790012 3520028 3520028 4360202 3790012 3520028 4360202

1 1 1 1 1 1 1

32 32 33 33 34 34 34 34 35 36 37 38 38 38 38 38 39 40 40 40 41 42 43 44

3790012 3520028 4360200 3790012 3740049 3311001 4761000 4751000 4360216 4360232 4360232 3640711 3910606 4750600 4760600 3310601 4460299 3740058 4120013 3740063 4460300 4460298 4460301 4460308

1 1 1 1 AR AR AR AR 1 1 1 16 5/8in 2 2 2 2 2 AR AR AR 2 45 1 AR

44 44

4460305 4460306

AR AR

DESCRIPTION Switch, Push Button (Start) O-Ring Plug, Hole Switch, Toggle (Choke/Glow Plugs) (Kubota) O-Ring (Kubota) Plug, Hole Switch, Toggle (Tower Lift) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Main Lift) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Swing) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Platform Level) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Plug, Hole Switch, Toggle (Main Tele) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Platform Rotate) (Standard and Proportional Controls) O-Ring Plug (Hydraulic Controls) Switch, Toggle (Auxiliary Power) O-Ring Relay - SPDT Nut #10-24NC Lockwasher #10 Flatwasher #10 Switch, Circuit Breaker - 30 Amp Switch, Circuit Breaker - 15 Amp Switch, Circuit Breaker - 15 Amp (Kubota) Rail Screw #6-32NC x 3/8in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Relay - 4PDT Base, Relay Spring Barrier, Terminal Block, Terminal Marker, Terminal Bar, Buss - 2 Position (Bang-Bang and Proportional Controls Qty 1 and Hydraulic Controls - Qty 2) Screw Washer

40HA

REV

3120673

SECTION 2 - TURNTABLE ITEM 44 45 45 45 45 46 46 46 46 46 47 47 47 48 48 48 48 49 49 49 49 50 50 50 50 50 50 51 51 52 52 52 52 52 53 53 53 53 53 54 54 54 55 55 55 55 55 55

3120673

PART NUMBER 4460307 4460311 4460305 4460306 4460307 4460244 4460071 0960238 3300048 4460051 0960238 3300048 3311001 4761000 4751000 1600117 3311001 4761000 4751000 3740067 3740067 3740059 3311001 4761000 4751000 3740029 3740030 3740077 3740049 3311001 4761000 4751000 0060023 7008804 7008829 7008821 7008828 4460244 0960238 3300048 3520034 3520054 3520028 3520026 3520168 1281317 0250911 0252334

QTY AR 1 5 5 5 Ref 1 1 1 1 3 3 3 Ref 2 2 2 1 4 4 4 1 2 1 3 3 3 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 Ref 2 4 1 1 3 Ref Ref Ref

DESCRIPTION Sleeve Bar, Buss - 5 Position Screw Washer Sleeve Connector, Strain Relief Options: Connector, Strain Relief (Prior to SN 33813) Connector, Strain Relief (SN 33813 to Present) Bushing Nut, Conduit Connector, Strain Relief Bushing Nut, Conduit Regulator, Voltage (Ford Only) (Supplied with Engine) Nut #10-24NC Lockwasher #10 Flatwasher #10 Controller (Ford Only) Nut #10-24NC Lockwasher #10 Flatwasher #10 Relay (Auxiliary Power) (Ford and Deutz) Relay (Auxiliary Power and Glow Plug) (Kubota) Relay (Start) (Kubota Only) Nut #10-24NC Lockwasher #10 Flatwasher #10 Relay, Adlo (Ford and Kubota) (Prior to August 1991) Relay, Adlo (Deutz) (Prior to August 1991) Relay, Bosch (Deutz and Ford) (August 1991 to Present) Relay (Kubota) (August 1991 to Present) Nut #10-24NC Lockwasher #10 Flatwasher #10 Actuator, Adeco Throttle (Deutz Only) Bellows PC Board Motor Cable Connector, Strain Relief (SN 33813 to Present) Bushing Nut, Conduit Plug Options (Not Shown): Plug - 5/16in Plug - 7/16in Plug - 1/2in Plug - 5/8in Plug - 3/16in GROUND CONTROL BOX ASSEMBLIES DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL CONTROLS

40HA

REV

J B A

153

SECTION 2 - TURNTABLE ITEM

102 103 104 105

154

PART NUMBER 0251120 0250910

QTY Ref Ref

0255142

Ref

0252719

Ref

0253780

Ref

0255140

Ref

0250841

Ref

0255139

Ref

0251031 0250986 0641408 3311401 4751400 4761400

Ref Ref 4 4 8 4

DESCRIPTION DEUTZ WITH HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH STANDARD BANG-BANG CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (PRIOR TO FEBRUARY 1993) FORD WITH PROPORTIONAL CONTROLS AND BOSCH ALTERNATOR (FEBRUARY 1993 TO SEPTEMBER 1994) FORD WITH PROPORTIONAL CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) FORD WITH HYDRAULIC CONTROLS AND BOSCH ALTERNATOR (PRIOR TO SEPTEMBER 1994) FORD WITH HYDRAULIC CONTROLS AND PRESTOLITE ALTERNATOR (SEPTEMBER 1994 TO PRESENT) KUBOTA WITH STANDARD BANG-BANG CONTROLS KUBOTA WITH PROPORTIONAL CONTROLS Bolt 1/4in-20NC x 1in Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in

40HA

REV B A A

A A A C B

3120673

SECTION 2 - TURNTABLE FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

156

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) ITEM

PART NUMBER 0238864 0251639 0238865 0251640

1 1 1 1 1 1 1 2 2 2 2 101 101 101 101 101 101 101 201 201 201

301 301 301 302 302 302 302 302

3120673

2920018 2920105 2920009 2920109 2540016 3941404 4060829 0641406 3311405 4751400 0250878 0140024 0140032 0641406 3311405 4751400 2540016 0250164 4360171 2820022 4300106 0251697 2920019 0181739 4300106 2920152 4300031 4751400 4761400 3311401

QTY Ref Ref

DESCRIPTION ELECTRICAL COMPONENTS INSTALLATION BEACON LIGHT INSTALLATION (AMBER) (PRIOR TO DECEMBER 1990) BEACON LIGHT INSTALLATION (AMBER) (JANUARY 1990 TO Ref PRESENT) BEACON LIGHT INSTALLATION (RED) (PRIOR TO Ref DECEMBER 1990) BEACON LIGHT INSTALLATION (RED) (DECEMBER 1990 TO Ref PRESENT) Ref Beacon/Strobe Light Options: 1 Beacon - Amber (Prior to January 1993) 1 Strobe - Amber (January 1993 to Present) 1 Beacon - Red (Prior to January 1993) 1 Strobe - Red (January 1993 to Present) 1 Grommet 2 Screw, Self-Tapping 1/4in x 1/2in 1 Guard, Beacon (January 1993 to Present Only) 2 Bolt 1/4in-20NC x 3/4in 2 Locknut 1/4in-20NC Flatwasher 1/4 (SN 27521 to Present) 4 ALARM INSTALLATION Ref Ref Alarm Options: 1 Alarm (Prior to February 1993) 1 Alarm (February 1993 to Present) 4 Bolt 1/4in-20NC x 3/4in 4 Locknut 1/4in-20NC 4 Flatwasher 1/4in 1 Grommet TILT INDICATOR INSTALLATION Ref 1 Sensor, Level 6 in/21cm Tubing, Vinyl 2 Stud, Grooved HEADLIGHTS AND TAILLIGHTS INSTALLATION Ref Note: See SPECIAL OPTIONS SECTION for Boeing Machines.

Ref 2 Taillight 2 Angle, Mounting 6 Stud, Drive 2 Headlight (was p/n 2920001) 4 Stud (Welded on Part) 4 Flatwasher 1/4in 4 Lockwasher 1/4in 4 Nut 1/4in-20NC

40HA

REV C C

E

D

3

157

SECTION 2 - TURNTABLE FIGURE 2-30. HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990)

158

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-30. HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17

PART NUMBER 1281172 0250166 0250497 4843567 0641406 3941406 4751400 4761400 3311405 2940051 3533788 0641406 4751400 4761400 3311405 1260017 0641406 3311401 3311405 4843395 4843517

QTY Ref Ref Ref 1 6 6 6 12 6 1 1 4 4 4 4 15 in 2 2 2 1 1 Ref

18 19 20 21 22 23 23 24 24 25 25 26 26 27 28 29 29 30 31 31 32 33 34 35 36 37

0641406 3941406 4751400 4761400 3311405 3300151 4300031 2940048 3820019 2940050 3820012 4843396 4843701 3941406 4761400 2940048 3820019 4843398 2940048 3820019 1780245 3911412 4751400 4761400 3311401 2600157

6 5 6 16 6 5 5 2 4 1 2 1 1 3 3 2 4 1 1 2 1 4 4 4 4 1

3120673

DESCRIPTION HOODS INSTALLATIONS HOODS INSTALLATION - FORD HOODS INSTALLATION - DEUTZ Ventilator Bolt 1/4in-20NC x 3/4in Screw, Self-Tapping 1/4in x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Latch Plate, Baffle (Ford Only) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Chain Bolt 1/4in-20NC x 3/4in Nut 1/4in-20NC Locknut 1/4in-20NC Hood (Ford) Hood (Deutz) (Not Shown) Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Bolt 1/4in-20NC x 3/4in Screw, Self-Tapping 1/4in x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Nut, Acorn Stud (Welded on Part) Latch (Main Doors) Rivet Latch (Access Door) Rivet Cover, Front (Standard and Proportional Controls) Cover, Front (Hydraulic Controls) Screw, Self-Tapping 1/4in x 3/4iin Lockwasher 1/4in Latch Rivet Door, Battery Access Latch Rivet Door, Ground Control Screw, Machine 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Hinge

40HA

REV D B B

159

SECTION 2 - TURNTABLE ITEM 38

160

PART NUMBER 2940057

QTY 1

DESCRIPTION

REV

Latch, Sliding

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-31. HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CONTROL) (AUGUST 1990 TO PRESENT WITHOUT NOISE REDUCTION OPTION)

162

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-31. HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CONTROL) (AUGUST 1990 TO PRESENT WITHOUT NOISE REDUCTION OPTION) ITEM

PART NUMBER 1281318 0250857

QTY Ref Ref

0250858 0250856

Ref Ref

0250842

Ref

0253619

Ref

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

4843567 4843567 4843744 0641406 3941406 4751400 4761400 3311405 2940051 4843788 0641406 4751400 4761400 3311405 1260017

14 15 16 17 17 17

0641408 3311405 4711400 4843517 4843585 4843746

1 1 1 6 6 12 12 AR 1 1 4 4 4 4 15 in/38cm AR AR AR 1 1 1 Ref

18 19 20 21 22 23 23 24 24 25 25 26 26

0641406 3941406 4751400 4761400 3311405 3300151 4300031 2940048 3820019 2940050 3820012 4843396

AR 5 AR 16 AR AR 5 2 4 1 2 Ref 1

26 26

4843701 4843396

1 1

3120673

DESCRIPTION HOODS INSTALLATIONS HOODS INSTALLATION - DEUTZ (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) HOODS INSTALLATION - DEUTZ (HYDRAULIC CONTROLS) HOODS INSTALLATION - FORD/KUBOTA (STANDARD BANGBANG AND PROPORTIONAL CONTROLS) HOODS INSTALLATION - FORD/KUBOTA (HYDRAULIC CONTROLS) (AUGUST 1990 TO MAY 1993) HOOD INSTALLATION - FORD/KUBOTA (MAY 1993 TO PRESENT) Ventilator (Deutz - August 1990 to October 1991) Ventilator (Ford/Kubota - August 1990 to May 1993) Ventilator (Ford/Kubota - May 1993 to Present) Bolt 1/4in-20NC x 3/4in Screw, Self-Tapping 1/4in x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Latch Plate, Baffle (Ford/Kubota August 1990 to May 1993 Only) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Chain

REV E D E D E 2

Bolt 1/4in-20NC x 7/8in Locknut 1/4in-20NC Flatwasher 1/4in Hood (Deutz - August 1990 to October 1991) Hood (Ford, Kubota - August 1990 to May 1993) Hood (Ford/Kubota - May 1993 to Present) Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Bolt 1/4in-20NC x 3/4in Screw, Self-Tapping 1/4in x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Nut, Acorn Stud (Welded on Part) Latch (Main Doors) Rivet Latch (Access Door) Rivet Cover Options: Deutz with Standard Bang-Bang and Proportional Controls (August 1990 to October 1991) Deutz with Hydraulic Controls (August 1990 to October 1991) Ford with Standard Bang-Bang and Proportional Controls

40HA

163

SECTION 2 - TURNTABLE

164

ITEM

PART NUMBER

QTY

26 26 27 28 29 29 30 31 32 32 33 33 33 33 34

4843701 4843701 3941406 4761400 2940048 3820019 4843621 3311405 4751400 4300031 2600170 1260017 4300031 3300151 2940042

1 1 3 3 2 4 1 8 8 4 1 6 in/15cm 2 2 1

DESCRIPTION (August 1990 to May 1993) Ford with Hydraulic Controls (August 1990 to May 1993) Ford May 1993 to Present (All Types) Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Latch Rivet Door, Ground Control Locknut 1/4in-20NC Flatwasher 1/4in Stud (Welded on Part) Hinge Chain (Not Shown) Stud (Welded on Part) Nut, Acorn 1/4in-20NC Latch (Includes Mounting Hardware)

40HA

REV

3120673

SECTION 2 - TURNTABLE FIGURE 2-32. HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION)

166

40HA

3120673

SECTION 2 - TURNTABLE FIGURE 2-32. HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION) ITEM 1 2

3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 101 102 103 104 105 106 107 108 109 110 111 112 113

3120673

PART NUMBER 0252223 4843945 4843944

4160105 4843948 2940042 2940113 3941406 4761400 3311401 4761500 3311501 2820043 3535519 2820012 4300031 0100011 3300151 1260017 1670609 4751400 2940070 0252231 3960417 3960418 1670612 0721008 4761000 4751000 3311001 3520030 4060832 0641404 4751400 3311405 0100040

QTY Ref 1 1 Ref

DESCRIPTION HOODS INSTALLATION - DEUTZ OCTOBER 1991 TO PRESENT Door Hood Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. 1 Spring, Gas 1 Door, Ground Control Ref Latch Options: Latch (Prior to SN 33711) 4 Latch (SN 33711 to Present) 4 5 Screw, Self-Tapping 1/4in x 3/4in 17 Lockwasher 1/4in 12 Nut 1/4in-20NC 2 Lockwasher 5/16in 2 Nut 5/16in-18NC 1 Foam, Acoustical 1 Plate, Cover 8 Rivet 6 Stud (Welded on Part) AR Loctite #242 (Not Shown) 2 Nut, Acorn 1/4in-20NC 6 in/21cm Chain 1 Cover 4 Flatwasher 1/4in Pawl, Latch (Prior to SN 33711) 1 HARDWARE INSTALLATION Ref 10 ft/3m Seal, Door 14 ft/4.3m Seal 1 Cover, Access 4 Screw, Machine #10-24NC x 1in 4 Lockwasher #10 4 Flatwasher #10 4 Nut #10-24NC 2 Plug, Hole 2 Shield, Seal 2 Bolt 1/4in-20NC x 1/2in 2 Flatwasher 1/4in 2 Locknut 1/4in-20NC AR Sealant

40HA

REV 2

C

167

SECTION 3 - BOOM

SECTION 3 - BOOM

3120673

40HA

169

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

170

40HA

3120673

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ITEM

PART NUMBER

1 1 3 3 3 4

0800618 0960827

4 4 4 4 4 5

1682124 1682799

5 5 5 6

1682085 1682785 1683528

6 6 11 12 13 14 15 16 17 18 19 20 25 26 27

1682255 1683524 3532054 0641508 4761500 0641528 3311505 0181565 4300033 3311501 4761600 0641522 4060808 2720058 4420038

4843330 4844453

9983275 9983596

0239965

0254222 0252331 0257467 0250763 0252332 51 51 51

3120673

0800623 0800676

QTY Ref 1 4 Ref 1 1 Ref

DESCRIPTION BOOM INSTALLATION (STANDARD PARTS) Boom, Tower Bushing, Bronze Upright Weldment Options: Upright (Prior to October 1992) Upright (October 1992 to Present) Main Lift Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 1 Cylinder (Prior to October 1992) 1 Cylinder - 4 ft, 5 ft & 6 ft (1.2m, 1.5m, 1.8m) Ref Wide Platform (October 1992 to Present) 1 Cylinder - 8 ft (2.4m) Wide Platform (Prior to October 1992) 1 Cylinder - 8 ft (2.4m) Wide Platform (October 1992 to Present) Ref Tower Lift Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 1 Cylinder (Prior to October 1992) 1 Cylinder (October 1992 to Present) 1 Cylinder (Service Replacement Alternative) Ref Upright Level Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 1 Cylinder (Prior to October 1992) 1 Cylinder (October 1992 to Present) (was p/n 1682796) 4 Plate, Retainer 8 Bolt 5/16in-18NC x 1in 8 Lockwasher 5/16in 1 Bolt 5/16in-18NC x 3 1/2in 5 Locknut 5/16in-19NC 1 Angle, Hose Retainer 2 Stud (Welded on Part) 2 Nut 5/16in-18NC 2 Lockwasher 3/8in 4 Bolt 5/16in-18NC x 2 3/4in 6 ft/1.8m Flex-Guard 6 in/15cm Hose 1 Rubber, Self-Stick ft/30.5cm BOOM INSTALLATION (VARIABLE PARTS): Ref DOMESTIC STANDARD BANG-BANG AND PROPORTIONAL Ref CONTROLS WITH 4 FT, 5 FT & 6 FT (1.2m, 1.5m & 1.8m) WIDE PLATFORMS DOMESTIC STANDARD BANG-BANG AND PROPORTIONAL Ref CONTROLS WITH 8 FT, (2.4m) WIDE PLATFORM CSA BANG-BANG AND PROPORTIONAL CONTROLS Ref STANDARD BANG-BANG AND PROPORTIONAL CONTROLS Ref WITH WIDE POWER TRACK DOMESTIC HYDRAULIC CONTROLS Ref CSA HYDRAULIC CONTROLS Ref Ref Main Boom Assembly Options (See MAIN BOOM ASSEMBLY for Breakdown): 1 Domestic/CSA - Standard Bang-Bang 1 Domestic/CSA - Standard Bang-Bang W/Wide Power Track and Hydraulic Controls

40HA

REV D

J

B D 3 O D

171

SECTION 3 - BOOM ITEM 51 52 52 52 53 53 53 54 54 54 55 55 55

101 102 103 104 105 108 109 110 111

172

PART NUMBER 0800676

3421688 3422009 0250154

QTY 1 Ref 1 1 Ref 4 4 Ref 2 2 Ref 2 2 Ref

4761000 0721014 0200333 4360057 4360056 4460049 3300047 0960239 1060300

4 4 1 2 1 2 2 2 30 ft

3421780 3421994 3421686 3422007 3421687 3422008

DESCRIPTION Standard Bang-Bang W/Wide Power Track Pin Options: Standard CSA Pin Options: Standard CSA Pin Options: Standard CSA Pin Options: Standard CSA BOOM LIMIT SWITCHES INSTALLATION (ABOVE HORIZONTAL) Lockwasher #10 Screw, Machine #10-24NC x 1 3/4in Arm Switch, Limit Lever Connector, Strain Relief Locknut, Conduit Bushing Cable, Electrical 16/3 (August 1995 to Present)

40HA

REV

D

3120673

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY

174

40HA

3120673

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY ITEM

PART NUMBER

2 3

0800714 1681880

QTY Ref 1 1

3

1682492

1

4 4 5 6

3421493 3421771 3532054 0641506

1 1 1 2

7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 29 31 31 31

3421492 3760133 4843076 1670450 1670576 3340473 4070676 4070677 4070678 3340552 4070670 4070671 4070672 0641607 4761600 2160007 4300031 3311405 4751400 4761400 0641608

31

1060514

33 34 36 36

0641609 0641405

36

1060515

38 39 40 41 42 43

4751600 0560923 4070559 3311605 0641606 4460052

1 AR 1 1 1 4 AR AR AR 12 AR AR AR 16 46 2 AR AR AR 16 22 Ref 1 89.3 ft/2.27m 89.3 ft/2.27m 6 8 Ref 65 ft/31.8m 65 ft/31.8m 12 1 AR 8 4 1

3120673

4920865 1060268

1060012

DESCRIPTION BOOM ASSEMBLY (STANDARD PARTS) Fly Weldment Telescope Cylinder Assembly (Machines Built Prior to June 1991) (See CYLINDER SECTION for Breakdown) Telescope Cylinder Assembly (Machines Built June 1991 to Present) (See CYLINDER SECTION for Breakdown) Pin, Attach (Machines Built Prior to February 1992) Pin, Attach (Machines Built February 1992 to Present) Plate, Retainer (Machines Built Prior to February 1992 Only) Bolt 5/16in-18NC x 3/4in (Machines Built Prior to February 1992 Only) Pin, Attach Ring, Retaining Tube, Hose Cover, Hose (Machines Built Prior to March 1990) Cover, Hose (Machines Built March 1990 to Present) Pad, Wear Shim - 1/8in Shim - 1/16in Shim - 1/32in Pad, Wear Shim - 1/32in Shim - 1/16in Shim - 1/8in Bolt 3/8in-16NC x 7/8in Lockwasher 3/8in Fitting, Grease Stud (Welded on Part) Locknut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Bolt 3/8in-16NC x 1in Cable/Harness Options: Harness (Prior to August 1990) Cable - 12/3 (August 1990 to July 1993)

REV

Cable - 12/3 (July 1993 to SN 33218) Bolt 3/8in-16NC x 1 1/8in Bolt 1/4in-20NC x 5/8in Cable, Electrical - 12/4 Cable (Prior to July 1993) Cable (July 1993 to Present) Flatwasher 3/8in Block Shim Locknut 3/8in-16NC Bolt 3/8in-16NC x 3/4in Connector

40HA

175

SECTION 3 - BOOM ITEM 44 45

51 51 51 52 53 53 53 54 54 54 54 54 54

PART NUMBER 3300047 0960239 0100011 0800623

QTY 1 1 AR Ref

0800676

Ref

0800573 0800675 0961597 4843068 4843901

1060229 1060516

1060019

55 55

176

Ref 1 1 2 Ref 1 1 Ref Ref 65 ft/31.8m 65 ft/31.8m Ref 65 ft/31.8m Ref Ref Ref

55 55 55 55

1180179 7006139 7006151 7006152

Ref 1 AR 2 pr AR

55 55

1001119695 70003153

Ref 1 1

55 55 55 55 55 55 56 56 56

70003154 1180256 7006141 7006151 7006152 Not Required 4843609

1 Ref 1 AR 2 pr AR Ref 1 1

DESCRIPTION Nut, Conduit Bushing Loctite #242 BOOM ASSEMBLY - STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (VARIABLE PARTS) BOOM ASSEMBLY - HYDRAULIC CONTROLS (VARIABLE PARTS) Base Weldment Options: Standard Bang-Bang and Proportional Controls Hydraulic Controls Bushing, Pivot Cover, Hose Options: Standard Bang-Bang and Proportional Controls Hydraulic Controls Cable Options: Standard Bang-Bang and Proportional Controls Cable - 16/30 (Prior to July 1993)

REV

12 10

Cable - 16/30 (July 1993 to Present) Hydraulic Controls Cable - 16/12 Carrier Options: Standard Bang-Bang and Proportional Controls Note: Original Equipment Power Track may have been replaced with a Service Replacement. Visually identify the power track before ordering parts.

Original Equipment (Gemco) Carrier One Foot Section of Powertrack Mounting Feet - Powertrack Pin Kit (Includes 1 pin, set of 4 washers (different sizes and 1 retaining ring) Service Replacement (Gortrac) Carrier Repair Kit (Included 8 Links, 8 Screws, 4 Spacers,18 Pins, 18 Washers and 18 Snap Rings) Mounting Feet - Powertrack Hydraulic Controls Carrier One Foot Section of Powertrack Mounting Feet - Powertrack Pin Kit Tube, Crossover Options: Standard Bang-Bang and Proportional Controls Hydraulic Controls

40HA

3120673

SECTION 3 - BOOM FIGURE 3-3. BOOM WIPERS INSTALLATION

178

40HA

3120673

SECTION 3 - BOOM FIGURE 3-3. BOOM WIPERS INSTALLATION ITEM 1 2 3 3 4 5 6 6 7 8 9 9

3120673

PART NUMBER 0250861 3200316 2660080 0540084 3820001 3200317 2660081 0540085 3820001 3200316 2660082 0540086 3820001

QTY Ref 1 1 1 3 2 2 2 6 1 1 1 3

DESCRIPTION BOOM WIPERS INSTALLATION Mount, Wiper (Top) Holder, Blade (Top) Blade, Wiper (Top) Rivet Mount, Wiper (Sides) Holder, Blade (Sides) Blade, Wiper (Sides) Rivet Mount, Wiper (Bottom) Holder, Blade (Bottom) Blade, Wiper (Bottom) Rivet

40HA

REV -

179

SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3120673

40HA

181

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

182

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ITEM

PART NUMBER 0238727

QTY Ref

1 1 2 3 4 5 6 7 8 9

0251037 4842978 0961257 4761500 0681610 4751600 3300143 2160002 0641522 3421490 1681866

Ref 1 2 2 8 16 8 1 2 1 1

9

1682178

1

9

1682793

1

10 11 12 13 14

3421491 3421494 3532054 0641506 4060804

15 16 16 16 16

3311505 4340596 4300031 4751400 3311405 0238568

1 1 1 2 10 in/26cm 2 1 2 2 2 Ref

0252220

Ref

0251038

Ref

0252404

Ref

101 101 102 102

4843636 0961259 0238540 0253730

1 2 1 1

102 103 104 104 105 106 107 108 109 110

0961257 1120299 4842915 4842915 0235238 0361675 4070705 4070706 4751500 4761500

2 1 1 1 1 1 AR AR 2 4

3120673

DESCRIPTION FIXED SUPPORT INSTALLATION (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) FIXED SUPPORT INSTALLATION (HYDRAULIC CONTROLS) Support Weldment Bushing, Bronze Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in (Grade 8) Flatwasher 3/8in Locknut 3/8in-16NC Fitting, Grease Bolt 5/16in-18NC x 2 3/4in Pin, Nose Platform Level Cylinder Assembly (Machines Built Prior to January 1990) (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assembly (Machines Built January 1990 to October 1992) (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assembly - TUV (Machines Built October 1992 to Present) (See CYLINDER SECTION for Breakdown) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose (1/2in Flex-Guard) Locknut 5/16in-18NC Support, Hose (Hydraulic Controls Only) Stud (Welded on Part) Flatwasher 1/4in Locknut 1/4in-20NC ROTATING SUPPORT INSTALLATION DOMESTIC (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) ROTATING SUPPORT INSTALLATION (CSA STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) ROTATING SUPPORT INSTALLATION (DOMESTIC HYDRAULIC CONTROLS) ROTATING SUPPORT INSTALLATION (CSA HYDRAULIC CONTROLS) Support Weldment Bushing, Bronze Pivot Attach Weldment (Machines Built Prior to October 1992) Pivot Attach Weldment (TUV Cylinders) (Machines Built October 1992 to Present) Bushing, Bronze Cap Shaft Weldment (Standard) Shaft Weldment (C.S.A.) (was p/n 4040220) Rotator Assembly (See Items 201-225 for Breakdown) Block, Stop Shim 1/8in Shim 1/16in Flatwasher 5/16in Lockwasher 5/16in

40HA

REV E B

M 5 D 4

183

SECTION 4 - PLATFORM

184

ITEM 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 125 126 127 128 129

PART NUMBER 3311501 3340454 4160026 2880404 0652014 4752000 0681610 4751600 3300143 0641836 4751800 3311805 2160002 0641522 3421490 3421968 4740158 1670451 4300038 1681866

QTY 2 2 8 1 1 1 8 16 8 1 1 1 4 2 1 1 1 1 2 1

129

1682178

1

129

1682793

1

130 131 132 133 134

3421491 3421494 3532054 0641506 4060804

135 136 137 138 139 140 141 141 141 141

4070707 3520035 0641816 4761800 3311505 2160001 4340596 4300031 4751400 3311405 0235238

1 1 1 2 10 in/2.6cm AR 1 2 2 2 1 1 2 2 2 Ref Ref

201

3160083

1

202 203 204 205 206 207 208

0080099 2760064 0440134 4740199 0440120 2440043 3440816

1 1 2 4 2 1 4

DESCRIPTION Nut 5/16in-18NC Pad, Brake Washer, Bellville Key, Square Bolt 5/8in-18NF x 1 3/4in Flatwasher 5/8in Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Locknut 3/8in-16NC Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Fitting, Grease Bolt 5/16in-18NC x 2 3/4in Pin, Attach (Standard) Pin, Attach (C.S.A.) Washer, Thrust Cover, Rotator Stud (Welded on Part) Slave Cylinder Assembly (Machines Built Prior to January 1990) (See CYLINDER SECTION for Breakdown) Slave Cylinder Assembly (Machines Built January 1990 to October 1992) (See CYLINDER SECTION for Breakdown) Slave Cylinder Assembly - TUV (Machines Built October 1992 to Present) (See CYLINDER SECTION for Breakdown) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose (Flexguard) Shim 1/32in Plug Bolt 1/2in-13NC x 2in Lockwasher 1/2in Locknut 5/16in-18NC Fitting, Grease Support, Hose (Hydraulic Controls Only) Stud (Welded on Part) Flatwasher 1/4in Locknut 1/4in-20NC ROTATOR ASSEMBLY Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assembly (See CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in

40HA

REV

E

3120673

SECTION 4 - PLATFORM ITEM 209 210 211 212 213 215 216 217 218 219 220 221 222 223 224 225 226

301 301 301

PART NUMBER 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

3510176

QTY 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref Ref Ref 1

301 301 301

3510236 3510170

1 Ref 1

301

3510237

1

301 301

3510406 3510483

1 1

301 301

3510247 3510307

1 1

301

3510481

1

301 301 301

3510386 3510177

1 Ref 1

301

3510238

1

301

3510656

1

301 301 301

3510356 3510253

1 Ref 1

2600143

Ref 2

301 302

3120673

DESCRIPTION Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002 Loctite #271 (Not Shown) Primer (Not Shown) Fitting, Grease - 90 Grease (Not Shown) PLATFORM WELDMENTS Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Standard Platform Options: 30in x 48in Platforms: Platform for Machines Built Prior to October 1990 (Use 3510236) Platform for Machines Built October 1990 to Present 30in x 60in Platforms: Platform for Machines with Standard Bang-Bang and Proportional Controls Built Prior to October 1990 (USe 3510237) Platform for Machines with Standard Bang-Bang and Proportional Controls Built October 1990 to Present Platform with Slide Bar Gate Platform for Machines with Standard Bang-Bang and Proportional Controls with Mesh from Bottom to Top Rail Platform for Machines with Hydraulic Controls Platform for Machines with Hydraulic Controls with Mesh to Mid-Rail Built April 1991 to Present Platform for Machines with Hydraulic Controls with Mesh from Bottom Rail to Midrail Built April 1991 to Present Platform for Ford Spec Machines with Hydraulic Controls 30in x 72in Platforms: Platform for Machines with Standard Bang-Bang and Proportional Controls Built Prior to October 1990 (Use 3510238) Platform for Machines with Standard Bang-Bang and Proportional Controls Built October 1990 to Present Platform for Machines with Standard Bang-Bang and Proportional Controls with Mesh from Bottom to Top Rail Platform for Machines with Hydraulic Controls 30in x 96in Platforms: Platform for Machines with Standard Bang-Bang and Proportional Controls Standard Platform Components Pin, Hinge

40HA

REV

185

SECTION 4 - PLATFORM ITEM 303 304 305 305 306 307 401 401 401 401 401 401

186

PART NUMBER 3311805 2160006 1780224 1780250 2940006 2560010 0237963 0641408 3311405 4740362 4360031 7000625 4460071

QTY 2 2

1 1 Ref 3 3 3 1 2 1

DESCRIPTION Locknut 1/2in-13NC Fitting, Grease Door Weldment (Machines Built Prior to October 1990) Door Weldment (Machines October 1990 to Present) Latch, Door Handle FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

40HA

REV

7

3120673

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS

188

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS ITEM

1 1 2 2 2 2 2 2 2

PART NUMBER 0250593 0252135 0251252 0252136 0238540 0961257

4040215 4040222 4564579 4040227

3 4 5 6 7 8 9 10 11 12

1120299 0235238 3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805

13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27

0901756 0641811 4761800 0641404 4761400 4751400 0641408 4562083 1670630 3421490 3421968 0641522 3311505 3421491 3421494 1682178

27

1682793

28 29 30 31 32

3532054 0741506 4761500 2160002 4740158

3120673

QTY Ref Ref Ref Ref Ref 1 2 Ref Ref 1 1 Ref 1 1 Ref 1 1 2 1 8 1 1 1 3 1 Ref 1 2 2 1 2 2 1 1 1 1 1 2 2 1 1 1

1 2 2 3 1

DESCRIPTION SUPPORT INSTALLATIONS ROTATING SUPPORT INSTALLATION - DOMESTIC ROTATING SUPPORT INSTALLATION - CSA FIXED SUPPORT INSTALLATION - DOMESTIC (NOT SHOWN) FIXED SUPPORT INSTALLATION - CSA (NOT SHOWN) Pivot Attach Weldment Bushing, Bronze Shaft Weldment Options: Rotating Support Standard C.S.A. Fixed Support Standard C.S.A. Note: Items 3-9 Rotating Support Installation Only.

Cap Rotator Assembly (See Items 101-126 for Breakdown) Pad, Brake Key Washer, Belleville Flatwasher 5/8in Bolt 5/8in-18NF x 1 3/4in Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Note: Items 13-21 Rotating Support Installation Only.

Bracket Bolt 1/2in-13NC x 1 3/8in Lockwasher 1/2in Bolt 1/4in-20NC x 1/2in Lockwasher 1/4in Flatwasher 1/4in Bolt 1/4in-20NC x 1in Tube, Spacer Cover Pin, Nose (Standard) Pin, Nose (C.S.A.) Bolt 5/16in-18NC x 2 3/4in Locknut 5/16in-18NC Pin, Attach (Lower) Pin, Attach (Upper) Slave Cylinder Assembly (Machines Built Prior to October 1992) (See CYLINDER SECTION for Breakdown) Slave Cylinder Assembly - TUV (Machines Built October 1992 to Present) Plate, Retainer Bolt 5/16in-18NC x 3/4in Lockwasher 5/16in Fitting, Grease Washer, Thrust

40HA

REV H C B A

189

SECTION 4 - PLATFORM ITEM

PART NUMBER

33 34 35

4220137 1320160 3520035

36 37

1380137 4920986 0235238

101

3160083

1

102 103 104 105 106 107 108 109 110 111 112 113 115 116 117 118 119 120 121 122 123 124 125 126

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref

201 201 201 201 201 201 201 201 201 201 201 201 201

190

QTY Ref 2 1 1 Ref 1 1 ft/.3m Ref Ref

3510239 3510323 3510240 3510261 3510480 3510482 3510241 3510242

Ref Ref 1 1 Ref 1 1 1 1 Ref 1 Ref 1

DESCRIPTION Note: Items 33-35 Fixed Support Installation Only.

Bar, Stop Clamp (Not Shown) Plug Note: Items 36-37 Rotating Support Installation Only.

Clip Retainer Wire, Mechanics ROTATOR ASSEMBLY: Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assembly (See CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002 Loctite #271 Primer Fitting, Grease - 90 Grease PLATFORM WELDMENTS Note: Replacement Decals Must be Ordered Separately -See DECALS SECTION Low Mount Platform Options: 30in x 48in Platforms: Platform Platform with Bumpers 30in x 60in Platforms: Platform Platform with Bumpers Platform with Mesh to Mid-Rail Platform with Mesh to Top Rail 30in x 72in Platforms: Platform 30in x 96in Platforms: Platform with Bumpers

40HA

REV

E

3120673

SECTION 4 - PLATFORM ITEM 201 202 203 204 205 205 205 205 206 207 208 209 301 301 301 301 301 301

3120673

PART NUMBER 2600143 3311805 2160006 1780224 1780250 1780285 1780286 2940006 2560010 0961450 0961259 0237963 0641408 3311401 4740362 4360031 7000625 4460071

QTY Ref 2 2 2 1 1 1 1 1 1 1 1 Ref 3 3 3 1 2 1

DESCRIPTION Standard Platform Components Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment (Machines Built Prior to April 1990) Door Weldment (Machines Built April 1990 to Present) Door Weldment (Mesh to Mid Rail) Door Weldment (Mesh to Top Rail) Latch, Door Handle Bushing, Bronze (Top) Bushing, Bronze (Bottom) FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Nut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

40HA

REV

F

191

SECTION 4 - PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY

192

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 3160083 7002105 7002123 Kit 7002104 7002111 7002117 Kit Kit 7002116 7002103 Kit 7009992 Kit 7002112 7002107 7002100 7000166 7002125 7002110 2900455 2900733

QTY Ref 1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1 1 1 Ref

3120673

DESCRIPTION ROTATOR MOTOR ASSEMBLY Flange, Mounting Screw, Cap Seal, Dust Key, Woodruff Bearing, Thrust Needle Thrust, Bearing Race Seal, O-Ring Seal, Pressure Shaft, Output Housing Seal Plug, Housing Seal, O-Ring Drive Cap, End Screw, Cap Lockwasher Gerotor Sub-Assembly Plate, Spacer Seal Kit (Includes Items 3,7,8,11 & 13) (P/N 101-1009-007) Seal Kit (Includes Items 3,7,8,11 & 13) (P/N 101-1009-008 & 1011009-009) Note: Identify by P/N stamped on nameplate located on Item 10.

40HA

REV B

193

SECTION 4 - PLATFORM FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)

194

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) ITEM

1 2 2 2 2 2 2 3 4 5 6 6 6 7 7 8 8 9 9 9 9 9 9 9 10 10 11 11 12 12 13 13 13 14 14 14 15 15 15 16 16 16 17 17 17

3120673

PART NUMBER 0860622 0860660 0860714 0860715 4842892 3251909 3252362 1702399 3538389 4420008 0751006 3300177 2920015 4360199 3790012 4360141 4360199 3790012 4360199 3790012 1600116 7003783 2560041 1600135 7003797 7003789 4360274 3790015 4360274 3790015 4360199 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012

QTY DESCRIPTION CONSOLE BOX ASSEMBLIES Ref CONSOLE BOX ASSEMBLY - 2WS FORD/DEUTZ Ref CONSOLE BOX ASSEMBLY - 2WS KUBOTA Ref CONSOLE BOX ASSEMBLY - 4WS FORD/DEUTZ Ref CONSOLE BOX ASSEMBLY - 4WS KUBOTA Ref 1 Box, Console Ref Lid Options: 1 Lid (Prior to May 1994) 1 Lid (May 1994 to November 1994) 1 Decal, Lid (November 1994 to Present) 1 Lid, Plate (November 1994 to Present) 52 in/1.3m Tape, Insulation 6 Screw, Pan Head #10-24NC x 3/4in 6 Nut, Tinnerman 1 Lamp (Out of Level) 1 Switch, Toggle (Ignition/Emergency Stop) 1 O-Ring 1 Guard, Switch 1 Switch, Toggle (High Engine) 1 O-Ring 1 Switch, Toggle (Drive Speed) 1 O-Ring Ref Controller Options: 1 Controller (2WS) 1 Electrical Assembly 1 Knob (2WS) 1 Controller (4WS) 1 Electrical Assembly 2 Switch, Roller 1 Switch, Push Button (Horn) 1 O-Ring 1 Switch, Push Button (Start) 1 O-Ring 1 Switch, Toggle (Function Speed) 1 O-Ring 1 Switch, Toggle (Steer) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Main Telescope) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Swing) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Platform Rotate) (With Rotating Platform Only) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Platform Level) 1 Guard, Switch 1 O-Ring

40HA

REV L I F F

195

SECTION 4 - PLATFORM ITEM 18 18 18 19 19 19 20 20 20 21 21 21 21 21 21 22 23 23 23 23 24 24 24 24 25 26 26 26 27 27 27 28 28 28 29 29 29 30 30 30 30 30 30 31 32 32 33 33 33 34 57

196

PART NUMBER 4360202 4060229 3790012 4360202 4060229 3790012 4360200 4060229 3790012 3640500 3640970 3910606 4760600 3310601 4460299 4460298 4460298 4460298 4460301 4460311 4460305 4460306 4460307 4460300 3740058 4120013 3740063 4360209 3311001 4761000 4460244 0960238 3300048 4460052 0960239 3300047 0860038 4460190 4060092 3910608 4760600 4460071 0140001 4360274 3520026 3740049 4761000 3311001 4740120 0720804

QTY 1 1 1 1 1 1 1 1 1 Ref 1 1 2 2 2 2 Ref AR AR 1 1 5 5 5 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1 4 4 1 1 1 1 2 2 2 6 4

DESCRIPTION Switch, Toggle (Main Lift) Guard, Switch O-Ring Switch, Toggle (Tower Lift) Guard, Switch O-Ring Switch, Toggle (Auxiliary Power) Guard, Switch O-Ring Rail Options: Rail (2WS) Rail (4WS) Screw, Machine #6-32NC x 3/8in Lockwasher #6 Nut #6-32NC Stop, Terminal Block, Terminal 2WS - Qty. 40 4WS - Qty. 45 Strip, Marking Bar, Buss - 5 Position Screw Washer Sleeve Barrier, Terminal Relay Socket, Relay Spring, Relay Breaker, Circuit - 20 Amp Nut #10-24NC Lockwasher #10 Connector Bushing Nut, Conduit Connector Bushing Nut, Conduit Box Receptacle Cover Screw, Machine #6-32NC x 1/2in Lockwasher #6 Connector Horn Switch, Push Button (Glow Plugs) (Kubota) Plug, Hole (Ford and Deutz) Relay (4WS Only) Lockwasher #10 Nut #10-24NC Washer, Nylon Screw, Machine #8-32NC x 1/2 (October 1995 to Present)

40HA

REV

3120673

SECTION 4 - PLATFORM ITEM 58 59

PART NUMBER 4750800 4760800 0252405

QTY 4 4 Ref Ref

0254438

Ref

101 101 101

1060300 1060514

101

4460205

3120673

Ref 32 ft/9.8m 70 ft/21.3m 1

DESCRIPTION Flatwasher #8 (October 1995 to Present) Lockwasher #8 (October 1995 to Present) 110V POWER CORD INSTALLATIONS 110V POWER CORD INSTALLATIONS (PRIOR TO OCTOBER 1993) 110V POWER CORD INSTALLATIONS (OCTOBER 1993 PRESENT) Cable, Electrical - 12/3 Options: Cable, Electrical (Prior to October 1993) Cable, Electrical (October 1993 to Present) (was p/n 1060268)

REV

3

Plug

40HA

197

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993)

198

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993) ITEM

PART NUMBER

1 2 3 4 5 5 6 7 8 9 10 11 12 13 13 13 13 13 13 13 14 14 15 15 15 16 16 17 17 17 18 19 19 19 20 20 20 21 22 22 22 23

0860752 0860753 0860779 0860777 0860655 0860718 3251894 0751006 4740120 3300177 4420038 0100001 0860538 3311505 4751500 4320002 2940052 2600132 2600105 1600126 7003782 1600116 7003783 2560038 2560040 2560041 4360274 3790015 4360199 3790012 4360141 4360274 3790015 4360199 3790012 3251872 3520026 4360202 4060229 3790012 4360202 4060229 3790012 2920015 4360200 4060229 3790012 4360202

3120673

QTY DESCRIPTION CONSOLE BOX ASSEMBLIES Ref CONSOLE BOX ASSEMBLY - 2WS DEUTZ Ref CONSOLE BOX ASSEMBLY - 4WS DEUTZ Ref CONSOLE BOX ASSEMBLY - 2WS FORD Ref CONSOLE BOX ASSEMBLY - 4WS FORD Ref CONSOLE BOX ASSEMBLY - 2WS KUBOTA Ref CONSOLE BOX ASSEMBLY - 4WS KUBOTA Ref 1 Lid 18 Screw, Pan Head #10-24NC x 3/4in 18 Washer, Nylon 18 Nut, Tinnerman 37 in/1m Tape, Insulation AR Adhesive 1 Box, Control (Includes Items 10-12) 8 Nut 5/16in-18NC 8 Flatwasher 5/16in 4 Stud, Mounting 2 Latch 1 Hinge (Top to Bottom) 1 Hinge (Access Door) 3 Controller, PQ (Swing and LIfts) 1 Electrical Assembly 1 Controller, PQ (Drive) 1 Electrical Assembly 2 Knob (Lift) 1 Knob (Swing) 1 Knob (Drive) 1 Switch, Push Button (Horn) 1 O-Ring 1 Switch, Toggle (Ignition) 1 O-Ring 1 Guard, Switch 1 Switch, Push Button (Start) 1 O-Ring 1 Switch, Toggle (Glow Plug - Kubota/Choke - Ford) 1 O-Ring 1 Nameplate - Glow Plug (Kubota Only) 1 Plug, Hole 1 Switch, Toggle (Rotate) 1 Shield 1 O-Ring 1 Switch, Toggle (Level) 1 Shield 1 O-Ring 1 Lamp (Chassis Out of Level) 1 Switch, Toggle (Auxiliary Power) 1 Shield 1 O-Ring 1 Switch, Toggle (Steer)

40HA

REV B A A F -

199

SECTION 4 - PLATFORM ITEM 23 23 24 24 24 25 25 26 26 27 27 28 28 28 28 28 29 29 29 29 29 30 31 32 33 34 34 34 34 35 35 35 36 36 36 37 37 37 37 37 37 38 38 38 39 40 40 40

200

PART NUMBER 4060229 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3910608 4750600 4760600 3310601 3640500 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 4460244 0960238 3300048 4460071 0960238 3300048 0860038 4460190 3911008 4761000 4060092 4460071 3740049 3311001 4761000 1060309 4460052 3300047 0960239 0252405

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 45 1 1 3 3 3 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 8 ft/2.4m 1 1 1 Ref Ref

0254438

Ref

DESCRIPTION Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (High Engine) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Breaker, Circuit - 20 Amp Screw #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Box, Receptacle Receptacle (Not Shown) Screw, Round Head #10-24NC x 1/2in Lockwasher #10 Shield, Weatherproof Connector, Terminal Relay - SPDT Nut #10-24NC Lockwasher #10 Cable, Control - 12/4 (To Footswitch) (Not Shown) Connector, Strain Relief Locknut, Conduit Bushing 110V POWER CORD INSTALLATIONS 110V POWER CORD INSTALLATIONS (PRIOR TO OCTOBER 1993) 110V POWER CORD INSTALLATIONS (OCTOBER 1993

40HA

REV

3

3120673

SECTION 4 - PLATFORM ITEM

PART NUMBER

101 101 101

1060300 1060514

101

4460205

3120673

QTY Ref 32 ft/9.8m 70 ft/21.3m 1

DESCRIPTION PRESENT) Cable, Electrical - 12/3 Options: Cable, Electrical (Prior to October 1993) Cable, Electrical (October 1993 to Present) (was p/n 1060268)

REV

Plug

40HA

201

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT)

202

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT) ITEM

0860839 0860850

QTY Ref Ref Ref

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

0860840 3252224 3252382 3538392 1702402 0751006 4740120 3300177 4420037 0860538 3311505 4751500 0641508 2940052 2600132 2600105 1600126

Ref 1 1 1 1 18 18 18 14 ft/2m 1 4 4 4 2 1 1 3

13 13

7003782 1600141

3 3

13 13 13 14 14 15 15 15 15 16

7011907 7003751 2560112 4360274 3790015 4360289 7012611 7012612 4360282 1600116

1 1 AR 1 1 1 1 1 1 1

16 16

7003783 1600140

1 1

16 16 16

7011903 7003789 1600135

1 2 1

16 16 16 17 17 18 18

7003797 7003789 2560112 4360274 3790015 3520026 4360199

1 2 1 1 1 1 1

3120673

PART NUMBER

DESCRIPTION CONSOLE BOX ASSEMBLIES CONSOLE BOX ASSEMBLY - 2WS WITH CREEP CONSOLE BOX ASSEMBLY - 2WS WITH THUMB STEER AND CREEP CONSOLE BOX ASSEMBLY - 4WS WITH CREEP Lid (February 1993 to May 1994) Lid (May 1994 to January 1995) Plate, Lid (January 1995 to Present) Decal (January 1995 to Present) Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulation Box, Control (Includes Items 10,11 & 12) Nut 5/16in-18NC Flatwasher 5/16in Bolt 5/16in-18NC x 1in Latch Hinge (Top to Bottom) Hinge (Access Door) Controller, PQ (Swing and Lift) (Machines Without Steer Switch in Drive Controller) Electrical Assembly Controller, PQ (Swing and Lift) (Machines With Steer Switch in Drive Controller) Electrical Assembly Potentiometer Knob Switch, Push Button (Horn) O-Ring Switch, Push-Pull (Emergency Stop) Mushroom Head Boot Block, Contact - 2 P.N.C. Controller, PQ (Drive) (2WS Without Steer Switch in Drive Controller) Electrical Assembly Controller, PQ (Drive) (2WS With Steer Switch in Drive Controller) Electrical Assembly Switch, Roller Controller, PQ (Drive) (4WS Without Steer Switch in Drive Controller) Electrical Assembly Switch, Roller Knob Switch, Push Button (Start) O-Ring Plug, Hole (Standard) Switch, Toggle (Glow Plug - Optional)

40HA

REV 5 6 6

203

SECTION 4 - PLATFORM

204

ITEM 18 18 19 20 21 21 21 22 22 23 24 24 24 25 25 25 26

PART NUMBER 3790012 3251872 2920015 2920015 4360200 3790012 4060229 4360199 3790012 3520028 4360202 4060229 3790012 4360202 4060229 3790012 4360202

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

26 26 27 27 27 28 28 29 29 30 30 31 32 32 32 32 32 33 34 35 36 37 37 37 37 38 38 38 39 39 39 40 40 40

4060229 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3640500 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 4460052 0960239 3300047 4460244 0960238 3300048 4460071 0960238 3300048

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 AR 1 1 3 3 3 1 1 1 1 1 1 2 2 2

DESCRIPTION O-Ring (Glow Plug - Option) Nameplate (Glow Plug Option) Lamp (Engine Distress) (Optional) Lamp (Chassis Out of Level) Switch, Toggle (Auxiliary Power) O-Ring Shield Switch, Toggle (Lights) (Optional) O-Ring Plug, Hole Switch, Toggle (Rotate) (Optional) Shield O-Ring Switch, Toggle (Level) Shield O-Ring Switch, Toggle (Steer) (Machines Without Steer Switch in Drive Controller Only) Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (Engine Speed) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Speed) O-Ring Breaker, Circuit - 20 Amp Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit

40HA

REV

3120673

SECTION 4 - PLATFORM ITEM 41 41 41 42 43 43 43 44 44 44 45 45 45

PART NUMBER 3740049 3311001 4761000 1060309 4360199 4060229 3790012 4360202 4060229 3790012 0860038 4460190 4060092

QTY AR 1 1 2.4 m 1 1 1 1 1 1 1 1 1

45 45 45 46 47

3900294 4751000 4761000 4460071 4420008 0253077 0140026 1540002 0252405

4 4 4 1 6 ft/1.8m Ref 1 1 Ref Ref

0254438

Ref

101 102

201 201 201

1060300 1060514

201

4460205

3120673

Ref 32 ft/9.8m 70 ft/21.3m 1

DESCRIPTION Relay - SPDT Nut #10-24NC Lockwasher #10 Cable, Control - 12/4 (To Footswitch) Switch, Toggle (Creep) Shield O-Ring Switch, Toggle (Tower Tele) Shield O-Ring Box, Receptacle Receptacle - 110VAC (Consult Factory for Optional Voltages) Cover, Weatherproof - 100VAC (Consult Factory for Optional Voltages) Screw Self Drilling #10-16NC x 1in Flatwasher #10 Lockwasher #10 Connector, Strain Relief Tape, Insulation TILT ALARM INSTALLATION Alarm Capacitor 110V POWER CORD INSTALLATIONS 110V POWER CORD INSTALLATIONS (PRIOR TO OCTOBER 1993) 110V POWER CORD INSTALLATIONS (OCTOBER 1993 PRESENT) Cable, Electrical - 12/3 Options: Cable, Electrical (Prior to October 1993) Cable, Electrical (October 1993 to Present) (was p/n 1060268)

REV

A

3

Plug

40HA

205

SECTION 4 - PLATFORM FIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS)

206

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS) ITEM 1 1 2 2 3 4 4 5 6 7 7 8 9 9 9 10 10 11 11 12 12 13 13 14 14 14 15 15 15 16 16 16 17 17 17 17 17 17 18 19 20 21 22 23

PART NUMBER 0250844 3251987 3252390 3534232 3534233 0751006 3300177 4420008 1670568 0751006 3300177 4420008 2920015 4360199 4360141 3790012 4360274 3790015 4360274 3790015 4360199 3790012 4360199 3790012 4360200 4060229 3790012 4360198 4060229 3790012 1600116 7003783 2560041 4060092 4460190 0860038 3910604 4760600 4460071 0901393 0641608 4751600 4761600 3311605 4640640

QTY Ref 1 1 1 1 5 5 AR 1 4 4 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 4 8 4 4 1

24 25 26 27

0641612 4751600 4740341 3311605

3 3 3 3

3120673

DESCRIPTION CONTROL BOX ASSEMBLY Lid, Control Box (Prior to May 1994) Lid, Control Box (May 1994 to Present) Plate, Side (LH) Plate, Side (RH) Screw, Machine #10-24NC x 3/4in Nut, Tinnerman Tape, Insulation Plate, Back Screw, Machine #10-24NC x 3/4in Nut, Tinnerman Tape, Insulation Lamp (Out of Level) Switch, Toggle (Emergency Stop) Guard, Switch O-Ring Switch, Push Button (Horn) O-Ring Switch, Push Button (Start) O-Ring Switch, Toggle (Drive Speed) O-Ring Switch, Toggle (High Engine) O-Ring Switch, Toggle (Aux. Power) Shield, Switch O-Ring Switch, Toggle (Steer) Shield, Switch O-Ring Controller - PQ (Drive) Electrical Assembly Knob Cover, Weather Proof Receptacle Box, Electrical Screw, Machine #6-32NC x 1/2in Lockwasher #6 Connector, Strain Relief Bracket, Mounting - Valve Bolt 3/8in-16NC x 1in Flatwasher 3/8in Lockwasher 3/8in Locknut 3/8in-16NC Valve Assembly (See CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY) for Breakdown) Bolt 3/8in-16NC x 1 1/2in Flatwasher 3/8in Flatwasher, Special Locknut 3/8in-16NC

40HA

REV F

207

SECTION 4 - PLATFORM ITEM 28 29 30 31 32 33 34 36 37 38 39 40 41 41 41 41

101 101 101 101 201

208

PART NUMBER 2980091 3430507 3450403 3531543 3534256 0901690 0901392 0641608 4751600 4761600 3311605 3740049 4360209 3911012 4761000 3311001 0252405

QTY 6 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 Ref Ref

0254438

Ref

1060300 1060514 4460205 0239762 0140001

Ref 32 ft/9.8m 70 ft/21.3m 1 Ref 1

DESCRIPTION Lever Pin, Clevis Pin, Cotter 1/8in x 3/4in Plate, Link Plate, Link Bracket, Rotate Bracket, Swing Bolt 3/8in-16NC x 1in Flatwasher 3/8in Lockwasher 3/8in Locknut 3/8in-16NC Relay - SPDT Breaker, Circuit - 20 Amp Screw #10-24NC x 3/4in Lockwasher #10 Nut #10-24NC 110V POWER CORD INSTALLATIONS 110V POWER CORD INSTALLATIONS (PRIOR TO OCTOBER 1993) 110V POWER CORD INSTALLATIONS (OCTOBER 1993 PRESENT) Cable, Electrical - 12/3 Options: Cable, Electrical (Prior to October 1993) Cable, Electrical (October 1993 to Present) (was p/n 1060268) Plug HORN INSTALLATION Horn

40HA

REV

3

-

3120673

SECTION 4 - PLATFORM FIGURE 4-8. CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY)

210

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-8. CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

3120673

PART NUMBER 4640640 7002408 7002409 7002410 Kit Kit Kit Kit 7002430 7002425 7002415 7002416 7002417 7002418 7002419 7002420 7002426 7002424 7002421 7002422 7002415 7002416 7002417 7002418 7002419 7002420 7002423 7002424 7011100 4140017 7002415 7002416 7002417 7002418 7002419 7002420 7002426 7002424 7002427 7002422 7002415 7002416 7002417 7002418 7002419 7002420 7002426 7002424 7002428 7002429

QTY Ref 1 1 1 14 7 7 14 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 1 3 3 3 3 3 3 6 6 6 3 1 1 1 1 1 1 2 2 2 1 1 7

DESCRIPTION CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) Tie Rod Kit (Includes 3 tie rods, 6 hex nuts, & 6 washers) Inlet Section Assembly Cartridge, Relief Valve O-Ring O-Ring O-Ring O-Ring Working Section Assembly - Telescope Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw Cartridge, Cylinder Lock Valve Ram, Pilot Working Section Assembly - Rotate Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw Plug Ram, Pilot Working Section Assembly - Lift, Articulate and Swing Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw Cartridge, Cylinder Lock Valve Ram, Pilot Working Section Assembly - Level Spool Spool End Load Check Assembly Spring Centering Kit Cover Lockwasher Screw Cartridge, Cylinder Lock Valve Ram, Pilot Outlet Section Assembly Seal Kit (Includes two of Item 4, one of Item 5, one of Item 6 & two

40HA

REV

211

SECTION 4 - PLATFORM ITEM

PART NUMBER

QTY

DESCRIPTION

REV

of Item 7.)

212

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-9. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

214

40HA

3120673

SECTION 4 - PLATFORM FIGURE 4-9. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ITEM

1 1 1 1 1 1 1

PART NUMBER 0252054 0251203 0252848 1670607 1670526 1670641 3941406 4751400 0901842 0901843

5 5 5 5 6 6 6 6 7

0252210 0252211 2920009 2920018 0238864 0238865 2920009 2920018 0901449

9 9 9 9

2900068 0253987 2920013 2920111 0250143 4160028 0900232 0901056 4220007

10 10 11

0253846 0254130 0480083 0480086 0480084

12 12 12 13 14 14 14

0251611 0254178 0251024 0251239 4360305 4360215 4460521 0940038 4360274 3251596 3740049

8 8

3120673

QTY Ref Ref Ref 1 1 1 4 4 1 1 Ref AR 1 AR AR AR 1 AR AR Ref Ref Ref 2 2 Ref 1 1 1 1 Ref Ref Ref 2 2 1 Ref Ref Ref Ref Ref 4 4 4 AR 1 1 1 Ref

DESCRIPTION CONSOLE BOX COVER INSTALLATION (BLACK) CONSOLE BOX COVER INSTALLATION (YELLOW) CONSOLE BOX COVER INSTALLATION (CLEAR PLEXI-GLASS) Cover (Black) Cover (Yellow) Cover, Plexi-Glass (Not Shown) Screw, Self-Tapping 1/4in-20NC Flatwasher 1/4in Bracket (Right Side) (Use with Plexi-Glass Cover Only) Bracket (Left Side) (Use with Plexi-Glass Cover Only) BEACON LIGHT OPTIONS Beacon Mounted Under Console (September 1991 to Present) Beacon Mounted Under Console (September 1991 to Present) Beacon (Red) Beacon (Amber) Beacon Mounted in Front of Console (Prior to September 1991) Beacon Mounted in Front of Console (Prior to September 1991) Beacon (Red) Beacon (Amber) Bracket, Mounting WORKLIGHT OPTIONS: WORKLIGHT (PRIOR TO NOVEMBER 1992) WORKLIGHT (NOVEMBER 1992 TO PRESENT) Floodlight Halogen Light (Uses PN 3536089 Mounting Plate) SELF-CLOSING GATE INSTALLATION Spring Bracket (Door Mounted) Bracket (Platform Mounted) Stop, Door MESH TO MIDRAIL INSTALLATIONS LOW MOUNT PLATFORM STANDARD PLATFORM Mesh (Sides) (Low-Mount Platform) Mesh (Sides) (Standard Platform) Mesh (Door) PLATFORM BUMPERS INSTALLATION 30IN x 48IN PLATFORM 30IN x 60IN FIXED PLATFORM 30IN x 60IN ROTATING PLATFORM 30IN x 96IN PLATFORM Switch, Proximity - U/L Machines Switch, Proximity - Standard Machines Connector, Strain Relief Padding, Bumper Switch, Push Button (Override) Nameplate - Override Relay (Not Shown) PLATFORM BUMPERS INSTALLATION - SOFT TOUCH SYSTEM (CHAIN MOUNTED TYPE)

40HA

REV 2 2 -

3 3

-

F C

A

-

E A C B

215

SECTION 4 - PLATFORM ITEM

15 15 15 16 16 17 17 17 17 17 17 17 17 17 17 17 17 17 17 18 18

216

PART NUMBER 0254728 0254948 0630440 3010088 1260136 4360057 0200048 0940038 1670663 1670733 1670699 1670665 1670666 1670734 1670700 1670735 1670701 1670736 1670702 1670737 1670703 4360274 3252238

QTY Ref Ref 8 8 AR 1 1 AR 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION 30INx 96IN PLATFORM 30INx 72IN PLATFORM Eyebolt Link, Quick Chain Switch, Limit Arm, Actuator Padding (Bottom Rail) Padding (Rail Behind Console Box) Padding (LH Top Rail - 36in x 72in Platform) Padding (LH Top Tail - 36in x 96in Platform) Padding (Vertical Rails) Padding (Gate) Padding (RH Top Rail - 36in x 72in Platform) Padding (RH Top Rail - 36in x 96in Platform) Padding (LH Mid Rail - 36in x 72in Platform) Padding (LH Mid Rail - 36in x 96in Platform) Padding (RH Mid Rail - 36in x 72in Platform) Padding (RH Mid Rail - 36in x 96in Platform) Padding (Bumper Rail - 36in x 72in Platform) Padding (Bumper Rail - 36in x 96in Platform) Switch, Push Button Decal - Soft Touch System

40HA

REV B A

3120673

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3120673

40HA

217

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE)

218

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE) ITEM

PART NUMBER

1 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 18 18

1681787 1120179 1680892 3480120 3300187 3300273 4563647 Kit Kit Kit Kit Kit Kit Kit Kit 3900141 3900170 0100011 3900175 3960416 3321401

19 20 21

2160002 0100035 0100038 2900381

51 51 51 51 52 52 52 52 52 52

3120673

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 AR 2 2 2 Ref

1681785

2 AR AR 1 Ref Ref

1682406

Ref

1682757

Ref

1681788 1682407 1682758 Not Required 4640438 2900770 4640509 2900792

Ref 1 1 1 Ref 2 2 2 2 2

DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLIES (STANDARD PARTS) Rod Retainer Head Piston Nut (Prior to April 1992) Nut, Hex (April 1992 to Present) Tube, Spacer Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Back-up O-Ring Seal, Piston Ring, Wear Setscrew 1/4in-20NC x 3/8in (Prior to August 1992) Setscrew 3/8in-16NC x 3/8in (August 1992 to Present) Loctite #242 Setscrew 1/4in-28NF x 3/4in Seal, Thread Nut 1/4in-28NF Note: Replace existing bleeders with these components when ordering parts.

Fitting, Grease Compound, Locking Primer, Locking Seal Kit (Includes Items 8-15) AXLE LOCKOUT CYLINDER ASSEMBLY (VARIABLE PARTS) AXLE LOCKOUT CYLINDER ASSEMBLY (PRIOR TO SEPTEMBER 1990) AXLE LOCKOUT CYLINDER ASSEMBLY (SEPTEMBER 1990 TO JUNE 1992) AXLE LOCKOUT CYLINDER ASSEMBLY (JUNE 1992 TO PRESENT) Barrel Options: Barrel (Prior to September 1990) Barrel (September 1990 to June 1992) Barrel (June 1992 to Present) Valve, Holding Options: Valve, Holding (Prior to September 1990) Valve, Holding (September 1990 to June 1992) Seal Kit - 4640438 (1 Per Valve) Valve, Holding (June 1992 to Present) Seal Kit - 4640509 (1 Per Valve)

40HA

REV

D C A

219

SECTION 5 - CYLINDER FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990)

220

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990) ITEM

1 2 3 3 4 4 4 4 5 5 6 7 8 8 9 10 11 11 12 13 14 15 16 17 17 18 18 19 20 21 21 21

3120673

PART NUMBER 1681866

QTY Ref

1682178

Ref

1681869 0960613 4640509 2900792 3300271 3300284 0100011 0100038 3900170 0100011 Kit Kit 3480130 3480141 Kit 4563771 3900141 0100011 Kit Kit 1681847 Kit Kit 1120336 0100035 1681867 1682177 0961254 2160002 2200202 2200201 0100020 2901103

1 2 2 1 1 1 AR AR 1 AR 2 2 1 1 1 1 1 AR 1 1 1 1 1 1 AR 1 1 2 2 2 2 AR 1 Ref

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990) PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT JANUARY 1990 TO OCTOBER 1992) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Nut, Hex (Prior to January 1990) Nut, Hex (January 1990 to October 1992) Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite #242 Lock-Ring Seal, Piston Piston (Prior to January 1990) Piston (January 1990 to October 1992) O-Ring Spacer, Tube Setscrew 1/4in-20NC x 3/8in Loctite T-Seal Ring, Wear Head Seal, Rod Wiper, Rod Cap Loctite Rod Assembly (Prior to January 1990) Rod Assembly (January 1990 to October 1992) Bushing, Bronze Fitting, Grease Plug 1/4in Plug 1/8in Sealant, Pipe Seal Kit (Includes Items 6, 7, 9, 12, 13, 15 & 16) Note: Refer to number stamped on barrel for identification.

40HA

REV C C

221

SECTION 5 - CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT)

222

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT) ITEM 1 1 2 2 3 3 4 5 6 6 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19

3120673

PART NUMBER 1682793 1682794 0960613 1682177 0961254 1120336 0100035 1681847 3480141 3300284 0100011 0100038 4563771 4640634 2900770 3900170 3900141 0100011 2160002 2220885 Kit Kit Kit Kit Kit Kit Kit 2901103

QTY Ref 1 2 1 2 1 AR 1 1 1 AR AR 1 2 1 1 1 AR 2 2 1 1 1 1 2 2 1 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY Barrel Weldment Bushing, Bronze Rod Weldment Bushing, Bronze Cap Loctite #222 Head Piston Nut, Hex Loctite #242 Primer, Loctite Spacer Cartridge, Vented Valve Seal Kit - 4640634 Valve Setscrew 3/8in-16NC x 3/8 Setscrew 1/4in-20NC x 3/8in Loctite #242 Fitting, Grease Plug, O-Ring Wiper, Rod Seal, Rod Ring, Wear T-Seal Ring, Lock Seal O-Ring Seal Kit - Cylinder (Includes Items 13-19)

40HA

REV A

223

SECTION 5 - CYLINDER FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)

224

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) ITEM

PART NUMBER

2 2 3 4 5 7 9 10 11 12 13 14 15 16 18 19 20 20 22 23

1682091 0960946 1120343 1681294 3480102 3300283 3900170 Kit Kit Kit Kit Kit Kit Kit 2160002 0100011 4640605 2900792 0100035 0100038 2900340 1682255

51 51 52 52 53

61 61 61 61 62 62 63 64 65

3120673

QTY Ref 1 2 1 1 1 1 1 1 1 1 2 1 2 2 2 AR 1 1 AR AR 1 Ref

1682256 0961422 4640509 2900792 2200201

1 2 1 1 1 Ref

1682796

Ref

1683524

Ref

1682797 1683523 0961422 4640634 2900770 2220887 2220885 2220883

Ref 1 1 2 1 1 1 1 2

DESCRIPTION LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) Rod Bushing, Bronze Retainer Head Piston Nut, Hex Setscrew 3/8in-16NC x 3/8in Wiper, Rod Seal, Rod O-Ring Ring, Wear O-Ring Seal, Piston Ring, Lock Fitting, Grease Loctite #242 Valve, Holding Seal Kit - 4640605 Valve Loctite Primer, Locking Seal Kit (Includes Items 10-16) LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) Barrel Bushing, Bronze Valve, Cartridge Seal Kit - 4640509 Valve Plug, Pipe LEVEL (UPRIGHT) CYLINDER ASSEMBLY OPTIONS (VARIABLE PARTS): LEVEL (UPRIGHT) CYLINDER ASSEMBLY (OCTOBER 1992 TO PRESENT) (ORIGINAL EQUIPMENT) LEVEL (UPRIGHT) CYLINDER ASSEMBLY (SERVICE REPLACEMENT) Barrel Options: Original Equipment Service Replacement Bushing, Bronze Valve, Cartridge Seal Kit - 4640634 Valve Plug 5/8in Plug 3/8in Plug 1/4in

40HA

REV

A

B

225

SECTION 5 - CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)

226

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) ITEM

PART NUMBER

2 2 3 4 5 7 9 10 11 12 13 14 15 16 16 17 20 21 22 24 25 27 28

1681841 0960946 1120340 1681843 3480102 4563769 Kit Kit Kit Kit Kit Kit Kit 3900170 3951403 3951402 0100020 0100011 2160001 0100035 0100038 0100034 2160003 2901102 1682124

2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 AR AR 1 AR AR AR 1 1 Ref

9983275

Ref

1682125 0961422 3300190 3300281 3300323 4640634 2900770 2200233 2200221 2180448 1682799

1 2 1 1 1 1 1 4 1 1 Ref

9983596

Ref

1682800 0961422 3300281 9983276 3300323 4640605 2900792

1 2 1 1 1 1 1

51 51 52 52 52 53 53 54 55 56

61 61 62 62 62 63 63

3120673

QTY Ref

DESCRIPTION LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) Rod Bushing, Bronze Cap Head Piston Spacer Wiper, Rod Seal, Rod Ring, Wear T-Seal O-Ring Ring, Lock Seal Setscrew 3/8in-16NC x 3/8in (February 1991 to Present) Setscrew 1/4in-20NC x 3/8in (Prior to February 1991) Setscrew 1/4in-20NC x 1/4in Sealant, Pipe Loctite #242 Fitting, Grease - 90 Loctite Primer, Locking Loctite Fitting, Grease - 45 Seal Kit (Includes Items 9-15) LIFT CYLINDER ASSEMBLY (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) LIFT CYLINDER ASSEMBLY - 8 FT PLATFORMS (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) Barrel Bushing, Bronze Nut (Prior to February 1991) Nut (February 1991 to Present) Nut (Cylinder - p/n 9983275 Only) Valve, Cartridge Seal Kit - 4640634 Valve Plug, Pipe 3/8in Plug, Pipe 1/4in Orifice .062 LIFT CYLINDER ASSEMBLY - 4FT 5 FT AND 6 FT PLATFORMS (OCTOBER 1992 TO PRESENT) (VARIABLE PARTS) LIFT CYLINDER ASSEMBLY - 8 FT PLATFORMS (OCTOBER 1992 TO PRESENT) (VARIABLE PARTS) Barrel Bushing, Bronze Nut (1682799 Cylinder) Nut (9983596 Cylinder) (Prior to August 1995) Nut (9983596 Cylinder) (August 1995 to Present) Valve, Cartridge Seal Kit - 4640605 Valve

40HA

REV

E A

A A

227

SECTION 5 - CYLINDER ITEM 64 65

228

PART NUMBER 2220887 2220883

QTY 1 2

DESCRIPTION

REV

Plug 5/8in Plug 1/4in

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS)

230

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS) ITEM

PART NUMBER

QTY Ref

2 2 3 4 5 6 7 7 9 9 10 11 12 13 14 15 16 18 19 22 23 24

1682086 0960946 1120427 1681294 3480102 4563930 3300190 3300281 3951404 3900170 Kit Kit Kit Kit Kit Kit Kit 2160001 0100011 0100035 0100038 2160003 2900340 1682085

1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 AR AR AR 1 1 Ref

1682271 0960946 4640509 2900792 2200201 4640605 2900792 1682785

1 2 1 1 2 1 1 Ref

1683528

Ref

1682786 1683527 0960946 2220885 4640634 2900770

1 1 2 1 1 1

51 51 52 52 53 54 54

61 61 61 62 63 63

3120673

DESCRIPTION LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS) Rod Bushing, Bronze Retainer Head Piston Spacer Nut (Prior to August 1991) Nut, Hex (August 1991 to Present) Setscrew 1/4in-20NC x 1/4in (Prior to August 1991) Setscrew 3/8in-16NC x 3/8in (August 1991 to Present) Wiper, Rod Seal, Rod O-Ring Ring, Wear O-Ring Seal, Piston Ring, Lock Fitting, Grease - 90 Loctite #242 Loctite Primer, Locking Fitting, Grease - 45 Seal Kit (Includes Items 10-16) LIFT CYLINDER ASSEMBLY - TOWER BOOM USED PRIOR TO OCTOBER 1992 (VARIABLE PARTS) Barrel Bushing, Bronze Valve, Cartridge Seal Kit - 4640509 Valve Plug, Pipe 1/8in NPT Valve, Cartridge Seal Kit - 4640605 Valve LIFT CYLINDER ASSEMBLY - TOWER BOOM USED OCTOBER 1992 TO PRESENT (VARIABLE PARTS) LIFT CYLINDER ASSEMBLY - TOWER BOOM USED SERVICE REPLACEMENT ALTERNATIVE (VARIABLE PARTS) Barrel (Original Equipment) Barrel (Service Replacement Alternative) Bushing, Bronze Plug Valve, Cartridge Seal Kit - 4640634 Valve

40HA

REV

D

231

SECTION 5 - CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLIES

232

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLIES ITEM

PART NUMBER 1681562 1681555

QTY Ref Ref

1 1 2 2 2 2 3 4 5 6 7 7 9 10 11 12 12 13 14 15 15 16 16 16 17 17 17

1681433 1681413 3300273 3300187 0100011 0100038 Kit Kit 3480134 Kit 4562687 4562851 Kit Kit Kit 1681322 1681344 Kit 1120108 1681435 1681411 2160002 2160001 2160006 3900141 3900170 0100011 2901148

1 1 1 1 AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 AR 1

2901123

1

3120673

DESCRIPTION STEER CYLINDER ASSEMBLY (2WD FRONT AXLE) STEER CYLINDER ASSEMBLY (4WD FRONT AND ALL REAR AXLES) Barrel (1681562 Cylinder) Barrel (1681555 Cylinder) Nut, Hex (February 1991 to Present) Nut, Special (Prior to February 1991) Loctite #242 Primer, Locking Seal O-Ring Piston Ring, Wear Spacer (1681562 Cylinder) Spacer (1681555 Cylinder) O-Ring Ring, Wear Seal, Rod Head, Cylinder (1681562 Cylinder) Head, Cylinder (1681555 Cylinder) Wiper, Rod Cap Rod (1681562 Cylinder) Rod (1681555 Cylinder) Fitting, Grease - Straight Fitting, Grease - 90 Fitting, Grease (4WD/4WS Only) Setscrew 1/4in-20NC x 3/8in (Prior to February 1991) Setscrew 3/8in-16NC x 3/8in (February 1991 to Present) Loctite #242 Kit, Seal (Includes Items 3, 4, 6, 9, 10, 11 & 13) (1681562 Cylinder) Kit, Seal (Includes Items 3, 4, 6, 9, 10, 11 & 13) (1681555 Cylinder)

40HA

REV H D

233

SECTION 5 - CYLINDER FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)

234

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) ITEM

PART NUMBER

QTY Ref

2 2 2 3 3 4 5 6 7 8 9 9 9 10 11 11 12 13 14 15 16 18 18

4640495 4640634 2900770 1120108 0100035 1681283 Kit Kit Kit Kit 4563330 3951603 0100011 3480092 0100011 0100038 3900170 Kit Kit Kit 1681883 2200222 0100020 2900396

1 1 1 1 AR 1 1 1 1 1 1 2 AR 1 AR AR 2 1 2 2 1 2 AR Ref

51 51 51 52 52 52 53 53 53 54 54 54 54 55 55 55 56 56

3120673

1681880

Ref

1682492

Ref

1681881 1682493 3300282 3300286 2200201 2180527 Not Required 4640495 2900770 Not Required 3340545 Not Required

Ref 1 1 Ref 1 1 Ref 2 4 Ref 1 1 1 Ref 1 1 Ref 1

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) Cartridge, Valve (Machines Built Prior to June 1990) Cartridge, Valve (Machines Built June 1990 to Present) Seal Kit - 4640495 & 4640634 Valves End Cap Loctite #222 Head Ring, Wear Seal, Wiper Seal, Rod O-Ring Spacer, Tube Setscrew 3/8in-16NC x 3/8in Loctite #242 Piston Loctite #242 Primer, Locking Setscrew 1/4in-20NC x 3/8in O-Ring Ring, Guidelock Seal, Piston Rod Assembly Plug 1/4in Sealant, Pipe Seal Kit (Includes Items 5, 6, 7, 8, 13, 14 & 15) TELESCOPE CYLINDER ASSEMBLIES - MAIN BOOM (VARIABLE PARTS) TELESCOPE CYLINDER ASSEMBLIES - MAIN BOOM (PRIOR TO JUNE 1991) TELESCOPE CYLINDER ASSEMBLIES - MAIN BOOM (JUNE 1991 TO PRESENT) Barrel Options: Barrel (Prior to June 1991) Barrel (June 1991 to Present) Nut, Hex Options: Nut, Hex (Prior to June 1991) Nut, Hex (June 1991 to Present) Plug Options: Plug 1/8in (Prior to June 1991) Plug 1/16in (June 1991 to Present) Cartridge, Valve Options: Cartridge, Valve (Prior to June 1991) Cartridge, Valve (June 1991 to Present) Seal Kit - 4640495 Valve Pad, Wear Options: Pad, Wear (Prior to June 1991) Pad, Wear (June 1991 to Present) Bolt 3/8in-16NC x 1/2in Options: Bolt 3/8in-16NC x 1/2in (Prior to June 1991)

40HA

REV

B A

235

SECTION 5 - CYLINDER ITEM 56 57 57 57

236

PART NUMBER 0641604 Not Required 4761600

QTY 1 Ref 1 1

DESCRIPTION Bolt 3/8in-16NC x 1/2in (June 1991 to Present) Lockwasher 3/8in Options: Lockwasher 3/8in (Prior to June 1991) Lockwasher 3/8in (June 1991 to Present)

40HA

REV

3120673

SECTION 5 - CYLINDER FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL)

238

40HA

3120673

SECTION 5 - CYLINDER FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL) ITEM

1 2 3 4 4 4 4 5 5 5 6 7 8 8 8

3120673

PART NUMBER 0250862 0256324

QTY Ref Ref Ref

0250863 0256326

Ref Ref

0250864 0256325

Ref Ref

0250865 0256327

Ref Ref

0460092 0460093 0460084

1 1 1 Ref 1 1 1 Ref 2 2 1 4 Ref 1 3

0460073 0460075 0460075 Not Required 0460083 0460099 1320122 1320037 1320037 1320037

DESCRIPTION BELLOWS INSTALLATIONS 2WD MACHINES WITH FIXED AXLE 2WD/4WS MACHINES WITH FIXED AXLE (SN 23615 to Present) 2WD MACHINES WITH OSCILLATING AXLE 2WD/4WS MACHINES WITH OSCILLATING AXLE (SN 23615 to Present) 4WD MACHINES WITH FIXED AXLE 4WD/4WS MACHINES WITH FIXED AXLE (SN 23615 to Present) 4WD MACHINES WITH OSCILLATING AXLE 4WD/4WS MACHINES WITH OSCILLATING AXLE (SN 23615 to Present) Bellows (With Zipper) (Tower Lift Cylinder) Bellows (With Zipper) (Main Lift Cylinder) Bellows (With Zipper) (Platform Level Cylinder) Bellows (With Zipper) (Steer Cylinder) Options: 2WD 4WD 4WS Bellows (With Zipper) (Lockout Cylinder) Options: 2WD Machines With Fixed Axle 2WD Machines With Oscillating Axle Bellows (With Zipper) (Upright Level Cylinder) Clamp, Worm Gear (5 1/8in-6in Dia) Clamp, Worm Gear (3in-5 1/8in Dia) 2WD/4WD Machines With Fixed Axle 2WD/4WD Machines With Oscillating Axle

40HA

REV F

F

F

F

239

SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3120673

40HA

241

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD)

242

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 101 101 101 101 101 101 101 101 101

3120673

PART NUMBER 2791866 2220582 2751397 2220414 2220416 4640013 2220621 2220700 2750902 2751906 2220472 2220504 2220606 2752433 2220490 2750910 2220679 2220619 2750779 2220466 2220371 2220635 2220609 2750786 2751020 2220235 2751013 0251599 4640689 7010530 2900698 7010531 3780149 4300087 4751400 4761400 3311401

QTY Ref 3 1 1 2 1 2 2 2 1 1 1 1 2 1 2 1 1 1 3 2 1 3 1 1 1 1 Ref 1 1 1 1 1 2 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) Fitting, Straight Hose Fitting, Straight Fitting, 90 Valve, Shuttle Fitting, Reducer Fitting, Tee Hose Hose Fitting, 90 Fitting, Tee Fitting, Tee Hose Fitting, Tee Hose Fitting, Tee Fitting, Reducer Hose Fitting, 90 Fitting, Straight Fitting, Tee Fitting, Reducer Hose Hose Fitting, Plug Hose PRESSURE REDUCING VALVE INSTALLATION Valve, Pressure Reducing Cartridge Seal Kit Plug, Sense Check O-Ring Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC

40HA

REV A

-

243

SECTION 6 - HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD)

244

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 101 101 101 101 101 101 101 101 101

3120673

PART NUMBER 2791865 2220582 2751397 2220414 2220415 4640013 2220621 2220700 2220606 2751015 2220472 2220504 2751018 2752433 2220490 2750910 2751013 2220235 2750779 2220466 2220371 2220635 2220609 2750786 2751020 2220416 0251599 4640689 7010530 2900698 7010531 3780149 4300087 4751400 4761400 3311401

QTY Ref 3 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 3 2 1 2 1 1 2 Ref 1 1 1 1 1 2 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) Fitting, Straight Hose Fitting, Straight Fitting, Straight Valve, Shuttle Fitting, Reducer Fitting, Tee Fitting, Tee Hose Fitting, 90 Fitting, Tee Hose Hose Fitting, Tee Hose Hose Hose, Plug Hose Fitting, 90 Fitting, Straight Fitting, Tee Fitting, Reducer Hose Hose Fitting, 90 PRESSURE REDUCING VALVE INSTALLATION Valve, Pressure Reducing Cartridge Seal Kit Plug, Sense Check O-Ring Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC

40HA

REV A

-

245

SECTION 6 - HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD)

246

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD) ITEM

1 2 3 3

PART NUMBER 2791627 2791678 2791577 2791679 2210007 1320033 2720335

3

2720281

4 5 5 5 6 9 10 11 13 14 15 16 17 17 17 18 19 19 19 20 21 22 26 28 33 35 36 37 38 39 40 41 42 43 44 45 47 48 49

2220646

3120673

2210014 2210003 2220578 2220472 2750899 2220417 2751013 2220375 2220385 2220618 2220605 Not Required 2751010 2220372 2220582 2750977 2220496 2220355 2220498 2220494 2220451 2220600 2751517 2220504 2220362 2220345 2220466 2751014 2751443 2220414 0100020 2220465 2220377 2752319 2220365

QTY Ref Ref Ref Ref 1 4 Ref 53 in/1.35m 64 in/1.63m 1 Ref 1 1 2 1 1 3 1 1 1 1 Ref 1 0 1 Ref 1 1 2 1 1 1 1 4 2 2 1 1 1 2 2 1 1 AR 2 1 1 2

DESCRIPTION DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL AND HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS FORD WITH PROPORTIONAL AND HYDRAULIC CONTROLS Fitting, Barbed Clamp Hose Options: Deutz Machines

REV E B G B

Ford Machines Fitting, 90 Fitting Options: Deutz Machines Ford Machines Fitting Fitting, 90 Hose Fitting Hose Fitting, Straight Fitting, Tee Fitting, Reducer Fitting Options: Fitting, Tee (Standard Bang-Bang Controls) Fitting (Proportional and Hydraulic Controls) Hose Fitting Options: (Standard Bang-Bang Controls) (Proportional and Hydraulic Controls) Hose Fitting, 45 Fitting, 45 Fitting, 45 Fitting, 90 Fitting, Straight Fitting, Straight Hose Fitting, Tee Fitting, Tee Fitting, Straight Fitting, 90 Hose Hose Fitting, Straight Sealant, Thread (Not Shown) Fitting, 90 Fitting, Straight Hose Fitting, 45

40HA

247

SECTION 6 - HYDRAULIC ITEM 50 51 52 53 53 53 54 55 56 57 58 59 59 59 61 62 62 62

248

PART NUMBER 2220348 2752349 2752238 2751614 2751626 2220408 2751635 2220363 2220710 2752242 2752461 Not Required 2752319 2220619 Not Required

QTY 4 2 2 Ref 2 2 2 1 1 2 2 Ref 1 0 1 Ref 1 0

DESCRIPTION Fitting, Straight Hose Hose Hose Options: Deutz Machines Ford Machines Fitting, Straight Hose Fitting, Tee Fitting, Reducer Hose Hose Options: Standard Controls Proportional and Hydraulic Controls Hose Fitting Options: Standard Controls Proportional and Hydraulic Controls

40HA

REV

3120673

SECTION 6 - HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD)

250

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD) ITEM

1 2 3 3

PART NUMBER 2791632 2791680 2791617 2791681 2210007 1320033 2720335

3

2720281

4 5 5 5 6 8 9 10 11 12 13 14 15 16 17 17 17 18 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

2220646

3120673

2210014 2210003 2220578 2220408 2220472 2750899 2220417 2220494 2751013 2220451 2220385 2220618 2220605 Not Required 2751010 2220498 2220365 2752317 2220355 2220496 2220414 2750902 2220504 2751026 2751014 2220466 2751398 2220415 2220345 2750972 2220469 2220619 2750774 2220362 2750979 2220600

QTY Ref Ref Ref Ref 1 4 Ref 53 in/1.35m 64 in/1.63m 1 Ref 1 1 2 2 1 1 3 1 2 6 2 1 Ref 1 0 1 1 2 1 1 1 1 1 3 1 2 2 2 2 1 1 1 2 1 2 6 4

DESCRIPTION DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL AND HYDRAULIC CONTROLS FORD WITH STANDARD BANG-BANG CONTROLS FORD WITH PROPORTIONAL AND HYDRAULIC CONTROLS Fitting, Barbed Clamp Hose Options: Deutz Machines

REV D A F B

Ford Machines Fitting, 90 Fitting Options: Deutz Machines Ford Machines Fitting Fitting, Straight Fitting, 90 Hose Fitting Fitting, Tee Hose Fitting, Straight Fitting, Tee Fitting, Reducer Fitting Options: Fitting, Tee (Standard Bang-Bang Controls) Fitting, (Proportional and Hydraulic Controls) Hose Fitting, 45 Fitting, 45 Hose Fitting, 45 Fitting, 45 Fitting, Straight Hose Fitting, 3-Way Hose Hose Fitting, 90 Hose Fitting Fitting, Straight Hose Fitting, 4-Way Fitting, Reducer Hose Fitting, Tee Hose Fitting, Straight

40HA

251

SECTION 6 - HYDRAULIC ITEM 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 63 63 64 65 66 68 69 69 69 71 72 72 72

252

PART NUMBER 2220375 2220481 2220622 2752235 2220568 2752236 2220516 2751483 2751517 2220363 2220710 2752318 2220627 2752237 2752242 2220578 2752239 2220435 2220377 2750977 2751614 2751626 2751635 2752319 2220348 0100020 2752461 Not Required 2752319 2220619 Not Required

QTY 7 2 2 1 1 1 1 1 2 1 2 1 2 1 4 2 1 1 1 1 Ref 2 2 1 1 2 AR Ref 1 0 1 Ref 1 0

DESCRIPTION Fitting, Straight Fitting, Tee Fitting, Reducer Hose Fitting, 45 Hose Fitting, Cap Hose Hose Fitting, Tee Fitting, Reducer Hose Fitting, 45 Hose Hose Fitting, 90 Hose Fitting, Straight Fitting, Straight Hose Hose Options: Deutz Machines Ford Machines Hose Hose Fitting, Straight Sealant, Thread (Not Shown) Hose Options: Standard Controls Proportional and Hydraulic Controls Hose Fitting Options: Standard Controls Proportional and Hydraulic Controls

40HA

REV

3120673

SECTION 6 - HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - ROTATE

254

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - ROTATE ITEM

PART NUMBER 2791578 2791673

1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7

3120673

2220582 2220468 2220654 Not Required 2751454 2751011 2220416 2220466 4640383 4640778 2220261 2220895 2220816 2220218

QTY Ref Ref Ref Ref 2 2 Ref 2 2 Ref 2 2 Ref 2 2 Ref 2 2 Ref 2 2 Ref 2 2

DESCRIPTION HYDRAULIC DIAGRAM - ROTATE STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS Fitting, Straight Options: Standard - Fitting, Straight Hydraulic Controls - Fitting, Straight Fitting, 90 Options: Standard Hydraulic Controls Hose Options: Standard Hydraulic Controls Fitting, 90 Options: Standard Hydraulic Controls Valve, Restrictor Options: Standard Hydraulic Controls Fitting Options: Standard - Fitting, Nipple Hydraulic Controls - Fitting, Straight Fitting Options: Standard Hydraulic Controls

40HA

REV B A

255

SECTION 6 - HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/DEUTZ MACHINES)

256

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/DEUTZ MACHINES) ITEM

PART NUMBER 2792002

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51

2210006 2720344 2210027 2220408 2180491 2220820 2220429 2220428 2220651 2220683 4640776 2220602 2751483 2220383 2220385 2220600 2220618 2751017 2220495 2220064 2750766 2750913 2220373 2750973 2220471 2220726 2220899 2220473 2220654 2750918 2220468 2751123 2220606 2751161 2220619 2220472 2751163 2220609 2750901 2220584 4640013 2220414 2220415 2220263 2220346 2220329 2220800

3120673

QTY Ref

DESCRIPTION HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/DEUTZ MACHINES) 1 Fitting, Barbed 56 in/17m Hose 1 Fitting, 45 1 Fitting 1 Fitting, 90 1 Fitting, 90 1 Cap, Dust 1 Fitting, Quick Disconnect 1 Fitting 2 Fitting 1 Valve, Check 1 Fitting 1 Hose 2 Fitting, Tee 1 Fitting, Tee 1 Fitting 1 Fitting, Reducer 1 Hose 2 Fitting, 90 1 Fitting, 90 1 Hose 2 Hose 3 Fitting 1 Hose 1 Fitting, 90 1 Fitting, 90 6 Fitting, Tee 12 Fitting, 90 2 Fitting, 90 2 Hose 5 Fitting 2 Hose 6 Fitting, Tee 2 Hose 1 Fitting, Reducer 3 Fitting 2 Hose 7 Fitting, Reducer 2 Hose 2 Fitting, Tee 1 Valve, Shuttle 2 Fitting 4 Fitting 1 Fitting, Reducer 1 Fitting 1 Fitting, Reducer 1 Fitting, Straight

40HA

REV l

257

SECTION 6 - HYDRAULIC ITEM 52 53 54 55 56 57 58 59 61 62 63 64 66 67 68 69 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

258

PART NUMBER 2220591 2220908 2220497 2750762 2750998 2751418 2751421 2751101 2751394 2751020 2220582 2220372 2751852 4640817 2750991 2220604 2751150 2750999 1320030 2180652 2220773 2751391 2220605 2220466 4640818 2220371 2750921 2220507 2751010 2752163 2751007 2220727 2220261 4640128 2220399 4640213 2220261 2220110 2220635 2751026 2750892 0100020

QTY 4 1 2 2 1 1 1 2 2 1 2 2 1 2 2 1 2 1 4 1 1 1 1 1 1 1 1 3 4 1 1 1 1 1 1 1 1 1 1 1 1 AR

DESCRIPTION

REV

Fitting, Reducer Fitting, Orifice Fitting Hose Hose Hose Hose Hose Hose Hose Fitting Fitting Hose Valve, Restricter (.040) Hose Fitting, Tee Hose Hose Clamp Fitting, Modified Fitting, 90 Hose Fitting, Tee Fitting, 90 Valve Fitting Hose Fitting, 90 Hose Hose Hose Fitting Fitting, Nipple Valve, Flow Control Fitting Valve, Restricter (.015) Fitting, Straight Fitting, 90 Fitting, Tee Hose Hose Sealant, Thread

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES)

260

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES) ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

3120673

PART NUMBER 2792001 2210006 2720344 2210027 2220408 2180491 2751394 2220429 2220428 2220651 4640776 2220602 2750773 2220383 2220385 2220600 2220619 2750779 2220371 4640817 2751010 2750928 2220373 2180652 2751003 2220064 2220635 2220495 2220899 2220473 2220654 2750918 2220468 2751123 2220606 2751161 2220773 2220472 2751163 2220609 2750901 2220584 4640013 2220414 2750899 2220415 2220263 2220346 2220329

QTY Ref 1 56 in 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 2 2 2 2 3 1 2 1 5 2 6 14 2 2 5 2 3 2 1 3 2 4 2 2 1 2 1 4 1 1 1

DESCRIPTION HYDRAULIC DIAGRAM - STANDARD Fitting, Barbed Hose Fitting, 45 Fitting Fitting, 90 Hose Cap, Dust Fitting, Quick Disconnect Fitting Valve, Check Fitting Hose Fitting, Tee Fitting, Tee Fitting Fitting, Reducer Hose Fitting Valve, Restricter (.040) Hose Hose Fitting Fitting Hose Fitting Fitting, Tee Fitting Fitting, Tee Fitting, 90 Fitting, 90 Hose Fitting Hose Fitting, Tee Hose Fitting Fitting Hose Fitting, Reducer Hose Fitting, Tee Valve, Shuttle Fitting Hose Fitting Fitting, Reducer Fitting Fitting, Reducer

40HA

REV l

261

SECTION 6 - HYDRAULIC ITEM 51 52 53 54 55 56 57 58 59 62 63 64 66 67 68 72 73 74 76 78 79 80 81 82 83 84 85 86 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102

262

PART NUMBER 2220800 2220591 2220908 2220497 2220609 2750998 2751418 2751421 2751101 2751020 2220582 2220372 2751852 2220343 2750991 2751150 2750999 1320030 2750777 2220820 2220657 2220618 2751017 2751489 2220471 2751391 2220466 2220605 2750921 2220507 2751006 2752163 2751007 2220727 2220261 4640128 2220399 2751396 4640213 2220261 2220110 2751026 2750892 0100020

QTY 1 4 1 2 2 1 1 1 1 1 2 2 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 AR

DESCRIPTION

REV

Fitting Fitting, Reducer Fitting, Restricter Fitting Fitting, Reducer Hose Hose Hose Hose Hose Fitting Fitting Hose Fitting Hose Hose Hose Clamp Hose Fitting, 90 Fitting, 45 Fitting, Reducer Hose Hose Fitting, 90 Hose Fitting, 90 Fitting, Tee Hose Fitting, 90 Hose Hose Hose Fitting Fitting, Nipple Valve, Flow Control Fitting Hose Valve, Restrictor Fitting, Straight Fitting, 90 Hose Hose Sealant, Thread

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS)

264

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 41 42 43 44 45 46 47 48 49 50 51

3120673

PART NUMBER 2792005 2210007 1320033 2720335 2220810 2210028 2220596 2750928 2220373 2220372 2220899 2220371 2750913 2220603 2220415 2751397 2220609 2220606 4640776 2220651 2220591 2220820 2220428 2220429 2180491 2751102 2220329 2220550 2220451 2220407 2220700 2220622 2751467 2220385 2220621 2220635 2750909 2220250 2220909 2220582 2751418 2751030 2220468 2751015 2220907 2220472 2220605 2751421 2220414 2751432

QTY Ref 1 4 54 in 2 1 1 1 4 1 8 6 1 1 5 1 12 3 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 5 1 2 1 10 1 5 9 2 2 6 4 3 3 2

DESCRIPTION HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) Fitting, Barbed Clamp Hose Fitting Fitting, Nipple Fitting, 90 Hose Fitting Fitting Fitting, Tee Fitting Hose Fitting Fitting Hose Fitting, Reducer Fitting Valve, Check Fitting Fitting Fitting, 90 Fitting, Quick Disconnect Cap, Dust Fitting, 90 Hose Fitting, Reducer Fitting, Reducer Fitting Fitting, 90 Fitting, Tee Fitting, Reducer Hose Fitting, Tee Fitting, Reducer Fitting, Tee Hose Fitting, Reducer Fitting Fitting Hose Hose Fitting Hose Fitting, Restrictor Fitting, 90 Fitting, Tee Hose Fitting Hose

40HA

REV H

265

SECTION 6 - HYDRAULIC ITEM 52 53 54 55 56 57 58 59 60 61 64 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

266

PART NUMBER 2220504 2751435 2220416 2200064 2180651 2220473 2750918 2220417 2750901 2751150 2750999 2750991 2750998 2751101 2751852 2751520 2751457 2751398 2220684 2220507 2751394 2220584 4640013 2750902 2220497 2751017 2220711 2750891 2750773 2220346 2220376 2752159 4640817 2751391 2220466 2220908 4640818 2750921 2220671 2751921 4640213 2751017 2751026 2750899 0100020

QTY 2 2 1 1 1 5 2 2 2 2 1 1 1 2 1 2 3 2 2 1 3 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 3 1 2 AR

DESCRIPTION

REV

Fitting, Tee Hose Fitting, 90 Fitting, 90 Fitting, Modified Fitting Hose Fitting Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, Tee Fitting Hose Fitting, Tee Valve, Shuttle Hose Fitting Hose Fitting, Tee Hose Hose Fitting Fitting Hose Valve, Restrictor (.045) Hose Fitting Fitting, Restrictor (.047) Valve, Relief Hose Fitting Hose Valve, Restrictor (.015) Hose Hose Hose Sealant, Thread

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM - STEER

268

40HA

3120673

SECTION 6 - HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM - STEER ITEM

1 1 1 2 2 2 3 4 5 5 5 5 5 5 5 6 6 6 6 6 6 6 7

3120673

PART NUMBER 2791625

QTY Ref

2791626

Ref

2791633

Ref

2791667

Ref

2791668

Ref

2791669

Ref

2220468 2220582 2751391 2750760 2220496 2220414 2750894 2750894 2750897 2750897 2750892 2750892 2750895 2750895 2750897 2750897 2750892 2750892 2220416

Ref 2 2 Ref 2 2 2 2 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 2

DESCRIPTION HYDRAULIC DIAGRAM - STEER (2WD FIXED AXLE/BANGBANG OR PROPORTIONAL CONTROLS) HYDRAULIC DIAGRAM - STEER (2WD OSCILLATING AXLE/BANG-BANG OR PROPORTIONAL CONTROLS) HYDRAULIC DIAGRAM - STEER (4WD/BANG-BANG OR PROPORTIONAL CONTROLS) HYDRAULIC DIAGRAM - STEER (2WD FIXED AXLE/HYDRAULIC CONTROLS) HYDRAULIC DIAGRAM - STEER (2WD OSCILLATING AXLE/HYDRAULIC CONTROLS) HYDRAULIC DIAGRAM - STEER (4WD/HYDRAULIC CONTROLS) Fitting, Straight Options: Standard - Bang-Bang or Proportional Controls Hydraulic Controls Hose Options: Standard - Bang-Bang or Proportional Controls Hydraulic Controls Fitting, 45 Fitting, Straight Hose Options: 2WD Fixed Axle/Bang-Bang 2WD Fixed Axle/Hydraulic Controls 2WD Oscillating Axle/Bang-Bang 2WD Oscillating Axle/Hydraulic Controls 4WD Bang-Bang or Proportional Controls 4WD Bang-Bang - Hydraulic Controls Hose Options: 2WD Fixed Axle/Bang-Bang 2WD Fixed Axle/Hydraulic Controls 2WD Oscillating Axle/Bang-Bang 2WD Oscillating Axle/Hydraulic Controls 4WD Bang-Bang or Proportional Controls 4WD Bang-Bang - Hydraulic Controls Fitting, 90

40HA

REV A A A -

269

SECTION 6 - HYDRAULIC FIGURE 6-10. HYDRAULIC DIAGRAM LIST

ITEM

270

PART NUMBER

QTY Ref

2791624 2791866 2791865 2792007 1281328 2791645 2791677 2791646 2791676 2791914 2791915 1281327 2791627 2791678 2791577 2791679 2791914 2791915 1281547 2791803 2791804 2791801 2791802 2791930 2791929 1281330 2791660 2791682 2791661 2791683 1281329 2791632 2791680 2791617 2791681 2791617 2791892

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

2792087

Ref

2791681 2791893

Ref Ref

2792088

Ref

1281548

Ref

DESCRIPTION Note: Diagrams not shown are available from JLG Service/Parts Departments.

Axle Lockout Hydraulic Diagrams: All Machines Built Prior to June 1992 2WD Machines Built June 1992 to Present 4WD Machines Built June 1992 to Present Boeing Modifications Hydraulic Diagram Drive Hydraulic Diagram - 2WD/2WS Without Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 2WD/2WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 2WS/4WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 4WD/2WS Without Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Drive Hydraulic Diagram - 4WD/2WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls (Prior to March 1992) Kubota With Standard Bang-Bang Controls (March 1992 to July 1993) Kubota With Standard Bang-Bang Controls (July 1993 to Present) Kubota Proportional and Hydraulic Controls (Prior to March 1992) Kubota With Proportional and Hydraulic Controls (March 1992 to July 1993) Kubota With Proportional and Hydraulic Controls (July 1993 to Present) Drive Hydraulic Diagram - 4WD/4WS With Swivel:

40HA

REV

3120673

SECTION 6 - HYDRAULIC ITEM

PART NUMBER 2791805 2791807 2791806 2791808 2791916 2791917 0251299 0253239 2791785 2791968 0253393 2791578 2791673

3120673

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

2791592 2791957

Ref Ref Ref

2792002 2791857 2791960 2792003 2791576

Ref Ref Ref Ref Ref

2791958

Ref

2792001

Ref

2791693 2791959 2792004 2791664 2791956 2792005 1281326 2791655

Ref Ref Ref Ref Ref Ref Ref Ref

2791656

Ref

2791657 2791670 2791671 2791672 1281284 2791625

Ref Ref Ref Ref Ref Ref

2791626

Ref

2791633 2791667 2791668 2791669

Ref Ref Ref Ref

DESCRIPTION Deutz With Standard Bang-Bang Controls Deutz With Proportional and Hydraulic Controls Ford With Standard Bang-Bang Controls Ford With Proportional and Hydraulic Controls Kubota With Standard Bang-Bang Controls Kubota With Proportional and Hydraulic Controls Manual Descent Hydraulic Diagrams: Valves and Hosing (Prior to June 1992) Valves and Hosing (June 1992 to Present) Hydraulic Diagram (Prior to June 1992) Hydraulic Diagram (June 1992 to Present) Oil Cooler Hydraulic Diagram Rotate Hydraulic Diagrams: Standard Bang-Bang and Proportional Controls Hydraulic Controls Standard Hydraulic Diagrams: Deutz With Standard Bang-Bang Controls (Prior to June 1992) Deutz With Standard Bang-Bang Controls (June 1992 to May 1993) Deutz With Standard Bang-Bang Controls (May 1993 to Present) Deutz With Proportional Controls (Prior to June 1992) Deutz With Proportional Controls (June 1992 to May 1993) Deutz With Proportional Controls (May 1993 to Present) Ford/Kubota With Standard Bang-Bang Controls (Prior to June 1992) Ford/Kubota With Standard Bang-Bang Controls (June 1992 to May 1993) Ford/Kubota With Standard Bang-Bang Controls (May 1993 to Present) Ford/Kubota Proportional Controls (Prior to June 1992) Ford/Kubota Proportional Controls (June 1992 to May 1993) Ford/Kubota Proportional Controls (May 1993 to Present) Ford/Kubota Proportional Controls (May 1993 to Present) Hydraulic Controls (June 1992 to May 1993) Hydraulic Controls (May 1993 to Present) Steer Hydraulic Diagram Without Swivel (2WS) 2WD Fixed Axle With Standard Bang-Bang or Proportional Controls 2WD Oscillating Axle With Standard Bang-Bang or Proportional Controls 4WD With Standard Bang-Bang or Proportional Controls 2WD Fixed Axle With Hydraulic Controls 2WD Oscillating Axle With Hydraulic Controls 4WD With Hydraulic Controls Steer Hydraulic Diagram With Swivel (2WS) 2WD Fixed Axle With Standard Bang-Bang or Proportional Control 2WD Oscillating Axle With Standard Bang-Bang or Proportional Control 4WD With Standard Bang-Bang or Proportional Control 2WD Fixed Axle With Hydraulic Controls 2WD Oscillating Axle With Hydraulic Controls 4WD With Hydraulic Controls

40HA

REV

271

SECTION 6 - HYDRAULIC ITEM

PART NUMBER 1281553 2791812 2791813 2791814 2791295 2791764

272

QTY Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Steer Hydraulic Diagram (4WS) 2WD Fixed Axle 2WD Oscillating Axle 4WD Tow Hydraulic Diagrams Tow Hydraulic Diagrams (Prior to March 1993) Tow Hydraulic Diagrams (March 1993 to Present)

40HA

REV

3120673

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3120673

40HA

273

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

4931947 1281985 0610091 3740049 4931946 3990010 3740049 0140016 4931954 0140016 3740049 4360089 4932638 1282091 0610104 4932639 1282091 4932676 3740049 3990010 1060341 0253077 0140026 1540002 0254240 1281701 4932362 1281526 1060042 4460049 0960239 3300047 4932047 1281479 4921305 4360201 0251537 1281525 4921361 4360065 2920026

274

QTY Ref Ref

DESCRIPTION ELECTRICAL DIAGRAM LIST Note: Diagrams not shown are available from the JLG Service Department.

Alarm Electrical Diagrams Options Ref Machines Built Prior to January 1993: Ref Travel/Back-up/Swing Descent Electrical Diagram Ref Travel/Back-up/Swing Descent Electrical Diagram Ref 1 Card, Circuit 1 Relay Motion Electrical Diagram Ref 2 Diode - 6 Amp 1 Relay, Bosch - SPDT 1 Alarm, Horn Tilt Electrical Diagram (5) Ref 1 Alarm, Horn 1 Relay, Bosch - SPDT 1 Flasher - 12V Machines Built January 1993 to Present: Ref Travel Electrical Diagram Ref Travel Electrical Diagram Ref 1 Card, Circuit Motion Electrical Diagram (Standard Bang-Bang and Ref Proportional Controls) Motion Electrical Diagram (Standard Bang - Bang and Ref Proportional Controls) Motion Electrical Diagram (Hydraulic Controls) Ref 1 Relay 2 Diode - 6 Amp 11 ft/3.4m Cable, Electrical - 16/2 Tilt Electrical Diagram Ref 1 Alarm 1 Capacitor Cold Weather Electrical Diagram (Deutz) Ref Cold Weather Electrical Diagram (Deutz) Ref Collector Ring Electrical Diagram (4WS) Ref Collector Ring Electrical Diagram (4WS) Ref 15 ft Cable, Electrical - 16/5 1 Connector, Strain Relief (At Ground Control Box) 1 Bushing 1 Nut, Conduit Dual Fuel Electrical Diagram (Ford) Ref Dual Fuel Electrical Diagram (Ford) Ref 1 Harness (M.T.B. to Gas and LP Solenoid Valves) 1 Switch, Toggle Engine Distress Electrical Diagram - Deutz Machines Ref Engine Distress Electrical Diagram - Deutz Machines Ref 1 Harness 1 Switch, Pressure 1 Lamp, Indicator (At Platform Console)

40HA

REV

G G

-

B

2 D 2 D -

5

B D A C

B -

D E

3120673

SECTION 7 - ELECTRICAL ITEM

3120673

PART NUMBER 0252625 2920026 4360182 4360157 3740049 2920029 0252394 2920026 4360182 4360157 3740049 0251682 3990010 3740049 4360065 4931945 4932046 4460027 3990001 3990010 3740049 4360294 4921555 4931998 1060016 1060515

QTY Ref 1 1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 Ref Ref 1 1 2 2 1 Ref 1 Ref 20 ft 3 ft

4931942

Ref Ref

4931740

Ref

1281671

Ref

2920018 2920009 0253816 4360265 2920026 3252269 4931941 3740049 4360199 3251019 1060016 2920019 3740002 0251619

1 1 Ref 1 Ref Ref Ref 1 1 1 AR 2 1 Ref

1281525

Ref

0251690

Ref

DESCRIPTION Engine Distress Electrical Diagram - Ford Machines Light (At Platform Console) Switch, Oil Pressure Switch, Water Temperature Relay Bulb Engine Distress Electrical Diagram - Kubota Machines Lamp, Indicator (At Platform Console) Switch, Oil Pressure Switch, Water Temperature Relay Engine Shutdown Electrical Diagram (Deutz) (1991 to Present) Diode - 6 Amp Relay, Bosch - SPDT Switch, Pressure - N.C. Generator Electrical Diagram (110V) (Deutz and Kubota) Generator Electrical Diagram (110V) (Ford) Outlet, Electrical - Female Twist Lock Diode - 3.5 Amp (Deutz and Kubota) Diode - 6.5 Amp (Ford) Relay, Bosch - SPDT Breaker, Circuit - 30 Amp Marine Type Glow Plug Electrical Diagram (Kubota Engines) Harness Heaters Electrical Diagram Cable, Electrical - 16/3 (Heaters to Junction Box) Cable, Electrical - 12/4 (Thermostat to Junction Box) (was p/n 1060012) Lights Electrical Diagram Options Beacon Light On Hood Electrical Diagram (December 1990 to Present) Beacon Light On Hood Electrical Diagram (Prior to December 1990) Beacon Light On Platform Electrical Diagram (September 1991 to Present) Light, Beacon - Amber Light, Beacon - Red Fuel Indicator Light Electrical Diagram Switch, LPG Lamp, Indicator Nameplate - LP Light Headlights and Taillights Electrical Diagram Relay, Bosch - SPDT (At Ground Control Box) Switch, Toggle (At Platform Console Box) Nametag - Light On Cable, Electrical - 16/3 Taillight/Clearance Light Relay, Power Panel Lights Electrical Diagram (Standard Bang-Bang and Proportional Controls) Panel Lights Electrical Diagram (Standard Bang- Bang and Proportional Controls) Panel Lights Electrical Diagram (Hydraulic Controls)

40HA

REV 5

-

-

A 5

A

5 A D

E

A D B

275

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 2920024 4931943 4360232 2920013 0253987 2920111 0253393 4921529 4360181

4932441

QTY 3 Ref 1 2 Ref 2 Ref 1 1 Ref Ref Ref Ref Ref Ref 1 AR 8 ft/2.4m Ref Ref 1 1 8 ft/2.4m Ref Ref

1281712

Ref

4932442

Ref

1281712

Ref

4932486

Ref

1281712

Ref

4932487

Ref

1281712

Ref

4932067

Ref

1281571

Ref

4932379

Ref

1281571

Ref

9983562

Ref

4932600

Ref

1282004

Ref

4932601

Ref

1281356 4932007 4932375 4932074 4932376 1540002 3990010 1060515 4932054 3990010 1540002 1060515

276

DESCRIPTION Light, Panel Worklights Electrical Diagram (Prior to November 1992) Breaker, Circuit - 15 Amp Worklight Worklights Electrical Diagram (November 1992 to Present) Worklight, Halogen Oil Cooler Electrical Diagram Harness Switch, Temperature Platform Electrical Diagrams Options Bang-Bang (Standard) Controls: Platform Electrical Diagram - Deutz/Ford 2WS Platform Electrical Diagram - Deutz/Ford 4WS Platform Electrical Diagram - Kubota 2WS Platform Electrical Diagram - Kubota 4WS Capacitor 1000MFD/25VDC Diode - 6 Amp Cable, Electrical - 12/4 (To Footswitch) (was p/n 1060309) Hydraulic Controls: Platform Electrical Diagram Diode - 6 Amp Capacitor - 1000MFD/25VDC Cable, Electrical - 12/4 (To Footswitch) (was p/n 1060309) Proportional Controls: Platform Electrical Diagram - Deutz 2WS (Prior to February 1993) Platform Electrical Diagram - Deutz 2WS (Prior to February 1993) Platform Electrical Diagram - Deutz 4WS (Prior to February 1993) Platform Electrical Diagram - Deutz 4WS (Prior to February 1993) Platform Electrical Diagram - Ford 2WS (Prior to February 1993) Platform Electrical Diagram - Ford 2WS (Prior to February 1993) Platform Electrical Diagram - Ford 4WS (Prior to February 1993) Platform Electrical Diagram - Ford 4WS (Prior to February 1993) Platform Electrical Diagram - Kubota 2WS (Prior to February 1993) Platform Electrical Diagram - Kubota 2WS (Prior to February 1993) Platform Electrical Diagram - Kubota 4WS (Prior to February 1993) Platform Electrical Diagram - Kubota 4WS (Prior to February 1993) Platform Electrical Diagram - 2WS With Steer In Controller (February 1993 to Present) Platform Electrical Diagram - 2WS Without Steer In Controller (February 1993 to Present) Platform Electrical Diagram - 2WS Without Steer In Controller (February 1993 to Present) Platform Electrical Diagram - 4WS Without Steer In

40HA

REV

C -

F E A C A

B

B B A B A B A B B B B 1 A A A

3120673

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

QTY

1282004

Ref

3990010 1540002 1060515 0255619 0238954

3 1 8 ft/2.4m Ref Ref Ref

0253604

Ref

0251687

4931962

Ref Ref Ref Ref 10 ft/3.0m Ref 1 1 1 Ref 10 ft/3.0m Ref 1 1 4 Ref 2 Ref 1 1 10 ft/3.0m Ref Ref

4932754

Ref

4932485

Ref

4932615

Ref

4932751

Ref

1060300 4921251 3990010 4932055

10 ft/3.0m 1 3 Ref

4932753

Ref

1060300 4921262 3990010

8 ft/2.4m 1 2

4931991 1060016 4921250 4921788 3990010 4932440 1060300 4921391 4921790 3990010 4932076 3990010 4921284 4921789 1060300

3120673

DESCRIPTION Controller (February 1993 to Present) Platform Electrical Diagram - 4WS Without Steer In Controller (February 1993 to Present) Diode - 6 Amp Capacitor 1000mfd/25V Cable, Electrical - 12/4 (To Footswitch) (was p/n 1060309) Remote Control Electrical Diagram Options Remote Control Box Electrical Diagram Remote Control Box Electrical Diagram (Prior to July 1995) Remote Control Box Electrical Diagram (July 1995 to Present) Remote Control Electrical Diagram (Box to Ground Control) Standard Electrical Diagram Options: Deutz Machines: Standard Bang-Bang Controls Cable, Electrical - 16/3 (To Limit Switches) (was p/n 1060300) Harness - Engine and Valves Options: Harness - Engine and Valves (Prior to August 1995) Harness - Engine and Valves (August 1995 to Present) Diode - 6 Amp Proportional Controls Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Options: Harness - Engine and Valves (Prior to August 1995) Harness - Engine and Valves (August 1995 to Present) Diode - 6 Amp Hydraulic Controls Diode - 6 Amp Harness - Engine and Valves Options: Harness - Engine and Valves (Prior to August 1995) Harness - Engine and Valves (August 1995 to Present) Cable, Electrical - 16/3 Ford Machines: Standard Bang-Bang Controls with Bosch Alternator (Prior to September 1994) Standard Bang-Bang Controls with Prestolite Alternator (September 1994 to Present) Proportional Controls with Bosch Alternator (Prior to February 1993) Proportional Controls with Bosch Alternator (February 1993 to September 1994) Proportional Controls with Prestolite Alternator (September 1994 to Present) Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp Hydraulic Controls with Bosch Alternator (Prior to September 1994) Hydraulic Controls with Prestolite Alternator (September 1994 to Present) Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp

40HA

REV A

13

E

H

F A A B A

D A

277

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 4932072 1060300 4921286 3990010 4932012 1060300 4921278 3990010 4932362 1281526 1060042 4460260 0960239 3300047

278

QTY Ref Ref 10 ft/3.0m 1 2 Ref 10 ft/3.0m 1 2 Ref Ref 15 ft/4.6m 1 1 1

DESCRIPTION Kubota Machines: Standard Bang-Bang Controls Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp Proportional Controls Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Diode - 6 Amp Steer Electrical Diagram (4WS) Steer Electrical Diagram (4WS) Cable, Electrical - 16/5 Connector, Strain Relief (At Ground Control Box) Bushing Nut, Conduit

40HA

REV E

I

A

3120673

SECTION 7 - ELECTRICAL FIGURE 7-2. DUAL FUEL ELECTRICAL DIAGRAM (FORD)

280

40HA

3120673

SECTION 7 - ELECTRICAL FIGURE 7-3. GENERATOR ELECTRICAL DIAGRAM (110V) (DEUTZ)

282

40HA

3120673

SECTION 7 - ELECTRICAL FIGURE 7-4. GENERATOR ELECTRICAL DIAGRAM (110V) (FORD)

284

40HA

3120673

SECTION 7 - ELECTRICAL FIGURE 7-5. PLATFORM ELECTRICAL DIAGRAM - BANG-BANG (STANDARD) CONTROLS

286

40HA

3120673

SECTION 7 - ELECTRICAL FIGURE 7-6. PLATFORM ELECTRICAL DIAGRAM - HYDRAULIC CONTROLS

288

40HA

3120673

SECTION 7 - ELECTRICAL FIGURE 7-7. STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANG-BANG CONTROLS

290

40HA

3120673

SECTION 7 - ELECTRICAL

3120673

40HA

291

SECTION 7 - ELECTRICAL FIGURE 7-8. STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH HYDRAULIC CONTROLS

292

40HA

3120673

SECTION 7 - ELECTRICAL

3120673

40HA

293

SECTION 7 - ELECTRICAL FIGURE 7-9. STANDARD ELECTRICAL DIAGRAM - FORD WITH STANDARD BANG-BANG CONTROLS

294

40HA

3120673

SECTION 7 - ELECTRICAL

3120673

40HA

295

SECTION 7 - ELECTRICAL FIGURE 7-10. STANDARD ELECTRICAL DIAGRAM - FORD WITH HYDRAULIC CONTROLS

296

40HA

3120673

SECTION 7 - ELECTRICAL

3120673

40HA

297

SECTION 8 - DECALS

SECTION 8 - DECALS

3120673

40HA

299

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION

300

40HA

3120673

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION ITEM

4 5 5 5 6 7 7 7 8 9 9 9 10 11 11 11 15 15 15 16 16 17 17 17 17 17 18 19 25 26 27 28 29 30 31 32 33 34 35 35 37 38 38 41 42 43 44

3120673

PART NUMBER 1281358 1282027 1701529 1700585 1702277 1700037 1700643 1702299 1700584 1700593 1702153 Not Available 1700640 1702284 1700580 1702292 1700476 1702294 1700477 1702276 1702612 1704277 3251766 3820001 0860520 4751400 3311405 1060279 0641408 1700157 0961127 0100010 3251243 1700756 1700582 1702293 3251813 1701460 1702280 1702282 1702265 Not Available 1702688

QTY Ref Ref Ref 4 Ref 4 4 1 Ref 1 1 1 Ref 1 1 1 Ref 3 3 Ref 4 4 2 2 Ref 2 2 2 2 1 AR 1 6 5 1 1 1 1 AR 1 1 1 1 1 2 2 1 1 1 1

DESCRIPTION DECALS INSTALLATION (STANDARD PARTS) STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS Decal - Arrow (February 1993 to Present) Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Decal - Ground Controls Decal - Important Options: Decal - Important (Prior to May 1994) Decal - Important (May 1994 to Present) Decal - Patent Decal - Inspection Options: Decal - Inspection (Prior to May 1994) Decal - Inspection (May 1994 to Present) Nameplate - Serial Number Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Decal - Electrocution Options: Decal - Electrocution (Prior to May 1994) Decal - Electrocution (May 1994 to Present) Decal - No Hands (Prior to May 1994) Decal - No Hands (May 1994 to Present) Decal - Attach Belt Options: Decal - Attach Belt (Prior to May 1994) Decal - Attach Belt (May 1994 to September 1995) Decal - Attach Belt (September 1995 to SN 27520) Decal - Attach Belt (SN 27521 to Present) Nameplate - Footswitch (Prior to July 1992) Rivet Box, Manual Storage Flatwasher 1/4in Locknut 1/4in-20NC Lanyard Bolt 1/4in-20NC x 1in Decal - Manual Bushing, Snap Adhesive Nameplate - 120V Decal - Add/Full Decal - Ground Control Operation (Prior to May 1994) Decal - Ground Control Operation (May 1994 to Present) Nameplate - Made in U.S.A. Decal - Caution (Prior to May 1994) Decal - Caution (May 1994 to Present) Decal - Warning (May 1994 to Present Only) Decal - Important (May 1994 to Present Only) Decal - Bar Code (SN 27521 to Present) Decal - Max Capacity (500 Lbs) (SN 27521 to Present)

40HA

REV S B

301

SECTION 8 - DECALS ITEM 80 80 80 80 80 80 80 81 81 81 82 82 83 84

PART NUMBER

1700428 1702600 1700196 1700430 1702722 1700194 1700429 1700197 3251028 3252356 1700818 1700853

0250026 0251034 0253756 0252821 0253757 101 101 101 102 102 102 102 102 103 103 103 103 104 104 104 104 105 105

302

1700419 1700195 1700977 1700978 1700053 1700058 1700975 1700232 1701500 1700976 1700326 1702300 1700431

105

1701703

105

1701334

106 106 106 107

1700981 1701321

QTY Ref Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 4 4 4 4 Ref 4 4 4 Ref 4 4 4 Ref 48 ft/14.6m 48 ft/14.6m 48 ft/14.6m Ref 2 2 Ref

DESCRIPTION DECALS INSTALLATION (OPTIONAL PARTS) Decal - Fuel Options: Diesel (Brown) Diesel (Brown) (Latin American Spec) Diesel (Black) Gasoline (Brown) Gasoline (Brown) (Latin American Spec) Gasoline (Black) Decal - LP Gas Options: LP Gas (Brown) LP Gas (Black) Decal - Dual Fuel (Prior to May 1994) Decal - Dual Fuel (May 1994 to Present) Decal - LP Gas Liquid Withdraw System Decal - Ground Control Selection (Hydraulic Controls Only) DECAL INSTALLATIONS (VARIABLE PARTS) DECAL INSTALLATION - BROWN STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS (PRIOR TO FEBRUARY 1992) HYDRAULIC CONTROLS (DECEMBER 1992 TO PRESENT) DECAL INSTALLATION - BLACK STANDARD BANG-BANG AND PROPORTIONAL CONTROLS HYDRAULIC CONTROLS Decal - Hydraulic Fluid Decal - Brown Decal - Black Decal Options: (Prior to February 1993) Decal - FWD (Brown) Decal - Arrow (Brown) Decal - FWD (Black) Decal - Arrow (Black) Decal - Lift Here Options: Decal - Brown (Prior to SN 27521) Decal - Black (Prior to SN 27521) Decal - Brown/Black (SN 27521 to Present) Decal - Tie Down Options: Decal - Brown (Prior to SN 27521) Decal - Black (Prior to SN 27521) Decal - Brown/Black (SN 27521 to Present) Decal - Stripe Options: Decal - Brown (Prior to SN 27521)

REV

11

5 8 5

Decal - Brown (SN 27521 to Present) Decal - Black Decal - JLG Decal - Brown Decal - Black Decal - 40HA Options:

40HA

3120673

SECTION 8 - DECALS ITEM 107

PART NUMBER 1701239

QTY AR

107 108 108 109 109 109 110 110 111 111 111 112 112 112 112 112

1701725

1700755 1701336 2900763 2910025 0253639

AR Ref 2 Ref 2 2 Ref 1 Ref 2 2 Ref 1 Ref 1 1 1 1 Ref

3536671 3252144 3252369 1702289 3820019 2910025

1 1 1 1 4 1

201 202 202 203 204

3120673

1700979 1701441 1701550 1700980 1701470 1701594 1700756

DESCRIPTION Decal - Brown (Qty 2 - Prior to February 1992/Qty 1 February 1992 to Present Located on Engine Door) Decal - Black (Located on Engine Door Only) Decal - Top Gun (Prior to February 1992) Decal - Brown Decal - JLG Lift Options: Decal - Brown (February 1992 to Present) Decal - Black Decal - Top Gun (Prior to February 1992) Decal - Brown Decal - 40HA Options: Decal - Brown (February 1992 to Present) Decal - Black Decal - Full/Add Options: Decal - Brown Decal - Black Decal - Black (Prior to May 1994) Decal - Black (May 1994 to Present) Decal Kit - Brown Decal Kit - Black (Includes Items 202 & 203) CAUTION/DANGER NAMEPLATE INSTALLATION (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS BUILT FEBRUARY 1993 TO PRESENT) Plate, Mounting Nameplate (February 1993 to May 1994) Nameplate (May 1994 to Present) Decal - Symbols Rivet Decal Kit (Includes Items 202 & 203)

40HA

REV

A

303

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3120673

40HA

305

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS STANDARD PARTS

ITEM

306

PART NUMBER Note

QTY Ref

2120125 2120125 2120125 7004368 7004368 7004368 7009745 7009745 7009745 7000417 7000417 7000417 7002450 7002450 7002450 7000418 7000418 7000418 7007496 7007496 7007496 2120107 2120107 2120107 1340046 1340046 1340046 4360003 4360003 4360003 2860002 2860002 2860002 4360073 4360073 4360073 4360199 4360199 4360199 4360202 4360202 4360202

Ref 4 8 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 8 12 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following lists will service fleets of machines (built to current production per date on the front cover with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Element, Pump Charge Filter, (for fleets of 1 to 10) Element, Pump Charge Filter, (for fleets of 10 to 20) Element, Pump Charge Filter, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Element, Hydraulic Oil Filter, (for fleets of 1 to 10) Element, Hydraulic Oil Filter, (for fleets of 10 to 20) Element, Hydraulic Oil Filter, (for fleets of 20 or more) Breather, Hydraulic Oil, (for fleets of 1 to 10) Breather, Hydraulic Oil, (for fleets of 10 to 20) Breather, Hydraulic Oil, (for fleets of 20 or more) Switch, Key, (for fleets of 1 to 10) Switch, Key, (for fleets of 10 to 20) Switch, Key, (for fleets of 20 or more) Key, Replacement, (for fleets of 1 to 10) Key, Replacement, (for fleets of 10 to 20) Key, Replacement, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more)

40HA

REV

3120673

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

3120673

PART NUMBER 4360200 4360200 4360200 4360274 4360274 4360274 3740049 3740049 3740049 4360216 4360216 4360216 4360232 4360232 4360232 3740058 3740058 3740058 3740067 3740067 3740067 3740077 3740077 3740077 4360171 4360171 4360171 4360057 4360057 4360057 7006139 7006139 7006139 7006152 7006152 7006152 2940006 2940006 2940006 4360031 4360031 4360031 3990010 3990010 3990010

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 24 24 24 1 1 1 1 1 1 2 2 2

DESCRIPTION Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Push Button, (for fleets of 1 to 10) Switch, Push Button, (for fleets of 10 to 20) Switch, Push Button, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more) Relay - 4PDT, (for fleets of 1 to 10) Relay - 4PDT, (for fleets of 10 to 20) Relay - 4PDT, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) Switch, Level Sensor, (for fleets of 1 to 10) Switch, Level Sensor, (for fleets of 10 to 20) Switch, Level Sensor, (for fleets of 20 or more) Switch, Limit, (for fleets of 1 to 10) Switch, Limit, (for fleets of 10 to 20) Switch, Limit, (for fleets of 20 or more) Powertrack - 1 Ft Section, (for fleets of 1 to 10) Powertrack - 1 Ft Section, (for fleets of 10 to 20) Powertrack - 1 Ft Section, (for fleets of 20 or more) Pin Kit, (for fleets of 1 to 10) Pin Kit, (for fleets of 10 to 20) Pin Kit, (for fleets of 20 or more) Latch, Platform Door, (for fleets of 1 to 10) Latch, Platform Door, (for fleets of 10 to 20) Latch, Platform Door, (for fleets of 20 or more) Foot Switch, (for fleets of 1 to 10) Foot Switch, (for fleets of 10 to 20) Foot Switch, (for fleets of 20 or more) Diode, (for fleets of 1 to 10) Diode, (for fleets of 10 to 20) Diode, (for fleets of 20 or more)

40HA

REV

307

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS VARIABLE PARTS

ITEM

PART NUMBER Note

7010772 7010772 7010772 7004214 7004214 7004214 1660184 1660184 1660184 1660234 1660234 1660234 7012598 7012598 7012598 7014502 7014502 7014502 7019949 7019949 7019949 1660207 1660207 1660207 7019684 7019684 7019684 7008829 7008829 7008829 7008828 7008828 7008828 1660184 1660184 1660184 1660234 1660234 1660234 4360212 4360212

308

QTY Ref

DESCRIPTION Note: The following lists will service fleets of machines (built to current production per date on the front cover with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Ref 1 Coil (4WS), (for fleets of 1 to 10) 1 Coil (4WS), (for fleets of 10 to 20) 1 Coil (4WS), (for fleets of 20 or more) 1 Dozen Element, Air Filter (Deutz and Ford), (for fleets of 1 to 10) 1 Dozen Element, Air Filter (Deutz and Ford), (for fleets of 10 to 20) 1 Dozen Element, Air Filter (Deutz and Ford), (for fleets of 20 or more) 1 Coupling - 13 Teeth, Pump/Engine (Deutz), (for fleets of 1 to 10) 1 Coupling - 13 Teeth, Pump/Engine (Deutz), (for fleets of 10 to 20) 1 Coupling - 13 Teeth, Pump/Engine (Deutz), (for fleets of 20 or more) 1 Coupling - 15 Teeth, Pump/Engine (Deutz), (for fleets of 1 to 10) 1 Coupling - 15 Teeth, Pump/Engine (Deutz), (for fleets of 10 to 20) 1 Coupling - 15 Teeth, Pump/Engine (Deutz), (for fleets of 20 or more) 4 Element, Fuel Filter (Deutz), (for fleets of 1 to 10) 8 Element, Fuel Filter (Deutz), (for fleets of 10 to 20) 12 Element, Fuel Filter (Deutz), (for fleets of 20 or more) 1 Box Element, Engine Oil Filter (Deutz), (for fleets of 1 to 10) 1 Box Element, Engine Oil Filter (Deutz), (for fleets of 10 to 20) 1 Box Element, Engine Oil Filter (Deutz), (for fleets of 20 or more) 1 Box Element, Engine Oil Filter (Ford), (for fleets of 1 to 10) 1 Box Element, Engine Oil Filter (Ford), (for fleets of 10 to 20) 1 Box Element, Engine Oil Filter (Ford), (for fleets of 20 or more) 1 Coupling - 13 Teeth, Pump/Engine (Ford), (for fleets of 1 to 10) 1 Coupling - 13 Teeth, Pump/Engine (Ford), (for fleets of 10 to 20) 1 Coupling - 13 Teeth, Pump/Engine (Ford), (for fleets of 20 or more) 1 Coupling - 15 Teeth, Pump/Engine (Ford), (for fleets of 1 to 10) 1 Coupling - 15 Teeth, Pump/Engine (Ford), (for fleets of 10 to 20) 1 Coupling - 15 Teeth, Pump/Engine (Ford), (for fleets of 20 or more) 1 PC Board - Adeco (Kubota and Deutz), (for fleets of 1 to 10) 1 PC Board - Adeco (Kubota and Deutz), (for fleets of 10 to 20) 1 PC Board - Adeco (Kubota and Deutz), (for fleets of 20 or more) 1 Cable - Adeco (Kubota and Deutz), (for fleets of 1 to 10) 1 Cable - Adeco (Kubota and Deutz), (for fleets of 10 to 20) 1 Cable - Adeco (Kubota and Deutz), (for fleets of 20 or more) 1 Coupling - 13 Teeth, Pump/Engine (Kubota), (for fleets of 1 to 10) 1 Coupling - 13 Teeth, Pump/Engine (Kubota), (for fleets of 10 to 20) 1 Coupling - 13 Teeth, Pump/Engine (Kubota), (for fleets of 20 or more) 1 Coupling - 15 Teeth, Pump/Engine (Kubota), (for fleets of 1 to 10) 1 Coupling - 15 Teeth, Pump/Engine (Kubota), (for fleets of 10 to 20) 1 Coupling - 15 Teeth, Pump/Engine (Kubota), (for fleets of 20 or more) 1 Breaker, Circuit (Kubota and Deutz), (for fleets of 1 to 10) 1 Breaker, Circuit (Kubota and Deutz), (for fleets of 10 to 20)

40HA

REV

3120673

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

3120673

PART NUMBER 4360212 4360201 4360201 4360201 3740059 3740059 3740059 1600117 1600117 1600117 1600116 1600116 1600116 1600135 1600135 1600135 7003783 7003783 7003783 7003797 7003797 7003797 7003789 7003789 7003789

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Breaker, Circuit (Kubota and Deutz), (for fleets of 20 or more) Switch, Toggle (Dual Fuel), (for fleets of 1 to 10) Switch, Toggle (Dual Fuel), (for fleets of 10 to 20) Switch, Toggle (Dual Fuel), (for fleets of 20 or more) Relay (Kubota), (for fleets of 1 to 10) Relay (Kubota), (for fleets of 10 to 20) Relay (Kubota), (for fleets of 20 or more) Relay (Kubota), (for fleets of 1 to 10) Relay (Kubota), (for fleets of 10 to 20) Relay (Kubota), (for fleets of 20 or more) PQ Controller (2WS), (for fleets of 1 to 10) PQ Controller (2WS), (for fleets of 10 to 20) PQ Controller (2WS), (for fleets of 20 or more) PQ Controller (4WS), (for fleets of 1 to 10) PQ Controller (4WS), (for fleets of 10 to 20) PQ Controller (4WS), (for fleets of 20 or more) Electrical Assembly - Controller (2WS), (for fleets of 1 to 10) Electrical Assembly - Controller (2WS), (for fleets of 10 to 20) Electrical Assembly - Controller (2WS), (for fleets of 20 or more) Electrical Assembly - Controller (4WS), (for fleets of 1 to 10) Electrical Assembly - Controller (4WS), (for fleets of 10 to 20) Electrical Assembly - Controller (4WS), (for fleets of 20 or more) Switch, Steer, (for fleets of 1 to 10) Switch, Steer, (for fleets of 10 to 20) Switch, Steer, (for fleets of 20 or more)

40HA

REV

309

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3120673

40HA

311

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER Note

0252046 0251053 0255617 0254446 1281498 0251444 0251445 0253817 4360256 3252027 4360104 4360131 4360132 3252028 3252029 1060044 0270723 0253824 0251042 2420038 0256789 0250733 1700919 3534137 0253550 3252221 0257492 0257914 2900940 0255736 1702669 1702721 1702722 1702600 0255755 0252822 0253262 0252062 0251830 0256487 0256488 0256956

312

QTY Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 2 2 2 1 1 1 Ref Ref Ref 1 Ref Ref Ref 3 3 Ref 1 Ref Ref Ref Ref 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

MISCELLANEOUS SPECIAL OPTIONS Airline Installations Airline - 1/2in Single Line Airline - 1/2in Single Line (Boeing Spec) Airline - 1/2in Dual Line Airline - 3/4in Single Line Axle Conversions 2WD Oscillating to Fixed 4WD Oscillating to Fixed Battery Kit and Disconnect Switch Installations Switch - Battery Disconnect Nameplate - Disconnect Switch On/Off Switch, Pushbutton Switch, Lense Switch, Operator Nameplate - Battery Disconnect Nameplate - Auxiliary Switch Location Cable - Battery Beacon Light Installation - Platform Boeing Spec Installations Bubble Level Installation Gauge, Level Camera Mount Assembly Decals Installations: Decals Installation - Capacity Nameplates Decal - 500 Lbs Plate, Mounting Decals Installation - CSA Nameplate Decals Installation - Brazil Spec Decals Installation - Brazil Spec (Pictogram) Decal Kit - Brazil Spec (Brown) Decals Installation - Latin American Spec Decal - Important - Latin American Spec Decal - LP Gas (Brown) - Latin American Spec Decal - Fuel Gas (Brown) - Latin American Spec Decal - Fuel Diesel - Latin American Spec Nameplate Installation - Latin American Spec Decals Installation - Common (Japanese Spec) Decals Installation - Japanese Spec Decals Installation - Manual Descent Decals Installation - Manual Descent (Japanese Spec) Decal Installation - Warning Prop 65 (Diesel) Decal Installation -Warning Prop 65 (Gas) Decal Installation -Lanyard Attach (GM K-1 Spec)

40HA

REV

D D A -

A B -

-

A 4 1 5

6 2 A

3120673

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 1281955

QTY Ref

0253464 0253463 2000119 3600202 3600203 1281643 0255202 0255201 3600241

0257634 0257635 0253836

Ref Ref 1 1 1 Ref Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref 1 1 1 Ref 1 1 1 Ref Ref 1 Ref 1 Ref 1 Ref 1 1 1 Ref Ref Ref Ref

2920001 2920013 2920111 0254067

4 4 4 Ref

1060016

65 ft/19.8m Ref Ref Ref AR

1001148902 1001148903 1001148904 1001148905 1001148906 3120044 3120045 3120077 1001110983 1001109671 1001110136 0257365 1120314 0257366 1120367 0258626 1120512 0253816 4360265 2920026 3252269

0251619 0251690 2920024

3120673

DESCRIPTION Deutz Engine Installation - With Auxiliary Pump Drive for Hydraulic Tool Circuit Engine Installation (B/M Only) Engine Assembly (B/M Only) Engine - F2L1011 (Non-Standard) Pump - Barnes (Non-Standard) Pump - Barnes (Non-Standard) Deutz Engine Installation With Ucon Hydraulic Fluid Engine Installation (B/M Only) Engine Assembly (B/M Only) Pump - Commercial (Non-Standard) ELECTRICAL CONNECTOR KITS Amp Connector Kit Deutsch DT Connector Kit Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Engine Manuals: Deutz FL1011 Kubota V1200 Ford VSG-411 Filter Kits (Deutz Engine Only): Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil) Hydraulic/Air Filter Fuel/Engine Oil Filter Fuel Caps: Standard Cap Red - Lockable Cap Cap Blue - Lockable Cap Cap Fuel Indicator Light Installation Switch, LPG Light, Indicator Nameplate, LP Light Ground Control Box Installation - Brazil Spec Deutz with Standard Bang-Bang Controls Deutz with Proportional Controls Lights Installation - Headlights and Spot Lights (Boeing Machines) Headlight Spotlight (Prior to SN 32554) Spotlight (SN 32554 to Present) Lights Installation - Headlights and Taillights (4WS Kubota Machines) Cable, Electrical - 16/3 Lights Installation - Panel Standard Bang-Bang and Proportional Controls Hydraulic Controls Light, Panel

40HA

REV B C E

G B D

1 2 1 A

1 1 3

-

A B

313

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 0253239 0253393 3620003 2060012 4360181 4640760 4060843 0256426 0251140 0860038 4460346 4060700 0254793 3538039 3251242 0251274 0255619 0238954 0256829 4400281 4400421 4400275 4400420 3120322 3120351 3124003 7002828 7002821 7002823 7002822 7016654 7004275 7004276 7002826 0253823 0257728 0253879 1060097 3251963

314

QTY Ref Ref 1 1 1 1 1 Ref Ref 1 1 1 Ref 1 1 Ref Ref 1 Ref Ref 2 2 2 2 Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 Ref Ref Ref 140 ft/42.7m 2

DESCRIPTION Manual Descent Installation Oil Cooler Installation Oil Cooler Assembly Fan Switch, Temperature Valve, Check Shield Pipe Rack Installation Receptacle Installation - GFI Box, Switch Receptacle Shield, Cover Receptacle Mounting Plate Installation - Argentina Machines Plate, Mounting Nameplate - 240V - 50HZ Remote Bearing Lube Installation (Japanese Spec) Remote Control Box Installation Remote Box Assembly Spring Loaded Gate Assembly Tank, LP Options: 33.5 LB Liquid (Aluminum) 33.5 LB Liquid (Steel) 43.5 LB Liquid (Aluminum) 43.5 LB Liquid (Steel) Technical Supplements: Spec Data Handbook PQ Controller Supplement Sunstrand Sauer Service Manual Tools for Service Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1 1/2in Seal Installation Tool - 2in Tow Package Installation - Boeing Spec Tube Rack Installation Weld Leads Installation Cable, Weld Leads

REV D

D

A

A A

Nameplate - Weld Leads

40HA

3120673

PART NUMBER INDEX

PART NUMBER INDEX

3120673

40HA

315

PART NUMBER INDEX 0060023 ............. 128, 153 0080039 ............. 100, 113 0080046 ............. 102, 103 0080092 ..................... 111 0080098 ............. 185, 190 0080099 ............. 184, 190 0080163 .... 103, 104, 116, 129 0080167 ..................... 121 0080168 ..................... 113 0080172 ....................... 99 0080175 ..................... 118 0080177 ....................... 99 0080178 ..................... 101 0080187 ..................... 127 0080188 ..................... 127 0080200 ..................... 118 0100001 ..................... 199 0100003 ....................... 53 0100004 ....................... 83 0100009 ....................... 83 0100010 ..................... 301 0100011 .... 10, 15, 19, 49, 107, 112, 149, 167, 176, 219, 221, 223, 225, 227, 231, 233, 235 0100019 9, 13, 19, 83, 84, 149, 185, 190 0100020 .... 145, 146, 221, 227, 235, 247, 252, 258, 262, 266 0100021 ....... 84, 185, 190 0100034 ..................... 227 0100035 .... 219, 221, 223, 225, 227, 231, 235 0100038 .... 219, 221, 223, 225, 227, 231, 233, 235 0100040 ..................... 167 0140001 ............. 196, 208 0140016 ..................... 274 0140024 ..................... 157 0140026 ............. 205, 274 0140032 ..................... 157 0181333 ....................... 46 0181565 ..................... 171 0181739 ..................... 157 0200048 ..................... 216 0200333 ..................... 172 0231047 ..................... 149 0231756 ..................... 146 0232302 ..................... 129 0235238 .... 183, 184, 189, 190 0236449 ................. 10, 14 0236768 ............. 102, 103 0237963 ............. 186, 191 0238540 ............. 183, 189 0238568 ..................... 183 0238615 ..................... 149 0238727 ..................... 183 0238864 ............. 157, 215 0238865 ............. 157, 215 0238908 ....................... 45 0238954 ............. 277, 314 0239287 ....................... 20 0239288 ....................... 20

316

0239417 .................... 145 0239585 ...................... 84 0239762 .................... 208 0239965 .................... 171 0250026 .................... 302 0250040 .................... 112 0250041 .................... 114 0250085 ................ 11, 16 0250093 ...................... 19 0250100 ...................... 20 0250102 ...................... 20 0250109 ...................... 45 0250121 ...................... 63 0250125 .................... 103 0250131 ...................... 63 0250132 ...................... 57 0250133 ...................... 57 0250136 ...................... 83 0250139 ...................... 83 0250143 .................... 215 0250144 ...................... 45 0250148 ...................... 19 0250149 .................... 146 0250154 .................... 172 0250164 .................... 157 0250166 .................... 159 0250170 ...................... 21 0250171 ................ 20, 21 0250172 ...................... 20 0250229 ............ 105, 107 0250231 .................... 145 0250324 ............ 116, 129 0250334 .................. 9, 14 0250377 ...................... 99 0250378 .................... 101 0250382 .................. 9, 13 0250384 ...................... 53 0250497 .................... 159 0250588 .................... 112 0250589 .................... 114 0250593 .................... 189 0250597 .................... 104 0250598 ............ 116, 129 0250611 .................... 149 0250668 .................... 123 0250733 .................... 312 0250763 .................... 171 0250772 .................... 121 0250806 .................... 118 0250841 .................... 154 0250842 .................... 163 0250844 .................... 207 0250851 .................... 112 0250852 .................... 114 0250856 .................... 163 0250857 .................... 163 0250858 .................... 163 0250861 .................... 179 0250862 .................... 239 0250863 .................... 239 0250864 .................... 239 0250865 .................... 239 0250873 ...................... 79 0250878 .................... 157 0250902 .................... 112 0250903 .................... 114

0250910 .................... 154 0250911 .................... 153 0250929 ...................... 20 0250930 ...................... 20 0250961 .................... 127 0250973 ...................... 20 0250974 ...................... 20 0250975 ...................... 20 0250979 ...................... 65 0250980 ...................... 65 0250984 ...................... 59 0250985 ...................... 59 0250986 .................... 154 0251024 .................... 215 0251031 .................... 154 0251034 .................... 302 0251037 .................... 183 0251038 .................... 183 0251042 .................... 312 0251053 .................... 312 0251056 ...................... 99 0251057 .................... 101 0251120 .................... 154 0251140 .................... 314 0251203 .................... 215 0251239 .................... 215 0251252 .................... 189 0251274 .................... 314 0251299 .................... 271 0251310 ...................... 45 0251329 .................. 9, 14 0251330 .................. 9, 13 0251417 .................... 121 0251444 .................... 312 0251445 .................... 312 0251521 ................ 10, 14 0251537 ............ 105, 274 0251561 .................... 149 0251599 ............ 243, 245 0251611 .................... 215 0251619 ............ 275, 313 0251639 .................... 157 0251640 .................... 157 0251660 ...................... 19 0251661 ...................... 19 0251662 ...................... 16 0251663 ...................... 16 0251668 ...................... 45 0251669 ...................... 45 0251682 ............ 105, 275 0251687 .................... 277 0251690 ............ 275, 313 0251697 .................... 157 0251709 ...................... 64 0251710 ...................... 64 0251716 ................ 46, 58 0251717 ................ 46, 58 0251753 ...................... 53 0251830 .................... 312 0252046 .................... 312 0252054 .................... 215 0252059 .................... 149 0252062 .................... 312 0252098 ................ 46, 60 0252099 ................ 46, 60 0252106 .................... 100

40HA

0252107..................... 102 0252108..................... 100 0252109..................... 103 0252135..................... 189 0252136..................... 189 0252210..................... 215 0252211..................... 215 0252220..................... 183 0252223..................... 167 0252231..................... 167 0252300............. 118, 146 0252301............. 105, 146 0252302..................... 146 0252331..................... 171 0252332..................... 171 0252333................. 11, 16 0252334..................... 153 0252394..................... 275 0252404..................... 183 0252405.... 197, 200, 205, 208 0252578....................... 84 0252625............. 118, 275 0252719..................... 154 0252722....................... 66 0252723....................... 66 0252808..................... 116 0252821..................... 302 0252822..................... 312 0252848..................... 215 0253077............. 205, 274 0253130....................... 20 0253131....................... 20 0253132....................... 20 0253133....................... 20 0253173....................... 13 0253174....................... 14 0253239............. 271, 314 0253262..................... 312 0253393..... 271, 276, 314 0253463..................... 313 0253464..................... 313 0253550..................... 312 0253604..................... 277 0253619..................... 163 0253639..................... 303 0253730..................... 183 0253748..................... 113 0253749..................... 115 0253750..................... 113 0253751..................... 115 0253752..................... 113 0253753..................... 115 0253754..................... 113 0253755..................... 115 0253756..................... 302 0253757..................... 302 0253767....................... 64 0253768....................... 64 0253769....................... 65 0253770....................... 65 0253771....................... 58 0253772....................... 58 0253773................. 46, 59 0253774................. 46, 59 0253780..................... 154

3120673

PART NUMBER INDEX 0253816 ............ 275, 313 0253817 .................... 312 0253822 .................... 145 0253823 .................... 314 0253824 .................... 312 0253836 .................... 313 0253846 .................... 215 0253879 .................... 314 0253986 ...................... 16 0253987 ............ 215, 276 0254067 .................... 313 0254095 ...................... 53 0254130 .................... 215 0254178 .................... 215 0254222 .................... 171 0254240 ............ 105, 274 0254438 ... 197, 200, 205, 208 0254446 .................... 312 0254486 ...................... 20 0254728 .................... 216 0254793 .................... 314 0254858 ...................... 21 0254859 ...................... 21 0254860 ...................... 20 0254948 .................... 216 0255010 ...................... 84 0255069 .................. 9, 13 0255070 .................. 9, 14 0255075 ...................... 13 0255076 ...................... 14 0255102 ............ 105, 107 0255139 .................... 154 0255140 .................... 154 0255142 .................... 154 0255201 .................... 313 0255202 .................... 313 0255617 .................... 312 0255619 ............ 277, 314 0255736 .................... 312 0255752 .................... 113 0255753 .................... 115 0255754 .................... 113 0255755 .................... 312 0255757 .................... 115 0255758 .................... 113 0255759 .................... 115 0255760 .................... 113 0255761 .................... 115 0255805 ...................... 20 0255806 ...................... 20 0255807 ...................... 20 0255808 ...................... 20 0256127 .................... 105 0256324 .................... 239 0256325 .................... 239 0256326 .................... 239 0256327 .................... 239 0256426 .................... 314 0256487 .................... 312 0256488 .................... 312 0256789 .................... 312 0256829 .................... 314 0256848 .................... 104 0256956 .................... 312 0257365 .................... 313 0257366 .................... 313

3120673

0257467 .................... 171 0257492 .................... 312 0257634 .................... 313 0257635 .................... 313 0257728 .................... 314 0257914 .................... 312 0258626 .................... 313 0270122 ...................... 19 0270215 ...................... 19 0270723 .................... 312 0320008 ...................... 49 0340002 ............ 100, 113 0360016 ................ 53, 54 0361651 ...................... 53 0361675 .................... 183 0361810 ............ 101, 128 0361815 .................... 107 0361951 ...................... 14 0361952 ...................... 14 0361953 ................ 13, 14 0361954 ...................... 14 0362531 ...................... 14 0400002 .................... 114 0400003 .................... 114 0400075 ............ 100, 128 0440018 ................ 10, 15 0440019 ................ 10, 15 0440091 .......... 10, 11, 15 0440120 ............ 184, 190 0440134 ............ 184, 190 0440135 ............ 185, 190 0440161 ................ 11, 16 0440183 ................ 10, 15 0460073 .................... 239 0460075 .................... 239 0460083 .................... 239 0460084 .................... 239 0460092 .................... 239 0460093 .................... 239 0460099 .................... 239 0480057 .................... 123 0480059 .................... 107 0480083 .................... 215 0480084 .................... 215 0480086 .................... 215 0540084 .................... 179 0540085 .................... 179 0540086 .................... 179 0560467 ...................... 49 0560605 .......... 10, 11, 15 0560679 ...................... 49 0560714 ................ 11, 15 0560923 .................... 175 0610091 .................... 274 0610104 .................... 274 0620058 .................... 149 0620106 .................... 149 0630137 ................ 10, 15 0630161 .................... 127 0630360 .................... 112 0630370 ... 101, 102, 114, 128 0630394 .................... 127 0630403 .................... 113 0630425 ................ 10, 15 0630440 .................... 216 0641404 11, 16, 167, 189

0641405 ............. 121, 175 0641406 9, 13, 57, 63, 79, 101, 107, 113, 157, 159, 163 0641407 ....................... 46 0641408 .... 128, 129, 154, 163, 186, 189, 191, 301 0641410 ..................... 111 0641416 ........... 57, 63, 79 0641418 ............. 101, 149 0641420 ....................... 63 0641506 ..... 175, 183, 184 0641507 ...... 53, 116, 123, 129 0641508 ..... 127, 171, 203 0641510 ............. 116, 129 0641511 ..................... 123 0641512 ............... 99, 149 0641514 ................. 57, 63 0641516 ..................... 145 0641518 ....................... 49 0641522 ...... 45, 171, 183, 184, 189 0641528 ............... 45, 171 0641604 ..................... 236 0641606 ..................... 175 0641607 ............. 129, 175 0641608 11, 16, 111, 175, 207, 208 0641609 ..................... 175 0641610 .... 9, 13, 99, 111, 116, 127, 129 0641612 ............. 145, 207 0641614 ..... 101, 114, 128 0641620 ....................... 45 0641626 ....................... 46 0641634 ....................... 46 0641728 ............. 111, 127 0641807 ..................... 149 0641810 ....... 19, 113, 127 0641811 ..................... 189 0641812 ....... 99, 111, 127 0641816 ..................... 184 0641826 ..................... 111 0641830 ....................... 84 0641834 ....................... 84 0641836 ............. 184, 189 0641844 ....................... 20 0641856 ..................... 101 0641912 ....................... 83 0642014 ................. 19, 84 0642016 ....................... 19 0642622 ....................... 53 0642628 ....................... 53 0642636 ................. 53, 54 0652014 ............. 184, 189 0681510 ..................... 107 0681610 .... 107, 123, 183, 184 0681818 ....................... 83 0681836 ....................... 83 0682020 ....................... 83 0700605 ..................... 100 0700808 ..................... 116 0700810 ..................... 104 0700814 ............. 103, 111 0700819 ..................... 118

40HA

0701010 ..... 99, 102, 103, 115 0701012 .................... 107 0701013 ............ 103, 104 0701014 .................... 111 0701414 .................... 107 0720804 .................... 196 0721003 ................ 10, 15 0721004 .................... 149 0721005 .................... 146 0721006 .................... 123 0721008 .................... 167 0721014 .................... 172 0741506 .................... 189 0741606 ...................... 83 0750806 .................... 151 0751006 ... 195, 199, 203, 207 0800573 .................... 176 0800618 .................... 171 0800623 ............ 171, 176 0800675 .................... 176 0800676 .... 171, 172, 176 0800714 .................... 175 0860038 ... 196, 200, 205, 207, 314 0860520 .................... 301 0860538 ............ 199, 203 0860576 .................... 151 0860612 .................... 151 0860613 .................... 151 0860622 .................... 195 0860652 .................... 151 0860655 .................... 199 0860656 .................... 151 0860660 .................... 195 0860661 .................... 151 0860663 .................... 151 0860714 .................... 195 0860715 .................... 195 0860718 .................... 199 0860751 .................... 151 0860752 .................... 199 0860753 .................... 199 0860777 .................... 199 0860779 .................... 199 0860780 .................... 151 0860839 .................... 203 0860840 .................... 203 0860843 .................... 151 0860850 .................... 203 0860957 .................... 151 0860958 .................... 151 0860959 .................... 151 0900232 .................... 215 0900479 ...................... 53 0901056 .................... 215 0901387 .................... 114 0901392 .................... 208 0901393 .................... 207 0901449 .................... 215 0901633 ............ 107, 123 0901634 ............ 112, 113 0901635 .................... 111 0901650 .................... 123 0901664 .... 112, 121, 127 0901665 .................... 127

317

PART NUMBER INDEX 0901673 ..................... 101 0901674 ..................... 129 0901686 ..................... 128 0901689 ............. 112, 113 0901690 ..................... 208 0901696 ..................... 127 0901698 ..................... 127 0901699 ..................... 129 0901702 ..................... 129 0901705 ....................... 99 0901733 ..................... 127 0901756 ..................... 189 0901774 ..................... 123 0901781 ............. 102, 103 0901842 ..................... 215 0901843 ..................... 215 0901924 ..................... 115 0902051 ........... 57, 63, 79 0902090 ........... 57, 63, 79 0902184 ..................... 112 0902244 ....................... 99 0920068 ................. 83, 93 0920072 ........... 19, 20, 25 0920084 ........... 19, 20, 27 0920086 ................. 83, 95 0920089 ....................... 84 0920095 ....................... 84 0920110 ........... 19, 20, 27 0920117 ........... 19, 20, 28 0940038 ............. 215, 216 0960224 ..................... 149 0960238 .... 153, 196, 200, 204 0960239 .... 172, 176, 196, 200, 204, 274, 278 0960613 ............. 221, 223 0960827 ..................... 171 0960946 ..... 225, 227, 231 0961029 ............. 9, 13, 14 0961127 ..................... 301 0961247 ..................... 123 0961254 ............. 221, 223 0961257 ............. 183, 189 0961259 ............. 183, 191 0961422 ............. 225, 227 0961450 ..................... 191 0961531 ..................... 149 0961597 ..................... 176 0961664 ..................... 101 0961778 ................. 10, 15 1001109671 ............... 313 1001110136 ............... 313 1001110983 ............... 313 1001119695 ............... 176 1001148902 ............... 313 1001148903 ............... 313 1001148904 ............... 313 1001148905 ............... 313 1001148906 ............... 313 1060012 ..... 108, 124, 175 1060016 ..... 275, 277, 313 1060019 ..................... 176 1060042 ............. 274, 278 1060044 ..................... 312 1060046 ..................... 114 1060093 ............. 111, 128 1060097 ..................... 314

318

1060099 .... 100, 114, 128 1060149 .... 101, 111, 128 1060172 ............ 100, 128 1060221 ...................... 99 1060229 .................... 176 1060268 .................... 175 1060273 .... 100, 114, 128 1060279 .................... 301 1060300 ... 172, 197, 201, 205, 208, 277, 278 1060309 ............ 200, 205 1060341 .................... 274 1060514 ... 175, 197, 201, 205, 208 1060515 ... 175, 275, 276, 277 1060516 .................... 176 1100041 ...................... 46 1120032 ................ 10, 15 1120108 ............ 233, 235 1120161 .... 101, 102, 113 1120179 .................... 219 1120218 ............ 115, 127 1120299 ............ 183, 189 1120314 ............ 145, 313 1120336 ............ 221, 223 1120340 .................... 227 1120343 .................... 225 1120367 .................... 313 1120405 ............ 102, 103 1120427 .................... 231 1120512 .................... 313 1180179 .................... 176 1180256 .................... 176 1260017 53, 84, 159, 163, 164, 167 1260136 .................... 216 1281168 ...................... 63 1281170 ...................... 57 1281172 .................... 159 1281180 .................... 151 1281284 .................... 271 1281296 .................... 121 1281317 .................... 153 1281318 .................... 163 1281326 .................... 271 1281327 .................... 270 1281328 .................... 270 1281329 .................... 270 1281330 .................... 270 1281345 ...................... 63 1281347 ...................... 57 1281356 .................... 276 1281358 .................... 301 1281479 .................... 274 1281498 .................... 312 1281525 ............ 274, 275 1281526 ............ 274, 278 1281547 .................... 270 1281548 .................... 270 1281553 .................... 272 1281571 .................... 276 1281643 .................... 313 1281671 .................... 275 1281701 .................... 274 1281712 .................... 276 1281955 .................... 313

1281985 .................... 274 1282004 ............ 276, 277 1282027 .................... 301 1282091 .................... 274 1320014 .................... 112 1320016 .................... 103 1320017 .................... 121 1320019 .................... 101 1320020 ............ 113, 127 1320022 ... 100, 114, 121, 129, 145 1320023 .................... 146 1320026 ............ 113, 128 1320030 ............ 258, 262 1320031 .... 101, 113, 128 1320032 ............ 114, 121 1320033 .... 247, 251, 265 1320037 ............ 116, 239 1320040 .................... 149 1320041 ............ 100, 129 1320058 .................... 112 1320059 .................... 101 1320095 .................... 121 1320122 .................... 239 1320126 .................... 146 1320127 .................... 146 1320160 .................... 190 1320176 ...................... 99 1340020 ............ 101, 113 1340045 .................... 145 1340046 ............ 146, 306 1380032 ... 101, 102, 114, 128 1380124 ................ 11, 16 1380137 .................... 190 1440154 .................... 149 1540002 ... 205, 274, 276, 277 1600043 .................... 146 1600116 ... 195, 199, 203, 207, 309 1600117 ............ 153, 309 1600126 ............ 199, 203 1600135 .... 195, 203, 309 1600140 .................... 203 1600141 .................... 203 1660009 ...................... 54 1660114 ...................... 53 1660157 .................... 112 1660160 .................... 149 1660169 .... 103, 116, 129 1660172 .................... 129 1660173 .................... 129 1660184 ... 104, 116, 129, 308 1660185 .................... 149 1660207 ............ 116, 308 1660213EX................ 149 1660234 ... 103, 104, 116, 129, 308 1670199 .................... 146 1670450 .................... 175 1670451 .................... 184 1670468 .................... 145 1670526 .................... 215 1670568 .................... 207 1670576 .................... 175

40HA

1670594..................... 149 1670607..................... 215 1670608..................... 103 1670609..................... 167 1670612..................... 167 1670630..................... 189 1670641..................... 215 1670663..................... 216 1670665..................... 216 1670666..................... 216 1670680..................... 104 1670699..................... 216 1670700..................... 216 1670701..................... 216 1670702..................... 216 1670703..................... 216 1670733..................... 216 1670734..................... 216 1670735..................... 216 1670736..................... 216 1670737..................... 216 1680892..................... 219 1681283..................... 235 1681294............. 225, 231 1681322..................... 233 1681344..................... 233 1681411..................... 233 1681413..................... 233 1681433..................... 233 1681435..................... 233 1681555......... 11, 15, 233 1681562......... 10, 14, 233 1681785...... 9, 10, 13, 14, 219 1681787..................... 219 1681788..................... 219 1681841..................... 227 1681843..................... 227 1681847............. 221, 223 1681866..... 183, 184, 221 1681867..................... 221 1681869..................... 221 1681880............. 175, 235 1681881..................... 235 1681883..................... 235 1682085............. 171, 231 1682086..................... 231 1682091..................... 225 1682124............. 171, 227 1682125..................... 227 1682177............. 221, 223 1682178.... 183, 184, 189, 221 1682255............. 171, 225 1682256..................... 225 1682271..................... 231 1682406...... 9, 10, 13, 14, 219 1682407..................... 219 1682492............. 175, 235 1682493..................... 235 1682757...... 9, 10, 13, 14, 219 1682758..................... 219 1682785............. 171, 231 1682786..................... 231

3120673

PART NUMBER INDEX 1682793 ... 183, 184, 189, 223 1682794 .................... 223 1682796 .................... 225 1682797 .................... 225 1682799 ............ 171, 227 1682800 .................... 227 1683523 .................... 225 1683524 ............ 171, 225 1683527 .................... 231 1683528 ............ 171, 231 1700037 .................... 301 1700053 .................... 302 1700058 .................... 302 1700157 .................... 301 1700194 .................... 302 1700195 .................... 302 1700196 .................... 302 1700197 .................... 302 1700232 .................... 302 1700326 .................... 302 1700419 .................... 302 1700428 .................... 302 1700429 .................... 302 1700430 .................... 302 1700431 .................... 302 1700476 .................... 301 1700477 .................... 301 1700580 .................... 301 1700582 .................... 301 1700584 .................... 301 1700585 .................... 301 1700593 .................... 301 1700640 .................... 301 1700643 .................... 301 1700755 .................... 303 1700756 ............ 301, 303 1700818 .................... 302 1700853 .............. 79, 302 1700919 .................... 312 1700975 .................... 302 1700976 .................... 302 1700977 .................... 302 1700978 .................... 302 1700979 .................... 303 1700980 .................... 303 1700981 .................... 302 1701239 .................... 303 1701321 .................... 302 1701334 .................... 302 1701336 .................... 303 1701441 .................... 303 1701460 .................... 301 1701470 .................... 303 1701500 .................... 302 1701529 .................... 301 1701550 .................... 303 1701594 .................... 303 1701703 .................... 302 1701725 .................... 303 1702153 .................... 301 1702265 .................... 301 1702276 .................... 301 1702277 .................... 301 1702280 .................... 301 1702282 .................... 301 1702284 .................... 301

3120673

1702289 .................... 303 1702292 .................... 301 1702293 .................... 301 1702294 .................... 301 1702299 .................... 301 1702300 .................... 302 1702305 ...................... 53 1702399 .................... 195 1702402 .................... 203 1702600 ............ 302, 312 1702612 .................... 301 1702669 .................... 312 1702688 .................... 301 1702721 .................... 312 1702722 ............ 302, 312 1702738 ...................... 21 1704277 .................... 301 1760068 ............ 185, 190 1780224 ............ 186, 191 1780245 .................... 159 1780250 ............ 186, 191 1780285 .................... 191 1780286 .................... 191 1840005 .... 101, 102, 103 1840011 ............ 102, 103 2000106 .............. 99, 104 2000109 ............ 111, 117 2000113 ............ 127, 129 2000117 ............ 111, 117 2000119 .................... 313 2000129 ............ 111, 117 2000130 ............ 111, 117 2000137 .............. 99, 104 2000147 ............ 111, 117 2060012 .................... 314 2060016 .................... 112 2060019 .................... 113 2080026 ................ 11, 16 2120077 .................... 121 2120103 .................... 145 2120104 .................... 146 2120107 ............ 145, 306 2120112 .................... 118 2120122 .......... 57, 63, 79 2120125 .. 57, 63, 79, 306 2160001 53, 83, 184, 185, 190, 227, 231, 233 2160002 9, 10, 11, 13, 15, 16, 183, 184, 189, 219, 221, 223, 225, 233 2160003 ... 10, 11, 15, 16, 227, 231 2160006 .... 186, 191, 233 2160007 .................... 175 2180029 .......... 58, 59, 64 2180104 ............ 100, 121 2180360 ... 105, 112, 118, 121 2180387 .................... 121 2180389 .................... 121 2180448 .................... 227 2180467 .................... 145 2180491 .... 257, 261, 265 2180527 ............ 146, 235 2180535 .................... 121 2180536 .... 101, 121, 129 2180537 .................... 105

2180623 ..................... 121 2180643 ..................... 105 2180651 ..................... 266 2180652 ............. 258, 261 2180658 ....................... 49 2180711 ..................... 146 2180730 ....... 99, 105, 129 2180749 ............. 105, 129 2180763 ..................... 149 2200064 ..................... 266 2200201 .... 221, 225, 231, 235 2200202 ............... 49, 221 2200213 ..................... 116 2200221 ..................... 227 2200222 ............. 145, 235 2200233 ..................... 227 2200261 ............. 100, 105 2200268 ..................... 146 2210003 ............. 247, 251 2210006 ............. 257, 261 2210007 ..... 247, 251, 265 2210014 ............. 247, 251 2210027 ............. 257, 261 2210028 ..................... 265 2220003 ..................... 121 2220063 ............. 100, 129 2220064 ............. 257, 261 2220110 ............. 258, 262 2220218 ..................... 255 2220235 ............. 243, 245 2220250 ..................... 265 2220261 ..... 255, 258, 262 2220263 ............. 257, 261 2220273 .... 101, 112, 114, 129 2220290 ..................... 121 2220296 ..................... 114 2220315 ..................... 121 2220318 ..................... 105 2220329 ..... 257, 261, 265 2220343 ..................... 262 2220345 ............. 247, 251 2220346 .... 127, 257, 261, 266 2220348 ............. 248, 252 2220355 ............. 247, 251 2220362 ............. 247, 251 2220363 ............. 248, 252 2220364 ..................... 121 2220365 ............. 247, 251 2220371 .... 243, 245, 258, 261, 265 2220372 .... 247, 258, 262, 265 2220373 .... 58, 59, 64, 65, 257, 261, 265 2220375 ............. 247, 252 2220376 ............... 45, 266 2220377 ............. 247, 252 2220383 ............. 257, 261 2220385 .... 247, 251, 257, 261, 265 2220399 ............. 258, 262 2220407 ..................... 265 2220408 .... 248, 251, 257, 261

40HA

2220414 ... 243, 245, 247, 251, 257, 261, 265, 269 2220415 ... 245, 251, 257, 261, 265 2220416 ... 243, 245, 255, 266, 269 2220417 .... 247, 251, 266 2220428 .... 257, 261, 265 2220429 .... 257, 261, 265 2220435 .................... 252 2220451 .... 247, 251, 265 2220465 .................... 247 2220466 ... 243, 245, 247, 251, 255, 258, 262, 266 2220468 ... 255, 257, 261, 265, 269 2220469 .................... 251 2220470 .................... 127 2220471 ............ 257, 262 2220472 ... 243, 245, 247, 251, 257, 261, 265 2220473 .... 257, 261, 266 2220481 .................... 252 2220490 ............ 243, 245 2220494 ............ 247, 251 2220495 ............ 257, 261 2220496 .... 247, 251, 269 2220497 .... 258, 262, 266 2220498 ............ 247, 251 2220504 ... 243, 245, 247, 251, 266 2220507 .... 258, 262, 266 2220516 .................... 252 2220550 .................... 265 2220568 .................... 252 2220578 .... 247, 251, 252 2220582 ... 243, 245, 247, 255, 258, 262, 265, 269 2220584 .... 257, 261, 266 2220591 .... 258, 262, 265 2220596 .................... 265 2220600 ... 247, 251, 257, 261 2220602 ............ 257, 261 2220603 .................... 265 2220604 .................... 258 2220605 ... 247, 251, 258, 262, 265 2220606 ... 243, 245, 257, 261, 265 2220609 ... 243, 245, 257, 261, 262, 265 2220618 ... 247, 251, 257, 262 2220619 ... 243, 248, 251, 252, 257, 261 2220621 .... 243, 245, 265 2220622 ............ 252, 265 2220627 .................... 252 2220635 ... 243, 245, 258, 261, 265 2220646 ............ 247, 251 2220648 .................... 121 2220651 ... 58, 59, 64, 65, 257, 261, 265 2220654 .... 255, 257, 261 2220657 .................... 262

319

PART NUMBER INDEX 2220671 ..................... 266 2220675 ..................... 121 2220679 ..................... 243 2220683 ..................... 257 2220684 ..................... 266 2220700 ..... 243, 245, 265 2220710 ............. 248, 252 2220711 ..................... 266 2220726 ..................... 257 2220727 ............. 258, 262 2220773 ............. 258, 261 2220800 ............. 257, 262 2220805 ..... 100, 114, 129 2220810 ..................... 265 2220816 ..................... 255 2220820 .... 58, 59, 64, 65, 257, 262, 265 2220844 ....................... 45 2220883 ............. 225, 228 2220885 ..... 223, 225, 231 2220887 ............. 225, 228 2220895 ..................... 255 2220899 ..... 257, 261, 265 2220907 ..................... 265 2220908 ..... 258, 262, 266 2220909 ..................... 265 2360299 .........................9 2360300 .........................9 2360305 .........................9 2360334 ....................... 13 2360380 ....................... 13 2360381 ....................... 13 2360385 ....................... 13 2360386 .........................9 2420009 ..................... 151 2420019 ..................... 151 2420024 ..................... 129 2420033 ............. 112, 129 2420035 ..................... 151 2420038 ..................... 312 2420091 ..................... 151 2420110 ..................... 100 2420111 ..................... 151 2420118 ..................... 112 2420125 ..................... 151 2420127 ..................... 151 2420128 ..................... 151 2420129 ..................... 151 2420130 ..................... 112 2420131 ............... 99, 112 2420203 ............. 107, 123 2440043 ............. 184, 190 2440044 ............. 185, 190 2440059 ....................... 83 2460011 ............. 107, 123 2500005 ..................... 111 2540016 ..................... 157 2560010 ............. 186, 191 2560038 ..................... 199 2560040 ..................... 199 2560041 ..... 195, 199, 207 2560112 ..................... 203 2580001 ............. 118, 129 2580018 ..................... 146 2580026 ..................... 118 2580029 ..................... 129 2600105 ............. 199, 203

320

2600132 ............ 199, 203 2600143 ............ 185, 191 2600157 .................... 159 2600170 .................... 164 2620034 ...................... 53 2620038 ...................... 53 2660080 .................... 179 2660081 .................... 179 2660082 .................... 179 2680402 .................... 113 2720042 ............ 114, 121 2720058 ... 100, 114, 121, 129, 171 2720084 .................... 128 2720112 .................... 121 2720170 .................... 121 2720271 ............ 100, 129 2720281 ............ 247, 251 2720335 .... 247, 251, 265 2720341 .................... 112 2720344 ............ 257, 261 2720351 .................... 101 2750532 .................... 100 2750757 .................... 127 2750760 .................... 269 2750762 .................... 258 2750766 .................... 257 2750773 ............ 261, 266 2750774 .................... 251 2750777 .................... 262 2750779 .... 243, 245, 261 2750786 ............ 243, 245 2750891 .................... 266 2750892 .... 258, 262, 269 2750894 .................... 269 2750895 .................... 269 2750897 .................... 269 2750899 ... 247, 251, 261, 266 2750901 .... 257, 261, 266 2750902 .... 243, 251, 266 2750909 .................... 265 2750910 ............ 243, 245 2750913 ............ 257, 265 2750918 .... 257, 261, 266 2750921 .... 258, 262, 266 2750928 ............ 261, 265 2750972 .................... 251 2750973 .................... 257 2750977 ............ 247, 252 2750979 .................... 251 2750991 .... 258, 262, 266 2750998 .... 258, 262, 266 2750999 .... 258, 262, 266 2751003 .................... 261 2751006 .................... 262 2751007 ............ 258, 262 2751010 ... 247, 251, 258, 261 2751011 .................... 255 2751013 ... 243, 245, 247, 251 2751014 ............ 247, 251 2751015 ............ 245, 265 2751017 .... 257, 262, 266 2751018 .................... 245

2751020 ... 243, 245, 258, 262 2751026 ... 251, 258, 262, 266 2751030 .................... 265 2751101 .... 258, 262, 266 2751102 .................... 265 2751123 ............ 257, 261 2751150 .... 258, 262, 266 2751161 ............ 257, 261 2751163 ............ 257, 261 2751391 ... 258, 262, 266, 269 2751394 .... 258, 261, 266 2751396 .................... 262 2751397 .... 243, 245, 265 2751398 ............ 251, 266 2751418 .... 258, 262, 265 2751421 .... 258, 262, 265 2751432 .................... 265 2751435 .................... 266 2751443 .................... 247 2751454 .................... 255 2751457 .................... 266 2751467 .................... 265 2751483 ............ 252, 257 2751489 .................... 262 2751517 ............ 247, 252 2751520 .................... 266 2751614 ............ 248, 252 2751626 ............ 248, 252 2751635 ............ 248, 252 2751852 .... 258, 262, 266 2751906 .................... 243 2751921 .................... 266 2752159 .................... 266 2752163 ............ 258, 262 2752235 .................... 252 2752236 .................... 252 2752237 .................... 252 2752238 .................... 248 2752239 .................... 252 2752242 ............ 248, 252 2752317 .................... 251 2752318 .................... 252 2752319 .... 247, 248, 252 2752349 .................... 248 2752433 ............ 243, 245 2752461 ............ 248, 252 2760064 ............ 184, 190 2760091 .................... 149 2780055 ................ 83, 97 2780091 ................ 10, 15 2780157 ................ 19, 37 2780167 ................ 19, 31 2780169 ................ 19, 31 2780172 ................ 19, 37 2780191 ................ 19, 41 2780195 ................ 19, 41 2791295 .................... 272 2791576 .................... 271 2791577 ............ 247, 270 2791578 ............ 255, 271 2791592 .................... 271 2791617 ............ 251, 270 2791624 .................... 270 2791625 ............ 269, 271

40HA

2791626............. 269, 271 2791627............. 247, 270 2791632............. 251, 270 2791633............. 269, 271 2791645..................... 270 2791646..................... 270 2791655..................... 271 2791656..................... 271 2791657..................... 271 2791660..................... 270 2791661..................... 270 2791664..................... 271 2791667............. 269, 271 2791668............. 269, 271 2791669............. 269, 271 2791670..................... 271 2791671..................... 271 2791672..................... 271 2791673............. 255, 271 2791676..................... 270 2791677..................... 270 2791678............. 247, 270 2791679............. 247, 270 2791680............. 251, 270 2791681............. 251, 270 2791682..................... 270 2791683..................... 270 2791693..................... 271 2791764..................... 272 2791785..................... 271 2791801..................... 270 2791802..................... 270 2791803..................... 270 2791804..................... 270 2791805..................... 271 2791806..................... 271 2791807..................... 271 2791808..................... 271 2791812..................... 272 2791813..................... 272 2791814..................... 272 2791857..................... 271 2791865............. 245, 270 2791866............. 243, 270 2791892..................... 270 2791893..................... 270 2791914..................... 270 2791915..................... 270 2791916..................... 271 2791917..................... 271 2791929..................... 270 2791930..................... 270 2791956..................... 271 2791957..................... 271 2791958..................... 271 2791959..................... 271 2791960..................... 271 2791968..................... 271 2792001............. 261, 271 2792002............. 257, 271 2792003..................... 271 2792004..................... 271 2792005............. 265, 271 2792007..................... 270 2792087..................... 270 2792088..................... 270 2820012..................... 167

3120673

PART NUMBER INDEX 2820022 .................... 157 2820042 ............ 102, 103 2820043 .................... 167 2860002 ............ 151, 306 2860012 .................... 123 2880404 ............ 184, 189 2880410 ...................... 53 2900034 ................ 32, 97 2900068 .................... 215 2900340 ............ 225, 231 2900381 .................... 219 2900396 .................... 235 2900455 .................... 193 2900649 ...................... 93 2900660 ...... 99, 100, 112 2900662 ................ 25, 95 2900698 ............ 243, 245 2900708 ... 57, 60, 63, 65, 66, 79 2900714 ...................... 23 2900733 .................... 193 2900740 ............ 137, 141 2900745 ...................... 45 2900752 .................... 134 2900754 ................ 38, 43 2900755 ...................... 38 2900759 ...................... 76 2900760 ...................... 76 2900761 ...................... 76 2900763 .................... 303 2900766 ...................... 27 2900767 ...................... 28 2900768 ...................... 27 2900770 ..... 79, 219, 223, 225, 227, 231, 235 2900792 ... 219, 221, 225, 227, 231 2900794 ...................... 51 2900798 ...................... 89 2900816 ...................... 43 2900826 .................... 134 2900827 .................... 134 2900940 .................... 312 2901102 .................... 227 2901103 ............ 221, 223 2901111 .................... 105 2901123 .................... 233 2901146 .................... 149 2901148 .................... 233 2901157 ...................... 35 2901184 .................... 121 2910025 .................... 303 2910479 .................... 114 2915080 ...................... 83 2920001 .................... 313 2920009 .... 157, 215, 275 2920013 .... 215, 276, 313 2920015 ... 195, 199, 204, 207 2920018 .... 157, 215, 275 2920019 ............ 157, 275 2920024 ............ 276, 313 2920026 .... 274, 275, 313 2920029 .................... 275 2920105 .................... 157 2920109 .................... 157 2920111 .... 215, 276, 313

3120673

2920152 .................... 157 2920162 ............ 107, 123 2940006 .... 186, 191, 307 2940042 ............ 164, 167 2940048 .... 159, 163, 164 2940050 ............ 159, 163 2940051 ............ 159, 163 2940052 ............ 199, 203 2940057 .................... 160 2940070 .................... 167 2940113 .................... 167 2980091 .................... 208 3010088 .................... 216 3020021 .................... 116 3020025 ............ 185, 190 3040464 ...................... 53 3100073 .................... 113 3120044 .................... 313 3120045 .................... 313 3120077 .................... 313 3120322 .................... 314 3120351 .................... 314 3124003 .................... 314 3160083 .... 184, 190, 193 3160156 ................ 83, 87 3160158 ................ 19, 23 3160181 ................ 83, 89 3160183 ................ 84, 91 3200201 .................... 111 3200202 .................... 111 3200249 ...................... 83 3200312 .................... 127 3200316 .................... 179 3200317 .................... 179 3200318 .................... 127 3220061 .................... 114 3220067 .................... 114 3220076 ............ 114, 127 3220084 .................... 115 3220087 .................... 116 3250840 ...................... 53 3250872 ...................... 53 3251019 .................... 275 3251028 .................... 302 3251242 .................... 314 3251243 ............ 146, 301 3251476 ............ 108, 123 3251596 .................... 215 3251766 .................... 301 3251813 .................... 301 3251837 .................... 146 3251872 ............ 199, 204 3251894 .................... 199 3251895 .................... 151 3251909 .................... 195 3251963 .................... 314 3251987 .................... 207 3252027 .................... 312 3252028 .................... 312 3252029 .................... 312 3252144 .................... 303 3252221 .................... 312 3252224 .................... 203 3252238 .................... 216 3252269 ............ 275, 313 3252356 .................... 302 3252362 .................... 195

3252369 ..................... 303 3252382 ..................... 203 3252390 ..................... 207 3291001 ..................... 115 3300012 ........... 10, 15, 19 3300029 ..... 101, 114, 128 3300047 .... 172, 176, 196, 200, 204, 274, 278 3300048 .... 153, 196, 200, 204 3300143 ............. 183, 184 3300151 .... 159, 163, 164, 167 3300175 ........... 10, 11, 15 3300177 .... 151, 195, 199, 203, 207 3300183 ....................... 83 3300187 ............. 219, 233 3300190 ............. 227, 231 3300229 ................. 11, 15 3300271 ..................... 221 3300273 ............. 219, 233 3300281 ............. 227, 231 3300282 ..................... 235 3300283 ..................... 225 3300284 ............. 221, 223 3300286 ..................... 235 3300323 ..................... 227 3310601 .... 152, 196, 200, 204 3311001 ...... 45, 114, 123, 146, 149, 152, 153, 167, 196, 200, 205, 208 3311401 .... 46, 57, 63, 79, 100, 107, 111, 113, 123, 128, 129, 145, 146, 151, 154, 157, 159, 167, 191, 243, 245 3311405 .. 57, 63, 79, 118, 157, 159, 163, 164, 167, 175, 183, 184, 186, 301 3311501 .... 45, 57, 63, 79, 99, 101, 112, 114, 127, 145, 167, 171, 184 3311505 .... 171, 183, 184, 189, 199, 203 3311601 45, 46, 101, 114, 123, 127, 145, 146 3311605 .... 111, 175, 207, 208 3311705 ..... 111, 114, 127 3311801 . 19, 84, 112, 149 3311805 .... 111, 184, 186, 189, 191 3312602 ........... 10, 15, 53 3312605 ................. 53, 54 3313403 ................. 11, 15 3321401 ............. 111, 219 3323002 ..... 10, 11, 15, 53 3323403 ........... 10, 11, 15 3340454 ............. 184, 189 3340473 ..................... 175 3340545 ..................... 235 3340552 ..................... 175 3420158 ....................... 54 3420290 ..................... 149

40HA

3420292 ...................... 53 3420352 ...................... 54 3421151 ...................... 53 3421190 ................ 11, 16 3421243 ................ 10, 15 3421284 ...................... 49 3421490 .... 183, 184, 189 3421491 .... 183, 184, 189 3421492 .................... 175 3421493 .................... 175 3421494 .... 183, 184, 189 3421565 ...................... 84 3421627 ...................... 84 3421686 .................... 172 3421687 .................... 172 3421688 .................... 172 3421771 .................... 175 3421780 .................... 172 3421835 ................ 10, 15 3421887 ................ 11, 16 3421968 ............ 184, 189 3421994 .................... 172 3422007 .................... 172 3422008 .................... 172 3422009 .................... 172 3422261 ................ 10, 15 3422401 ...... 9, 10, 13, 14 3430407 ...................... 49 3430507 .................... 208 3431622 .... 10, 11, 15, 16 3440816 ............ 184, 190 3441228 ............ 185, 190 3450202 ...................... 99 3450403 .................... 208 3450606 .... 10, 11, 15, 16 3450810 ................ 11, 15 3451012 ................ 10, 15 3480092 .................... 235 3480102 .... 225, 227, 231 3480120 .................... 219 3480130 .................... 221 3480134 .................... 233 3480141 ............ 221, 223 3510170 .................... 185 3510176 .................... 185 3510177 .................... 185 3510236 .................... 185 3510237 .................... 185 3510238 .................... 185 3510239 .................... 190 3510240 .................... 190 3510241 .................... 190 3510242 .................... 190 3510247 .................... 185 3510253 .................... 185 3510261 .................... 190 3510307 .................... 185 3510323 .................... 190 3510356 .................... 185 3510386 .................... 185 3510406 .................... 185 3510480 .................... 190 3510481 .................... 185 3510482 .................... 190 3510483 .................... 185 3510656 .................... 185 3520022 .................... 146

321

PART NUMBER INDEX 3520026 .... 151, 152, 153, 196, 199, 203 3520028 .... 107, 123, 151, 152, 153, 204 3520030 ..................... 167 3520034 ..................... 153 3520035 ............. 184, 190 3520054 ..................... 153 3520078 ..................... 104 3520168 ..................... 153 3530244 ................. 11, 16 3530403 ..................... 149 3531543 ..................... 208 3532054 .... 171, 175, 183, 184, 189 3532649 ....................... 53 3533291 ..................... 111 3533445 ..................... 111 3533788 ..................... 159 3534137 ..................... 312 3534232 ..................... 207 3534233 ..................... 207 3534256 ..................... 208 3534263 ....................... 79 3534778 ....................... 45 3535519 ..................... 167 3535607 ....................... 84 3536411 ................. 11, 16 3536671 ..................... 303 3538039 ..................... 314 3538254 ..................... 128 3538389 ..................... 195 3538392 ..................... 203 3580134 ............. 107, 123 3580158 ..................... 107 3600050 .... 101, 102, 115, 128 3600071 ..... 102, 103, 115 3600141 ............. 102, 115 3600143 ............. 100, 112 3600164 ...... 99, 111, 127, 133 3600165 ............... 99, 112 3600172 ...... 99, 100, 112, 127, 137 3600176 ............... 99, 141 3600199 .... 100, 112, 113, 127, 139 3600202 .... 100, 112, 113, 143, 313 3600203 ..................... 313 3600208 .... 102, 115, 116, 128 3600210 ............. 103, 116 3600213 ..................... 104 3600241 ..................... 313 3600260 ....... 99, 111, 133 3620003 ..................... 314 3620027 ..................... 112 3640500 ..... 196, 200, 204 3640711 ..................... 152 3640970 ..................... 196 3720011 ..................... 121 3740002 ..................... 275 3740029 ..................... 153 3740030 ..................... 153

322

3740049 ... 152, 153, 196, 200, 205, 208, 215, 274, 275, 307 3740058 .... 152, 196, 307 3740059 ............ 153, 309 3740063 ............ 152, 196 3740067 ............ 153, 307 3740074 .................... 128 3740077 ............ 153, 307 3760004 .................... 149 3760053 .................... 149 3760133 .................... 175 3760170 ...................... 84 3780149 ............ 243, 245 3780183 9, 10, 11, 13, 14, 15 3790012 ... 151, 152, 195, 196, 199, 200, 204, 205, 207 3790015 ... 152, 195, 199, 203, 207 3790116 ...................... 49 3790152 .............. 99, 112 3790155 ...................... 84 3790231 ...................... 49 3820001 ...... 53, 179, 301 3820012 ............ 159, 163 3820019 ... 159, 163, 164, 303 3840643 ...................... 53 3840822 ...................... 53 3840833 ...................... 49 3840854 ...................... 49 3840863 ................ 10, 14 3840979 .................... 121 3841018 ................ 11, 15 3841048 ...................... 53 3841049 .................... 111 3860037 ...................... 49 3900141 ... 219, 221, 223, 233 3900170 ... 219, 221, 223, 225, 227, 231, 233, 235 3900175 .................... 219 3900294 .................... 205 3910604 .................... 207 3910606 ............ 152, 196 3910608 .... 196, 200, 204 3911008 ............ 114, 200 3911012 .... 111, 149, 208 3911412 ............ 151, 159 3931010 ............ 185, 190 3931016 ...................... 45 3931612 ............ 185, 190 3931620 ............ 185, 190 3941005 .................... 111 3941404 .................... 157 3941406 ... 103, 159, 163, 164, 167, 215 3951003 ...................... 99 3951402 .................... 227 3951403 .................... 227 3951404 .................... 231 3951603 .................... 235 3951820 .................... 149 3960047 ...................... 49 3960098 ................ 10, 15

3960371 .................... 145 3960388 ............ 118, 121 3960389 ............ 100, 129 3960407 ...................... 99 3960416 .................... 219 3960417 .................... 167 3960418 .................... 167 3960423 ............ 117, 118 3980003 .................... 114 3980007 ............ 100, 128 3990001 .................... 275 3990010 ... 274, 275, 276, 277, 278, 307 4031713 .................... 113 4040215 .................... 189 4040222 .................... 189 4040227 .................... 189 4060092 ... 196, 200, 205, 207 4060229 ... 195, 196, 199, 200, 204, 205, 207 4060695 .................... 146 4060700 .................... 314 4060727 .................... 114 4060742 .................... 129 4060743 .................... 129 4060804 ...... 57, 183, 184 4060806 ................ 45, 79 4060808 ........ 45, 57, 171 4060829 .................... 157 4060832 .................... 167 4060843 .................... 314 4060849 .................... 146 4070410 .............. 46, 145 4070411 .............. 46, 145 4070412 .............. 46, 145 4070559 .................... 175 4070585 ............ 185, 190 4070586 ............ 185, 190 4070587 ............ 185, 190 4070670 .................... 175 4070671 .................... 175 4070672 .................... 175 4070676 .................... 175 4070677 .................... 175 4070678 .................... 175 4070705 .................... 183 4070706 .................... 183 4070707 .................... 184 4100025 .... 102, 103, 128 4120013 ............ 152, 196 4130160 ................ 10, 15 4130161 ................ 10, 15 4130221 ................ 11, 15 4130222 ................ 11, 15 4140017 .................... 211 4160026 ............ 184, 189 4160028 .................... 215 4160078 ...................... 49 4160105 .................... 167 4220007 .................... 215 4220137 .................... 190 4240096 .................... 112 4300031 ... 157, 159, 163, 164, 167, 175, 183, 184 4300032 ............ 100, 129 4300033 ........ 57, 63, 171

40HA

4300034............. 101, 113 4300036....................... 79 4300038....... 57, 101, 184 4300042........... 57, 63, 79 4300057..................... 118 4300068............. 107, 123 4300073..................... 145 4300087............. 243, 245 4300092....................... 19 4300106......... 11, 16, 157 4300107....................... 84 4320002..................... 199 4340569..................... 123 4340575....................... 53 4340596............. 183, 184 4360003............. 151, 306 4360031..... 186, 191, 307 4360037............. 105, 112 4360056..................... 172 4360057..... 172, 216, 307 4360065..... 105, 274, 275 4360073............. 151, 306 4360089..................... 274 4360104..................... 312 4360131..................... 312 4360132..................... 312 4360141.... 151, 195, 199, 207 4360157............. 118, 275 4360171............. 157, 307 4360181............. 276, 314 4360182............. 118, 275 4360188..................... 121 4360198..................... 207 4360199.... 151, 152, 195, 199, 200, 203, 204, 205, 207, 275, 306 4360200.... 152, 196, 199, 204, 207, 307 4360201..... 151, 274, 309 4360202.... 152, 195, 196, 199, 200, 204, 205, 306 4360209.... 196, 200, 204, 208 4360212..... 151, 308, 309 4360215..................... 215 4360216............. 152, 307 4360232..... 152, 276, 307 4360256..................... 312 4360265............. 275, 313 4360274.... 152, 195, 196, 199, 203, 207, 215, 216, 307 4360282..................... 203 4360289..................... 203 4360294..................... 275 4360305..................... 215 4360542............. 107, 123 4400040..................... 146 4400164..................... 146 4400263..................... 145 4400264..................... 145 4400265..................... 145 4400266..................... 145 4400275............. 146, 314 4400281..................... 314 4400290..................... 145

3120673

PART NUMBER INDEX 4400291 .................... 145 4400327 .................... 129 4400420 .................... 314 4400421 .................... 314 4420001 .................... 100 4420008 .... 195, 205, 207 4420037 ............ 151, 203 4420038 ............ 171, 199 4460023 ............ 108, 123 4460027 ............ 123, 275 4460049 .... 146, 172, 274 4460051 .................... 153 4460052 ... 175, 196, 200, 204 4460071 ... 153, 186, 191, 196, 200, 204, 205, 207 4460190 ... 196, 200, 205, 207 4460205 ... 197, 201, 205, 208 4460244 ... 153, 196, 200, 204 4460260 .................... 278 4460298 ... 152, 196, 200, 204 4460299 ... 152, 196, 200, 204 4460300 ... 152, 196, 200, 204 4460301 ... 152, 196, 200, 204 4460302 ...................... 99 4460305 ... 152, 153, 196, 200, 204 4460306 ... 152, 153, 196, 200, 204 4460307 ... 153, 196, 200, 204 4460308 .................... 152 4460311 ... 153, 196, 200, 204 4460346 .................... 314 4460521 .................... 215 4520024 ...................... 21 4520025 ...................... 21 4520124 ...................... 21 4520133 ...................... 20 4520143 ...................... 21 4520171 ...................... 21 4562083 .................... 189 4562346 ...................... 53 4562516 ............ 145, 146 4562687 .................... 233 4562851 .................... 233 4563330 .................... 235 4563647 .................... 219 4563769 .................... 227 4563771 ............ 221, 223 4563930 .................... 231 4564523 .................... 114 4564557 ............ 101, 102 4564558 ............ 101, 102 4564579 .................... 189 4564623 .................... 113 4564685 .................... 128 4564696 .................... 128 4565271 ............ 102, 103

3120673

4565278 ............ 102, 103 4565301 ............ 102, 103 4565829 .................... 116 4566039 .................... 113 4620059 ...................... 83 4620060 ...................... 83 4620073 ...................... 83 4620074 ...................... 83 4620093 ...................... 83 4620094 ...................... 83 4620095 ...................... 83 4640013 ... 243, 245, 257, 261, 266 4640035 ...................... 79 4640049 ...................... 81 4640113 ...................... 21 4640122 ...................... 79 4640123 .......... 57, 63, 79 4640128 ............ 258, 262 4640150 .......... 57, 63, 79 4640213 .... 258, 262, 266 4640246 ... 57, 59, 63, 65, 69 4640247 ... 57, 59, 63, 65, 69 4640260 ...................... 45 4640261 ...................... 53 4640360 ... 59, 60, 65, 66, 79 4640383 .................... 255 4640391 .................... 121 4640392 ...................... 21 4640438 .................... 219 4640462 .... 58, 60, 64, 69 4640479 ...................... 79 4640485 ................ 46, 49 4640495 .................... 235 4640506 ................ 79, 81 4640509 ... 219, 221, 225, 231 4640543 ... 57, 58, 59, 63, 64, 65 4640601 ... 57, 58, 59, 63, 64, 65, 73 4640605 .... 225, 227, 231 4640623 .... 58, 59, 64, 65 4640627 ................ 58, 64 4640629 ...................... 45 4640634 ... 223, 225, 227, 231, 235 4640640 ............ 207, 211 4640643 ... 59, 60, 65, 66, 75 4640645 ... 57, 58, 59, 63, 64, 65, 69 4640646 ... 57, 58, 59, 63, 64, 65, 69 4640668 ...................... 45 4640673 .... 58, 59, 64, 65 4640689 ............ 243, 245 4640692 .... 58, 60, 64, 69 4640693 ................ 46, 51 4640710 ... 58, 59, 60, 64, 65, 66, 69 4640720 ... 58, 59, 60, 64, 65, 66, 69 4640751 .................... 100

4640760 ..................... 314 4640776 ..... 257, 261, 265 4640778 ..................... 255 4640812 9, 10, 11, 13, 14, 15 4640817 ..... 258, 261, 266 4640818 .. 57, 63, 79, 258, 266 4640850 .... 58, 59, 64, 65, 73 4640866 ........... 57, 63, 79 4640909 .... 58, 59, 64, 65, 69 4640950 .... 59, 60, 65, 66, 69 4643742 ....................... 45 4711400 ..... 100, 128, 163 4711600 ............. 102, 103 4712600 9, 10, 11, 13, 15, 16, 53 4740003 ....................... 83 4740004 ................. 83, 84 4740016 ................. 10, 15 4740048 ....................... 83 4740120 .... 151, 196, 199, 203 4740158 ............. 184, 189 4740171 ....................... 83 4740185 ........... 9, 13, 111 4740199 ............. 184, 190 4740252 ....................... 84 4740256 ............. 185, 190 4740273 ............. 111, 127 4740274 ..................... 111 4740322 ..................... 145 4740338 ..................... 145 4740341 ..................... 207 4740362 ............. 186, 191 4740367 ....................... 83 4750600 ..... 152, 200, 204 4750800 ..................... 197 4751000 ...... 45, 114, 123, 146, 149, 152, 153, 167, 205 4751400 9, 13, 46, 57, 63, 79, 103, 107, 123, 145, 146, 149, 151, 154, 157, 159, 163, 164, 167, 175, 183, 184, 189, 215, 243, 245, 301 4751500 .... 45, 53, 57, 63, 97, 107, 114, 123, 145, 183, 199, 203 4751600 .... 11, 16, 45, 46, 99, 101, 107, 114, 123, 127, 128, 146, 175, 183, 184, 207, 208 4751700 ..... 111, 113, 127 4751800 ...... 19, 111, 113, 127, 146, 184, 189 4751900 ....................... 54 4752000 ............. 184, 189 4760600 .... 152, 196, 200, 204, 207 4760800 ..................... 197 4761000 .. 10, 15, 45, 111, 114, 146, 149, 152,

40HA

153, 167, 172, 196, 200, 205, 208 4761100 .................... 123 4761400 9, 11, 13, 16, 46, 57, 63, 79, 100, 103, 107, 111, 113, 121, 123, 128, 129, 145, 146, 149, 151, 154, 157, 159, 163, 164, 167, 175, 189, 243, 245 4761500 ... 45, 49, 53, 57, 63, 79, 99, 101, 107, 112, 116, 123, 127, 129, 145, 149, 167, 171, 183, 189 4761600 . 45, 46, 99, 100, 107, 111, 114, 116, 123, 127, 128, 129, 145, 146, 171, 175, 185, 190, 207, 208, 236 4761800 . 19, 84, 99, 101, 111, 113, 127, 149, 184, 189 4762000 ...................... 19 4762600 ...................... 53 4812000 ............ 107, 127 4831900 ... 103, 104, 111, 116, 118 4832000 ..... 99, 102, 103, 104, 111, 127 4832100 .................... 127 4842561 ...................... 21 4842621 ...... 9, 10, 13, 14 4842794 .................. 9, 13 4842892 .................... 195 4842915 .................... 183 4842978 .................... 183 4843068 .................... 176 4843076 .................... 175 4843286 .................. 9, 13 4843330 .................... 171 4843372 .................... 101 4843395 .................... 159 4843396 ............ 159, 163 4843398 .................... 159 4843410 .................... 107 4843447 .................. 9, 14 4843477 .................. 9, 13 4843497 .................... 111 4843517 ............ 159, 163 4843552 ............ 114, 115 4843567 ............ 159, 163 4843585 .................... 163 4843609 .................... 176 4843621 .................... 164 4843636 .................... 183 4843691 .................... 128 4843701 .... 159, 163, 164 4843744 .................... 163 4843746 .................... 163 4843788 .................... 163 4843822 .................... 149 4843901 .................... 176 4843944 .................... 167 4843945 .................... 167 4843948 .................... 167 4844033 .................... 149

323

PART NUMBER INDEX 4844453 ..................... 171 4844848 ................... 9, 13 4844849 ................... 9, 14 4860115 ....................... 21 4920092 ....................... 83 4920096 ................. 11, 16 4920865 ..................... 175 4920986 ..................... 190 4921250 ..................... 277 4921251 ..................... 277 4921262 ..................... 277 4921278 ..................... 278 4921284 ..................... 277 4921286 ..................... 278 4921305 ..................... 274 4921361 ..................... 274 4921391 ..................... 277 4921529 ..................... 276 4921555 ..................... 275 4921788 ..................... 277 4921789 ..................... 277 4921790 ..................... 277 4931740 ..................... 275 4931941 ..................... 275 4931942 ..................... 275 4931943 ..................... 276 4931945 ..................... 275 4931946 ..................... 274 4931947 ..................... 274 4931954 ..................... 274 4931962 ..................... 277 4931991 ..................... 277 4931998 ..................... 275 4932007 ..................... 276 4932012 ..................... 278 4932046 ..................... 275 4932047 ..................... 274 4932054 ..................... 276 4932055 ..................... 277 4932067 ..................... 276 4932072 ..................... 278 4932074 ..................... 276 4932076 ..................... 277 4932362 ............. 274, 278 4932375 ..................... 276 4932376 ..................... 276 4932379 ..................... 276 4932440 ..................... 277 4932441 ..................... 276 4932442 ..................... 276 4932485 ..................... 277 4932486 ..................... 276 4932487 ..................... 276 4932600 ..................... 276 4932601 ..................... 276 4932615 ..................... 277 4932638 ..................... 274 4932639 ..................... 274 4932676 ..................... 274 4932751 ..................... 277 4932753 ..................... 277 4932754 ..................... 277 70000163 ................... 117 70000600 ................... 129 70000617 ................... 130 70000618 ................... 130 70000929 ................... 118

324

70001111 .. 31, 32, 37, 42 70001349 ........ 31, 32, 42 7000166 .................... 193 7000206 ...................... 31 7000207 ...................... 97 7000208 ...................... 97 7000209 ...................... 97 7000210 ...................... 97 7000214 .......... 31, 41, 97 7000215 ................ 35, 38 7000216 ................ 32, 42 7000217 .... 31, 38, 41, 97 7000220 ................ 37, 42 7000229 ...................... 31 7000230 ...................... 31 7000232 ...................... 31 7000233 ...................... 97 7000241 ................ 37, 42 7000242 .... 31, 37, 42, 97 7000243 .......... 32, 37, 42 7000246 ................ 31, 97 7000247 .......... 31, 41, 42 7000248 .......... 31, 37, 41 7000250 .... 32, 37, 41, 43 7000251 .......... 31, 37, 41 7000252 .......... 31, 37, 41 7000253 .... 31, 38, 41, 97 7000255 ...................... 97 7000256 ...................... 97 7000257 ................ 31, 97 7000258 ................ 31, 97 7000260 .......... 32, 37, 43 7000261 .......... 32, 37, 43 7000262 .......... 32, 37, 43 7000263 ... 31, 32, 37, 42, 43 7000268 ...................... 97 7000269 ...................... 97 7000270 ...................... 97 7000271 ...................... 97 70003153 .................. 176 70003154 .................. 176 70003160 .................. 104 70003161 .................. 104 70003162 .................. 104 7000413 ...................... 70 7000414 ................ 70, 73 7000417 .............. 69, 306 7000418 ........ 70, 73, 306 7000448 ...................... 70 7000468 ................ 70, 73 7000470 ................ 70, 73 7000482 ... 101, 102, 115, 128 7000549 ...................... 81 7000550 ...................... 81 7000556 ...................... 81 7000558 .......... 57, 63, 79 7000585 ...................... 81 7000586 ...................... 81 7000588 ...................... 81 7000589 ...................... 81 7000596 ...................... 81 7000600 ...................... 81 7000625 ............ 186, 191 7000646 .................... 117 7000693 .................... 104

7000699 .................... 104 7000717 ...................... 25 7000718 ...................... 93 7000728 ................ 25, 93 7000729 ...................... 93 7000732 ...................... 93 7000754 ............ 103, 116 7000760 ................ 25, 95 7000782 ...................... 93 7000796 .... 25, 27, 93, 95 7000798 ...................... 93 7000877 .................... 117 7000884 .................... 117 7000892 .................... 117 7000893 .................... 117 7000894 .................... 117 7000898 .................... 130 7001438 .................... 133 7001498 .................... 134 7001508 .......... 58, 59, 64 7001909 .......... 31, 37, 42 7001911 .......... 31, 37, 42 7001912 .......... 31, 37, 42 7001913 .......... 31, 37, 42 7001922 ...................... 41 7001931 .......... 31, 37, 42 7001985 .......... 31, 37, 42 7001997 ...................... 31 7001998 ...................... 31 7002025 ...................... 35 7002100 .................... 193 7002103 .................... 193 7002104 .................... 193 7002105 .................... 193 7002107 .................... 193 7002110 .................... 193 7002111 .................... 193 7002112 .................... 193 7002116 .................... 193 7002117 .................... 193 7002123 .................... 193 7002125 .................... 193 7002157 ...................... 91 7002229 ...................... 69 7002274 ...................... 70 7002294 ...................... 69 7002304 ...................... 69 7002305 ................ 70, 73 7002315 ...................... 70 7002317 ................ 70, 73 7002320 ...................... 69 7002321 ...................... 69 7002322 ...................... 69 7002323 ...................... 69 7002324 ...................... 70 7002326 ...................... 70 7002327 ................ 69, 70 7002328 ...................... 69 7002329 ...................... 69 7002333 ................ 70, 73 7002334 .......... 69, 70, 73 7002335 ................ 70, 73 7002336 ................ 70, 73 7002338 .......... 69, 70, 73 7002339 ................ 70, 73 7002340 .......... 69, 70, 73 7002341 ................ 70, 73

40HA

7002344................. 70, 73 7002345................. 70, 73 7002346........... 69, 70, 73 7002348................. 70, 73 7002408..................... 211 7002409..................... 211 7002410..................... 211 7002415..................... 211 7002416..................... 211 7002417..................... 211 7002418..................... 211 7002419..................... 211 7002420..................... 211 7002421..................... 211 7002422..................... 211 7002423..................... 211 7002424..................... 211 7002425..................... 211 7002426..................... 211 7002427..................... 211 7002428..................... 211 7002429..................... 211 7002430..................... 211 7002447....................... 70 7002448....................... 70 7002449....................... 70 7002450............... 70, 306 7002451....................... 70 7002821..................... 314 7002822..................... 314 7002823..................... 314 7002826..................... 314 7002828..................... 314 7003006........... 25, 93, 95 7003007................. 25, 95 7003047....................... 25 7003049................. 25, 95 7003050....................... 95 7003051................. 25, 95 7003052................. 25, 95 7003054................. 25, 95 7003055................. 25, 95 7003056................. 25, 95 7003057....................... 25 7003059................. 25, 95 7003061....................... 93 7003062....................... 93 7003063....................... 93 7003064....................... 93 7003065....................... 93 7003066....................... 93 7003067....................... 93 7003069....................... 95 7003070....................... 25 7003071....................... 25 7003087....................... 38 7003088....................... 38 7003089....................... 38 7003092....................... 95 7003093....................... 95 7003094....................... 95 7003095....................... 95 7003096....................... 95 7003432....................... 38 7003433....................... 38 7003635..... 60, 65, 66, 79 7003657............. 107, 123

3120673

PART NUMBER INDEX 7003723 ...................... 45 7003751 .................... 203 7003782 ............ 199, 203 7003783 ... 195, 199, 203, 207, 309 7003789 .... 195, 203, 309 7003797 .... 195, 203, 309 7003825 ................ 70, 73 7003841 ...................... 73 7003855 ................ 70, 73 7004166 ...................... 87 7004167 ................ 87, 89 7004171 ................ 87, 89 7004173 ...................... 87 7004177 ...................... 87 7004191 ...................... 87 7004192 ................ 87, 89 7004193 ................ 87, 89 7004194 ...................... 87 7004195 ...................... 87 7004196 ...................... 89 7004214 .... 101, 113, 308 7004244 .................... 145 7004247 .... 102, 103, 115 7004248 ... 101, 102, 103, 115, 128 7004249 ... 101, 102, 103, 115, 128 7004275 .................... 314 7004276 .................... 314 7004289 ... 59, 60, 65, 66, 79 7004368 ... 57, 58, 59, 60, 63, 64, 65, 66, 79, 306 7004412 ... 101, 102, 115, 128 7004414 ............ 115, 128 7004435 .................... 141 7004436 .... 102, 103, 115 7004822 ...................... 69 7004823 ...................... 69 7004834 ...................... 69 7004835 ...................... 69 7004836 ...................... 69 7004837 ...................... 69 7004838 ...................... 69 7004839 ...................... 69 7004841 ...................... 69 7004859 ................ 70, 73 7004906 ...................... 23 7004907 ...................... 23 7004908 ...................... 23 7004910 ...................... 23 7004917 ...................... 23 7006012 ...................... 81 7006019 ...................... 81 7006020 ...................... 81 7006021 ...................... 81 7006022 ...................... 81 7006029 ...................... 81 7006033 ...................... 81 7006035 ...................... 81 7006036 ...................... 81 7006037 ...................... 81 7006039 ...................... 81 7006040 ...................... 81 7006041 ...................... 81

3120673

7006046 ...................... 81 7006047 ...................... 81 7006048 ...................... 81 7006049 ...................... 81 7006050 ...................... 81 7006051 ...................... 81 7006052 ...................... 81 7006053 ...................... 81 7006075 .......... 57, 63, 79 7006139 ............ 176, 307 7006141 .................... 176 7006151 .................... 176 7006152 ............ 176, 307 7007208 .................... 133 7007321 ...................... 45 7007323 ...................... 45 7007412 .................... 134 7007413 .................... 133 7007414 .................... 133 7007416 .................... 133 7007417 .................... 133 7007419 .................... 133 7007420 .................... 133 7007421 .................... 133 7007423 .................... 133 7007424 .................... 133 7007425 .................... 133 7007435 .................... 133 7007436 .................... 133 7007437 .................... 133 7007438 .................... 133 7007439 .................... 133 7007440 .................... 133 7007441 .................... 133 7007442 .................... 133 7007444 .................... 133 7007445 .................... 133 7007449 .................... 133 7007453 .................... 133 7007454 .................... 133 7007456 .................... 133 7007458 .................... 134 7007461 .................... 134 7007463 .................... 134 7007466 .................... 134 7007468 .................... 134 7007469 .................... 134 7007470 .................... 134 7007471 .................... 134 7007472 .................... 134 7007474 .................... 134 7007475 .................... 134 7007476 .................... 134 7007477 .................... 134 7007478 .................... 134 7007482 .................... 134 7007483 .................... 134 7007484 .................... 134 7007485 .................... 134 7007486 .................... 134 7007487 .................... 134 7007488 .................... 134 7007490 .................... 134 7007491 .................... 134 7007492 .................... 134 7007494 .................... 134 7007496 ............ 134, 306

7007497 ..................... 134 7007498 ..................... 134 7007499 ..................... 134 7007601 ....................... 31 7007603 ........... 31, 38, 41 7007617 ................. 37, 42 7007650 ..... 32, 37, 41, 42 7007651 ........... 32, 37, 43 7007652 ........... 31, 37, 41 7007653 ........... 31, 37, 41 7007654 ................. 31, 41 7007669 ....................... 35 7007683 ................. 37, 41 7007684 ................. 37, 41 7007685 ................. 37, 41 7007686 ................. 37, 41 7007687 ................. 37, 42 7007688 ................. 37, 42 7007689 ................. 37, 42 7007690 ................. 37, 42 7007691 ................. 37, 41 7007692 ....................... 41 7007697 ....................... 31 7007874 ....................... 23 7007875 ....................... 23 7007876 ....................... 23 7007878 ....................... 23 7007879 ....................... 23 7007880 ....................... 23 7007923 ....................... 27 7007924 ....................... 27 7007933 ....................... 27 7007970 ....................... 27 7007977 ....................... 27 7007979 ....................... 27 7007980 ....................... 27 7007983 ....................... 27 7007985 ....................... 27 7007986 ....................... 27 7007987 ....................... 27 7008804 ............. 128, 153 7008821 ............. 128, 153 7008828 ..... 128, 153, 308 7008829 ..... 128, 153, 308 7009739 ....................... 45 7009745 .... 58, 59, 60, 63, 64, 65, 66, 79, 306 7009905 ....................... 91 7009909 ....................... 91 7009912 ....................... 91 7009913 ....................... 91 7009927 ....................... 91 7009930 ....................... 91 7009983 ....................... 91 7009984 ....................... 91 7009987 ....................... 91 7009988 ....................... 91 7009989 ....................... 91 7009990 ....................... 91 7009992 ..................... 193 7010120 ..................... 134 7010121 ..................... 134 7010122 ..................... 134 7010429 ................. 31, 32 7010444 ....................... 35 7010446 ....................... 35 7010447 ....................... 35

40HA

7010448 ...................... 35 7010452 ...................... 38 7010453 ...................... 38 7010454 ...................... 38 7010455 ...................... 38 7010459 ...................... 41 7010469 ................ 41, 43 7010470 ...................... 41 7010473 ................ 41, 43 7010474 ...................... 42 7010475 ...................... 43 7010476 ...................... 43 7010477 ...................... 43 7010478 ...................... 43 7010530 ............ 243, 245 7010531 ............ 243, 245 7010701 ...................... 75 7010703 ...................... 75 7010704 ................ 75, 76 7010705 ...................... 75 7010706 ...................... 75 7010707 ...................... 75 7010708 ...................... 75 7010709 ...................... 75 7010710 ...................... 75 7010711 ...................... 75 7010712 ...................... 75 7010713 ...................... 75 7010716 ...................... 75 7010717 ...................... 75 7010720 ...................... 75 7010721 ...................... 75 7010723 ...................... 75 7010724 ...................... 75 7010725 ...................... 75 7010727 ...................... 75 7010729 ...................... 75 7010730 ...................... 75 7010731 ...................... 75 7010732 ...................... 75 7010733 ...................... 75 7010734 ...................... 75 7010735 ...................... 75 7010738 ...................... 75 7010739 ...................... 75 7010741 ...................... 75 7010742 ...................... 75 7010743 ...................... 75 7010745 ...................... 75 7010763 ...................... 51 7010766 ...................... 51 7010767 ...................... 51 7010768 ...................... 51 7010769 ...................... 51 7010770 ...................... 51 7010771 ...................... 51 7010772 .............. 51, 308 7010773 ...................... 51 7010774 ...................... 51 7010775 ...................... 89 7010776 ...................... 89 7010777 ...................... 89 7010778 ...................... 89 7010779 ...................... 89 7010784 ...................... 75 7010785 ...................... 75 7010901 .................... 141

325

PART NUMBER INDEX 7010902 ............. 137, 141 7010905 ............. 137, 141 7010906 ..................... 141 7010907 ............. 137, 141 7010909 ............. 137, 141 7010910 ..................... 141 7010911 ............. 137, 141 7010912 ..................... 141 7010913 ..................... 141 7010914 ..................... 137 7010917 ..................... 141 7010918 ............. 137, 141 7010919 ..................... 137 7010922 ..................... 141 7010923 .... 101, 102, 115, 128 7010925 ..................... 137 7010926 ..................... 137 7010927 ..................... 137 7010928 ..................... 137 7010929 ..................... 137 7010930 ..................... 137 7010937 ..................... 141 7010938 ..................... 141 7010953 ..................... 139 7010954 ..................... 139 7010955 ............. 139, 143 7010956 ............. 139, 143 7010957 ............. 139, 143 7010958 ..................... 139 7010959 ............. 139, 143 7010960 ............. 139, 143 7010961 ..................... 139 7010962 ..................... 143 7010965 ..................... 143 7010970 ..................... 143 7010978 ..................... 139 7010983 ..................... 143 7010984 ..................... 143 7010985 ..................... 143 7010986 ..................... 143 7010987 ..................... 143 7010988 ..................... 143 7011100 ..................... 211 7011118 ....................... 70 7011182 ....................... 70 7011183 ................. 70, 73 7011320 ....................... 79 7011321 ........... 57, 63, 79 7011325 ..... 58, 59, 64, 65 7011712 ....................... 27 7011713 ....................... 27 7011714 ....................... 27 7011715 ....................... 27 7011716 ....................... 27

326

7011717 ...................... 27 7011903 .................... 203 7011907 .................... 203 7012513 ............ 107, 123 7012514 ............ 107, 123 7012516 ...................... 45 7012518 .......... 57, 63, 79 7012558 ............ 107, 123 7012559 .................... 145 7012570 ...................... 84 7012571 ...................... 84 7012575 .................... 104 7012576 .... 102, 103, 115 7012577 .................... 117 7012578 .................... 117 7012598 .................... 308 7012599 .................... 104 7012611 .................... 203 7012612 .................... 203 7012626 .................... 104 7012650 ...................... 84 7012651 ...................... 84 7012653 .................... 117 7012698 .................... 104 7012910 ... 59, 60, 65, 66, 79 7012930 .......... 60, 66, 79 7012959 .......... 57, 63, 79 7013710 ... 102, 103, 115, 116, 128 7013711 ... 102, 103, 115, 116, 128 7013712 ... 102, 115, 116, 128 7013753 ... 102, 115, 116, 128 7013757 ............ 103, 116 7013771 ............ 103, 116 7014100 ...................... 43 7014101 ...................... 43 7014102 ...................... 43 7014103 ...................... 43 7014108 ...................... 43 7014109 ...................... 43 7014110 ...................... 43 7014112 ...................... 43 7014113 ...................... 43 7014502 ............ 104, 308 7014680 .................... 117 7014681 .................... 117 7014682 .................... 117 7014683 .................... 104 7014687 .................... 117 7016200 .................... 130 7016308 .................... 104

7016309 .................... 104 7016331 .................... 104 7016332 .................... 104 7016333 .................... 145 7016602 .................... 117 7016654 .................... 314 7016661 .................... 118 7016701 ............ 103, 116 7017067 ................ 31, 41 7017070 ................ 32, 42 7017080 ...................... 31 7017094 ................ 32, 42 7017095 ................ 32, 42 7017096 ...................... 41 7017516 .................... 121 7017903 .................... 130 7017904 .................... 130 7018602 ...................... 27 7018603 ...................... 27 7018605 ...................... 27 7018606 ...................... 27 7018607 ...................... 27 7018608 ...................... 28 7018609 ...................... 27 7018612 ...................... 28 7019607 ............ 104, 105 7019666 .................... 117 7019667 .................... 117 7019668 .................... 117 7019670 .................... 117 7019684 ............ 116, 308 7019917 .................... 117 7019919 .................... 118 7019933 .................... 117 7019934 .................... 118 7019935 .................... 117 7019936 .................... 118 7019937 .................... 118 7019938 .................... 118 7019939 .................... 117 7019941 .................... 118 7019942 .................... 118 7019943 .................... 118 7019944 .................... 117 7019945 .................... 118 7019946 .................... 118 7019947 .................... 118 7019948 .................... 118 7019949 ............ 117, 308 7019950 .................... 118 7019951 .................... 118 7019954 .................... 117 7019959 .................... 118 7019960 .................... 118 7019987 .................... 117

40HA

7019989..................... 117 7019998..................... 117 7020023..................... 104 7020027..................... 105 7020029..................... 118 7020108............. 107, 123 7020109............. 107, 123 7020110............. 107, 123 7020111............. 107, 123 7020119..................... 118 7020121..................... 118 7020190............. 107, 123 7020191............. 107, 123 7020193............. 107, 123 7020404..................... 105 7020406..................... 105 7020411..................... 105 7020414............. 104, 105 7020415..................... 105 7020417..................... 104 7020419..................... 105 7020424..................... 105 7020425..................... 105 7020426..................... 105 7020429..................... 105 7020434..................... 105 7020437..................... 104 7020456..................... 104 7020465..................... 105 7020477..................... 105 7020496..................... 104 7021214..................... 134 7022180..................... 117 7023113..................... 130 7023471..................... 117 7023668..................... 117 7023669..................... 117 7023670..................... 117 7023676..................... 118 7024321..................... 117 7024413..................... 105 7024574........... 57, 63, 79 7025149..................... 118 7025153..................... 117 7026199............. 107, 123 7026200..................... 129 7027607..................... 117 7027887..................... 107 8320270..................... 104 9983275............. 171, 227 9983276..................... 227 9983562..................... 276 9983596............. 171, 227

3120673