JLG 450A & 450AJ Series II Parts Manual (3121244) - PDF DOWNLOAD

Page 456

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODEL 450A / 450AJ SERIES II VARIABLE PARTS

ITEM

456

PART NUMBER Note

QTY Ref

70001403 7026871 7016331 7020023 7027795 7027965 7027972 70002895 70001403 70002450 70002451 3740080 4360336 1001103667 4360469 4360470 4360548 4360057 4360336 1001106938 1001109475 1001109482 4360232 2400070

Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. VARIABLE PARTS Filter, Oil Element, (Caterpillar Engine Machines) Filter, Fuel (Caterpillar Engine Machines) Filter, Oil Element, (Deutz Engine Machines) Filter, Fuel (Deutz Engine Machines) Module, Control (Deutz Engine Machines) Filter, Oil (GM Engine Machines) Filter, Fuel (GM Engine Machines) Module, ECU Engine Control (GM Engine Machines) Filter, Oil Element, (Perkins Engine Machines) Filter, Fuel (Perkins Engine Machines) Module, ECU Engine Control (Perkins Engine Machines) Relay (Machines with Generator Option) Switch, Toggle (Machines with Generator Option) Module, Ground Control Switch, Key (ANSI, ANSI Export and Australian Specs) Switch, Key (CE Specs) Switch, Limit Switch, Limit (Soft-Touch Option) Switch, Toggle (Dual Fuel) (GM Engine Machines) Module, Platform Control Breaker, Circuit (CE Machines with AC Platform Receptacle) Breaker, Circuit (CE Machines with AC Platform Receptacle) Breaker, Circuit (Floodlights Option) Fuse (Platform Worklights Option)

450A Series II/450AJ Series II

REV

3121244


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FIGURE 10-1. SPECIAL OPTIONS

7min
pages 458-462

FIGURE 9-1. MODEL 450A / 450AJ SERIES II STANDARD PARTS

1min
pages 454-455

FIGURE 9-2. MODEL 450A / 450AJ SERIES II VARIABLE PARTS

1min
page 456

FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS

2min
pages 450-452

FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS

8min
pages 444-449

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC

3min
pages 440-443

FIGURE 6-6. TOW BAR HYDRAULIC DIAGRAM

1min
pages 396-397

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD

2min
pages 388-391

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

1min
pages 402-403

FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD

1min
pages 382-383

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD

1min
pages 384-387

FIGURE 5-20. BELGIUM AND ROMANIAN BUILT MACHINES/STEER CYLINDER

1min
pages 374-375

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD

1min
pages 380-381

FIGURE 5-19. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

1min
pages 372-373

FIGURE 5-17. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY

1min
pages 368-369

FIGURE 5-16. BELGIUM AND ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER

1min
pages 366-367

FIGURE 5-18. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER

1min
pages 370-371

FIGURE 5-13. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT

1min
pages 360-361

FIGURE 5-14. USA BUILT MACHINES/STEER CYLINDER

1min
pages 362-363

FIGURE 5-12. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT

1min
pages 358-359

FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (SERVICE REPLACEMENT

1min
pages 356-357

FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT

1min
pages 354-355

FIGURE 5-8. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER

1min
pages 350-351

FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT

1min
pages 348-349

FIGURE 5-9. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

1min
pages 352-353

FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT

1min
pages 344-345

FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT

1min
pages 346-347

FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE

1min
pages 338-339

FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT

1min
pages 342-343

FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER

1min
pages 336-337

FIGURE 4-16. SKYCUTTER INSTALLATION (USA BUILT MACHINES

1min
pages 330-331

FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL

1min
pages 296-297

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY

7min
pages 300-305

FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (ADE SYSTEM) (ORIGINAL EQUIPMENT

1min
pages 306-307

FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL

1min
pages 298-299

FIGURE 3-9. PLATFORM SUPPORT INSTALLATION - WITH LSS

1min
pages 288-290

FIGURE 3-7. ROTATOR ASSEMBLIES

1min
pages 280-283

FIGURE 3-6. MAIN BOOM ASSEMBLIES

4min
pages 276-279

FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM AND ROMANIAN BUILT MACHINES

3min
pages 272-275

FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES

3min
pages 268-271

FIGURE 2-34. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL

1min
pages 218-221

MACHINES

4min
pages 250-254

FIGURE 2-36. 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (USA BUILT MACHINES

5min
pages 226-231

FIGURE 2-33. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL

4min
pages 214-217

FIGURE 2-31. HOODS INSTALLATION

5min
pages 206-209

FIGURE 2-26. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY

1min
pages 188-189

FIGURE 2-24. AUXILIARY PUMP ASSEMBLY

1min
pages 182-183

FIGURE 2-25. TANK INSTALLATIONS

2min
pages 184-187

FIGURE 2-23. GEAR PUMP ASSEMBLY

1min
pages 180-181

FIGURE 2-21. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM

6min
pages 168-175

FIGURE 2-22. PISTON PUMP ASSEMBLY

2min
pages 176-179

WITHOUT UGM

8min
pages 160-167

FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) WITHOUT UGM FIGURE 2-20. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)

9min
pages 152-159

FIGURE 2-18. BELGIUM AND ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION

5min
pages 146-151

FIGURE 2-16. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM

8min
pages 130-137

FIGURE 2-17. BELGIUM AND ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION

6min
pages 138-145

UGM

10min
pages 120-129

FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM

5min
pages 104-109

FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) WITHOUT UGM FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT

12min
pages 110-119

FIGURE 2-11. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION

8min
pages 90-97

FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM

5min
pages 98-103

FIGURE 2-10. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM

8min
pages 82-89

WITHOUT UGM

8min
pages 74-81

WITHOUT UGM FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)

9min
pages 66-73

FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)

1min
pages 64-65

FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT

1min
pages 62-63

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

1min
pages 52-53

FIGURE 2-4. SWING MOTOR ASSEMBLY

1min
pages 58-59

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS

2min
pages 54-57

FIGURE 2-1. CONTROL VALVE INSTALLATION

1min
pages 50-51

FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR

2min
pages 28-31

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD

1min
pages 36-37

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD

1min
pages 34-35

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION

3min
pages 24-27
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