JLG 450A & 450AJ Series II Parts Manual (3121244) - PDF DOWNLOAD

3121244

450A Series II/450AJ Series II

3

4

450A Series II/450AJ Series II

3121244

3121244

450A Series II/450AJ Series II

5

6

450A Series II/450AJ Series II

3121244

TABLE OF CONTENTS SECTION 1 - FRAME......................................................................................................................................................................... 11 FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR .................................................................... 12 FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR ............................................................................ 16 FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD ....................................................................................................... 20 FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 24 FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................................ 28 FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) .................................................................................................... 32 FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD) ......................................................................................................................... 34 FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD) ......................................................................................................................... 36 FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION ....................................................................................... 38 FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL) ............................................................................................................... 42 FIGURE 1-11. SEMI-TRACK INSTALLATION ............................................................................................................................... 46 SECTION 2 - TURNTABLE ................................................................................................................................................................ 49 FIGURE 2-1. CONTROL VALVE INSTALLATION.......................................................................................................................... 50 FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 52 FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS .............................................................................................. 54 FIGURE 2-4. SWING MOTOR ASSEMBLY ................................................................................................................................... 58 FIGURE 2-5. SWING MOTOR ASSEMBLY ................................................................................................................................... 60 FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT) ................................................. 62 FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT)) ............................................ 64 FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ........................................................................................................................................................................... 66 FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ........................................................................................................................................................................... 74 FIGURE 2-10. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ................................................. 82 FIGURE 2-11. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION .................................................................................... 90 FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM) ............................................................ 98 FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM) .................................................................. 104 FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ......................................................................................................................................................................... 110 FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) ............................................................................................................................................................................................ 120 FIGURE 2-16. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ........................................................ 130 FIGURE 2-17. BELGIUM AND ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION ................................ 138 FIGURE 2-18. BELGIUM AND ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION ............................................ 146 FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ......................................................................................................................................................................... 152 FIGURE 2-20. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ......................................................................................................................................................................... 160 FIGURE 2-21. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ............................................... 168 FIGURE 2-22. PISTON PUMP ASSEMBLY ................................................................................................................................. 176 FIGURE 2-23. GEAR PUMP ASSEMBLY .................................................................................................................................... 180 FIGURE 2-24. AUXILIARY PUMP ASSEMBLY ............................................................................................................................ 182 FIGURE 2-25. TANK INSTALLATIONS ........................................................................................................................................ 184 FIGURE 2-26. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY) .............................................................................. 188 FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ................................................................................. 190 FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ......................................................................................... 194 FIGURE 2-29. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 198 FIGURE 2-30. HOODS INSTALLATION ...................................................................................................................................... 202 FIGURE 2-31. HOODS INSTALLATION ...................................................................................................................................... 206 FIGURE 2-32. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ............................................ 210 FIGURE 2-33. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 214 FIGURE 2-34. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) .............................................................. 218 FIGURE 2-35. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) .................................................... 222 FIGURE 2-36. 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (USA BUILT MACHINES) ......... 226 FIGURE 2-37. 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (USA BUILT MACHINES) ..................... 232 FIGURE 2-38. 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (BELGIUM AND ROMANIAN BUILT MACHINES) ................................................................................................................................................................................. 238 FIGURE 2-39. 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES (USA BUILT MSCHINES) ........................... 244 FIGURE 2-40. 7500W GENERATOR INSTALLATION - PERKINS ENGINE MACHINES (BELGIUM AND ROMANAIN BUILT MACHINES) ................................................................................................................................................................................. 250 SECTION 3 - BOOM ........................................................................................................................................................................ 255

3121244

450A Series II/450AJ Series II

7

TABLE OF CONTENTS FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ........................................... 256 FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM AND ROMANIAN BUILT MACHINES) ...... 260 FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ..................................................................................................... 264 FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ......................................................... 268 FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM AND ROMANIAN BUILT MACHINES) .................... 272 FIGURE 3-6. MAIN BOOM ASSEMBLIES .................................................................................................................................... 276 FIGURE 3-7. ROTATOR ASSEMBLIES ....................................................................................................................................... 280 FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS .................................................................... 284 FIGURE 3-9. PLATFORM SUPPORT INSTALLATION - WITH LSS ............................................................................................ 288 SECTION 4 - PLATFORM ................................................................................................................................................................ 291 FIGURE 4-1. PLATFORM INSTALLATION ................................................................................................................................... 292 FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) .......................................................... 296 FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) .......................................................................................... 298 FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 300 FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (ADE SYSTEM) (ORIGINAL EQUIPMENT) .............................. 306 FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) ..................................................... 308 FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) ..................................................... 310 FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (ADE SYSTEM) (ORIGINAL EQUIPMENT) ........................... 314 FIGURE 4-9. CONTROLLER ASSEMBLY (DRVIE AND STEER) (SERVICE REPLACEMENT) ................................................. 316 FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT) ............................................... 318 FIGURE 4-11. SKYGLAZIER INSTALLATION - WITHOUT LSS (ANSI, CSA AND AUSTRALIAN SPECS) ................................ 320 FIGURE 4-12. SKYGLAZIER INSTALLATION - WITH LSS (AUSTRALIAN SPECS) ................................................................... 322 FIGURE 4-13. SKYWELDER INSTALLATION (50HZ).................................................................................................................. 324 FIGURE 4-14. SKYWELDER INSTALLATION (60HZ).................................................................................................................. 326 FIGURE 4-15. WELDER ASSEMBLY ........................................................................................................................................... 328 FIGURE 4-16. SKYCUTTER INSTALLATION (USA BUILT MACHINES) ..................................................................................... 330 FIGURE 4-17. PLASMA CUTTER ASSEMBLY ............................................................................................................................ 332 SECTION 5 - CYLINDER.................................................................................................................................................................. 335 FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER ........................................................................................... 336 FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) 338 FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE REPLACEMENT) .......................................................................................................................................................................... 340 FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ........... 342 FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ....... 344 FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT) .................. 346 FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT) .............. 348 FIGURE 5-8. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ....................................................................................... 350 FIGURE 5-9. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER .................................................................................. 352 FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) .............................. 354 FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (SERVICE REPLACEMENT) .......................... 356 FIGURE 5-12. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ............................ 358 FIGURE 5-13. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ........................ 360 FIGURE 5-14. USA BUILT MACHINES/STEER CYLINDER ........................................................................................................ 362 FIGURE 5-15. USA BUILT MACHINES/TELESCOPE CYLINDER ............................................................................................... 364 FIGURE 5-16. BELGIUM AND ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER ................................................... 366 FIGURE 5-17. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) ..................... 368 FIGURE 5-18. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ............................................... 370 FIGURE 5-19. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ........................................... 372 FIGURE 5-20. BELGIUM AND ROMANIAN BUILT MACHINES/STEER CYLINDER ................................................................... 374 FIGURE 5-21. BELGIUM AND ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER ......................................................... 376 SECTION 6 - HYDRAULIC ............................................................................................................................................................... 379 FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD................................................................................................... 380 FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD................................................................................................... 382 FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD ................................................................................................................... 384 FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD ................................................................................................................... 388 FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM...................................................................................................................... 392 FIGURE 6-6. TOW BAR HYDRAULIC DIAGRAM......................................................................................................................... 396 FIGURE 6-7. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 398 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 401

8

450A Series II/450AJ Series II

3121244

TABLE OF CONTENTS FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 402 FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ............................................................................ 404 FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 422 SECTION 8 - DECALS ..................................................................................................................................................................... 439 FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC ................................................................................................................... 440 FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS ................................................................................................. 444 FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS .................................................................................. 450 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 453 FIGURE 9-1. MODEL 450A / 450AJ SERIES II STANDARD PARTS .......................................................................................... 454 FIGURE 9-2. MODEL 450A / 450AJ SERIES II VARIABLE PARTS ............................................................................................ 456 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 457 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 458 PART NUMBER INDEX ................................................................................................................................................................... 463

3121244

450A Series II/450AJ Series II

9

SECTION 1 - FRAME

SECTION 1 - FRAME

3121244

450A Series II/450AJ Series II

11

SECTION 1 - FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR

12

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR ITEM

1 2 3 5 6 7 8 9 10 12 13 14 15 17 17A 18 101 102 103 103A 104 105 106 107 108 109 110 111 112 113 201 202 203 204 204 204 205 206 207 208 209 210 211 212

3121244

PART NUMBER 0274690 0100011 0362763 0362764 0641626 0642012 0961950 3422592 3570901 3841258 4070972 4070973 4070974 4740158 0280200 0561300 2220235 0274685 0100011 0100038 0280200 0561300 0641814 0642012 0791506 0961950 1684465 3422592 3841258 4641265 4740158 4891800 0271012 0100011 0440162 0641606

QTY Ref Ref AR 4 2 2 1 2 1 2 1 AR AR AR 1 1 2 3 Ref AR AR 1 2 8 1 4 2 2

0641824 0641826 1684412

1 1 1 1 8 Ref AR 2 4 Ref 4 4 1

2780230 3312008 3322201 3323003 3422692 3450808 3841377

2 4 2 2 2 2 2

DESCRIPTION Note: USA Manufacture Only.

FIXED AXLE INSTALLATION Compound, Locking Bar, Stop Bar, Stop Bolt 3/8in-16NC x 3-1/4in Bolt 5/8in-11NC x 1-1/2in Bushing, Garmax Pin, Axle Pivot Plate, Stop Keeper, Pin Shim 3/16in Shim 1/8in Shim 1/16in Thrustwasher Axle Weldment Steer Cylinder Mounting Block Assembly (Use p/n 1001100424) Fitting, O-Ring (Not Shown) OSCILLATING AXLE INSTALLATION Compound, Locking Primer, Locking #7471 Axle Weldment Steer Cylinder Mounting Block Assembly (Use p/n 1001100424) Bolt 1/2in-13NC x 1-3/4in Bolt 5/8in-11NC x 1-1/2in Screw, 5/16in-18NC x 3/4in Bushing, Garmax Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin, Axle Pivot Keeper, Pin Lockout Valve Assembly Thrustwasher Flatwasher, Hardened 1/2in STEERING INSTALLATION Compound, Locking Thrustwasher Bolt 3/8in-16NC x 3/4in Bolt Options: Bolt 1/2in-13NC x 3in Bolt 1/2in-13NC x 3-1/4in Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Hub/Spindle Assembly (See Items 301 to 316 for Breakdown) Nut 5/8in-11NC Nut 3/4in-16NF Nut 1-1/4in-12NF Kingpin Pin, Cotter 1/4in x 2in Tie-Rod

450A Series II/450AJ Series II

REV B

C

H

13

SECTION 1 - FRAME ITEM 213 214 216 217 218 301 302 303 304 305 306 307 308 309 310 311 313 314 315 316

14

PART NUMBER 3841517 3900109 4713000 4740086 4751800 2780230 7020033 7020034 0961951 0962140 7020035 7020036 7020038 7020037 7020039 7020040 7020041 7020042 7020054 3450608 7020055

QTY 2 4 2 2 4 Ref 2 2 4 2 2 2 2 2 2 2 18 18 2 2 2

DESCRIPTION Rod-End with Grease Fitting Screw, Shoulder Flatwasher 1-1/4in Thrustwasher Flatwasher 1/2in Regular HUB ASSEMBLY Cap, Dust (1 per Assembly) Spindle Assembly (1 per Assembly) Bushing, Garmax (2 Per Assembly) Bearing, Garmax (1 per Assembly) Hub (1 per Assembly) (Includes 306 & 307) Cup, Bearing - Inner(1 per Assembly) Cup, Bearing - Outer (1 per Assembly) Cone, Bearing - Inner (1 per Assembly) Cone, Bearing - Outer (1 per Assembly) Seal (1 Per Assembly) Stud, Wheel (9 Per Assembly) Lugnut (9 per Assembly) Nut, Castle (1 per Assembly) Pin, Cotter (1 Per Assembly) Washer, Spindle (1 Per Assembly)

450A Series II/450AJ Series II

REV

A

3121244

SECTION 1 - FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR

16

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR ITEM

PART NUMBER

1 2 3 3A 4 5 6 7 8

0274705 0100011 0100038 0280201 0561300 0641814 0642012 0791506 0961950 1684465

QTY Ref Ref AR AR 1 2 8 1 4 2 2

201 202 203 204 205 206 207 208

3422592 3841258 4641265 4740158 4891800 0274706 0100011 0362763 0362764 0641626 0642012 0961950 3422592 3570901 3841258 4070972 4070973 4070974 4740158 4751600 0280201 0561300 2220235 0271653 0100011 0440162 0630544 0641508 0641606 0681824 0682648 1684412

1 1 1 1 8 Ref AR 4 2 2 1 2 1 2 1 AR AR AR 1 2 1 2 4 Ref AR 2 1 1 4 4 1 1

209 210 211 212 213

2160001 2160002 2780230 3272605 3312008

2 1 2 2 4

9 10 11 12 13 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 115A 116

3121244

DESCRIPTION Note: USA Manufacture Only.

OSCILLATING AXLE INSTALLATION Compound, Locking Primer, Locking #7471 Axle Weldment Steer Cylinder Mounting Block Assy (Use p/n 1001100424) Bolt 1/2in-13NC x 1-3/4in Bolt 5/8in-11NC x 1-1/2in Screw, 5/16in-18NC x 3/4in Bushing, Garmax Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin, Axle Pivot Keeper, Pin Lockout Valve Assembly Thrustwasher Flatwasher, 1/2in Hardened FIXED AXLE INSTALLATION Compound, Locking Bar, Stop Bar, Stop Bolt 3/8in-16NC x 3-1/4in Bolt 5/8in-11NC x 1-1/2in Bushing, Garmax Pin, Axle Pivot Plate, Stop Keeper, Pin Shim 3/16in Shim 1/8in Shim 1/16in Thrustwasher Flatwasher 3/8in Regular Axle Weldment Steer Cylinder Mounting Block Assy (Use p/n 1001100424) Fitting, O-Ring (Not Shown - See HYDRAULIC SECTION) STEERING INSTALLATION Compound, Locking Thrustwasher Bolt 1in-8NC x 6in Bolt 5/16in-18NC x 1in Bolt 3/8in-16NC x 3/4in Bolt 1/2in-13NC x 3in Bolt 1in-8NC x 6in Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Fitting, STR Grease Fitting, STR Grease Hub/Spindle Assembly (See 301 to 316 for Breakdown) Locknut 1in-8NC Nut 5/8in-11NC

450A Series II/450AJ Series II

REV B

B

F

17

SECTION 1 - FRAME ITEM 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 301 302 303 304 305 306 307 308 309 310 311 313 314 315 316

18

PART NUMBER 3322201 3323003 3422692 3422848 3450812 3571975 3841143 3841458 3841517 3900109 4712600 4713000 4740086 4740155 4740491 4751800 4846162 2780230 7020033 7020034 0961951 0962140 7020035 7020036 7020038 7020037 7020039 7020040 7020041 7020042 7020054 3450608 7020055

QTY 2 2 2 1 2 1 1 2 2 4 4 2 2 2 2 4 1 Ref 2 2 4 2 2 2 2 2 2 2 18 18 2 2 2

DESCRIPTION Nut 3/4in-16NF Nut 1-1/4in-12NF Kingpin Pin, Hitch Pin, Cotter 1/4in x 3in Plate, Tow Bar Pivot Keeper Tie-Rod Rod-End Screw, Shoulder Flatwasher 1in Thin Flatwasher 1-1/4in Thin Thrustwasher Thrustwasher Thrustwasher Flatwasher 1/2in Regular Link HUB ASSEMBLY Cap, Dust (1 per Assembly) Spindle Assembly (1 per Assembly) Bushing, Garmax (2 Per Assembly) Bearing, Garmax (1 per Assembly) Hub (1 per Assembly) (Includes 306 & 307) Cup, Bearing - Inner(1 per Assembly) Cup, Bearing - Outer (1 per Assembly) Cone, Bearing - Inner (1 per Assembly) Cone, Bearing - Outer (1 per Assembly) Seal (1 Per Assembly) Stud, Wheel (9 Per Assembly) Lugnut (9 per Assembly) Nut, Castle (1 per Assembly) Pin, Cotter (1 Per Assembly) Washer, Spindle (1 Per Assembly)

450A Series II/450AJ Series II

REV

A

3121244

SECTION 1 - FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD

20

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD ITEM

PART NUMBER

0274703 1 2 2A 3 4 5 6 7 8 9 10 11 12 13

101 102 103 103 103 103A 103A 103A 103A 104 105 106 107 108 109 110 111 112 113

201 202 202

3121244

0100011 0280199 0561300 0362763 0362764 0641616 0642012 0961950 3422592 3841258 4070973 4220267 4740158 4751600 0274702 0274742 0274742 0100011 0100019 0280199 0280202 0561300 0561511 0561511 0641814 0642012 0791506 0961950 1684465 3422592 3841258 4641265 4740158 4891800 0271011 0272652 0272652 0100011 4740537

QTY Ref Ref Ref Ref Ref AR 1 2 4 2 2 1 2 1 1 AR 2 1 2 Ref Ref Ref Ref AR AR Ref 1 1 Ref 2 2 2 8 1 4 2 2 1 1 1 1 8 Ref Ref Ref Ref AR Ref AR

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx Belgium Built Machines use SNs 13xxxxxxxx Romanian Built Machines use SNs E3xxxxxxxx.

FIXED AXLE INSTALLATION Note: USA Manufacture Only.

Compound, Locking Axle Weldment Steer Cylinder Mounting Block Assy (Use p/n 1001100424) Bar, Stop - 3/8in Bar, Stop - 1/8in Bar Bolt 3/8in-16NC x 2in Bolt 5/8in-11NC x 1-1/2in Bushing, Garmax Pin, Axle Pivot Keeper, Pin Shim Plate, Stop Thrustwasher Flatwasher 3/8in Regular OSCILLATING AXLE INSTALLATIONS USA Built Machines Belgium Built Machines Romanian Built Machines Compound, Locking Compound, Locking Axle Weldment Options: USA Built Machines Belgium Built Machines Steer Cylinder Mounting Block Assembly Options: USA Built Machines (Use p/n 1001100424) Belgium Built Machines Romanian Built Machines Bolt 1/2in-13NC x 1-3/4in Bolt 5/8in-11NC x 1-1/2in Screw, 5/16in-18NC x 3/4in Bushing, Garmax Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin, Axle Pivot Keeper, Pin Lockout Valve Assembly Thrustwasher Flatwasher, 1/2in Hardened STEERING INSTALLATION USA Built Machines Belgium Built Machines Romanian Built Machines Compound, Locking Thrustwasher Options: .0625in (Top Kingpin Location)

450A Series II/450AJ Series II

REV

B

C A A

J F F

21

SECTION 1 - FRAME

22

ITEM 202 202 202 202 203 204 204 204 205 205 205 206 207

PART NUMBER 4740538 4740539 4740540 0440271 0641606

207 207 207 208 209 210 211 212 214 214 214 214 215 215 215 215 216 217 218 218 218 218 222 223

1684412 1684246 1684246 3312008 3322201 3423081 3841517 3900109

0641824 0641826 0440291 0440274 0962140

4130405 4130406 4130406 4130406 4130407 4130407 4740086 4751800 4845711 4846733 4846733 3780182 3020029

QTY AR AR AR AR 16 Ref 4 4 Ref 2 2 2 Ref 1 1 1 4 2 4 2 4 Ref 1 1 1 Ref 1 1 1 4 4 Ref 2 2 2 2 AR

DESCRIPTION .125in (Top Kingpin Location) .188in (Top Kingpin Location) .250in (Top Kingpin Location) All Bottom Kingpin Locations Bolt 3/8in-16NC x 3/4in Bolt Options: Bolt 1/2in-13NC x 3in Bolt 1/2in-13NC x 3-1/4in Bushing / Bearing Top Kingpin Location Bottom Kingpin Location Bearing, Garmax Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): USA Built Machine Belgium Built Machines Romanian Built Machines Nut 5/8in-11NC Nut 3/4in-16NC Kingpin Rod-End with Grease Fitting Screw, Shoulder Spindle (Left Side) Options: USA Built Machines Belgium Built Machines Romanian Built Machines Spindle (Right Side) Options: USA Built Machines Belgium Built Machines Romanian Built Machines Thrustwasher Flatwasher 1/2in Regular Tie-Rod Options: USA Built Machines Belgium Built Machines Romanian Built Machines O-Ring Grease, Bearing (Not Shown)

450A Series II/450AJ Series II

REV

3121244

SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION

24

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION ITEM

PART NUMBER 0275853

1 2 5 8

0100011 0100019 0682014 2780267

QTY Ref Ref AR AR 12 2

9

3160351

2

10 12 18 19 25 101 102 107 108 111

3300106 3311801 4891800 4892000 3960526 0275854 0100011 0100019 0681810 0682014 2780267

18 4 4 12 2 Ref AR AR 4 12 2

112

2780268

2

114

3160348

4

115 117 120 127 128

3300106 3311801 3960526 4891800 4892000 0258028

36 4 4 8 24 Ref Ref

0272299 0258030 0270671

Ref Ref Ref

0270674 0258029

Ref Ref

0272300 0258031 0258831

Ref Ref Ref

1001103501

Ref

0259129

Ref

1001113366

Ref

0257740 0272357

2 2

3121244

DESCRIPTION WHEEL DRIVE INSTALLATION (2WD) Note: USA Manufacture Only.

Compound, Locking Compound, Locking Bolt 5/8in-11NC x 1-3/4in (Grade 8) Drive Hub/Brake Assembly (See DRIVE HUB/BRAKE ASSEMBLY (REAR) for Breakdown) Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (2WD) for Breakdown) Lugnut Nut 1/2in-13NC Flatwasher 1/2in Hardened Flatwasher 5/8in Hardened Gasket WHEEL DRIVE INSTALLATIONS (4WD) Compound, Locking Compound, Locking Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle) Bolt 5/8in-11NC x 1-3/4in (Grade 8) Drive Hub/Brake Assembly (Rear) (See DRIVE HUB/BRAKE ASSEMBLY (REAR) for Breakdown) Drive Hub/Brake Assembly (Front - Not Shown) (See DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) for Breakdown) Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (4WD) for Breakdown) Lugnut Nut 1/2in-13NC (Rear Axle) Gasket Flatwasher 1/2in Hardened Flatwasher 5/8in Hardened TIRE AND WHEEL INSTALLATIONS 12 x 16.5 Pneumatic (Available on ANSI, ANSI Export, CSA and Japanese Specs) 12 x 16.5 Pneumatic TS (Available on ANSI Specs) 12 x 16.5 Foam-Filled (Available on all Specs) 12 x 16.5 Pneumatic Non-Marking (Available on ANSI, ANSI Export, CSA and Japanese Specs) 12 x 16.5 Foam-Filled Non-Marking (Available on All Specs) 33/1550 x 16.5 Pneumatic (Available on ANSI, ANSI Export, CSA and Japanese Specs) 33/1550 x 16.5 Pneumatic TS (Available on ANSI Specs) 33/1550 x 16.5 Foam-Filled (Available on All Specs) 33/16LL x 16.1 Pneumatic (Available on 4WD Machines with ANSI, ANSI Export, CSA and Japanese Specs) 33/16LL x 16.1 Pneumatic TS (Available on 4WD Machines with ANSI, ANSI Export, CSA and Japanese Specs) 33/16LL x 16.1 Foam-Filled (Available on 4WD Machines/All Specs) 33x6x11Solid Flex (Available on 450AJ Series II with ANSI Spec) 12 x 16.5 Pneumatic Right Side 12 x 16.5 Pneumatic TS Right Side

450A Series II/450AJ Series II

REV F

C

A 1 A B B B 1 B A A A A C A

25

SECTION 1 - FRAME ITEM

201 201 201 202 202 202 202 202 203 203 203 204 204 204 204 205 206

26

PART NUMBER 0257746 0272356 0258009 0258010 0270672 0270673 0270675 0270676 0257755 0272360 0257756 0272361 0258011 0258012 0258830 1001103502 0259128 1001113307 1001113308

1702740 1703067 4520216 4520240 4520217 4520212 4640113 8786514 4860178 4860179 4860193 1120552 1705364

QTY 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 2 2 Ref

Ref 1 1 Ref 1 1 1 1 Ref 1 1 Ref 1 1 1 1 1

DESCRIPTION 12 x 16.5 Pneumatic Left Side 12 x 16.5 Pneumatic TS Left Side 12 x 16.5 Foam-Filled Right Side 12 x 16.5 Foam-Filled Left Side 12 x 16.5 Pneumatic Non-Marking Right Side 12 x 16.5 Pneumatic Non-Marking Left Side 12 x 16.5 Foam-Filled Non-Marking Right Side 12 x 16.5 Foam-Filled Non-Marking Left Side 33/1550 x 16.5 Pneumatic Right Side 33/1550 x 16.5 Pneumatic TS Right Side 33/1550 x 16.5 Pneumatic Left Side 33/1550 x 16.5 Pneumatic TS Left Side 33/1550 x 16.5 Foam-Filled Right Side 33/1550 x 16.5 Foam-Filled Left Side 33/16LL x 16.1 Pneumatic 33/16LL x 16.1 Pneumatic TS 33/16LL x 16.1 Foam-Filled 33x6x11Solid Left Side 33x6x11Solid Right Side Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Decal Options (Pneumatic Only): Decal - 90PSI Decal - 40PSI Tire Options: 12 x 16.5 NHS (OTR Brand) 12 x 16.5 Non-Marking 33/1550 x 16.5 NHS (OTR Brand) 33/16LL x 16.1 Valve Stem Options (Pneumatic Only): All except 33/1550 x 16.5 Foam-Filled Tire and Wheel Assy 33/1550 x 16.5 Foam-Filled Tire and Wheel Assy Only Rim, Wheel Options: 16.5 x 12 (Use with 12 x 16.5 Tires) 16.5 x 12 (Use with 33/1550 x 16.5 Tires) 16.1 x 14 (Use with 33/16LL x 16.1 Tires) Cap, Valve Stem (TS Tire Only) Decal - Tire Sealant (TS Tire Only)

450A Series II/450AJ Series II

REV C A C C A A A A C A C A D D

3121244

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR)

28

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) ITEM 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1N 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6 6A 6B 6C 6D 6E 6F 6G 6I 6J 7 7A 7B 7C 7D 8 11 12 13 14 15 16 17 27 28

3121244

PART NUMBER 2780267 See Note

QTY Ref 1

7017059 7001998 7010429 7010429 7000257 7000258 7007601 7000232 7000229 7007640 7000246 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7000248 7000230 7017070 70001349 70001349 70001349 70001349 70001349 70001349 70001349 7017094 See Note See Note

1 1 1 1 1 1 1 1 1 9 1 1 1 6 AR 3 3 3 3 1 1 1 1 1 1 1 1 1 2 1 4 1 Ref 1 1 1 2 1 1 12 4 1 1 1 1 1 2

7024714 7000261 7000262 7000263 7024713 7000253 7017067 7017080 7000206 7024715 7024716 7024182 7024705 7024717

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLY Spindle/Housing Assembly (Note: Not Available - Individual Components) Spindle Seal Cone, Bearing (Includes Item 1D) Cup, Bearing (Includes Item 1C) Cup, Bearing Cone, Bearing Housing/Ring Gear Thrustwasher Ring, Retaining Stud, Wheel Gear, Internal Carrier Assembly Carrier Ring, Retaining Bearing, Needle Thrustwasher Shaft, Planet Gear, Planet Rollpin Ring Gear O-Ring O-Ring Cover Assembly (was p/n 7017090) Spacer, Thrust (was p/n 7017097) Plate, Cover (was p/n 7017091) O-Ring (was p/n 7017095) Rod, Disconnect (was p/n 7017092) Cap, Disengage (was p/n 7017093) Bolt (was p/n 0641404) Plug, Pipe Rivet (Note: Not Available - Purchase Locally) Plate, ID (Note: Not Available for Purchase) Input Shaft Assembly Shaft Ring, Retaining Spring Spacer, Thrust Gear, Sun Thrustwasher Bolt Pin, Dowell Coupling Spacer, Input Spacer, Input Brake Assembly (See Items 101-154 for Breakdown) O-Ring Rod, Threaded

450A Series II/450AJ Series II

REV D

29

SECTION 1 - FRAME ITEM 29 30

30

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 150 150 150 151

PART NUMBER 7024718 70005483 7024182 7024189 7024182 7024193 7024193 7000731 7024193 See Note 7024191 7024192 See Note See Note See Note See Note See Note 7024194 7024194 7024194 7024194 7024190 See Note See Note 7024196 7024196 70006429 70006428 7024194 7024196

QTY 2 1 Ref 1 1 2 1 1 2 1 1 1 1 1 1 6 6 1 1 1 1 2 1 2 10 2 1 1 1 1

152

7024196

1

153 154

7024193 7024197

1 1

DESCRIPTION Nut 1/2in-13NC Gasket BRAKE ASSEMBLY Shaft Housing Plate, Friction Plate, Pressure Gasket Plate, Outer Gasket (Note: Use Item 150, 153 or 154.)

Cylinder Piston Bearing, Ball (Note: Use Item 154) Ring, Retaining (Note: Use Item 154) Seal, Shaft (Note: Use Item 154) Capscrew (Note: Not Available - Purchase Locally) Lockwasher (Note: Not Available - Purchase Locally) O-Ring Ring, Back-up O-Ring Ring, Back-up Pin, Dowel Plug (Note: Not Available - Purchase Locally) Plug (Note: Not Available - Purchase Locally) Spring Kit (Natural) Spring Kit (Blue) Seal Kit, Hub (Includes Items 1I, 5, 5A & 12) Seal & Bearing Kit, Hub (Includes Items 1C-1F, 1I, 5, 5A & 12) Seal Kit, Brake (Includes Items 105, 107 & 115-118) Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122) (was p/n 7024195) Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122 & 2 Blue Colored Springs Item 123) Friction Disc Kit, Brake (Includes Items 103, 104, 106 & 107) Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112)

450A Series II/450AJ Series II

REV

3121244

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)

32

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) ITEM 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1N 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6 6A 6B 6C 6D 6E 6F 6G 6I 6J 7 7A 7B 7C 7D 8 11 12 13 14 15 16 150 150

3121244

PART NUMBER 2780268 See Note

QTY Ref 1

7017059 7001998 7010429 7010429 7000257 7000258 7007601 7000232 7000229 7007640 7000246 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7000248 7000230 7017070 70001349 70001349 70001349 70001349 70001349 70001349 70001349 7017094 See Note See Note

1 1 1 1 1 1 1 1 1 9 1 1 1 6 AR 3 3 3 3 1 1 1 1 1 1 1 1 1 2 1 4 1 Ref 1 1 1 2 1 1 12 4 1 1 1 1 1

7024714 7000261 7000262 7000263 7024713 7000253 7017067 7017080 7000206 7024715 7024716 70006429 70006428

DESCRIPTION DRIVE HUB ASSEMBLY Spindle/Housing Assembly (Note: Not Available - Individual Components) Spindle Seal Cone, Bearing (Includes Item 1D) Cup, Bearing (Includes Item 1C) Cup, Bearing Cone, Bearing Housing/Ring Gear Thrustwasher Ring, Retaining Stud, Wheel Gear, Internal Carrier Assembly Carrier Ring, Retaining Bearing, Needle Thrustwasher Shaft, Planet Gear, Planet Rollpin Ring Gear O-Ring O-Ring Cover Assembly (was p/n 7017090) Spacer, Thrust (was p/n 7017097) Plate, Cover (was p/n 7017091) O-Ring (was p/n 7017095) Rod, Disconnect (was p/n 7017092) Cap, Disengage (was p/n 7017093) Bolt (was p/n 0641404) Plug, Pipe Rivet (Note: Not Available - Purchase Locally) Plate, ID (Note: Not Available for Purchase) Input Shaft Assembly Shaft Ring, Retaining Spring Spacer, Thrust Gear, Sun Thrustwasher Bolt Pin, Dowel Coupling Spacer, Input Spacer, Input Seal Kit, Hub (Includes Items 1I, 5, 5A & 12) (Not Shown) Seal & Bearing Kit, Hub (Includes Items 1C-1F, 1I, 5, 5A & 12) (Not Shown)

450A Series II/450AJ Series II

REV C

33

SECTION 1 - FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD)

34

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD) ITEM 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 50

3121244

PART NUMBER 3160351 7022302 7007446 7007438 7022305 See Note 7022328 7023907 7023907 7023908 7021277 7021275 7023907 7021276 7023907 7022311 7022312 7024868 7022314 7023910 7007439 70000797 7022368 7021249 2220886 7022328 2220883 7022328 7027419 7022328 7024853 3160351 2220883 7022328 2220886 7022328 7022328 7022328 7024854 7007437 7022326 7022328 7022371 7022328

QTY Ref 2 1 2 1 2 1 1 1 1 1 3 9 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY (2WD) Bearing, Journal Pin Ring, Retaining Swashplate Pin (Note: Not Available for Purchase) Gasket Cylinder Block Kit (Includes Items 7A & 9-17) Block, Cylinder Plate, Valve Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Hold Down Pin Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 24) O-Ring Plug (Includes Item 26) O-Ring Plug (Includes Item 28) O-Ring Seat, Spring Housing Plug (Includes Item 32) O-Ring Plug (Includes Item 34) O-Ring O-Ring Ring, Seal Piston, Servo (Includes Items 35 & 36) Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)

450A Series II/450AJ Series II

REV B

35

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD)

36

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD) ITEM 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 50

3121244

PART NUMBER 3160348 7022302 7007446 7007438 7022305 See Note 7022328 7023907 7023907 7023908 7021277 7021275 7023907 7021276 7022310 7022311 7022312 7024868 7022314 7023910 7007439 70000797 7022368 7021249 2220886 7022328 2220883 7022328 2220888 7022328 7022372 3160348 2220883 7022328 2220886 7022328 7022328 7022328 7024854 7007437 7022326 7022328 7022371 7022328

QTY Ref 2 1 2 1 2 1 1 1 1 1 3 9 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY (4WD) Bearing, Journal Pin Ring, Retaining Swashplate Pin (Note: Not Available for Purchase) Gasket Cylinder Block Kit (Includes Items 7A & 9-17) Block, Cylinder Plate, Valve Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Hold Down Pin Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 24) O-Ring Plug (Includes Item 26) O-Ring Plug (Includes Item 28) O-Ring Seat, Spring Housing Plug (Items Item 32) O-Ring Plug (Items Item 34) O-Ring O-Ring Ring, Seal Piston, Servo (Includes Items 35 & 36) Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)

450A Series II/450AJ Series II

REV B

37

SECTION 1 - FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION

38

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION ITEM

PART NUMBER 0275853

3 4 11 14 15

0641420 0641542 3311505 4641155 4641509

15A 15A 15B 15B 15C 15C 15C 15C 15D 15E 15F 15G 16 17 21 22 23 24

7023917 7021625 7022397 7022399 7021639 7017496 70002390 7022399 7024881 7024844 70000781 7017406 4711400 4751500 0363012 0641618 3340911 4751600 0275854 0100011 0363012 0641420 0641560 0641618 3311505 3340911 4641155 4641510 7023917 7021625 7023934 7021655 7022397 7022399 7021639 7017496 7024881 70000781 70003962 4711400

101 103 104 105 106 116 118 122 123 123A 123A 123B 123B 123C 123C 123D 123D 123E 123F 123G 124

3121244

QTY Ref Ref 2 2 2 1 1 Ref

1 1 2 AR 2 AR 2 AR 1 1 1 1 2 4 2 4 4 4 Ref AR 2 2 3 4 AR 4 1 1 1 1 2 2 6 6 2 2 1 1 2 2

DESCRIPTION DRIVE VALVES INSTALLATION - 2WD Note: 2WD Models Manufactured in USA Only.

Bolt 1/4in-20NC x 2-1/2in Bolt 5/16in-18NC x 5-1/4in Locknut 5/16in-18NC Valve, Junction Manifold Valve, Flow Divider (2WD) (Use p/n 1001099390) Note: Original Equipment Valve may have been replaced with Service Replacement Valve p/n 1001099390. Identify p/n stamped on Valve before ordering parts.

Valve, Cartridge (4641509 & 1001099390 Valves) Seal Kit - 7023917 Cartridge Valve, Cartridge (4641509 & 1001099390 Valves) Seal Kit - 7022397 Cartridge Valve, Cartridge (4641509 Valve) Seal Kit - 7021639 Cartridge (was p/n 2900756) Valve, Cartridge (1001099390 Valve) Seal Kit - 70002390 Cartridge Piston (4641509 & 1001099390 Valves) Plug (4641509 & 1001099390 Valves) Lockdown Kit (4641509 & 1001099390 Valves) Plug (1001099390 Valve) Flatwasher 1/4in Thin Flatwasher 5/16in Regular Bar, Clamping Bolt 3/8in-16NC x 2-1/4in Rubber, Clamp Flatwasher 3/8in Regular DRIVE VALVES INSTALLATIONS - 4WD Compound, Locking Bar, Clamping Bolt 1/4in-20NC x 2-1/2in Bolt 5/16in-18NC x 7-1/2in Bolt 3/8in-16NC x 2-1/4in Locknut 5/16in-18NC Rubber, Clamp Valve, Junction Manifold Flow Divider Valve Assembly Valve, Cartridge (Flow Divider) Seal Kit - 7021625 Flow Divider Cartridge Valve, Cartridge (Flow Divider) Seal Kit - 7023934 Flow Divider Cartridge Valve, Cartridge (Check) Seal Kit - 7022397 Check Cartridge Valve, Cartridge (Check) Seal Kit - 7021639 Check Cartridge (was p/n 2900756) Piston, Pilot Lockdown Kit (Port FD1) Lockdown Kit (Ports FD2 & FD3) Flatwasher 1/4in Thin

450A Series II/450AJ Series II

REV F

B

C

B D

39

SECTION 1 - FRAME ITEM 125 126 201 202 203 204 205

40

PART NUMBER 4751500 4751600 0274688 0100011 0641607 3380610 4061021 4751600

QTY 6 AR Ref AR 4 1 1 4

DESCRIPTION Flatwasher 5/16in Regular Flatwasher 3/8in Regular FRAME SHIELDS INSTALLATION Compound, Locking Bolt 3/8in-16NC x 7/8in Shield, Frame (Front) Shield, Frame (Rear) Flatwasher 3/8in Regular

450A Series II/450AJ Series II

REV

A

3121244

SECTION 1 - FRAME FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL)

42

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL) ITEM

2 7 9 10 11 12 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122

PART NUMBER 0259845 0641505 3572102 3841329 4640261 4711500 4761600 0259853 0362910 0682016 0741607 1060584 3272005 0100011 3420372 3420447 3421565 3422841 3422847 3572009 3572010 3572011 3572012 3760170 4568033 0721004 4740036 4751000 4846168 4846169 0270115 0270119 0270116

201 201 201

1704482 1704457

201 202 202 202

1704455

202 203 203 203

1701518

3121244

1704578 1704577

1703450 1704576

QTY Ref Ref 2 1 1 1 2 1 Ref 1 4 24 6 4 AR 2 1 2 2 1 2 2 2 2 8 1 8 1 2 1 1 Ref Ref Ref Ref Ref 1 1 1 Ref 3 3 3 Ref 1 1

DESCRIPTION Note: Only Available on 2WD Machines.

TOW BAR INSTALLATION - 2WD Bolt 5/16in-18NC x 5/8in Plate (Weld on Part) Rod, Extension Steer/Tow Select Valve Flatwasher 5/16in Lockwasher 3/8in TOW BAR ASSEMBLY Pintle, Draw Eye Bolt 5/8in-11NC x 2in Flat Head Socket Screw 3/8in-16NC x 5/8in Cable, Lanyard Locknut 5/8in-11NC Compound, Locking Pin, Cotter Pin, Towing Pin, Snapper Pin Pin Plate, Slide Stop Plate, Slide Stop Plate, Slide Stop Plate, Slide Stop Ring, Split Tube, Tow Bar Screw #10-24NC x 1/2in Flatwasher Flatwasher #10 (Wide) Weldment, Tow Bar Attach Weldment, Pintle Attach TOW BAR DECAL INSTALLATION English Language (ANSI and ANSI Export Specs) English/Spanish Language (Dual Language) (ANSI Export Specs) Spanish Language (CE Spec) Decal - Tow Instructions (Not Shown Located on Frame Shield) English Language (ANSI and ANSI Export Specs) English/Spanish Language (Dual Language) (ANSI Export Specs) Spanish Language (CE Spec) Decal - Crushing English Language (ANSI and ANSI Export Specs) English/Spanish Language (Dual Language) (ANSI Export Specs) Spanish Language (CE Spec) Decal - Warning English Language (ANSI and ANSI Export Specs) English/Spanish Language (Dual Language) (ANSI Export Specs)

450A Series II/450AJ Series II

REV B

B

1 1 1

43

SECTION 1 - FRAME

44

ITEM 203 204 204 204

PART NUMBER 1704456 3250872 3252693

QTY 1 Ref 1 1

204 205 206

3252692 3820001 4420051

1 4 43 in/1.1m

DESCRIPTION Spanish Language (CE Spec) Nameplate - Steer/Tow Select Valve English Language (ANSI and ANSI Export Specs) English/Spanish Language (Dual Language) (ANSI Export Specs) Spanish Language (CE Spec) Rivet Tape

450A Series II/450AJ Series II

REV

3121244

SECTION 1 - FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION

46

450A Series II/450AJ Series II

3121244

SECTION 1 - FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION ITEM

PART NUMBER

1 2 3 4 5 6

0271384 0271380 0271379 0681832 3271805 3571860 4891800

7 8 9

0271385 0270029 3300255 0270086

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 115 115 116 116 116 117

201 202 203 204 301 302 303 304 305 306

3121244

0271380 0271379 0020005 0641408 0641808 0681856 0961948 0962293 2780221 3271805 3422786 3571818 3571833 3841203 4711400 4891800 4846419 4846418 4846114 4846126 0100011 0270029 1704586 4520224 4640113 4860218 2780221 7012519 7012520 7012521 7012522 7012523 1001102354

QTY Ref Ref 1 1 8 8 4 8 Ref Ref 2 10 2 Ref Ref Ref 1 1 1 1 2 1 1 1 1 1 1 1 1 2 Ref 1 1 Ref 1 1 AR Ref Ref 1 1 1 1 Ref 1 1 1 1 1 1

DESCRIPTION SEMI-TRACK INSTALLATIONS IDLER INSTALLATION Mount, Idler (Left) (See Items 101-117 for Breakdown) Mount, Idler (Right) (See Items 101-117 for Breakdown) Bolt 1/2in-13NC x 4in (Grade 8) Locknut 1/2in-13NC (Grade 8) Plate, Spacer Flatwasher 1/2in Hardened TRACK INSTALLATIONS 12in Steel Track Wheel Assembly (See Items 201-204 for Breakdown): Nut Track (See Items 401-405 for Breakdown) IDLER MOUNT ASSEMBLIES Left Side Right Side Absorber, Rubber Spring Bolt 1/4in-20NC x 1in Bolt 1/2in-13NC x 1in Bolt 1/2in-13NC x 7in (Grade 8) Bearing Bushing, Track Spring Hub Assembly (See Items 301-307 for Breakdown) Locknut 1/2in-13NC (Grade 8) Pin Plate Cover, Bottom Keeper, Pin Flatwasher 1/4in Thin Flatwasher 1/2in Hardened Arm Weldment Options: Left Side Right Side Bracket Weldment Options: Left Side Right Side Compound, Locking WHEEL ASSEMBLIES 12in Track Decal, Tire Pressure Tire Valve, Air Rim, Wheel HUB ASSEMBLY Cup, Inner Bearing Cone, Inner Bearing Cup, Outer Bearing Cone, Outer Bearing Seal Cap, Dust (was p/n 7012524)

450A Series II/450AJ Series II

REV 2

1

A A

B

-

47

SECTION 1 - FRAME ITEM 307

PART NUMBER 7016360 2900804

0240152

QTY 1 1 Ref Ref Ref 30 30 AR AR AR AR Ref 1 1 Ref Ref Ref 32

0240152

32

3576939

32

0270186 0240050

Ref 64

0270086 401 401 401 402 403 404 405

7020279 7020280 7020281 7020282 7020283 7020284 7020285 7020286 0270180

48

DESCRIPTION Stud, Wheel 1/2in-20NF Bearing Kit (Includes Qty 1 of Items 301-305) STEEL TRACK ASSEMBLY 12in Steel Track Pad Options: 12in Track Pad 12in Track Pad Complete with Links, Bushings and Hdw Link (2 Per Pad) Bushing (4 Per Pad) Bolt, Carriage 1/2in-NF x 1-7/8in (4 Per Pad) Nut 1/2in-NF (4 Per Pad) Track Rebuild Kits Options: Hardware and Bushing Kit for 12in Steel Track Link, Hardware and Bushing Kit for 12in Steel Track TREAD ACCESSORIES (NOT SHOWN) Soft Puck Puck, Soft Options: Puck (Mounts Across Center of Track Pad) (USA Built Machines) Puck (Mounts Across Center of Track Pad) (Belgium Built Machines) Plate, Puck Mounting (Mounts Across Center of Track Pad) (Belgium Built Machines) (SN 1300002349 to Present) Flotation Plate Plate, Flotation

450A Series II/450AJ Series II

REV

C

A

3121244

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

49

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATION

50

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATION ITEM

PART NUMBER

1 2 4 5 7 9 9 9 9 11

0274615 0274616 0100011 0140001 0641404 0651405 0641607 2120209 2120210 7020020 70000934 4641176

14 15 20 21

4711600 4751400 4711400 4791400

3121244

QTY Ref Ref Ref AR 1 1 4 4 1 1 1 1 10 1 4 1

DESCRIPTION VALVES INSTALLATIONS Valves Installations 450A Series II Valves Installations 450AJ Series II Compound, Locking Horn Bolt 1/4in-20NC x 1/2in Bolt 1/4in-24NF x 5/8in Bolt 3/8in-16NC x 7/8in Pressure Filter Assembly Element, Filter Indicator O-Ring, Filter Bowl Main Control Valve Assembly (See MAIN CONTROL VALVE ASSEMBLY for Breakdown) Flatwasher 3/8in Thin Flatwasher 1/4in Regular Flatwasher 1/4in Thin Starwasher 1/4in

450A Series II/450AJ Series II

REV A A

51

SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

52

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 17 18

3121244

PART NUMBER 4641176 7012975 7012540 7017482 70003649 7023970 7012953 7017440 7017441 7010542 7010543 7021611 7012518 7023913 7012998 7017422 7012998 7017421 7012998 7017428 7012998 7023922 7017402 7023914 7017402 7017410 7012967 7017433 7017402 7017454 7012903 7012944 7012943 7017451

QTY Ref 1 1 2 2 1 1 3 3 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 4 1

DESCRIPTION PROPORTIONAL VALVE ASSEMBLY Cartridge, Check Seal Kit - 7012975 Cartridge Cartridge Seal Kit - 7017482 Cartridge (was p/n 7012518) Cartridge, Flow Regulator Seal Kit - 7023970 Cartridge Cartridge, Load Shuttle Seal Kit - 7017440 Cartridge Cartridge, Load Shuttle Seal Kit - 7010542 Cartridge Cartridge (Proportional Dump) Seal Kit - 7021611 Cartridge Cartridge, Relief (Telescope and Lower Lift) Seal Kit - 7023913 Cartridge Cartridge, Relief (Steer) Seal Kit - 7017422 Cartridge Cartridge, Relief (Upper Lift) Seal Kit - 7017421 Cartridge Cartridge, Relief (Swing) Seal Kit - 7017428 Cartridge Cartridge without Coil (Upper Lift) Seal Kit - 7023922 Cartridge Cartridge without Coil (Swing) Seal Kit - 7023914 Cartridge Cartridge without Coil (Main Dump) Seal Kit - 7017410 Cartridge Cartridge without Coil (Steer) Seal Kit - 7017433 Cartridge Cartridge without Coil (Lower Lift and Telescope) Seal Kit - 7017454 Cartridge Coil Coil Coil

450A Series II/450AJ Series II

REV E

53

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS

54

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS ITEM

1 2

3121244

PART NUMBER

0273358 1001153365 0100019

QTY Ref Ref Ref Ref Ref Ref AR Ref

2

0440272

NLA

2

1001153016

NLA

3 3

0641818

Ref 2

3

0641818

1

3

3931832

2

3

3931832

2

3

3931832

2

4 5 6 7

0682040 0682048 2160001

18 24 2 Ref

7

3160287

1

7

3160287

1

7

1001104850

1

7 7

1001104850 1001104850

1 1

8 8

4891800

Ref 2

8

4891800

2

8

4740171

2

4740171 4740171

1 1

9 9

4892000 1001102695

42 Ref

9

1001102695

Ref

9

1001102695

Ref

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx Belgium Built Machines use SNs 13xxxxxxxx Romanian Built Machines use SNs E3xxxxxxxx SWING DRIVE INSTALLATIONS SWING DRIVE INSTALLATION (DOHI) SWING DRIVE INSTALLATION (JING WEI) Compound, Locking Swing Bearing and Rotation Box Assembly Options (See SWING BEARING AND ROTATION BOX ASSEMBLY for Breakdown): Swing Bearing and Rotation Box Assembly (DOHI) (use p/n 1001231278) Swing Bearing and Rotation Box Assembly (JING WEI) (use p/n 1001231278) Bolt 1/2in-13NC Options: 2-1/4in Length (USA Built Machines) (SN 0300124000 through 0300137174) 2-1/4in Length (Belgium Built Machines) (SN 1300006000 through 1300006700) 2in Length (USA Built Machines) (SN 0300137175 through 0300160834) 2in Length (Belgium Built Machines) (SN 1300006701 to Present) 2in Length (Romanian Built Machines) (SN E300000001 through E300001114) Bolt 5/8in-11NC x 5in (Grade 8) Bolt 5/8in-11NC x 6in (Grade 8) Fitting, Grease Swing Motor Assembly Options (See SWING MOTOR ASSEMBLY for Breakdown): Motor for USA Built Machines (SN 0300124000 through 0300137174) Motor for Belgium Built Machines (SN 1300006000 through 1300006700) Motor for USA Built Machines (SN 0300137175 through 0300160834) Motor for Belgium Built Machines (SN 1300006701 to Present) Motor for Romanian Built Machines (SN E300000001 through E300001114) Flatwasher 1/2in Options: Hardened - USA Built Machines (SN 0300124000 through 0300137174) Hardened -Belgium Built Machines (SN 1300006000 through 1300006700) Special - USA Built Machines (SN 0300137175 through 0300160834) Special -Belgium Built Machines (SN 1300006701 to Present) Special -Romanian Built Machines (SN E300000001 through E300001114) Flatwasher 5/8in DRIVE ORIENTATION INSTALLATION (USA BUILT MACHINES) (SN 0300137906 through 0300160834) DRIVE ORIENTATION INSTALLATION (BELGIUM BUILT MACHINES) (SN 1300006701 to Present) DRIVE ORIENTATION INSTALLATION (ROMANIAN BUILT

450A Series II/450AJ Series II

REV

D A

D D D

55

SECTION 2 - TURNTABLE

56

ITEM

PART NUMBER

QTY

101 102 103 104 104 104 105 106 107 108 109 109 109 110 111 112 113 114 115 116

0100011 0641406 0641606

AR 1 2 Ref 2 2 1 2 1 2 1 1 2 2 1 4 2 1 1 2

0641614 88261039 1320041 3311005 3311405 3931010 4360517 4460320 4460227 4711000 4711400 4711600 1001145163 1001102526 1001102527 4740120

DESCRIPTION MACHINES) (SN E300000001 through E300001114) Compound, Locking Bolt 1/4in-20NC x 3/4in Bolt 3/8in-16NC x 3/4in Fastener Options: Hex Bolt 3/8in-16NC x 1-3/4in Button Head Screw 3/8in-16NC x 2in Clamp Locknut #10 Locknut 1/4in-20NC Screw #10-24 x 5/8in Switch, Proximity Connector, Male Pin, Male Flatwasher #10 Regular Flatwasher 1/4in Thin Flatwasher 3/8in Thin Spacer (was p/n 7116691 & 1001114757) Cam Bracket, Switch Flatwasher, Special

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY

58

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY ITEM

PART NUMBER

QTY Ref Ref

Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26

3121244

3160287 2900477 2900477 2900477 2900477 2900477 2900477 2900477 2900477 2900477 2900477 See Note See Note See Note 7016432 7016433 See Note See Note See Note 7016434 7016435 7016435 7005843 7005887 2900477 7016435

Ref 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Usage Chart: Original Equipment Motor for Machines and Machines (SN 0300124000 through 0300137175, SN 1300006000 through 1300006701) Note: Original Equipment motor p/n 3120287 may have been replaced with Service Replacement motor p/n 1001105455.

Visually identify motor before ordering parts.

SWING MOTOR ASSEMBLY Seal, Dust Ring, Retaining Shim, Metal Back-Up Seal, High Pressure Shim, Metal Back-Up Shim, Teflon Back-Up Seal, Shaft Seal, Body Washer, Carrier Thrustwasher Bearing, Thrust (Note: Not Available - Purchase Complete Motor) Link, Drive (Note: Not Available - Purchase Complete Motor) Plate, Wear (Note: Not Available - Purchase Complete Motor) Rotor Set Assembly Pin, Drive Link Ball (Note: Not Available - Purchase Complete Motor) Cover, End (Note: Not Available - Purchase Complete Motor) Nameplate (Note: Not Available for Purchase) Bolt Set (Includes 4 Bolts) Housing Plug, Cooling Shaft Key Seal Kit (Includes Items 1-10) Housing/Shaft Kit (Includes Items 20-23)

450A Series II/450AJ Series II

REV

A

59

SECTION 2 - TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY

60

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY ITEM

PART NUMBER

QTY Ref

Ref

1 2 3 4 5 6 7 8 9 10 12 12A 13 14 15 16 17 18 19 20 25

3121244

1001105455

Ref Ref

1001104850

Ref

See Note 7004035 7023318 7004036 7024453 7024453 7024379 70002206 7024380 70002207 70000088 70000089 7024381 7004043 7004044 7004049 7004045 See Note 7024390 7004047 7024389

5 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION USAGE CHART: Original Equipment Motor for Machines SN 0300137175 to SN 0300160834 & Machines SN 1300006701 to Present and Machines SN E300000001 to SN E300001114 Service Replacement Motor for Machines SN 0300124000 to SN 0300137175 and Machines SN 1300006000 to SN 1300006701 Note: Original Equipment motor p/n 3120287 may have been replaced with Service Replacement motor p/n 1001105455.

Visually identify motor before ordering parts.

SWING MOTOR ASSEMBLY Service Replacement for Machines and Machines (SN 0300124000 through 0300137174, SN 1300006000 through 1300006700) Original Equipment for Machines and Machines and Machines (SN 0300137175 through 0300160834, SN 1300006701 to Present, SN E300000001 through E300001114) Bolt (Note: Not Available for Purchase) Cover, End Seal, Commutator O-Ring Commutator Commutator and Ring Assembly (Includes Items 5) Manifold Rotor Set Plate, Wear Link, Drive Shaft, Coupling Key Bushing, Inner Thrustwasher Bearing, Thrust Seal, Inner Shaft Ring, Backup Housing (Note: Not Available - Purchase Complete Motor) Bearing Seal, Outer Shaft Seal Kit (Includes Items 3, 4, 16, 17 & 20)

450A Series II/450AJ Series II

REV

A

A

61

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT)

62

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT) ITEM

PART NUMBER 0440272 1001153016

101 102 103 104 105 106 107 108 109 110 112 113 114 115 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 131 131 132 133 134 135 136 137 138 139 140 141 142 143 144 150 151

3121244

4891500 7026042 7026043 0681610 0641808 0641810 0641520 See Note See Note 7026060 See Note See Note 7026044 7027358 7026045 7026046 7026047 7026048 7026049 7026050 7026051 7026052 See Note 7026053 7026059 7026059 7026059 7026059 70000042 70004158 7026060 7026055 7027354 70000681 7026059 7026059 7026059 7026057 7026059 7026059 7027356 7026060 7026059 7026060 7026059

QTY Ref Ref Ref 2 2 2 8 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR Ref 1 1 1 1 1 8 AR AR AR 1 AR AR 1 1 AR 1 1

DESCRIPTION SWING BEARING AND ROTATION BOX ASSEMBLIES SWING BEARING AND ROTATION BOX ASSEMBLY (DOHI) SWING BEARING AND ROTATION BOX ASSEMBLY (JING WEI) Flatwasher 5/16in Hardened Cup, Bearing Cone, Bearing Bolt 3/8in-16NC x 1-1/4in (Grade 8) Bolt 1/2in-13NC x 1in Bolt 1/2in-13NC x 1-1/4in Bolt 5/16in-18NC x 2-1/2in Plug 1/8in (Note: Not Available - Purchase Locally) Plug (Note: Not Available - Purchase Locally) Seal, Oil Cap (Note: Not Available - Purchase Complete Assembly) Fitting, Grease (Note: Not Available - Purchase Locally) Bushing, Reducer Fitting, Grease Cup, Bearing Ring, Grease Cone, Bearing Cup, Bearing Cone, Bearing Worm-Gear Pinion, Output Spacer, Washer Housing (Note: Not Available - Purchase Complete Assembly) Cover, Gear Shim, Brown (.010in) Shim, Clear (.0075in) Shim, Blue (.005in) Shim, Yellow (.020in) Bearing, Turntable Options: DOHI Brand JING WEI Brand O-Ring Cap, Gear Cap, Worm Screw #6-32 x 3/8in Shim, Natural (.0075) Shim, Blue (.005) Shim, Green (.003) Gear, Worm Shim, Blue (.005) Shim, Yellow (.020) Adapter, Motor Seal, Face Shim, Green (.003) Seal Kit (Includes Items 110, 132 & 143) Shim Kit (Includes Items 127-130, 136-138, 140-141 A& 144)

450A Series II/450AJ Series II

REV D B

63

SECTION 2 - TURNTABLE FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT))

64

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT)) ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28 28 28 29 30 30 31 32

3121244

PART NUMBER 1001231277 7026041 7026042 7026043 7027356 7027354 70006739 70003138 70002647 70002648 70000865 70002649 7027360 70002651 7026044 7026045 7026047 7026046 7026048 7026049 7026050 7026051 7026052 See Note 7026053 7027352 7027351 7027350 70006740 70006741 70004254 7026055 70000681 70004259 70004258 70004257 7026057 70004260 70004261 70004262 70006742

QTY Ref 2 2 2 1 1 8 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR 1 1 1 1 8 AR AR AR 1 1 1 1 1

DESCRIPTION SWING BEARING AND ROTATION BOX ASSEMBLY Flatwasher 5/16 Cup, Bearing Cone, Bearing Adapter, Motor Cap, Worm Bolt 3/8 x 1-1/4 Bolt 5/16 x 2-1/2 Bolt 1/2 x 1 Bolt 1/2 x 1-1/4 Plug Vent, Pressure Seal, Oil Fitting, Grease Bushing, Reducer Cup, Bearing Cone, Bearing Ring, Grease Cup, Bearing Cone, Bearing Worm-Gear Pinion, Output Spacer, Washer Housing (Note: Not Available - Purchase Complete Assy) Cover, Gear Shim, Brown (.010) Shim, Clear (.0075) Shim, Blue (.005) Shim, Yellow(.020) Shim, Blue (.005) O-Ring Cap, Gear Screw #6 x 3/8 Shim, Natural (.0075 Shim, Blue (.005) Shim, Green (.003) Worm, Ground Shim, Blue (.005) Shim, Yellow (.020) Seal, Oil Plug

450A Series II/450AJ Series II

REV B

65

SECTION 2 - TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM)

66

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

67

SECTION 2 - TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 32

68

PART NUMBER

2000315 2000388 2180482 0080181 0080201 0100011 0100020 0181727 0340041 0340046 0400075 0630498 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641820 0700808 0721004 0721006 0741610 0962172 1060904 1320012 1320016 1320022 1340060 7012664 1580011 1660255 2000195

32

1001104689

33 35 36 36

2060032 2720058

QTY Ref Ref Ref Ref

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx Belgium Built Machines use SNs 13xxxxxxxx Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Ref CATERPILLAR ENGINE ASSEMBLY Ref Machines without Arctic Package Ref Machines with Arctic Package 1 Elbow, Rubber 1 Adaptor, Pump Mounting Plate 1 Elbow, Rubber AR Compound, Locking AR Sealant 1 Angle, Battery Hold-Down 2 Band, Air Cleaner Mounting 2 Band, Muffler Mounting 1 Battery, 12V 2 Bolt, Battery Hold-Down 8 Bolt M14 x 30mm 8 Bolt 1/4in-20NC x 3/4in 5 Bolt 1/4in-20NC x 1in 1 Bolt 1/4in-20NC x 1-1/4in 10 Bolt 5/16in-18NC x 3/4in 4 Bolt 5/16in-18NC x 7/8in 4 Bolt 3/8in-16NC x 1-1/8in 34 Bolt 3/8in-16NC x 1-1/4in 4 Bolt 1/2in-13NC x 2-1/2in 4 Bolt M8 x 16mm 4 Screw #10-24NC x 1/2in 1 Screw #10-24NC x 3/4in 2 Screw, Countersunk 3/8in-16NC x 1-1/4in 1 Bushing, Flanged 1 Cable, Jumper AR Clamp 4 Clamp AR Clamp 1 Air Cleaner Assembly 1 Element, Air Cleaner 1 Container, Overflow 1 Pump, Coupling Ref Caterpillar Engine Assembly 1 Caterpillar Engine Assembly (SN 0300124000 through 0300138554) 1 Caterpillar Engine Assembly (SN 0300138555 through 0300160834) 1 Fan, Electric 4 in/10cm Hose Ref Hose, Radiator (Top) Options: Ref Hose, Radiator (1 piece): (SN 0300124000 through 0300130140)

450A Series II/450AJ Series II

REV

F G

3121244

SECTION 2 - TURNTABLE ITEM 36 36

PART NUMBER 2720507

QTY 1 Ref

36 36 36 37 38 39 39A 39B 39C 39D 39E 40 41 41 41 41 41 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56 57 58 60 61 62 63 64 65 66 67 68 69 70 71 72

1001101232 1001101233 1001101228 2720508 2750532 2902060 7016817 7027041 7016834 7016838 7016820 3200378

1 1 1 1 6 in/25cm 1 1 1 1 1 1 4 Ref 1 1 1 1 1 6 1 19 6 20 4 2 1 1 1 2 1 1 1 3 1 4 2 1 1 1 8 18 4 6 38 12 42 11 1 1

3121244

3220113 70001017 3220154 70002705 70002706 3300220 3311005 3311405 3311505 3311605 3311805 3340399 3570571 3573667 3574253 3574259 1001098525 3620046 7019656 3740067 3740080 4070497 4070498 4568743 4569176 4641272 4711500 4711600 4740274 4751000 4751400 4751500 4751600 4751800 4846820 4846821

DESCRIPTION Hose, Radiator (Top) (Use p/n 1001102308) Hose, Radiator (3 piece): (SN 0300130141 through 0300160834) Hose, Radiator (Top) (Engine block to adapter tube) Hose, Radiator (Top) (Adapter tube to Radiator) Tube, Adapter Hose, Radiator (Bottom) Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground (was p/n .)

Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler (Use p/n 1001107116) Clamp Plug, Brass Nut, Washer Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Radiator Mount Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support Radiator Cap, Radiator Relay Relay Shim Shim Pipe, Exhaust Tube, Air Intake Valve, Oil Drain Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher #10 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Weldment, Engine Tray Mount, Motor/Generator

450A Series II/450AJ Series II

REV

B

69

SECTION 2 - TURNTABLE

70

ITEM 73 74 75 76 77

PART NUMBER 0641611 3571008 3571009 3571019 3960438

78 79 80 81 82 83 84

1703876 4922737 4711400 1703162 4891600 0641612 4100025

85 86

1001100825 2720271

90 91 92 93 94

3980007 1702941 1702942 2580024 2580054

101 102 104 105 106 107 108 109 110 111 112 114 115 116 117 118 119 120 121 122 123 124 125 126 126

0275872 0275874 0100011 0100020 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 2180536 2220250 2220313 2220459 2220794 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941

QTY 2 1 1 1 2.35 ft/.72m 1 1 12 2 2 2 1.58 ft/0.49mm 2 1.5 ft/0.46m Ref

DESCRIPTION Bolt, 3/8in-16NC x 1-3/8in Plate, Air Plate, Baffle Plate, Air Panel Seal, Self Gripping

REV

Decal, Engine Tray Swing Harness, Engine Grounding Flatwasher, 1/4in Thin Decal - Fan Blade Flatwasher 3/8in Hardened Bolt 3/8in-16NC x 1-1/2in Sleeve, Firberglass (SN 0300130141 through 0300160834) Strap, Ties (SN 0300130141 through 0300160834) Hose (SN 0300135293 through 0300160834)

Note: Arctic Package Items 90 - 94 Not Shown - Used on Machines with Arctic Package Only 1 Seat, Battery 1 Decal - Battery Heater 1 Decal - Engine Block Heater 1 Heater, Battery 1 Heater, Engine Block Ref CATERPILLAR ENGINE INSTALLATION Ref Machines without Arctic Package Ref Machines without Arctic Package AR Compound, Locking AR Sealant AR Bolt, 1/4in-20NC x 3/4in (Not Shown) 2 Bolt, 1/4in-20NC x 2-1/4in 2 Bolt, 3/8in-16NC x 1-1/4in 1 Bolt, 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 5 Clamp, Fuel Line 1 Clamp, J Clip 1/2in (Not Shown) 1 Decal, Diesel Fuel (Not Shown) 1 Fitting, Straight Barbed 1 Fitting, Reducer 1 Fitting, Elbow Barbed 1 Fitting, Elbow 1 Fitting, Straight Barbed 8 ft/2.4m Hose 8 ft/2.4m Hose 7 ft/2.13m Hose AR Locknut 1/4in-20NC 1 Locknut, 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly 2 Cartridge without Coil

450A Series II/450AJ Series II

F G

3121244

SECTION 2 - TURNTABLE ITEM 126 126 127 128 129 130 131 132 133 134 135 136 140 140 140 140 140 140 140 140 140 140 141

PART NUMBER 7010543 7012944 4751400 4751600 4752000 4752200 2300004 2220273 3290501 3290601 2200222 0100079 1704972 1706098 1706059 1706098 1706060 1706064 1706062 1706061 1706063 1001100857

QTY 2 2 AR 2 1 2 2.7 gal 1 1 1 1 AR Ref 1 1 1 1 1 1 1 1 1 1

142

0641420

1

143 144

1320318 4711400

2 3 Ref

145 146 147 148 149 150

1060625 1060626 1702943 1702944 2580050 4460488

201 203 204 205 206 207 208 209 210 211 212 213 214

2000318 2000389 0100011 3931620 0641610 0641812 2110604 2111010 2111612 2130604 2131210 2131212 2151212 2170316 2170808

1 1 1 1 1 4 Ref Ref Ref AR 2 AR 2 1 2 1 1 1 1 2 1 1

3121244

DESCRIPTION Seal Kit - 7012941 Cartridge Coil Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular (Not Shown) Flatwasher 3/4in Regular Coolant, Antifreeze (Not Shown) Fitting, Reducer Nut M5 Nut M6 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) Sealant (Not Shown) Decal - Warning Explosion/Fire ANSI Spec Australian Spec Brazilian Spec CE Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Spanish Language Separator, Water/Fuel Filter (SN 0300139053 through 0300160834) Bolt 1/4in-20NC x 2-1/2in (SN 0300139053 through 0300160834) Clamp, Hose (SN 0300139053 through 0300160834) Flatwasher 1/4in Thin (SN 0300139053 through 0300160834) Note: Arctic Package Items 145 - 150 Not Shown - Used on Machines with Arctic Package Only Cable, Immersion Heater Cord, 3-Way Extension Decal - Hydraulic Tank Heater Decal - Heater Cord Heater, Hydraulic Tank Terminal, Mounting Base CATERPILLAR ENGINE ASSEMBLY OPTIONS: Machines without Arctic Package Machines with Arctic Package Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt, 3/8in-16NC x 1-1/4in Bolt, 1/2in-13NC x 1-1/2in Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting,Elbow Fitting, Elbow Fitting, Tee Fitting, Tee

450A Series II/450AJ Series II

REV

F F

71

SECTION 2 - TURNTABLE

72

ITEM 215 216

PART NUMBER 2221084 3600423

QTY 1 1

217

3600385

1

218

3600318

1

218 219 220 221 222 224 225 226

7023929 3790152 4641199 4751600 4891600 3020016 1001097588 3311605 2000195

1 1 2 AR 2 2.5 gal 1 1 Ref Ref

1001104689

Ref

301 301 302 303 304 305 305 306 307 307 308 308 309 309 309

7026848 7026846 7026847 7026849 7026850 7026852 7026853 70001403 7026860 7026856 7026858 7026857 7026864 7026863 7026865

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

310 310 310 310 311 312 313 313 313 314 314 315 316 317

7026867 See Note 7026866 7026868 7026869 7026870 70001695 70003791 7026872 7026873 7026874 7026875 See Note 70001990

1 1 1 1 1 1 1 1 1 1 1 4 1 1

318 318

70000544 70001180

1 1

DESCRIPTION Fitting, Tee Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY Breakdown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) Seal Kit - 3600318 Pump O-Ring Valve, Check Flatwasher 3/8in Regular Flatwasher 3/8in Hardened Motor Oil Mobil Delvac MX 15W-40 Clip, Tube Locknut 3/8in-16NC CATERPILLAR ENGINE COMPONENTS Caterpillar Engine Components (SN 0300124000 through 0300138554) Caterpillar Engine Components (SN 0300138555 through 0300160834) Breather, Valve Gauze, Breather Valve Seal, Valve Cover Nut Gasket, Air Intake Seal, Valve Cover Flywheel with Starter Gear Set Gear, Flywheel Filter, Oil (was p/n 7026855) Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal Pump, Water Gasket, Water Pump (Fits Between Pump and Pump Rear Plate) Gasket, Water Pump (Fits Between Pump Rear Plate and Engine Block) Thermostat Regulator, Water (Note: Not Available for Purchase) Gasket (Fits Between Regulator and Engine Block) Gasket, Thermostat (Fits Between Regulator and Hose Adapter) Gasket, Exhaust Gasket, Exhaust Manifold Fuel Filter Assembly Element, Fuel Filter (was p/n 7026871) Gasket, Fuel Filter Element Pump, Fuel Transfer Seal Injector, Fuel Pump, Fuel Injection (Note: Not Available for Purchase) Solenoid, Fuel Shut-Off (Was p/n 7026876) (Note: P/N 70001990 includes adapter harness if required.)

Alternator Bolt, Long

450A Series II/450AJ Series II

REV

E B

3121244

SECTION 2 - TURNTABLE ITEM 319 320 321 321 322 323 324 325 326 327 327 327 328 329

PART NUMBER 7026878 1001097554 7026840 7026882 7026879 70001257 7026854 7026851 7026880 7026885 7026886 7026881 7026861 7026862

QTY 4 1 1 1 1 1 1 1 1 1 1 1 1 1

330 331 331 332

7026859 7026883 7026836 See Note

1 1 1 1

332A 332A 332B

7026884 7026835 7026843

1 1 1

3121244

DESCRIPTION Glowplug Switch, Oil Pressure (was p/n 7026844) Switch, Water Temperature Seal, Sensor Starter Lever, Alternator Adjustment Seal, Front Main (Not Shown - Located on Front of Engine Block) Seal, Rear Main (Not Shown - Located on Rear of Engine Block) Belt Dipstick Oil Level Tube, Dipstick O-Ring, Dipstick Tube Plug, Drain Gasket, Valve Bracket (Not Shown - Located on Between Valve Bracket and Head) Gasket, Oil Pan (Not Shown) Speed Sensor Kit Connector, Speed Sensor Actuator/Linkage Assembly - Throttle (Note: Was p/n 1600351 which is not available as a service part. Use service replacement parts below.)

Actuator and Electrical Connector Kit Connector, Actuator Linkage Kit

450A Series II/450AJ Series II

REV

73

SECTION 2 - TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM)

74

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

75

SECTION 2 - TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM)

76

ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1001130517 1001130520 2180482 0080181 0340012 0100011 0100020 0181727 0760815 0340046 0400075 0630498 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641820 0700808 4031711 0721006 0741610 0962172 1060904 1320012 1320016 1320022 4891500 1580011 1660255 1001104689 1001097553 1001097588 2720058

36 37 38 39 39A

1001100577 1001100837 2750532 2902060 7016817

QTY Ref Ref Ref Ref Ref Ref Ref 2 1 2 AR AR 1 4 2 1 2 8 9 5 3 8 6 4 32 4 4 4 1 2 1 1 4 5 4 4 1 1 1 1 1 2.5 ft/0.8m 1 1 6 in/25cm 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. CATERPILLAR ENGINE ASSEMBLY Machines without Arctic Package Machines with Arctic Package Elbow, Rubber Adaptor, Pump Mounting Plate Band, Air Cleaner Mounting Compound, Locking Sealant Angle, Battery Hold-Down Bolt M8 x 35mm Band, Muffler Mounting Battery, 12V Bolt, Battery Hold-Down Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 2-1/2in Bolt M8 x 16mm Bolt M6 x 35mm Screw #10-24NC x 3/4in Screw, Countersunk 3/8in-16NC x 1-1/4in Bushing, Flanged Cable, Jumper Clamp Clamp Clamp Flatwasher 5/16in Hardened Container, Overflow Pump, Coupling Caterpillar Engine Assembly Washer, Coolant Sensor Clip, Tube Hose Hose, Radiator (Top) Bracket, Bottle Hose Battery Cable Kit Cable - Battery to Starter Relay

450A Series II/450AJ Series II

REV

A A

B

3121244

SECTION 2 - TURNTABLE ITEM 39B

PART NUMBER 7027041

QTY 1

39C 39D 39E 40 41 41 41 41 41 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

7016834 7016838 7016820 3200378 3220113 70001017 1001107116 70002705 70002706 3300220 3311005 3311405 3311505 3311605 3311805 3340399 1001101201 3573667 3574253 3574259 1001098525 1001101408 3740067 3740080 4070497 4070498 1001125978 4568743 1001130038 4641272 4711500 4711600 4740274 4751000 4751400 4751500 4751600 4751800 4846820 4846821 0641611 3571008 3571009 1001130040 3960438

78 79 80

1703876 4922737 4711400

1 1 1 4 Ref 1 1 1 1 1 6 1 14 6 20 4 2 1 1 1 2 1 1 3 1 4 2 1 1 1 1 8 18 4 2 19 12 AR 11 1 1 2 1 1 1 2.35 ft/.72m 1 1 12

3121244

DESCRIPTION Cable - Battery and Auxiliary Pump to Ground (was p/n 7016837) Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler Clamp Plug, Brass Nut, Washer Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Spacer, Fan Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support Fan Relay Relay Shim Shim Sensor, Coolant Pipe, Exhaust Tube, Air Cleaner Valve, Oil Drain Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher #10 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Weldment, Engine Tray Mount, Motor/Generator Bolt, 3/8in-16NC x 1-3/8in Plate, Air Plate, Baffle Panel, Radiator Mount Seal, Self Gripping

REV

Decal, Engine Tray Swing Harness, Engine Grounding Flatwasher, 1/4in Thin

450A Series II/450AJ Series II

77

SECTION 2 - TURNTABLE

78

ITEM 81 82 83 84

PART NUMBER 1703162 4891600 0641612 4100025

85 86 87 87 88 88 89

1001100825 1001130041 1001130042 7027412 1001130524 70004172 2720271

90 91

1001100818 4460121

92 93 94 95 96

3980007 1702941 1702942 2580024 2580054

101 102 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 126 126

1001130515 1001130518 0100011 0100020 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 4752200 2180536 2220250 2220313 2220459 2220794 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543

QTY 2 2 2 1.58 ft/0.49mm 2 1 1 1 1 1 1.5 ft/0.46m 1 2 Ref

DESCRIPTION Decal - Fan Blade Flatwasher 3/8in Hardened Bolt 3/8in-16NC x 1-1/2in Sleeve, Firberglass

REV

Strap, Ties Elbow, Air Cleaner Radiator, Assembly Cap, Radiator Air Cleaner Assembly Element, Air Cleaner (was p/n 7020820) Hose

Hose, Radiator (Bottom) Terminal, Cap Note: Arctic Package Items 92 - 96 Not Shown - Used on Machines with Arctic Package Only 1 Seat, Battery 1 Decal - Battery Heater 1 Decal - Engine Block Heater 1 Heater, Battery 1 Heater, Engine Block Ref CATERPILLAR ENGINE INSTALLATION Ref Machines without Arctic Package Ref Machines with Arctic Package AR Compound, Locking AR Sealant AR Bolt, 1/4in-20NC x 3/4in (Not Shown) 2 Bolt, 1/4in-20NC x 2-1/4in 2 Bolt, 3/8in-16NC x 1-1/4in 1 Bolt, 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support AR Clamp, Fuel Line 1 Clamp, J Clip 1/2in (Not Shown) 1 Decal, Diesel Fuel (Not Shown) 2 Flatwasher 3/4in Regular 1 Fitting, Straight Barbed 1 Fitting, Reducer 1 Fitting, Elbow Barbed 1 Fitting, Elbow 1 Fitting, Straight Barbed 8 ft/2.4m Hose 8 ft/2.4m Hose 7 ft/2.13m Hose 6 Locknut 1/4in-20NC 1 Locknut, 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly 2 Cartridge without Coil 2 Seal Kit - 7012941 Cartridge

450A Series II/450AJ Series II

A A

3121244

SECTION 2 - TURNTABLE ITEM 126 127 128 129 130 131 132 133 134 135 136 137 140 140 140 140 140 140 140 140 140 140

PART NUMBER 7012944 4751400 4751600 4752000 2300004 2220273 3290501 3290601 1001100857 0641420 1320318 4711400

141 142 143 144 145 146

1060625 1060626 1702943 1702944 2580050 4460488

201 204 205 206 207 208 209 210 211 212 213 214 215 216

1001130516 1001130519 0100011 0641610 0641812 2110604 2111010 2111612 2130604 2131210 2131212 2151212 2170316 2170808 2221084 3600423

1 1 1 1 1 4 Ref Ref Ref AR AR 2 1 2 1 1 1 1 2 1 1 1 1

217

3600385

1

218

3600318

1

3121244

1704972 1706098 1706059 1706098 1706060 1706064 1706062 1706061 1706063

QTY 2 18 2 1 2.7 gal 1 1 1 1 1 2 3 Ref 1 1 1 1 1 1 1 1 1 Ref

DESCRIPTION Coil Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular (Not Shown) Coolant, Antifreeze (Not Shown) Fitting, Reducer Nut M5 Nut M6 Separator, Water/Fuel Filter Bolt 1/4in-20NC x 2-1/2in Clamp, Hose Flatwasher 1/4in Thin Decal - Warning Explosion/Fire ANSI Spec Australian Spec Brazilian Spec CE Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Spanish Language Note: Arctic Package Items 141 - 146 Not Shown - Used on Machines with Arctic Package Only Cable, Immersion Heater Cord, 3-Way Extension Decal - Hydraulic Tank Heater Decal - Heater Cord Heater, Hydraulic Tank Terminal, Mounting Base CATERPILLAR ENGINE ASSEMBLY OPTIONS: Machines without Arctic Package Machines with Arctic Package Compound, Locking Bolt, 3/8in-16NC x 1-1/4in Bolt, 1/2in-13NC x 1-1/2in Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Elbow Fitting, Elbow Fitting, Tee Fitting, Tee Fitting, Tee Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown)

450A Series II/450AJ Series II

REV

A A

79

SECTION 2 - TURNTABLE ITEM 218 219 220 221 222 223 224 225 226

80

PART NUMBER 7023929 3790152 4641199 4751600 4891600 3931620 3020016 1001097588 3311605 1001104689

301 301 302 303 304 305 305 306 307 307 308 308 309 309 309

See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above

QTY 1 1 2 AR 2 2 2.5 gal 1 1 Ref Ref 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

310 310 310 310 311 312 313 313 313 314 314 315 316 317 318 318 319 320 321 321 322 323 324 325 326

See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above

1 1 1 1 1 1 1 1 2 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1

DESCRIPTION Seal Kit - 3600318 Pump O-Ring Valve, Check Flatwasher 3/8in Regular Flatwasher 3/8in Hardened Bolt 3/8in-16NC x 1-1/4in Motor Oil Mobil Delvac MX 15W-40 Clip, Tube Locknut 3/8in-16NC CATERPILLAR ENGINE COMPONENTS Note: Service Breakdown Not Available at Time of Printing.

Breather, Valve Gauze, Breather Valve Seal, Valve Cover Nut Gasket, Air Intake Seal, Valve Cover Flywheel with Starter Gear Set Gear, Flywheel Filter, Oil Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal Pump, Water Gasket, Water Pump (Fits Between Pump and Pump Rear Plate) Gasket, Water Pump (Fits Between Pump Rear Plate and Engine Block) Thermostat Regulator, Water Gasket (Fits Between Regulator and Engine Block) Gasket, Thermostat (Fits Between Regulator and Hose Adapter) Gasket, Exhaust Gasket, Exhaust Manifold Fuel Filter Assembly Element, Fuel Filter Gasket, Fuel Filter Element Pump, Fuel Transfer Seal, Injector, Fuel Pump, Fuel Injection Solenoid, Fuel Shut-Off Alternator Bolt, Long Glowplug Switch, Oil Pressure Switch, Water Temperature Seal, Sensor Starter Lever, Alternator Adjustment Seal, Front Main (Not Shown - Located on Front of Engine Block) Seal, Rear Main (Not Shown - Located on Rear of Engine Block) Belt

450A Series II/450AJ Series II

REV

B

3121244

SECTION 2 - TURNTABLE ITEM 327 327 327 328 329

PART NUMBER See Note Above See Note Above See Note Above See Note Above See Note Above

QTY 1 1 1 1 1

330 331 331 332 332A 332A 332B

See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above See Note Above

1 1 1 1 1 1 1

3121244

DESCRIPTION Dipstick Oil Level Tube, Dipstick O-Ring, Dipstick Tube Plug, Drain Gasket, Valve Bracket (Not Shown - Located on Between Valve Bracket and Head) Gasket, Oil Pan (Not Shown) Speed Sensor Kit Connector, Speed Sensor Actuator/Linkage Assembly - Throttle Actuator and Electrical Connector Kit Connector, Actuator Linkage Kit

450A Series II/450AJ Series II

REV

81

SECTION 2 - TURNTABLE FIGURE 2-10. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM)

82

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

83

SECTION 2 - TURNTABLE FIGURE 2-10. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34

1001106427 1001106432 0080181 0080201 0100011 0181727 0340041 0340046 0400075 0630498 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641614 0641820 0741610 0760815 0962172 1320012 1320016 1320022 1320058 1320223 1320318 1340060 7012664 1580011 1660255 1703162 0641405 2720058

35 36 37 37 37 37

84

1001121115 3200378 3220113 70001017 1001107116

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 AR 1 2 2 1 2 8 8 4 2 8 6 5 34 2 2 4 2 4 1 4 4 3 1 6 2 1 1 1 1 2 2 2.5 ft/0.8m 1 4 Ref 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. CATERPILLAR ENGINE ASSEMBLY Machines without Arctic Package Machines with Arctic Package Adaptor, Pump Mounting Plate Elbow, Rubber Compound, Locking Angle, Battery Hold-Down Band, Air Cleaner Mounting Band, Muffler Mounting Battery, 12V Bolt, Battery Hold-Down Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4inin-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/8in Bolt 3/8in-16NC x 1-3/4in Bolt 1/2in-13NC x 2-1/2in Screw, Countersunk 3/8in-16NC x 1-1/4in Bolt M8 x 35mm Bushing, Flanged Clamp Clamp Clamp Clamp Clamp P-Clamp Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Coupling, Pump Decal - Caution Fan Bolt 1/4in-20NC x 5/8in Hose

REV

E D

Mount, Relay Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 37 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NUMBER 70002705 70002706 3311405 3311505 3311605 3311805 3340399 3571008 3571009 3573667 3574253 3574259 3740067 3960438

50 51 52 53

4031711 4070497 4070498 4100025

54 55 56 57 58 59 60 61 62 63 65 66 67 69 70 71 72 73 74 75 76 77 78 79 80 81 81 81 82

4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 1001102585 4891500 4891600 1001097588 1001098525 1001106426 1001099442 1001100577 1001100818 1001100825 1001100837 1001101201 1001101620 1001101681 1001101950 1001102706 7027412 70023056 2720271

83

2720615

3121244

QTY 1 1 14 6 23 4 2 1 1 1 1 2 1 28 in/71cm 4 4 2 1.6 ft/0.49mm 1 1 18 8 24 4 12 12 42 12 1 4 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1.25 ft/0.38m 1.5 ft/0.46m

DESCRIPTION Clamp Plug, Brass Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Air Plate, Baffle Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Relay Seal, Self Gripping

REV

Bolt M6 x 35mm Shim Shim Sleeve, Fiberglass Pipe, Exhaust Tube, Air Intake Flatwasher, 1/4in Thin Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Mount, Motor/Generator Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened Clip, Tube Plate, Muffler Support Caterpillar Engine Assembly Plate, Radiator Mount Hose, Radiator (Top) Hose, Radiator (Bottom) Strap, Ties Bracket, Bottle Spacer, Fan Weldment, Engine Tray Elbow, Rubber Tube, Air Intake Radiator Cap, Radiator Petcock Hose Hose

450A Series II/450AJ Series II

85

SECTION 2 - TURNTABLE ITEM 84 85 86

PART NUMBER 1001101408 8405006 1703876

87 88 89 90 91

1702941 1702942 2580024 2580054 3980007

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 122 122 123 124 125 126 127 128 129 130 130 130 130 131 132 133 134

86

1001106430 1001106431 0100011 0100020 0641406 0641408 0641418 0641420 0641608 0641610 0642010 0902443 0902444 1320022 1320223 1320318 1701505 2180536 2220250 2220273 2220313 2220459 2220794 2300004 2300041 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4711400 4740362 4751400 4751600

QTY 1 1 AR Ref

DESCRIPTION Fan Clamp, Gear Decal - Engine Tray Swing Note: Arctic Package Items 87 - 91 Not Shown - Used on Arctic Machines Only 1 Decal - Battery Heater 1 Decal - Engine Block Heater 1 Heater, Battery 1 Heater, Engine Block 1 Seat, Battery Ref CATERPILLAR ENGINE INSTALLATION Ref Machines without Arctic Package Ref Machines with Arctic Package AR Compound, Locking AR Sealant 3 Bolt, 1/4in-20NC x 3/4in 7 Bolt, 1/4in-20NC x 1in 2 Bolt, 1/4in-20NC x 2-1/4in 1 Bolt, 1/4in-20NC x 2-1/2in 3 Bolt, 3/8in-16NC x 1in 2 Bolt, 3/8in-16NC x 1-1/4in 1 Bolt, 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 7 Clamp, Fuel Line AR Clamp, J Clip 1/2in (Not Shown) 2 Clamp 1 Decal, Diesel (Not Shown) 1 Fitting, Barbed 1 Fitting, Reducer 1 Fitting, Reducer 1 Fitting, Elbow Barbed 1 Fitting, Elbow 1 Fitting, Straight Barbed Ref Coolant, Anti-Freeze Options (Not Shown): 2.7 Gal Without Arctic Package (ANSI/ANSI Export/CE Spec) 2.7 Gal With Arctic Package 10 ft/3.0m Hose 8 ft/2.4m Hose 7 ft/2.1m Hose 13 Locknut 1/4in-20NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly 2 Cartridge without Coil 2 Seal Kit - 7012941 Cartridge 2 Coil 3 Flatwasher 1/4in Thin 7 Washer, Fender 25 Flatwasher 1/4in Regular 5 Flatwasher 3/8in Regular

450A Series II/450AJ Series II

REV

A B

3121244

SECTION 2 - TURNTABLE ITEM 135 136 137 139 139 139 140

PART NUMBER 4752000 4752200 1001099364 1001100857 70002377 70002378 1001103791

141 142 143

1060625 1060626 1702943

144 145 146 150 150 150 150 150 150 150 150

1702944 2580050 4460488

201 202 203 204 205 206 207 208 209 210 211 212 213 214 214 214 215

1704972 1706059 1706060 1706064 1706062 1706061 1706063 1001106428 1001106433 0100011 0630569 0641610 0641812 2111010 2111612 2131212 2151212 2170316 2170808 2110604 2131210 2221084 3020016 3020044 3600318

216

3600385

217

3600423

218 219 220

3790152 3931620 4641199

3121244

QTY 1 2 1 1 1 1 1 Ref

DESCRIPTION Flatwasher 5/8in Regular Flatwasher 3/4in Regular Mount, Hood Separator, Fuel-Water Filter Seal, O-Ring Panel, Rubber Note: Arctic Package Items 141-146 Not Shown - Used on Arctic Machines Only 1 Cord, Immersion Heater (Located on Bottom of Hyd Oil Tank) 1 Cord, 3 Way Extension (Located on Left Front of Engine) 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic Oil Tank) 1 Decal - Heater Cord (Located on Left Front of Engine) 1 Heater, Hydraulic Tank (Located on Bottom of Hyd Oil Tank) 3 Clamp (Located on Left Front of Engine) Ref Decal - Warning Explosion/Fire Options: 1 ANSI Spec 1 Brazilian Spec 1 Chinese Spec 1 CSA Spec 1 Japanese Spec 1 Korean Spec 1 Spanish Language Ref CATERPILLAR ENGINE ASSEMBLY OPTIONS: Ref Machines without Arctic Package Ref Machines with Arctic Package AR Compound, Locking 1 Bolt M14 x 30mm 2 Bolt 3/8in-16NC x 1-1/4in 2 Bolt 1/2in-13NC x 1-1/2in 1 Fitting, Straight 1 Fitting, Straight 1 Fitting, Elbow 2 Fitting, Elbow 1 Fitting, Tee 2 Fitting, Tee 2 Fitting, Straight 1 Fitting, Elbow 1 Fitting, Tee Ref Oil, Motor Options (Not Shown): 2.5 gl Gal Without Arctic Package (Mobil Delvac MX 15W-40) 2.5 gl Gal With Arctic Package (Mobil 0W-40) 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) 1 O-Ring 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in 2 Valve, Check

450A Series II/450AJ Series II

REV

C C

87

SECTION 2 - TURNTABLE ITEM 221 222 223 225 225A 225B 225C 225D 226

88

301 301 302 303 304 305 305 305 306 307 307 308 308 309 309 309

PART NUMBER 4751600 4751800 4891600 1001102860 7027025 7027026 7027023 7027024 2170110 1001106426 7026848 7026846 7026847 7026849 7026850 7026852 7026853 7026851 70001403 7026860 7026856 7026858 7026857 7026864 7026863 7026865

QTY 2 1 2 1 1 1 1 1 1 Ref 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1

310 310 310 311 312 313 313 313 314 314 315 317 318 319 320 320 321 322 323 324

7026867 7026866 7026868 7026869 7026870 70003758 70003791 7026872 7026873 7026874 7026875 70003541 70003768 7026878 70003759 70003760 70003769 7026854 7026859 7026862

1 1 1 1 1 1 1 1 1 1 4 1 1 4 1 1 1 1 1 1

325 326 327 328

70003761 70003766 70003765 70003763

1 1 1 1

DESCRIPTION Flatwasher 3/8in Regular Flatwasher 1/2in Regular Flatwasher 3/8in Hardened Battery Cable Kit Cable - Battery to Auxiliary Relay Cable - Battery and Auxiliary Pump to Ground Cable - Auxiliary Relay to Starter Cable - Auxiliary Relay to Auxiliary Pump Fitting, Straight CATERPILLAR ENGINE COMPONENTS Valve, Breather Gauze, Breather Valve Seal, Valve Cover Nut Gasket, Air Intake Seal, Valve Cover Flywheel with Starter Gear Set Gear, Rim Seal, Rear Main (Not Shown) Filter, Oil (was p/n 7026855) Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal Pump, Water Gasket, Water Pump (Fits Between Pump and Pump Rear Plate) Gasket, Water Pump (Fits Between Pump Rear Plate and Engine Block) Thermostat Gasket (Fits Between Regulator and Engine Block) Gasket (Fits Between Regulator and Hose Adapter) Gasket, Exhaust Gasket, Exhaust Manifold Filter Assembly Element, Fuel Filter (was p/n 7026871) Gasket, Fuel Filter Element Pump, Fuel Transfer Seal Injector, Fuel Actuator Alternator Glowplug Switch, Oil Pressure Adapter, Oil Pressure Switch Starter Seal, Front Main (Not Shown) Gasket, Oil Pan (Not Shown) Gasket, Valve Bracket (Not Shown - Located Between Valve Bracket and Cylinder Head) Belt Sensor, Speed Sensor, Temperature (Not Shown) Dipstick

450A Series II/450AJ Series II

REV

A

C

3121244

SECTION 2 - TURNTABLE ITEM 328 329 329 330 331

3121244

PART NUMBER 70003764 4641272 7026861 70003767 70003770

QTY 1 1 1 1 1

DESCRIPTION Tube, Dipstick Valve, Oil Drain Seal, Oil Drain Valve Harness, Engine (Not Shown) ECM

450A Series II/450AJ Series II

REV

89

SECTION 2 - TURNTABLE FIGURE 2-11. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION

90

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

91

SECTION 2 - TURNTABLE FIGURE 2-11. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION

92

ITEM

PART NUMBER

1 2 4 5 6 7 8 9 10 11 12 13 14 15

0275869 0275873 0100011 0100020 0181727 0400075 0630498 0641410 0641418 0641610 0642010 0902443 0902444 1320022 1701505 1703876

17 18 19 20 21 22 23 24 25 26 27 28 28 28 28 29 30 31 32 33

2180348 2200222 2220313 2221176 2750532 3311405 3311605 3312005 3340399 3900254 4240099 4641317 7012941 7010543 7012944 4711400 4751400 4751600 4752000 4752200

34 35

1060626 1702943

36 37

2580024 2580050

38

3980007

QTY Ref Ref Ref Ref Ref Ref AR AR 1 1 2 4 2 2 1 1 1 AR 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

DEUTZ ENGINE INSTALLATIONS Machines without Arctic Package Machines with Arctic Package Compound, Locking Sealant, Pipe Angle, Battery Hold Down Battery (Wet) Bolt, Battery Hold Down Bolt 1/4in-20NC x 1-1/4in Bolt 1/4in-20NC x 2-1/4in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Decal, Diesel Fuel (Not Shown) Decal, Engine Tray Swing (USA Built Machines) (SN 0300124000 through 0300153995) 1 Fitting, Barbed 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) 1 Fitting, Elbow Barbed 1 Fitting, Elbow 6 ft/1.83m Hose 6 Locknut 1/4in-20NC AR Locknut 3/8in-16NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder AR Wire, Tie 1 Valve Assembly 2 Cartridge without Coil 2 Seal Kit - 7012941 Cartridge 2 Coil 8 Flatwasher 1/4in Thin 12 Flatwasher 1/4in Regular 6 Flatwasher 3/8in Regular 1 Flatwasher 5/8in Regular 2 Flatwasher 3/4in Regular Ref Note: Arctic Package Items 34 - 45 Not Shown - Used on Arctic Machines Only 1 Cord, 3 Way Extension (Located on Left Front of Engine) 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic Oil Tank) 1 Heater, Battery (Located on Battery) 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil Tank) 1 Seat, Battery (Located on Battery)

450A Series II/450AJ Series II

REV

D E

3121244

SECTION 2 - TURNTABLE ITEM 39 40 41 42 43

PART NUMBER 1702941 1702942 1702944 1320223 1060625

QTY 1 1 1 3 1

44

4711600

2

45

0641608

2

51 51 51 51 51 51 51 51

1704972 1706059 1706060 1706064 1706062 1706061 1706063

101 102 103 104 106

2000290 2000364 0100011 3931620 0641812 1320022 2720058

107 107 107 107A 107A 107B

2902060 1001122202 7016817 7027040 7027041

Ref 1 1 1 1 1 1 1 Ref Ref Ref AR 2 2 2 24 ft/7.32m Ref 1 1 1 1 1

107B 107C 107C

7027041 7016820 7027040

1 1 1

107D 107D

7016834 7027014

1 1

107E 107E

7016838 7027040

1 1

109

3600407

1

110

3600408

1

111 112 114 115

3790152 4891600 2110604 2131210

1 2 2 1 Ref Ref

2000345

3121244

DESCRIPTION Decal - Battery Heater (Located on Battery Heater) Decal - Engine Block Heater (Located on Right Side of Engine) Decal - Heater Cord (Located on Left Front of Engine) Clamp (Located on Left Front of Engine) Cable, Immersion Heater (Located on bottom of Hydraulic Oil Tank) Flatwasher 3/8in Thin (USA Built Machines) (SN 0300153995 through 0300160834) Bolt 3/8in-16NC x 1in(USA Built Machines) (SN 0300153995 through 0300160834) Decal - Warning Explosion/Fire Options: ANSI Spec Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Spanish Language ENGINE AND PUMPS SUB-ASSEMBLY Machines without Arctic Package Machines with Arctic Package Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Clamp, Fuel Line Hose Battery Cable Kit Options: Battery Cable Kit (SN 0300124000 through 0300142894) Battery Cable Kit (SN 0300142895 through 0300160834) Cable (Battery + to Starter Relay) (p/n 2902060 Kit) Cable (Battery + to Starter Relay) (p/n 1001122202 Kit) Cable (Battery - to Auxiliary Pump) (p/n 2902060 Kit) (was p/n 7016837) Cable (Battery - to Auxiliary Pump) (p/n 1001122202 Kit) Cable (Starter Relay to Starter) (p/n 2902060 Kit) Cable (Starter Relay to Starter) (p/n 1001122202 Kit) (Part of 107A) Cable (Auxiliary Relay to Auxiliary Pump) (p/n 2902060 Kit) Cable (Auxiliary Relay to Auxiliary Pump) (p/n 1001122202 Kit) Cable (Starter Relay to Auxiliary Relay) (p/n 2902060 Kit) Cable (Starter Relay to Auxiliary Relay) (p/n 1001122202 Kit) (Part of 107A) Piston Pump Assembly with Fittings (See PISTON PUMP ASSEMBLY for Breakdown) Gear Pump Assembly with Fittings (See GEAR PUMP ASSEMBLY for Breakdown) O-Ring Flatwasher, 3/8in Hardened Fitting (SN 0300139028 through 0300160834) Fitting, Elbow (SN 0300139028 through 0300160834) ENGINE ASSEMBLY Machines without Arctic Package

450A Series II/450AJ Series II

REV

I J

B A

M

93

SECTION 2 - TURNTABLE ITEM

PART NUMBER 2000363 0080231 0100011 3570808 0340041 0641406 0641409

QTY Ref 1 AR 1 2 AR 6

208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 226 227 228 229 231 232 234 235 235

0641507 0641510 0641609 0641610 0641611 0641820 0700816 0701014 0701012 0711414 0741610 0902740 0903063 0962172 1060904 1320016 1320022 1320223 1340060 7012664 1703162 1001092723 2060025 2220451 1001091179 2720467

235 235

1001091892 2750532

236 236

3020016

236

3020044

237 238 238 238 238A 239 240

3200406

2 3 9 AR 2 4 4 4 4 6 2 1 1 1 1 2 1 4 1 1 2 1 1 2 1 2 Ref 1 ft/30.5cm 6 in/16cm 1 ft/30.5cm Ref 2.5 gal/9.46Li 2.5 gal/9.46Li 4 Ref 1 1 1 1 10

201 202 203 205 206 207

94

2750532

3220110 3220112 1320176 0641405 3311405

DESCRIPTION Machines with Arctic Package Adapter, Fan Spacer Compound, Locking Plate, Relay Mount (SN 0300142978 through 0300160834) Band, Muffler Bracket Bolt 1/4in-20NC x 3/4in Bolt, 1/4in-20NC x 1-1/8in (SN 0300124000 through 0300142978) Bolt, 5/16in-10NC x 7/8in Bolt, 5/16in-10NC x 1-1/4in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/8in Bolt 1/2in-13NC x 2-1/2in Bolt, Metric 8mm x 40mm Bolt, Metric 10mm x 30mm Bolt, Metric 10mm x 25mm Bolt, Metric 14mm x 30mm Screw, Countersunk 3/8in-16NC x 1-1/4in Bracket, Engine Mounting Plate, Engine Mounting Bushing, Flanged Cable, Jumper (SN 0300124000 through 0300142978) Clamp Clamp, Hose (SN 0300124000 through 0300137659) Clamp, J Clip 1/2in Air Cleaner Assembly Element, Air Cleaner Decal, Fan Blade Engine, Deutz Fan Fitting Hose, Elbow Hose, Oil Cooler Hose Options: Hose (SN 0300124000 through 0300137658)

REV K

Hose (SN 0300137659 through 0300141374) Hose (SN 0300141375 to Present) Motor Oil Options (Not Shown): Mobil Delvac MX 15W-40 (Without Arctic Package) Mobil 0W-40 (With Arctic Package) Mount, Rubber Muffler Options: Standard Spark Arresting Muffler Optional Catalytic Muffler (Not Available on Arctic Machines) Clamp, Muffler Bolt 1/4in-20NC x 5/8in Locknut 1/4in-20NC

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 241 242 243 244 245 246 247

PART NUMBER 3311505 3311605 3311805 3340399 3576972 3573667 3600423

QTY 5 AR 4 2 1 1 1

248 249 250 251 252 253 255 255 255

3620033 3740067 3960407 4070497 4070498 4340745

1 3 1 4 2 1 Ref 1 1

4640751 1001104308

256 257 258 259 260 261 262 263 264 265 265 265 265

4846567 4846567 1001138135

266 266 266

4923451 4922642

Ref 1 1 Ref

2580062 0256847 1660234 0080163 0700810 4831900 3020021 1001092723 7020026 7020465 7020495 7020468 7016331 7027236

1 Ref 1 1 6 6 AR Ref 1 2 1 1 1 1

267 301 302 303 304 307 401 402 403 403 404 404

3121244

4711400 4740274 4751400 4751500 4751600 4751800 4791400 4812200 4845395

12 4 9 4 AR 4 6 6 1 Ref 1 1 1

DESCRIPTION Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Radiator Mount Support, Radiator Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown): Radiator (Use p/n 1001150998) Relay (Auxiliary Power) Gasket, Air Intake Shim (11 Gauge) Shim (16 Gauge) Tray, Engine Mounting Valve, Oil Drain Options: Valve, Oil Drain (SN 0300124000 through 0300140523) Valve, Oil Drain (Use p/n 4640751) (SN 0300140524 through 0300160834) Flatwasher 1/4in Thin Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Starwasher 1/4in Flatwasher, Metric 14mm Weldment, Adapter Bracket, Motor Mount Options: Machines with Generator Machines without Generator (Standard) Machines without Generator (Optional Service Replacement No Generator Mounting Capabilities) (Not Shown) Harness, Glow Plugs Options: Machines without Arctic Package Machines with Arctic Package Note: Arctic Package Item 267 Not Shown - Used on Arctic Machines Only Heater, Engine Block PUMP COUPLING INSTALLATION Coupling, Hayes Plate, Pump Adapter Bolt M8 x 20mm Lockwasher M8 Grease, Coupling ENGINE COMPONENTS Dipstick (was p/n 7027244) (Not Shown) Cap, Filler Pump, Oil Lube (Not Shown) Seal Between Oil Pump and Engine Block (Not Shown) Filter, Oil Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter Mount)

450A Series II/450AJ Series II

REV

2

95

SECTION 2 - TURNTABLE ITEM 405 405 405 405 405 405 406 406 407 407 407 408 408 408 409 410 411 411 412 412 413 413 414 414 415 418 418 419 419 420 421 422 423

96

PART NUMBER 7027246 7027608 7027609 7027610 7020447 7020023 70001423 70000916 7020411 70001435 7020449 7020471 70002200 7020408 7027791 7020410 7020464 7020479 7026608 7024565 70003932 7027792 7027276 7027790 7020459 7020460 See Note 7024579 7027245 7027239 7027795 7027769

QTY Ref 3 3 3 3 3 1 1 1 1 1 3 3 6 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2

DESCRIPTION Pump, Injector Options: Series A Injector Series B Injector Series C Injector Series D Injector Gasket, Injector Pump Filter, Fuel Bracket, Fuel Filter Pump Fuel Supply (was p/n 7027238) O-Seal Between Fuel Pump and Engine Block (Not Shown) Replacement Filter Gasket, Intake Manifold (Not Shown) Gasket, Exhaust (Not Shown) Stud, Exhaust (Not Shown) V-Belt Sensor, Temperature Alternator Regulator, Voltage (Not Shown) Starter Relay, Starter Tacho-Generator Spacer, Sleeve Actuator, Throttle Spring, Replacement Sensor, Oil Pressure Thermostat Spring, Compression Flywheel (Not Shown) (Note: Not Available for Purchase) Rim, Gear (Not Shown) Filter, Fuel Solenoid, Start Module, EMR2 Connector, Radiator

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM)

98

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

99

SECTION 2 - TURNTABLE FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM)

100

ITEM

PART NUMBER

QTY Ref Ref Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1001091602 1001101816 0100011 0100020 0100048 0181727 0400075 0630498 0641407 0641418 0641420 0641508 0641610 0642010 0902443 0902444 1320022 1320323 1701542 1701543 1703876

Ref Ref Ref AR AR AR 1 1 2 2 4 2 2 2 1 1 1 5 1 1 1 1

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 38 38

2180348 2221176 2720565 2720566 2720567 3290405 3290505 3311405 3311505 3311605 3312005 3340399 3380694 3790012 3900254 4240099 4360336 4568114 4641317 7012941 7010543 7012944

1 1 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 2 2 2

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GM ENGINE INSTALLATION Machines without Arctic Package Machines with Arctic Package Compound, Locking Sealant, Pipe Grease, Dielectric Angle, Battery Hold Down Battery (Wet) Bolt, Battery Hold Down Bolt 1/4in-20NC x 7/8in Bolt 1/4in-20NC x 2-1/4in Bolt 1/4in-20NC x 2-1/2in Bolt 5/16in-18NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp Decal, Gas (Not Shown) Decal, LPG (Not Shown) Decal, Engine Tray Swing (SN 0300124000 through 0300151948) Fitting, Barbed Fitting, 90 Hose (78in/2m Length) Hose (6in/15cm Length) Hose (48in/122cm Length) Locknut M4 x 0.7 Locknut M5 x 0.8 Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 5/8in-11NC Pad, Wear Panel, Shield O-Ring (Not Shown - Located in Console Box) Screw, Shoulder Wire, Tie (Not Shown) Switch, Toggle (Not Shown - Located in Console Box) Tube, Spacer Valve Assembly Cartridge without Coil Seal Kit - 7012941 Cartridge Coil

450A Series II/450AJ Series II

REV

G B

3121244

SECTION 2 - TURNTABLE ITEM 39 40 41 42 43 44 45

PART NUMBER 4711400 4711500 4751400 4751600 4752000 4752200 1001091587

46 46 46 46 46 46 46 46 47 48 48 48

1704972 1706059 1706060 1706064 1706062 1706061 1706063 2200222

60 61 62 63 64 65 66 67 68 69 70 71

1060625 1060626 1320041 1320223 1702941 1702942 1702943 1702944 2580024 2580050 2580063 3980007

101 102 103 103A 103B 103C 103D 104

1001091601 1001101817 0100011 0641812 2902510 7016840 7016839 7027014 7016841 3600407

105

3600441

106 107 108

3790152 3931620 3960438

3121244

2300004 2300041

QTY 8 4 14 6 1 2 7.5 ft/2.3m Ref

DESCRIPTION Flatwasher 1/4in Thin Flatwasher 5/16in Thin Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Hose

Decal - Warning Explosion/Fire Options: (SN 0300092804 through 0300160834) 1 ANSI Spec 1 Brazilian Spec 1 Chinese Spec 1 CSA Spec 1 Japanese Spec 1 Korean Spec 1 Spanish Language 1 Plug, Pipe Ref Coolant, Antifreeze Options (Not Shown): 2.7 gal Machines without Arctic Package 2.7 gal Machines with Arctic Package Ref Note: Items 60-71 are Not Shown - Used on Arctic Package Machines Only 1 Cable, Immersion Heater 1 Cord, 3-Way Extension 1 Clamp 2 J-Clip 1 Decal - Battery Heater 1 Decal - Engine Block Heater 1 Decal - Hydraulic Tank Heater 1 Decal - Heater Cord 1 Heater, Battery 1 Heater, Hydraulic Tank 1 Heater, Engine Block 1 Seat, Battery Ref GM ENGINE AND PUMP SUB-ASSEMBLY Ref Machines without Arctic Package Ref Machines with Arctic Package AR Compound, Locking 2 Bolt 1/2in-13NC x 1-1/2in 1 Battery Cable Kit 1 Cable (Battery - to Ground) 1 Cable (Battery + to Auxilliary Relay) 1 Cable (Auxilliary Relay to Starter) 1 Cable (Auxilliary Relay to Auxilliary Pump) 1 Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) 1 O-Ring 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in 2.3 ft/.7m Seal, Self Gripping

450A Series II/450AJ Series II

REV

E D

D

101

SECTION 2 - TURNTABLE ITEM 109 111 112

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 220 221 222 223

102

PART NUMBER 4891600 2110604 2131210 1001091600 1001101818 0080201 0100011 0100020 0340041 0641406 0641410 0641506 0641604 0641609 0641610 0641612 0641820 0700810 0741610 0962172 1320012 1320016 1320022 1320223 1340060 7012664 1580011 1703162

223 223 223A 223B 223C 223D 224 225 226 227 228 229 229 229

1001091583 1001101819 7027996 7027965 7027972 7027994 2060025 2720058 2720514 2720563 2720564

230 231 232 233 234 235

3200406 3311405 3311505 3311605 3311805 3340399

2750532 1001091892

QTY 2 2 1 Ref Ref Ref

DESCRIPTION Flatwasher 3/8in Hardened Fitting, Straight (SN 0300138812 through 0300160834) Fitting, 90 (SN 0300138812 through 0300160834) GM ENGINE ASSEMBLY Machines without Arctic Package Machines without Arctic Package Fitting, 90 AR Compound, Locking AR Sealant (SN 0300124000 through 0300136774) 2 Band, Mounting 8 Bolt 1/4in-20NC x 3/4in 4 Bolt 1/4in-20NC x 1-1/4in 2 Bolt 5/16in-18NC x 3/4in 1 Bolt 3/8in-16NC x 1/2inin 4 Bolt 3/8in-16NC x 1-1/8in 14 Bolt 3/8in-16NC x 1-1/4in 4 Bolt 3/8in-16NC x 1-1/2in 4 Bolt 1/2in-13NC x 2-1/2in 4 Bolt M8 x 20mm 2 Screw, Flat Head 3/8in-16NC x 1-1/4in 1 Bushing, Flanged 3 Clamp 5 Clamp AR Clamp 1 J-Clip 1 Air Cleaner Assembly 1 Element, Air Cleaner 1 Container, Coolant Overflow 2 Decal - Caution Fan Ref Engine, GM 3.0L Options (See GM Engine Supplement P/N 3121245 for Breakdown of Additional Components): 1 Machines without Arctic Package 1 Machines with Arctic Package 4 Plug, Spark (Not Shown) 1 Filter, Oil 1 Filter, Fuel 1 Module, Control (ECU) 1 Fan 4 in/10cm Hose 1 Hose 1 Hose, Radiator (Top) 1 Hose, Radiator (Bottom) Ref Hose Options: 8 in/20cm Hose (SN 0300124000 through 0300136773) 12 Hose (SN 0300136774 through 0300160834) in/30cm 4 Mount, Motor 12 Locknut 1/4in-20NC 2 Locknut 5/16in-18NC 18 Locknut 3/8in-16NC 1 Locknut 1/2in-13NC 4 Pad, Wear

450A Series II/450AJ Series II

REV

E C

3121244

SECTION 2 - TURNTABLE ITEM 236 237 238 239 240 241

PART NUMBER 3570571 3571008 3571009 3571019 3573667 3600423

QTY 1 1 1 1 1 1

242 242 243 244 245 246 247 248 249 249 249

3620040 7019656 3740067 4070497 4070498 4340745 4569342 4569345 4640952 1001105872

1 1 1 4 2 1 1 1 Ref 1 1

250 251 252 253 254 255 256 257 258 259 261 262 263

4711400 4711600 4740274 4751400 4751500 4751600 4751800 4791400 4831900 2180877 4920385 1001091794 2720271

3121244

12 4 4 12 4 29 4 2 4 1 10 ft/3m 1 1.5 ft/0.5mm

DESCRIPTION Plate, Radiator Mounting Plate, Air Plate, Baffle Plate, Air Panel Plate, Radiator Support Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) Radiator Cap, Radiator Relay Shim (11 Gauge) Shim (16 Gauge) Tray, Engine Tube, Air Intake Pipe, Exhaust Valve, Oil Drain Options: Valve, Oil Drain (SN 0300124000 through 0300136773) Valve, Oil Drain (Use p/n 4640952) (SN 0300136774 through 0300160834) Flatwasher 1/4in Thin Flatwasher 3/8in Thin Flatwasher, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Starwasher 1/4in Lockwasher M8 Fitting, 90 Wire, Safety Insulation, Exhaust Hose (SN 0300136774 through 0300160834)

450A Series II/450AJ Series II

REV

103

SECTION 2 - TURNTABLE FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM)

104

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

105

SECTION 2 - TURNTABLE FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 39 39

106

PART NUMBER

1001114598 1001114603 0100011 0100020 0100048 0181727 0400075 0630498 0641407 0641418 0641420 0641508 0641610 0642010 0902443 0902444 1320022 1320323 1701542 1701543 2180348 2200222 2221176 2300004 2300041 2720565 2720566 2720567 3290405 3290505 3311405 3311505 3311605 3312005 3340399 3380694 3790012 3900254 4360336 4568114 4641317 7012941 7010543

QTY Ref Ref Ref Ref Ref Ref Ref AR AR AR 1 1 2 2 4 2 2 4 1 1 1 5 1 1 1 1 1 1 Ref 2.7 gal 2.7 gal 1 1 1 1 1 6 2 2 1 1 1 1 1 1 2 1 2 2

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GM ENGINE INSTALLATION Machines without Arctic Package Machines with Arctic Package Compound, Locking Sealant, Pipe Grease, Dielectric Angle, Battery Hold Down Battery (Wet) Bolt, Battery Hold Down Bolt 1/4in-20NC x 7/8in Bolt 1/4in-20NC x 2-1/4in Bolt 1/4in-20NC x 2-1/2in Bolt 5/16in-18NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp Decal, Gas (Not Shown) Decal, LPG (Not Shown) Fitting, Barbed Plug, Pipe Fitting, 90 Coolant, Antifreeze Options (Not Shown): Machines without Arctic Package Machines with Arctic Package Hose (78in/2m Length) Hose (6in/15cm Length) Hose (48in/122cm Length) Locknut M4 x 0.7 Locknut M5 x 0.8 Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 5/8in-11NC Pad, Wear Panel, Shield O-Ring (Not Shown - Located in Console Box) Screw, Shoulder Switch, Toggle (Not Shown - Located in Console Box) Tube, Spacer Valve Assembly Cartridge without Coil Seal Kit - 7012941 Cartridge

450A Series II/450AJ Series II

REV

B B

3121244

SECTION 2 - TURNTABLE ITEM 39 40 41 42 43 44 45 46

PART NUMBER 7012944 4711400 4711500 4751400 4751600 4752000 4752200 1001091587

48 49

2131210 3600423

50

2110604

51 52 53 53 53 53 54 55 56 57 58 59 60 61

1060625 1060626 1320223 3311605 0641608 4711600 1702941 1702942 1702943 1702944 2580024 2580050 2580063 3980007

101 102 105 105A 105B 105C 105D 106

1001114597 1001114602 0100011 0641812 2902510 7016840 7016839 7027014 7016841 3600407

107

3600441

108 109 110 111 201 202 203

3790152 3931620 3960438 4891600 1001114596 0080201 0100011 1001114595

203A

70000164

3121244

QTY 2 8 4 14 8 1 2 7.5 ft/2.3m 1 1

DESCRIPTION Coil Flatwasher 1/4in Thin Flatwasher 5/16in Thin Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Hose

Fitting, 90 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown): 2 Fitting, Straight Ref Note: Items 51-61 are Not Shown - Used on Arctic Package Machines Only 1 Cable, Immersion Heater 1 Cord, 3-Way Extension 3 J-Clip 2 Locknut 3/8in-16NC 2 Bolt 3/8in-16NC x 1in 6 Flatwasher 3/8in Thin 1 Decal - Battery Heater 1 Decal - Engine Block Heater 1 Decal - Hydraulic Tank Heater 1 Decal - Heater Cord 1 Heater, Battery 1 Heater, Hydraulic Tank 1 Heater, Engine Block 1 Seat, Battery Ref GM ENGINE AND PUMP SUB-ASSEMBLY Ref Machines without Arctic Package Ref Machines with Arctic Package AR Compound, Locking 2 Bolt 1/2in-13NC x 1-1/2in 1 Battery Cable Kit 1 Cable (Battery - to Ground) 1 Cable (Battery + to Auxilliary Relay) 1 Cable (Auxilliary Relay to Starter) 1 Cable (Auxilliary Relay to Auxilliary Pump) 1 Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) 1 O-Ring 2 Capscrew, Socket Head 3/8in-16NC x 1-1/4in 2.3 ft/.7m Seal, Self Gripping 2 Flatwasher 3/8in Hardened Ref GM ENGINE ASSEMBLY Fitting, 90 AR Compound, Locking 1 ENGINE, GM 3.0L (SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR BREAKDOWN OF ADDITIONAL COMPONENTS) 4 Plug, Spark (Not Shown)

450A Series II/450AJ Series II

REV

F F

D

F

107

SECTION 2 - TURNTABLE ITEM 203B 203C 203D 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 242 242 243 244 245 246 247 248 249 250

108

PART NUMBER 7027965 7027972 70002895 0340041 0641406 0641410 0641506 0641604 0641609 0641610 0641612 0641820 0700810 0741610 0962172 1320012 1320016 1320022 1320223 1340060 7012664 1580011 1703162 0100020 2060025 2720058 1001116544 2720563 2720564 2750532 3200406 3311405 3311505 3311605 3311805 3340399 3570571 3571008 3571009 3571019 3573667 3620040 8180311 3740067 4070497 4070498 4340745 1001116545 4569345 4640952 4711400

QTY 1 1 1 2 8 2 2 1 4 14 4 4 4 2 1 3 5 4 1 1 1 1 2 AR 1 4 in/10cm 1 1 1 8 in/20cm 4 12 2 20 4 2 1 1 1 1 1 1 1 1 4 2 1 1 1 1 12

DESCRIPTION Filter, Oil Filter, Fuel Module, Control (ECU) Band, Mounting Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 3/8in-16NC x 1/2in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-1/2in Bolt 1/2in-13NC x 2-1/2in Bolt M8 x 20mm Screw, Flat Head 3/8in-16NC x 1-1/4in Bushing, Flanged Clamp Clamp Clamp J-Clip Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Decal - Caution Fan Sealant Fan Hose Hose Hose, Radiator (Top) Hose, Radiator (Bottom) Hose Mount, Motor Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Radiator Mounting Plate, Air Plate, Baffle Plate, Air Panel Plate, Radiator Support Radiator Cap, Radiator (was p/n 7019656) Relay Shim (11 Gauge) Shim (16 Gauge) Tray, Engine Tube, Air Intake Pipe, Exhaust Valve, Oil Drain Flatwasher 1/4in Thin

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 251 252 253 254 255 256 257 258 259 260 260

PART NUMBER 4711600 4740274 4751400 4751500 4751600 4751800 0641405 4831900 2180877 3570808

QTY 20 4 12 4 22 4 2 4 1 Ref 1

260

1001121115

1

261 262 263

4920385 1001091794 2720271

10 ft/3m 1 1.5 ft/0.5mm

3121244

DESCRIPTION Flatwasher 3/8in Thin Flatwasher, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Bolt 1/4in-20NC x 5/8in Lockwasher M8 Fitting, 90 Plate, Relay Mount Options: Plate, Relay Mount (Up to 3 Relays) (SN 0300124000 through 0300144845) Plate, Relay Mount (Single Relay) (SN 0300144846 through 0300160834) Wire, Safety Insulation, Exhaust Hose

450A Series II/450AJ Series II

REV

109

SECTION 2 - TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM)

110

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

111

SECTION 2 - TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ITEM

PART NUMBER

1001095213 1001095213 1001102927

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36

112

1001095221 0080181 0080201 0100011 0100020 0181727 0340041 0340046 0400075 0630498 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641820 0721004 0721006 0741610 0962172 1060904 1320012 1320016 1320022 1340060 7012664 1580011 1660255 1703162 1703876 2060032 2180482 2720058

QTY Ref Ref Ref Ref

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Ref PERKINS ENGINE ASSEMBLY Ref Without Arctic Package (ANSI /ANSI Export Spec) Ref Without Arctic Package (CE Spec) Ref Perkins Engine Assembly (SN 0300124000 through 0300131588) Ref Perkins Engine Assembly (SN 0300131589 through 0300160834) Ref With Arctic Package (ANSI /ANSI Export Spec) 1 Adapter, Pump Mounting Plate 1 Adapter, 90 Air Intake AR Compound, Locking AR Sealant 1 Angle, Battery Hold-Down 2 Band, Air Cleaner Mounting 2 Band, Muffler Mounting 1 Battery 2 Bolt, Battery Hold-Down 8 Bolt M14 x 30mm 8 Bolt 1/4in-20NC x 3/4in 5 Bolt 1/4in-20NC x 1in 3 Bolt 1/4in-20NC x 1-1/4in 8 Bolt 5/16in-18NC x 3/4in 6 Bolt 5/16in-18NC x 7/8in 4 Bolt 3/8in-16NC x 1-1/8in 33 Bolt 3/8in-16NC x 1-1/4in 2 Bolt 3/8in-16NC x 1-3/8in 4 Bolt 1/2in-13NC x 2-1/2in 4 Capscrew #10-24NC x 1/2in 1 Capscrew #10-24NC x 3/4in 2 Screw, Flat Head 3/8in-16NC x 1-1/4in 1 Bushing, Flanged 1 Cable, Jumper AR Clamp 4 Clamp AR Clamp 1 Air Cleaner Assembly 1 Element, Air Cleaner 1 Container, Coolant Overflow 1 Coupling, Pump 2 Decal - Caution Fan 1 Decal - Engine Tray Swing 1 Fan, Electric 1 Elbow, Rubber 4 in/10cm Hose

450A Series II/450AJ Series II

REV

J C F E J

3121244

SECTION 2 - TURNTABLE ITEM 37 37

PART NUMBER

QTY Ref Ref

37 37

2720507

1 Ref

37 37 37 38 39 40 40A 40B

1001101232 1001101233 1001101228 2720508 2750532 2902060 7016817 7027041

1 1 1 1 6 in/15cm 1 1 1

40C 40D 40E 41 42 42 42 42 42 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 58 59 60 61

7016834 7016838 7016820 3200378 3220113 70001017 3220154 70002705 70002706 3300220 3311005 3311405 3311505 3311605 3311805 3340399 3570571 3571008 3571009 3571019 3573667 3574253 3574259 1001098525 3620046 7019656 3740067 3740080 3960438

62 63 64 65 66 67

4070497 4070498 4568743 4569176 4641272 4711400

1 1 1 4 Ref 1 1 1 1 1 6 1 16 6 21 4 2 1 1 1 1 1 1 2 1 1 1 3 1 28 in/71cm 4 2 1 1 1 12

3121244

DESCRIPTION Hose, Radiator (Top) Options: Hose, Radiator (Top) (1 piece): (SN 0300124000 through 0300130140) Hose, Radiator (Top) (Use p/n 1001102308) Hose, Radiator (Top) (3 piece): (SN 0300130141 through 0300160834) Hose, Radiator (Top) (Engine block to adapter tube) Hose, Radiator (Top) (Adapter tube to Radiator) Tube, Adapter Hose, Radiator (Bottom) Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground (was p/n 7016837) Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler (Use p/n 1001107116) Clamp Plug, Brass Nut, Washer (SN 0300124000 through 0300131589) Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Radiator Mount Plate, Air Plate, Baffle Plate, Air Panel Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support Radiator Cap, Radiator Relay Relay Seal, Self Gripping

REV

B

Shim Shim Pipe, Exhaust Tube, Air Intake Valve, Oil Drain Flatwasher, 1/4in Thin

450A Series II/450AJ Series II

113

SECTION 2 - TURNTABLE

114

ITEM 68 69 70 71 72 73 74 75 76 77 78 79 79 79

PART NUMBER 4711500 4711600 4740274 4751000 4751400 4751500 4751600 4751800 4846820 4846821 4922737

1001095205

QTY 8 18 4 6 20 12 44 11 1 1 1 Ref Ref 1

79

1001102131

1

79 79

1001095205

Ref 1

79

1001102270

1

80

1001099927

1

80A 81 82 83 84 84

7026843 3574282 0760612 0760810 1001097551

1 1 4 2 Ref 1

84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

1001125978 1001097552 1001097554 1001097555 1001097588 2820018 3290605 3290801 4460464 4460536 4791400 5240600 5240800 1001097553 1001099926

1 1 1 1 1 1 ft/31cm 4 1 5 1 6 8 2 1 1

99 99 99 99 99 100

1001097893 7026885 7026886 7026847 7026881 4460897

1 1 1 2 1 1

DESCRIPTION Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher #10 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Weldment, Engine Tray Mount, Motor/Generator Harness, Engine Grounding Engine, Perkins 404C-22 Options: ANSI/ANSI Export Spec Engine, Perkins 404C-22 (SN 0300124000 through 0300131597) Engine, Perkins 404C-22 (SN 0300131598 through 0300160834) CE Spec Engine, Perkins 404C-22 (SN 0300124000 through 0300131597) Engine, Perkins 404C-22 (SN 0300131598 through 0300160834) Actuator Kit, Governor Pull (Includes 1600351 Actuator and Items 80A, 89, 92 & 100) Linkage Plate, Actuator Mounting Capscrew M6 x 25mm Capscrew M8 x 20mm Sensor, Coolant Options: Sensor, Coolant (Use p/n 1001125978) (SN 0300124000 through 0300143528) Sensor, Coolant (SN 0300143529 through 0300160834) Adapter, Coolant Sensor (Use p/n 1001125978) Sensor, Oil Pressure Adapter, Oil Pressure Sensor Clip, Tube Heat Shrink Locknut M6 Nut M8 Pin, Male Connector, Female - 3 Position Starwasher 1/4in Flatwasher 6mm Hardened Flatwasher 8mm Hardened Washer, Coolant Sensor Sensor Kit, Speed (Includes 1001097556 Speed Sensor and Items 89, 92 & 93) Dipstick Assembly Dipstick Tube, Dipstick Washer O-Ring Connector, Female - 2 Position

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 101 102 103 107

PART NUMBER 0641614 4891600 4831900 4100025

108 112

1001100825 2720271

113 114 115 116 117

201 202 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 226 226 226 227 228 229 230 230

3121244

1702941 1702942 2580024 2580054 3980007 1001095208 1001102929 1001095217 0100011 0100020 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 4752200 2180536 2220250 2220313 2220459 2220794 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4751400 4751600 4752000 2300004

QTY 2 2 2 1.58 ft/0.49mm 2 1.5 ft/0.46m Ref

DESCRIPTION Bolt 3/8in-16NC x 1-3/4in Flatwasher 3/8in Hardened Lockwasher M8 Sleeve, Fiberglass (SN 0300130141 through 0300160834)

REV

Strap, Ties (SN 0300130141 through 0300160834) Hose (SN 0300135293 through 0300160834)

Note: Arctic Package Items 113 - 117 Not Shown - Used on Arctic Machines Only 1 Decal - Battery Heater 1 Decal - Engine Block Heater 1 Heater, Battery 1 Heater, Engine Block 1 Seat, Battery Ref PERKINS ENGINE INSTALLATION Ref Without Arctic Package (ANSI /ANSI Export Spec) Ref Without Arctic Package (CE Spec) Ref With Arctic Package AR Compound, Locking AR Sealant, Pipe 3 Bolt 1/4in-20NC x 3/4in 2 Bolt 1/4in-20NC x 2-1/4in 2 Bolt 3/8in-16NC x 1-1/4inin 1 Bolt 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 7 Clamp, Fuel Line 1 Clamp 1 Decal, Diesel (Not Shown) 2 Flatwasher 3/4in Regular 1 Fitting, Barbed 1 Fitting, Reducer 1 Fitting, 90 Barbed 1 Fitting, 90 1 Fitting, Straight Barbed 10 ft/3.0m Hose 8 ft/2.4m Hose 7 ft/2.1m Hose 6 Locknut 1/4in-20NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly 2 Cartridge without Coil 2 Seal Kit - 7012941 Cartridge 2 Coil 18 Flatwasher 1/4in Regular 2 Flatwasher 3/8in Regular 1 Flatwasher 5/8in Regular Ref Coolant, Anti-Freeze Options (Not Shown): 2.7 Gal Without Arctic Package (ANSI/ANSI Export/CE Spec)

450A Series II/450AJ Series II

F B G

115

SECTION 2 - TURNTABLE

116

ITEM 230 231 232 233 234 235 236 237 237 237 238 239

PART NUMBER 2300041 2220273 3290501 3290601 1320318 0641420 4711400 1001100857 70002377 70002378 2200222 0100079

QTY 2.7 Gal 1 1 1 2 1 3 1 1 1 1 AR Ref

241 242

1060626 1702943

1 1

243 243 244 245 246 250 250 250 250 250 250 250 250

1702944 2580024 2580050 4460488 1060625

301 302 303 304 305 306 307 308 309 310 311 312 313 314

1001095210 1001102928 1001095219 0100011 0641610 0641812 2110604 2111010 2111612 2130604 2131210 2131212 2151212 2170316 2170808 2221084 3600318

1 1 1 2 1 Ref 1 1 1 1 1 1 1 Ref Ref Ref Ref AR 2 2 1 2 1 1 1 1 2 1 2 1 1

315

3600385

1

316

3600423

1

1704972 1706059 1706060 1706064 1706062 1706061 1706063

DESCRIPTION With Arctic Package Fitting, Reducer Nut M5 Nut M6 P-Clamp (SN 0300127547 through 0300160834) Bolt 1/4in-20NC x 2-1/2in Flatwasher 1/4in Thin Separator, Fuel-Water (SN 0300127547 through 0300160834) Filter Seal, O-Ring Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) Sealant (Not Shown) Note: Arctic Package Items 241-246 Not Shown - Used on Arctic Machines Only Cord, 3 Way Extension (Located on Left Front of Engine) Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic Oil Tank) Decal - Heater Cord (Located on Left Front of Engine) Heater, Battery (Located on Battery) Heater, Hydraulic Tank (Located on Bottom of Hyd Oil Tank) Clamp (Located on Left Front of Engine) Cord, Immersion Heater (Located on Bottom of Hyd Oil Tank) Decal - Warning Explosion/Fire Options: ANSI Spec Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Spanish Language PERKINS ENGINE AND PUMP SUB-ASSEMBLY Without Arctic Package (ANSI /ANSI Export Spec) Without Arctic Package (CE Spec) With Arctic Package Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90 Fitting, 90 Fitting, 90 Fitting, 45 Fitting, Tee Fitting, Tee Fitting, Tee Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY

450A Series II/450AJ Series II

REV

D C D

3121244

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

317 318 319 320 321 323 323

3790152 3931620 4641199 4751600 4891600

1 2 2 2 2 Ref 2.5 Gal

323

3020044

3020016

1001095205

401 401 401 401 401 401 401 401 402 403 404 404 404 405 405 405 406 407 408 408 409 409 410 410 411 411 412 412 413 413 414 415 416 417 418 419

3121244

1001102131 1001102270 70001386 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70001387 70001395 70001396 70001397 70001398 70001400 70001399 70001401 70001402 70001403 70001404 70001405 70001406 70001407 70001408 70001409 70001410 70001411 70001412 70001413 70001414 70001415 70001416 70001417 70001418 70001419 0700808 70001792

2.5 Gal Ref Ref Ref Ref Ref Ref 1 AR AR AR AR AR AR AR 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1

DESCRIPTION for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Valve, Check Flatwasher 3/8in Regular Flatwasher 3/8in Hardened Oil, Motor Options (Not Shown): Without Arctic Package (Mobil Delvac MX 15W-40) (ANSI/ANSI Export/CE Spec) With Arctic Package (Mobil 0W-40) ENGINE COMPONENTS OPTIONS: Engine Components (SN 0300124000 through 0300131597) ANSI/ANSI Export/CE Spec Engine Components (SN 0300131598 through 0300160834) ANSI/ANSI Export CE Spec Pump, Fuel Injection Shim, 0.20mm Shim, 0.25mm Shim, 0.30mm Shim, 0.35mm Shim, 0.40mm Shim, 0.50mm Shim, 0.50mm Flat Solenoid, Fuel Injection Glowplug Pump, Water (Includes p/n 70001397 Only) Gasket, Water Pump to Plate Gasket, Plate to Engine Block Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Belt Filter, Oil Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal, O-Ring Fuel Bowl and Filter Assembly Fuel Filter Kit (Includes 1 Filter Element and 4 Seals) Pump, Lift Seal, O-Ring Flywheel Ring, Starter Starter Solenoid, Start Gasket, Exhaust Manifold to Engine Block Alternator Valve, Breather Gasket, Exhaust Manifold to Exhaust Tube Bolt M8 x 16mm Lever, Alternator Adjustment Arm

450A Series II/450AJ Series II

REV

F B B

117

SECTION 2 - TURNTABLE

118

ITEM 419 419 419 420 421 422 423 424 425 426 426 426 426 427 428 428

PART NUMBER 70001793 70001794 70001796 70002107 70002109 70002098 70002106 70002105 70002108 70002100 70002101 70002102 70002103 70002099 See Note

QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 4

428 428

70002461 See Note

4 4

428 428

See Note

Ref 4

428 428

70002462 See Note

4 4

428 428

See Note

Ref 4

428 428

70002463 See Note

4 4

429 429

70002437

Ref 4

429

See Note

4

429 430 431 431

70002437 70002104 See Note

4 1 Ref 1

431 431

70002704 See Note

1 1

432 432 432

70003033

Ref Ref 1

432

See Note

1

432 432 432

70003033 See Note

Ref 1 1

DESCRIPTION Screw Washer (Engine Block Side of Lever) Washer (Alternator Side of Lever) Fitting, Oil Sensor Adapter to Engine Block Pipe, Fuel Hose, Fuel Hose Housing, Thermostat Washer Pipe, Fuel Injection #1 Pipe, Fuel Injection #2 Pipe, Fuel Injection #3 Pipe, Fuel Injection #4 Gasket, Cover Piston and Rings Kit Options (Not Shown): ANSI/ANSI Export/CE Spec (1001095205 Engines) (Note: Not Available for Purchase) ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Not Available for Purchase) Pin, Piston Wrist Options (Not Shown): ANSI/ANSI Export/CE Spec (1001095205 Engines) (Note: Not Available for Purchase) ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Not Available for Purchase) Circlip, Wrist Pin Options (Not Shown): ANSI/ANSI Export/CE Spec (1001095205 Engines) (Note: Not Available for Purchase) ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Not Available for Purchase Line, Fuel Injection Options Return: ANSI/ANSI Export/CE Spec (was p/n 70002433) (1001095205 Engines) ANSI/ANSI Export (1001102131 Engines) (Note: Not Available for Purchase) CE Spec (was p/n 70002433) (1001102270 Engines) Pipe, Oil (Not Shown) Gasket, Oil Pan Options (Not Shown): ANSI/ANSI Export/CE Spec (1001095205 Engines) (Note: Not Available for Purchase) ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Not Available for Purchase) Gasket, Cylinder Head Options (Not Shown): 0.4mm ANSI/ANSI Export/CE Spec (1001095205 Engines) (was p/n 70003034) ANSI/ANSI Export (1001102131 Engines) (Note: Not Available for Purchase) 0.5mm ANSI/ANSI Export/CE Spec (1001095205 Engines) ANSI/ANSI Export (1001102131 Engines) (Note: Not

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

432

See Note

1

433

70005771

4

434

70005772

4

3121244

DESCRIPTION Available for Purchase) CE Spec (1001102270 Engines) (Note: Not Available for Purchase) Injector, Fuel (W/Fuel Rail Seal) (Not Shown - Used on Engines 1001095205 & 1001102270) Seal Fuel Injector (Bottom) (Not Shown - Used on Engines 1001095205 & 1001102270)

450A Series II/450AJ Series II

REV

119

SECTION 2 - TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM)

120

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

121

SECTION 2 - TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM)

122

ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34

1001130506 100113512 1001130509 0080181 0100011 0100020 0181727 0340012 0340046 0400075 0630498 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641614 0641820 0721006 0741610 0760612 0760810 0760815 0962172 1060904 1320012 1320016 1660255 1703162 1703876 2180482 2720058

35

2720271

36 37 37A 37B

2750532 2902060 7016817 7027041

QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 AR AR 1 2 2 1 2 8 8 5 3 8 6 4 33 2 2 4 1 2 4 2 4 1 1 4 5 1 2 1 2 2.5 ft/0.8m 1.5 ft/0.46m 6 in/15cm 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. PERKINS ENGINE ASSEMBLY Without Arctic Package (ANSI /ANSI Export Spec) Without Arctic Package (CE Spec) With Arctic Package (ANSI /ANSI Export Spec) Adapter, Pump Mounting Plate Compound, Locking Sealant Angle, Battery Hold-Down Band, Air Cleaner Mounting Band, Muffler Mounting Battery Bolt, Battery Hold-Down Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/8in Bolt 3/8in-16NC x 1-3/4in Bolt 1/2in-13NC x 2-1/2in Capscrew #10-24NC x 3/4in Screw, Flat Head 3/8in-16NC x 1-1/4in Capscrew M6 x 25mm Capscrew M8 x 20mm Capscrew M8 x 35mm Bushing, Flanged Cable, Jumper Clamp Clamp Coupling, Pump Decal - Caution Fan Decal - Engine Tray Swing Elbow, Rubber Hose

REV

A A A

Hose Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground (was p/n 7016837)

450A Series II/450AJ Series II

B

3121244

SECTION 2 - TURNTABLE ITEM 37C 37D 37E 38 39 39 39 39 39 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

PART NUMBER 7016834 7016838 7016820 3200378

57 58 59 60

4031711 4070497 4070498 4100025

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

4568743 4640751 4711400 4711500 4711600 4740274 4751000 4751400 4751500 4751600 4751800 4791400 4831900 4846820 4846821 4891500 4891600 4922737 5240600

3121244

3220113 70001017 1001107116 70002705 70002706 3290605 3290801 3311005 3311405 3311505 3311605 3311805 3340399 3571008 3571009 3573667 3574253 3574259 3574282 3740067 3740080 3960438

QTY 1 1 1 4 Ref 1 1 1 1 1 4 1 1 14 6 21 4 2 1 1 1 1 2 1 3 1 28 in/71cm 4 4 2 1.58 ft/0.49mm 1 1 12 8 18 4 2 19 12 44 11 6 1 1 1 4 2 1 8

DESCRIPTION Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler Clamp Plug, Brass Locknut M6 Nut M8 Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Air Plate, Baffle Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Actuator Mounting Relay Relay Seal, Self Gripping

REV

Bolt M6 x 35mm Shim Shim Sleeve, Fiberglass Pipe, Exhaust Valve, Oil Drain Flatwasher, 1/4in Thin Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher #10 Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Starwasher 1/4in Lockwasher M8 Weldment, Engine Tray Mount, Motor/Generator Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened Harness, Engine Grounding Flatwasher 6mm Hardened

450A Series II/450AJ Series II

123

SECTION 2 - TURNTABLE ITEM 80 81 82 83 84 85 85 85 85 85 86 87 87 87 87 87 88 88 88 88 88 88 89 90 91 92 93 94 94 94 95 96 97 98 99 99 100 100 102 103 104 105

PART NUMBER 5240800 1001097553 1001097554 1001097555 1001097588 1001097893 7026885 7026886 7026847 7026881 1001098525 1001099926 2820018 1001097556 4460464 4460536 1001099927 1600351 7026843 2820018 4460897 4460464 1001100577 1001100825 1001100837 1001101201 1001101408

106 107 108 109 110

1702941 1702942 2580024 2580054 3980007

1001102131 1001102270 1001125978 1001130038 1001130040 1001130041 1001130042 7027412 1001130524 70004172 4460121 1001100818 1320022 1580011

1001130504 1001130510

124

QTY 2 1 1 1 2 1 1 1 2 1 1 1 6 in/15cm 1 3 1 1 1 1 6 in/15cm 1 2 1 2 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 2 1 4 1 Ref 1 1 1 1 1 Ref Ref Ref

DESCRIPTION Flatwasher 8mm Hardened Washer, Coolant Sensor Sensor, Oil Pressure Adapter, Oil Pressure Sensor Clip, Tube Dipstick Assembly Dipstick Tube, Dipstick Washer O-Ring Plate, Muffler Support Sensor Kit, Speed Heat Shrink Speed Sensor Pin, Male Connector, Female - 3 Position Actuator Kit, Governor Pull Controller, Governor Pull Linkage Heat Shrink Connector, Female - 2 Position Pin, Male Hose, Radiator (Top) Strap, Ties Bracket, Bottle Adapter, Fan Spacer Fan Engine, Perkins 404C-22 Options: ANSI/ANSI Export Spec CE Spec Sensor, Coolant Tube, Air Cleaner Panel, Radiator Mount Elbow, Air Cleaner Radiator, Assembly Cap, Radiator Air Cleaner Assembly Element, Air Cleaner (was p/n 7020820) Terminal, Cap Hose, Radiator (Bottom) Clamp Container, Coolant Overflow Note: Arctic Package Items 106 - 110 Not Shown - Used on Arctic Machines Only Decal - Battery Heater Decal - Engine Block Heater Heater, Battery Heater, Engine Block Seat, Battery PERKINS ENGINE INSTALLATION Without Arctic Package (ANSI /ANSI Export Spec) Without Arctic Package (CE Spec)

450A Series II/450AJ Series II

REV

A A

3121244

SECTION 2 - TURNTABLE ITEM 201 202 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 226 226 226 227 228 229 230 230 230 231 232 233 234 235 236 237 237 237

PART NUMBER 1001130507 0100011 0100020 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 4752200 2180536 2220250 2220313 2220459 2220794 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4751400 4751600 4752000 2300004 2300041 2220273 3290501 3290601 1320318 0641420 4711400 1001100857 70002377 70002378

QTY Ref AR AR 3 2 2 1 1 1 7 1 1 2 1 1 1 1 1 10 ft/3.0m 8 ft/2.4m 7 ft/2.1m 6 1 1 1 1 2 2 2 18 2 1 Ref 2.7 Gal 2.7 Gal 1 1 1 2 1 3 1 1 1 Ref

238 239

1060626 1702943

1 1

240 241 242

1702944 2580024 2580050

1 1 1

3121244

DESCRIPTION With Arctic Package Compound, Locking Sealant, Pipe Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 2-1/4in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp Decal, Diesel (Not Shown) Flatwasher 3/4in Regular Fitting, Barbed Fitting, Reducer Fitting, 90 Barbed Fitting, 90 Fitting, Straight Barbed Hose Hose Hose Locknut 1/4in-20NC Locknut 5/8in-11NC Pad, Wear Screw, Shoulder Valve Assembly Cartridge without Coil Seal Kit - 7012941 Cartridge Coil Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Coolant, Anti-Freeze Options (Not Shown): Without Arctic Package (ANSI/ANSI Export/CE Spec) With Arctic Package Fitting, Reducer Nut M5 Nut M6 P-Clamp Bolt 1/4in-20NC x 2-1/2in Flatwasher 1/4in Thin Separator, Fuel-Water Filter Seal, O-Ring Note: Arctic Package Items 238-244 Not Shown - Used on Arctic Machines Only Cord, 3 Way Extension (Located on Left Front of Engine) Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic Oil Tank) Decal - Heater Cord (Located on Left Front of Engine) Heater, Battery (Located on Battery) Heater, Hydraulic Tank (Located on Bottom of Hyd Oil Tank)

450A Series II/450AJ Series II

REV A

125

SECTION 2 - TURNTABLE ITEM 243 244 250 250 250 250 250 250 250 250

126

PART NUMBER 4460488 1060625

301 302 303 304 305 306 307 308 309 310 311 312 313 314

1001130505 1001130511 1001130508 0100011 0641610 0641812 2110604 2111010 2111612 2130604 2131210 2131212 2151212 2170316 2170808 2221084 3600318

QTY 2 1 Ref 1 1 1 1 1 1 1 Ref Ref Ref Ref AR 2 2 1 2 1 1 1 1 2 1 2 1 1

315

3600385

1

316

3600423

1

317 318 319 320 321 323 323

3790152 3931620 4641199 4751600 4891600

1 2 2 2 2 Ref 2.5 Gal

323

3020044

401 401 401 401 401 401 401

1001102131 1001102270 70001386 70001388 70001389 70001390 70001391 70001392 70001393

1704972 1706059 1706060 1706064 1706062 1706061 1706063

3020016

2.5 Gal Ref Ref Ref 1 AR AR AR AR AR AR

DESCRIPTION Clamp (Located on Left Front of Engine) Cord, Immersion Heater (Located on Bottom of Hyd Oil Tank) Decal - Warning Explosion/Fire Options: ANSI Spec Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Spanish Language PERKINS ENGINE and PUMP SUB-ASSEMBLY Without Arctic Package (ANSI /ANSI Export Spec) Without Arctic Package (CE Spec) With Arctic Package Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90 Fitting, 90 Fitting, 90 Fitting, 45 Fitting, Tee Fitting, Tee Fitting, Tee Gear Pump Assembly (See . GEAR PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Valve, Check Flatwasher 3/8in Regular Flatwasher 3/8in Hardened Oil, Motor Options (Not Shown): Without Arctic Package (Mobil Delvac MX 15W-40) (ANSI/ANSI Export/CE Spec) With Arctic Package (Mobil 0W-40) ENGINE COMPONENTS OPTIONS: ANSI/ANSI Export CE Spec Pump, Fuel Injection Shim, 0.20mm Shim, 0.25mm Shim, 0.30mm Shim, 0.35mm Shim, 0.40mm Shim, 0.50mm

450A Series II/450AJ Series II

REV

A A A

B B

3121244

SECTION 2 - TURNTABLE ITEM 401 402 403 404 404 404 405 405 405 406 407 408 408 409 409 410 410 411 411 412 412 413 413 414 415 416 417 418 419 419 419 419 420 421 422 423 424 425 426 426 426 426 427 428 428 428 428 428 428 428

3121244

PART NUMBER 70001394 70001387 70001395 70001396 70001397 70001398 70001400 70001399 70001401 70001402 70001403 70001404 70001405 70001406 70001407 70001408 70001409 70001410 70001411 70001412 70001413 70001414 70001415 70001416 70001417 70001418 70001419 0700808 70001792 70001793 70001794 70001796 70002107 70002109 70002098 70002106 70002105 70002108 70002100 70002101 70002102 70002103 70002099 70002461 See Note

QTY AR 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 4 4

70002462 See Note

Ref 4 4 Ref

DESCRIPTION Shim, 0.50mm Flat Solenoid, Fuel Injection Glowplug Pump, Water (Includes p/n 70001397 Only) Gasket, Water Pump to Plate Gasket, Plate to Engine Block Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Belt Filter, Oil Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal, O-Ring Fuel Bowl and Filter Assembly Fuel Filter Kit (Includes 1 Filter Element and 4 Seals) Pump, Lift Seal, O-Ring Flywheel Ring, Starter Starter Solenoid, Start Gasket, Exhaust Manifold to Engine Block Alternator Valve, Breather Gasket, Exhaust Manifold to Exhaust Tube Bolt M8 x 16mm Lever, Alternator Adjustment Arm Screw Washer (Engine Block Side of Lever) Washer (Alternator Side of Lever) Fitting, Oil Sensor Adapter to Engine Block Pipe, Fuel Hose, Fuel Hose Housing, Thermostat Washer Pipe, Fuel Injection #1 Pipe, Fuel Injection #2 Pipe, Fuel Injection #3 Pipe, Fuel Injection #4 Gasket, Cover Piston and Rings Kit Options (Not Shown): ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Note Available for Purchase) Pin, Piston Wrist Options (Not Shown): ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Note Available for Purchase) Circlip, Wrist Pin Options (Not Shown):

450A Series II/450AJ Series II

REV

127

SECTION 2 - TURNTABLE ITEM 428 428 429 429 429 430 431 431 431

128

PART NUMBER 70002463 See Note

QTY 4 4

See Note

Ref 4

70002437 70002104 70002704 See Note

4 1 Ref 1 1

432 432 432 433 434

See Note See Note 70004675 70005771

Ref 1 1 1 4

435

70005772

4

DESCRIPTION ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Note Available for Purchase) Line, Fuel Injection Options Return: ANSI/ANSI Export (1001102131 Engines) (Note: Note Available for Purchase) CE Spec (was p/n 70002433) (1001102270 Engines) Pipe, Oil (Not Shown) Gasket, Oil Pan Options (Not Shown): ANSI/ANSI Export (1001102131 Engines) CE Spec (1001102270 Engines) (Note: Note Available for Purchase) Gasket, Cylinder Head Options (Not Shown): 0.4mm (Note: Note Available for Purchase) 0.5mm (Note: Note Available for Purchase) Gear, Oil Pump (Not Shown) Injector, Fuel (W/Fuel Rail Seal) (Not Shown - Used on Engine 1001102270) Seal, Fuel Injector (Bottom) (Not Shown - Used on Engine 1001102270)

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-16. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM)

130

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

131

SECTION 2 - TURNTABLE FIGURE 2-16. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34

1001099371 1001106418 0080181 0080201 0100011 0181727 0340041 0340046 0400075 0630498 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641614 0641820 0741610 0760815 0962172 1320012 1320016 1320022 1320058 1320223 1320318 1340060 7012664 1580011 1660255 1703162 1001121115 2720058

35 36 37 37 37 37

132

0641405 3200378 3220113 70001017 1001107116

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 AR 1 2 2 1 2 8 8 3 2 8 6 5 35 2 2 4 2 4 1 4 4 3 1 6 2 1 1 1 1 2 1 2.5 ft/0.8m 2 4 Ref 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. PERKINS ENGINE ASSEMBLY Without Arctic Package With Arctic Package (ANSI/ANSI Export Spec) Adapter, Pump Mounting Plate Adapter, 90 Air Intake Compound, Locking Angle, Battery Hold-Down Band, Air Cleaner Mounting Band, Muffler Mounting Battery Bolt, Battery Hold-Down Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1 1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1 1/8in Bolt 3/8in-16NC x 1 1/4in Bolt 3/8in-16NC x 1 3/8in Bolt 3/8in-16NC x 1 3/4in Bolt 1/2in-13NC x 2 1/2in Screw, Flat Head 3/8in-16NC x 1 1/4in Bolt M8 x 35mm Bushing, Flanged Clamp Clamp Clamp Clamp Clamp P-Clamp Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Coupling, Pump Decal - Caution Fan Mount, Relay Hose

REV

F D

Bolt 1/4in-20NC x 5/8in Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 37 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NUMBER 70002705 70002706 3311405 3311505 3311605 3311805 3340399 3571008 3571009 3573667 3574253 3574259 3740067 3960438

50 51 52 53

4031711 4070497 4070498 4100025

54 55 56 57 58 59 60 61 62 63 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 81 81 82

4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 1001102585 4891500 4891600 85941018 1001097588 1001098525 1001099370 1001099442 1001100577 1001100818 1001100825 1001100837 1001101201 1001101620 1001101681 1001101950 1001102706 7027412 70023056 2720271

83

2720615

3121244

QTY 1 1 13 6 24 4 2 1 1 1 1 2 1 28 in/71cm 4 4 2 1.6 ft/0.49mm 1 1 16 8 26 4 12 12 42 12 1 4 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1.25 ft/0.38m 1.5

DESCRIPTION Clamp Plug, Brass Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Air Plate, Baffle Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Relay Seal, Self Gripping

REV

Bolt M6 x 35mm Shim Shim Sleeve, Fiberglass Pipe, Exhaust Tube, Air Intake Flatwasher, 1/4in Thin Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher 1/4in Wide Flatwasher 5/16in Wide Flatwasher 3/8in Wide Flatwasher 1/2in Wide Mount, Motor/Generator Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened P-Clamp Clip, Tube Plate, Muffler Support Engine, Perkins 404C-22 Plate, Radiator Mount Hose, Radiator (Top) Hose, Radiator (Bottom) Strap, Ties Bracket, Bottle Spacer, Fan Weldment, Engine Tray Elbow, Rubber Tube, Air Intake Radiator Cap, Radiator Petcock Hose Hose

450A Series II/450AJ Series II

133

SECTION 2 - TURNTABLE ITEM

PART NUMBER

84 85 86

1001101408 8405006 1703876

87 88 89 90 91 92

1702941 1702942 2580024 2580054 3980007 0641405

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 122 122 123 124 125 126 127 128 129 130 130 130 130 131 132

134

1001099373 1001106420 0100011 0100020 0641406 0641408 0641418 0641420 0641608 0641610 0642010 0902443 0902444 1320022 1320223 1320318 1701505 2180536 2220250 2220273 2220313 2220459 2220794 2300004 2300041 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4711400 4740362

QTY ft/0.46m 1 1 AR Ref

DESCRIPTION

Fan Clamp, Gear Decal - Engine Tray Swing Note: arctic package items 87 - 92 not shown - used on arctic machines only 1 Decal - Battery Heater 1 Decal - Engine Block Heater 1 Heater, Battery 1 Heater, Engine Block 1 Seat, Battery 2 Bolt 1/4in-20NC x 5/8in Ref PERKINS ENGINE INSTALLATION Ref Without Arctic Package Ref With Arctic Package AR Compound, Locking AR Sealant, Pipe 3 Bolt 1/4in-20NC x 3/4in 7 Bolt 1/4in-20NC x 1in 2 Bolt 1/4in-20NC x 2 1/4in 1 Bolt 1/4in-20NC x 2 1/2in 3 Bolt 3/8in-16NC x 1in 2 Bolt 3/8in-16NC x 1 1/4in 1 Bolt 5/8in-11NC x 1 1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 7 Clamp, Fuel Line AR Clamp, J Clip 2 Clamp 1 Decal, Diesel (Not Shown) 1 Fitting, Barbed 1 Fitting, Reducer 1 Fitting, Reducer 1 Fitting, 90 Barbed 1 Fitting, 90 1 Fitting, Straight Barbed Ref Coolant, Anti-Freeze Options (Not Shown): 2.7 Gal Without Arctic Package (ANSI/ANSI Export/CE Spec) 2.7 Gal With Arctic Package 10 ft/3.0m Hose 8 ft/2.4m Hose 7 ft/2.1m Hose 13 Locknut 1/4in-20NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly 2 Cartridge without Coil 2 Seal Kit - 7012941 Cartridge 2 Coil 3 Flatwasher 1/4in Narrow 7 Washer, Fender

450A Series II/450AJ Series II

REV

B B

3121244

SECTION 2 - TURNTABLE ITEM 133 134 135 136 137 139 139 139 140

PART NUMBER 4751400 4751600 4752000 4752200 1001099364 1001100857 70002377 70002378 1001103791

QTY 25 5 1 2 1 1 1 1 1 Ref

141 142 143

1060625 1060626 1702943

1 1 1

144 145 146 150 150 150 150 150 150 150 150

1702944 2580050 4460488

3020016 3020044 3600318

1 1 3 Ref 1 1 1 1 1 1 1 Ref Ref Ref AR 1 2 2 1 1 1 2 1 2 2 1 1 Ref 2.5 gl 2.5 Gal 1

216

3600385

1

217

3600423

1

218

3790152

1

201 202 203 204 205 206 207 208 209 210 211 212 213 214 214 214 215

3121244

1704972 1706059 1706060 1706064 1706062 1706061 1706063 1001099372 1001106419 0100011 0630569 0641610 0641812 2111010 2111612 2131212 2151212 2170316 2170808 2110604 2131210 2221084

DESCRIPTION Flatwasher 1/4in Wide Flatwasher 3/8in Wide Flatwasher 5/8in Wide Flatwasher 3/4in Wide Mount, Hood Separator, Fuel-Water Filter Seal, O-Ring Panel, Rubber (Not Shown) Note: Arctic Package Items 141-146 Not Shown - Used on Arctic Machines Only Cord, Immersion Heater (Located on Bottom of Hyd Oil Tank) Cord, 3 Way Extension (Located on Left Front of Engine) Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic Oil Tank) Decal - Heater Cord (Located on Left Front of Engine) Heater, Hydraulic Tank (Located on Bottom of Hyd Oil Tank) Clamp (Located on Left Front of Engine) Decal - Warning Explosion/Fire Options: ANSI Spec Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Spanish Language PERKINS ENGINE AND PUMP SUB-ASSEMBLY Without Arctic Package With Arctic Package Compound, Locking Bolt M14 x 30mm Bolt 3/8in-16NC x 1 1/4in Bolt 1/2in-13NC x 1 1/2in Fitting, Straight Fitting, Straight Fitting, 90 Fitting, 45 Fitting, Tee Fitting, Tee Fitting, Straight Fitting, 90 Fitting, Tee Oil, Motor Options (Not Shown): Without Arctic Package (Mobil Delvac MX 15W-40) With Arctic Package (Mobil 0W-40) Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (See . PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring

450A Series II/450AJ Series II

REV

D C

135

SECTION 2 - TURNTABLE ITEM 219 220 221 222 223 225 225A 225B 225C 225D 226 301 301 302 303 303 303 303 303 303 303 303 304 304 304 304 305 306 306 307 308 308 308 309 310 310 311 312 313 313 313 314 314 315 316 317 318 319 320 321

136

PART NUMBER 3931620 4641199 4751600 4751800 4891600 1001102860 7027025 7027026 7027023 7027024 2170110 1001099370 70001406 70001407 70002459 70002436 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70002100 70002101 70002102 70002103 70002437 70001412 70001413 70001414 70002438 70002439 70002440 70002441 70001404 70001405 70001403 70002442 70002443 70001399 70001401 70002444 70002445 70002446 70001417 70002447 70002099 70001418 70001416 70001419

QTY 2 2 2 1 2 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Capscrew, Socket Head 3/8in-16NC x 1 1/4in Valve, Check Flatwasher 3/8in Wide Flatwasher 1/2in Wide Flatwasher 3/8in Hardened Battery Cable Kit Cable - Battery to Auxiliary Relay Cable - Battery and Auxiliary Pump to Ground Cable - Auxiliary Relay to Starter Cable - Auxiliary Relay to Auxiliary Pump Fitting, Straight ENGINE COMPONENTS Valve, Relief Seal, O-Ring Sensor, Speed (Not Shown) Pump, Fuel Injection Shim 0.2mm Shim 0.25mm Shim 0.3mm Shim 0.35mm Shim 0.4mm Shim 0.5mm Shim 0.5mm Flat Pipe, Fuel Injector (#1 Cylinder) Pipe, Fuel Injector (#2 Cylinder) Pipe, Fuel Injector (#3 Cylinder) Pipe, Fuel Injector (#4 Cylinder) Pipe, Fuel Injector Return Flywheel Ring, Starter Starter Dipstick Tube, Dipstick O-Ring Valve, Oil Drain Cap, Oil Fill Seal, Oil Fill Cap Filter, Oil Connector, Oil Filter Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Pump, Water (Includes p/n 70002445 Only) Gasket, Water Pump to Plate Hose, Water Pump to Engine Head Alternator Belt Gasket, Head Cover Valve, Breather Gasket, Exhaust Manifold to Engine Block Gasket, Exhaust Manifold to Exhaust Tube

450A Series II/450AJ Series II

REV

A

D

3121244

SECTION 2 - TURNTABLE ITEM 322 322 323 323 324 325 325 325 325 326 327 327 328 329

3121244

PART NUMBER 70002448 70001411 70002449 70002450 70001395 70002451 70002452 70002453 70002454 70002455 70002456 70002108 70002457 70002458

QTY 1 1 1 1 4 1 1 1 1 1 1 1 1 1

DESCRIPTION Pump, Lift Seal, O-Ring Fuel Filter Head Assembly Fuel Filter Glowplug Module, Engine Control Harness, Wiring Bracket Isolator Sensor, Speed Actuator Washer Switch, Oil Pressure Switch, Water Temperature

450A Series II/450AJ Series II

REV

137

SECTION 2 - TURNTABLE FIGURE 2-17. BELGIUM AND ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION

138

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

139

SECTION 2 - TURNTABLE FIGURE 2-17. BELGIUM AND ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34

1001108389 0080181 0080201 0100011 0641812 0340041 0340046 2111010 2111612 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641614 0641820 0741610 0760815 0962172 1320012 1320016 1320022 1320058 1320223 1320318 1340060 7012664 1580011 1660255 1703162 2131212 2720058

35 36 37 37 37 37 37 37 38 39

140

1001106426 3200378 3220113 70001017 1001107116 70002705 70002706 3311405 3311505

QTY Ref Ref Ref Ref 1 1 AR 2 2 2 1 1 9 8 3 2 8 6 5 39 2 2 4 2 4 1 4 4 3 1 6 2 1 1 1 1 2 1 2.5 ft/0.8m 1 4 Ref 1 1 1 1 1 11 6

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

CATERPILLAR ENGINE ASSEMBLY Adapter, Pump Mounting Plate Adapter, Elbow Air Intake Compound, Locking Bolt 1/2in-13NC x 1-1/2in Band, Air Cleaner Mounting Band, Muffler Mounting Fitting, Straight Fitting, Straight Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/8in Bolt 3/8in-16NC x 1-3/4in Bolt 1/2in-13NC x 2-1/2in Screw, Flat Head 3/8in-16NC x 1-1/4in Bolt M8 x 35mm Bushing, Flanged Clamp Clamp Clamp Clamp Clamp P-Clamp Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Coupling, Pump Decal - Caution Fan Fitting, Elbow Hose

REV

D

Caterpillar Engine Assembly (See Items 301-331 of Breakdown) Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler Clamp Plug, Brass Locknut 1/4in-20NC Locknut 5/16in-18NC

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 40 41 42 43 44 45 46 47 48 49

PART NUMBER 3311605 3311805 3340399 3577133 3577132 3573937 3577130 3577135 3740067 3960438

50 51 52 53

4031711 4070497 4070498 4100025

54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 72 73 74 75 76 77 78 79 80 81 81 81 82

4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 4791400 4846821 4891500 4891600 85941018 1001097588 1001098525 1001106793 1001100577 1001100818 1001100825 1001100837 1001101201 1001106790 1001101681 1001101950 1001102706 7027412 70023056 2720271

83

2720615

84 85 86

1001101408 8405006 2151212

3121244

QTY 22 4 2 1 1 1 1 2 1 28 in/71cm 4 4 2 1.6 ft/0.49mm 1 1 12 8 26 4 12 12 42 13 2 1 4 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1.25 ft/0.38m 1.5 ft/0.46m 1 1 2

DESCRIPTION Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Air Plate, Baffle Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Relay Seal, Self Gripping

REV

Bolt M6 x 35mm Shim Shim Sleeve, Fiberglass Pipe, Exhaust Tube, Air Intake Flatwasher, 1/4in Thin Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Star Washer 1/4in Mount, Motor/Generator Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened P-Clamp Clip, Tube Plate, Muffler Support Plate, Radiator Mount Hose, Radiator (Top) Hose, Radiator (Bottom) Strap, Ties Bracket, Bottle Spacer, Fan Weldment, Engine Tray Elbow, Rubber Tube, Air Intake Radiator Cap, Radiator 70023056 Hose Hose Fan Clamp, Gear Fitting, Elbow

450A Series II/450AJ Series II

141

SECTION 2 - TURNTABLE

142

ITEM 87 88 91 92

PART NUMBER 2170316 2170808 2221084 3600318

QTY 1 2 1 1

93

3600385

1

94

3600423

1

95 96 97 98 98A 98B 98C 98D 99 100 101 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223

3790152 3931620 4641199 1001102860 7027025 7027026 7027023 7027024 2110604 2131210 2170110 1001108388 0100011 0100020 0641406 0641408 0641418 0641420 0641608 0641610 0642010 0902443 0902444 1320022 1320223 1320318 1701505 2180536 2220250 2220273 2220313 2220459 2220794 2300004 2720058

224 225 226 227 228 229 230

2720271 2750532 3311405 3312005 3340399 3900254 4641317

1 2 2 1 1 1 1 1 2 1 1 Ref AR AR 3 7 2 1 3 2 1 1 1 7 1 2 1 1 1 1 1 1 1 2.7 Gal 10 ft/3.05m 8 ft/2.4m 7 ft/2.1m 13 1 1 1 1

DESCRIPTION Fitting, Tee Fitting, Tee Fitting, Tee Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Valve, Check Battery Cable Kit Cable - Battery to Auxiliary Relay Cable - Battery and Auxiliary Pump to Ground Cable - Auxiliary Relay to Starter Cable - Auxiliary Relay to Auxiliary Pump Fitting, Straight Fitting, Elbow Fitting, Straight CATERPILLAR ENGINE INSTALLATION Compound, Locking Sealant, Pipe Bolt 1/4in-20NC x 3/4in Bolt 1/4inin-20NC x 1in Bolt 1/4in-20NC x 2-1/4in Bolt 1/4in-20NC x 2-1/2in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp, J Clip Clamp Decal, Diesel (Not Shown) Fitting, Barbed Fitting, Reducer Fitting, Reducer Fitting, Elbow Barbed Fitting, Elbow Fitting, Straight Barbed Coolant, Anti-Freeze (Not Shown) Hose

REV

A

A

Hose Hose Locknut 1/4in-20NC Locknut 5/8in-11NC Pad, Wear Screw, Shoulder Valve Assembly

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 230 230 230 231 232 233 234 235 236 239 239 239 240 241 242 243 244 245 246 247 301 301 302 303 304 305 305 305 306 307 307 308 308 309 309 309

PART NUMBER 7012941 7010543 7012944 4711400 4740362 4751400 4751600 4752000 4752200 1001100857 70002377 70002378 1001103791 1787217 3020016 3311505 0641512 4751500 8008750 1706098 1001106426 7026848 7026846 7026847 7026849 7026850 7026852 7026853 7026851 70001403 7026860 7026856 7026858 7026857 7026864 7026863 7026865

QTY 2 2 2 3 7 25 5 1 2 1 1 1 1 1 2.5 gal 2 1 4 1 1 Ref 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1

310 310 310 311 312 313 313 313 314 314 315 317 318 319

7026867 7026866 7026868 7026869 7026870 70003758 70003791 7026872 7026873 7026874 7026875 70003541 70003768 7026878

1 1 1 1 1 1 1 1 1 1 4 1 1 4

3121244

DESCRIPTION Cartridge without Coil Seal Kit - 7012941 Cartridge Coil Flatwasher 1/4in Thin Washer, Fender Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Separator, Fuel-Water Filter Seal, O-Ring Panel, Rubber Clamp, Battery Holddown Motor Oil Mobil Delvac MX 15W-40 Locknut 5/16in-18NC Bolt 5/16in-18NC x 1-1/2in Flatwasher 5/16in Regular Battery Decal - Warning Explosion/Fire CATERPILLAR ENGINE COMPONENTS Valve, Breather Gauze, Breather Valve Seal, Valve Cover Nut Gasket, Air Intake Seal, Valve Cover Flywheel with Starter Gear Set Gear, Rim Seal, Rear Main (Not Shown) Filter, Oil (was p/n 7026855) Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal Pump, Water Gasket, Water Pump (Fits Between Pump and Pump Rear Plate) Gasket, Water Pump (Fits Between Pump Rear Plate and Engine Block) Thermostat Gasket (Fits Between Regulator and Engine Block) Gasket (Fits Between Regulator and Hose Adapter) Gasket, Exhaust Gasket, Exhaust Manifold Filter Assembly Element, Fuel Filter (was p/n 7026871) Gasket, Fuel Filter Element Pump, Fuel Transfer Seal Injector, Fuel Actuator Alternator Glowplug

450A Series II/450AJ Series II

REV

C

143

SECTION 2 - TURNTABLE

144

ITEM 320 320 321 322 323 324

PART NUMBER 70003759 70003760 70003769 7026854 7026859 7026862

QTY 1 1 1 1 1 1

325 326 327 328 328 329 329 330 331

70003761 70003766 70003765 70003763 70003764 4641272 7026861 70003767 70003770

1 1 1 1 1 1 1 1 1

DESCRIPTION Switch, Oil Pressure Adapter, Oil Pressure Switch Starter Seal, Front Main (Not Shown) Gasket, Oil Pan (Not Shown) Gasket, Valve Bracket (Not Shown - Located Between Valve Bracket and Cylinder Head) Belt Sensor, Speed Sensor, Temperature (Not Shown) Dipstick Tube, Dipstick Valve, Oil Drain Seal, Oil Drain Valve Harness, Engine (Not Shown) ECM

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-18. BELGIUM AND ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION

146

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

147

SECTION 2 - TURNTABLE FIGURE 2-18. BELGIUM AND ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION ITEM

PART NUMBER

1 2 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19

0275871 0100011 0100020 0641410 0641418 0641512 0641610 0642010 0902443 0902444 1320022 1701505 1787217 2180348 2200222 2220313 2221176 2720058

20 21 22 23 24 25 26 27 27 27 27 28 29 30 31 32 33 34 35 201 202 205 206 207 208 209 210

148

2750532 3311405 3311505 3312005 3340958 3900254 4240099 4641317 7012941 7010543 7012944 4711400 4751400 4751500 4751600 4752000 4752200 8008750 1706098 2000291 0080231 0100011 0340041 0641406 0641410 0641510 0641608 0641610

QTY DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx.

Ref Belgium Built Machines use SNs 13xxxxxxxx.

Ref Romanian Built Machines use SNs E3xxxxxxxx.

Ref DEUTZ ENGINE INSTALLATIONS AR Compound, Locking AR Sealant, Pipe 4 Bolt 1/4in-20NC x 1-1/4in 2 Bolt 1/4in-20NC x 2-1/4in 2 Bolt 5/16in-18NC x 1-1/2in 2 Bolt 3/8in-16NC x 1-1/4in 1 Bolt 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 5 Clamp, Fuel Line 1 Decal, Diesel Fuel (Not Shown) 1 Clamp, Battery Hold-Down 1 Fitting, Barbed 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) 1 Fitting, 90 Barbed 1 Fitting, 90 15.1 Hose ft/4.6m 6 ft/1.83m Hose 6 Locknut 1/4in-20NC 2 Locknut 5/16in-18NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder AR Wire, Tie 1 Valve Assembly 2 Cartridge without Coil (4641317 Valve) 2 Seal Kit - 7012941 Cartridge (4641317 Valve) 2 Coil (4641317 Valve) 8 Flatwasher 1/4in Thin 12 Flatwasher 1/4in Regular 4 Flatwasher 5/16in Regular 6 Flatwasher 3/8in Regular 1 Flatwasher 5/8in Regular 2 Flatwasher 3/4in Regular 1 Battery (Wet) 1 Decal - Warning Explosion/Fire Ref ENGINE ASSEMBLY 1 Adapter, Fan Spacer AR Compound, Locking 2 Band, Muffler Bracket 6 Bolt 1/4in-20NC x 3/4in 6 Bolt, 1/4in-20NC x 1-1/4in 3 Bolt, 5/16in-10NC x 1-1/4in AR Bolt 3/8in-16NC x 1in 16 Bolt 3/8in-16NC x 1-1/4in

450A Series II/450AJ Series II

REV

C

O

3121244

SECTION 2 - TURNTABLE ITEM 211 212 213 214 215 216 217 218 219 220 221 222 223 223 224 225 226 228 229 231 232 233 233A 233B 233C 233D 234

PART NUMBER 0641812 0641820 0700816 0771012 0711014 0711414 0741610 0902740 0962172 1320016 1320022 1320222 1340060 7012664 1703162 1001092723 2060025 2220451 1001091179 2720467 2750532 2902060 7027041 7016817 7016820 7016834 3020016

235 236 236 236 236A 237 238 239 240 241 242 243 244 245 246

3200406 3220110 3220112 1320176 3311401 3311405 3311505 3311605 3311805 3340399 3570801 3573895 3573937 3600423

QTY 2 4 4 4 4 AR 2 1 1 2 1 3 1 1 2 1 1 1 1 2 380 mm 1 1 1 1 1 2.5 gal/9.46l 4 Ref 1 1 1 1 12 3 AR 4 2 1 1 1 1

247

3600318

1

247 248

7023929 3600385

1 1

249 250 251

3620033 3740067 3790152

1 3 1

3121244

DESCRIPTION Bolt 1/2in-13NC x 1-1/2in Bolt 1/2in-13NC x 2-1/2in Bolt M8 x 40mm Bolt M10 x 25mm Bolt M10 x 30mm Bolt M14 x 30mm Screw, Countersunk 3/8in-16NC x 1-1/4in Bracket, Engine Mounting Bushing, Flanged Clamp Clamp, Hose Clamp, J Clip Air Cleaner Assembly Element, Air Cleaner Decal, Fan Blade Engine, Deutz Fan Fitting Hose, 90 Elbow Hose, Oil Cooler Hose Battery Cable Kit Cable (Battery - to Ground) (was p/n 7016837) Cable (Battery + to Auxilliary Relay) Cable (Auxilliary Relay to Starter) Cable (Auxilliary Relay to Auxilliary Pump) Motor Oil Mobil Delvac MX 15W-40(Not Shown)

REV

B

Mount, Rubber Muffler Options: Standard Spark Arresting Muffler Optional Catalytic Muffler Clamp, Muffler Nut 1/4in-20NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Engine Mounting (Use p/n 0903063) Plate, Radiator Mounting Support, Radiator Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown): Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) Seal Kit - 3600318 Pump Piston Pump Assembly with Fittings (See PISTON PUMP ASSEMBLY for Breakdown) Radiator (Use p/n 1001150998) Relay O-Ring

450A Series II/450AJ Series II

149

SECTION 2 - TURNTABLE ITEM 252 254 255 256 257 258 259 260 260 260

PART NUMBER 3960407 4640751 4740274 4751400 4751600 4812200 4845395

261 262 263 264 265 266 267 268 269 270 271 272 273 274

401 402 403 403 404 404

4846683 4891600 2111010 2111612 2131212 2151212 2170316 2170808 2221084 4641199 4923451 1060904 2110604 2131210 0256847 1660234 0080163 0700810 4831900 3020021 1001092723 7020026 7020465 7020495 7020468 7016331 7027236

1 2 2 1 1 2 1 2 1 2 1 1 2 1 Ref 1 1 63 6 AR Ref 1 2 1 1 1 1

405 405 405 405 405 405 406 406 407 407

7027246 7027608 7027609 7027610 7020447 7020023 70001423 70000916 7020411

Ref 3 3 3 3 3 1 1 1 1

301 302 303 304 307

150

4846567 1001138135

QTY 1 1 4 21 AR AR 1 Ref 1 1 Ref

DESCRIPTION Gasket, Air Intake Valve, Oil Drain Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 14mm Adapter Bracket, Motor Mount Options: Bracket with Generator Mounting Capabilities (Shown) Bracket with No Generator Mounting Capabilities (Not Shown) Note: P/N 4846567 was original equipment Romanian Built Machines SN E300000001 to SN E300000593 and All Belgium Built Machines. Romanian Built Machines SN E300000593 to SN E300001114 may use either as required.

Tray, Engine Mounting Flatwasher 3/8in Hardened Fitting, Straight Fitting, Straight Fitting, 90 Fitting, 45 Fitting, Tee Fitting, Tee Fitting, Tee Valve, Check Harness, Glow Plug (Not Shown) Cable, Jumper Fitting, Straight Fitting, 90 PUMP COUPLING INSTALLATION Coupling, Hayes Plate, Pump Adapter Bolt Metric 8mm x 20mm Lockwasher 8mm Grease, Coupling ENGINE COMPONENTS Dipstick (was p/n 7027244) (Not Shown) Cap, Filler Pump, Oil Lube (Not Shown) Seal Between Oil Pump and Engine Block (Not Shown) Filter, Oil Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter Mount) Pump, Injector Options: Series A Injector Series B Injector Series C Injector Series D Injector Gasket, Injector Pump Filter, Fuel Bracket, Fuel Filter Pump Fuel Supply (was p/n 7027238) O-Seal Between Fuel Pump and Engine Block (Not Shown)

450A Series II/450AJ Series II

REV

2

3121244

SECTION 2 - TURNTABLE ITEM 407 408 408 409 410 411 411 412 412 413 413 414 414 415 418 418 419 419 420 421 422 423

3121244

PART NUMBER 70001435 7020449 7020471 7020408 7027791 7000663 7020464 7020479 7026608 7024565 70003932 7027792 7027276 7027790 7020459 7020460 See Note 7024579 7027245 7027239 7027795 7027769

QTY 1 3 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2

DESCRIPTION Replacement Filter Gasket, Intake Manifold (Not Shown) Gasket, Exhaust (Not Shown) V-Belt Sensor, Temperature Alternator (was p/n 7020410) Regulator, Voltage (Not Shown) Starter Relay, Starter Tacho-Generator Spacer, Sleeve Actuator, Throttle Spring, Actuator Sensor, Oil Pressure Thermostat Spring, Compression Flywheel (Not Shown) (Note: Not Available for Purchase) Rim, Gear (Not Shown) Filter, Fuel Solenoid, Start Module, EMR2 Connector, Radiator

450A Series II/450AJ Series II

REV

151

SECTION 2 - TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM)

152

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

153

SECTION 2 - TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ITEM

1 2 3 4 5 5

154

PART NUMBER

2000396 2180482 0080181 0080201 0100011 1001095205

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 36

1001102270 0641812 0340041 0340046 2111010 2111612 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641820 0721004 0721006 0741610 0962172 1060904 1320012 1320016 1320022 1340060 7012664 1580011 1660255 2131212 2060032 2151212 2720058

36 36

2720507

QTY Ref Ref Ref

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Note: No Romanian Built Machines were built with Perkins Engines Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Ref PERKINS ENGINE ASSEMBLY 1 Elbow, Rubber 1 Adapter, Pump Mounting Plate 1 Adapter, 90 Air Intake AR Compound, Locking Ref Engine, Perkins 404C-22 Options: 1 Engine, Perkins 404C-22 (SN 1300006000 through 1300005956) 1 Engine, Perkins 404C-22 (SN 1300005957 to Present) 2 Bolt 1/2in-13NC x 1-1/2in 2 Band, Air Cleaner Mounting 2 Band, Muffler Mounting 2 Fitting, Straight 1 Fitting, Straight 8 Bolt M14 x 30mm 8 Bolt 1/4ininin-20NC x 3/4in 5 Bolt 1/4in-20NC x 1in 3 Bolt 3/8in-16NC x 1-1/4in 8 Bolt 5/16in-18NC x 3/4in 6 Bolt 5/16in-18NC x 7/8in 4 Bolt 3/8in-16NC x 1-1/8in 35 Bolt 3/8in-16NC x 1-1/4in 4 Bolt 1/2in-13NC x 2-1/2in 4 Capscrew #10-24NC x 1/2in 1 Capscrew #10-24NC x 3/4in 2 Screw, Flat Head 3/8in-16NC x 1-1/4in 1 Bushing, Flanged 1 Cable, Jumper AR Clamp 4 Clamp AR Clamp 1 Air Cleaner Assembly 1 Element, Air Cleaner 1 Container, Coolant Overflow 1 Coupling, Pump 1 Fitting, 90 1 Fan, Electric 2 Fitting, 45 4 in/10cm Hose Ref Hose, Radiator (Top) Options: Ref Hose, Radiator (Top) (1 piece): (SN 1300006000 through 1300006424) 1 Hose, Radiator (Top) (Use p/n 1001102308) Ref Hose, Radiator (Top) (3 piece): (SN 1300006425 to Present)

450A Series II/450AJ Series II

REV

J

3121244

SECTION 2 - TURNTABLE ITEM 36 36 36 37 38 39 39A 39B 39C 39D 39E 40 41 41 41 41 41 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73

3121244

PART NUMBER 1001101232 1001101233 1001101228 2720508 2750532 2902060 7016817 7027041 7016834 7016838 7016820 3200378 3220113 70001017 3220154 70002705 70002706 3300220 3311005 3311405 3311505 3311605 3311805 3340399 2170316 2170808 3577130 3577135 1001098525 3620046 7019656 3740067 3740080 4070497 4070498 2221084 4568743 3573937 4641272 4711500 4711600 4740274 4751000 4751400 4751500 4751600 4751800 1580049 4846821 0641611

QTY 1 1 1 1 6 in/15cm 1 1 1 1 1 1 4 Ref 1 1 1 1 1 AR 1 16 6 19 4 2 1 2 1 2 1 1 1 3 1 4 2 1 1 1 1 8 18 4 6 20 12 42 11 1 1 2

DESCRIPTION Hose, Radiator (Top) (Engine block to adapter tube) Hose, Radiator (Top) (Adapter tube to Radiator) Tube, Adapter Hose, Radiator (Bottom) Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground (was p/n 7016837) Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Standard Muffler Clamp Catalytic Muffler (Use p/n 1001107116) Clamp Plug, Brass Nut, Washer Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Fitting, Tee Fitting, Tee Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support Radiator Cap, Radiator Relay Relay Shim Shim Fitting, Tee Pipe, Exhaust Plate, Radiator Support Valve, Oil Drain Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher #10 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Weldment, Engine Tray Mount, Motor/Generator Bolt 3/8in-16NC x 1-3/8in

450A Series II/450AJ Series II

REV

B

155

SECTION 2 - TURNTABLE

156

ITEM 74 75 76 77

PART NUMBER 3577133 3577132 3577131 3960438

78 79 80 81 82

3577139 4922737 4711400 1703162 3600318

QTY 1 1 1 28 in/71cm 1 1 12 2 1

83

3600385

1

84

3600423

1

85 86 87 88 89 90 91 92 93

3790152 3931620 4569176 4641199 4891600 0100020 0760612 0760810 1001099927

1 2 1 2 4 AR 4 2 1

93A 94 95 97 98 99 100 101 102 103 104 104

7026843 2820018 3290605 3574282 4460464 4460536 4460897 4791400 5240600 5240800 1001097551

1 1 ft/31cm 4 1 5 1 1 6 8 2 Ref 1

104 105 106 107 108 109

1001125978 1001097552 1001097553 1001097554 1001097555 1001099926

1 1 1 1 1 1

110 111 111 111 111 111 112 113

1001097588 1001097893 7026885 7026886 7026847 7026881 0641612 3290801

1 1 1 1 2 1 3 1

DESCRIPTION

REV

Plate, Air Plate, Baffle Plate, Air Panel Seal, Self Gripping Plate, Radiator Mount Harness, Engine Grounding Flatwasher, 1/4in Thin Decal - Caution Fan Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Tube, Air Intake Valve, Check Flatwasher 3/8in Hardened Sealant Capscrew M6 x 25mm Capscrew M8 x 20mm Actuator Kit, Governor Pull (Includes 1600351 Actuator and Items 93A, 94, 98 & 100) Linkage Heat Shrink Locknut M6 Plate, Actuator Mounting Pin, Male Connector, Female - 3 Position Connector, Female - 2 Position Starwasher 1/4in Flatwasher 6mm Hardened Flatwasher 8mm Hardened Sensor, Coolant Options: Sensor, Coolant (Use p/n 1001125978) (SN 1300006000 through 1300006864) Sensor, Coolant (SN 1300006865 to Present) Adapter, Coolant Sensor (Use p/n 1001125978) Washer, Coolant Sensor Sensor, Oil Pressure Adapter, Oil Pressure Sensor Sensor Kit, Speed (Includes 1001097556 Speed Sensor and Items 94, 98 & 99) Clip, Tube Dipstick Assembly Dipstick Tube, Dipstick Washer O-Ring Bolt 3/8in-16NC x 1-1/2in Nut M8

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 114 117

PART NUMBER 4831900 4100025

118 122

1001100825 2720271

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219

0275815 0100011 0100020 0641512 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 1787217 2180536 2220250 2220313 2220459 2220794 2720058

220 221 222 223 224 225 226 226A 226A 226A 226A 226B 226B 226B 226B 227 228 229 230 231 233 234 235 236 237

3121244

2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 7012941 7010543 7012944 4751400 4751600 4752000 4752200 3311505 4751500 2300004 3020016 8008750 2220273

QTY DESCRIPTION 1 Lockwasher M8 1.58 Sleeve, Firberglass (SN 1300006425 to Present) ft/0.49mm 2 Strap, Ties (SN 1300006425 to Present) 1.5 Hose (SN 1300006649 to Present) ft/0.46m Ref PERKINS ENGINE INSTALLATION AR Compound, Locking AR Sealant, Pipe 2 Bolt 5/16in-18NC x 1-1/2in 2 Bolt 1/4in-20NC x 3/4in 2 Bolt 1/4in-20NC x 2-1/4in 2 Bolt 3/8in-16NC x 1-1/4in 1 Bolt 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 7 Clamp, Fuel Line 1 Clamp 1 Decal, Diesel (Not Shown) 1 Clamp, Battery Hold-Down 1 Fitting, Barbed 1 Fitting, Reducer 1 Fitting, 90 Barbed 1 Fitting, 90 1 Fitting, Straight Barbed 10 Hose ft/3.05m 8 ft/2.4m Hose 7 ft/2.1m Hose 5 Locknut 1/4in-20NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly Ref Cartridge and Coil Components: 1 Cartridge without Coil 1 Seal Kit - 7012941 Cartridge 1 Coil Ref Cartridge and Coil Components: 1 Cartridge without Coil 1 Seal Kit - 7012941 Cartridge 1 Coil 16 Flatwasher 1/4in Regular 2 Flatwasher 3/8in Regular 1 Flatwasher 5/8in Regular 2 Flatwasher 3/4in Regular 3 Locknut 5/16in-18NC 1 Flatwasher 5/16in Regular 2.7 Gal Coolant, Anti-Freeze (Not Shown) 2.5 Gal Oil, Motor Mobil Delvac MX 15W-40 1 Battery 1 Fitting, Reducer

450A Series II/450AJ Series II

REV

H

157

SECTION 2 - TURNTABLE

158

ITEM 238 239 240 241 242 243 243 243 244 245 250

PART NUMBER 3290501 3290601 0641420 1320318 4711400 1001100857 70002377 70002378 2200222 0100079 1706098

401 401 401 401 401 401 401 401 402 403 404 404 404 405 405 405 406 407 408 408 409 409 410 410 411 411 412 412 413 413 414 415 416 417 418 419 419

1001095205 1001102270 70001386 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70001387 70001395 70001396 70001397 70001398 70001400 70001399 70001401 70001402 70001403 70001404 70001405 70001406 70001407 70001408 70001409 70001410 70001411 70001412 70001413 70001414 70001415 70001416 70001417 70001418 70001419 0700808 70001792 70001793

QTY 1 1 1 1 3 1 1 1 1 AR 1 Ref Ref Ref 1 AR AR AR AR AR AR AR 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2

DESCRIPTION Nut M5 Nut M6 Bolt 1/4in-20NC x 2-1/2in P-Clamp (SN 1300006208 to Present) Flatwasher 1/4in Thin Separator, Fuel-Water (SN 1300006208 to Present) Filter Seal, O-Ring Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) Sealant (Not Shown) Decal - Warning Explosion/Fire ENGINE COMPONENTS Engine Components (SN 1300006000 through 1300006478) Engine Components (SN 1300006479 to Present) Pump, Fuel Injection Shim 0.20mm Shim 0.25mm Shim 0.30mm Shim 0.35mm Shim 0.40mm Shim 0.50mm Shim 0.50mm Flat Solenoid, Fuel Injection Glowplug Pump, Water (Includes p/n 70001397 Only) Gasket, Water Pump to Plate Gasket, Plate to Engine Block Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Belt Filter, Oil Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal, O-Ring Fuel Bowl and Filter Assembly Fuel Filter Kit (Includes 1 Filter Element and 4 Seals) Pump, Lift Seal, O-Ring Flywheel Ring, Starter Starter Solenoid, Start Gasket, Exhaust Manifold to Engine Block Alternator Valve, Breather Gasket, Exhaust Manifold to Exhaust Tube Bolt M8 x 16mm Lever, Alternator Adjustment Arm Screw

450A Series II/450AJ Series II

REV

F

3121244

SECTION 2 - TURNTABLE ITEM 419 419 420 421 422 423 424 425 426 426 426 426 427 429 430 431 432

PART NUMBER 70001794 70001796 70002107 70002109 70002098 70002106 70002105 70002108 70002100 70002101 70002102 70002103 70002099 70002437 70002104 70005704 70005705

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

433 434

70005771 70005772

4 4

3121244

DESCRIPTION Washer (Engine Block Side of Lever) Washer (Alternator Side of Lever) Fitting, Oil Sensor Adapter to Engine Block Pipe, Fuel Hose, Fuel Hose Housing, Thermostat Washer Pipe, Fuel Injection #1 Pipe, Fuel Injection #2 Pipe, Fuel Injection #3 Pipe, Fuel Injection #4 Gasket, Cover Line, Fuel Injection Return (Was p/n 70002433) Pipe, Oil (Not Shown) Gasket Kit (Top) (Not Shown - Used on Engine p/n 1001095205) Gasket Kit (Bottom) (Not Shown - Used on Engine p/n 1001095205) Injector, Fuel (W/Fuel Rail Seal) (Not Shown) Seal, Fuel Injector (Bottom) (Not Shown)

450A Series II/450AJ Series II

REV

159

SECTION 2 - TURNTABLE FIGURE 2-20. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM)

160

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

161

SECTION 2 - TURNTABLE FIGURE 2-20. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ITEM

PART NUMBER

QTY Ref Ref Ref Ref

162

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1001130514 2180482 0080181 0340012 0100011 1001102270 0641812 0641609 0340046 2111010 2111612 0630569 0641406 0641408 0641410 0641506 0641507 0721004 0741610 0641820 0760815 1703162 3311005 0741610 0962172 1060904 1320012 1320016 1320022 3573667 1580011 1660255 2131212 3740080 2151212 2720058

36 37 38 39 39A 39B

4031711 4460121 2750532 2902060 7016817 7027041

Ref 2 1 2 AR 1 2 4 2 2 1 8 9 5 3 8 6 1 35 4 4 2 1 2 1 1 4 5 4 1 1 1 1 1 2 2.5 ft/0.7m 4 2 6 in/15cm 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Note: No Romanian Built Machines were built with Perkins Engines Note: For Module (with/without UGM) Identification, refer to Revision Log page A. PERKINS ENGINE ASSEMBLY Elbow, Rubber Adapter, Pump Mounting Plate Band, Air Cleaner Mounting Compound, Locking Engine, Perkins 404C-22 Bolt 1/2in-13NC x 1-1/2in Bolt 3/8in-16NC x 1-1/8in Band, Muffler Mounting Fitting, Straight Fitting, Straight Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Capscrew #10-24NC x 1/2in Screw, Flat Head 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 2-1/2in Capscrew M8 x 35mm Decal - Caution Fan Locknut #10-24NC Screw, Flat Head 3/8in-16NC x 1-1/4in Bushing, Flanged Cable, Jumper Clamp Clamp Clamp Plate, Radiator Support Container, Coolant Overflow Coupling, Pump Fitting, 90 Relay Fitting, 45 Hose Bolt M6 x 35mm Terminal, Cap Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground (was p/n 7016837)

450A Series II/450AJ Series II

REV

A

B

3121244

SECTION 2 - TURNTABLE ITEM 39C 39D 39E 40 41 41 41 41 41 41 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

PART NUMBER 7016834 7016838 7016820 3200378

78 79 80 81 82

1001101408 4922737 4711400 1001130038 3600318

3121244

3220113 70001017 3220154 70002705 70002706 4751000 3311405 3311505 3311605 3311805 3340399 2170316 2170808 3577130 3577135 1001098525 4891500 3740067 1001100577 4070497 4070498 2221084 4568743 1001100818 4641272 4711500 4711600 4740274 1001100837 4751400 4751500 4751600 4751800 1580049 4846821 0641611 3577133 3577132 1001101201 3960438

QTY 1 1 1 4 Ref 1 1 1 1 1 2 16 6 19 4 2 1 2 1 2 1 4 3 1 4 2 1 1 1 1 8 18 4 1 20 12 44 11 1 1 2 1 1 1 28 in/71cm 1 1 12 1 1

DESCRIPTION Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Standard Muffler Clamp Catalytic Muffler (Use p/n 1001107116) Clamp Plug, Brass Flatwasher #10 Regular Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Fitting, Tee Fitting, Tee Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support Flatwasher 5/16in Hardened Relay Hose, Radiator (Top) Shim Shim Fitting, Tee Pipe, Exhaust Hose, Radiator (Bottom) Valve, Oil Drain Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Bracket, Bottle Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Weldment, Engine Tray Mount, Motor/Generator Bolt 3/8in-16NC x 1-3/8in Plate, Air Plate, Baffle Adapter, Fan Spacer Seal, Self Gripping

REV

Fan, Suction Harness, Engine Grounding Flatwasher, 1/4in Thin Tube, Air Cleaner Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown)

450A Series II/450AJ Series II

163

SECTION 2 - TURNTABLE ITEM 83

PART NUMBER 3600385

QTY 1

84

3600423

1

85 86 87 88 89 90 91 92 95 96 97 101 102 103 104 105 105 106 107 108 110 111 111 111 111 111 112 113 114 115 115 115 115 115 115 116 116 116 116 116 117

3790152 3931620 1001130040 4641199 4891600 0100020 0760612 0760810 3290605 1001130041 3574282 4791400 5240600 5240800 1001125978 1001130042 7027412 1001097553 1001097554 1001097555 1001097588 1001097893 7026885 7026886 7026847 7026881 0641612 3290801 4831900 1001099927 1600351 7026843 2820018 4460897 4460464 1001099926 2820018 1001097556 4460464 4460536 4100025

118 119 119 122

1001100825 1001130524 70004172 2720271 1001130513

164

DESCRIPTION Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Panel, Radiator Mount Valve, Check Flatwasher 3/8in Hardened Sealant Capscrew M6 x 25mm Capscrew M8 x 20mm Locknut M6 Elbow, Air Cleaner Plate, Actuator Mounting Starwasher 1/4in Flatwasher 6mm Hardened Flatwasher 8mm Hardened Sensor, Coolant Radiator, Assembly Cap, Radiator Washer, Coolant Sensor Sensor, Oil Pressure Adapter, Oil Pressure Sensor Clip, Tube Dipstick Assembly Dipstick Tube, Dipstick Washer O-Ring Bolt 3/8in-16NC x 1-1/2in Nut M8 Lockwasher M8 Actuator Kit, Governor Pull Controller, Governor Pull Linkage Heat Shrink Connector, Female - 2 Position Pin, Male Sensor Kit, Speed Heat Shrink Speed Sensor Pin, Male Connector, Female - 3 Position Sleeve, Firberglass

1 2 1 2 4 AR 4 2 4 1 1 6 8 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 6 in/15cm 1 2 1 6 in/15cm 1 3 1 1.58 ft/0.49mm 2 Strap, Ties 1 Air Cleaner Assembly 1 Element, Air Cleaner (was p/n 7020820) 1.5 Hose ft/0.46m Ref PERKINS ENGINE INSTALLATION

450A Series II/450AJ Series II

REV

A

3121244

SECTION 2 - TURNTABLE ITEM 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219

PART NUMBER 0100011 0100020 0641512 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 1787217 2180536 2220250 2220313 2220459 2220794 2720058

220 221 222 223 224 225 226 226 226 226 227 228 229 230 231 233 234 235 236 237 238 239 240 241 242 243 243 243 244 245 250

2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4751400 4751600 4752000 4752200 3311505 4751500 2300004 3020016 8008750 2220273 3290501 3290601 0641420 1320318 4711400 1001100857 70002377 70002378 2200222 0100079 1706098 1001102270

3121244

QTY DESCRIPTION AR Compound, Locking AR Sealant, Pipe 2 Bolt 5/16in-18NC x 1-1/2in 2 Bolt 1/4in-20NC x 3/4in 2 Bolt 1/4in-20NC x 2-1/4in 2 Bolt 3/8in-16NC x 1-1/4in 1 Bolt 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 7 Clamp, Fuel Line 1 Clamp 1 Decal, Diesel (Not Shown) 1 Clamp, Battery Hold-Down 1 Fitting, Barbed 1 Fitting, Reducer 1 Fitting, 90 Barbed 1 Fitting, 90 1 Fitting, Straight Barbed 10 Hose ft/3.05m 8 ft/2.4m Hose 7 ft/2.1m Hose 5 Locknut 1/4in-20NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly 2 Cartridge without Coil 2 Seal Kit - 7012941 Cartridge 2 Coil 16 Flatwasher 1/4in Regular 2 Flatwasher 3/8in Regular 1 Flatwasher 5/8in Regular 2 Flatwasher 3/4in Regular 3 Locknut 5/16in-18NC 1 Flatwasher 5/16in Regular 2.7 Gal Coolant, Anti-Freeze (Not Shown) 2.5 Gal Oil, Motor Mobil Delvac MX 15W-40 (Not Shown) 1 Battery 1 Fitting, Reducer 1 Nut M5 1 Nut M6 1 Bolt 1/4in-20NC x 2-1/2in 1 P-Clamp (SN 1300006208 to Present) 3 Flatwasher 1/4in Thin 1 Separator, Fuel-Water 1 Filter 1 Seal, O-Ring 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) AR Sealant (Not Shown) 1 Decal - Warning Explosion/Fire Ref ENGINE COMPONENTS

450A Series II/450AJ Series II

REV

B

165

SECTION 2 - TURNTABLE ITEM 301 301 301 301 301 301 301 301 302 303 304 304 304 305 305 305 306 307 308 308 309 309 310 310 311 311 312 312 313 313 314 315 316 317 318 319 319 319 319 320 321 322 323 324 325 326 326 326 326 327 329

166

PART NUMBER 70001386 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70001387 70001395 70001396 70001397 70001398 70001400 70001399 70001401 70001402 70001403 70001404 70001405 70001406 70001407 70001408 70001409 70001410 70001411 70001412 70001413 70001414 70001415 70001416 70001417 70001418 70001419 0700808 70001792 70001793 70001794 70001796 70002107 70002109 70002098 70002106 70002105 70002108 70002100 70002101 70002102 70002103 70002099 70002433

QTY 1 AR AR AR AR AR AR AR 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Pump, Fuel Injection Shim 0.20mm Shim 0.25mm Shim 0.30mm Shim 0.35mm Shim 0.40mm Shim 0.50mm Shim 0.50mm Flat Solenoid, Fuel Injection Glowplug Pump, Water (Includes p/n 70001397 Only) Gasket, Water Pump to Plate Gasket, Plate to Engine Block Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Belt Filter, Oil Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal, O-Ring Fuel Bowl and Filter Assembly Fuel Filter Kit (Includes 1 Filter Element & 4 Seals) Pump, Lift Seal, O-Ring Flywheel Ring, Starter Starter Solenoid, Start Gasket, Exhaust Manifold to Engine Block Alternator Valve, Breather Gasket, Exhaust Manifold to Exhaust Tube Bolt M8 x 16mm Lever, Alternator Adjustment Arm Screw Washer (Engine Block Side of Lever) Washer (Alternator Side of Lever) Fitting, Oil Sensor Adapter to Engine Block Pipe, Fuel Hose, Fuel Hose Housing, Thermostat Washer Pipe, Fuel Injection #1 Pipe, Fuel Injection #2 Pipe, Fuel Injection #3 Pipe, Fuel Injection #4 Gasket, Cover Pipe, Oil

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 329 330 331

3121244

PART NUMBER 70002437 70005771 70005772

QTY 1 4 4

DESCRIPTION Line, Fuel Injection (Was p/n 70002433) Injector, Fuel (W/Fuel Rail Seal) (Not Shown) Seal, Fuel Injector (Bottom) (Not Shown)

450A Series II/450AJ Series II

REV

167

SECTION 2 - TURNTABLE FIGURE 2-21. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM)

168

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE

3121244

450A Series II/450AJ Series II

169

SECTION 2 - TURNTABLE FIGURE 2-21. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM

PART NUMBER

QTY Ref Ref Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 36 37 37 37 37 37 37

170

1001106788 0080181 0080201 0100011 0641812 0340041 0340046 2111010 2111612 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641614 0641820 0741610 0760815 0962172 1320012 1320016 1320022 1320058 1320223 1320318 1340060 7012664 1580011 1660255 1703162 2131212 2720058 3200378 3220113 70001017 1001107116 70002705 70002706

Ref 1 1 AR 2 2 2 1 1 9 8 3 2 8 6 5 37 2 2 4 2 4 1 4 4 3 1 6 2 1 1 1 1 2 1 2.5 ft/0.8m 4 Ref 1 1 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Note: No Romanian Built Machines were built with Perkins Engines Note: For Module (with/without UGM) Identification, refer to Revision Log page A. PERKINS ENGINE ASSEMBLY Adapter, Pump Mounting Plate Adapter, 90 Air Intake Compound, Locking Bolt 1/2in-13NC x 1 1/2in Band, Air Cleaner Mounting Band, Muffler Mounting Fitting, Straight Fitting, Straight Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1 1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1 1/8in Bolt 3/8in-16NC x 1 1/4in Bolt 3/8in-16NC x 1 3/8in Bolt 3/8in-16NC x 1 3/4in Bolt 1/2in-13NC x 2 1/2in Screw, Flat Head 3/8in-16NC x 1 1/4in Bolt M8 x 35mm Bushing, Flanged Clamp Clamp Clamp Clamp Clamp P-Clamp Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Coupling, Pump Decal - Caution Fan Fitting, 90 Hose

REV

F

Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler Clamp Plug, Brass

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 38 39 40 41 42 43 44 45 46 47 48 49

PART NUMBER 3311405 3311505 3311605 3311805 3340399 3577133 3577132 3573937 3577130 3577135 3740067 3960438

50 51 52 53

4031711 4070497 4070498 4100025

54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 4791400 4846821 4891500 4891600 85941018 1001097588 1001098525 1001099370

72 73 74 75 76 77 78 79 80 81 81 81 82

1001106793 1001100577 1001100818 1001100825 1001100837 1001101201 1001106790 1001101681 1001101950 1001102706 7027412 70023056 2720271

83

2720615

3121244

QTY 11 6 22 4 2 1 1 1 1 2 1 28 in/71cm 4 4 2 1.6 ft/0.49mm 1 1 12 8 26 4 12 12 40 13 2 1 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1.25 ft/0.38m 1.5

DESCRIPTION Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Air Plate, Baffle Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Relay Seal, Self Gripping

REV

Bolt M6 x 35mm Shim Shim Sleeve, Fiberglass Pipe, Exhaust Tube, Air Intake Flatwasher, 1/4in Narrow Flatwasher 5/16in Narrow Flatwasher 3/8in Narrow Washer, Snubbing Flatwasher 1/4in Wide Flatwasher 5/16in Wide Flatwasher 3/8in Wide Flatwasher 1/2in Wide Star Washer 1/4in Mount, Motor/Generator Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened P-Clamp Clip, Tube Plate, Muffler Support Engine, Perkins 404C-22 (See Items 301 to 329 for Serviced Components) Plate, Radiator Mount Hose, Radiator (Top) Hose, Radiator (Bottom) Strap, Ties Bracket, Bottle Spacer, Fan Weldment, Engine Tray Elbow, Rubber Tube, Air Intake Radiator Cap, Radiator Petcock Hose Hose

450A Series II/450AJ Series II

171

SECTION 2 - TURNTABLE

172

ITEM

PART NUMBER

84 85 86 87 88 91 92

1001101408 8405006 2151212 2170316 2170808 2221084 3600318

QTY ft/0.46m 1 1 2 1 2 1 1

93

3600385

1

94

3600423

1

95 96 97 98 98A 98B 98C 98D 99 100 101 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223

3790152 3931620 4641199 1001102860 7027025 7027026 7027023 7027024 2110604 2131210 2170110 1001106789 0100011 0100020 0641406 0641408 0641418 0641420 0641608 0641610 0642010 0902443 0902444 1320022 1320223 1320318 1701505 2180536 2220250 2220273 2220313 2220459 2220794 2300004 2720058

224 225 226

2720271 2750532 3311405

1 2 2 1 1 1 1 1 2 1 1 Ref AR AR 3 7 2 1 3 2 1 1 1 7 1 2 1 1 1 1 1 1 1 2.7 Gal 10 ft/3.05m 8 ft/2.4m 7 ft/2.1m 13

DESCRIPTION Fan Clamp, Gear Fitting, 45 Fitting, Tee Fitting, Tee Fitting, Tee Gear Pump Assembly (See GEAR PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1 1/4in Valve, Check Battery Cable Kit Cable - Battery to Auxiliary Relay Cable - Battery and Auxiliary Pump to Ground Cable - Auxiliary Relay to Starter Cable - Auxiliary Relay to Auxiliary Pump Fitting, Straight Fitting, 90 Fitting, Straight PERKINS ENGINE INSTALLATION Compound, Locking Sealant, Pipe Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 2 1/4in Bolt 1/4in-20NC x 2 1/2in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1 1/4in Bolt 5/8in-11NC x 1 1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp, J Clip Clamp Decal, Diesel (Not Shown) Fitting, Barbed Fitting, Reducer Fitting, Reducer Fitting, 90 Barbed Fitting, 90 Fitting, Straight Barbed Coolant, Anti-Freeze (Not Shown) Hose

REV

A

A

Hose Hose Locknut 1/4in-20NC

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 227 228 229 230 230 230 230 231 232 233 234 235 236 239 239 239 240 241 242 243 244 245 246 247 301 301 302 303 303 303 303 303 303 303 303 304 304 304 304 305 306 306 307 308 308 308 309 310 310 311

3121244

PART NUMBER 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4711400 4740362 4751400 4751600 4752000 4752200 1001100857 70002377 70002378 1001103791 1787217 3020016 3311505 0641512 4751500 8008750 1706098 1001099370 70001406 70001407 70002459 70002436 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70002100 70002101 70002102 70002103 70002437 70001412 70001413 70001414 70002438 70002439 70002440 70002441 70001404 70001405 70001403

QTY 1 1 1 1 2 2 2 3 7 25 5 1 2 1 1 1 1 1 2.5 gal 2 1 4 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1

DESCRIPTION Locknut 5/8in-11NC Pad, Wear Screw, Shoulder Valve Assembly Cartridge without Coil Seal Kit - 7012941 Cartridge Coil Flatwasher 1/4in Narrow Washer, Fender Flatwasher 1/4in Wide Flatwasher 3/8in Wide Flatwasher 5/8in Wide Flatwasher 3/4in Wide Separator, Fuel-Water Filter Seal, O-Ring Panel, Rubber Clamp, Battery Holddown Motor Oil Mobil Delvac MX 15W-40 Locknut 5/16in-18NC Bolt 5/16in-18NC x 1 1/2in Flatwasher 5/16in Wide Battery Decal - Warning Explosion/Fire ENGINE COMPONENTS Valve, Relief Seal, O-Ring Sensor, Speed (Not Shown) Pump, Fuel Injection Shim 0.2mm Shim 0.25mm Shim 0.3mm Shim 0.35mm Shim 0.4mm Shim 0.5mm Shim 0.5mm Flat Pipe, Fuel Injector (#1 Cylinder) Pipe, Fuel Injector (#2 Cylinder) Pipe, Fuel Injector (#3 Cylinder) Pipe, Fuel Injector (#4 Cylinder) Pipe, Fuel Injector Return Flywheel Ring, Starter Starter Dipstick Tube, Dipstick O-Ring Valve, Oil Drain Cap, Oil Fill Seal, Oil Fill Cap Filter, Oil

450A Series II/450AJ Series II

REV

173

SECTION 2 - TURNTABLE ITEM 312 313 313 313 314 314 315 316 317 318 319 320 321 322 322 323 323 324 325 325 325 325 326 327 327 328 329

174

PART NUMBER 70002442 70002443 70001399 70001401 70002444 70002445 70002446 70001417 70002447 70002099 70001418 70001416 70001419 70002448 70001411 70002449 70002450 70001395 70002451 70002452 70002453 70002454 70002455 70002456 70002108 70002457 70002458

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1

DESCRIPTION Connector, Oil Filter Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Pump, Water (Includes p/n 70002445 Only) Gasket, Water Pump to Plate Hose, Water Pump to Engine Head Alternator Belt Gasket, Head Cover Valve, Breather Gasket, Exhaust Manifold to Engine Block Gasket, Exhaust Manifold to Exhaust Tube Pump, Lift Seal, O-Ring Fuel Filter Head Assembly Fuel Filter Glowplug Module, Engine Control Harness, Wiring Bracket Isolator Sensor, Speed Actuator Washer Switch, Oil Pressure Switch, Water Temperature

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-22. PISTON PUMP ASSEMBLY

176

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-22. PISTON PUMP ASSEMBLY ITEM

PART NUMBER 3600385 3600407 3600385 3600385 3600407 3600385

1 2 3 4 5 6 7 10 10A 10B 10C 13 14 15 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 38 39 40 42 43 45 46

3121244

3600385 3600407 7021240 7021237 7021238 7021239 7021280 7021242 7021243 7024855 7024856 7024857 7024858 7022377 7022378 7021249 7001485 7022380 7022381 7021248 7021280 7021255 7021251 7021250 7021280 7007419 7021280 7007470 7021280 7021257 7021251 7022342 7022342 7022341 7021258 7021260 7021259 7021280 See Note 7024800 7021265

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1 1 1 2 2 2 2 2 1 1 2 1 1 1 1 4 2 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2

DESCRIPTION PISTON PUMP USAGE CHART: Caterpillar Engine Machines: Deutz Engine Machines: USA Built Machines Belgium Built Machines Romanian Built Machines GM Engine Machines: Perkins Engine Machines: PISTON PUMP ASSEMBLIES Pump Assembly (Without Fittings) Pump Assembly (With Fittings) Shaft Assembly (Includes Items 2-4) Shaft Ring, Retaining Bearing, Roller O-Ring Seal, Lip Carrier, Seal Shaft Solenoid Assembly Coil (1 Per Assy) Nut (1 Per Assy) Seal Kit - 7024855 Cartridge (1 Per Assy) Orifice Housing Assembly (Includes Items 15-20) Bearing, Needle Plug Plug (Includes Item 20) O-Ring Side Cover Assembly (Includes Item 22) Gasket Screw Screw Pin Gasket Plug Assembly O-Ring Plug Assembly O-Ring Ring, Retaining Screw Bracket, Lifting Key Ring, Retaining Gerotor Gerotor Cover Assembly Bearing, Journal O-Ring Pin (Note: Not Available for Purchase) Spring Bypass Valve Assembly (Includes Items 47-49)

450A Series II/450AJ Series II

REV

A B

177

SECTION 2 - TURNTABLE

178

ITEM 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 95

PART NUMBER 7021280 7021280 7021280 7022382 7021255 7007470 7021280 7021268 7021269 7021270 7021271 7021272 7021273 7021274 7021275 7021276 7021277 7021278 7021279 7021281 7022385 7021280 7021280 7021280 7007412 7022346 7021280 7021290 7022347 7024804 7021280 7022386 7022387 7021294 7001481 70002257 7021296 7021297 7021298 7021299 7007289 7007470 7021256 7021280

101 102 103 104 105

2111010 2111612 2131212 2151212 2221084

QTY 2 2 2 1 10 1 1 1 1 1 1 1 1 1 3 1 1 1 9 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 7 1 1 1 2 1 1

Ref 2 1 1 2 1

DESCRIPTION O-Ring Ring, Back Up O-Ring Cover, Servo Screw Plug Assembly O-Ring Cover, Servo Cylinder Block Assembly (Includes Items 56-65) Cylinder Block Washer Spring Washer Ring, Retaining Pin, Slipper Hold Down Retainer, Hold Down Pin Guide, Slipper Retainer Retainer, Slipper Piston Assembly Plate, Valve Servo Piston Assembly (Includes Items 68-70) O-Ring Ring, Bearing Ring, Piston Servo Piston Ring Kit (Includes Items 68 & 70 Only) Plug Assembly O-Ring Nut Spring Poppet Nut, Seal Swashplate Slider, Block Coupling Pin Gasket Screw Cover, Charge Pump Seal Plate, Cover Screw Plug (Not Shown) O-Ring (Not Shown) Seal Kit (Includes Items 5-6, 22, 26, 30, 32, 42, 47-49, 53, 68-70, 73, 77, 82 & 89) PUMP ASSEMBLY FITTINGS (3600407 PUMP ONLY) Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Tee

450A Series II/450AJ Series II

REV

B

3121244

SECTION 2 - TURNTABLE FIGURE 2-23. GEAR PUMP ASSEMBLY

180

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-23. GEAR PUMP ASSEMBLY ITEM

PART NUMBER

3600318 3600408

1

3600318 3600318 3600441 3600318 3600318 7023929

3600408

101 102 102 102 103 103

3600441 2170316 2170808 2170808 2170808 3600318 7023929

104

4641199

3121244

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref Ref Ref Ref 1 Ref 2 1 1 1 Ref 2

DESCRIPTION GEAR PUMP ASSEMBLY Usage: Caterpillar Engine Machines (All Machines) Deutz Engine Machines (USA Built Machines) (SN 0300124000 through 0300160834) Deutz Engine Machines (All Belgium Built Machines) Deutz Engine Machines (All Romanian Built Machines) GM Engine Machines (All Machines) Perkins Engine Machines (All Machines) GEAR PUMP ASSEMBLY Seal Kit (Not Shown) Note: Seal kit is Only serviceable part for this item.

GEAR PUMP SUB-ASSEMBLY Deutz Engine Machines (USA Built Machines) (SN 030012400 through 0300160834) GM Engine Machines Fitting, Tee Fitting, Tee Options: Deutz and Ford Engine Machines GM Engine Machines Gear Pump Assembly Seal Kit - 3600318 Pump Note: Seal kit is Only serviceable part for this item.

Valve, Check

450A Series II/450AJ Series II

REV

B

A A

181

SECTION 2 - TURNTABLE FIGURE 2-24. AUXILIARY PUMP ASSEMBLY

182

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-24. AUXILIARY PUMP ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 30 31

3121244

PART NUMBER 3600423 7011067 See Note 7011044 7011016 70000969 70000978 See Note 70000978 70000978 70000978 70000976 70000978 70000978 70000970 70000971 70000972 70000978 70000978 70000973 See Note 70000978 See Note 7000974 70000978 70000978 70000978 70000975 70000977 70000978

QTY Ref 1 2 1 1 1 1 2 2 2 2 6 4 4 4 4 1 4 4 1 1 1 1 1 1 1 8 1 1 1

DESCRIPTION AUXILIARY PUMP ASSEMBLY Motor and Adapter Setscrew (Note: Not Available - Purchase Locally) Gasket, Mounting Coupling Seal, Shaft Stator Cap Assembly (Note: Use Item 30 or 31.)

Spring Ball Seat Bearing, Needle Washer Screw Ring, Retaining Gear Shaft, Idler Pin, Drive Pin, Dowel Gasket O-Ring (Note: Use Item 30 or 31.)

Housing, Gear Label (Note: Not Available for Purchase) Gasket Housing, Gear Plug Screw Shaft, Drive Seal Kit (Includes Items 3, 5, 20 & Qty 2 O-Rings for Item 7) Replacement Pump Kit (Includes Items 3-21 & 23-27)

450A Series II/450AJ Series II

REV A

183

SECTION 2 - TURNTABLE FIGURE 2-25. TANK INSTALLATIONS

184

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-25. TANK INSTALLATIONS ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9

0272669 1001091567 0272491 0272491 0100011 0100020 0100079 0641405 0641416 0641608 0902535 1120532 2420115

9 9

2420115 2420115

10 11 12 13 14 15 15 15 15A 16 17 18 19 20 21 21 21 22 23 23

3311405 4070410 4240145 4280295 4360436

24 24 24 101 102 102 103 103 104 105

3121244

4400408 1001091560 7020056 4400451 4567627 4751400 4751600 4761600 4846375 4846665 2820035 3311601 Not Required 0641608 0641606 4400451 7024446 7024444 See Note 7024445 See Note 7024442

QTY Ref Ref Ref Ref Ref AR AR AR 2 1 4 1 1 2

DESCRIPTION TANK INSTALLATIONS USA Built Machines (Caterpillar, Deutz and Perkins Engines) USA Built Machines (GM Engines) Belgium Built Machines Romanian Built Machines Compound, Locking Sealant, Pipe Permatex Bolt 1/4in-20NC x 5/8in Bolt 1/4in-20NC x 2in Bolt 3/8in-16NC x 1in Bracket, Hood Latch Cap, Protective Gauge, Sight (USA Built Machines) (SN 0300124000 through 0300156246) 2 Gauge, Sight (All belgium Built Machines) 2 Gauge, Sight (Romanian Built Machines) (SN E300000001 through E300000323) 1 Locknut 1/4in-20NC 2 Shim 1 Strap, Tank Mount 2 ft/.61m Strip, Bumper 1 Switch, Fuel Level Ref Tank, Fuel Options (Includes Standard Non-Locking Cap): 1 Diesel 1 Gas/Petrol 1 Fitting and Hose (Supply Line) 1 Hydraulic Tank Assembly (See Items 101-109 for Breakdown) 1 Tube, Hood Prop 4 Flatwasher 1/4in Regular 8 Flatwasher 3/8in Regular 4 Lockwasher 3/8in Ref Tray Weldment Options: 1 USA Built Machines 1 Belgium Built Machines 2 ft/.61m Insulate, Tubing Ref Nut 3/8in-16NC Options: 3 0272491Installation 0 0272669 / 1001091567 Installation Ref Bolt Options: 3 Bolt 3/8in-16NC x 1in (USA Built Machines) 3 Bolt 3/8in-16NC x 3/4in (Belgium Built Machines) Ref HYDRAULIC TANK ASSEMBLY 1 Plug, Magnetic 1 Cap, Fill (Lenz Brand) 1 Cap, Fill (Hydrac Brand) (Note: Use p/n 70004862) 1 Screen (Lenz Brand) 1 Screen (Hydrac Brand) (Note: Use p/n 70004862) 2 Strainer Ref Assembly Filter, Return Options:

450A Series II/450AJ Series II

REV F B F F

H

185

SECTION 2 - TURNTABLE

186

ITEM 105 105

PART NUMBER

QTY Ref Ref

105 105 105 105 105

7020226 7023205

1 1 Ref Ref Ref

105 105 105 106 107 108 109 201 201 201 201

70001959 70001960 70002768 7024441 7024439 7024443 7024440

301 301

2200222 0100020

1 1 1 1 1 1 1 Ref Ref Ref Ref Ref 1 AR

7016314 1120487 70001103

DESCRIPTION USA Built Machines (SN 0300124000 through 0300139753) Belgium Built Machines (SN 1300006000 through 1300006858) Assembly Filter, Return Filter, Element USA Built Machines (SN 0300139754 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Assembly Filter, Return Filter, Element Spring, Return Filter Assembly Gauge, Sight Cover Filler Neck Gasket (Not Shown) FUEL CAP OPTIONS Standard Non-Locking Cap (Diesel Engine Machines) Optional Locking Cap (Diesel Engine Machines) Standard Non-Locking Cap (Gas Engine Machines) ENGINE INSTALLATIONS Plug Sealant

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-26. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY)

188

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-26. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY) ITEM

PART NUMBER 0258033 0271391

100 100 100 101 102 102 102 103 103 103 103 104 105 106 106 106 107 108 109 110 111 111 111 112 113 114 115

3121244

4400275 4400420 0100011 0181949 4846259 0362519 Not Required Not Required 0641607 1320218 1320220 1320023 2180387 2180389 2180504 2220290 2720149 2720468 3310805 3910808 4750800 4751600

QTY Ref Ref Ref Ref 1 1 AR Ref 1 2 Ref 2 2 2 4 1 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 4

DESCRIPTION LP TANK AND BRACKETS INSTALLATIONS Standard Machines Semi-Track Machines Note: Not Shown - Located on Rear of Frame Tank, LPG Options: Aluminum Tank Steel Tank Compound, Locking Angle, Support Options: Angle, Support (Standard Machines) Bracket, Support (Semi-Track Machines) Bar, Mounting (Standard Machines Only) USA Built Machines (SN 0300124000 through 0300069273) USA Built Machines (SN 0300069274 through 0300160834) Belgium Built Machines (SN 1300000001 to Present) Bolt 3/8in-16NC x 7/8in Clamp, Spring (Standard Machines Only) Clamp Kit Options: Standard Machines Semi-Track Machines Fitting, LP Fitting Fitting, 90 (Standard Machines Only) Fitting, Tee Hose Options: Standard Machines Semi-Track Machines Locknut #8-32NC (Standard Machines Only) Screw #8-32NC x 1in (Standard Machines Only) Flatwasher #8 Regular (Standard Machines Only) Flatwasher 3/8in Regular

450A Series II/450AJ Series II

REV B A

189

SECTION 2 - TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)

190

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ITEM

PART NUMBER

1810121 1810119 1810118 1810121 1810120 1001096954

1810125 1810123 1810122 1810125

1 2 3 4 5 5A 6

1810124 1001096956 0100011 0630518 0630548 0641506 0861419 7020246

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref AR 2 5 4 1 2 Ref Ref

3121244

6 6 7 8 9 9 9

1600364 1600411 1670829 1706712

1706920

1 1 1 1 Ref Ref 1

9

1706920

1

9

1001102597

1

9 9 9

1001102597

1 Ref 1

1706921

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: All Romanian Built Machines were built with UGM. Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GROUND CONTROL BOX ASSEMBLIES Ground Control Box Assemblies 450A Series II ANSI AND ANSI EXPORT SPECS Caterpillar Engine Machines Deutz Engine Machines GM Engine Machines Perkins Engine Machines AUSTRALIAN & CE SPECS Deutz Engine Machines Perkins Engine Machines Ground Control Box Assemblies 450AJ Series II ANSI AND ANSI EXPORT SPECS Caterpillar Engine Machines Deutz Engine Machines GM Engine Machines Perkins Engine Machines AUSTRALIAN & CE SPECS Deutz Engine Machines Perkins Engine Machines Compound, Locking Screw, Button Head Bolt Bolt 5/16in-18NC x 3/4in Box, Fiberglass Latch Module, Control Options (Re-calibration Required When Replaced): Note: 2915239 is an Update Kit. Includes Module, Cables, Programming Instructions and CD Software.

Caterpillar/Perkins Engines (Use p/n 2915239) Deutz/GM Engines Bezel Decal - Ground Control Display Decal - Faceplate Decal 450A Series II: USA Built Machines (SN 0300124000 through 0300135292) Belgium Built Machines (SN 1300006000 through 1300006690) USA Built Machines (SN 0300135293 through 0300160834) Belgium Built Machines (SN 1300006691 to Present) 450AJ Series II: USA Built Machines (SN 0300124000 through 0300135292)

450A Series II/450AJ Series II

REV

E E D E E E

E E D E E E

191

SECTION 2 - TURNTABLE ITEM 9

PART NUMBER 1706921

QTY 1

9

1001102598

1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22A 23 23A 23B 24 25 26 27 28 29 30 31 32 33 34 36

1001102598 2420172 2760105 3300205 3300408 3311401 3539219 3740049 3900268 3910804 4060906 4070987 4360328

1 1 1 4 AR 10 1 AR AR 6 AR 1 AR Ref 1 1 1 1 1 1 1 AR 1 1 11 1 1 1 AR 21 10 1

4360469 4360470 2860030 4360475 7020175 7020176 4360476 4460426 4460470 4460471 4460488 4460526 4460874 4460875 4740444 4751400 4761400 4923575

37

192

Ref

37 37 37 38

1001098840 4923265 4923395 4922523

1 1 1 1

40 42 43 44 45

1320060 0100048 4460905 3520035 1705132

1 AR 4 1 1

DESCRIPTION Belgium Built Machines (SN 1300006000 through 1300006690) USA Built Machines (SN 0300135293 through 0300160834) Belgium Built Machines (SN 1300006691 to Present) Gauge, Hourmeter Housing, Display Light Nut, Retainer Locknut, Plastic Insert Nut 1/4in-20NC Plate, Reinforcement Relay - SPDT Screw #10-24NC x 1/2in Screw #8-32NC x 1/4in Shield, Toggle Switch Shim (.015in) Switch, Toggle Switch, Key Options: ANSI/ANSI Export/CSA Specs CE/Australian Specs Key Switch, Emergency Stop Cap, Mushroom Head Block, Contact Switch, Contact Block Connector, Strain Relief Nut, Terminal Locknut, Terminal Base, Terminal Mounting Connector, Strain Relief Connector (Natural) Connector (Gray) Washer, Special Flatwasher 1/4in Regular Lockwasher 1/4in Ground Control Box Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Engine Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Valve Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Clamp, Hose Grease, Dielectric Seal, Plug Plug Decal - ADE Control

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (WITH UGM)

194

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ITEM

PART NUMBER

1001102892 1001109823 1001109719 1001102892 1001102895 1001109824 1001102895 1001102892 1001109823 1001102892 1001102895 1001109824 1001102895

1001102893 1001109826 1001109825 1001102893

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001102894 1001109827 1001102894

Ref Ref Ref Ref Ref

1001102893 1001109826

1

3121244

1001102894 1001109827 1001102894 0100011

Ref Ref Ref Ref Ref Ref AR

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: All Romanian Built Machines were built with UGM. Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GROUND CONTROL BOX ASSEMBLIES Ground Control Box Assemblies 450A Series II ANSI and ANSI Export Specs Caterpillar Engine Machines Deutz Engine Machines GM Engine Machines PERKINS Engine Machines AUSTRALIAN SPECS (SN 0300124000 through 0300150680) Caterpillar Engine Machines Deutz Engine Machines Perkins Engine Machines AUSTRALIAN SPECS (SN 0300150681 through 0300160834) Caterpillar Engine Machines Deutz Engine Machines Perkins Engine Machines CE SPECS Caterpillar Engine Machines Deutz Engine Machines Perkins Engine Machines Ground Control Box Assemblies 450AJ Series II ANSI and ANSI Export Specs Caterpillar Engine Machines Deutz Engine Machines GM Engine Machines Perkins Engine Machines AUSTRALIAN SPECS USA Built Machines (SN 0300124000 through 0300150680) AUSTRALIAN SPECS Belgium Built Machines (SN 1300006000 to Present) AUSTRALIAN SPECS Romanian Built Machines (SN E300000001 through E300000104) Caterpillar Engine Machines Deutz Engine Machines Perkins Engine Machines AUSTRALIAN SPECS USA Built Machines (SN 0300150681 through 0300160834) AUSTRALIAN SPECS Romanian Built Machines (SN E300000105 through E300001114) Caterpillar Engine Machines Deutz Engine Machines CE SPECS Caterpillar Engine Machines Deutz Engine Machines Perkins Engine Machines Compound, Locking

450A Series II/450AJ Series II

REV

D A A D D A D D A D D A D

D A A D

D A D

D A D A D

195

SECTION 2 - TURNTABLE

196

ITEM 2 3 4 5 6 6A 8 9 10 11 11 11 12 13 14 15 16 18 19 20 21 22 23 24 25 25 25

PART NUMBER 0100048 0630518 0630548 0641506 1001105784 7020246 1001103667 1670829 1706712

4360469 4360470

QTY AR 2 5 4 1 2 1 1 1 Ref 1 1 1 1 4 4 11 1 2 2 6 1 1 7 Ref 1 1

25

4360470

1

25

4360470

1

25

4360469

1

25

4360469

1

25 25A 26 26A 26B 27 28 29 30 31 32 36 37 39

4360470 2860030 4360475 7020175 7020176 4360476 4460426 4460470 4460471 4460488 4460526 4740444 4751400 1001105637

1 1 1 1 1 1 1 1 1 10 1 7 12 1

40

1001105636

1

1001102597 1001102598 2420172 2760105 3300205 3300408 77143013 3539219 3740049 3900268 3910804 4060906 4070987 4360328

DESCRIPTION Grease, Dielectric Screw, Button Head Bolt Bolt 5/16in-18NC x 3/4in Box, Fiberglass Latch Module, Control (Re-Calibration Rquired When Replaced) Bezel Decal - Ground Control Display Decal - Faceplate Decal - Faceplate 450A Series II Decal - Faceplate 450AJ Series II Gauge, Hourmeter Housing, Display Light Nut, Retainer Locknut, Plastic Insert Locknut 1/4in-20NC Plate, Reinforcement Relay - SPDT Screw #10-24NC x 1/2in Screw #8-32NC x 1/4in Shield, Toggle Switch Shim (.015in) Switch, Toggle Switch, Key Options: ANSI/ANSI Export/CSA Specs Australian Specs USA Built Machines (SN 0300124000 through 0300150680) Australian Specs Belgium Built Machines (SN 1300006000 to Present) Australian Specs Romanian Built Machines (SN E300000001 through E300000104) Australian Specs USA Built Machines (SN 0300150681 through 0300160834) Australian Specs Romanian Built Machines (SN E300000105 through E300001114) CE Specs Key Switch, Emergency Stop Cap, Mushroom Head Block, Contact Switch, Contact Block Connector, Strain Relief Nut, Terminal Locknut, Terminal Base, Terminal Mounting Connector, Strain Relief Washer, Special Flatwasher 1/4in Regular Valve Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Ground Control Box Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown)

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 41

PART NUMBER

QTY Ref

41 41 41 42 43 44 45 46

1001102715 1001109728 1001109729 4460496 4460497 4761400 0641407 1001106736

1 1 1 1 1 6 1 1

3121244

DESCRIPTION Engine Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Lockwasher NUT Lockwasher 1/4in Bolt 1/4in-20NC x 7/8in Cap, Dust

450A Series II/450AJ Series II

REV

197

SECTION 2 - TURNTABLE FIGURE 2-29. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

198

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-29. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM

1 2 3 4 5 6 7 8 9 10 11 14 15 16 16 16 24

PART NUMBER 1001108204 0271073

4060865 3911014 4751000 3311001 2820035 4460320 4460267 4240032 4460234 4220162 4846698 0100011 0100048 2920146 7016319 7016372 0272529 0271072 0272057 0272057 1001108204 1001108204 1001108204

25 25 25 25 26 27 28 29 30 30 30 31 32 33 34 34 34 35

3121244

2920110 7016628 2920157 0902206 0642612 4220162 0100011 2920113 2920157 3911040 3311005 4751000 4740362 4751800 3960461

QTY 1 Ref Ref

DESCRIPTION INSTALL,CHASSIS FLOOD LIGHTS STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) Note: If machine is equipped with BLUE Strobe Light, See SPECIAL OPTIONS SECTION SkyGuard Kit 1 Guard 2 Screw, Machine #10-24NC x 7/8in 4 Flatwasher #10 Regular 2 Nut #10-24NC 12 ft/31cm Loom (Not Shown) 1 Plug, Terminal 2 Pin, Male 1 Tiestrap (Not Shown) 1 Clamp (Not Shown) 1 Spacer, Stop 1 Mounting, Light AR Compound, Locking AR Sealant, Silicone 1 Strobe Light Assembly (Use p/n 0272529) 1 Bulb, Replacement 1 Lens 1 Strobe Light Kit (Includes Items 1-7, 10, 11 & 16) Ref LIGHTS INSTALLATIONS (OPTIONAL) Ref Headlights and Taillights Ref Chassis Floodlights (USA Built Machines - Not Shown) (SN 0300124000 through 0300137905) Ref Chassis Floodlights (Belgium Built Machines - Not Shown) (SN 13000066000 through 1300006700) Ref Chassis Floodlights (USA Built Machines - Not Shown) (SN 0300137906 through 0300160834) Ref Chassis Floodlights (Belgium Built Machines - Not Shown) (SN 1300006701 to Present) Ref Chassis Floodlights (Romanian Built Machines - Not Shown) (SN E300000001 through E300001114) Ref Light Options: 2 Headlight (Round Shape) 2 Bulb, Light (1 Per Light) 2 Floodlight (Rectangular Shape) 2 Bracket, Mounting 1 Bolt 1in-8NC x 1-1/2in 2 Spacer AR Compound, Locking Ref Light Options: 2 Taillight 2 Floodlight (Rectangular Shape) 4 Screw, Machine #10-24NC x 2-1/2in (0271072 Installation) 4 Nut #10-24NC (0271072 Installation Only) 4 Flatwasher #10 Regular (0271072 Installation Only) Ref Washer Options: 4 Headlights and Taillights 4 Chassis Floodlights 2 Gasket (0271072 Installation Only)

450A Series II/450AJ Series II

REV D

C 1-A 1-A A A A

199

SECTION 2 - TURNTABLE ITEM 37 38 39 39 39 40 41

4360336 4360522 3790012

QTY 12 12 Ref 1 1 AR Ref

41

Ref

41

Ref

44 44 44 44 44 45 46 47 48

200

PART NUMBER 4240032 4460234

0271217 0257887 0140032 2820035 4460424 4460268 0641407 4711400 0100048 0100011

Ref 1 1 AR 1 2 2 2 AR AR

DESCRIPTION Tie-Strap (Not Shown) Mount, Tie-Strap (Not Shown) Switch Options (Not Shown - Located on Console): Toggle Switch Pushbutton Switch O-Ring (Not Shown - Located on Console) Decal, Lights (USA Built Machines) (Not Shown - Located on Console) (SN 0300137906 through 0300160834) Decal, Lights (Belgium Built Machines) (Not Shown - Located on Console) (SN 130000698 to Present) Decal, Lights (Romanian Built Machines) (Not Shown - Located on Console) (SN E300000001 through E300001114) ALARM INSTALLATION Alarm/Harness Assembly Alarm Loom Plug Socket Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Thin Sealant, Silicone Compound, Locking

450A Series II/450AJ Series II

REV

B

3121244

SECTION 2 - TURNTABLE FIGURE 2-30. HOODS INSTALLATION

202

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-30. HOODS INSTALLATION ITEM

PART NUMBER

QTY Ref

2680438

Ref Ref Ref Ref Ref Ref AR 6 3 13 2 4 4 4 1 1 2 Ref 1

12

2680438

1

12

2680438

1

12

1671169

1

0275866

1 2 3 4 5 6 7 8 9 10 11 12 12

1001100285 1001091079 0275868 0100011 0641408 0641606 0641608 0641610 0641614 0721004 0721006 0902504 0940071 0940083

Ref 12A 12B 12C 12D 12E 12F 12G 12H 12J 12K 13

2940109 0721008 4751000 3311005 2600210 3900232 4751600 3311605 2820099 2820100 2680439

1 2 4 2 1 4 8 4 3 2 1

13A 13B 13C 13D 13E 13F 13G 13H

2940109 0721008 4750800 3311005 2600246 0721006 4750800 3311005

1 2 4 2 2 4 8 4

3121244

DESCRIPTION USAGE CHART: Machines SN 0300124000 to SN 0300134874 & Machines SN 1300006000 to SN 1300006658 HOODS INSTALLATION Caterpillar/Perkins Engine Machines Deutz Engine Machines USA Built Machines Belgium Built Machines GM Engine Machines Compound, Locking Bolt 1/4inin-20NC x 1-1/4in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/4in Bolt #10-24NC x 1/2in Bolt #10-24NC x 3/4in Angle, Mounting Bumper Bumper Hood Kit (Engine Side) Options: Caterpillar/Perkins Engine USA Built Machines (Includes items 12A-12H, 23, 24, 32 and Current Heat Shields) (Use p/n 1001091093) Deutz Engine Machines (Includes items 12A-12K, 23, 24, 32 and Current Heat Shields) (Use p/n 1001091124) Deutz Engine Machines (Includes items 12A-12K, 23, 24, 32 and Current Heat Shields) (Use p/n 1001091124) GM Engine Machines (Includes items 12A-12H, 23, 24, 32 and Current Heat Shields) (USe p/n 1001091094) Note: Replacement Decals Must be Ordered Separately See DECAL SECTION. Latch Screw, Machine #10-24NC x 1in Flatwasher #10 Regular Locknut #10-24NC Hinge Screw, Button Head 3/8in-16NC x 1-1/4in Flatwasher 3/8in Regular Locknut 3/8in-16NC Foam, Acoustical (Deutz Engine Machines Only) Foam, Acoustical (Deutz Engine Machines Only) Hood Kit (Tank Side) (Includes Items 13A-13H, 23, 24 & 38) (Use p/n 1001091125) Latch Screw, Machine #10-24NC x 1in Flatwasher #8 Regular Locknut #10-24NC Hinge Screw, Machine #10-24NC x 3/4in Flatwasher #8 Regular Locknut #10-24NC

450A Series II/450AJ Series II

REV

D A C A

3

1 3 1

1

203

SECTION 2 - TURNTABLE ITEM 14 15 16 17 18 19 20 21 23 24 26 27 28 29 30 31 32 32 32 33 34 34 34 35 36 37 38 39 39 39 39 40 40 40 40 41 42 42 42 42 43 43 43 43

204

PART NUMBER 3311401 3311405 3311505 3311601 3311605 3380445 3573024 3900232 3960462 3960464 4160170 4740362 4750800 4751400 4751500 4751600 4845194 3460373 4846037 4341390 4341389 4846424 3311005 4751000 4060805 1001098567 Not Required 2820176 1001098567 Not Required 2820177 4740500 4061010 Not Required 4061010 1001098568 Not Required 2820175

QTY 2 6 2 5 10 1 1 3 9 ft/2.74m 9 ft/2.74m 1 6 12 6 4 40 Ref 1 1 1 Ref 1 1 1 4 8 6 ft/1.75m Ref 1 1 1 Ref 1 1 1 3 Ref 1 1 1 Ref 1 1 1

DESCRIPTION Nut 1/4in-20NC Locknut 1/4in-20NC Nut 5/16in - 18NC Nut 3/8in-16NC Locknut 3/8in-16NC Panel, Rubber Plate, Hinge Mounting Capscrew, Button Head 3/8in-16NC 1-1/4in Seal, Hood Seal, Hood Spring, Gas Washer, Fender Flatwasher #8 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Exhaust Tube Weldment Options: Caterpillar/Deutz/Perkins Engine Machines GM Engine Machines Hood Mounting Weldment Hood Mounting Weldment Options: Caterpillar/Deutz/Perkins Engine GM Engine Machines Hood Mounting Weldment Locknut #10-24NC Flatwasher #10 Regular Flex-Trim Insulation, Heat Shield Options: Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Insulation, Heat Shield Options: Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Washer, Special (Not Used on Deutz Engine Machines) Shield, Heat (Not Used on Deutz Engine Machines) Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Insulation, Heat Shield Options: Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-31. HOODS INSTALLATION

206

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-31. HOODS INSTALLATION ITEM

PART NUMBER

QTY Ref

1001105632 1001103771 0275866

Ref Ref Ref Ref Ref

1001107280 1001107280

Ref Ref

2680438

Ref Ref Ref Ref Ref Ref Ref AR AR 3 13 2 4 4 4 1 1 2 Ref Ref 1

12

2680438

1

12

2680438

1

12

1671169

1

12

1001117042

1

12

2680438

1

12 12

2680438

Ref 1

1001105632 1001091079 0275868

1 2 3 4 5 6 7 8 9 10 11 12 12 12

3121244

1001105632 0275866 0100011 0641408 0641606 0641608 0641610 0641614 0721004 0721006 0902504 0940071 0940083

DESCRIPTION USAGE CHART: Machines SN 0300134874 through SN 0300134874 and Machines SN 1300006658 to Present Machines SN E300000001 through E300001114 HOODS INSTALLATION Caterpillar Engine Machines USA Built Machines (SN 0300134874 through 0300145623) USA Built Machines (SN 0300145624 through 0300160834) Belgium Built Machines (SN 1300006658 through 1300007162) Belgium Built Machines (SN 1300007163 to Present) Romanian Built Machines (SN E300000001 through E300001114) Deutz Engine Machines USA Built Machines Belgium Built Machines GM Engine Machines Perkins Engine Machines USA Built Machines Belgium Built Machines Compound, Locking Bolt 1/4in-20NC x 1-1/4in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/4in Bolt #10-24NC x 1/2in Bolt #10-24NC x 3/4in Angle, Mounting Bumper Bumper Hood Kit (Engine Side) Options: USA Built Machines Caterpillar Engine Machines (Includes Items 12A-12H, 23, 24 and Current Heat Shields) (Use p/n 1001101160) (Note: Item 32 must be ordered separately) (SN 0300134874 through 0300145623) Caterpillar Engine Machines (Includes Items 12A-12K, 23, 24, 32 and Current Heat Shields) (Use p/n 1001091093) (SN 0300145624 through 0300160834) Deutz Engine Machines (Includes Items 12A-12K, 23, 24, 32 and Current Heat Shields) (Use p/n 1001091093) GM Engine Machines (Includes Items 12A-12H, 23, 24, 32 and Current Heat Shields) (Use p/n 1001091094) (SN 0300124000 through 0300140603) GM Engine Machines (Includes Items 12A-12H, 23, 24, 32 and Current Heat Shields) (SN 0300140604 through 0300160834) Perkins Engine (Includes Items 12A-12H, 23, 24 and Current Heat Shields) (Use p/n 1001101160) (Note: Item 32 must be ordered separately) Belgium and Romanian Built Machines Caterpillar/Perkins Engine (Includes Items 12A-12H, 23, 24 and Current Heat Shields) (Use p/n 1001101160) (Note:

450A Series II/450AJ Series II

REV

B B E C C

D D D D E

3

5

5 3

A

3

3

207

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

12

2680438

1 Ref

12A 12B 12C 12D 12E 12F 12G 12H 12J 12K 13

2940109 0721008 4751000 3311005 2600210 3900232 4751600 3311605 2820099 2820100 2680439

1 2 4 2 1 4 8 4 3 2 1 Ref

208

13A 13B 13C 13D 13E 13F 13G 13H 14 15 16 17 18 19 19 19 19 19 19

2940109 0721008 4751000 3311005 2600246 0721006 4751000 3311005 3311401 3311405 3311505 3311601 3311605

3380445 1001138444 3380445 3380445

1 2 4 2 2 4 8 4 2 AR 2 AR 10 Ref Ref 1 1 1 1

19

1001138444

1

19 19 19 19

3380445 1001103791 3380445

Ref 1 1 1

19 19 20 21 23 24 26

No Required No Required 3573024 3900232 3960462 3960464 4160170

0 0 1 3 9 ft/2.74m 9 ft/2.74m 1

DESCRIPTION Item 32 must be ordered separately) Deutz Engine Machines (Includes items 12A-12K, 23, 24, 32 and Current Heat Shields) (USe p/n 1001091124) Note: Replacement Decals Must be Ordered Separately See DECAL SECTION. Latch Screw, Machine #10-24NC x 1in Flatwasher #10 Regular Locknut #10-24NC Hinge Screw, Button Head 3/8in-16NC x 1-1/4in Flatwasher 3/8in Regular Locknut 3/8in-16NC Foam, Acoustical (Deutz Engine Machines Only) Foam, Acoustical (Deutz Engine Machines Only) Hood Kit (Tank Side) (Includes Items 13A-13H, 23, 24 & 38) (Use p/n 1001091125) Note: Replacement Decals Must be Ordered Separately See DECAL SECTION. Latch Screw, Machine #10-24NC x 1in Flatwasher #10 Regular Locknut #10-24NC Hinge Screw, Machine #10-24NC x 3/4in Flatwasher #10 Regular Locknut #10-24NC Nut 1/4in-20NC Locknut 1/4in-20NC Nut 5/16in - 18NC Nut 3/8in-16NC Locknut 3/8in-16NC Panel, Rubber Options: Deutz/GM/Perkins Engine Machines USA Built Machines (SN 0300134874 through 0300159527) USA Built Machines (SN 0300159528 through 0300160834) Belgium Built Machines Romanian Built Machines (SN E300000001 through E300000493) Romanian Built Machines (SN E300000494 through E300001114) Caterpillar Engine Machines USA Built Machines (SN 0300134874 through 0300145623) USA Built Machines (SN 0300145624 through 0300160834) Belgium Built Machines (SN 1300006658 through 1300007162) Belgium Built Machines (SN 1300007163 to Present) Romanian Built Machines (SN E300000001 to Present) Plate, Hinge Mounting Capscrew, Button Head 3/8in-16NC 1-1/4in Seal, Hood Seal, Hood Spring, Gas

450A Series II/450AJ Series II

REV 3

1

3121244

SECTION 2 - TURNTABLE ITEM 27 28 29 30 31 32 32 32 32

PART NUMBER 4740362 4750800 4751400 4751500 4751600

3460373

QTY AR 12 AR AR 40 Ref 1 Ref 1

32

1001117038

1

33 34 34 34 34 34 34

4846037

4341390 1001099364 4341390

1 Ref 1 Ref 1 1 1

34 34

1001099364 1001099364

1 1

34 35 36 37 38 39

4341389 4846424 3311005 4751000 4060805 1001105273

1 1 4 8 6 ft/1.75m 1

39

1001105273

1

40

1001105275

1

40

1001105275

1

41 42

4740500 1001105272

3 1

42

1001105272

1

43

1001105276

1

43

1001105276

1

44

1001109495

1

45

1001117140

AR

3121244

4845194

4341390

DESCRIPTION Washer, Fender Flatwasher #8 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Exhaust Tube Weldment Options: Caterpillar/Deutz/Perkins Engine Machines GM Engine Machines GM Engine Machines (SN 0300124000 through 0300140603) GM Engine Machines (SN 0300140604 through 0300160834) Hood Mounting Weldment Hood Mounting Weldment Options: Deutz/Perkins Engine Caterpillar Engine Options: USA Built Machines (SN 0300134874 through 0300145623) USA Built Machines (SN 0300145624 through 0300160834) Belgium Built Machines (SN 1300006658 through 1300007162) Belgium Built Machines (SN 1300007163 to Present) Romanian Built Machines (SN E300000001 through E300001114) GM Engine Machines Hood Mounting Weldment Locknut #10-24NC Flatwasher #10 Regular Flex-Trim Insulation, Heat Shield (Used on Caterpillar/Deutz/Perkins Engine Machines) Insulation, Heat Shield (Used on GM Engine Machines) (Use p/n 1001117139) Insulation, Heat Shield (Used on Caterpillar/Deutz/Perkins Engine Machines) Insulation, Heat Shield (Used on GM Engine Machines) (Use p/n 1001117139) Washer, Special (Not Used on Deutz Engine Machines) Insulation, Heat Shield (Used on Caterpillar/Deutz/Perkins Engine Machines) Insulation, Heat Shield (Used on GM Engine Machines) (Use p/n 1001117139) Insulation, Heat Shield (Used on Caterpillar/Deutz/Perkins Engine Machines) Insulation, Heat Shield (Used on GM Engine Machines) (Use p/n 1001117139) Insulation, Heat Shield (Used on Caterpillar/Deutz/Perkins Engine Machines) Tape, Aluminized Polyester (Used on GM Engine Machines) (SN 0300140604 through 0300160834)

450A Series II/450AJ Series II

REV

209

SECTION 2 - TURNTABLE FIGURE 2-32. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

210

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-32. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM

QTY Ref

0274084 1001097340

Ref Ref Ref Ref

1001097340

Ref

1001100944

Ref

1001100944

Ref

1001100944

Ref

1001097324

Ref

1001097324

Ref

1001100943

Ref

1001100943

Ref

1001100943

Ref

0480121 0480121

Ref Ref Ref Ref AR 1 Ref 1 1

3

0480121

1

3

0480120

1

3

0480120

1

3

0480120

1

3 4 5 6 7 8 9 9 9

0480120 0641404 0641508 0641772 0701217 0962449

1 1 1 1 3 1 Ref 1 1

1 2 3 3 3

3121244

PART NUMBER

1001111285 1001100944 1001100943 0100011 0200742

2460055 2460057

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GENERATOR INSTALLATION Without UGM 110V/60Hz Generator 110V/50Hz Generator (USA Built Machines) (SN 0300124000 through 0300132831) 110V/50Hz Generator (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz Generator (USA Built Machines) (SN 0300132832 through 0300160834) 110V/50Hz Generator (Belgium Built Machines) (SN 1300006618 to Present) 110V/50Hz Generator (Romanian Built Machines) (SN E300000001 through E300001114) 220V/50HZ Generator (USA Built Machines) (SN 0300124000 through 0300132831) 220V/50HZ Generator (Belgium Built Machines) (SN 1300006000 through 1300006617) 220V/50HZ Generator (USA Built Machines) (SN 0300132832 through 0300160834) 220V/50HZ Generator (Belgium Built Machines) (SN 1300006618 to Present) 220V/50HZ Generator (Romanian Built Machines) (SN E300000001 through E300001114) With UGM 110V/60HZ Generator 110V/50Hz Generator 220V/50HZ Generator Compound, Locking Arm, Adjusting V-Belt Options: 110V/60Hz 110V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831) 110V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz (USA Built Machines) (SN 0300132832 through 0300160834) 110V/50Hz (Belgium Built Machines) (SN 1300006618 to Present) 110V/50Hz (Romanian Built Machines) (SN E300000001 through E300001114) 220V/50Hz Bolt 1/4in-20NC x 1/2in Bolt 5/16in-18NC x 1in Bolt 7/16in-14NC x 9in Bolt M12 x 45mm Bushing Generator and Control Box Assembly Options: 110V/60Hz 110V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831)

450A Series II/450AJ Series II

REV

C B B B B B B B B B B

A B B

211

SECTION 2 - TURNTABLE

212

ITEM 9

PART NUMBER 2460057

QTY 1

9

2460049

1

9

2460049

1

9

2460049

1

9

2460056

1

9

2460056

1

9

1001100321

1

9

1001100321

1

9

1001100321

1

9A 9A 9A

7012558 2460049 1001100321

1 1 1 Ref

9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9B 9B 9B 9B 9B 9B 9B 9B 9B 9B 9B 9C 9C 9C 9D 9D 9D 9D 9D

7026199 70000122 70000123 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193

1 1 1 4 4 4 1 2 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 Ref 1 1 1 1

7019680 70000127 4360542 70000126 4460190 4460027 70000124 70000125 3520028 2420203 7020192 3580276 3580134 3580134 7027887

DESCRIPTION 110V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz Generator Only (USA Built Machines) (SN 0300132832 through 0300160834) 110V/50Hz Generator Only (Belgium Built Machines) (SN 1300006618 to Present) 110V/50Hz Generator Only (Romanian Built Machines) (SN E300000001 through E300001114) 220V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831) 220V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617) 220V/50Hz Generator Only (USA Built Machines) (SN 0300132832 through 0300160834) 220V/50Hz Generator Only (Belgium Built Machines) (SN 1300006618 to Present) 220V/50Hz Generator Only (Romanian Built Machines) (SN E300000001 through E300001114) Replacement Generator - 110V/60Hz Replacement Generator - 110V/50Hz Replacement Generator - 220V/50Hz Note: All Replacement Generators come standard with P/N 3580134 Pulley. This Pulley may not be correct for all applications. Refer to Pulley options below.

110V/60Hz Armature with Slip Rings 110V/50Hz Armature with Slip Rings 220V/50Hz Armature with Slip Rings Holder, Brush Brush Cap, Brush Holder Fan Bearing End Bell, Front End Bell, Rear Cord, Power Replacement Control Box Options: 110V 220V Circuit Breaker Options: 110V 220V Receptacle, Double (110V Box) Receptacle, Double Twist Lock (110V Box) Receptacle, Double (220V Box) Receptacle, Single Twist Lock (220V Box) Plug, Hole Voltmeter Options: 110V 220V Pulley Options: 110V/60Hz 110V/50Hz 220V/50Hz Key, Woodruff

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23

PART NUMBER 3290505 3311705 3580315 3740080 4031608 4420060 4460968 4751500 4751700 4811600 1001099869 1001100233 1001100234 3311005 4751000

0274084 1001097339 1001097339 1001100942 1001100942 1001100942 1001097324 1001097324 1001100941 1001100941 1001100941

101 102 103 104 105

3121244

1001111285 1001111815 1001111814 4360336 4740397 4060802 2820031 3251102

QTY DESCRIPTION 1 Locknut M5 1 Locknut 7/16in-14NC 1 Pulley 1 Relay 1 Bolt M5 x 20mm 3 in/8cm Tape, Double Sided Foam Acrylic 3 Connector, Strain Relief 1 Flatwasher 5/16in AR Flatwasher 7/16in 1 Flatwasher M5 1 Box, Junction Ref Light, Red Options: 1 125V 1 250V 2 Locknut #10-24NC 8 Flatwasher #10 Ref PLATFORM COMPONENTS Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Ref Without UGM Ref 110V/60Hz Generator Ref 110V/50Hz Generator (USA Built Machines) (SN 0300124000 through 0300132831) Ref 110V/50Hz Generator (Belgium Built Machines) (SN 1300006000 through 1300006617) Ref 110V/50Hz Generator (USA Built Machines) (SN 0300132832 through 0300160835) Ref 110V/50Hz Generator (Belgium Built Machines) (SN 1300006618 to Present) Ref 110V/50Hz Generator (Romanian Built Machines) (SN E300000001 through E300001114) Ref 220V/50HZ Generator (USA Built Machines) (SN 0300124000 through 0300132831) Ref 220V/50HZ Generator (Belgium Built Machines) (SN 1300006000 through 1300006617) Ref 220V/50HZ Generator (USA Built Machines) (SN 0300132832 through 0300160834) Ref 220V/50HZ Generator (Belgium Built Machines) (SN 1300006618 to Present) Ref 220V/50HZ Generator (Romanian Built Machines) (SN E300000001 through E300001114) Ref With UGM Ref 110V/60HZ Generator Ref 110V/50HZ Generator Ref 220V/50HZ Generator 1 Switch, Toggle 1 Washer 1 Guard, Switch 1 Heatshrink (Not Shown) 1 Nameplate

450A Series II/450AJ Series II

REV

C B B A A A B B A A A

A A A

213

SECTION 2 - TURNTABLE FIGURE 2-33. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

214

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-33. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM

PART NUMBER

0274089 0274089

Ref Ref Ref Ref Ref Ref

1001100732 1001100732 1001100732

Ref Ref Ref

0274085 0274085

Ref Ref Ref

1001100749 1001100749 1001100749

Ref Ref Ref

0274079

2460055 2460057

Ref Ref Ref Ref AR 1 Ref 1 1 1 1 1 1 1 1 Ref 1 1

9

2460057

1

9

2460049

1

9

2460049

1

9

2460049

1

9

2460056

1

9

2460056

1

1 2 3 3 3 3 4 5 6 7 8 9 9 9

3121244

QTY Ref

1001115403 1001100732 1001100749 0100011 0200742 0480122 0480120 0480120 0641404 0641508 0641610 0641772 0962449

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GENERATOR INSTALLATION OPTIONS: Without UGM 110V/60Hz Generator 110V/50Hz Generator Options: USA Built Machines (SN 0300124000 through 0300132831) Belgium Built Machines (SN 1300006000 through 1300006617) USA Built Machines (SN 0300132832 through 0300160834) Belgium Built Machines (SN 1300006618 to Present) Romanian Built Machines (SN E300000001 through E300001114) 220V/50HZ Generator USA Built Machines (SN 0300124000 through 0300132831) Belgium Built Machines (SN 1300006000 through 1300006617) USA Built Machines (SN 0300132832 through 0300160834) Belgium Built Machines (SN 1300006618 to Present) Romanian Built Machines (SN E300000001 through E300001114) With UGM 110V/60HZ Generator 110V/50Hz Generator 220V/50Hz Generator Compound, Locking Arm, Adjusting V-Belt Options: 110V/60Hz 110V/50Hz 220V/50Hz Bolt 1/4in-20NC x 1/2in Bolt 5/16in-18NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 7/16in-14NC x 9in Bushing Generator and Control Box Assembly Options: 110V/60Hz 110V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831) 110V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz Generator Only (USA Built Machines) (SN 0300132832 through 0300160834) 110V/50Hz Generator Only (Belgium Built Machines) (SN 1300006618 to Present) 110V/50Hz Generator Only (Romanian Built Machines) (SN E300000001 through E300001114) 220V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831) 220V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617)

450A Series II/450AJ Series II

REV

2-B 2-B 2-B C C C

2-B 2-B B B B

A C C

215

SECTION 2 - TURNTABLE ITEM 9

PART NUMBER 1001100321

QTY 1

9

1001100321

1

9

1001100321

1

9A 9A 9A 9A

7012558 2460049 1001100321

Ref 1 1 1 Ref

9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9B 9B 9B 9B 9B 9B 9B 9B 9B 9B 9B 9C 9C 9C 9D 9D 9D 9D 9D 10 11 12 13 14 15 16 17 18

216

7026199 70000122 70000123 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193 7019680 70000127 4360542 70000126 4460190 4460027 70000124 70000125 3520028 2420203 7020192 3580276 3580134 3580134 7027887 3290505 3311605 3311705 3580158 3740080 4031608 4420060 4460968 4751500

1 1 1 4 4 4 1 2 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1 1 1 1 1 3 in/8cm 3 1

DESCRIPTION 220V/50Hz Generator Only (USA Built Machines) (SN 0300132832 through 0300160834) 220V/50Hz Generator Only (Belgium Built Machines) (SN 1300006618 to Present) 220V/50Hz Generator Only (Romanian Built Machines) (SN E300000001 through E300001114) Generator Options: Generator - 110V/60Hz Generator - 110V/50Hz Generator - 220V/50Hz Note: All Replacement Generators come standard with P/N 3580134 Pulley. This Pulley may not be correct for all applications. Refer to Pulley options below.

110V/60Hz Armature with Slip Rings 110V/50Hz Armature with Slip Rings 220V/50Hz Armature with Slip Rings Holder, Brush Brush Cap, Brush Holder Fan Bearing End Bell, Front End Bell, Rear Cord, Power Control Box Options: 110V 220V Breaker, Circuit Options: 110V 220V Receptacle, Double (110V Box) Receptacle, Double Twist Lock (110V Box) Receptacle, Double (220V Box) Receptacle, Single Twist Lock (220V Box) Plug, Hole Voltmeter Options: 110V 220V Pulley Options: 110V/60Hz 110V/50Hz 220V/50Hz Key, Woodruff Locknut M5 Locknut 3/8in-16NC Locknut 7/16in-14NC Pulley Relay Bolt M5 x 20mm Tape, Double Sided Foam Acrylic Connector, Strain Relief Flatwasher 5/16in Regular

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 19 20 21 22 23 23 23 24 25 26 27

PART NUMBER 4751600 4751700 4811600 1001099869

28 29 30 31

0711414 3311805 4812200 4846567

1001100233 1001100234 0721006 3311005 4751000 0641820

3121244

4 1 2 1 Ref Ref

0274089 0274089

Ref Ref Ref Ref Ref

1001100656 1001100656 1001100656

Ref Ref Ref

0274085 0274085 1001100657 1001100657 1001100657

Ref Ref Ref Ref Ref Ref

1001115403 1001115411 1001115412 4360336 4740397 4060802 2820031 3251102

Ref Ref Ref Ref 1 1 1 AR 1

0274079

101 102 103 104 105

QTY 2 4 1 1 Ref 1 1 1 3 6 1

DESCRIPTION Flatwasher 3/8in Regular Flatwasher 7/16in Regular Flatwasher M5 Box, Junction Light, Red Options: 125V 250V Bolt #10-24NC x 3/4in Locknut #10-24NC Flatwasher #10 Regular Bolt 1/2in-13NC x 2-1/2in (Not Shown - Attaches Item 31 to Engine Tray) Bolt M14 x 30mm Locknut 1/2in (Not Shown - Attaches Item 31 to Engine Tray) Flatwasher M14 Bracket, Motor Mounting PLATFORM COMPONENTS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM 110V/60Hz Generator 110V/50Hz Generator USA Built Machines (SN 0300124000 through 0300132831) Belgium Built Machines (SN 1300006000 through 1300006617) USA Built Machines (SN 0300132832 through 0300160834) Belgium Built Machines (SN 1300006618 to Present) Romanian Built Machines (SN E300000001 through E300001114) 220V/50HZ Generator USA Built Machines (SN 0300124000 through 0300132831) Belgium Built Machines (SN 1300006000 to Present) USA Built Machines (SN 0300132832 through 0300139039) Belgium Built Machines (SN 1300006618 to Present) Romanian Built Machines (SN E300000001 through E300001114) With UGM 110V/60HZ Generator 110V/50HZ Generator 220V/50HZ Generator Switch, Toggle Washer Guard, Switch Heatshrink (Not Shown) Nameplate

450A Series II/450AJ Series II

REV

2-B 2-B 2-B A A S

2-B 2-B A A A

A A A

217

SECTION 2 - TURNTABLE FIGURE 2-34. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)

218

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-34. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 8A

0275039 0100011 0480142 0641405 0641510 0641710 0700820 0701016 2460051 7012558

8A 8A 8A 8A 8A 8A 8A 8A 8A 8B 8B 8B 8B 8B 8C 8D 8D 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

7026199 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193 7019680 4360542 4460190 4460027 3520028 2420203 3580324 7027887 2820031 3251102 3251243 3311005 3311405 3311505 3580312 3580348 3740080 4060802 4240018 4360336 4460906 4568735 4711400 4711700 4740397

3121244

QTY Ref Ref Ref AR 1 1 1 2 1 1 1 1 Ref

1 4 4 4 1 2 1 1 1 1 1 1 1 1 1 1 AR 1 1 2 1 1 1 1 1 1 AR 1 3 1 1 2 1

DESCRIPTION Note: No Romanian Built Machines were built with GM Engines GENERATOR INSTALLATION OPTIONS: 110V Generator Compound, Locking V-Belt Bolt 1/4in-20NC x 5/8in Bolt 5/16in-18NC x 1-1/4in Bolt 7/16in-14NC x 1-1/4in Bolt M8 x 60mm Bolt M10 x 340mm 110V/60Hz Generator and Control Box Assembly 110V/60Hz Replacement Generator Note: All Replacement Generators come standard with P/N 3580134 Pulley. This Pulley may not be correct for all applications. Refer to Pulley options below.

Armature with Slip Rings Holder, Brush Brush Cap, Brush Holder Fan Bearing End Bell, Front End Bell, Rear Cord, Power 110V/60Hz Control Box Circuit Breaker Receptacle, Double (110V) Receptacle, Double Twist Lock (110V) Plug, Hole Voltmeter Pulley Key, Woodruff Heatshrink (Not Shown - Located at Platform) Nameplate - Generator Decal Locknut # 10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Pulley, Idler Tensioner, Belt Relay, Bosch Guard, Switch Tie-Strap (Not Shown) Switch, Toggle Terminal (Not Shown) Spacer, Tube (Idler Pulley Grooved) Flatwasher 1/4in Thin Flatwasher 7/16in Thin Spacer

450A Series II/450AJ Series II

REV

E

219

SECTION 2 - TURNTABLE ITEM 26 27 28 29

220

PART NUMBER 4751000 4751500 4811900 4891600

QTY 2 4 1 1

DESCRIPTION Flatwasher #10 Regular Flatwasher 5/16in Regular Flatwasher 8mm Flatwasher 3/8in Hardened

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-35. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)

222

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-35. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) ITEM

PART NUMBER

QTY Ref Ref

1001097340

Ref

1001100944

Ref

1001100944

Ref

1001097324

Ref

1001097324

Ref

1001100943

Ref

1001100943

Ref

0480121 0480121

Ref Ref Ref Ref AR 1 Ref 1 1

3

0480121

1

3

0480120

1

3

0480120

1

3 4 5 6 7 8 9 9 9

0480120 0641508 0641508 0641772 0701217 0962449 2460055 2460057

1 1 1 1 3 1 Ref 1 1

9

2460057

1

9

2460049

1

1 2 3 3 3

3121244

1001097325 1001097340

Ref Ref Ref Ref

1001111285 1001100944 1001100943 0100011 0200742

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: No Romanian Built Machines were built with Perkins Engines GENERATOR INSTALLATION Without UGM 110V/60Hz Generator 110V/50Hz Generator (USA Built Machines) (SN 0300124000 through 0300132831) 110V/50Hz Generator (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz Generator (USA Built Machines) (SN 0300132832 through 0300160834) 110V/50Hz Generator (Belgium Built Machines) (SN 1300006618 to Present) 220V/50HZ Generator (USA Built Machines) (SN 0300124000 through 0300132831) 220V/50HZ Generator(Belgium Built Machines) (SN 1300006000 through 1300006617) 220V/50HZ Generator (USA Built Machines) (SN 0300132832 through 0300160834) 220V/50HZ Generator (Belgium Built Machines) (SN 1300006618 to Present) With UGM 110V/60HZ Generator 110V/50Hz Generator 220V/50HZ Generator Compound, Locking Arm, Adjusting V-Belt Options: 110V/60Hz 110V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831) 110V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz (USA Built Machines) (SN 0300132832 through 0300160834) 110V/50Hz (Belgium Built Machines) (SN 1300006618 to Present) 220V/50Hz Bolt 1/4in-20NC x 1/2in Bolt 5/16in-18NC x 1in Bolt 7/16in-14NC x 9in Bolt M12 x 45mm Bushing Generator and Control Box Assembly Options: 110V/60Hz 110V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831) 110V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz Generator Only (USA Built Machines) (SN 0300132832 through 0300160834)

450A Series II/450AJ Series II

REV

D B B B B B B B B

A B B

223

SECTION 2 - TURNTABLE

224

ITEM 9

PART NUMBER 2460049

QTY 1

9

2460056

1

9

2460056

1

9

1001100321

1

9

1001100321

1

9A 9A 9A

7012558 2460049 1001100321

1 1 1 Ref

9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9B 9B 9B 9B 9B 9B 9B 9B 9B 9B 9B 9C 9C 9C 9D 9D 9D 9D 9D 10 11 12 13 14 15 16

7026199 70000122 70000123 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193

1 1 1 4 4 4 1 2 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1 1 1 1 3 in/8cm 3

7019680 70000127 4360542 70000126 4460190 4460027 70000124 70000125 3520028 2420203 7020192 3580276 3580134 3580134 7027887 3290505 3311705 3580315 3740080 4031608 4420060 4460968

DESCRIPTION 110V/50Hz Generator Only (Belgium Built Machines) (SN 1300006618 to Present) 220V/50Hz (USA Built Machines) (SN 0300124000 through 0300132831) 220V/50Hz (Belgium Built Machines) (SN 1300006000 through 1300006617) 220V/50Hz Generator Only (USA Built Machines) (SN 0300132832 through 0300160834) 220V/50Hz Generator Only (Belgium Built Machines) (SN 1300006618 to Present) Replacement Generator - 110V/60Hz Replacement Generator - 110V/50Hz Replacement Generator - 220V/50Hz Note: All Replacement Generators come standard with P/N 3580134 Pulley. This Pulley may not be correct for all applications. Refer to Pulley options below.

110V/60Hz Armature with Slip Rings 110V/50Hz Armature with Slip Rings 220V/50Hz Armature with Slip Rings Holder, Brush Brush Cap, Brush Holder Fan Bearing End Bell, Front End Bell, Rear Cord, Power Replacement Control Box Options: 110V 220V Circuit Breaker Options: 110V 220V Receptacle, Double (110V Box) Receptacle, Double Twist Lock (110V Box) Receptacle, Double (220V Box) Receptacle, Single Twist Lock (220V Box) Plug, Hole Voltmeter Options: 110V 220V Pulley Options: 110V/60Hz 110V/50Hz 220V/50Hz Key, Woodruff Locknut M5 Locknut 7/16in-14NC Pulley Relay Bolt M5 x 20mm Tape, Double Sided Foam Acrylic Connector, Strain Relief

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 17 18 19 20 21 21 21 22 23

101 102 103 104 105

3121244

PART NUMBER 4751500 4751700 4811600 1001099869 1001100233 1001100234 3311005 4751000

QTY 1 AR 1 1 Ref 1 1 2 8 Ref Ref

1001097325 1001097339

Ref Ref Ref

1001097339

Ref

1001100942

Ref

1001100942

Ref

1001097324

Ref

1001097324

Ref

1001100941

Ref

1001100941

Ref

1001111285 1001111815 1001111814 4360336 4740397 4060802 2820031 3251102

Ref Ref Ref Ref 1 1 1 1 1

DESCRIPTION Flatwasher 5/16in Regular Flatwasher 7/16in Regular Flatwasher M5 Box, Junction Light, Red Options: 125V 250V Locknut #10-24NC Flatwasher #10 Regular PLATFORM COMPONENTS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM 110V/60Hz Generator 110V/50Hz Generator (USA Built Machines) (SN 0300124000 through 0300132831) 110V/50Hz Generator (Belgium Built Machines) (SN 1300006000 through 1300006617) 110V/50Hz Generator (USA Built Machines) (SN 0300132832 through 0300160834) 110V/50Hz Generator (Belgium Built Machines) (SN 1300006618 to Present) 220V/50HZ Generator (USA Built Machines) (SN 0300124000 through 0300132831) 220V/50HZ Generator (Belgium Built Machines) (SN 1300006000 through 1300006617) 220V/50HZ Generator (USA Built Machines) (SN 0300132832 through 03001608354) 220V/50HZ Generator (Belgium Built Machines) (SN 1300006618 to Present) With UGM 110V/60HZ Generator 110V/50HZ Generator 220V/50HZ Generator Switch, Toggle Washer Guard, Switch Heatshrink (Not Shown) Nameplate

450A Series II/450AJ Series II

REV

D B B B B B B B B

A A A

225

SECTION 2 - TURNTABLE FIGURE 2-36. 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (USA BUILT MACHINES)

226

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-36. 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (USA BUILT MACHINES) ITEM

PART NUMBER

QTY Ref

1 2 3 4 5 6 6 7 8 9 10 11 12 12 12 12 12 13 14 15 16 16 16 16 16 16 16 16A 16B 16B 16B 16C 16D 16E 16E 16E 16E 16E 16E 16E

0274711 1001111404 0100011 0100019 0480129 0641403 0641408 0641505 0641508 0641516 0641614 0641808 0701217 0860038 0861538 7024488 See Note 7024489 70000619 0861542 0902888 0962520 2460048 70001100 70001384 70000863 70002088 70002297 70003631 70004171 70001966 70003708 70003709 70001953 70004169 70004169 See Note 7027799 70002460 7024485 70001696 7026626

Ref Ref AR AR 1 1 5 4 4 3 2 4 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1 1 1 1 1

16E 16E 16E 16E

7026597 7026188 70004169 70001974

1 1 1 1

3121244

DESCRIPTION 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (USA BUILT MACHINES) Caterpillar Engine Machines - Without UGM (60Hz Spec) Caterpillar Engine Machines - With UGM (60Hz Spec) Compound, Locking Compound, Locking Belt Bolt 1/4 x 3/8 Bolt 1/4 x 1 Bolt 5/16 x 5/8 Bolt 5/16 x 1 Bolt 5/16 x 2 Bolt 3/8 x 1-3/4 Bolt 1/2 x 1 Bolt M12 x 45 Box, Switch Control Box Assembly Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Harness, Circuit Card Junction Box Assembly (See Items 101-128 for Breakdown) Bracket Bushing Generator Assembly Rotor (Includes p/n 70001384 & 70000863) (Not Shown) Bearing, Ball Radial (Not Shown) Fan (Not Shown) Stator (Not Shown) Stud Brushholder Assembly (Not Shown) Key Bearing, Ball Radial (Located in Belt Tensioner Endbell) Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Endbell, Belt Tensioner Endbell, Brush Block Shroud Insulator, Endbell (Note: Not Available for Purchase) Block, Connector - 6 Position (Not Shown) Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Breaker, Circuit 30Amp (Not Shown) Boot, Breaker (Not Shown) Connector - 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) Connector, with Leads (Not Shown) Clamp, Cable Options (Not Shown) Plate, End Panel Decal - Terminal Connections

450A Series II/450AJ Series II

REV

E B

227

SECTION 2 - TURNTABLE ITEM 16F 17 17 18 19 20 21 22 23 24 25 26 27 27A 27B 28 29 29A 29B 30 31 32 33 34 35 36 37 38 39 40 40 40 40 40 41 41 42 43

228

PART NUMBER 70001973 3311405 3311005 3311505 3311605 3574523 3580316 3580317 3580318 3910606 0641618 3960422 4060700 1001110873 4060802

101 102 103

4061043 1001110872 4360336 4460071 4460346 4460958 4711400 4711500 4711600 4711800 4761500 4791400 4922925 4460225 See Note See Note See Note 0641405 0721004 3574163 3740080 0861542 0861541 1060494 1060708

104 105 106 107

1705376 3300396 3310601 1060343

109 110 116 117

3910610 4360070 4460425 4460426

QTY 1 AR AR 3 2 2 1 1 1 8 1 2 Ref 1 1 1 Ref 1 1 1 2 1 1 AR 10 AR 4 4 1 1 1 NSS NSS NSS 2 2 1 2 Ref 1 2 ft/.6m 2.5 ft/ 0.8m 1 1 2 1.5 ft/ 0.5m 2 1 2 2

DESCRIPTION Decal - Warning Moving Parts Nut 1/4 Nut #10 Nut 5/16 Nut 3/8 Plate Pulley Pulley Pulley Screw #6 x 3/8 Bolt 3/8 x 2-1/4 Gasket Cover, Receptacle Options: Cover (Side Hinge) Cover (Top Hinge) Guard, Switch Cover, Receptacle Options: Cover (Side Hinge) Cover (Top Hinge) Switch, Toggle Connector, Strain Relief Receptacle Receptacle, Female Twist-Lock Washer 1/4 Washer 5/16 Washer 3/8 Washer 1/2 Washer 5/16 Washer 1/4 Harness, Generator Plug, Male 6 Position (Plugs into Generator) Socket, Female (Use with 4460225) Seal, Plug (Use with 4460225) Seal, Interface (Use with 4460225) Bolt 1/4 x 5/8 Bolt #10 x 1/2 Bracket Relay JUNCTION BOX ASSEMBLY Box, Junction Cable, Electrical - 12/3 Cable, Electrical - 10/3

REV

D

Decal - Wiring Schematic Cover, Fuse Nut 6 Cable, Electrical - 10/4 Bolt 6 x 5/8 Circuit Breaker - 15Amp Strain Relief, Terminal Connector, Strain Relief

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 121 122 125 126 128 202 203 204

PART NUMBER 4750600 4760600 1671092 4460963 1001121340 0273380 1705375 1705387 1705460 4933264 1001112586

301 301 301A 301A 301B 301B 301C 301C 301D 301D 301D 304

4922757 1001112587 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4460458 4922641 NPN 1001121340

401 401 401 402 402 402 403 403 403 404 404 404 405 405 405 406 406 406 407 407 407 408

3121244

4460411 70002818 4460412 70002819 4460413 70002820 4460414 70002821 4460415 70002822 4460956 70002823 4460607 70002824

QTY 4 2 1 1 1 Ref 1 3 2 Ref Ref Ref Ref 1 1 2 7 1 3 1 1 1 2 2 1 Ref Ref Ref Ref 2 2 Ref AR 4 Ref 2 2 Ref 2 2 Ref AR 4 Ref 1 1 Ref 2 2 Ref

DESCRIPTION Washer, #6 Washer #6 Cover (60Hz Spec Only) Connector Terminal Block Assembly (See Items 401-410 for Breakdown) DECAL INSTALLATION Decal - 240V - 3 Phase - 60Hz Decal - Hazardous Voltage Decal - SkyPower ELECTRICAL DIAGRAM COMPONENTS Electrical Diagram - Without UGM Electrical Diagram - With UGM Generator Harness Options (See ELECTRICAL SECTION for Breakdown): Generator Harness - Without UGM Generator Harness - With UGM Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown) Fuse - 5Amp (Not Shown) Connector - 2 Position (With UGM Only) Socket, Female (With UGM Only) Seal (With UGM Only) Switch Harness TERMINAL BLOCK ASSEMBLY Gray Terminal Block Assembly (Complete Assembly Not Available - Purchase Individual Components) Tan Terminal Block Assembly Marker Strip #1 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #2 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #3 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #4 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #5 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Barrier Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Block Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, Block Options:

450A Series II/450AJ Series II

REV

B

C A

3-C A

A

229

SECTION 2 - TURNTABLE ITEM 408 408 409 409 409 410 410

230

PART NUMBER 4460957 70002825 4461001 70002826 3640986 3641533

QTY AR 7 Ref 2 2 1 1

DESCRIPTION Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, Cross Connector Jumper Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Rail, Relay (Prior to SN 0300072911) Rail, Relay (SN 0300072911 to Present)

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-37. 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (USA BUILT MACHINES)

232

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-37. 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (USA BUILT MACHINES) ITEM

PART NUMBER

0273420 0273160

QTY Ref Ref Ref Ref Ref Ref Ref AR AR AR 1 1 1 4 4 3 1 2 1 2 2 2 1 1 1 1 1 Ref

1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15

1001115396 1001115395 0100011 0100019 0100062 0480129 0480128 0641403 0641408 0641505 0641516 0641610 0641614 0641618 0641808 0721004 0860038 0861572 0861538 7024488 See Note 7024489

15 16

70000619 0861567

1 1

16

0861542

1

17 18 18 18 18 18 18 18 18A 18B 18B 18B 18C 18D

0962520 2460048 70001100 70001384 70000863 70002088 70002297 70003631 70004171 70001966 70003708 70003709 70001953 70004169

1 1 1 1 1 1 1 1 1 1 1 1 1 1

3121244

DESCRIPTION 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (USA BUILT MACHINES) Deutz Engine Machines without UGM: 50Hz Spec 60Hz Spec Deutz Engine Machines with UGM: 50Hz Spec 60Hz Spec Compound, Locking Compound, Locking Loctite, #RC/680 Belt (50Hz Spec) Belt (60Hz Spec) Bolt 1/4 x 3/8 Bolt 1/4 x 1 Bolt 5/16 x 5/8 Bolt 5/16 x 2 Bolt 3/8 x 1-1/4 Bolt 3/8 x 1-3/4 Bolt 3/8 x 2-1/4 Bolt 1/2 x 1 Bolt #10 x 1/2 Box, Switch Control Box Assembly (50Hz Spec) Control Box Assembly (60Hz Spec) Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Note: Same Circuit Card (P/N 7024489) is used for both 50Hz and 60Hz. When replacing card, rocker switch on card must be set for required application.

Harness, Circuit Card Junction Box Assembly (50Hz Spec) (See Items 101-128 for Breakdown) Junction Box Assembly (60Hz Spec) (See Items 101-128 for Breakdown) Bushing Generator Assembly Rotor (Includes p/n 70001384 & 70000863) (Not Shown) Bearing, Ball Radial (Not Shown) Fan (Not Shown) Stator (Not Shown) Stud Brushholder Assembly (Not Shown) Key Bearing, Ball Radial (Located in Belt Tensioner Endbell) Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Endbell, Belt Tensioner Endbell, Brush Block

450A Series II/450AJ Series II

REV

G G D C

233

SECTION 2 - TURNTABLE

234

ITEM 18E 18E 18E 18E 18E 18E 18E

PART NUMBER 70004169 See Note 7027799 70002460 7024485 70001696 7026626

QTY 1 NSS 1 1 1 1 1

18E 18E 18E 18E 18F 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 36A 36B 37 38 38A 38B 39 40 41 42 43 44 45 46 47 48 49 50 51 52

7026597 7026188 70004169 70001974 70001973 2820031 3252764 3311005 3311405 3311505 3311605 3311801 0902888 3574163 3574523 3580317 3580319 3580318 3580320 3740080 3910606 3960422 4032015

1 1 1 1 1 1 1 2 4 3 3 1 1 1 2 1 1 1 1 2 8 2 4 Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 8 10 7 3 4 4 1 1

4060700 1001110873 4060802 4061043 1001110872 4300157 4360336 4460051 4460071 4460346 4460958 4711400 4711500 4711600 4711800 4751000 4761500 4791400 4922925

DESCRIPTION Shroud Insulator, Endbell (Note: Not Available for Purchase) Block, Connector - 6 Position (Not Shown) Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Breaker, Circuit - 30Amp (Not Shown) Boot, Breaker (Not Shown) Connector - 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) Connector, with Leads (Not Shown) Clamp, Cable Options (Not Shown) Plate, End Panel Decal - Terminal Connections Decal - Warning Moving Parts Heat Shrink Nameplate Nut #10 Nut 1/4 Nut 5/16 Nut 3/8 Nut 1/2 Bracket Bracket Plate Pulley Pulley (50Hz Spec) Pulley (60Hz Spec) Pulley Relay Screw #6 x 3/8 Gasket Bolt M10 x 55 Cover, Receptacle Options: Cover (Side Hinge) Cover (Top Hinge) Guard, Switch Cover, Receptacle Options: Cover (Side Hinge) Cover (Top Hinge) Stud Switch, Toggle Connector, Strain Relief Connector, Strain Relief Receptacle Receptacle, Female Twist-Lock Washer 1/4 Washer 5/16 Washer 3/8 Washer 1/2 Washer #10 Washer 5/16 Washer 1/4 Harness, Generator

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 52 52 52 52

PART NUMBER 4460225 See Note See Note See Note

54 55 56 57 58 59

0771415 0641820 0711414 3311805 4812200 4846567

101 102 102 103 103

0861567 0861542 0861541 See Note 1060494 See Note 1060708

104 105 106 107

1705376 3300396 3310601 1060343

109 110 116 117 121 122 125 126 127 128

3910610 4360070 4460425 4460426 4750600 4760600 1671092 4460963 3520189 NPN

128

1001121340

0272589 0273380 202 202 202 203 203 203 204

1705461 1705375 1705489 1705387 1705460 4933264 1001112586

3121244

QTY DESCRIPTION 1 Plug, Male - 6 Position (Plugs into Generator) NSS Socket, Female (Use with 4460225) NSS Seal, Plug (Use with 4460225) NSS Seal, Interface (Use with 4460225) Ref Note: Items 54-59 used on machines with UGM. 1 Bolt M14 x 35 Grade 10.9 1 Bolt 1/2 x 2-1/2 3 Bolt M14 x 30 Grade 10.9 1 Nut 1/2 1 Washer M14 1 Mount, Motor Ref JUNCTION BOX ASSEMBLY Ref 50Hz Spec Ref 60Hz Spec 1 Box, Junction NSS Cable, Electrical 12/3 (50Hz Spec) (Supply Locally) 2 ft/0.6m Cable, Electrical 12/3 (60Hz Spec) NSS Cable, Electrical 10/3 (50Hz Spec) (Supply Locally) 2.5 Cable, Electrical 10/3 (60Hz Spec) ft/0.76m 1 Decal - Wiring Schematic 1 Cover, Fuse 2 Nut 6 1.5 Cable, Electrical 10/4 (60Hz Spec Only) ft/0.46m 2 Bolt 6-32NC x 5/8 1 Circuit Breaker - 15Amp 2 Strain Relief, Terminal 2 Connector, Strain Relief 4 Washer #6 2 Washer #6 1 Cover (60Hz Spec Only) 1 Connector (60Hz Spec Only) 1 Plug (50Hz Spec Only) 1 Gray Terminal Block Assembly (See Items 401-410 for Breakdown) 1 Tan Terminal Block Assembly (See Items 401-410 for Breakdown) Ref DECAL INSTALLATIONS Ref 50Hz Spec Ref 60Hz Spec Ref Decal - 240V - 3 Phase Options: 1 50Hz Spec 1 60Hz Spec Ref Decal - Hazardous Voltage Options: 3 50Hz Spec 3 60Hz Spec 2 Decal - SkyPower Ref ELECTRICAL DIAGRAM COMPONENTS Ref Electrical Diagram - Without UGM Ref Electrical Diagram - With UGM Ref Generator Harness Options (See Separate Breakdown in

450A Series II/450AJ Series II

REV

B D

A B

C A

235

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

301 301 301A 301A 301B 301B 301C 301C 301D 301D 301D 304

4922757 1001112587 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4460458 4922641

1 1 2 7 1 3 1 1 1 2 2 1 Ref Ref

NPN 1001121340 401 401 401 402 402 402 403 403 403 404 404 404 405 405 405 406 406 406 407 407 407 408 408 408 409 409 409 410 410

236

4460411 70002818 4460412 70002819 4460413 70002820 4460414 70002821 4460415 70002822 4460956 70002823 4460607 70002824 4460957 70002825 4461001 70002826 3640986 3641533

Ref Ref 2 2 Ref AR 4 Ref 2 2 Ref 2 2 Ref AR 4 Ref 1 1 Ref AR 2 Ref 7 7 Ref 2 2 1 1

DESCRIPTION ELECTRICAL SECTION): Generator Harness - Without UGM Generator Harness - With UGM Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown) Fuse - 5Amp (Not Shown) Connector - 2 Position (With UGM Only) Socket, Female (With UGM Only) Seal (With UGM Only) Switch Harness TERMINAL BLOCK ASSEMBLY Gray Terminal Block Assembly (Complete Assembly Not Available - Purchase Individual Components) Tan Terminal Block Assembly Marker Strip #1 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #2 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #3 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #4 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #5 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Barrier Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Block Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, Block Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, Cross Connector Jumper Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Rail, Relay (Prior to SN 0300072911) Rail, Relay (SN 0300072911 to Present)

450A Series II/450AJ Series II

REV 3-C A

A

3121244

SECTION 2 - TURNTABLE FIGURE 2-38. 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (BELGIUM AND ROMANIAN BUILT MACHINES)

238

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-38. 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (BELGIUM AND ROMANIAN BUILT MACHINES) ITEM

PART NUMBER

0273420 0275661

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 15 15 15

1001115396 1001115408 0100011 0100019 0100062 0480129 0641403 0641408 0641505 0641516 0641410 0641610 0641614 0641618 0641808 0721004 0860038 0861572 7024488 See Note 7024489

15 16 17 18 18 18 18 18 18 18 18A 18B 18B 18B 18C 18D 18E 18E 18E

70000619 0861567 0962520 2460048 70001100 70001384 70000863 70002088 70002297 70003631 70004171 70001966 70003708 70003709 70001953 70004169 70004169 See Note 7027799

3121244

QTY Ref Ref Ref Ref Ref Ref Ref AR AR AR 1 1 4 4 3 2 1 2 1 2 2 2 1 1 1 1 Ref

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1

DESCRIPTION 7500W GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (BELGIUM AND ROMANIAN BUILT MACHINES) Deutz Engine Machines without UGM: 110V/50Hz Spec 220V/50Hz Spec Deutz Engine Machines with UGM: 110V/50Hz Spec 220V/50Hz Spec Compound, Locking Compound, Locking Loctite, #RC/680 Belt Bolt 1/4 x 3/8 Bolt 1/4 x 1 Bolt 5/16 x 5/8 Bolt 5/16 x 2 Bolt 1/4 x 1-1/4 Bolt 3/8 x 1-1/4 Bolt 3/8 x 1-3/4 Bolt 3/8 x 2-1/4 Bolt 1/2 x 1 Bolt #10 x 1/2 Box, Switch (Used With 0273420 &1001115396 Only) Control Box Assembly Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Note: Same Circuit Card (P/N 7024489) is used for both 50Hz and 60Hz. When replacing card, rocker switch on card must be set for required application.

Harness, Circuit Card Junction Box Assembly (See Items 101-128 for Breakdown) Bushing Generator Assembly Rotor (Includes p/n 70001384 & 70000863) (Not Shown) Bearing, Ball Radial (Not Shown) Fan (Not Shown) Stator (Not Shown) Stud Brushholder Assembly (Not Shown) Key Bearing, Ball Radial (Located in Belt Tensioner Endbell) Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Endbell, Belt Tensioner Endbell, Brush Block Shroud Insulator, Endbell (Note: Not Available for Purchase) Block, Connector 6 Position (Not Shown)

450A Series II/450AJ Series II

REV

G C D C

239

SECTION 2 - TURNTABLE

240

ITEM 18E 18E 18E 18E

PART NUMBER 70002460 7024485 70001696 7026626

QTY 1 1 1 1

18E 18E 18E 18E 18F 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

7026597 7026188 70004169 70001974 70001973 2820031 3252764 3311005 3311405 3311505 3311605 3311801 0902888 3574163 3574523 3580317 3580319 3580320 3740080 3910606 3960422 4032015

1 1 1 1 1 1 1 2 4 3 3 1 1 1 2 1 1 1 2 8 2 4 Ref

36A 36B 37 38

4060700 1001110873 4060802

1 1 1 Ref

38A 38B 39 40 41

4061043 1001110872 4300157 4360336 4460051

1 1 1 1 1

42

4460071

1

43 44

4460346 4460958

1 1

45 45 46 47 48 49 50 51

4711400 4751400 4711500 4711600 4711800 4751000 4761500 4791400

8 8 AR AR 3 4 4 1

DESCRIPTION Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Breaker, Circuit 30Amp (Not Shown) Boot, Breaker (Not Shown) Connector, 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) Connector, with Leads (Not Shown) Clamp, Cable Options (Not Shown) Plate, End Panel Decal - Terminal Connections Decal - Warning Moving Parts Heat Shrink Nameplate Nut #10 Nut 1/4 Nut 5/16 Nut 3/8 Nut 1/2 Bracket Bracket Plate Pulley Pulley Pulley Relay Screw #6 x 3/8 (Used With 0273420 &1001115396 Only) Gasket (Used With 0273420 &1001115396 Only) Bolt M10 x 55 Cover, Receptacle Options (Used With 0273420 &1001115396 Only): Cover (Side Hinge) Cover (Top Hinge) Guard, Switch Cover, Receptacle Options (Used With 0273420 &1001115396 Only): Cover (Side Hinge) Cover (Top Hinge) Stud Switch, Toggle Connector, Strain Relief (Used With 0273420 &1001115396 Only) Connector, Strain Relief (Used With 0273420 &1001115396 Only) Receptacle (Used With 0273420 &1001115396 Only) Receptacle, Female Twist-Lock (Used With 0273420 &1001115396 Only) Washer 1/4 Washer 1/4 Washer 5/16 Washer 3/8 Washer 1/2 Washer #10 Washer 5/16 Washer 1/4

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE ITEM 52 52 52 52 52

PART NUMBER 4922925 4460225 See Note See Note See Note

54 55 56 57 58 59

0771415 0641820 0711414 3311805 4812200 4846567 0861567 0861541 1705376 3300396 3310601 3520189 3520192 3640986 3641533 3910610 4360070 4460411 4460412 4460413 4460414 4460415 4460425 4460426 4460607 4460956 4460957 4750600 4760600 4461001 0272589 1705460 1705461 1705489

101 102 103 104 105 106 107 107 108 109 110 111 112 113 114 115 116 118 119 120 121 122 123 201 202 203

4933264 1001112586 301 301 301 301A 301A 301B 301B 301C

3121244

4922757 1001112587 4460374 4460375 4460967 4460465 2400060

QTY 1 1 NSS NSS NSS Ref 1 1 3 1 1 1 Ref 1 1 1 2 1 2 1 1 2 1 2 1 2 2 4 2 2 2 1 7 4 2 2 Ref 2 1 3 Ref Ref Ref Ref 1 1 2 7 1 3 1

DESCRIPTION Harness, Generator Plug, Male 6 Position (Plugs into Generator) Socket, Female (Use with 4460225) Seal, Plug (Use with 4460225) Seal, Interface (Use with 4460225) Note: Items 54-59 used on machines with UGM. Bolt M14 x 35 Grade 10.9 Bolt 1/2 x 2-1/2 Bolt M14 x 30 Grade 10.9 Nut 1/2 Washer M14 Mount, Motor JUNCTION BOX ASSEMBLY Box, Junction Decal - Wiring Schematic Cover, Fuse Nut 6 Plug Plug Rail, Relay (Prior to SN 0300072911) Rail, Relay (SN 0300072911 to Present) Bolt 6 x 5/8 Circuit Breaker - 15Amp Marker Strip #1 Marker Strip #2 Marker Strip #3 Marker Strip #4 Marker Strip #5 Strain Relief, Terminal Connector, Strain Relief Terminal, End Block Terminal, End Barrier Terminal, Block Washer, #6 Washer #6 Terminal, Cross Connector Jumper DECAL INSTALLATION Decal - SkyPower Decal - 240V - 3 Phase Decal - Hazardous Voltage ELECTRICAL DIAGRAM COMPONENTS Electrical Diagram – Without UGM Electrical Diagram – With UGM Generator Harness Options (See ELECTRICAL SECTION for Breakdown): Generator Harness - Without UGM Generator Harness - With UGM Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown)

450A Series II/450AJ Series II

REV

B

A

C A

3-C A

241

SECTION 2 - TURNTABLE ITEM 301C 301D 301D 301D 304

242

PART NUMBER 2400064 4460742 4460743 4460458 4922641

QTY 1 1 2 2 1

DESCRIPTION Fuse - 5Amp (Not Shown) Connector - 2 Position (With UGM Only) Socket, Female (With UGM Only) Seal (With UGM Only) Switch Harness

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-39. 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES (USA BUILT MSCHINES)

244

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-39. 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES (USA BUILT MSCHINES) ITEM

PART NUMBER 0275035

QTY Ref

1 2 3 5 6 7 9 10 11 12 13 14 15 16 16 16 16 16 17 18 19 20 20 20 20 20

0100011 0100019 0480142 0641408 0641405 0641516 0641610 0641614 0641808 0700820 0701016 0721004 0860038 0861538 7024488 See Note 7024489 70000619 0861542 0902888 0962520 2460048 70003631 7024485 70001696 70001966

AR AR 1 4 4 3 1 2 4 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

20 20 20 20 20 20 20 20 20 20 20A 20A

7027799 7026626 70002460 7026188 7026597 70002088 70004169 70001974 70000863 70002297 70004171 70001100

1 1 6 1 1 1 1 1 1 4 1 1

20A 20B 20B 20B 20C 20D 20E

70001384 70001966 70003708 70003709 70001973 70004169 70001953

1 1 1 1 1 1 1

3121244

DESCRIPTION 7500W GENERATOR INSTALLATION - GM ENGINE MACHINES (USA BUILT MSCHINES) Compound, Locking Compound, Locking Belt, Generator Bolt 1/4 x 1 Bolt 1/4 x 5/8 Bolt 5/16 x 2 Bolt 3/8 x 1-1/4 Bolt 3/8 x 1-3/4 Bolt 1/2 x 1 Bolt M8 x 60 Bolt M10 x 40 Bolt #10 x 1/2 Box, Switch Control Box Assembly Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Harness, Circuit Card Junction Box Assembly (See Items 101-128 for Breakdown) Bracket, Box Mounting Bushing, Split Taper Generator Assembly Brushholder Assembly (Not Shown) (was p/n 7024484) Breaker, Circuit 30Amp (Not Shown) Boot, Breaker (was p/n 7024486 - Not Shown) Bearing, Ball Radial (Located In Belt Tensioner Endbell - Not Shown) Block, Connector - 6 Position (Not Shown) Connector - 6 Position with Seal (Not Shown) Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Clamp, Cable (Not Shown) Connector, with Leads (Not Shown) Stator (Not Shown) Panel, End (Not Shown) (was p/n 70002255) Decal - Terminal Connections (Not Shown) Fan (Not Shown) Stud (Not Shown) Key (was p/n 7024561) Armature, Generator (Includes Radial Ball Bearing on End with Brushes and Fan) Bearing, Ball Radial Bearing, Radial Ball Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Decal - Warning Moving Parts Endbell, Brush Block (was p/n 70001385) Endbell, Belt Tensioner

450A Series II/450AJ Series II

REV G

245

SECTION 2 - TURNTABLE ITEM 20F 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 34B 35 36 36A 36B 37 38 39 40 41 42 43 44 45 46 48 49 50 50 50 50 50 52 53 54 55

246

PART NUMBER 70004169 3252764 3311005 3311405 3311505 3311605 3574163 3574523 3580312 3580314 3580348 3740080 3910606 3960422 4060700 1001110873 4060802

101 102 103

4061043 1001114872 4360336 4460346 4460958 4568735 4711400 4711500 4711600 4711800 4751000 4761500 4811900 4891600 4922925 4460225 See Note See Note See Note 0811608 0641832 1001141181 3311805 0861542 0861541 1060494 1060708

104 105 106 107

1705376 3300396 3310601 1060343

QTY 1 1 2 4 3 3 1 2 1 1 1 2 8 2 Ref 1 1 1 Ref 1 1 1 1 1 1 8 10 6 4 4 4 1 1 1 1 NSS NSS NSS 4 1 1 1 Ref 1 2 ft/.6m 2.5 ft/ 0.8m 1 1 2 1.5 ft/ 0.5m

DESCRIPTION Endbell, Shroud Assembly (was p/n 70002290) Nameplate Nut #10 Nut 1/4 Nut 5/16 Nut 3/8 Bracket Plate Pulley, Idler Pulley, Drive Grooved Tensioner, Belt with Pulley Relay Screw #6 x 3/8 Gasket Cover, Receptacle Options: Cover (Side Hinge) Cover (Top Hinge) Guard, Switch Cover, Receptacle Options Cover (Side Hinge) Cover (Top Hinge) Switch, Toggle Receptacle Receptacle, Female Twist-Lock Tube, Spacer Pulley Grooved Washer 1/4 Washer 5/16 Washer 3/8 Washer 1/2 Washer #10 Washer 5/16 Washer M8 Washer 3/8 Hardened Harness, Generator Plug, Male 6 Position (Plugs into Generator) Socket, Female (Use with 4460225) Seal, Plug (Use with 4460225) Seal, Interface (Use with 4460225) Screw 3/8 x 1 Bolt 1/2 x 4 Support Nut 1/2 JUNCTION BOX ASSEMBLY Box, Junction Cable, Electrical 12/3 Cable, Electrical 10/3

REV

D

Decal - Wiring Schematic Cover, Fuse Nut 6 Cable, Electrical 10/4

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE ITEM 109 110 116 117 121 122 125 126 128

PART NUMBER 3910610 4360070 4460425 4460426 4750600 4760600 1671092 4460963

QTY 2 1 2 2 4 2 1 1 Ref

128 128

NPN 1001121340 0273380 1705375 1705387 1705460 4933349 4923420 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4460458 4922641

1 1 Ref 1 3 2 Ref 1 2 8 1 3 2 2 1 2 2 1 Ref Ref

202 203 204 301 301A 301A 301B 301B 301C 301C 302 302 302 304

NPN 1001121340 401 401 401 402 402 402 403 403 403 404 404 404 405 405 405 406 406 406 407 407

3121244

4460411 70002818 4460412 70002819 4460413 70002820 4460414 70002821 4460415 70002822 4460956 70002823 4460607

Ref Ref 2 2 Ref AR 4 Ref 2 2 Ref 2 2 Ref AR 4 Ref 1 1 Ref 2

DESCRIPTION Bolt #6 x 5/8 Circuit Breaker - 15Amp Strain Relief, Terminal Connector, Strain Relief Washer #6 Washer #6 Cover Connector Terminal Block Assembly Options (See Items 401-410 for Breakdown): Gray Terminal Block Assembly Tan Terminal Block Assembly DECAL INSTALLATION Decal - 240V - 3 Phase Decal, Hazardous Voltage Decal - SkyPower ELECTRICAL DIAGRAM COMPONENTS Generator Harness Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown) Fuse - 5Amp (Not Shown) Connector - 2 Position Socket, Female Seal Switch Harness TERMINAL BLOCK ASSEMBLY Gray Terminal Block Assembly (Complete Assembly Not Available - Purchase Individual Components) Tan Terminal Block Assembly Marker Strip #1 Options Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #2 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #3 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #4 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #5 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Barrier Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Block Options: Gray Terminal Block Assembly

450A Series II/450AJ Series II

REV

B

B A

A

247

SECTION 2 - TURNTABLE ITEM 407 408 408 408 409 409 409 410 410

248

PART NUMBER 70002824 4460957 70002825 4461001 70002826 3640986 3641533

QTY 2 Ref AR 7 Ref 2 2 1 1

DESCRIPTION Tan Terminal Block Assembly Terminal, Block Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, Cross Connector Jumper Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Rail, Relay (SN 0300065080 through 0300072910) Rail, Relay (SN 0300072911 to Present)

450A Series II/450AJ Series II

REV

3121244

SECTION 2 - TURNTABLE FIGURE 2-40. 7500W GENERATOR INSTALLATION - PERKINS ENGINE MACHINES (BELGIUM AND ROMANAIN BUILT MACHINES)

250

450A Series II/450AJ Series II

3121244

SECTION 2 - TURNTABLE FIGURE 2-40. 7500W GENERATOR INSTALLATION - PERKINS ENGINE MACHINES (BELGIUM AND ROMANAIN BUILT MACHINES) ITEM

PART NUMBER

QTY Ref

1001097583 1001111818

Ref Ref

1001112044

Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 14 15 16 16 16 16 16 16 16 16A 16B 16B 16B 16C 16D 16E 16E 16E 16E 16E 16E 16E

0100011 0100019 0480126 0641403 0641408 0641508 0641516 0641614 0641808 0701217 0902888 0861567 0861572 7024488 See Note 7024489 70000619 2820031 0962520 2460048 70001100 70001384 70000863 70002088 70002297 70003631 70004171 70001966 70003708 70003709 70001953 70004169 70004169 See Note 7027799 70002460 7024485 70001696 7026626

AR AR 1 1 4 4 3 2 4 3 1 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1 1 1 1 1

16E 16E 16E

7026597 7026188 70004169

1 1 1

3121244

DESCRIPTION 7500W GENERATOR INSTALLATION - PERKINS ENGINE MACHINES (BELGIUM AND ROMANIAN BUILT MACHINES) Perkins Engine Machines - Without UGM (50Hz Spec) Perkins Engine Machines - With UGM (50Hz Spec) (ANSI Export, Australian, CE and Japanese Specs) Perkins Engine Machines - With UGM (50Hz Spec) (Australian and CE Specs) Compound, Locking Compound, Locking Belt Bolt 1/4 x 3/8 Bolt 1/4 x 1 Bolt 5/16 x 1 Bolt 5/16 x 2 Bolt 3/8 x 1-3/4 Bolt 1/2 x 1 Bolt M12 x 45 Bracket Junction Box Assembly (See Items 101-123 for Breakdown) Control Box Assembly Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Harness, Circuit Card Heat Shrink Bushing Generator Assembly Rotor (Includes p/n 70001384 & 70000863) (Not Shown) Bearing, Ball Radial (Not Shown) Fan (Not Shown) Stator (Not Shown) Stud Brushholder Assembly (Not Shown) Key Bearing, Ball Radial (Located in Belt Tensioner Endbell) Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Endbell, Belt Tensioner Endbell, Brush Block Shroud Insulator, Endbell (Note: Not Available for Purchase) Block, Connector 6 Position (Not Shown) Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Breaker, Circuit 30Amp (Not Shown) Boot, Breaker (Not Shown) Connector, 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) Connector, with Leads (Not Shown) Clamp, Cable Options (Not Shown) Plate, End Panel

450A Series II/450AJ Series II

REV

C C B

251

SECTION 2 - TURNTABLE ITEM 16E 16F 17 18 19 20 21 22 23 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 41 41 41 42 43 44 45 46 47 48 49 50 101 102 103 104 105 106 107 107 108 109

252

PART NUMBER 70001974 70001973 3311405 3311505 3311605 3574523 3580316 3580317 0641408 0641610 0641618 0721004 3252764 3311005 3574163 3580319 3740080 4060802 4360336 4711400 4711500 4711600 4711800 4751000 4791400 4761500 4922925 4460225 See Note See Note See Note 4460051 0860038 3910606 3960422 1001110873 1001110872 4460958 4460071 4460346 0861567 0861541 1705376 3300396 3310601 3520189 3520192 3640986 3641533 3910610 4360070

QTY 1 1 4 3 2 2 1 1 1 1 1 2 1 2 1 1 2 1 1 8 10 7 4 4 1 4 1 1 NSS NSS NSS 1 2 8 2 1 1 1 1 1 Ref 1 1 1 2 1 2 1 1 2 1

DESCRIPTION Decal - Terminal Connections Decal - Warning Moving Parts Nut 1/4 Nut 5/16 Nut 3/8 Plate Pulley Pulley Bolt 1/4 x 1 Bolt 3/8 x 1-1/4 Bolt 3/8 x 2-1/4 Bolt #10 x 1/2 Nameplate Nut #10 Bracket Pulley Relay Guard, Switch Switch, Toggle Washer 1/4 Washer 5/16 Washer 3/8 Washer 1/2 Washer #10 Washer 1/4 Washer 5/16 Harness, Generator Plug, Male 6 Position (Plugs into Generator) Socket, Female (Use with 4460225) Seal, Plug (Use with 4460225) Seal, Interface (Use with 4460225) Connector, Strain Relief (Used With 1001111818 Only) Box, Switch (Used With 1001111818 Only) Screw #6 x 3/8 (Used With 1001111818 Only) Gasket (Used With 1001111818 Only) Cover, Receptacle (Used With 1001111818 Only) Cover, Receptacle (Used With 1001111818 Only) Receptacle, Female Twist-Lock (Used With 1001111818 Only) Connector, Strain Relief (Used With 1001111818 Only) Receptacle (Used With 1001111818 Only) JUNCTION BOX ASSEMBLY Box, Junction Decal - Wiring Schematic Cover, Fuse Nut 6 Plug Plug Rail, Relay (Prior to SN 0300072911) Rail, Relay (SN 0300072911 to Present) Bolt 6 x 5/8 Circuit Breaker - 15Amp

450A Series II/450AJ Series II

REV

B

3121244

SECTION 2 - TURNTABLE ITEM 110 111 112 113 114 115 116 118 119 120 121 122 123 201 202 203

PART NUMBER 4460411 4460412 4460413 4460414 4460415 4460425 4460426 4460607 4460956 4460957 4750600 4760600 4461001 0272589 1705460 1705461 1705489 4933264 1001112586

301 301 301 301A 301A 301B 301B 301C 301C 301D 301D 301D 304

3121244

4922757 1001112587 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4460458 4922641

QTY 2 4 2 2 4 2 2 2 1 7 4 2 2 Ref 2 1 3 Ref Ref Ref Ref 1 1 2 7 1 3 1 1 1 2 2 1

DESCRIPTION Marker Strip #1 Marker Strip #2 Marker Strip #3 Marker Strip #4 Marker Strip #5 Strain Relief, Terminal Connector, Strain Relief Terminal, End Block Terminal, End Barrier Terminal, Block Washer #6 Washer #6 Terminal, Cross Connector Jumper DECAL INSTALLATION Decal - SkyPower Decal - 240V - 3 Phase Decal - Hazardous Voltage ELECTRICAL DIAGRAM COMPONENTS Electrical Diagram - Without UGM Electrical Diagram - With UGM Generator Harness Options (See ELECTRICAL SECTION for Breakdown): Generator Harness - Without UGM Generator Harness - With UGM Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown) Fuse - 5Amp (Not Shown) Connector - 2 Position (With UGM Only) Socket, Female (With UGM Only) Seal (With UGM Only) Switch Harness

450A Series II/450AJ Series II

REV

A

C

3-C A

253

SECTION 3 - BOOM

SECTION 3 - BOOM

3121244

450A Series II/450AJ Series II

255

SECTION 3 - BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)

256

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM

0271216 1001097501

QTY Ref Ref Ref Ref Ref Ref

0270839 0275125

Ref Ref

2 3 5 6 9 10 13 14 16 17 18 20 21 22 24 31

0100011 0561076 0641505 4751800 0641608 0641610 0641806 0641810 0642012 0642014 0642016 0801272 0801273 0940048 0961950 1684070

AR 1 4 3 4 AR 2 3 6 2 4 1 1 1 20 1

34 36 40 42 49 50 52 54 57 59 60 63 63 63 64 65 66 68 68A 68B 69 70 71

3311605 3312005 3422568 3422664 3422912 3422913 3572691 3572826 3841258 4751500 4751600

AR 3 6 2 3 1 1 1 12 4 AR Ref 1 1 2 1 1 Ref 1 1 2 1 1

3121244

PART NUMBER

4846366 4846335 4846336 4846343 4846346 3572750 4846428 0641507 1671013 3340914

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

TOWER BOOMS AND CYLINDERS INSTALLATIONS Tower Booms and Cylinders Installations 450A Series II Tower Booms and Cylinders Installations 450A Series II (Arctic Package) Tower Booms and Cylinders Installations 450AJ Series II Tower Booms and Cylinders Installations 450AJ Series II (Arctic Package) Compound, Locking Block, Boom Rest Bolt 5/16in-18NC x 5/8in Flatwasher 1/2in Regular Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 3/4in Bolt 1/2in-13NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 5/8in-11NC x 1-3/4in Bolt 5/8in-11NC x 2in Boom, Mid Boom, Tower Bumper Bearing, Garmax Tower Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 3/8in-16NC Locknut 5/8in-11NC Pin Pin Pin Pin Bracket, Boom Rest Cover Keeper, Pin Flatwasher 5/16in Regular Flatwasher 3/8in Regular Upright (Upper) Options: Upright (Upper) 450A Series II Upright (Upper) 450AJ Series II Link Link, Timing Upright (Lower) Rest, Boom Options: Rest, Boom 450A Series II Rest, Boom 450AJ Series II Bolt 5/16in-18NC x 7/8in Cover Pad

450A Series II/450AJ Series II

REV

J A O F

257

SECTION 3 - BOOM ITEM 72 73 73 73

258

PART NUMBER 4711500

0271311

QTY 2 Ref 1 1 Ref Ref

0271310

Ref

0273279

Ref

1001097502

Ref

1001097503

Ref

0271122

Ref

0271206

Ref

0275116

Ref

1001115917

Ref

0273280

Ref

0275786

Ref

1001116516

Ref

105 111 113

4460425 4751400

Ref 1 2 Ref

113 113 115 116 117 118 119 120 120 120 120 121 123 124 124

4922530 4923458 3300420 3311605 3860096 0630498 4711500

0561460

1 1 1 3 1 1 3 Ref AR AR AR 2 3 Ref 1

124 124 124 127

1321695 1321695 0561460 0100011

1 1 1 AR

4922770 4923469

4240099 4240018 4240018 4061032 0641528

DESCRIPTION Flatwasher 5/16in Thin Cable, Electrical 18/2 Options (Not Shown): Without Arctic Package With Arctic Package BOOM CABLES AND CLAMPS INSTALLATIONS Boom Cables and Clamps Installations 450A Series II (ANSI/ANSI Export /CSA Specs) Boom Cables and Clamps Installations 450A Series II (Australian/CE Specs) Boom Cables and Clamps Installations 450A Series II (All Specs with SkyPower) Boom Cables and Clamps Installations 450A Series II (All Specs with Arctic Package) Boom Cables and Clamps Installations 450A Series II (All Specs with Arctic Package and SkyPower) Boom Cables and Clamps Installations 450AJ Series II (ANSI/ANSI Export /CSA Specs without SkyPower) Boom Cables and Clamps Installations 450AJ Series II (Australian/CE Specs without SkyPower) Boom Cables and Clamps Installations 450AJ Series II (All Specs without SkyPower with Arctic Package) Boom Cables and Clamps Installations 450AJ Series II (ANSI Spec without SkyPower with Communication System) Boom Cables and Clamps Installations 450AJ Series II (All Specs with SkyPower) Boom Cables and Clamps Installations 450AJ Series II (All Specs with SkyPower with Arctic Package) Boom Cables and Clamps Installations 450AJ Series II (ANSI Spec with SkyPower with Communication System) Note: For Additional Components See ELECTRICAL SECTION Connector, Strain Relief (without SkyPower) Flatwasher 1/4in Regular Harness, Tower Boom Options (Not Shown - See ELECTRICAL SECTION): Without Arctic Package With Arctic Package Nut, Acorn 1/4in-20NC Locknut 3/8in-16NC Roller Bolt Flatwasher 5/16in Thin Tie-Strap Options (Not Shown): Without Arctic Package With Arctic Package With Communication System Shield, Cable Bolt 5/16in-18NC x 3-1/2in Block, Clamp Options: All Machines Except Machines with Both Arctic Package and SkyPower Machines with Arctic Package Only Machines with SkyPower Only Machines with SkyPower with Communication System Compound, Locking

450A Series II/450AJ Series II

REV

J J C A B J J D A C C A

3121244

SECTION 3 - BOOM ITEM 128 129 130 130

PART NUMBER 1320300 4711600

QTY 1 2 Ref Ref

130 130 130 130 130 130 130

1060987 1060991

1 1 Ref AR AR AR AR

132 133 134 134 134 134

0641408 1320061 1321692 1321692 1321692

1 1 Ref 1 1 1

134

1321694

1

134 135 136

1321692 3311405 1001115713

1 1 AR

0272497

Ref Ref

0275126

Ref

0100011 0641406

AR 2 Ref 1 1 1 4 2 2 1 2 Ref

201 202 203 203 203 204 205 206 207 208 209 210

4922929 4923460 4922857 4922857

1670998 1001096617 1671086 3311005 3931024 3931030 4360548 4751400

210 210 210A 210B 211

4922714 4923467 4360548 4460968 4060803

212

4460968

3121244

1 1 1 1 8.5 in/217mm 1

DESCRIPTION Clamp, Hose Flatwasher 3/8in Thin Cable, Electrical (Not Shown - See ELECTRICAL SECTION) Machines without Arctic Package or SkyPower (12/3 AC Power Cable): ANSI/ANSI Export /CSA Specs Australian /CE Specs Machines With SkyPower and/or Arctic Package: With SkyPower Only (8/5 AC Power Cable) With Arctic Package Only (12/3 AC Power Cable) With Arctic Package with Sky Power (8/5 AC Power Cable) With Sky Power With Communication System (8/5 AC Power Cable) Bolt 1/4in-20NC x 1in Clamp, Hose Connector, Strain Relief Without Arctic Package With SkyPower Only With Arctic Package and Arctic Package with SkyPower (450A Series II) With Arctic Package and Arctic Package with SkyPower (450AJ Series II) With Communication System Locknut 1/4in-20NC Cable, Communication (with Communication System Only) (Not Shown) LIMIT SWITCHES INSTALLATIONS Limit Switches Installations 450A/AJ Series II without Arctic Package Limit Switches Installations 450A/AJ Series II with Arctic Package (Arctic Package) Compound, Locking Capscrew, 1/4in-20NC x 3/4in Cover, Switch Options: Cover, Switch (SN 0300077285 through 0300116244) Cover, Switch (SN 0300116245 through 0300160834) Cover, Switch Locknut #10-24NC Capscrew, Socket Head #10-24NC x 1-1/2in Capscrew, Socket Head #10-24NC x 1-7/8in Switch, Limit Flatwasher, 1/4in Regular Cable/Limit Switch Harness Assembly Options (See ELECTRICAL SECTION for Breakdown): Without Arctic Package With Arctic Package Switch, Limit Connector, Strain Relief Shield, Flex Trim (Not Shown)

REV

E C

B A

Connector, Strain Relief

450A Series II/450AJ Series II

259

SECTION 3 - BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM AND ROMANIAN BUILT MACHINES)

260

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM AND ROMANIAN BUILT MACHINES) ITEM

0272664

QTY Ref Ref Ref Ref Ref

1001098640

Ref

0275438

Ref

1001107354

Ref

1 3 4 7 8 10 11 13 15

0100011 0641505 0641507 0641806 0641810 0642012 0642016 0940048 1684239

AR 4 2 2 3 2 2 1 1

20 21 25 27 28 29 30 34 35 36 37

3312005 3340914 3422664 3422912 3422913 3422664 3572691 3841258 4711500 4751500 4751800

101 103 104 105 106 107 108 109 110 112 113 114 115 116

0272340 0801592 0100011 0561076 0641610 0642012 0642014 0642016 0801356 0801357 0961950 3311605 3312005 3422568 3422912 3841258

1 1 1 1 1 1 1 4 2 4 3 Ref Ref Ref AR 1 6 4 2 2 1 1 20 6 2 6 2 8

3121244

PART NUMBER

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

TOWER BOOMS AND CYLINDERS INSTALLATION Tower Booms and Cylinders Installations 450AJ Series II Booms and Cylinders Installation Tower Booms and Cylinders Installations 450AJ Series II Boom Assembly Tower Booms and Cylinders Installations 450AJ Series II with SkyPower Tower Booms and Cylinders Installations 450AJ Series II Boom Assembly with SkyPower Compound, Locking Bolt 5/16in-18NC x 5/8in Bolt 5/16in-18NC x 7/8in Bolt 1/2in-13NC x 3/4in Bolt 1/2in-13NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 5/8in-11NC x 2in Bumper Lower Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 5/8in-11NC Pad Pin Pin Pin Pin Bracket, Boom Rest Keeper, Pin Flatwasher 5/16in Thin Flatwasher 5/16in Regular Flatwasher 1/2in Regular TOWER BOOM ASSEMBLY Tower Boom Assembly 450AJ Series II Tower Boom Assembly 450AJ Series II with SkyPower Compound, Locking Block, Boom Rest Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 5/8in-11NC x 1-3/4in Bolt 5/8in-11NC x 2in Boom, Mid Boom, Tower Bearing, Garmax Locknut 3/8in-16NC Locknut 5/8in-11NC Pin Pin Keeper, Pin

450A Series II/450AJ Series II

REV

H C C B

G E

261

SECTION 3 - BOOM ITEM 117 118 119 120 121 122 123 124 125

PART NUMBER 4751600 4846905 4846697 3010140 4846701 4846703 3340608 0641605 3574066 0272594 0275436

QTY 14 1 1 2 1 1 1 2 1 Ref Ref Ref Ref

201 202 203 204

0561460 0630498 0641528

1 1 3 Ref

204 204 205 206 207 208 209 210 211 211 211 213 214 215

1060991 4922857 1320300 3300420 3311605 3860096 4061032 4240018 4460425 1321692 4711500 4711600 4922530

1 1 1 1 3 1 2 7 Ref 2 1 AR 2 1

216

4922770

1

220 221 222 223 224 225 226 227

0641524 1321738 3311505 0641408 1320061 3311405 4751400 1320177

AR 1 AR 1 1 1 2 1

228

2220829

1

229

2221037

1

230

2720646 0272497 0100011

1 Ref AR

301

262

DESCRIPTION Flatwasher 3/8in Regular Rest, Boom Upright (Upper) Link Link, Timing Upright (Lower) Pad, Wear Bolt, 3/8in-16NC x 3/8in Cover BOOM CABLES AND CLAMPS INSTALLATIONS Boom Cables and Clamps Installations 450AJ Series II Boom Cables and Clamps Installations 450AJ Series II with SkyPower Note: For Additional Components See ELECTRICAL SECTION Block, Clamp Bolt Bolt 5/16in-18NC x 3-1/2in Cable, Electrical Options (Not Shown - See ELECTRICAL SECTION): Without SkyPower (12/3 AC Power Cable) With SkyPower Clamp, Hose Nut, Acorn 1/4in-20NC Locknut 3/8in-16NC Roller Shield, Cable Tie-Strap (Not Shown) Connector, Strain Relief Without SkyPower With SkyPower Flatwasher 5/16in Thin Flatwasher 3/8in Thin Harness, Tower Boom (Not Shown - See ELECTRICAL SECTION) Cable, Electrical (18/2 Limit Switch) (Not Shown - See ELECTRICAL SECTION) Bolt 5/16in-18NC x 3in Clamp, Block (Machines with SkyPower Only) Nut 5/16in-18NC Bolt 1/4in-20NC x 1in Clamp, Hose (Machines with SkyPower Only) Locknut 1/4in-20NC Flatwasher 1/4in Regular Clamp, Hose (Not Shown - Used on Airline) (Machines with SkyPower Only) Fitting, Plug (Not Shown - Used on Airline) (Machines with SkyPower Only) Fitting, Barbed (Not Shown - Used on Airline) (Machines with SkyPower Only) Hose, Airline (Not Shown) (Machines with SkyPower Only) LIMIT SWITCHES INSTALLATION Compound, Locking

450A Series II/450AJ Series II

REV

D D

D

3121244

SECTION 3 - BOOM ITEM 302 303 304 305 306 307 308 309 310 310

PART NUMBER 0641406 1001096617 1671086 3311005 3931024 3931030 4360548 4751400 4922714 1060902

310 310A 310B 311

4460226 4360548 4460968 4060803

312

4460968

3121244

QTY 2 1 1 4 2 2 1 2 1 8.5 ft/2.6m 2 1 1 8.5 in/217mm 1

DESCRIPTION Capscrew, 1/4in-20NC x 3/4in Cover, Switch Cover, Switch Locknut #10-24NC Capscrew, Socket Head #10-24NC x 1-1/2in Capscrew, Socket Head #10-24NC x 1-7/8in Switch, Limit Flatwasher, 1/4in Regular Cable/Limit Switch Harness Assembly Cable, Electrical 18/2 (Not Shown - See ELECTRICAL SECTION) Socket, Contact (Not Shown) Switch, Limit Connector, Strain Relief Shield, Flex Trim (Not Shown)

REV

Connector, Strain Relief

450A Series II/450AJ Series II

263

SECTION 3 - BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II

264

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM

PART NUMBER

1

0271216 1001097501 0060062

QTY Ref Ref Ref 1

2 5 6 7 9 10 16

0100011 0641607 0641608 0641610 0641810 0641812 0801288

AR 1 1 2 1 2 1

19

1684170

1

20

1684155

1

22

1684165

1

23 24 26 27 28 29 30 31 32 40 41

3311605 3311805 3422177 3422178 3422179 3422180 3422454 3422558 3422793 3841143 3841203 0271311

2 2 2 1 1 1 1 1 1 4 4 Ref Ref

0271310

Ref

0273279

Ref

1001097502

Ref

1001097503

Ref Ref

102 102 102 108 110 112 122 124

3121244

0561459 1321696 3300151 3311401 3570535 4751400

Ref 2 2 6 6 1 12 Ref

DESCRIPTION BOOM AND CYLINDERS INSTALLATION - 450A SERIES II Without Arctic Package With Arctic Package Rotator Assembly (See ROTATOR ASSEMBLIES for Breakdown) Compound, Locking Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Main Boom Assembly (See MAIN BOOM ASSEMBLY for Breakdown) Master Cylinder Assembly (Use p/n 1001140276) (See CYLINDER SECTION for Breakdown) Main Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Level (Platform Level) Cylinder Assembly (Use p/n 1001140274) (See CYLINDER SECTION for Breakdown) Locknut 3/8in-16NC Locknut 1/2in-13NC Pin Pin Pin Pin Pin (Use p/n 3422578) Pin Pin Keeper, Pin Keeper, Pin BOOM CABLES AND CLAMPS INSTALLATIONS Boom Cables and Clamps Installations 450A Series II (ANSI/ANSI Export/CSA Specs) Boom Cables and Clamps Installations 450A Series II (Australian/CE Specs) Boom Cables and Clamps Installations 450A Series II (All Specs with SkyPower) Boom Cables and Clamps Installations 450A Series II (All Speces with Arctic Package) Boom Cables and Clamps Installations 450A Series II (All Specs with Arctic Package and SkyPower) Note: For Additional Components See ELECTRICAL SECTION Block, Clamp Options: Without Arctic Package With Arctic Package Nut, Acorn 1/4in-20NC Nut 1/4in-20NC Shield Flatwasher 1/4in Regular Harness, Main Boom Options (Not Shown - See ELECTRICAL SECTION):

450A Series II/450AJ Series II

REV K B

J J C A B

265

SECTION 3 - BOOM

266

ITEM 124 124 125 125

PART NUMBER 4922531 1001097504

QTY 1 1 Ref Ref

125 125 125 125 125 125

1060988 1060990 4922857 4923461 4922857

1 1 Ref 1 1 1

127 128 131 132 135

0641506 1320202 3311505 3574532 4751500

2 2 2 2 4

DESCRIPTION Without Arctic Package With Arctic Package Cable, Electrical (Not Shown - See ELECTRICAL SECTION) Machines without Arctic Package or SkyPower (12/3 AC Power Cable): ANSI/ANSI Export/CSA Specs Australian/CE Specs Machines with Arctic Package or SkyPower: With SkyPower Only (8/5 AC Power Cable) With Arctic Package Only (12/3 AC Power Cable) With Both Arctic Package and Sky Power (8/5 AC Power Cable) Bolt 5/16in-18NC x 3/4in (With SkyPower Only) Clamp (With SkyPower Only) Locknut 5/16in-18NC (With SkyPower Only) Plate, Clamp Mounting (With SkyPower Only) Flatwasher 5/16in Regular (With SkyPower Only)

450A Series II/450AJ Series II

REV

3121244

SECTION 3 - BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)

268

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM

PART NUMBER

0270839 0275125 1 1 1 2 7 8 9 10 11 12 14 15 19

QTY Ref Ref Ref Ref Ref Ref Ref

0060050 0060096 0100011 0641518 0641607 0641608 0641610 0641616 0641618 0641810 0641812 0801312

1 1 AR 2 1 3 2 4 2 AR 1 1

23 23 23 25 27

0961947 0962292 0961951 1683773

Ref 2 2 2 1

28

1683760

1

29

1684154

1

30

1683959

1

33 34 35 37 38 39 41 43 44 45 46 47 48 51 55 56 59

3311501 3311605 3311805 3340860 3422177 3422178 3422582 3422669 3422791 3422792 3422793 3422794 3422806 3572551 3841143 3841203 4751500

4 9 2 4 2 1 1 1 2 1 1 2 1 2 4 4 6

3121244

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

BOOM AND CYLINDERS INSTALLATION Boom and Cylinders Installation 450AJ Series II Boom and Cylinders Installation 450AJ Series II (Arctic Package) Rotator Assembly Options (See ROTATOR ASSEMBLIES for Breakdown): Without Arctic Package With Arctic Package Compound, Locking Bolt 516in-18NC x 2-1/4in Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 2in Bolt 3/8in-16NC x 2-1/4in Bolt 1/2in-13NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Main Boom Assembly (See MAIN BOOM ASSEMBLY for Breakdown) Bushing Options: Bushing (SN 0300124000 through 0300144007) Bushing (SN 0300144008 through 0300160834) Bushing Master Cylinder Assembly (See CYLINDER SECTION for Breakdown) Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Main Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Jib Lift Cylinder Assembly (Use p/n 1001140282) (See CYLINDER SECTION for Breakdown) Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Rubber Pin Pin Pin Pin Pin Pin Pin Pin Pin Channel, Hose Carrier Keeper, Pin Keeper, Pin Flatwasher 5/16in Regular

450A Series II/450AJ Series II

REV

O F

269

SECTION 3 - BOOM ITEM 60 61 62 67 73 74 74 74

PART NUMBER 4751600 4845927 4846278 4846356 4220244 4922770 4923469 0271122 0271206 0275116 1001115917 0273280 0275786 1001116516

102 102 102 105 107 112 114 115 117 118 130 131 134

270

0561459 1321696 0641506 1320202 3300151 3311401 3311505 3571462 3574532 4751400 4751500

QTY 2 2 1 1 1 Ref 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 2 2 2 2 6 6 2 1 2 12 4 Ref

134 134 135 135 135 135 135 135

4922532 4923459 1060988 4923481 4922857 4922929 4922929

1 1 Ref 1 1 1 1 1

136

1001115916

AR

DESCRIPTION Flatwasher 3/8in Regular Link, Jib (Lower) (Use p/n 1001094670) Link, Jib (Upper) Pivot, Jib Stop Cable, Electrical 18/2 Options (Not Shown): Without Arctic Package With Arctic Package BOOM CABLES AND CLAMPS INSTALLATIONS ANSI/ANSI Export /CSA Specs without SkyPower Australian/CE Specs without SkyPower Without SkyPower with Arctic Package Without SkyPower with Communication System With SkyPower With SkyPower with Arctic Package With SkyPower with Communication System Note: For Additional Components See ELECTRICAL SECTION Block, Clamp Options: Without Arctic Package With Arctic Package Bolt 5/16in-18NC x 3/4in (With SkyPower Only) Clamp (With SkyPower Only) Nut, Acorn 1/4in-20NC Nut 1/4in-20NC Locknut 5/16in-18NC (With SkyPower Only) Shield Plate, Clamp Mounting (With SkyPower Only) Flatwasher 1/4in Regular Flatwasher 5/16in Regular (With SkyPower Only) Harness, Main Boom Options (Not Shown - See ELECTRICAL SECTION): Without Arctic Package With Arctic Package Cable, Electrical (Not Shown - See ELECTRICAL SECTION) Without SkyPower (12/3 AC Power Cable) With Arctic Package (12/3 AC Power Cable) With SkyPower (8/5 AC Power Cable) With Arctic Package with SkyPower(8/5 AC Power Cable) With Communication System with SkyPower(8/5 AC Power Cable) Cable, Communication (with Communication System Only) (Not Shown)

450A Series II/450AJ Series II

REV

J J D A C C A

3121244

SECTION 3 - BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM AND ROMANIAN BUILT MACHINES)

272

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM AND ROMANIAN BUILT MACHINES) ITEM

0272664

QTY Ref Ref Ref Ref Ref

1001098640

Ref

0275438

Ref

1001107354

Ref

1 5 6 8 9 12

0100011 0641608 0641610 0641810 0641812

AR 3 1 2 1 Ref

12 12 16

0801361 0801593 1684241

1 1 1

17

1684244

1

18 19 22 23 24 26 32 33 34 39

3311605 3311805 3422177 3422178 3422582 3422806 3841143 3841203 3841258 4220244

3 1 2 1 1 1 2 3 4 1

39 40

4220244 4751600

1 2

40

4751600

101

0801361 0801593 0060050

1 Ref Ref Ref 1

102 105 109 111 112 113

0100011 0561515 0641518 0641607 0641610 0641616

AR 2 2 1 1 4

3121244

PART NUMBER

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MAIN BOOM AND CYLINDERS INSTALLATION Main Boom and Cylinders Installation 450AJ Series II Booms and Cylinders Installation Main Boom and Cylinders Installation 450AJ Series II Boom Assembly Main Boom and Cylinders Installation 450AJ Series II with SkyPower Main Boom and Cylinders Installation 450AJ Series II Boom Assembly with SkyPower Compound, Locking Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Main Boom Assembly Options (See MAIN BOOM ASSEMBLY and Items 101-165 for Breakdown): Without SkyPower With SkyPower Master Cylinder Assembly (See CYLINDER SECTION for Breakdown) Upper Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 3/8in-16NC Locknut 1/2in-13NC Pin Pin Pin Pin Keeper, Pin Keeper, Pin Keeper, Pin Stop, Platform (Belgium Built Machines) (SN 1300006698 to Present) Stop, Platform (All Romanian Built Machines) Flatwasher 3/8in Regular (Belgium Built Machines) (SN 1300006698 to Present) Flatwasher 3/8in Regular (All Romanian Built Machines) JIB INSTALLATION Without SkyPower With SkyPower Rotator Assembly (See ROTATOR ASSEMBLIES for Breakdown) Compound, Locking Clamp, Block Bolt 516in-18NC x 2-1/4in Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 2in

450A Series II/450AJ Series II

REV

H B C B

J H

273

SECTION 3 - BOOM ITEM 114 115 121 121

PART NUMBER 0641618 0641810 0961947

QTY 2 1 Ref 2

121 121

0962292 0962292

2 2

124 127 129 131

0961951 3571462 1671083 1001094789

2 1 2 1

132

1684242

1

134 136 137 138 142 143 144 145 146 147 151 152 155 160 161 163 164 165 169

3311402 3311505 3311605 3311805 3340943 3422669 3422791 3422792 3422793 3422794 3841143 3841203 3951420 4751400 4751500 4846688 4846689 4846693 3311501

12 4 12 1 4 1 2 1 1 2 2 1 6 12 6 1 2 1 4 Ref Ref Ref Ref

0272665 0275437

274

201

1060996

1

203

4922532

1

207

4922929

1

208 209 210 211 212 213

0641506 1320202 3311505 3574532 4751500 2820647

2 2 2 2 4 1

DESCRIPTION Bolt 3/8in-16NC x 2-1/4in Bolt 1/2in-13NC x 1-1/4in Bushing Options: Belgium Built Machines (SN 1300006000 through 1300006883) Belgium Built Machines (SN 1300006884 to Present) Romanian Built Machines (SN 1300006884 through E300001114) Bushing Shield Cover, Jib Hose Level (Platform Level) Cylinder Assembly (See CYLINDER SECTION for Breakdown): Jib Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Nut, Jam 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Rubber Pin Pin Pin Pin Pin Keeper, Pin Keeper, Pin Setscrew 1/4in-20NC x 2-1/2in Flatwasher 1/4in Regular Flatwasher 5/16in Regular Link, Jib (Upper) Link, Jib (Lower) Pivot, Jib Nut, 5/16in-18NC (Not Shown) BOOM CABLES AND CLAMPS INSTALLATION Without SkyPower With SkyPower Note: For Additional Components See ELECTRICAL SECTION Cable, Electrical (AC Cable) (Not Shown - See ELECTRICAL SECTION) Harness, Main Boom (Not Shown - See ELECTRICAL SECTION) Cable, Electrical (8/5 Generator Cable) (With SkyPower Only) (Not Shown - See ELECTRICAL SECTION): Bolt 5/16in-18NC x 3/4in (With SkyPower Only) Clamp (With SkyPower Only) Locknut 5/16in-18NC (With SkyPower Only) Plate, Clamp Mounting (With SkyPower Only) Flatwasher 5/16in Regular (With SkyPower Only) Hose, Air Line (With SkyPower Only) (Not Shown)

450A Series II/450AJ Series II

REV

C B

3121244

SECTION 3 - BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES

276

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM

1180227

QTY Ref Ref Ref Ref Ref Ref AR 2 8 22 4 4 4 Ref 1 1 2 Ref 1 1 2 Ref NLA

11

1001099838

NLA

11

1001225902

1 Ref

11A 11A 11A 11A 11A

7006139 7006156 7006151 7006152

Ref AR 1 2 pr AR

11B 11B

70001996

Ref AR

11B

70001998

2 pr

11B

70006269

AR

11B

70006280

2 pr

12 12A

1180352

Ref NLA

1 2 3 4 5 6 7 8 8 8 8A 9 9 9 10 11 11

PART NUMBER

0801288 0801312 0100011 0630401 0641605 0641606 0641607 0641608 0641818 0801289 0801260 0961950 0801290 0801192 0961948

Ref

3121244

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MAIN BOOM ASSEMBLY OPTIONS (USA BUILT MACHINES) Main Boom Assembly 450A Series II Main Boom Assembly 450AJ Series II Compound, Locking Bolt, Carriage 5/16in-18NC x 2in Bolt 3/8in-16NC x 5/8in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 2-1/4in Base Weldment Options: Base Weldment 450A Series II Base Weldment 450AJ Series II Bearing Fly Weldment Options: Fly Weldment 450A Series II Fly Weldment 450AJ Series II Bearing Power Track for 450A Series II Options: Power Track for 450A Series II (Original Equipment) (Use p/n 1001225902) Power Track for 450A Series II (Service Replacement) (Use p/n 1001225902) Power Track for 450A Series II (Service Replacement) Note: Original Equipment Power Track p/n 1180227 may have been replaced with Service Replacement Power Track p/n 1001099838. Visually identify the power track before ordering parts.

Gemco Replacement Parts: Repair Section for p/n 1180227 (was p/n 7006187) Rod, Carrier for p/n 1180227 Feet, Mounting for p/n 1180227 Pin Kit for p/n 1180227 (Includes 1 Link Pin, 4 Different Size Washers and 1 Retaining Ring) (was p/n 7006177) Gortrac Replacement Parts: Repair Section for p/n 1001099838 (Includes 1 Pin Assembly for each end) Mounting Foot Kit for p/n 1001099838 (Includes Both Pair of Feet) Repair Section for p/n 1001225902 (Includes 1 Pin Assembly for each end) Mounting Foot Kit for p/n 1001225902 (Includes Both Pair of Feet) Power Track for 450AJ Series II Options: Power Track for 450AJ Series II (Original Equipment) (Use p/n 1001099833) (SN 0300124000 through 0300135632) Note: Original Equipment Power Track p/n 1180352 may have been replaced with Service Replacement Power Track p/n 1001099833. Visually identify the power track before ordering parts.

450A Series II/450AJ Series II

REV

E 6-C

277

SECTION 3 - BOOM ITEM 12A 12A 12A 12A

PART NUMBER 7006139 7006151 7006152

QTY Ref AR 2 pr AR

12B

1001099833

1

12B 12B

70001996

Ref AR

12B

70001998

2 pr

13 13 13 14 15 16 17 18 19 19 19 20 21 21 21 22 23 24 25 26 27 28 29 29 29 30 31 32

102 103 106 107 110 110 116 117

278

Ref 1684095 1684140 3311401 3311505 3311605 3340881 3340837 3340940 3340939 3422804 3570958 1001106757 3760115 4070897 4070898 4711500 4711600 4751400 4761800 4845767 4846033 4070982 0100081 1670678

0801361 0801593 0100011 0100081 0630401 0641404 0641604 0641605 0641818 0791606

1 1 2 4 4 8 5 Ref 2 2 1 Ref 3 3 2 AR AR 2 12 10 4 Ref 1 1 AR AR 1 Ref Ref Ref AR AR 2 4 4 4 4 12

DESCRIPTION Gemco Replacement Parts: Repair Section for p/n 1180352 Feet, Mounting for p/n 1180352 Pin Kit for p/n 1180352 (Includes 1 Link Pin, 4 Different Size Washers and 1 Retaining Ring) Power Track 450AJ Seriess II (Service Replacement) (SN 0300135633 through 0300160834) Gortrac Replacement Parts: Repair Section for p/n 1001099833 (Includes 1 Pin Assembly for each end) Mounting Foot Kit for p/n 1001099833 (Includes Both Pair of Feet) Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Telescope Cylinder Assembly 450A Series II Telescope Cylinder Assembly 450AJ Series II Nut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Pad, Wear Pad, Wear Pad, Rubber Options: Pad, Rubber (SN 0300124000 through 0300135632) Pad, Rubber (SN 0300135633 through 0300160834) Pin Plate, Clamp Options: Plate, Clamp (SN 0300124000 through 0300135632) Plate, Clamp (SN 0300135633 through 0300160834) Ring, Retaining Shim (#18) Shim (#11) Flatwasher 5/16in Thin Flatwasher 3/8in Thin Flatwasher 1/4in Regular Lockwasher 1/2in Tube, Carrier Tube, Carrier 450A Series II Tube, Carrier 450AJ Series II Shim (#16) Adhesive # 454 Cover, Boom End (Use p/n 1670679) MAIN BOOM ASSEMBLY OPTIONS (BELGIUM AND ROMANIAN BUILT MACHINES) Main Boom Assembly 450AJ Series II without SkyPower Main Boom Assembly 450AJ Series II with SkyPower Compound, Locking Adhesive #454 Bolt, Carriage 5/16in-18NC x 2in Bolt 1/4in-20NC x 1/2in Bolt 3/8in-16NC x 1/2in Bolt 3/8in-16NC x 5/8in Bolt 1/2in-13NC x 2-1/4in Screw 3/8in-16NC x 3/4in

450A Series II/450AJ Series II

REV

J H

3121244

SECTION 3 - BOOM ITEM 118 119 120 122 123 125 125 125 125 125

PART NUMBER 0791607 0801379 0801380 0961948 0961950 1180378 1001225900 7026120 7026119

QTY 16 1 1 2 2 Ref NLA 1 AR 1

125 125

70006267 70006275

AR 1

128 130

1671111 1684262

1 1

136 137 139 140 141 148 149 150 153 154 156 157 158 159 162 166 168 170

3311505 3311605 3340837 3340881 3340940 3422996 3572448 3760115 3900283 3900316 4071056 4071057 4711400 4711600 4846734 4891800 3941406 4891600

2 10 4 10 2 1 2 2 4 4 10 10 4 4 1 4 1 4

3121244

DESCRIPTION Screw 3/8in-16NC x 7/8in Base Weldment Fly Weldment Bearing Bearing Power Track Options: Power Track (Use p/n 1001225900) Power Track 2ft Repair Section (Used with 1180378) Feet, Mounting (Includes 4 Feet and Mounting Hardware) (Used with 1180378) 2 Ft Repair Section (Used with 1001225900) Feet, Mounting (Includes 4 Feet and Mounting Hardware) (Used with 1001225900) Cover, Boom End Telescope Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 5/16in-18NC Locknut 3/8in-16NC Pad, Wear Pad, Wear Pad, Rubber Pin Plate, Clamp Ring, Retaining Screw, Button Head 3/8in-16NC x 3/4in Screw, Button Head 3/8in-16NC x 1in Shim (1mm) Shim (3mm) Flatwasher 1/4in Thin Flatwasher 3/8in Thin Tube, Carrier Flatwasher 1/2in Hardened Screw, Self-Tapping Flatwasher 3/8in Hardened

450A Series II/450AJ Series II

REV

279

SECTION 3 - BOOM FIGURE 3-7. ROTATOR ASSEMBLIES

280

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM

PART NUMBER

1

0060062 0060050 0060096 See Note

1A 1A 1A 1B 1B 1B 2 2 2 2 3 3 3 3 4 4 4 4 7

Not Required 0962257 Not Required 0961947 7017162 7017140 7017162 7017163 7017139 7017163 7017164 7017148 7017164 See Note

8

See Note

9 10 11 12 13 14 15 16 17 17 18 18 18 18 51 51 51 51 52 52 52 52

See Note See Note See Note See Note See Note See Note See Note See Note 7017172 7017192

3121244

7017195 7017136 See Note 7017158 7017137 70000342 7017159 7017138 7017159

QTY Ref Ref Ref Ref 1 Ref 0 2 Ref 0 2 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 1 Ref 3 1 1 1 1 2 1 1 2 1 2 Ref 2 2 2 Ref 1 1 1 Ref 1 1 1

DESCRIPTION ROTATOR ASSEMBLIES Rotator Assemblies 450A Series II Rotator Assemblies 450AJ Series II without Arctic Package Rotator Assemblies 450AJ Series II With Arctic Package Case/Bracket Weldment (Note: Not Available - Purchase Complete Assembly) Bushing Options: (Top) 0060062 Rotator 0060050 & 0060096 Rotators Bushing Options: (Bottom) 0060062 Rotator 0060050 & 0060096 Rotators Shaft Options: 0060062 Rotator 0060050 Rotator 0060096 Rotator Sleeve, Piston Options: 0060062 Rotator 0060050 Rotator 0060096 Rotator Cap, End Options: 0060062 Rotator 0060050 Rotator 0060096 Rotator Tie Rod Assembly Note: See Platform Support Installation for Components.

Bolt 1/4in-20NC x 1-1/2 (Grade 8) (Note: Not Available for Purchase) Seal, Cap (Note: Use Item 51) Ring, Back-Up Cap (Note: Use Item 51) Seal, Rod (Note: Use Item 51) Seal, Piston (Note: Use Item 51) Packing, Bearing (Note: Use Item 51) Bearing, Cap (Note: Use Item 52) Bearing, Shaft (Note: Use Item 52) Thrustwasher (Note: Use Item 52) Counterbalance Valve Assembly Cartridge (No Seal Kit Available) Bushing Options: 0060062 Rotator 0060050 Rotator 0060096 Rotator (Note: Not Available for Purchase) Seal Kit Options: (Includes Items 9-13) 0060062 Rotator 0060050 Rotator 0060096 Rotator Bearing Kit Options: (Includes Items 14-16) 0060062 Rotator 0060050 Rotator 0060096 Rotator

450A Series II/450AJ Series II

REV C G A

281

SECTION 3 - BOOM ITEM 53 53 53 54

282

PART NUMBER See Note 7017142 70001697

QTY Ref 1 1 4

DESCRIPTION Hardware Kit Options: 0060050 Rotator (Note: Not Available for Purchase) 0060062 & 0060096 Rotator Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)

450A Series II/450AJ Series II

REV

3121244

SECTION 3 - BOOM FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

284

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS ITEM

PART NUMBER 0272070 See Note

1 2 3 4 5 6 7 8 9 10

101 103 106 108 110 110 110 112 113 114 117 118 119 201 201 202 202 203 203 204 204 205 301 301 302 302 303 303 304 304 305

3121244

0100011 0641812 0642684 0681608 3300243 3311805 4846573 4891600 4891800 4892600 0274615 0274616 0100011 0630467 0641606 1670964 Not Required 4641175 4641177 4711500 4711600 4846218 0641526 3780117 4641175 7023984 7012953 7010542 7010543 7023915 7012967 7017452 7017402 7012944 4641177 7012989 7012953 7012914 7012918 7023911 7012967 7023912 7012967 7017452

QTY Ref Ref Ref AR 8 1 8 1 8 1 8 8 1 Ref Ref Ref AR 6 2 1 Ref 0 1 1 9 2 1 3 2 Ref 1 1 1 1 1 1 1 1 2 Ref 1 1 2 2 1 1 1 1 2

DESCRIPTION PLATFORM SUPPORT INSTALLATION Machines without LSS Machines with LSS (Note: Refer to JLG Supplement p/n 3124287 for Components) Compound, Locking Bolt 1/2in-13NC x 1-1/2in Bolt 1in-8NC x 10-1/2in Bolt 3/8in-16NC x 1in Locknut 1in-8NC Locknut 1/2in-13NC Support Weldment Flatwasher 3/8in Hardened Flatwasher 1/2in Hardened Flatwasher 1in Hardened CONTROL VALVE INSTALLATIONS Control Valve Installations 450A Series II Control Valve Installations 450AJ Series II Compound, Locking Screw, Button Head Bolt 3/8in-16NC x 3/4in Cover Valve, Jib Options (See Items 201-205 for Breakdown): Valve, Jib 450A Series II Valve, Jib 450AJ Series II Valve, Level/Rotate (See Items 301-306 for Breakdown) Flatwasher 5/16in Thin Flatwasher 3/8in Thin Plate, Valve Mounting Bolt 5/16in-18NC x 3-1/4in O-Ring JIB VALVE ASSEMBLY Valve, Cartridge Seal Kit - 7023984 Valve Valve, Load Shuttle Seal Kit - 7010542 Valve Valve, Relief Seal Kit - 7023915 Valve Valve, Solenoid Seal Kit - 7017452 Valve Coil LEVEL/ROTATE VALVE ASSEMBLY Valve, Cartridge Seal Kit - 7012965 Valve Valve, Pressure Control Seal Kit - 7012914 Valve Valve, Relief Seal Kit - 7023911 Valve Valve, Relief Seal Kit - 7023912 Valve Valve, Solenoid

450A Series II/450AJ Series II

REV E

A A

D

C

285

SECTION 3 - BOOM ITEM 305 306

286

PART NUMBER 7017402 7012944

QTY 2 4

DESCRIPTION Seal Kit - 7017452 Valve Coil

450A Series II/450AJ Series II

REV

3121244

SECTION 3 - BOOM FIGURE 3-9. PLATFORM SUPPORT INSTALLATION - WITH LSS

288

450A Series II/450AJ Series II

3121244

SECTION 3 - BOOM FIGURE 3-9. PLATFORM SUPPORT INSTALLATION - WITH LSS ITEM

0902894

QTY Ref AR AR 6 3 1 3 8 4 1 8 2 2 Ref 1

13B

1001113483

1

14 15 16 17 18

0962450 1271538 1320136 1320224 1600387

4 2 6 2 1

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 37 37 37 37 37 37

2420202 3272605 3311405 3311508 3311805 3312005 3900283 4061054 4240033 4711400 4711600 4751400 4751500 4846573 4891600 4891800 4892000 4892600 4922869 4922705 4460761 4460226 4460836 4460465 4460466 0840055

4 1 10 3 8 4 4 2 AR 10 4 1 3 1 8 8 4 1 1 1 1 2 1 2 10 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13A

3121244

PART NUMBER 0272703 0100011 0100048 0641405 0641416 0641407 0641516 0641822 0642024 0642684 0681608 0902919 0902920

DESCRIPTION PLATFORM SUPPORT INSTALLATION - WITH LSS Compound, Locking Grease, Dielectric Bolt 1/4 x 5/8 Bolt 1/4 x 2 Bolt 1/4 x 7/8 Bolt 5/16 x 2 Bolt 1/2 x 2-3/4 Bolt 5/8 x 3 Bolt 1 x 10-1/2 Bolt 3/8 x 1 Grade 8 Bracket, Cell Guard Bracket, Cell Guard Bracket, Module Mount Options: Bracket (USA Built Machines) (SN 0300124000 through 0300138470) Bracket (USA Built Machines) (SN 0300138471 through 0300160834) Bushing, Spacer Channel Clamp Clamp Module, Control - LSS (Note: Re-calibration Required When Replaced) Cell, Load (Includes Cable) Nut 1 Grade 8 Nut 1/4 Nut 5/16 Nut 1/2 Nut 5/8 Screw 3/8 x 3/4 Shield Tie-Strap (Not Shown) Washer 1/4 Washer 3/8 Washer 1/4 Washer 5/16 Support, Platform Washer 3/8 Washer 1/2 Washer 5/8 Washer 1 LSS Harness Analyzer Harness (Not Shown) Receptacle, Female - 4 Position (Not Shown) Socket, Female Connector - 12 Position (Black) (J2) Socket, Female Plug, Terminal Boot

450A Series II/450AJ Series II

REV Q

289

SECTION 3 - BOOM ITEM 37 37 37 37 39 40 41

290

PART NUMBER 4460933 4460465 4460466 0840055 2540038 2920129 1001216630

QTY 1 3 9 1 2 1 2

DESCRIPTION Connector - 12 Position (Grey) (J1) Socket, Female Plug, Terminal Boot Grommet Bulb, Light (Not Shown - Located on Ground Control Box) Decal - Tie Down/No Lift

450A Series II/450AJ Series II

REV

3121244

SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3121244

450A Series II/450AJ Series II

291

SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM INSTALLATION

292

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM INSTALLATION ITEM

PART NUMBER 3510832 3510831 3510830

QTY Ref Ref Ref Ref Ref

Ref

Ref 2 3 4 5 6 7 11 11

2080040 2600281 2940074 3820020 See Note 3520072 4846452

16 2 1 2 1 1 Ref 1

11

1001144629

1

12

3520198

2 Ref Ref Ref Ref Ref

1001138433 1001138432 1001138431

Ref 51 52 53 54 55 56 57 58 59 60 61 62 63

0100011 0641418 0961845 3290606 3300151 See Note 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429

0271931

3121244

AR 2 2 2 2 1 2 2 4 2 1 1 1 Ref Ref Ref Ref Ref

DESCRIPTION PLATFORM ASSEMBLY WITH GATE 6ft (1.83m) with No Mesh (Use p/n 1001144025) 5ft (1.52m) with No Mesh (Use p/n 1001144026) 4ft (1.22m) with No Mesh (Use p/n 1001144027) Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify platform before ordering parts.

Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Fastener, Huck Hinge, Self-Closing Latch Rivet, Pop Platform Weldment (Note: Purchase Platform Assembly) Cap-Plug Gate Weldment Options: Gate for Original Equipment Platform p/n 3510830, 3510831, 3510832 Gate for Service Replacement Platform p/ns 1001144025, 1001144026, 1001144027 Plug, Square Tube PLATFORM ASSEMBLY WITH DROP-BAR 6ft (1.83m) with No Mesh (Use p/n 1001144020) 5ft (1.52m) with No Mesh (Use p/n 1001144019) 4ft (1.22m) with No Mesh (Use p/n 1001144018) Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION. Compound, Locking Bolt 1/4in-20NC x 2-1/4in Bushing Nut M6 Nut, Acorn Platform Weldment (Note: Purchase Platform Assembly) Cap-Plug Screw M6 x 50mm Flatwasher 1/4in Flatwasher M6 Bar, Drop Rail (Top) Decal - Drop-Bar CONSOLE BOX AND FOOTSWITCH INSTALLATION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are built with UGM. Without UGM Deutz/GM Engines - USA Built Machines (SN 0300124000

450A Series II/450AJ Series II

REV B-L B-L B-M

B-B B-B B-B

C

293

SECTION 4 - PLATFORM ITEM

101 102 103 104

PART NUMBER

QTY

0271931

Ref

1001108829

Ref

1001108829

Ref

1001106932

Ref Ref Ref 2 3 4 Ref

1001108902 0641406 0641408 0641610

104 104

0861512

Ref 1

104

0861512

1

104

1001108828

1

104

1001108828

1

104 104 104 104A

1001106931

1 Ref 1 1

1001108901 0272970

Ref

294

104A 104A

4360031

Ref 1

104A

4360031

1

104A 104A

7000625 1001117320

2 1

104A 104A

1001117320 1001117320

1 1

104A 104B

70003483 1060918

104C 104D 104E 105 106 107 108

4460071 4460464 4460226 3311405 3311605 3380434 4740362

2 7.5 ft/2.3m 1 1 2 5 4 1 1

DESCRIPTION through 0300137905) Deutz/GM Engines - Belgium Built Machines (SN 1300006000 through 1300006700) Deutz/GM Engines - USA Built Machines (SN 0300137906 through 0300160834) Deutz/GM Engines - Belgium Built Machines (SN 1300006701 to Present) Caterpillar/Perkins Engines With UGM Caterpillar/Deutz/GM/Perkins Engines Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 3/8in-16NC x 1-1/4in Platform Console Box Assembly Options (Not Shown) (See PLATFORM CONSOLE ASSEMBLY for Breakdown): Without UGM Deutz/GM Engines - USA Built Machines (SN 0300124000 through 0300137905) Deutz/GM Engines - Belgium Built Machines (SN 1300006000 through 1300006700) Deutz/GM Engines - USA Built Machines (SN 0300140496 through 0300160834) Deutz/GM Engines - Belgium Built Machines (SN 1300006701 to Present) Caterpillar/Perkins Engines With UGM Caterpillar/Deutz/GM/Perkins Engines Footswitch Assembly (Includes Footswich and Items 104B104E) Note: Assembly p/n 0272970 may use either p/n 4360031 or p/n 1001117320. If Original Equipment was replaced as an "assembly," p/n 1001117320 may have been used as part of the Service Replacement. Identify component before ordering parts.

Footswitch Options: USA Built Machines (SN 0300124000 through 0300143947) Belgium Built Machines (SN 1300006000 through 1300006894) Block, Contact for 4360031 Footswitch USA Built Machines (SN 0300143948 through 0300160834) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000001 through E300001114) Block, Contact for 1001117320 Footswitch Cable, Electrical - 18/3

REV C B B B B

F B

Connector, Strain Relief Pin, Male (Not Shown) Socket, Female (Not Shown) Locknut 1/4in-20NC Locknut 3/8in-16NC Panel, Decal Mount Washer, Fender 1/4in

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM ITEM 110 201 202 205 205 206 207 209 301 302 401 402 403 403 404 405 406 407 408 409 411 412 413 414 415

3121244

PART NUMBER 4751600 0273495 3536089 2080040 2920140 7016399 4240099 2820035 4460426 1580012 1580013 0272921 0641518 2560173 2920157 7024452 3250585 4060802 4360336 4420037 4751800 4846561 0641406 1060663 1320222 3311405 4711400

QTY 8 Ref 2 4 2 2 10 9 1 Ref 1 1 Ref 2 2 2 2 1 1 1 AR 2 1

DESCRIPTION Flatwasher 3/8in Regular WORKLIGHTS INSTALLATIONS (OPTIONAL) Plate, Mounting Fastener, Huck Worklight Bulb, Replacement (1 Per Worklight) Tie-Strap (Not Shown) Loom, Vinyl (Not Shown) Connector, Strain Relief (Not Shown - Located at Console Box) TRAY INSTALLATIONS (OPTIONAL) Tray, Storage (Center) Tray, Storage (Rail Mounted - Not Shown) FLOODLIGHTS INSTALLATION (OPTIONAL) Bolt 5/16in-18NC x 2-1/4in Handle, Star Knob Floodlight Bulb, Replacement (1 Per Light) Nameplate - Lights On Guard, Switch Switch, Toggle Tape, Insulation (Not Shown) Flatwasher 1/2in Regular Mount, Light Bolt 1/4in-20NC x 3/4in (Used with #413 - Not Shown) 72 ft/22m Cable, Electrical 12/3 (Not Shown) 1 J-Clip (Not Shown) 1 Locknut 1/4in-20NC (Used with #413 - Not Shown) 2 Flatwasher 1/4in Thin (Used with #413 - Not Shown)

450A Series II/450AJ Series II

REV E

A

295

SECTION 4 - PLATFORM FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL)

296

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) ITEM

PART NUMBER

3510884 1001112103 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13

3121244

0681822 1060919 1001112943 1705014 1706385 2410014 3271805 3311605 See Note 3520072 3900054 4751800 0962270 0681814

QTY Ref Ref Ref Ref Ref Ref 4 Ref 1 1 1 1 1 6 1 1 1 1 8 2 4

DESCRIPTION Note: USA Built Machines Only.

Note: Available on ANSI and CSA Specs Only.

PLATFORM ASSEMBLY (FALL ARREST) PLATFORM ASSEMBLY (FALL ARREST) 450A Series II PLATFORM ASSEMBLY (FALL ARREST) 450AJ Series II Note: Only Available on ANSI and CSA Specs.

Bolt 1/2in-13NC x 2-3/4in (Grade 8) Cable, Fall Arrest Options: Cable, Fall Arrest 450A Series II Cable, Fall Arrest 450AJ Series II Decal - Safety Decal - Drop Bar Gate Weldment Locknut 1/2in-13NC (Grade 8) Locknut 3/8in-16NC Platform Weldment (Note: Purchase Platform Assembly) Cap-Plug Bolt 1/2in-13NC x 1-3/4in Flatwasher 1/2in Regular Bearing, Oilite Bolt 1/2in-13NC x 1-3/4in (Grade 8)

450A Series II/450AJ Series II

REV

E A

297

SECTION 4 - PLATFORM FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

298

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM

PART NUMBER

0274240 1001115639 0274927 1001108256 1 2 3 4 5 6 7 7 7 7

0100011 0200048 0630462 0641414 0721005 See Note 1060341 1060341 1060341 1060341

8 9 10 11 12 12 12 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 25 26 27

1060903 1702938 3311401 3311501

27 27 27

3121244

3575705 3575705 3575359 4240099 4360057 4360387 4420068 4460049 4460234 4460425 4751400 4751500 4751800 4846370 1001115641 3641569 2920028 2920029

0940167 1001115848 0940177

QTY Ref Ref

DESCRIPTION Note: USA Built Machines Only.

Note: Fall Arrest Platforms available on ANSI and CSA Specs Only.

Ref SOFT TOUCH SYSTEM INSTALLATION Ref 2.5ft/.7m x 6ft/1.83m Platform Ref 2.5ft/.7m x 5ft/1.52m Fall Arrest Platform (Not Shown) Ref 3ft/.9m x 6ft/1.83m Fall Arrest Platform (Not Shown) Ref Soft Touch System Installation (SN 0300124000 through 0300137905) Ref Soft Touch System Installation (SN 0300137906 through 0300160834) AR Compound, Locking 2 Arm, Switch Activator 8 Bolt, Carriage 8 Bolt 1/4in-20NC x 1-3/4in 4 Screw #10-32NF x 5/8in AR Bumper, Soft Touch (Note: Use Item 27) Ref Cable, Control - 16/2 Options: 15 ft/4.6m Cable, Control - 16/2, 2.5ft/.7m x 6ft/1.83m Platform 15 ft/4.6m Cable, Control - 16/2, 2.5ft/.7m x 5ft/1.52m Platform 22.7 Cable, Control - 16/2, 3ft/.9m x 6ft/1.83mm Platform ft/6.9m 4 Wire Rope and Eyebolt Assembly 1 Decal, Soft Touch Override 8 Nut 1/4in-20NC 8 Nut 5/16in-18NC Ref Plate, Switch Strike Options: 2 2.5ft/.7m x 6ft/1.83mm Platform 2 2.5ft/.7m x 5ft/1.52mm Fall Arrest Platform 2 3ft/.9m x 6ft/1.83mm Fall Arrest Platform 1 Tie, Wire 2 Switch, Limit 1 Switch, Yellow Push Button 1 Tape, Yellow Adhesive 2 Connector, Strain Relief 2 Terminal, Mount Cable Tie 1 Terminal, Strain Relief (Not Shown) 16 Flatwasher 1/4in Regular 8 Flatwasher 5/16in Regular 8 Flatwasher 1/2in Regular Ref Weldment, Soft Touch Rail Options: 1 2.5ft/.7m x 6ft/1.83mm Platform 1 2.5ft/.7m x 5ft/1.52mm Fall Arrest Platform 1 3ft/.9m x 6ft/1.83mm Fall Arrest Platform 1 Lamp, Indicator (SN 0300137906 through 0300160834) 1 Bulb, Light (SN 0300137906 through 0300160834) Ref Bumper Kit Options (Includes Corners and Enough Straight Material for One Platform): 1 2.5ft/.7m x 6ft/1.83mm Platform 1 2.5ft/.7m x 5ft/1.52mm Fall Arrest Platform 1 3ft/.9m x 6ft/1.83mm Fall Arrest Platform

450A Series II/450AJ Series II

REV

C A A A

299

SECTION 4 - PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY

300

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ITEM

1 3 4 5 6 7 7 7 8 9 11

PART NUMBER

QTY Ref

0861512

Ref Ref Ref Ref

0861512

Ref

1001108828

Ref

1001108828

Ref

1001106931

Ref Ref Ref AR AR AR 1 4 Ref 4 4 1 4 Ref

1001108901 0100009 0100048 0100081 0140011 0641406 0641414 0641416 0861441 0902751

11

1600317

1

11

1600317

1

11

1001118417

1

11

1001118417

1

11

1001118417

1

12

Ref

12

1600318

NLA

12

1600318

NLA

12

1001118416

NLA

12

1001118416

NLA

12

1001118416

NLA

13

Ref

13

Ref

3121244

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are built with UGM. PLATFORM CONSOLE ASSEMBLY Without UGM: Deutz/GM Engines - USA Built Machines (SN 0300124000 through 0300137905) Deutz/GM Engines - Belgium Built Machines (SN 1300006000 through 1300006700) Deutz/GM Engines - USA Built Machines (SN 0300137906 through 0300160834) Deutz/GM Engines - Belgium Built Machines (SN 1300006701 to Present) Caterpillar/Perkins Engines With UGM: Caterpillar/Deutz/GM/Perkins Engines Sealant Grease, Dielectric Adhesive #454 Alarm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC Options: 1-3/4in Length 2in Length Box, Console (See Items 101-106 for Breakdown) Bracket, Support Controller Assembly (Lift and Swing) Options (See CONTROLLER ASSEMBLY (LIFT AND SWING) for Breakdown): Controller Assembly (USA Built Machines) (Use p/n 1001129555) (SN 0300124000 through 0300146173) Controller Assembly (Belgium Built Machines) (Use p/n 1001129555) (SN 1300006000 through 1300007076) Controller Assembly (USA Built Machines) (Use p/n 1001129555) (SN 0300146174 through 0300160834) Controller Assembly (Belgium Built Machines) (Use p/n 1001129555) (SN 1300007077 to Present) Controller Assembly (Romanian Built Machines) (Use p/n 1001129555) (SN E300000001 through E300001114) Controller Assembly (Drive and Steer) Options (See CONTROLLER ASSEMBLY (DRIVE AND STEER) for Breakdown): Controller Assembly (USA Built Machines) (Use p/n 1001212415) (SN 0300124000 through 0300146173) Controller Assembly (Belgium Built Machines) (Use p/n 1001212415) (SN 1300006000 through 1300007076) Controller Assembly (Use p/n 1001212415) (USA Built Machines) (SN 0300146174 through 0300160834) Controller Assembly (Use p/n 1001212415) (Belgium Built Machines) (SN 1300007077 to Present) Controller Assembly (Use p/n 1001212415) (Romanian Built Machines) (SN E300000001 through E300001114) Controller, Module Options (Re-calibration Required when Replaced): Without UGM

450A Series II/450AJ Series II

REV

L

C

B G

301

SECTION 4 - PLATFORM

302

ITEM 13 13 13 14 15 15

PART NUMBER 1600376 1001106938 1001106938 1671176 1671037

QTY 1 1 1 1 Ref 1

15

1671037

1

15

1001110434

1

15

1001110434

1

15

1001110434

1

15 16 16 16

1671037

1704997

1 Ref Ref 1

16

1704997

1

16

1001107677

1

16

1001107677

1

16 16 16 17 18 19 20 21 22 23 24 25 25 25

1001107527

3520028 3520028

1 Ref 1 1 1 1 1 1 1 2 4 Ref AR 1

25 25 25

3520054 3520054 3520054

AR 1 1

26 27 29 30 31 31

3790012 3911018 4360328 4360387 4360407 See Note

AR 2 5 1 1 1

31 32

70003784 4360475

1 1

1001107677 1702565 1702566 1702567 1704260 2560136 2920154 3300408 3300353

DESCRIPTION Deutz/GM Engines Caterpillar/Perkins Engines With UGM Bezel Cover Options: Deutz/GM Engines - USA Built Machines (Use p/n 1001110434) (SN 0300124000 through 0300139527) Deutz/GM Engines - Belgium Built Machines (Use p/n 1001110434) (SN 1300006000 through 1300006743) Deutz/GM Engines - USA Built Machines (SN 0300139528 through 0300160834) Deutz/GM Engines - Belgium Built Machines (SN 1300006744 to Present) Deutz/GM Engines - Romanian Built Machines (SN E300000001 through E300001114) Caterpillar/Perkins Engines (Use p/n 1001110434) Decal (Stop) Options: Without UGM: Deutz/GM Engines - USA Built Machines (SN 0300124000 through 0300137905) Deutz/GM Engines - Belgium Built Machines (SN 1300006000 through 1300006700) Deutz/GM Engines - USA Built Machines (Use p/n 1001131168) (SN 0300137906 through 0300160834) Deutz/GM Engines - Belgium Built Machines (Use p/n 1001131168) (SN 1300006701 to Present) Caterpillar/Perkins Engines With UGM: Caterpillar/Deutz/Perkins Engines (Use p/n 1001131168) Decal (Drive and Steer) Decal (Lift and Swing) Decal (Function Speed) Decal - EMS Handle, Knob Panel, LED Light Insert, Nylon Nut, Tinneman Plug, Hole Options: USA Built Machines (SN 0300124000 through 0300143991) Belgium Built Machines (SN 1300006000 through 1300006880) USA Built Machines (SN 0300143992 through 0300160834) Belgium Built Machines (SN 1300006881 to Present) Romanian Built Machines (SN E300000001 through E300001114) O-Ring Screw, Round Head #10 Switch, Toggle Switch, Pushbutton Controller, Speed Gasket "Top Hat" (Included W/Switch) (Note: Not Available Purchase Complete Controller.)

Seal Switch, Emergency Stop

450A Series II/450AJ Series II

REV

3121244

SECTION 4 - PLATFORM ITEM 32 32A 33 38 39 40 41 42 43 44 45 46

PART NUMBER 7020175 7020176 4360476 4460428 4460464 4460470 4460471 4460488 4460708 4460905 4751400 4922533

QTY 1 1 1 2 1 1 1 1 2 5 8 1

47

4922666

1

48

Ref

48 48

4922669 4922669

1 1

48 48 48

1001107007 1001107007 1001107007

1 1 1

49

1705132

1

49 49

1705132 1705132

1 1

50 51 52

0721006 3311005 4460007

2 2 1

52 52

4460007 4460007

1 1

54 55

4751000 4360330

2 1

55

4360330

1

55

4360330

1

56

4460234

3

56

4460234

3

56

4460234

3

2915133 2915133 1001119559 1001119559 1001119559

Ref 1 1 1 1 1

100 100 100

3121244

DESCRIPTION Cap, Red Contact Block Block, Contact Connector, Strain Relief Terminal, Deutsch Nut, Terminal Lockwasher, Terminal Base, Mounting Receptacle - 15 Position (Not Shown) Seal, Plug (Not Shown) Flatwasher 1/4in Regular Harness, Upper Valve (Not Shown - See ELECTRICAL SECTION for Breakdown) Harness, Analyzer Cable (Not Shown - See ELECTRICAL SECTION for Breakdown) Harness, Platform Box (See ELECTRICAL SECTION for Breakdown) USA Built Machines (SN 0300124000 through 0300137905) Belgium Built Machines (SN 1300006000 through 1300006700) USA Built Machines (SN 0300137906 through 0300160834) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000001 through E300001114) Decal - ADE Control (USA Built Machines ) (SN 0300065538 through 0300160834) Decal - ADE Control (All Belgium Built Machines) Decal - ADE Control (Romanian Built Machines) (SN E300000001 through E300001114) Screw, Machine #10-24NC x 3/4in Locknut #10-24NC Bussbar (USA Built Machines Only) (SN 0300071527 through 0300160834) Bussbar (All Belgium Built Machines) Bussbar (Romanian Built Machines) (SN E300000001 through E300001114) Flatwasher #10 Regular Switch, Toggle (USA Built Machines) (SN 0300137906 through 0300160834) Switch, Toggle (Belgium Built Machines) (SN 1300006701 to Present) Switch, Toggle (Romanian Built Machines) (SN E300000001 through E300001114) Base, Mounting (Not Shown - USA Built Machines) (SN 0300137906 through 0300160834) Base, Mounting (Not Shown - Belgium Built Machines) (SN 1300006701 to Present) Base, Mounting (Not Shown - Romanian Built Machines) (SN E300000001 through E300001114) Decal Kit Options (Includes Items 16-20, 49, 801 & 901): USA Built Machines (SN 0300124000 through 0300137905) Belgium Built Machines (SN 1300006000 through 130006700) USA Built Machines (SN 0300137906 through 0300160834) Belgium Built Machines (SN 130006701 to Present) Romanian Built Machines (SN E300000001 through E300001114)

450A Series II/450AJ Series II

REV

303

SECTION 4 - PLATFORM ITEM 101 102 103 104 105 106

PART NUMBER 0861441 0861441 0861441 3311601 3470003 0630568 4711500

QTY Ref 1 1 1 2 1 2 Ref

201 201

4360336 3790012

301A 301A

4360336 3790012

1 1 Ref Ref Ref 1 1 Ref Ref Ref

301B 301B

4360522 1705170

401 402 425

4360387 1702938 2920028

Ref 1 1 1

425

2920028

1

425

2920028

1

426

2920029

1

426 426

2920029 2920029

1 1

501 502 503 504

701 701

4360336 4740397 4060802 3251102 0273495 4460426 0271340 4360328 3790012

Ref 1 1 1 1 Ref 1 Ref 1 1 Ref

801 802 802

1702676 4360331 3790012

605

0272110

304

1

Ref Ref

DESCRIPTION CONSOLE BOX ASSEMBLY Console Top (Note: Not Available for Purchase) Console Bottom (Note: Not Available for Purchase) Nut 3/8in-16NC Hair, Pin Screw 3/8in-16NC x 4-1/2in Flatwasher 5/16in Thin DUAL FUEL SWITCH INSTALLATION (GM ENGINE MACHINES ONLY) Switch, Toggle O-Ring LIGHT COMPONENTS (OPTIONAL) USA Built Machines (SN 0300124000 through 0300137905) Belgium Built Machines (SN 13000066000 through 1300006700) Switch, Toggle O-Ring USA Built Machines (SN 0300137906 through 0300160834) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000001 through E300001114) Switch, Pushbutton Decal, Lights SOFT TOUCH SYSTEM COMPONENTS Switch, Pushbutton Decal - Soft Touch Override Lamp, Indicator (USA Built Machines) (SN 0300137906 through 0300160834) Lamp, Indicator (Belgium Built Machines) (SN 1300006701 to Present) Lamp, Indicator (Romanian Built Machines) (SN E300000001 through E300001114) Bulb, Light (USA Built Machines) (SN 0300137906 through 0300160834) Bulb, Light (Belgium Built Machines) (SN 1300006701 to Present) Bulb, Light (Romanian Built Machines) (SN E300000001 through E300001114) GENERATOR INSTALLATION (OPTIONAL) Switch, Toggle Bushing Guard, Switch Decal - Generator ON/OFF PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) Connector, Strain Relief JIB SWITCH INSTALLATION (450AJ SERIES II ONLY) Switch, Toggle O-Ring DRIVE SWITCH INSTALLATION (FROM WHEEL DRIVE INSTALLATIONS) Decal Switch, Toggle O-Ring LIGHT PANEL DECAL INSTALLATIONS USA Built Machines (SN 0300124000 through 0300137905)

450A Series II/450AJ Series II

REV F

D 1-A

B

3121244

SECTION 4 - PLATFORM ITEM

PART NUMBER 0272110

QTY Ref

1001108994 1001108994 1001108994

Ref Ref Ref

901 901 901

1705212 1705212

Ref 1 1

901 901 901

1001107853 1001107853 1001107853

1 1 1

3121244

DESCRIPTION Belgium Built Machines (SN 13000066000 through 1300006700) USA Built Machines (SN 0300137906 through 0300160834) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000001 through E300001114) Decal - Display Options: USA Built Machines (SN 0300124000 through 0300137905) Belgium Built Machines (SN 1300006000 through 1300006700) USA Built Machines (SN 0300137906 through 0300160834) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000001 through E300001114)

450A Series II/450AJ Series II

REV B A A A

305

SECTION 4 - PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (ADE SYSTEM) (ORIGINAL EQUIPMENT)

306

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (ADE SYSTEM) (ORIGINAL EQUIPMENT) ITEM

PART NUMBER

QTY Ref

1600317

Ref Ref

1

7019141

1

1A 1B 1C 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25

7019197 7003928 7022808 7019171 7019111 7019143 7019144 7019145 7019174 7003977

1 1 1 2 4 2 2 4 2 2 Ref 2 2 2 2 2 2 2 2 4 1 1 1 NSS 4 4 1 8 1 1

3121244

7019147 7019177 7022818 7019142 7003992 7003993 7003976 7019149 7022816 7019150 7022814 7022815 See Note 7003953 7022817 7022819 4460871 7019122 7019123

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts.

CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Purchase Controller Kit p/n 1001129555 for Complete Controller Replacement.

Mechanical Assembly (Includes Base, Handle Stem and Items 1A, 1B, 1C & 18) Handle Cap and Rod Spring Cap, Lift Plate Bearing, Gear Screw Spacer, Cam E-Clip Spacer Gear, Drive Shaft Options: Shaft, Short Shaft, Long Potentiometer Plate Washer Nut Gear, Slave Setscrew Screw Gate Boot Bezel Center, Detent (Note: Use p/n 1001129555) Washer Screw Plug, Male 8 Position (Natural) Socket, Female Gimble, Outer Gimble, Inner

450A Series II/450AJ Series II

REV

B

307

SECTION 4 - PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT)

308

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 12

3121244

PART NUMBER

QTY Ref

1001118417

Ref

70002730 7003928 7022808 70002731 70002732 7022815 70002733 70002734 70002735 70002906 See Note 7022819 4460871

Ref 1 1 1 1 4 1 1 4 1 1 NSS 1 6

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually Identify controller before ordering parts.

CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) Note: Use p/n 1001129555 as Replacement.

Gasket Spring Cap, Lift Boot Screw Bezel Adapter Screw Can, Enclosure Cap Mechanical Assembly (Note: Use p/n 1001129555) Connector - 8 Position Socket, Female

450A Series II/450AJ Series II

REV

A

309

SECTION 4 - PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT)

310

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) ITEM

PART NUMBER

QTY Ref

1001166539

Ref

1

See Note

Ref 1

2 3

70004752 See Note

1 NSS

4

See Note

NSS

5 6 7

See Note See Note See Note

NSS NSS NSS

8 9 10 11 12 13 14

See Note See Note See Note See Note See Note See Note See Note

NSS NSS NSS NSS NSS NSS NSS

15 16 17 18 19 20 21 22 23 24 25 26 27

70004753 70004754 70004755 70004756 70004757 70004758 70004759 70004760 70004761 70004762 70004763 See Note See Note

1 1 3 2 1 1 1 1 1 1 1 NSS NSS

28 29 30 31 32 33 34 35 36 37 38 39 40

See Note 70004764 70004765 70004766 See Note See Note 70004767 70004768 70004769 70004770 70004771 70004772 70004773

NSS 4 4 1 NSS NSS 1 1 1 1 1 1 1

3121244

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts.

CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) Note: Use p/n 1001129555 as Replacement.

Main Cast Body (Note: Not Available - Purchase Complete Assembly) Adapter Pivot Arm, Plastic (Note: Not Available - Purchase Complete Assembly) Holder, Magnet (Note: Not Available - Purchase Complete Assembly) Arc, Magnet (Note: Not Available - Purchase Complete Assembly) Screw (Note: Not Available for Purchase) Pivot Arm, Cast (Note: Not Available - Purchase Complete Assembly) Shaft, Main (Note: Not Available - Purchase Complete Assembly) Bearing (Note: Not Available - Purchase Complete Assembly) Pin (Note: Not Available - Purchase Complete Assembly) Shim (Note: Not Available - Purchase Complete Assembly) Pin (Note: Not Available - Purchase Complete Assembly) Bearing (Note: Not Available - Purchase Complete Assembly) Dome, Centering (Note: Not Available - Purchase Complete Assembly) Cap Insert, Cap Pin Washer Pin, Centering Spring Ring, Retaining E-Ring Can, Enclosure Boot Bezel Screw (Note: Not Available for Purchase) Base Mounting (Note: Not Available - Purchase Complete Assembly) Screw (Note: Not Available for Purchase) Screw Screw O-Ring Plate (Note: Not Available - Purchase Complete Assembly) Harness (Note: Not Available - Purchase Complete Assembly) Gromment, Rubber Housing Spring Stopper Spacer Washer Disc

450A Series II/450AJ Series II

REV

A

311

SECTION 4 - PLATFORM ITEM 41 42 101 101

312

PART NUMBER 70004774 70004775 4460265 4460226

QTY 2 1 1 6

DESCRIPTION

REV

Ring, Retaining Spring Connector - 9 Position Socket, Female

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (ADE SYSTEM) (ORIGINAL EQUIPMENT)

314

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (ADE SYSTEM) (ORIGINAL EQUIPMENT) ITEM

1 2 3 4 5 6 7 8 9 9A 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 201 202 203 204 205 206 207 207 208 209 210

3121244

PART NUMBER

QTY Ref

1600318

Ref Ref 1 1 1 2 1 1 1 1 1 1 7 AR 1 2 2 NSS 2 1 2 2 1 1 4 1 1 1 1 1 1 1 1 Ref 1 2 4 4 1 1 1 2 2 1 2

7022812 7019161 7003933 7019154 7022823 7003994 7022822 7003986 7022824 1001113961 4460871 7019151 7019162 7003969 7003941 See Note 7019115 7019155 7019111 7019110 7019112 7003946 7019103 See Note 7019168 7003992 7003993 7003935 7019160 7019114 See Note 7022812 7003972 7003973 7003980 7019167 7019164 7019165 7019196 7019166 7003983 7019194 7003989

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts.

CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Use p/n 1001212415 as Replacement.

Handle Assembly (See Items 201-210 for Breakdown) Boot and Sleeve Gasket Clamp, Wire Bracket, Mounting Screw Plate, Pot Mounting Strip, Terminal - 3 Position Electric Assembly Plug, Male - 8 Position (Black) (was p/n 7022825) Socket, Female Tie-Strap Spring Screw Washer Plate, Mounting (Left Side) (Note: Not Available for Purchase) Stand-Off Shaft 8mm Bearing Spacer, Head Gear Washer Spring, Return Pin Rivet (Note: Not Available - Purchase Locally) Plate, Mounting (Right Side) Washer Nut Gear, Slave Plate, Base Coupling, Potentiometer Screw, Cup Point (Note: Not Available - Purchase Locally) HANDLE ASSEMBLY Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Switch, Micro Setscrew Coupling Gasket

450A Series II/450AJ Series II

REV

C

315

SECTION 4 - PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (DRVIE AND STEER) (SERVICE REPLACEMENT)

316

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (DRVIE AND STEER) (SERVICE REPLACEMENT) ITEM

1 2 3 4 5 6 7 8 9 9 101 102 103 104 105 106 107 107 108 109 110

3121244

PART NUMBER

QTY Ref

1001118416

Ref

70002724 7003941 70002725 7019162 70002726 70002727 70002728 See Note 1001113961 4460871 70002727 7003972 7003973 7003980 7019167 7019164 7019165 70002729 7003982 7003983 7019194 7003989

Ref 1 2 2 1 1 1 1 NSS 1 7 Ref 1 2 4 4 1 1 1 2 2 1 2

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts.

CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT) Note: Use p/n 1001212415 as Replacement.

Boot and Control Lock Assembly Washer Screw Spring Enclosure Handle Assembly (See Items 101-110 for Breakdown) Screw Mechanical Assembly (Note: Not Available for Purchase) Plug, Male - 8 Position (Black) (was p/n 7022825) Socket, Female HANDLE ASSEMBLY Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Switch, Micro Setscrew Coupling Gasket

450A Series II/450AJ Series II

REV

A

317

SECTION 4 - PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT)

318

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT) ITEM

7 10 11 14 17 18 19 20 21 25 26 28 29 30 101 101 200

3121244

PART NUMBER

QTY Ref

1001166538

Ref

70004738 70004739 70004740 70004741 70004742 70004743 70004744 70004745 70004746 70004747 70004748 70004749 70004750 70004751 4460265 4460226 70005230

Ref 2 1 1 2 1 4 NLA NLA NLA 2 1 2 1 4 1 7 1

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts.

CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT) Note: Use p/n 1001212415 as Replacement.

Washer Roller Boot, Switch Half, Handle Enclosure Nut Boot, Controller (Note: Use Item 200) Tube, Locking (Note: Use Item 200) Disc, Locking (Note: Use Item 200) Seal, Rope Screw, M3 x 6 Screw, M5 x 20 Pin, Dowel Screw, M3 x 16 Connector - 9 Position Socket, Female Boot Kit (Includes Items 19-21)

450A Series II/450AJ Series II

REV

A

319

SECTION 4 - PLATFORM FIGURE 4-11. SKYGLAZIER INSTALLATION - WITHOUT LSS (ANSI, CSA AND AUSTRALIAN SPECS)

320

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-11. SKYGLAZIER INSTALLATION - WITHOUT LSS (ANSI, CSA AND AUSTRALIAN SPECS) ITEM 1 2 3 4 5 6 7 101 102 103 104 106 107 108 109 110 201

3121244

PART NUMBER 1001101423 1001101424 0642012 0940199 3312005 4240149 4420014 4712000 1001101424 0100081 1120555 1701509 See Note 3340956 3460334 4341415 4420066 1001102446 1705358

QTY Ref 1 4 1 4 1 AR 8 Ref AR 2 1 NSS 1 1 1 AR 1 2

DESCRIPTION SKYGLAZIER INSTALLATION Tray Assembly (See Items 101-110 for Breakdown) Bolt 5/8 x 1-1/2 Bumper Kit Nut 5/8 Strap Kit Tape Washer 5/8 TRAY ASSEMBLY Adhesive Cap, Tube Decal - Manual Nameplate - Serial Number (Note: Not Available for Purchase) Pad Kit Tube Support Tape, Double Sided Decal - Glazier Capacity Decal - SkyGlazier

450A Series II/450AJ Series II

REV A

A

321

SECTION 4 - PLATFORM FIGURE 4-12. SKYGLAZIER INSTALLATION - WITH LSS (AUSTRALIAN SPECS)

322

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-12. SKYGLAZIER INSTALLATION - WITH LSS (AUSTRALIAN SPECS) ITEM 1 2 3 4 5 6 7 101 102 103 104 106 107 108 109 110 201

3121244

PART NUMBER 1001102648 0642026 0940199 3312005 4240149 4420014 4712000 1001101424 1001101424 0100081 1120555 1701509 See Note 3340956 3460334 4341415 4420066 1001102446 1705358

QTY Ref 4 1 4 1 AR 8 1 Ref AR 2 1 NSS 1 1 1 AR 2 2

DESCRIPTION SKYGLAZIER INSTALLATION Bolt 5/8 x 3-1/4 Bumper Kit Nut 5/8 Strap Kit Tape Washer 5/8 Tray Assembly (See Items 101-110 for Breakdown) TRAY ASSEMBLY Adhesive Cap, Tube Decal - Manual Nameplate - Serial Number (Note: Not Available for Purchase) Pad Kit Tube Support Tape, Double Sided Decal - Glazier Capacity Decal - SkyGlazier

450A Series II/450AJ Series II

REV A

A

323

SECTION 4 - PLATFORM FIGURE 4-13. SKYWELDER INSTALLATION (50HZ)

324

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-13. SKYWELDER INSTALLATION (50HZ) ITEM 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 101 102 103

3121244

PART NUMBER 0272521 0100011 0641406 0630518 0641606 1320302 2030010 2902217 3300151 3311405 3311005 3311605 3573400 3577121 3573642 4240099 4420037 4530028 4751400 4751600 4846627 4751000 0272588 1705355 1705305 1705466

QTY Ref AR 2 2 4 2 1 1 4 2 2 4 1 2 1 AR AR Ref 4 8 1 2 Ref 2 1 1

DESCRIPTION SKYWELDER INSTALLATION (50HZ) Compound, Locking Bolt 1/4 x 3/4 Screw #10 x 3/4 Bolt 3/8 x 3/4 U-Clamp Extinguisher, Fire Weld Leads Kit Nut 1/4 Nut 1/4 Nut #10 Nut 3/8 Bracket Angle Plate Tie-Strap (Not Shown) Tape Welder Assembly (See WELDER ASSEMBLY for Breakdown) Washer 1/4 Washer 3/8 Support Washer #10 SKYWELDER DECAL INSTALLATION Decal - SkyWelder Decal - Weld Lead Decal - Weight

450A Series II/450AJ Series II

REV F

A

325

SECTION 4 - PLATFORM FIGURE 4-14. SKYWELDER INSTALLATION (60HZ)

326

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-14. SKYWELDER INSTALLATION (60HZ) ITEM 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 17

PART NUMBER 0272254 0100011 0641406 0630518 0641606 1320302 2030010 2902217 3300151 3311405 3311005 3311605 3573400 3577121 3573642 4420037 4240099 4460962 See Note

17 17 17 18 19 20 21 22 101 102 103 104 105

3121244

QTY Ref AR 2 2 4 2 1 1 4 2 2 4 1 2 1 AR AR 1 Ref Ref

4530022 4530028 4751400 4751600 4846627 1671093 4751000 0272448 1705355 1702868 1705305 1705375 1705466

1 1 4 8 1 1 2 Ref 2 1 1 1 1

DESCRIPTION SKYWELDER INSTALLATION Compound, Locking Bolt 1/4 x 3/4 Screw #10 x 3/4 Bolt 3/8 x 3/4 U-Clamp Extinguisher, Fire Weld Leads Kit Nut 1/4 Nut 1/4 Nut #10 Nut 3/8 Bracket Angle Plate Tape Tie-Strap (Not Shown) Plug, Male Twistlock Welder Assembly Options (See WELDER ASSEMBLY for Breakdown) Welder Assembly Options (See Separate Breakdown in this Section) Miller Model CST250 (SN 0300065080 through 0300083532) Miller Model CST280 (SN 0300083533 through 0300123999) Washer 1/4 Washer 3/8 Support Cover, Plug Washer #10 SKYWELDER DECAL INSTALLATION Decal - SkyWelder Decal - No Hands Decal - Weld Lead Decal - 240V - 3 Phase - 60Hz Decal - Weight

450A Series II/450AJ Series II

REV H

A

327

SECTION 4 - PLATFORM FIGURE 4-15. WELDER ASSEMBLY

328

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-15. WELDER ASSEMBLY ITEM

PART NUMBER 4530028

QTY Ref Ref

1 1 2 3 4 4 5 101 102 103 104 105 106 107 108 109 110 111 112 113 201 202

7027773 7027774 See Note See Note 7024467 7027775 7027776 7024462 7024463 7024469 7024470 7024471 7024472 7024473 7024474 7024475 7027777 7027779 7024478 7027778 7024462 7027780

1 1 NSS NSS 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 Ref

3121244

DESCRIPTION WELDER ASSEMBLY Note: For Other Components, contact your Miller Welder Dealer.

Cover, Top Decal - Static Precautionary Warning Panel, LH Side (Note: Part of Item 1. Purchase Item 1) Panel, RH Side (Note: Part of Item 1. Purchase Item 1) Cable, Power Decal - Electrical Shock Warning (Not Shown) Handle, Carrying Panel, Front Panel, Console Switch with Lead Knob Knob Receptacle with Leads and Plugs Receptacle, Twistlock Female Insulator O-Ring Nameplate Circuit Card Assembly (Process Control) Nut Circuit Card Assembly (Operator Interface) Panel, Rear Panel, Cover

450A Series II/450AJ Series II

REV B

329

SECTION 4 - PLATFORM FIGURE 4-16. SKYCUTTER INSTALLATION (USA BUILT MACHINES)

330

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-16. SKYCUTTER INSTALLATION (USA BUILT MACHINES) ITEM

PART NUMBER 1001098149

1 2 3 4 5 6 7 8 10 11 12

0100020 1320177 2180832 3290605 2720160 3421453 3576799 4010608 4460971 4811700 1001098012

13 13 14 15 15 16 16 17

0641406 0630518 2030010 3311405 3311005 4751400 4751000 4341301 0272599

101 102 103 104 201 202 203

3121244

1702868 1705305 1705466 1705490 0272607 1705490 1705305 1705466

QTY Ref Ref

DESCRIPTION SKYCUTTER SPEC INSTALLATION (USA BUILT MACHINES) Note: When replacing platform on machines with SkyCutter option, new bracket p/n 1001145405 must be purchased to accommodate SkyCutter components.

AR Sealant 2 Clamp, Hose 1 Fitting, NPT/Barbed 2 Nut M6 3 ft/0.9m Hose 3 Pin 1 Plate, Hold-Down 2 Screw M6 x 16 1 Plug, Twistlock 2 Washer M6 1 Plasma Cutter Assembly (See PLASMA CUTTER ASSEMBLY for Breakdown) 2 Bolt 1/4 x 3/4 2 Screw #10 x 3/4 1 Extinguisher, Fire 2 Nut 1/4 2 Nut #10 2 Washer 1/4 2 Washer #10 NLA Support (Use p/n 1001145405) Ref SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT AND CSA SPECS) 1 Decal - No Hands 1 Decal - Weld Lead 1 Decal - Weight 2 Decal - SkyCutter Ref SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS) 2 Decal - SkyCutter 1 Decal - Weld Lead 1 Decal - Weight

450A Series II/450AJ Series II

REV D

A

A

331

SECTION 4 - PLATFORM FIGURE 4-17. PLASMA CUTTER ASSEMBLY

332

450A Series II/450AJ Series II

3121244

SECTION 4 - PLATFORM FIGURE 4-17. PLASMA CUTTER ASSEMBLY ITEM

PART NUMBER 1001098012

QTY Ref Ref

1 1 2 3 4 5 6 7 8

70001424 70001425 70001427 70001428 7024471 70001429 70001430 70001431 70001432 70001428 7024530 7024531 7024532 7024533 7024534 7024535 7024536 7024537

1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1

101 102 103 104 105 201 202 203

3121244

DESCRIPTION PLASMA CUTTER ASSEMBLY Note: For Other Components, contact your Miller Welder Dealer.

Cable, Power Decal - Voltage Warning Filter, Regulator Torch Assembly (See Items 101-203 for Breakdown) Knob Clamp with Cable Decal - Caution Breaker, Circuit Switch, Rocker TORCH ASSEMBLY O-Ring Electrode Cup, Retaining Swirl Ring Tip Handle, Torch Switch Trigger

450A Series II/450AJ Series II

REV A

333

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3121244

450A Series II/450AJ Series II

335

SECTION 5 - CYLINDER FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER

336

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 9 15

1684465 0370026 1684290 2220890 3480288 2902266 2902266 2902266 4640858 4641390 7017496 2902266

3121244

QTY Ref Ref Ref Ref 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

AXLE LOCKOUT CYLINDER ASSEMBLY Barrel Rod Plug Piston, Pilot Ring, Wear Wiper Seal, Rod Bleeder Cartridge, Valve Seal Kit Seal Kit, Cylinder (Includes Items 5-7)

450A Series II/450AJ Series II

REV

F

337

SECTION 5 - CYLINDER FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT)

338

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) ITEM

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 27 30

3121244

PART NUMBER

QTY Ref

1684165

Ref Ref Ref Ref

0100011 0100038 0100063 0630534 0962185 0961947 1683050 1684166 1684167 2220885 3480232 2901549 3760367 2901549 2901549 2901549 2901549 2901549 3900139 3931516 2901549 2901549 2901549 4568068 4640932 7011112 4641086 2900792 2901549

AR AR AR 3 1 4 1 1 1 1 1 2 1 2 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (ORIGINAL EQUIPMENT) Compound, Locking Primer, Locking Loctite RC 609 (SN 0300124000 through 0300133424) Capscrew #10-24NC x 1in Bushing, Tapered Bushing, Garmax Head Barrel Weldment Rod Weldment Plug, O-Ring Piston Ring, Wear Ring, Washer Ring, Back-up Ring, Wear Ring, Back-up O-Ring O-Ring Setscrew 1/4in-20NC x 1/2in Capscrew 5/16in-18NC x 1in Wiper Seal T-Seal Tube, Spacer Cartridge, Valve (Counterbalance Vented) Seal Kit - 4640932 Valve Cartridge, Valve (Counterbalance Non-Vented) Seal Kit - 4641086 Valve Seal Kit, Cylinder (Includes Items 13,15-19 & 22-24)

450A Series II/450AJ Series II

REV

C

339

SECTION 5 - CYLINDER FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE REPLACEMENT)

340

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE REPLACEMENT) ITEM

1 2 4 5 8 9 10 11 12 13 14 15 16 17 21 23 23 24 24 25 26 28 50

3121244

PART NUMBER

QTY Ref

1684165

1001140274

Ref Ref Ref Ref

70003812 70003813 70003809 70003810 0961947 70003814 70003814 70003814 70003814 70003814 70003814 70003814 70002217 7026084 70002216 4640932 7011112 4641086 2900792 7024844 See Note 70003814 70003814

1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE REPLACEMENT) Barrel Rod Head Piston Bushing Seal O-Ring Ring, Wear O-Ring Ring, Back-up Seal Wiper Ring, Retaining O-Ring Retainer Cartridge, Counterbalance Valve Seal Kit - 4640932 Valve Cartridge, Counterbalance Valve Seal Kit - 4641086 Valve Plug Plug (Note: Not Available for Purchase) O-Ring Seal Kit (Includes Items 9-15 & 28)

450A Series II/450AJ Series II

REV

A

A

341

SECTION 5 - CYLINDER FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT)

342

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ITEM

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 21 22 22 23 25

3121244

PART NUMBER

QTY Ref

1683760

Ref Ref Ref Ref

0100011 0100038 0630534 0962185 0961951 1683052 1683759 1683761 3760368 3480247 2901776 2901776 2901776 2901776 2901776 2901776 2901776 2901776 2901776 4640932 7011112 4641086 2900792 3931516 2901776

AR AR 3 1 4 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 8 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450AJ SERIES II) (ORIGINAL EQUIPMENT) Compound, Locking Primer, Locking Bolt, Socket Head #10-24NC x 1in Tapered Bushing Bushing, Garmax Head Rod Barrel Washer, Ring Piston Ring, Lock Ring, Wear Ring, Back-Up O-Ring O-Ring Wiper Seal Ring, Back-Up Seal Cartridge, Valve (Counterbalance Vented) Seal Kit - 4640932 Valve Cartridge, Valve (Counterbalance Nonvented) Seal Kit - 4641086 Valve Bolt, Socket Head 5/16in-18NC x 1in Seal Kit, Cylinder (Includes Items 12-20)

450A Series II/450AJ Series II

REV

G

343

SECTION 5 - CYLINDER FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT)

344

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ITEM

1 2 4 5 8 9 10 11 12 13 14 15 16 17 21 23 23 24 24 25 26 28 50

3121244

PART NUMBER

QTY Ref

1001140279

Ref Ref Ref Ref

70003846 70003847 70003819 7026082 0961951 70003845 70003845 70003845 70003845 70003845 70003845 70003845 70002217 7026084 70002216 4640932 7011112 4641086 2900792 7024844 See Note 70003845 70003845

1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

DESCRIPTION Note: Original Equipment component may have been replaced with Service Replacement component. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

PLATFORM LEVEL CYLINDER ASSEMBLY (450AJ SERIES II) (SERVICE REPLACEMENT) Barrel Rod Piston Head Bushing Seal O-Ring Ring, Wear O-Ring Ring, Back-up Seal Wiper Ring, Retaining O-Ring Retainer Cartridge, Counterbalance Valve Seal Kit - 4640932 Valve Cartridge, Counterbalance Valve Seal Kit - 4641086 Valve Plug Plug (Note: Not Available for Purchase) O-Ring Seal Kit (Includes Items 9-15 & 28)

450A Series II/450AJ Series II

REV

A

345

SECTION 5 - CYLINDER FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT)

346

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT) ITEM

1 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 27 30

3121244

PART NUMBER

QTY Ref

1683959

Ref Ref Ref Ref

0100011 0100038 0100063 0630534 0961893 0961947 0961951 1683051 1683960 1683961 3760367 2220885 3480249 2901810 2901810 2901810 2901810 2901810 2901810 2901810 2901810 2901810 2901810 3931516 4640509 2900792 2901810

AR AR AR 3 1 2 2 1 1 1 1 3 1 2 1 2 2 1 1 1 1 1 1 8 2 2 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

JIB LIFT CYLINDER ASSEMBLY (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT) Compound, Locking Primer, Locking Loctite #RC609 Bolt #10-24NC x 1in Bushing, Tapered Bushing Bushing Head Barrel Weldment Rod Weldment Washer, Ring Plug, O-Ring Piston Ring, Back-up Ring, Back-up Seal Ring, Wear Ring, Wear O-Ring O-Ring Seal Wiper T-Seal Bolt, Socket Head 5/16in-18NC x 2in Cartridge, Valve (Counterbalance Non-Vented) Seal Kit - 4640509 Valve Seal Kit, Cylinder (Includes Items 16-25)

450A Series II/450AJ Series II

REV

D

347

SECTION 5 - CYLINDER FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT)

348

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT) ITEM

1 2 6 7 8 9 11 11 14 15 16 17 18 19 20 21 22 23 24 25 28 29 31 32 50

3121244

PART NUMBER

QTY Ref

1001140282

Ref Ref Ref Ref

70003834 70003835 7026088 70003833 0961951 0961947 464509 2900792 7026090 7026091 7026092 70002223 70003836 70003836 70003836 70003836 70003836 70003836 7026068 7024844 70003836 70003836 70002220 70003836 70003836

1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

LIFT (JIB) CYLINDER ASSEMBLY (450AJ SERIES II ONLY (SERVICE REPLACEMENT) Barrel Rod Head Piston Bushing Bushing Cartridge, Counterbalance Valve Seal Kit - 464509 Valve Bushing Sleeve Nut Retainer Wiper Seal O-Ring Ring, Backup O-Ring O-Ring O-Ring Plug O-Ring Seal Ring, Retaining Ring, Wear Seal Kit - 1001140282 Cylinder (Includes Items 18-23, 28, 29 & 32)

450A Series II/450AJ Series II

REV

A

349

SECTION 5 - CYLINDER FIGURE 5-8. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER

350

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-8. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM

PART NUMBER

1684155 1684154 1 1 1 2 2 2 3 4 5 6 6 6 7 7 7 9 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 25 25 25

3121244

1684060 1683946 1684059 1683947 1120108 3480240 1683504 3300315 3300279 4567177 4567908 4640936 2900770 2220885 3900170 3951402 3900142 See Note See Note See Note See Note See Note See Note See Note 0100011 0100038 0100035 0961950 2902074 1001118241

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1 Ref 1 1 2 1 1 1 1 1 1 AR AR AR 4 Ref 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MAIN LIFT CYLINDER ASSEMBLY Main Lift Cylinder Assembly 450A SERIES II Main Lift Cylinder Assembly 450AJ SERIES II Barrel Weldment Options: 1684155 Cylinder 1684154 Cylinder Rod Weldment Options: 1684155 Cylinder 1684154 Cylinder Cap, End Piston Head Nut, Hex Options: 1684155 Cylinder 1684154 Cylinder Spacer, Tube Options: 1684155 Cylinder 1684154 Cylinder Cartridge, Valve Seal Kit - 4640936 Valve Plug, O-Ring Setscrew Setscrew Options: 1684155 Cylinder 1684154 Cylinder Ring, Wear (Note: Use Item 25) Seal (Note: Use Item 25) O-Ring (Note: Use Item 25) Ring, Wear (Note: Use Item 25) O-Ring (Note: Use Item 25) Seal (Note: Use Item 25) Wiper (Note: Use Item 25) Compound, Locking Primer, Locking Compound, Locking Bushing Seal Kit, Cylinder (Includes Items 13-19) USA Built Machines (SN 0300124000 through 0300139629) USA Built Machines (SN 0300139630 through 0300160834)

450A Series II/450AJ Series II

REV

2-D 2-D

351

SECTION 5 - CYLINDER FIGURE 5-9. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

352

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-9. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM

PART NUMBER

1 2 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 24 25 30

1684070 0100011 0100038 0630535 0961897 0961950 1683063 1684067 1684069 3480253 3760371 3931824 4100099 2902044 2902044 2902044 2902044 2902044 2902044 2902044 2902044 2902044 4640509 2900792 2220886 2902044

3121244

QTY Ref Ref Ref Ref AR AR 3 1 4 1 1 1 1 1 8 1 2 2 1 2 2 1 1 1 1 2 2 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

TOWER LIFT CYLINDER ASSEMBLY Compound, Locking Primer, Locking Capscrew 1/4in-20NC x 1-1/8in Bushing, Tapered Bushing Head Barrel Weldment Rod Weldment Piston Washer, Ring Bolt, Socket Head 1/2in-13NC x 1-1/2in Spacer, Tube Ring, Wear Ring, Wear Ring, Back-up Ring, Back-up O-Ring O-Ring Seal Wiper T-Seal Cartridge, Valve (Counterbalance Non-Vented) Seal Kit - 4640509 Valve Plug, O-Ring Seal Kit, Cylinder (Includes Items 15-23)

450A Series II/450AJ Series II

REV

G

353

SECTION 5 - CYLINDER FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT)

354

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) ITEM

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 30

3121244

PART NUMBER

QTY Ref

1684170

Ref Ref Ref Ref

0100011 0100038 0100035 0630534 0962185 0961947 1683050 1684171 1684172 2220885 3480232 2901549 3760367 2901549 2901549 2901549 2901549 2901549 3900139 3931516 2901549 2901549 2901549 4568068 2901549

AR AR AR 3 1 4 1 1 1 1 1 2 1 2 1 1 1 1 1 8 1 1 1 1 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MASTER CYLINDER ASSEMBLY (450A SERIES II) (ORIGINAL EQUIPMENT) Compound, Locking Primer, Locking Loctite RC 609 Capscrew #10-24NC x 1in Bushing, Tapered Bushing, Garmax Head Barrel Weldment Rod Weldment Plug, O-Ring Piston Ring, Wear Ring, Washer Ring, Back-up Ring, Wear Ring, Back-up O-Ring O-Ring Setscrew 1/4in-20NC x 1/2in Capscrew 5/16in-18NC x 1in Wiper Seal T-Seal Tube, Spacer Seal Kit, Cylinder (Includes Items 13,15-19 & 22-24)

450A Series II/450AJ Series II

REV

A

355

SECTION 5 - CYLINDER FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (SERVICE REPLACEMENT)

356

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (SERVICE REPLACEMENT) ITEM

1 2 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 50

3121244

PART NUMBER

QTY Ref

1001140276

Ref Ref Ref Ref

70003831 70003832 70003810 70003809 0961947 70003814 70003814 70003814 70003814 70003814 70003814 70003814 70003814 70002217 7026084 70002216 70003830 70003814

1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MASTER CYLINDER ASSEMBLY (450A SERIES II) (SERVICE REPLACEMENT) Barrel Rod Piston Head Bushing Seal Ring, Wear O-Ring O-Ring Ring, Back-up Seal O-Ring Wiper Ring, Retaining O-Ring Retainer Spacer Seal Kit (Includes Items 9-16)

450A Series II/450AJ Series II

REV

A

357

SECTION 5 - CYLINDER FIGURE 5-12. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT)

358

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-12. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ITEM

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 25

3121244

PART NUMBER

QTY Ref

1683773

Ref Ref Ref Ref

0100011 0100038 3931016 0962185 0961951 3480247 3760368 1683052 1683756 1683772 2901776 2901776 2901776 2901776 2901776 2901776 2901776 2901776 2901776 3931516 2901776

AR AR 3 1 4 1 1 1 1 1 2 1 2 1 1 1 1 1 2 8 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MASTER CYLINDER ASSEMBLY (450AJ SERIES II) (ORIGINAL EQUIPMENT) Compound, Locking Primer, Locking Bolt Socket Head #10-24NC x 1in Bushing, Tapered Bushing, Garmax Piston Washer, Ring Head Barrel Rod Ring, Lock Ring, Wear Ring, Back-Up O-Ring O-Ring Wiper Seal Ring, Back-Up Seal Bolt Socket Head 5/16in-18NC x 1in Seal Kit, Cylinder (Includes Items 12-20)

450A Series II/450AJ Series II

REV

F

359

SECTION 5 - CYLINDER FIGURE 5-13. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT)

360

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-13. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ITEM

1 2 4 5 8 9 10 11 12 13 14 15 16 17 18 23 50

3121244

PART NUMBER

QTY Ref

1001140278

Ref Ref Ref Ref

70003843 70003844 70003819 0961951 7026084 70002217 70003845 70003845 70003845 70003845 70003845 70003845 70003845 70003845 70002216 7026082 70003845

1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MASTER CYLINDER ASSEMBLY (450AJ SERIES II) (SERVICE REPLACEMENT) Barrel Rod Piston Bushing O-Ring Ring, Retaining Wiper O-Ring Seal Ring, Back-up O-Ring O-Ring Ring, Wear Seal Retainer Head Seal Kit (Includes Items 10-17)

450A Series II/450AJ Series II

REV

A

361

SECTION 5 - CYLINDER FIGURE 5-14. USA BUILT MACHINES/STEER CYLINDER

362

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-14. USA BUILT MACHINES/STEER CYLINDER ITEM

PART NUMBER

1 2 3 4 6 7 8 9 10 11 12 13 15

1684412 0370024 1683658 2570008 3020043 2902409 2902409 2902409 2902409 2902409 2902409 2902409 2902409 2902409

3121244

QTY Ref Ref Ref Ref 1 1 2 1 1 2 4 2 2 2 2 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

STEER CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Head, Cylinder Lube, Anti-Seize Ring, Wear Ring, Back-up Ring, Wear O-Ring O-Ring Wiper Seal T-Seal Seal Kit, Cylinder (Includes Items 6-13)

450A Series II/450AJ Series II

REV

A

363

SECTION 5 - CYLINDER FIGURE 5-15. USA BUILT MACHINES/TELESCOPE CYLINDER

364

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-15. USA BUILT MACHINES/TELESCOPE CYLINDER ITEM

PART NUMBER

4568218 4566027 4641200

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 1 Ref 1 1 1

0641512 2220883 3951402 3322205 3760318 2902073 2902073 2902073 2902073 2902073 2902073 2902073 0100011 2130608 2902073 4641200 7011347 2900770 3790113

4 2 1 1 1 2 1 1 1 1 1 1 AR 2 1 Ref 2 2 2

1684095 1684140 1 1 1 2 2 2 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 25 30 101 101 103

3121244

1684096 1683800 1684098 1683802 3480239 1682892

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

TELESCOPE CYLINDER ASSEMBLY Telescope Cylinder Assembly 450A Series II Telescope Cylinder Assembly 450AJ Series II Barrel Weldment Options: Barrel Weldment 450A Series II Barrel Weldment 450AJ Series II Rod Weldment Options: Rod Weldment 450A Series II Rod Weldment 450AJ Series II Piston Head Spacer, Tube Options: Spacer, Tube 450A Series II Spacer, Tube 450AJ Series II Counterbalance Valve Assembly (See Items 101-103 for Breakdown) Bolt 5/16in-18NC x 1-1/2in Plug, O-Ring Setscrew 1/4in-20NC x 1/4in Locknut Ring, Retaining Ring, Wear Seal, Cap O-Ring Ring, Wear O-Ring Seal, Rod Wiper Compound, Locking Adapter, Elbow Seal Kit, Cylinder (Includes Items 12-18) COUNTERBALANCE VALVE ASSEMBLY Cartridge, Counterbalance Seal Kit - Cartridge (1 Per Cartridge) O-Ring (Between Valve and Cylinder Block)

450A Series II/450AJ Series II

REV

E 4-E

C

365

SECTION 5 - CYLINDER FIGURE 5-16. BELGIUM AND ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER

366

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-16. BELGIUM AND ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 9 15

1684465 0370026 1684290 2220890 3480288 2902266 2902266 2902266 4640858 4641390 7017496 2902266

3121244

QTY Ref Ref Ref Ref 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

AXLE LOCKOUT CYLINDER ASSEMBLY Barrel Rod Plug Piston, Pilot Ring, Wear Wiper Seal, Rod Bleeder Cartridge, Valve Seal Kit Seal Kit, Cylinder (Includes Items 5-7)

450A Series II/450AJ Series II

REV

C

367

SECTION 5 - CYLINDER FIGURE 5-17. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY)

368

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-17. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) ITEM

PART NUMBER

1 2 6 7 8 9 11 11 14 15 16 17 18 19 20 21 22 23 24 28 29 31 35

1684242 7026093 7026094 7026088 7026089 0961951 0961947 7026096 2900770 7026090 7026091 7026092 70002223 7026095 7026095 7026095 7026095 7026095 7026095 7026095 7026095 7026095 70002220 7026095

3121244

QTY Ref Ref Ref Ref 1 1 NLA 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

JIB LIFT CYLINDER ASSEMBLY (450AJ SERIES II ONLY) Barrel Rod Head (Use p/n 70005581) Piston Bearing Bearing Cartridge, Valve Seal Kit - 7026096 Valve (1 Per Cartridge) Bushing Sleeve Nut Ring, Retaining Wiper Seal O-Ring Ring, Back-up O-Ring O-Ring O-Ring O-Ring Seal Ring, Retaining Seal Kit, Cylinder (Includes Items 18-24, 28 & 29)

450A Series II/450AJ Series II

REV

B

369

SECTION 5 - CYLINDER FIGURE 5-18. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER

370

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-18. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM

PART NUMBER

1 2 6 7 8 9 10 11 12 14 19 20 21 22 23 24 25 25 26 27 29 35

1684244 7026101 7026102 0961950 7026097 7026098 7026099 70002224 70002225 70002225 See Note 70002225 70002225 70002225 70002225 70002225 70002225 4640936 2900770 70002225 70002225 70002219 70002225

3121244

QTY Ref Ref Ref Ref 1 1 4 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MAIN LIFT CYLINDER ASSEMBLY Barrel Rod Bearing Piston Head Nut Ring, Retaining Seal O-Ring Spacer (Note: Not Available for Purchase) Ring, Wear Seal O-Ring Ring, Back-up O-Ring Wiper Cartridge, Valve Seal Kit - 4640936 Valve O-Ring O-Ring Ring, Retaining Seal Kit, Cylinder (Includes Items 11, 12, 19-24, 26 & 27)

450A Series II/450AJ Series II

REV

E

371

SECTION 5 - CYLINDER FIGURE 5-19. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

372

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-19. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM

PART NUMBER

1 2 6 7 8 10 10 11 12 14 15 16 17 18 19 20 21 23 24 26 30 35

1684239 7026078 7026079 0961950 7026073 7026074 4641260 2900770 7026075 70002221 7026076 7026080 7026080 7026080 7026080 7026080 7026080 7026080 7026080 7026080 7026080 70002222 7026080

3121244

QTY Ref Ref Ref Ref 1 1 4 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

TOWER LIFT CYLINDER ASSEMBLY Barrel Rod Bearing Piston Head Cartridge, Valve Seal Kit - 4641260 Valve (1 Per Assembly) Nut Ring, Retaining Spacer O-Ring Seal O-Ring Ring, Back-up Ring, Wear Seal O-Ring O-Ring Wiper O-Ring Ring, Retaining Seal Kit, Cylinder (Includes Items 15-21, 23, 24 & 26)

450A Series II/450AJ Series II

REV

D

373

SECTION 5 - CYLINDER FIGURE 5-20. BELGIUM AND ROMANIAN BUILT MACHINES/STEER CYLINDER

374

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-20. BELGIUM AND ROMANIAN BUILT MACHINES/STEER CYLINDER ITEM

PART NUMBER

1 2 3 6 7 9 10 12 13 14 15 18 20

1684246 7026105 7026106 7026104 7026107 7026107 7026107 7026107 7026107 7026107 7026107 7026100 70002219 7026107

3121244

QTY Ref Ref Ref Ref 1 1 2 2 2 2 1 2 2 2 2 2 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

STEER CYLINDER ASSEMBLY Barrel Rod Head Wiper Seal Ring, Wear Seal Ring, Back-up O-Ring O-Ring O-Ring Ring, Retaining Seal Kit, Cylinder (Includes Items 6-10 & 12-14)

450A Series II/450AJ Series II

REV

B

375

SECTION 5 - CYLINDER FIGURE 5-21. BELGIUM AND ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER

376

450A Series II/450AJ Series II

3121244

SECTION 5 - CYLINDER FIGURE 5-21. BELGIUM AND ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER ITEM

PART NUMBER

1 2 4 5 5A 5A 6 7 8 9 13 13 14 16 18 19 20 23 25 26 27 28 30

1684262 7026108 7026109 7026064 70001963 7011347 2900770 7026065 7026072 7026072 7026066 7026072 7026072 7026072 7026072 7026067 7026072 7026072 7026072 7026069 7026072 70002220 70000779 7026072

3121244

QTY Ref Ref Ref Ref 1 1 1 1 2 2 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 2 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

TELESCOPE CYLINDER ASSEMBLY Barrel Rod Head Valve Block Assembly w/Cartridges Cartridge, Valve Seal Kit - 7011347 Valve (1 Per Assembly) Piston Seal O-Ring Spacer O-Ring Ring, Back-up Seal Wiper Bolt O-Ring O-Ring O-Ring Setscrew Ring, Wear Ring, Retaining O-Ring Seal Kit, Cylinder (Includes Items 7, 8, 13, 14, 16, 19, 20, 23 & 26)

450A Series II/450AJ Series II

REV

B

377

SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3121244

450A Series II/450AJ Series II

379

SECTION 6 - HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD

380

450A Series II/450AJ Series II

3121244

SECTION 6 - HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD ITEM

PART NUMBER

1 3 4 5 6 7 8 9 10 11 13 14 16 17 18 19 20

2792777 2110404 2110606 2130404 1001098446 2150404 2170504 2170506 2753782 2753934 2753939 2754471 2753625 2130606 8902175 2753727 2170306 2220235

3121244

QTY Ref Ref 3 5 2 1 1 1 1 2 1 2 1 4 2 1 1 2 1

DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM 2WD Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Tee Hose Hose (Use p/n 1001103977) Hose Hose Hose Fitting, Elbow Valve, Shuttle Hose Fitting, Tee Plug #4

450A Series II/450AJ Series II

REV 6

381

SECTION 6 - HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD

382

450A Series II/450AJ Series II

3121244

SECTION 6 - HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD ITEM

PART NUMBER

1 3 4 5 6 7 8 9 10 11 13 14 15 16 18

2792778 2110404 2110606 2130404 1001098446 2150404 2170504 2170506 2753782 2753934 2753939 2753851 2753625 2130606 8902175 2220235

3121244

QTY Ref Ref 3 5 2 1 1 1 1 2 1 2 1 4 2 1 1

DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM 4WD Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Tee Hose Hose (Use p/n 1001103977) Hose Hose Hose Fitting, Elbow Valve, Shuttle Plug

450A Series II/450AJ Series II

REV 6

383

SECTION 6 - HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD

384

450A Series II/450AJ Series II

3121244

SECTION 6 - HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 36 36 36 36 37 38 39 40 41 41

3121244

PART NUMBER 2792785 2130404 2110808 2130812 2111212 2170504 2221085 2753675 2221296 2220238 2110604 2131008 2754471 2111620 2753594 4641281 2221088 2753579 2753582 2755076 2753605 2221216 2753595 2753538 2753588 2110606 2753578 2753610 2753939 2110406 2753940 2131216 2753698 2753843 2753787 2170512 2753688 2753688 1001119867 1001119867 1001119867 2111216 2110404 2221183 2753604 2110808

QTY Ref 3 3 1 6 2 2 1 1 2 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 2 Ref 1 1 1 1 1 1 1 1 2 Ref 2

DESCRIPTION DRIVE HYDRAULIC DIAGRAM - 2WD Fitting, Elbow Fitting, Straight Fitting, Elbow Fitting, Straight Fitting, Tee Fitting, Elbow Hose Fitting, Straight Plug Fitting, Straight Fitting, Elbow Hose Fitting, Straight Hose Valve, Check Fitting, Tee Hose Hose Hose Hose Fitting, Straight Hose Hose Hose Fitting, Straight Hose Hose Hose Fitting, Straight Hose Fitting, Elbow Hose Hose Hose Fitting, Tee Hose Options: USA Built Machines (SN 0300124000 through 0300142977) Belgium Built Machines (SN 1300006000 through 1300006853) USA Built Machines (SN 0300142978 through 0300160834) Belgium Built Machines (SN 1300006854 to Present) Romanian Built Machines (SN E300000001 through E300001114) Fitting, Straight Fitting, Straight Fitting, Straight Hose Fitting Options: Fitting, Straight (USA Built Machines) (SN 0300124000 through 0300145501)

450A Series II/450AJ Series II

REV 6

385

SECTION 6 - HYDRAULIC

386

ITEM 41

PART NUMBER 2110808

QTY 2

41

2150808

2

41

2150808

2

41

2150808

2

DESCRIPTION Fitting, Straight (Belgium Built Machines) (SN 1300006000 through 1300006960) Fitting, Elbow (USA Built Machines) (SN 0300145502 through 0300160834) Fitting, Elbow (Belgium Built Machines) (SN 1300006961 to Present) Fitting, Elbow (Romanian Built Machines) (SN E300000001 through E300001114)

450A Series II/450AJ Series II

REV

3121244

SECTION 6 - HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD

388

450A Series II/450AJ Series II

3121244

SECTION 6 - HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD ITEM

PART NUMBER

2792782 2792783

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 21 22 22 22 23 25 26 27 27 27 28 29 30 30 30 31 32 33

3121244

1001094337 1001102318 2110406 2110808 2110812 2130406 2130808 2221088 2170504 2130812 2110604 2130404 2221085 2131008 2111620 2753940 2753939 2753540 2753541 2754722 2753579 2753580 2753581 2754244 0273601 2754726 2753605 2753843 2753594 2753595 2753661 2753588 2753604 2753538 2753537 2753578 2753610 2221216

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 2 6 8 2 6 1 4 1 2 3 2 1 1 2 2 1 Ref 3 3 2 1 1 4 Ref 4 4 1 1 1 Ref 1 1 1 2 Ref 1 1 1 1 1

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

DRIVE HYDRAULIC DIAGRAM - 4WD Standard Machines: Caterpillar/Deutz/Perkins Engines GM Engines Machines with Arctic Package: Caterpillar/Deutz/Perkins Engines GM Engines Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Tee Fitting, Tee Fitting, Elbow Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Elbow Fitting, Straight Hose Hose Hose Hose Options: Without Arctic Package With Arctic Package Hose (Use p/n 1001103971) Hose (Use p/n 1001103972) Hose (Use p/n 1001103972) Hose (Use p/n 1001103974) Hose Options: Without Arctic Package (Use p/n 1001103975) With Arctic Package (Use p/n 1001103976) Hose Hose Hose Hose Options: Caterpillar/Deutz/Perkins Engines GM Engines Hose Hose Hose Options: Caterpillar/Deutz/Perkins Engines GM Engines Hose Hose Fitting, Straight

450A Series II/450AJ Series II

REV

5 4 2 1

389

SECTION 6 - HYDRAULIC

390

ITEM 34 35 36 37 38 39 40 41 42 44 45 46 46

PART NUMBER 2221183 2110404 2753787 2753602 2754471 2131216 2221296 2170512 2753698 2111212 4641281 2753540

QTY 1 1 1 1 1 1 1 1 1 2 1 Ref 1

46 46 46 46

2753540 1001103970 1001103970 1001103970

1 1 1 in 1 in

47 47

2110808

Ref 4

47

2110808

4

47

2150808

4

47

2150808

4

47

2150808

4

DESCRIPTION Fitting, Straight Fitting, Straight Hose Hose Hose Fitting, Elbow Fitting, Straight Fitting, Tee Hose Fitting, Straight Valve, Check Hose Options: Belgium Built Machines (SN 1300006000 through 1300006697) USA Built Machines (SN 0300124000 through 0300135457) Belgium Built Machines (SN 1300006698 to Present) USA Built Machines (SN 0300135458 through 0300160834) Romanian Built Machines (SN E300000001 through E300001114) Fitting Options: Fitting, Straight (Belgium Built Machines) (SN 1300006000 through 1300006697) Fitting, Straight (USA Built Machines) (SN 0300124000 through 0300135457) Fitting, Elbow (Belgium Built Machines) (SN 1300006698 to Present) Fitting, Elbow (USA Built Machines) (SN 0300135458 through 0300160834) Fitting, Elbow (Romanian Built Machines) (SN E300000001 through E300001114)

450A Series II/450AJ Series II

REV

3121244

SECTION 6 - HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM

392

450A Series II/450AJ Series II

3121244

SECTION 6 - HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM ITEM

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 25 25 25 26 26

3121244

PART NUMBER

2792468

QTY Ref Ref Ref Ref Ref

2792724

Ref

2792469

Ref

2792725

Ref

2792580

Ref

2792590

Ref

2792583

Ref

2110404 2110406 2111212 2130406 2170504 2150808 2150606 2170206 2110606 2110410 2170106 2110606 2130606 2130608 2150404 2170406 2221086

AR 5 1 3 2 1 1 1 11 2 2 2 2 2 2 1 AR Ref 1 1 1 1 1 1 1 1 2 Ref 1 1 1 Ref 1

2130604 2110604 2110604 2131210 2170316 2170808 2111620 2111216 4641199 2753554 2753545 2753546 2753542

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

STANDARD HYDRAULIC DIAGRAM Standard Hydraulic Diagram 450A Series II (USA Built Machines with Caterpillar/ Deutz/ Perkins Engines) Standard Hydraulic Diagram 450A Series II (USA Built Machines with GM Engines) Standard Hydraulic Diagram 450AJ Series II (USA Built Machines with Caterpillar/ Deutz/ Perkins Engines) Standard Hydraulic Diagram 450AJ Series II (USA Built Machines with GM Engines) Turntable Hydraulic Diagram (Belgium and Romanian Built Machines) Main Boom Hydraulic Diagram (Belgium and Romanian Built Machines) Tower Boom Hydraulic Diagram (Belgium and Romanian Built Machines) Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Elbow Fitting, Elbow Fitting, Long Elbow Fitting, Straight Fitting, Straight Fitting, Long Straight (2.27in Length) Fitting, Straight (1.25in Length) Fitting, Elbow Fitting, Elbow (USA Built Machines Only) Fitting, Elbow Fitting, Tee Fitting, Pressure, Check Fitting Options: Fitting, Elbow Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Tee Fitting, Straight Fitting, Straight Valve, Check Hose Options: 46in - USA Built Machines 34in - USA Built Machines All Belgium and Romanian Built Machines Hose Options: Hose 450A Series II

450A Series II/450AJ Series II

REV

7 5 6 5 7 2 1

393

SECTION 6 - HYDRAULIC ITEM 26 27 27 27 28 28 28 29 30 30 30 31 31 31 32 33 34 34 34 35 36 37 38 38 38 39 40 41 42 43 43 43 44 45 46 47 48 49 49 49 49 50 51 51 51 52 53 54 55 55 55

394

PART NUMBER 2753546 2753558 2753547 2753549 2753548 2753557 2753550 2753675 2753556 2753551 2753552 2753553 2753559 2753560 2753561 2753562 2753563 4568281 4568280 2753565 2753566 2753567 2753568 2753611 2753612 2753569 2753570 2754702 2753613 2753572 2753573 2753574 2753563 2753589 2753590 2753591 2753614 1705091 2130606 2170808 2170706

QTY 1 Ref 2 2 Ref 2 2 2 Ref 2 2 Ref 1 1 1 1 Ref 1 1 1 1 1 Ref 1 1 1 1 2 1 Ref 1 1 2 2 2 1 1 Ref 1 1 1 1 Ref 1 1 1 1 2 Ref 1 1

DESCRIPTION Hose 450AJ Series II Hose Options: Hose 450A Series II Hose 450AJ Series II Hose Options: Hose 450A Series II Hose 450AJ Series II Hose Hose Options: 66in Length 84in Length Hose Options: Hose 450A Series II Hose 450AJ Series II Hose Hose Hose Options: Hose 450A Series II Hose 450AJ Series II Hose Hose Hose Tube Options: Tube 450A Series II Tube 450AJ Series II Hose Hose Hose Hose Hose Options: 111in Length (Belgium and Romanian Built Machines) 98in Length (USA Built Machines) Hose Hose Hose Hose Hose Hose Options: 77in Length 71in Length 68in Length Hose Hose Options: 77in Length 71in Length Hose Decal, Hose Tags (Not Shown) Fitting, Elbow (Belgium and Romanian Built Machines Only) Fitting, Tee Options: Caterpillar/Deutz/Perkins Engines GM Engines

450A Series II/450AJ Series II

REV

3121244

SECTION 6 - HYDRAULIC FIGURE 6-6. TOW BAR HYDRAULIC DIAGRAM

396

450A Series II/450AJ Series II

3121244

SECTION 6 - HYDRAULIC FIGURE 6-6. TOW BAR HYDRAULIC DIAGRAM ITEM 1 2 3 4

3121244

PART NUMBER 2792473 2220240 2221090 2753615 2753616

QTY Ref 1 2 1 1

DESCRIPTION TOW BAR HYDRAULIC DIAGRAM Plug Fitting, Tee Hose Hose

450A Series II/450AJ Series II

REV 1

397

SECTION 6 - HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM LIST

ITEM

PART NUMBER

2792779 1283460 2792784 2792590

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1283373

Ref

2792583

Ref

1283373

Ref

2792777 1283460 2792778 1283460

2792468

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1283460

Ref

2792724 1283460 2792469

Ref Ref Ref

1283460

Ref

2792785 1283460 2792782 1283460 2792783 1283460 1001094337 1283460 1001102318 1283460 1001107591 1001096182

398

QTY Ref

DESCRIPTION Note: Diagrams not shown is available from JLG Customer Service Department.

USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines SNs E3xxxxxxxx.

Axle Lockout Hydraulic Diagrams: 2WD Machines 2WD Machines 4WD Machines 4WD Machines Axle Fixed Hydraulic Diagrams: 2WD Machines 2WD Machines 4WD Machines Boom (Main) Hydraulic Diagram (Belgium and Romanian Built Machines) Boom (Main) Hydraulic Diagram (Belgium and Romanian Built Machines) Boom (Tower) Hydraulic Diagram (Belgium and Romanian Built Machines) Boom (Main) Hydraulic Diagram (Belgium and Romanian Built Machines) Drive Hydraulic Diagrams: 2WD Machines 2WD Machines 4WD Standard Machines Caterpillar/Deutz/Perkins Engines Caterpillar/Deutz/Perkins Engines GM Engines GM Engines 4WD Machines With Arctic Package Caterpillar/Deutz/Perkins Engines Caterpillar/Deutz/Perkins Engines GM Engines GM Engines Oil Cooler Hydraulic Diagrams: Caterpillar/Perkins Engines Deutz/GM Engines Standard Hydraulic Diagrams: USA Built Machines: USA Built Machines 450A Series II (Caterpillar/Deutz/Perkins Engines) USA Built Machines 450A Series II (Caterpillar/Deutz/Perkins Engines) USA Built Machines 450A Series II (GM Engines) USA Built Machines 450A Series II (GM Engines) USA Built Machines 450AJ Series II (Caterpillar/Deutz/Perkins Engines) USA Built Machines 450AJ Series II (Caterpillar/Deutz/Perkins Engines)

450A Series II/450AJ Series II

REV Ref

3121244

SECTION 6 - HYDRAULIC ITEM

3121244

PART NUMBER 2792725 1283460 2792580 1283460 2792580 1283460 2792780 2792473 1283460

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION USA Built Machines 450AJ Series II (GM Engines) USA Built Machines 450AJ Series II (GM Engines) Belgium Built Machines Belgium Built Machines Romanian Built Machines Romanian Built Machines Standard Hydraulic Schematic Tow Bar Hydraulic Diagram Tow Bar Hydraulic Diagram

450A Series II/450AJ Series II

REV

399

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3121244

450A Series II/450AJ Series II

401

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

0257887

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref

4933300

Ref Ref Ref Ref Ref Ref

4933300

Ref

1001100027

Ref

1001100027 1001100027

Ref Ref

4933350

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

4933300 4933300

1001112588 1001112743 4933350 4933217 4933219 4933231 0270814 4933218

4933382 4933384 4933381 4933382 1001102900 1001109727 1001109725 1001102900

402

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines SNs E3xxxxxxxx.

Note: All Romanian Built Machines uses UGM. Note: No Romanian Built Machines built with Perkins ALARM ELECTRICAL DIAGRAM GENERATOR ELECTRICAL DIAGRAM (2500W) Note: For Diagram for Machines with SkyPower Generator, see JLG Supplement P/N 3124242.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM Caterpillar Deutz/Perkins 110V/60Hz 110V/50Hz & 220V/50Hz USA Built Machines (SN 0300124000 through 0300132831) Belgium Built Machines (SN 1300006000 through 1300006617) USA Built Machines (SN 0300132832 through 0300160834) Belgium Built Machines (SN 1300006618 to Present) Romanian Built Machines (SN E300000001 through E300001114) GM With UGM Caterpillar/Deutz/Perkins 110V/60HZ 110V/50HZ & 220V/50HZ GM GLOW PLUG ELECTICAL DIAGRAM (DEUTZ MACHINES) LIGHTS ELECTRICAL DIAGRAMS Headlights and Taillights Chassis Floodlights PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM SOFT TOUCH ELECTRICAL DIAGRAM STANDARD ELECTRICAL DIAGRAMS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM: Caterpillar Engine Deutz Engine GM Engine Perkins Engine With UGM: Caterpillar Engine Deutz Engine GM Engine Perkins Engine

450A Series II/450AJ Series II

REV

3121244

SECTION 7 - ELECTRICAL ITEM

3121244

PART NUMBER

QTY Ref Ref

1870215 1001108879 1001131992

Ref Ref Ref

DESCRIPTION STANDARD ELECTRICAL SCHEMATICS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM With UGM GM Engine Schematic (Engine Schematic Only. P/N 1001108879 is schematic for complete machine.)

450A Series II/450AJ Series II

REV

403

SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)

404

450A Series II/450AJ Series II

3121244

SECTION 7 - ELECTRICAL

3121244

450A Series II/450AJ Series II

405

SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ITEM

QTY Ref Ref Ref Ref

0861512 0100048 4460428 4460470 4460471 4460708 4460905 4922533 4460226 4460880 4922666 4460226 4460761 4460227 0272970 1060918 4460071 4460226 4460464

Ref Ref AR 2 1 1 2 5 1 7 6 1 4 1 4 Ref 8 ft/2.4m 1 2 1 Ref

54 54

4922669 4922669

1 1

54 54

1001107007 1001107007 4922669 4922669

1 1 Ref Ref Ref

1001107007 1001107007 4460866 4460464 4460508 4460874 4460871 4460875 4460871 4460873 4460871 4460879 4460887 4460418

Ref Ref 1 7 3 1 AR 1 AR 1 AR 1 2 8

3 38 40 41 43 44 46 46A 46B 47 47 47A 47A 53 53A 53B 53C 53C 54

101 101 101 102 102 103 103 104 104 105 105 106

406

PART NUMBER

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines uses UGM. PLATFORM CONSOLE BOX COMPONENTS Grease, Dielectric Connector, Strain Relief Nut, Terminal Lockwasher, Terminal Connector - 15 Position Seal, Plug Harness, Upper Valve Socket, Female Connector, DIN Harness, Analyzer Cable Socket, Female (Not Shown - Located at J2) Connector, Female - 4 Position Pin, Male Footswitch Components Cable, Electrical - 18/3 Connector, Strain Relief Socket, Female Pin, Male Deutsch Harness, Platform Box Options (See Items 101-109 for Breakdown): USA Built Machines (SN 0300124000 through 0300135457) Belgium Built Machines (SN 1300006000 through 1300006692) USA Built Machines (SN 0300135458 through 0300160834) Belgium Built Machines (SN 1300006693 to Present) PLATFORM BOX HARNESS ASSEMBLY USA Built Machines (SN 0300124000 through 0300137905) Belgium Built Machines (SN 1300006000 through 1300006700) USA Built Machines (SN 0300137906 through 0300160834) Belgium Built Machines (SN 1300006701 to Present) Connector - 19 Position Pin, Male Deutsch 16 Ga Pin, Male Deutsch 12 Ga Connector - 35 Position (Natural) Socket, Female Connector - 35 Position (Gray) Socket, Female Connector - 35 Position (Black) Socket, Female Connector, Male 2 Position Terminal (12 Gauge) Connector, Female - 6 Position

450A Series II/450AJ Series II

REV

I

3-C

2-B

A

3-C 3-C C C

3121244

SECTION 7 - ELECTRICAL ITEM 106 107 107 108 108 109 109

0271311

QTY 24 4 18 1 5 2 25 Ref Ref

0271310

Ref

0273279 1001097502 1001097503

Ref Ref Ref

0271122

Ref

0271206

Ref

1001115917

Ref

0273280 1001116516

Ref Ref

0275116

Ref

0275786

Ref

205 209 209 210 210 213 213 213 213 213

4460425 4460865 2820031 4460866 2820031

213

4923462

213 213A 213A 213A 213A 213B 213C 213C 214 214 214

2820118 4460865 4460465 4460509 4460466 4460473 4460464 4460508

1 1 AR 1 AR Ref 1 1 Ref 34 ft/10.4m 34 ft/10.4m 6 in/15cm 1 11 4 4 1 11 4 Ref Ref 29 ft/8.84m

3121244

PART NUMBER 4460419 4460225 4460226 4460225 4460227 4460434 4460227

4922530 4923458 1060896

1060896

DESCRIPTION Socket, Female Connector - 6 Position Socket, Female Connector - 6 Position Pin, Male Connector - 15 Position Pin, Male BOOM CABLES INSTALLATION (USA BUILT MACHINES) Boom Cables Installation 450A Series II without SkyPower (ANSI, ANSI Export and CSA Specs) Boom Cables Installation 450A Series II without SkyPower (Australian and CE Specs) Boom Cables Installation 450A Series II with SkyPower Boom Cables Installation 450A Series II with Arctic Package Boom Cables Installation 450A Series II with Arctic Package with SkyPower Boom Cables Installation 450AJ Series II without SkyPower (ANSI, ANSI Export and CSA Specs) Boom Cables Installation 450AJ Series II without SkyPower (Australian amd CE Specs) Boom Cables Installation 450AJ Series II without SkyPower with Communication Package Boom Cables Installation 450AJ Series II with SkyPower Boom Cables Installation 450AJ Series II with SkyPower with Communication Package Boom Cables Installation 450AJ Series II with Arctic Package Boom Cables Installation 450AJ Series II with Arctic Package with SkyPower Connector, Strain Relief (Without SkyPower Only) Connector - 19 Position Heat Shrink Connector - 19 Position Heat Shrink Harness Assembly - Tower Boom (12/4 - 18/8) Options: Without Arctic Package With Arctic Package Cable, Electrical - 12/4&18/8 Options: Without Arctic Package

REV

J J C A B J J A C A C C

3-D 1-A

With Arctic Package Only Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Pin, Male 18 Gauge Pin, Male 12 Gauge Harness Assembly - Main Boom (12/4 -18/8) Options: Cable, Electrical - 12/4 & 18/8 Options: Without Arctic Package

450A Series II/450AJ Series II

407

SECTION 7 - ELECTRICAL

408

ITEM 214 214 214A 214A 214A 214A 214B 225 226 226 226 226 226 227 227 227 228 229 230 230 230 230 230 230 230 230 231 231 231 231 231 231 231 231 232 233 234 234 234 234

PART NUMBER 4923462 2820118 4460865 4460465 4460509 4460466 4460473 4460473

1321692 1321692 1321692

QTY 28 ft/8.5m 6 in/15cm 2 22 8 4 1 1 Ref 0 0 1 1 Ref 0 1 1 1 Ref Ref 1 1 Ref 1 1 1 Ref Ref 1 1 Ref 1 1 1 1 1 Ref 1 1 1

234

1321694

1

234

1321692

1

234

1321694

1

235

1001115713

1

236

1001115916

1

0272594

Ref Ref

Not Required Not Required 4922929 4922929 Not Required 4922857 1671092 1671093

1060987 1060989 4923460 Not Required Not Required

1060988 1060990 4923461 Not Required Not Required 4460960 4460959

DESCRIPTION With Arctic Package Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Clamp, Cable Cable, Electrical 8/5 - SkyPower Main Boom Options: Without SkyPower With Arctic Package With SkyPower With Arctic Package and SkyPower Cable, Electrical 8/5 - SkyPower Tower Boom Options: Without SkyPower With SkyPower Cover, Female Connector (With SkyPower Only) Cover, Male Plug (With SkyPower Only) Cable, Electrical 12/3 Options: Machines Without Arctic Package or SkyPower ANSI, ANSI Export and CSA Specs Australian and CE Specs Machines With Arctic Package and/ or SkyPower With Arctic Package With Arctic Package with SkyPower With SkyPower Cable, Electrical 12/3 Options: Machines Without Arctic Package or SkyPower ANSI, ANSI Export and CSA Specs Australian and CE Specs Machines With Arctic Package and/ or SkyPower With Arctic Package With Arctic Package with SkyPower With SkyPower Plug, Female (With SkyPower Only) Connector, Male (With SkyPower Only) Connector, Strain Relief Without Arctic Package With SkyPower Only Connector, Strain Relief 450A Series II With Arctic Package and Arctic Package with SkyPower Connector, Strain Relief 450AJ Series II With Arctic Package and Arctic Package with SkyPower Connector, Strain Relief 450AJ Series II With Communication Package Connector, Strain Relief 450AJ Series II With Communication Package with SkyPower Cable, Communication (Tower Boom) (450AJ Series II With Communication Package Only) (Not Shown) Cable, Communication (Main Boom) (450AJ Series II With Communication Package Only) (Not Shown) BOOM CABLES INSTALLATION (BELGIUM BUILT MACHINES) Tower Boom Components without SkyPower

450A Series II/450AJ Series II

REV

D

3121244

SECTION 7 - ELECTRICAL ITEM 251 252 252 252 253 253 254 254 254 254A 254A 254A 254A 254B 254C 254C 255 255A 256 257 258 258 258

261 262 263 263

PART NUMBER 0275436 1060991 4460425 1321692 4460866 2820031 4922530 1060896 2820118 4460865 4460465 4460509 4460466 4460473 4460464 4460508 4922770 4460226 1671093 4460960 Not Required 4922857 0272665 0275437 1060996 4460865 4922532 1060896

263 263A 263A 263A 263A 263B 264 265 266 267 267 267

Not Required 4922929

325 325 326 327 328 329 330

4460426 3520035 4460470 4460471 0100048 4460526 4460874

3121244

2820118 4460865 4460465 4460509 4460466 4460473 4460473 1671092 4460959

QTY Ref 1 Ref 2 1 1 AR 1 34 ft/10.4m 6 in/15cm 1 11 4 4 1 11 4 1 2 1 1 Ref 0 1 Ref Ref 1 1 1 29 ft/8.84m 6 in/15cm 2 22 8 4 1 1 1 1 Ref 0 1 Ref AR AR 1 1 AR 1 1

DESCRIPTION Tower Boom Components with SkyPower Cable, Electrical 12/3 (Without SkyPower Only) Connector, Strain Relief Options: Without SkyPower With SkyPower Connector - 19 Position Heat Shrink Harness Assembly - Tower Boom (12/4 - 18/8) Cable, Electrical - 12/4 & 18/8 Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Pin, Male 18 Gauge Pin, Male 12 Gauge Cable, Electrical 18/2 Socket, Female Cover, Male Plug (With SkyPower Only) Plug, Female (With SkyPower Only) Cable, Electrical 8/5 - SkyPower Tower Boom Options: Without SkyPower With SkyPower Main Boom Components without SkyPower Main Boom Components with SkyPower Cable, Electrical 12/3 Connector - 19 Position Harness Assembly - Main Boom (12/4 - 18/8) Cable, Electrical - 12/4 & 18/8

REV D

3-D

C B

B

Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Clamp, Cable Cover, Female Connector (With SkyPower Only) Connector, Male (With SkyPower Only) Cable, Electrical 8/5 - SkyPower Main Boom Options: Without SkyPower With SkyPower GROUND CONTROL BOX COMPONENTS Connector, Strain Relief Plug Nut, Terminal Locknut, Terminal Grease, Dielectric Connector, Strain Relief Connector (Natural)

450A Series II/450AJ Series II

409

SECTION 7 - ELECTRICAL

410

ITEM 330 331 331 336 336 336A 336A 336B 336B 336B 336C 336C 336D 336D 336E 336E 336E 336F 336F 336F 336G 336H 336H 336J 336J 336K 336K 337 337 337 337 338 338A 338B 338B 338C 338C 338D 339

PART NUMBER 4460905 4460875 4460905 4923575 3990010 4460418 4460419 4460876 4460871 4460905 4460866 4460464 4460878 4460887 4120035 4460634 4460635 4460873 4460871 4460905 4460871 4460434 4460227 4460761 4460227 4460536 4460943

339 339 339

4933382 4933384 4933381

418 419 420 426 426

1001098840 4923265 4923395 4460424 4460268 4460880 4461070 4460944

1001098840 4923265 4923395 4922523 4460880 4460320 4460267 4460424 4460268 4460871

QTY 4 1 4 1 2 9 27 1 28 31 1 10 1 3 7 8 6 1 AR 2 3 AR 17 1 4 1 3 Ref 1 1 1 1 12 2 4 1 2 20 Ref Ref Ref Ref Ref Ref Ref Ref 1 2 AR 6 1

DESCRIPTION Seal, Plug Connector (Gray) Seal, Plug Ground Control Box Harness Assembly Diode 6 Amp (Not Shown) Connector, Female - 6 Position Socket, Female Connector - 35 Position (Blue) Socket, Female Seal, Plug Connector - 19 Pin Pin, Male Deutsch 16 Ga Housing, Terminal - 4 Position Terminal (12 Gauge) Base, Light Terminal (16 Gauge) Terminal (12 Gauge) Connector - 35 Position (Black) Socket, Female Seal, Plug Socket, Female Connector - 15 Position Pin Connector, Female - 4 Position Pin, Male Connector, Female - 3 Position Pin Engine Harness Assembly (See Items 401-468 for Breakdown) Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Valve Harness Assembly DIN Connector Connector, Female - 2 Position Pin, Male Connector, Male - 2 Position Pin, Female Socket, Female Ground Control Box Wiring Diagram (Not Shown - See Items 501 to 519 for Breakdown) Caterpillar/Perkins Engine Deutz Engine GM Engine ENGINE HARNESS ASSEMBLY Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Connector - 2 Position Socket, Female DIN Connector without Diode Receptacle with Resistor (Deutz Engine Only) Terminal, Gold (Deutz Engine Only)

450A Series II/450AJ Series II

REV

F

2-C

B F E

3121244

SECTION 7 - ELECTRICAL ITEM 426 430 431 432 432 432 434 434 434 435 435 435 436 436 436 436 436 436 436 437 438 439 445 446 448 448 448 453 453 453 453 454 454 454 454 455 455 465 466 467 468 468 469

501 507 508 510

3121244

PART NUMBER 4461095 4460539 4460944 4461157 4460979 4460458 4460890 1001098923 4460889 4460465 4461052 4461005 4461060 4461006 4461054 4461008 4461053 4460742 4460457 4460458 4460891 4460539 4461121 4461122 4461123 4461124 4460693 4460608 4461161 4461109 4461111 4461113 4461222 4460871 3990001 4460891 4460465 4460539 4460994 4460993 3730125 4933382 4933384 4933381 2920129 2400065 2400066 4460708

QTY 1 1 1 1 2 2 Ref 1 1 Ref 2 2 1 5 2 5 2 1 AR AR AR 1 1 1 4 4 1 4 4 1 1 7 7 9 AR 1 1 5 1 1 1 1 Ref Ref Ref Ref AR 1 1 AR

DESCRIPTION Connector - 3 Position (Deutz Engine Only) Connector - 3 Position (Deutz and GM Engines Only) Terminal, Gold (Deutz and GM Engines Only) Connector - 2 Position (GM Engine Only) Pin, Male (GM Engine Only) Seal, Terminal (GM Engine Only) Connector - 2 Position Options: Deutz Engine Caterpillar/Perkins Engine Terminal Options: Deutz Engine Only Caterpillar/Perkins Engine Connector - 25 Position (Deutz Engine Only) Terminal 18-20 Gauge (Deutz Engine Only) Terminal 14-16 Gauge (Deutz Engine Only) Seal 18-20 Gauge (Deutz Engine Only) Seal 14-16 Gauge (Deutz Engine Only) Plug, Hole (Deutz Engine Only) Cover, Plug (Deutz Engine Only) Connector - 2 Position Terminal, Female Seal, Terminal Connector, 2 Position Deutsch Connector, 3 Position Deutsch Plug, Male - 4 Position (GM Engine Only) Socket, Female (GM Engine Only) Seal, Terminal (GM Engine Only) Connector - 4 Position (GM Engine Only) Pin, Male (GM Engine Only) Seal, Terminal (GM Engine Only) Lock, Terminal (GM Engine Only) Connector - 16 Position (GM Engine Only) Pin, Male (GM Engine Only) Seal, Terminal (GM Engine Only) Terminal, Cavity Plug (GM Engine Only) Socket, Female Diode (Caterpillar/Perkins Engine Only) Connector - 2 Position (Caterpillar/Perkins Engine Only) Socket, Female (Caterpillar/Perkins Engine Only) Connector - 3 Position (Caterpillar/Perkins Engine Only) Connector - 2 Position (Caterpillar/Perkins Engine) Terminal (Caterpillar/Perkins Engine) Resistor, 120 OHM (Not Shown - Caterpillar/Perkins Engine) GROUND CONTROL BOX WIRING DIAGRAM Caterpillar/Perkins Engine Deutz Engine GM Engine Bulb, Light Fuse, 30Amp Fuse, Holder Connector - 15 Position

450A Series II/450AJ Series II

REV

D D D

411

SECTION 7 - ELECTRICAL ITEM 510 510 514

PART NUMBER 4460226 4922637 4460424

QTY AR 1 1

514

4460424

1

514 518 518 519 519 519 519 519

4460226 4460894 4460892 2902443 4461071 4461072 4461073 4461074

2 1 1 1 8 1 1 1 Ref Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1

601 601 601 601A 601A 601A 601B 601B 601B 601C 601C 601C 601D 601D 601D 601E 601E 601E 602 602 603

412

2902060 2902510 7016817 7016839 7027041 7016840 7016834 7016841 7016838 Not Required 7016820 7027014 1060904 4922737

604 604A 604A 604A 605 605A 605B 605C 605D 605E

1001099927 4460897 4460464 2820018 7027796 See Note 7027793 70000345 7027794

1 1 2 AR Ref 1 1 1 3 1

606

1001099926

1

606A 606A

4460536 4460464

1 3

DESCRIPTION Socket, Female Harness, Jumper (Not Shown) Connector - 2 Position (USA Built Machines) (SN 0300137906 through 0300160834) Connector - 2 Position (Belgium Built Machines) (SN 1300006701 to Present) Socket, Female Plug, Male - 6 Position Connector, Bussbar - 6 Position Receptacle Kit (Deutz EMR2 Only) Socket, Female Receptacle Cap, Dust Shell, Black STANDARD HARNESS COMPONENTS Battery Cable Kit Options: Caterpillar/Deutz/Perkins Engines GM Engines Cable - Battery to Starter Relay Options; Caterpillar/Deutz/Perkins Engines GM Engines Cable - Battery and Auxiliary Pump to Ground Caterpillar/Deutz/Perkins Engines (was p/n 7016837) GM Engines Cable - Starter Relay to Starter Options: Caterpillar/Deutz/Perkins Engines GM Engines Cable - Starter Relay to Auxiliary Relay Caterpillar/Deutz/Perkins Engines GM Engines Cable - Auxiliary Relay to Auxiliary Pump Caterpillar/Deutz/Perkins Engines GM Engines Harness Options: Cable, Jumper (Caterpillar/Perkins Engine Machines) Engine Grounding Harness (Caterpillar/Perkins Engine Machines) Caterpillar/Perkins Throttle Actuator Harness (Includes Actuator) Connector -2 Position (Caterpillar/Perkins Engines Only) Pin, Male (Caterpillar/Perkins Engines Only) Heatshrink Deutz Engine Harness Components Deutz Engine Harness Receptacle (Note: Not Available - Purchase Item 605A) Plug-In, Connector Glow Plug Deutz Engine Harness (For other replacement parts refer to Deutz engine dealer) Caterpillar/Perkins Speed Sensor Harness (Includes Speed Sensor) Connector -3 Position (Caterpillar/Perkins Engines Only) Pin, Male (Caterpillar/Perkins Engines Only)

450A Series II/450AJ Series II

REV

B B

3121244

SECTION 7 - ELECTRICAL ITEM 606A 609 609 609 609 609 609 609 609

PART NUMBER 2820018

609 609 609 609 609 609 609 609 610 610 610 610A 610A 610A 610B 610B 611

70002627 70001950 70001951 70001931 See Note See Note See Note See Note

7027991 70000718 70002898 70003908 7027989 See Note

See Note 7024830 7007498 4460867 4460850 7007497 Not Required

QTY AR Ref 1 1 Ref 1 1 1 1 1 2 1 1 1 3 1 1 Ref 2 2 1 2 4 1 0 Ref

611 611 611A 612 612 612 612 612

4922770 4923469 4460226

612

4923466

612A 612B 612C 613

4460226 4360548 4460968 See Note

1 1 2 Ref 1 1 Ref 8.5 ft/2.6m 8.5 ft/2.6m 2 1 1 1

613A 613A 614 614A 614A 615

7022819 4460871 7022824 7022825 4460871 See Note

1 8 1 1 7 1

615A 615A

4460224 4460226

1 8

3121244

4922714 4923467 1060902

DESCRIPTION Heatshrink Harness Kit Options: Tier 1 Engines Tier 2 Engines Tier 3 & 4 interim All Tier 3 & 4 Interim Engines except p/n 1001141139 Engines Tier 3 & 4 Interim 1001141139 Engine Only Connector, Male - 10 Possition (Not Shown) Box, Fuse (Note: Parts of Harness - Not Available for Purchase) Cover, Fuse Box Relay (Power & Fuel Pump) Relay (Starter) Fuse - 60 Amp (Alternator) Fuse - 20 Amp (Note: Not Available - Purchase Locally) Fuse - 15 Amp (Note: Not Available - Purchase Locally) Fuse - 10 Amp (Note: Not Available - Purchase Locally) Fuse - 5 Amp (Note: Not Available - Purchase Locally) Pump Harness Options: 2WD (Note: Not Available for Purchase) 4WD Connector - 4 Position (2WD) Connector - 2 Position (4WD) Pin, Male (4WD) Connector (2WD) 4WD Limit Switch Harness Options (Does not include Limit Switch) (Part of Boom Installation on USA Built Machines Only): Without Arctic Package With Arctic Package Socket, Female Limit Switch Harness Options (Includes Limit Switch): Without Arctic Package With Arctic Package Cable, Electrical 18/2 Options: Without Arctic Package

REV

B A

B A

With Arctic Package Socket, Female Switch, Limit Relief, Strain Controller Harness Assembly (Lift and Swing) (Note: Not Available - Purchase Complete Controller) Connector - 8 Position (Natural) Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer) Connector - 8 Position (Black) Socket, Female Controller Harness Assembly (Speed Control) (Note: Not Available - Purchase Complete Controller) Connector - 6 Position Socket, Female

450A Series II/450AJ Series II

413

SECTION 7 - ELECTRICAL

414

ITEM 616 617 617A 617A

PART NUMBER 4923451 4360517 4460320 4460227

701 701 701 701

0258303 0258305 0258304

QTY 1 1 1 2 Ref Ref Ref Ref Ref

701 701 701 701

0258304 0275681

Ref Ref Ref Ref

701

0275678

Ref

701

0275679

Ref

701

0275683

Ref

701

0275684

Ref

701

0275680

Ref

701 701 701

0275682 1001101913

Ref Ref Ref

701

1001101910

Ref

701

1001101911

Ref

701

1001101915

Ref

701

1001101916

Ref

701

1001101912

Ref

701 701A 701A 701A

1001101914 0860038 See Note

Ref Ref Ref Ref

701A 701A

0861781 0861731

Ref Ref

701A

See Note

Ref

701A 701A

0861781 1001141967

Ref Ref

DESCRIPTION Harness, Glow Plugs Switch, Proximity Connector - 2 Position Pin, Male OPTIONAL HARNESS COMPONENTS AC to Platform Receptacle Components 110V GFI Receptacle (ANSI and CSA Specs) 220V GFI Receptacle (ANSI and CSA Specs) 110V/220V (Plug and Receptacle Supplied Locally) (ANSI Export and Australian) 110V/220V CE Spec Only Options: Without Generator: 110V/220V (Plug and Receptacle Supplied Locally) 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker With Generator: 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker Box Options: 0258303/0258305 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/ 0275680/ 1001101913/ 1001101914 Installations 0275678/ 0275679/ 1001101910/ 1001101911/ 1001101912 Installations 0275683/ 0275684/ 1001101915/ 1001101916 Installations (Note: Was p/n 0861782 which is no longer available. use p/n 100110034 CEE 7 Side Ground Service Kit or p/n 1001100343 CEE 7 Post Ground Service Kit. Kit includes Box p/n 1001141967 and Items 701B, 701C, 701L & 701N.) 0275682 Installation 1001100344, 1001100344, 1001141970 & 1001141971 Kits Installation

450A Series II/450AJ Series II

REV

6 4 3

3 B B B B B B B B B B B B B B

3121244

SECTION 7 - ELECTRICAL ITEM 701B 701B 701B 701B

PART NUMBER

701B 701B 701B 701B 701B 701B 701B 701B 701B 701B 701B 701C 701C 701C 701C

4461198 4461244 4461245 4461204 1001141971 4461207 1001141970 4461246 4461201 1001141968 1001141969 4460205 4460233 See Note

1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1

701C 701C

4461196 4461202

1 1

701C

4461205

1

701C 701C 701D

4461249 4461199 0903484

1 1 1

701E

0903612

1

701F 701F 701F 701G

1705325 3252507

Ref 1 1 Ref

4460346 4460125 See Note

QTY Ref 1 1 1

701G 701G 701G 701G

2902549 1001096070 See Note

1 1 Ref 1

701G

See Note

1

Ref

701G 701G 701G 701G 701G

3121244

1001109475 1001109482 0861880 4460956 4460957

Ref 1 1 1 1 1

DESCRIPTION Receptacle Options: 0258303 Installations 0258305 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/1001101910 Installations 0275679/1001101911 Installations 0275683/1001101915 Installations (Use p/n 1001100343) 0275683/1001101915 Installations (Use p/n 1001100343) 0275684/1001101916 Installations (Use p/n 1001100344) 0275684/1001101916 Installations (Use p/n 1001100344) 0275680/1001101912 Installations 0275682/1001101914 Installations 1001100343 & 1001141971 Kits 1001100344 & 1001141970 Kits Plug Options: 0258303 Installations 0258305 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/ 0275683/ 1001101910/ 1001101915 Installations & 1001100343/1001141971 Kits 0275679/ 0275684/ 1001101911/ 1001101916 Installations & 1001100344/1001141970 Kits 0275680/1001101912 Installation 0275682/1001101914 Installation Bracket (All Installations except 0258303/0258304/0258305 Installations) Bracket (All Installations except 0258303/0258304/0258305 Installations) Decal Options: 110V 220V Circuit Breaker Box Kit Options (All Installations except 0258303/0258304/0258305 Installations): Without Generator With Generator Breaker, Circuit - 16 AmpOptions: USA Built Machines (was p/n 2400093) (Note: For service replacement purchase (1) p/n 1001109475 & (1) p/n 1001109482.) (SN 0300124000 through 0300136283) Belgium Built Machines (was p/n 2400093) (Note: For service replacement purchase (1) p/n 1001109475 & (1) p/n 1001109482.) (SN 1300006000 through 1300006700) USA Built Machines (SN 0300136284 through 0300160834) Belgium Built Machines (SN 1300006701 to Present) Without Latch and Bracket With Latch and Bracket Box, Breaker Barrier, Terminal Block End Block, Terminal

450A Series II/450AJ Series II

REV

D D

415

SECTION 7 - ELECTRICAL ITEM 701H 701H 701H 701J

PART NUMBER

701J 701J 701K 701K 701K 701K 701L 701L 701L 701L 701L 701L 701L 701L 701M 701M 701M 701N 701N 701N 701N 701N 701N 701N

1060908 1060908

4460633 1001097150 1060908

QTY Ref 2 2 Ref

4460710 4460134 4460701 4461197 4461200 4461203

6 ft/1.8m 12 ft/3.7m Ref 1 1 1 Ref 1 Ref 1 1 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1

701N

4461206

1

701N

4461250

1 Ref Ref

4460968 See Note 4460071 Part of Item 701A 4060700 1001110873 See Note 4060092 3960422 4460709 4460205

Not Available

416

Not Available 0275216

Ref

0275452

Ref

0275453

Ref

0275218

Ref

0275219

Ref

0275454

Ref

0275217

Ref

DESCRIPTION Connector, Strain Relief Options: M20 Diameter M25 Diameter Cable, Electrical 12/3 Options (All Installations except 0258303/0258304/0258305 Installations): Cable, Electrical 12/3, Without Generator Cable, Electrical 12/3, With Generator Connector, Strain Relief All Installations except 0258303/0258304/0258305 0258304 Installation (Note: Not Available - Purchase Locally) 0258303/0258305 Installations Shield, Cover All Installations except 0258303/0258304/0258305 Installation 0258303 Installation Options Side Hinged Top Hinged 0258304 Installation (Note: Not Available - Purchase Locally) 0258305 Installation Gasket, Cover (0258303/0258305 Installations) Plug, Male Options: All Installations Except 0258303 Installation 0258303 Installation Connector, Female Options: All Installations Except 0258303/0258305 Installation 0258303 Installation 0258305 Installation 1001101913 Installation 1001101914 Installation 1001101910/1001101915 Installations and 1001100343/ 1001141971 Kits 1001101911/1001101916 Installations and 1001100344/ 1001141970 Kits 1001101912 Installation KIT, PLUG AND SOCKET OPTIONS: Without Generator: 0258303 & 0258305 Installation (Purchase Individual Components) 0258304 Installation (Purchase Locally) 110V with IEC Yellow (Includes Items 701A, 701B, 701C & 701L) (0275681 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275678 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275679 Installation) 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A-701C, 701L & 701N) (0275683 Installation) (Use p/n 1001100343) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A-701C, 701L & 701N) (0275684 Installation) (Use p/n 1001100344) 220V with AFSINT 107 Keyed Ground (Includes Items 701A, 701B, 701C & 701L) (0275680 Installation) 220V with IEC Blue (Includes Items 701A, 701B, 701C & 701L) (0275682 Installation)

450A Series II/450AJ Series II

REV

A A A B-2

B-2

A A

3121244

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 1001100341

QTY Ref Ref

1001100345

Ref

1001100347

Ref

1001100346

Ref

1001100342

Ref

1001091971

Ref

1001091970

Ref

702

4921829

1

702

4921954

1

702

See Note

1 Ref

702 702 702 702 702A 702A 702B 702B 702B 702B

4460134 4460701 See Note

AR Ref 6 ft/1.83m 26 ft/8m 1 1 Ref 1 1 1

702B

4461197

1

702B

4461203

1

702B

4461206

1

702B

4461203

1

702B

4461206

1

702B

4461250

1

702B

4461200

1

703 703 703 703 703

3121244

1060494 1060461 1060461 1060461 4460205 4460233

4933300 4933300

Ref AR Ref AR Ref

DESCRIPTION With Generator: 110V with IEC Yellow (Includes Items 701A - 701C, 701L & 701N) (1001101913 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A - 701C, 701L & 701N)(1001101910 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items 701A - 701C, 701L & 701N) (1001101911 Installation) 220V with AFSINT 107 Keyed Ground (Includes Items 701A - 701C, 701L & 701N) (1001101912 Installation) 220V with IEC Blue (Includes Items 701A - 701C, 701L & 701N) (1001101914 Installation) 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A - 701C, 701L & 701N) (1001101915 Installation) (Use p/n 1001100343 Kit) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A - 701C, 701L & 701N) (1001101916 Installation) (Use p/n 1001100344 Kit) 2500W Generator to Rear of Boom Harness (110V) (ANSI and CSA Specs) 2500W Generator to Rear of Boom Harness (220V) (ANSI and CSA Specs) 2500W Generator to Rear of Boom Harness (Australian and CE Specs) (Note: Not Available for Purchase) Note: Harness used to connect AC at platform harness to generator receptacle to power platform receptacle.

Cable, Electrical - 12/3 (ANSI and CSA Specs) Cable, Electrical - 12/3 (Australian and CE Specs) Cable, Electrical - 12/3 (Australian and CE Specs), 110V Cable, Electrical - 12/3 (Australian and CE Specs), 220V Plug, Male (110V) Plug, Male (220V) Receptacle, Female Options: 110V (ANSI and CSA Specs) 220V (ANSI and CSA Specs) 110V/220V (Machines with Locally Supplied Plug and Receptacle) (ANSI Export, Australian and CE Specs) (Note: Not Available - Purchase Locally) 110V with IEC Yellow Receptacle and Plug and Circuit Breaker (CE Specs Option) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) (CE Specs Option) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) (CE Specs Option) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with IEC Blue Receptacle and Plug and Circuit Breaker (CE Specs Option) 2500W Generator Electrical Components Caterpillar Engines Deutz/Perkins Engines 110V/60Hz 110V/50Hz & 220V/50Hz

450A Series II/450AJ Series II

REV 2-A 2-A 3-A 2-A 2-A B

B

2 2 2

2-B 2-B

417

SECTION 7 - ELECTRICAL ITEM 703 703

PART NUMBER 4933300 4933300

QTY AR AR

703 703 703 703A 703A 703B 703B 703B 703C

1001100027 1001100027 4933350 4922641 4460226

AR AR AR 1 2 Ref 1 1 1 Ref Ref Ref Ref Ref Ref

4922970 4923445 7020193

Ref 703D 703D 703E 703E 704 704 704 704 704 704 704 704 704A 704B 704C 704C 704C 704D 704D 704D 704E 704F 704G 704H 704J 704J 704K 704K 704K 705 705

418

4460321 4460906 4460961 4460705 0274711 0273160 0273420 0274288 0275035 1001097400 1001097401 4460958 3960422 4060700 1001110873 4061043 1001110872 4460346 4460051 4460071 4922925 See Note See Note 4460225 4460226 7026626 0861542

1 4 1 4 Ref AR AR AR AR AR AR AR 1 2 Ref 1 1 Ref 1 1 1 1 1 1 1 6 1 6 1 Ref Ref

DESCRIPTION USA Built Machines (SN 0300124000 through 0300132831) Belgium Built Machines (SN 1300006000 through 1300006617) USA Built Machines (SN 0300132832 through 0300160834) Belgium Built Machines (SN 1300006618 to Present) GM Engines Harness - On/Off Switch Socket, Female Powermite Control Box to Relay Caterpillar/Deutz/Perkins Engines GM Engines Harness, Generator Power Note: Items 703D & 703E used on Following Applications: Caterpillar Engines - All GM Engines - All Deutz and Perkins Engines - All with 110V/60Hz - 110V/50Hz & 220V/50Hz USA Built (SN 0300124000 through 0300132832) - 110V/50Hz & 220V/50Hz Belgium Built (SN 1300006000 through 1300006618) Connector, Male - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male 7500W Generator Electrical Components Caterpillar Engines Machines 60Hz Deutz Engines Machines 60Hz Deutz Engines Machines 50Hz Ford Engines Machines 60Hz GM Engines Machines 60Hz Perkins Engines Machines 60Hz Perkins Engines Machines 50Hz Receptacle, Female Twist-Lock Gasket Cover, Receptacle Options: Side Hinged Top Hinged Cover, Receptacle Options: Side Hinged Top Hinged Receptacle, 110V Connector, Strain Relief Connector, Strain Relief Harness, Generator Connector - 6 Position (Note: Not Available for Purchase) Socket, Female (Note: Not Available for Purchase) Connector - 6 Position Socket, Female Receptacle, Female - 6 Position (Part of Generator) 7500W SkyPower Generator Junction Box Components 60Hz SPEC

450A Series II/450AJ Series II

REV 2-B 2-B 4-D 4-D B 1-A

E G F A E D D

A

D

3121244

SECTION 7 - ELECTRICAL ITEM 705 705A 705A 705A 705B 705B

PART NUMBER 0861567

705B

See Note

705C

1060343

705D 705E 705E 705E 705E 705F 705F 706 706 706 706A 706A 706A 706B 706B 706C 706C 706D 706D 706E 706E 706F 706G 707 707A 707A 708 708A 708A 709 709

4460425

4922757 4923420 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4922641 4460226 0255917 4460320 4460267 0257887 4460424 4460268 See Note 1060341

709A 709A 711 711A 711A 711A

3740049 4922643 See Note 1060341 1060341 1060341

711B 712

4460871 4933308

3121244

1060494 See Note 1060708

4460426 4460426 3520189 1671092 4460963 4933264 4933349

QTY Ref Ref 2 ft/.6m 2 ft/.6m Ref 2.5 ft/.76m 2.5 ft/.76m 1.5 ft/.46m 2 Ref 2 1 1 1 1 Ref Ref Ref Ref 1 1 2 7 1 3 1 1 1 2 1 2 1 1 2 1 1 2 1 37 ft/11.3m 1 1 1 Ref 15 ft/4.6m 22.7 ft/6.9m 2 1

DESCRIPTION 50Hz Specs Cable, Electrical 12/3 60Hz Spec 50Hz Spec (Note: Not Available - Purchase Locally) Cable, Electrical 10/3 60Hz Spec

REV B

50Hz Spec (Note: Not Available - Purchase Locally) Cable, Electrical 10/4 (60Hz Spec Only) Connector, Strain Relief Component Options: Connector, Strain Relief (60Hz Spec Only) Connector, Strain Relief (50Hz Spec Only) Plug (50Hz Spec Only) Cover (60Hz Spec Only) Connector (60Hz Spec Only) 7500W Generator Electrical Diagram Components Caterpillar/Deutz/Perkins Engine Machines GM Engine Machines Generator Harness Options: Caterpillar/Deutz/Perkins Engine Machines GM Engine Machines Plug, Sealed Relay Terminal Connector - 3 Position Socket, Female Fuseholder Fuse - 5 Amp Connector - 2 Position (GM Engine Only) Socket, Female (GM Engine Only) Switch Harness Socket, Female Strobe Light Harness (Includes Strobe Light) Connector, Female - 2 Position Pin, Male Alarm Harness (Includes Alarm) Connector - 2 Position Socket, Female Lights Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2

C B 3-C A

Relay Harness, Bag (Located at Ground Control Box) (Not Shown): Soft-Touch System Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2 Options: Cable, Electrical - 16/2, 2.5ft/.7m x 6ft/8m Platform Cable, Electrical - 16/2, 3ft/.9m x 6ft/8m Platform Socket, Female Floodlights Harness Components

450A Series II/450AJ Series II

1-A

419

SECTION 7 - ELECTRICAL

420

ITEM 712A 712A 712B 712C 712C 712D 712E 712F 712G 712G 712G 712H 712H 712H 712J

PART NUMBER 4460320 4460227 4922764 4460424 4460226 4360232 1060977 4460425 4460459 4460790 4460789 4460476 4460850 4460790 1060494

QTY 2 4 1 2 4 1 1 1 1 3 3 1 3 3 33 ft/10.1m 47 ft/14.3m Ref 2

712K

1060494

713 713A

2920140

713B 713B 713B 713C 713C 713C 713D 713E 713E 713F 713G

4460459 4460790 4460789 4460476 4460850 4460790 4460426 2400070 2400066 1060987 1060988

801 802 803

7002821 7002823 4460467

1 3 3 1 3 3 1 1 1 1 1 Ref 1 1 1

804

4460510

1

805 806 806A 806B 806C 806C 807

7002828 2901443 1600244 1060633 4460321 4460226 1001137005

1 1 1 1 2 8 1

DESCRIPTION Connector - 2 Position Pin, Male Floodlight Harness (Lights to Switch) Connector, Female - 2 Position Socket, Female Circuit Breaker - 15 Amp Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch) Connector, Strain Relief Connector - 3 Position Socket, Female Seal Receptacle, Female Pin, Male Socket, Female Electrical Cable 12/3 (Lower Boom to Aux Relay)

REV

1-A

Electrical Cable 12/3 (Upper Boom to Console Box) Platform Worklights Components Platform Worklights External Harness (Includes Light and Wire Only) Connector - 3 Position Socket, Female Seal Receptacle, Female Pin, Male Socket, Female Connector, Strain Relief Fuse Holder, Fuse Worklights Harness (Upper Boom to Worklights) Worklights Harness (Lower Boom to Aux Power Solenoid) TOOLS (NOT SHOWN) Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire Analyzer Kit Analyzer Cable, Analyzer Plug, Male Socket, Female Cable Kit, Software (Not Shown)

450A Series II/450AJ Series II

1-A

3121244

SECTION 7 - ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)

422

450A Series II/450AJ Series II

3121244

SECTION 7 - ELECTRICAL

3121244

450A Series II/450AJ Series II

423

SECTION 7 - ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) ITEM

2 36 37 38 40 41 46 46A 46B 47 47 47A 47A 53 53A 53B 53C 53C 54 101 101 101 102 102 103 103 104 104 105 105 106 106 107 107 108 108 109 109

424

PART NUMBER

QTY Ref Ref Ref Ref

0271311

Ref Ref AR 2 1 1 2 5 1 7 6 1 4 1 4 Ref 8 ft/2.4m 1 2 1 1 Ref 1 7 3 1 29 1 26 1 26 1 2 8 24 4 18 1 5 2 25 Ref Ref

0271310

Ref

1001108901 0100048 4460428 4460470 4460471 4460708 4460905 4922533 4460226 4460880 4922666 4460226 4460761 4460227 0272970 1060918 4460071 4460226 4460464 1001107007 1001107007 4460866 4460464 4460508 4460874 4460871 4460875 4460871 4460873 4460871 4460879 4460887 4460418 4460419 4460225 4460226 4460225 4460227 4460434 4460227

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines uses UGM. PLATFORM CONSOLE BOX COMPONENTS Grease, Dielectric Connector, Strain Relief Nut, Terminal Lockwasher, Terminal Connector - 15 Position Seal, Plug Harness, Upper Valve Socket, Female Connector, DIN Harness, Analyzer Cable Socket, Female (Not Shown - Located at J2) Connector, Female - 4 Position Pin, Male Footswitch Components Cable, Electrical - 18/3 Connector, Strain Relief Socket, Female Pin, Male Deutsch Harness, Platform Box (See Items 101-109 for Breakdown) PLATFORM BOX HARNESS ASSEMBLY Connector - 19 Position Pin, Male Deutsch 16 Ga Pin, Male Deutsch 12 Ga Connector - 35 Position (Natural) Socket, Female Connector - 35 Position (Gray) Socket, Female Connector - 35 Position (Black) Socket, Female Connector, Male 2 Position Terminal (12 Gauge) Connector, Female - 6 Position Socket, Female Connector - 6 Position Socket, Female Connector - 6 Position Pin, Male Connector - 15 Position Pin, Male BOOM CABLES INSTALLATION (USA BUILT MACHINES) Boom Cables Installation 450A Series II without SkyPower (ANSI, ANSI Export and CSA Specs) Boom Cables Installation 450A Series II without SkyPower

450A Series II/450AJ Series II

REV

E

3-C

2-B

B

C

J J

3121244

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

QTY

0273279 1001097502 1001097503

Ref Ref Ref

0271122

Ref

0271206

Ref

1001115917

Ref

0273280 1001116516

Ref Ref

0275116

Ref

0275786

Ref

205 209 209 210 210 213 213 213 213 213

4460425 4460865 2820031 4460866 2820031

213

4923462

213 213A 213A 213A 213A 213B 213C 213C 214 214 214

2820118 4460865 4460465 4460509 4460466 4460473 4460464 4460508

214 214 214A 214A 214A 214A 214B 225 226 226 226

4923462 2820118 4460865 4460465 4460509 4460466 4460473 4460473

1 1 AR 1 AR Ref 1 1 Ref 34 ft/10.4m 34 ft/10.4m 6 in/15cm 1 11 4 4 1 11 4 Ref Ref 29 ft/8.84m 28 ft/8.5m 6 in/15cm 2 22 8 4 1 1 Ref 0 0

3121244

4922530 4923458 1060896

1060896

Not Required Not Required

DESCRIPTION (Australian and CE Specs) Boom Cables Installation 450A Series II with SkyPower Boom Cables Installation 450A Series II with Arctic Package Boom Cables Installation 450A Series II with Arctic Package with SkyPower Boom Cables Installation 450AJ Series II without SkyPower (ANSI, ANSI Export and CSA Specs) Boom Cables Installation 450AJ Series II without SkyPower (Australian and CE Specs) Boom Cables Installation 450AJ Series II without SkyPower with Communication Package Boom Cables Installation 450AJ Series II with SkyPower Boom Cables Installation 450AJ Series II with SkyPower with Communication Package Boom Cables Installation 450AJ Series II with Arctic Package Boom Cables Installation 450AJ Series II with Arctic Package with SkyPower Connector, Strain Relief (Without SkyPower Only) Connector - 19 Position Heat Shrink Connector - 19 Position Heat Shrink Harness Assembly - Tower Boom (12/4 - 18/8) Options: Without Arctic Package With Arctic Package Cable, Electrical - 12/4 & 18/8 Options: Without Arctic Package

REV C A A J J A C A C C

3-D 1-A

With Arctic Package Only Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Pin, Male 18 Gauge Pin, Male 12 Gauge Harness Assembly - Main Boom (12/4 - 18/8) Options: Cable, Electrical - 12/4 & 18/8 Options: Without Arctic Package With Arctic Package Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Clamp, Cable Cable, Electrical 8/5 - SkyPower Main Boom Options: Without SkyPower With Arctic Package

450A Series II/450AJ Series II

425

SECTION 7 - ELECTRICAL ITEM 226 226 227 227 227 228 229 230 230 230 230 230 230 230 230 231 231 231 231 231 231 231 231 232 233 234 234 234 234

PART NUMBER 4922929 4922929

1321692 1321692 1321692

QTY 1 1 Ref 0 1 1 1 Ref Ref 1 1 Ref 1 1 1 Ref Ref 1 1 Ref 1 1 1 1 1 Ref 1 1 1

234

1321694

1

234

1321692

1

234

1321694

1

235

1001115713

1

236

1001115916

1

Not Required 4922857 1671092 1671093

1060987 1060989 4923460 Not Required Not Required

1060988 1060990 4923461 Not Required Not Required 4460960 4460959

Ref

251 252 252 252 253 253 254 254

426

0272594 0275436 1060991 4460425 1321692 4460866 2820031 4922530 1060896

Ref Ref 1 Ref 2 1 1 AR 1 34 ft/10.4m

DESCRIPTION With SkyPower With Arctic Package and SkyPower Cable, Electrical 8/5 - SkyPower Tower Boom Options: Without SkyPower With SkyPower Cover, Female Connector (With SkyPower Only) Cover, Male Plug (With SkyPower Only) Cable, Electrical 12/3 Options: Machines Without Arctic Package or SkyPower ANSI, ANSI Export and CSA Specs Australian and CE Specs Machines With Arctic Package and/ or SkyPower With Arctic Package With Arctic Package with SkyPower With SkyPower Cable, Electrical 12/3 Options: Machines Without Arctic Package or SkyPower ANSI, ANSI Export and CSA Specs Australian and CE Specs Machines With Arctic Package and/ or SkyPower With Arctic Package With Arctic Package with SkyPower With SkyPower Plug, Female (With SkyPower Only) Connector, Male (With SkyPower Only) Connector, Strain Relief Without Arctic Package With SkyPower Only Connector, Strain Relief 450A Series II With Arctic Package and Arctic Package with SkyPower Connector, Strain Relief 450AJ Series II With Arctic Package and Arctic Package with SkyPower Connector, Strain Relief 450AJ Series II With Communication Package Connector, Strain Relief 450AJ Series II With Communication Package with SkyPower Cable, Communication (Tower Boom) (450AJ Series II With Communication Package Only) (Not Shown) Cable, Communication (Main Boom) (450AJ Series II With Communication Package Only) (Not Shown) BOOM CABLES INSTALLATION (BELGIUM AND ROMANIAN BUILT MACHINES) Tower Boom Components without SkyPower Tower Boom Components with SkyPower Cable, Electrical 12/3 (Without SkyPower Only) Connector, Strain Relief Options: Without SkyPower With SkyPower Connector - 19 Position Heat Shrink Harness Assembly - Tower Boom (12/4 - 18/8) Cable, Electrical - 12/4 & 18/8

450A Series II/450AJ Series II

REV

D D

3-D

3121244

SECTION 7 - ELECTRICAL ITEM 254 254A 254A 254A 254A 254B 254C 254C 255 255A 256 257 258 258 258

261 262 263 263

PART NUMBER 2820118 4460865 4460465 4460509 4460466 4460473 4460464 4460508 4922770 4460226 1671093 4460960 Not Required 4922857 0272665 0275437 1060996 4460865 4922532 1060896

263 263A 263A 263A 263A 263B 264 265 266 267 267 267

Not Required 4922929

325 325 326 327 328 329 330 331 332 336 336 336A 336A 336B 336B 336B 336C

4460426 3520035 4460470 4460471 0100048 4460526 4460497 4460496 1001106736 1001105636 3990010 4460418 4460419 4460876 4460871 4460905 4460866

3121244

2820118 4460865 4460465 4460509 4460466 4460473 4460473 1671092 4460959

QTY 6 in/15cm 1 11 4 4 1 11 4 1 2 1 1 Ref 0 1 Ref Ref 1 1 1 29 ft/8.84m 6 in/15cm 2 22 8 4 1 1 1 1 Ref 0 1 Ref 1 AR 1 1 AR 1 1 1 1 1 2 9 27 1 28 31 1

DESCRIPTION Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Pin, Male 18 Gauge Pin, Male 12 Gauge Cable, Electrical 18/2 Socket, Female Cover, Male Plug (With SkyPower Only) Plug, Female (With SkyPower Only) Cable, Electrical 8/5 - SkyPower Tower Boom Options: Without SkyPower With SkyPower Main Boom Components without SkyPower Main Boom Components with SkyPower Cable, Electrical 12/3 Connector - 19 Position Harness Assembly - Main Boom (12/4 - 18/8) Cable, Electrical - 12/4 & 18/8 Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Clamp, Cable Cover, Female Connector (With SkyPower Only) Connector, Male (With SkyPower Only) Cable, Electrical 8/5 - SkyPower Main Boom Options: Without SkyPower With SkyPower GROUND CONTROL BOX COMPONENTS Connector, Strain Relief Plug Nut, Terminal Locknut, Terminal Grease, Dielectric Connector, Strain Relief Nut, Terminal Locknut, Terminal Cap, Dust Ground Control Box Harness Assembly Diode 6 Amp (Not Shown) Connector, Female - 6 Position Socket, Female Connector - 35 Position (Blue) Socket, Female Seal, Plug Connector - 19 Pin

450A Series II/450AJ Series II

REV

C B

B

D

427

SECTION 7 - ELECTRICAL

428

ITEM 336C 336C 336D 336D 336E 336E 336E 336F 336F 336F 336G 336G 336H 336H 336J 336J 336K 336K 336L 336L 336M 336M 336M 336N 336N 336N 336P 336P 336Q 336Q 337 337 337 337 338 338A 338B 338B 338C 338C 338D 339

PART NUMBER 4460464 4460508 4460878 4460887 4120035 4460634 4460635 4460873 4460871 4460905 4460875 4460871 4460434 4460227 4460761 4460227 4460536 4460943 8229242 2400060 4460874 4460871 4460905 1001106339 4460871 4460905 1001112612 4460943 1001106340 4460871

339 339 339

1001102900 1001109727 1001109725

418 418

1001102715 1001109728 1001109729 4460424 4460268

1001102715 1001109728 1001109729 1001105637 4460880 4460320 4460267 4460424 4460268 4460871

QTY 7 3 1 3 6 7 5 1 21 2 1 3 2 22 1 4 1 3 2 2 1 8 AR 1 2 AR 1 4 1 5 Ref 1 1 1 1 12 2 4 1 2 20 Ref Ref Ref Ref Ref Ref Ref Ref 1 2

DESCRIPTION Pin, Male Deutsch 16 Ga Pin, Male Deutsch 12 Ga Housing, Terminal - 4 Position Terminal (12 Gauge) Base, Light Terminal (16 Gauge) Terminal (12 Gauge) Connector - 35 Position (Black) Socket, Female Seal, Plug Connectorr - 35 Position (Gray) Socket, Female Connector - 15 Position Pin Connector, Female - 4 Position Pin, Male Connector, Female - 3 Position Pin Fuse 5A Holder, Fuse Connector, Natural Socket, Female Plug, Seal Connector, Male - 14 Position Socket, Female Plug, Seal Connector - 9 Position Socket, Female Connector, Male - 14 Position Socket, Female Engine Harness Assembly (See Items 401-456 for Breakdown) Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Valve Harness Assembly DIN Connector Connector, Female - 2 Position Pin, Male Connector, Male - 2 Position Pin, Female Socket, Female Ground Control Box Wiring Diagram (Not Shown - See Items 501 to 518 for Breakdown) Caterpillar/Perkins Engine Deutz Engine GM Engine ENGINE HARNESS ASSEMBLY Caterpillar/Perkins Engine Machines Deutz Engine Machines GM Engine Machines Connector - 2 Position Socket, Female

450A Series II/450AJ Series II

REV

B

E A A

3121244

SECTION 7 - ELECTRICAL ITEM 419 419 420 426 426 426 430 431 432 432 432 436 436 436 436 436 436 436 437 438 439 440 440 440 448 448 448 453 453 453 453 454 454 454 454 455 456 456 456 456 456

PART NUMBER 4460424 4460226 4460880 4461070 4460944 4461095 4460539 4460944 4461157 4460979 4460458 4461052 4461005 4461060 4461006 4461054 4461008 4461053 4460742 4460457 4460458 4460899 4460464 4460466 4461121 4461122 4461123 4461124 4460693 4460608 4461161 4461109 4461111 4461113 4461222 4460871 2902443 4461071 4461072 4461073 4461074

501 507 508 510 510 510

1001102900 1001109727 1001109725 2920129 2400065 2400066 4460708 4460226 4922637

3121244

QTY 1 2 2 1 3 1 1 3 1 2 2 1 5 2 5 2 18 1 2 4 4 1 5 1 1 4 4 1 4 4 1 1 7 7 9 AR 1 8 1 1 1 Ref Ref Ref Ref AR 1 1 2 4 1

DESCRIPTION Connector - 2 Position Socket, Female DIN Connector without Diode Receptacle with Resistor (Deutz Engine Only) Terminal, Gold (Deutz Engine Only) Connector - 3 Position (Deutz Engine Only) Connector - 3 Position Terminal, Gold Connector - 2 Position Pin, Male Seal, Terminal Connector - 25 Position (Deutz Engine Only) Terminal 18-20 Gauge (Deutz Engine Only) Terminal 14-16 Gauge (Deutz Engine Only) Seal 18-20 Gauge (Deutz Engine Only) Seal 14-16 Gauge (Deutz Engine Only) Plug, Hole (Deutz Engine Only) Cover, Plug (Deutz Engine Only) Connector - 2 Position Terminal, Female Seal, Terminal Connector - 6 Position (Caterpillar Engine Only) Pin, Male (Caterpillar Engine Only) Seal, Plug (Caterpillar Engine Only) Connector - 4 Position (GM Engine Only) Socket, Female (GM Engine Only) Seal, Terminal (GM Engine Only) Connector - 4 Position (GM Engine Only) Pin, Male (GM Engine Only) Seal, Terminal (GM Engine Only) Lock, Terminal (GM Engine Only) Connector - 16 Position (GM Engine Only) Pin, Male (GM Engine Only) Seal, Terminal (GM Engine Only) Terminal, Cavity Plug (GM Engine Only) Socket, Female Receptacle Kit (Deutz Engine Only) Socket, Female (Gold) Receptacle 8 Position with Mounting Flange Cap, Dust Shell GROUND CONTROL BOX WIRING DIAGRAM Caterpillar/Perkins Engine Deutz Engine GM Engine Bulb, Light Fuse, 30Amp Fuse, Holder Connector - 15 Position Socket, Female Harness, Jumper (Not Shown)

450A Series II/450AJ Series II

REV

F B B

429

SECTION 7 - ELECTRICAL ITEM 510 518 518 601 601 601 601 601 601 601 601 601A 601A 601A 601A 601A

430

PART NUMBER 4460905 4460894 4460892

2902060 1001122202 2902060 2902060 1001102860 2902510

7016817 7027040 7027025

QTY AR 1 1 Ref Ref Ref 1 1 1 1 1 1 Ref Ref 1 1 1

601A 601B 601B 601B 601B 601B 601B 601C 601C 601C 601C 601C

7016839

601C 601D 601D 601D 601D 601D 601D 601E 601E 601E 601E 601E 602

7027014

7016838 7027040 Not Required 1060904

1 Ref Ref 1 1 1 1 Ref Ref 1 1 1 1

604 604A 604A 604B 604B 604B 604B

70003767 70020808 4460871 91503103 77363228 91504107 4460466

AR 1 16 1 6 1 AR

7027041 7027041 7027026 7016840

7016820 7027040 7027023

7016834 7027014 7027024 7016841

1 Ref Ref 1 1 1 1 Ref Ref 1 1 1

DESCRIPTION Seal, Plug Connector - 6 Position Connector, Bussbar - 6 Position STANDARD HARNESS COMPONENTS Battery Cable Kit Options: Deutz Engines USA Built Machines (SN 0300124000 through 0300142894) USA Built Machines (SN 0300142895 through 0300160834) Belgium Built Machines Romanian Built Machines Caterpillar/Perkins Engines GM Engines Cable, Battery (Red) Deutz Engines (Battery to Starter Relay) p/n 2902060 Kit p/n 1001122202 Kit Caterpillar/Perkins Engines (Battery to Auxiliary Power Relay) GM Engines (Battery to Auxiliary Power Relay) Cable, Battery (Battery – and Auxiliary Pump to Ground) Deutz Engines p/n 2902060 Kit (was p/n 7016837) p/n 1001122202 Kit Caterpillar/Perkins Engines GM Engines Cable, Battery (Red) Deutz Engines (Starter Relay to Starter) p/n 2902060 Kit p/n 1001122202 Kit (Part of 601A) Caterpillar/Perkins Engines (Auxiliary Power Relay to Starter) GM Engines (Auxiliary Power Relay to Starter) Cable, Battery (Red) (Auxiliary Relay to Auxiliary Pump) Deutz Engines p/n 2902060 Kit p/n 1001122202 Kit Caterpillar/Perkins Engines GM Engines Cable (Starter Relay to Auxilliary Relay) Deutz Engines p/n 2902060 Kit p/n 1001122202 Kit (Part of 601A) CaterpillarGM/Perkins Engines Cable, Jumper (Deutz Engine Machines) (SN 0300124000 through 0300142978) Caterpillar/Perkins Engine Harness Components Connector - 23 Position Socket, Female Connector - 6 Position Terminal Lock, Connector Plug

450A Series II/450AJ Series II

REV

B A B B A B

3121244

SECTION 7 - ELECTRICAL ITEM 604C 604D 604D 604D 605 605A 605B 605C 605D 605E

PART NUMBER See Note 7026408 77363229 80604018 7027796 See Note 7027793 70000345 7027794

QTY 1 2 4 2 Ref 1 1 1 3 1

606

70002455

1

609

See Note

1

609 610 610 610 610A 610A 610A 610B 610B 611

See Note

1 Ref 2 2 1 2 4 1 0 Ref

See Note 7024830 7007498 4460867 4460850 7007497 Not Required

611 611 611A 612 612 612 612 612

4922770 4923469 4460226

612

4923466

612A 612B 612C 613

4460226 4360548 4460968 See Note

1 1 2 Ref 1 1 Ref 8.5 ft/2.6m 8.5 ft/2.6m 2 1 1 1

613A 613A 614 614A 614A 615

7022819 4460871 7022824 7022825 4460871 See Note

1 8 1 1 7 1

615A 615A 616 616

4460224 4460226

1 8 Ref 1

3121244

4922714 4923467 1060902

4923451

DESCRIPTION Connector - 8 Position (Note: Not Available for Purchase) Connector - 2 Position Terminal Lock, Connector Deutz Engine Harness Components Deutz Engine Harness Receptacle (Note: Not Available - Purchase Item 605A) Plug-In, Connector Glow Plug Deutz Engine Harness (For other replacement parts refer to Deutz engine dealer) Caterpillar/Perkins Speed Sensor Harness (Includes Speed Sensor) GM Engine Harness (Note: For other replacement parts refer to GM industrial engine dealer) Connector - 10 Position (Note: Not Available for Purchase) Pump Harness Options: 2WD (Note: Not Available for Purchase) 4WD Connector - Position (2WD) Receptacle, Female - 2 Position (4WD) Pin, Male (4WD) Connector (2WD) 4WD Limit Switch Harness Options (Does not include Limit Switch) (Part of Boom Installation on USA Built Machines Only): Without Arctic Package With Arctic Package Socket, Female Limit Switch Harness Options (Includes Limit Switch): Without Arctic Package With Arctic Package Cable, Electrical 18/2 Options: Without Arctic Package

REV

B A

B A

With Arctic Package Socket, Female Switch, Limit Relief, Strain Controller Harness Assembly (Lift and Swing) (Note: Not Available - Purchase Complete Controller) Connector - 8 Position (Natural) Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer) Connector - 8 Position (Black) Socket, Female Controller Harness Assembly (Speed Control) (Note: Not Available - Purchase Complete Controller) Connector - 6 Position Socket, Female Harness, Glow Plugs Options: Machines without Arctic Package

450A Series II/450AJ Series II

431

SECTION 7 - ELECTRICAL

432

ITEM 616 617 617A 617A

PART NUMBER 4922642 4360517 4460320 4460227

701 701 701 701

0258303 0258305 0258304

QTY 1 1 1 2 Ref Ref Ref Ref Ref

701 701 701 701

0258304 0275681

Ref Ref Ref Ref

701

0275678

Ref

701

0275679

Ref

701

0275683

Ref

701

0275684

Ref

701

0275680

Ref

701 701 701

0275682 1001101913

Ref Ref Ref

701

1001101910

Ref

701

1001101911

Ref

701

1001101915

Ref

701

1001101916

Ref

701

1001101912

Ref

701 701A 701A 701A

1001101914 0860038 See Note

Ref Ref 1 1

701A 701A

0861781 0861731

1 1

701A

See Note

1

701A 701B 701B

0861781

1 Ref 1

4460346

DESCRIPTION Machines with Arctic Package Switch, Proximity Connector - 2 Position Pin, Male OPTIONAL HARNESS COMPONENTS AC to Platform Receptacle Components 110V GFI Receptacle (ANSI, ANSI Export and CSA Specs) 220V GFI Receptacle (ANSI and CSA Specs) 110V/220V (Plug and Receptacle Supplied Locally) (ANSI Export and Australian) 110V/220V CE Spec Only Options: Without Generator: 110V/220V (Plug and Receptacle Supplied Locally) 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker With Generator: 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker Box Options: 0258303/0258305 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/ 0275680/ 1001101913/ 1001101914 Installations 0275678/ 0275679/ 1001101910/ 1001101911/ 1001101912 Installations 0275683/ 0275684/ 1001101915/ 1001101916 Installations (Note: Was p/n 0861782 which is no longer available. use p/n 100110034 CEE 7 Side Ground Service Kit or p/n 1001100343 CEE 7 Post Ground Service Kit. Kit includes Box p/n 1001141967 and Items 701B, 701C, 701L & 701N.) 0275682 Installation Receptacle Options: 0258303 Installations

450A Series II/450AJ Series II

REV

6 4 3

3 B B B B B B B B B B B B B B

3121244

SECTION 7 - ELECTRICAL ITEM 701B 701B

PART NUMBER 4460125 See Note

QTY 1 1

701B 701B 701B 701B 701B 701B 701B 701B 701B 701B 701B 701C 701C 701C 701C

4461198 4461244 4461245 4461204 1001141971 4461207 1001141970 4461246 4461201 1001141968 1001141969 4460205 4460233 See Note

1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1

701C 701C

4461196 4461202

1 1

701C

4461205

1

701C 701C 701D

4461249 4461199 0903484

1 1 1

701E

0903612

1

701F 701F 701F 701G

1705325 3252507

Ref 1 1 Ref

701G 701G 701G 701G 701G 701G 701G 701G 701H 701H 701H 701J

2902549 1001096070

701J 701J 701K 701K 701K

1060908 1060908

3121244

1001109475 1001109482 0861880 4460956 4460957 4460633 1001097150 1060908

4460968 See Note

1 1 Ref 1 1 1 1 1 Ref 2 2 Ref 6 ft/1.8m 12 ft/3.7m Ref 1 1

DESCRIPTION 0258305 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/1001101910 Installations 0275679/1001101911 Installations 0275683/1001101915 Installations (Use p/n 1001100343) 0275683/1001101915 Installations (Use p/n 1001100343) 0275684/1001101916 Installations (Use p/n 1001100344) 0275684/1001101916 Installations (Use p/n 1001100344) 0275680/1001101912 Installations 0275682/1001101914 Installations 1001100343 & 1001141971 Kits 1001100344 & 1001141970 Kits Plug Options: 0258303 Installations 0258305 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/ 0275683/ 1001101910/ 1001101915 Installations and 1001100343 & 1001141971 Kits 0275679/ 0275684/ 1001101911/ 1001101916 Installations and 1001100344 & 1001141970 Kits 0275680/1001101912 Installation 0275682/1001101914 Installation Bracket (All Installations except 0258303/0258304/0258305 Installations) Bracket (All Installations except 0258303/0258304/0258305 Installations) Decal Options: 110V 220V Circuit Breaker Box Kit Options (All Installations except 0258303/0258304/0258305 Installations): Without Generator With Generator Breaker, Circuit - 16 AmpOptions: Without Latch and Bracket With Latch and Bracket Box, Breaker Barrier, Terminal Block End Block, Terminal Connector, Strain Relief Options: M20 Diameter M25 Diameter Cable, Electrical 12/3 Options (All Installations except 0258303/0258304/0258305 Installations): Cable, Electrical 12/3, Without Generator Cable, Electrical 12/3, With Generator Connector, Strain Relief All Installations except 0258303/0258304/0258305 0258304 Installation (Note: Not Available - Purchase Locally)

450A Series II/450AJ Series II

REV

D D

433

SECTION 7 - ELECTRICAL ITEM 701K 701L 701L 701L 701L 701L 701L 701L 701L 701M 701M 701M 701N 701N 701N 701N 701N 701N 701N

434

PART NUMBER 4460071 Part of Item 701A 4060700 1001110873 Not Available 4060092 3960422

QTY 1 Ref 1 Ref 1 1

4460710 4460134 4460701 4461197 4461200 4461203

1 1 Ref 1 1 Ref 1 1 1 1 1 1

701N

4461206

1

701N

4461250

See Note

1 Ref Ref Ref

See Note 0275216

Ref Ref

0275452

Ref

0275453

Ref

0275218

1

0275219

1

0275454

Ref

0275217

Ref

1001100341

Ref Ref

1001100345

Ref

1001100347

Ref

1001100346

Ref

1001100342

Ref

4460709 4460205

DESCRIPTION 0258303/0258305 Installations Shield, Cover All Installations except 0258303/0258304/0258305 Installation 0258303 Installation Options Side Hinged Top Hinged 0258304 Installation (Purchase Locally) 0258305 Installation Gasket, Cover (0258303/0258305 Installations) Plug, Male Options: All Installations Except 0258303 Installation 0258303 Installation Connector, Female Options: All Installations Except 0258303/0258305 Installation 0258303 Installation 0258305 Installation 1001101913 Installation 1001101914 Installation 1001101910/1001101915 Installations and 1001100343 & 1001141971 Kits 1001101911/1001101916 Installations and 1001100344 & 1001141970 Kits 1001101912 Installation Kit, Plug and Socket Options: Without Generator: 0258303 & 0258305 Installation (Note: Purchase Individual Components) 0258304 Installation (Note: Not Available - Purchase Locally) 110V with IEC Yellow (Includes Items 701A, 701B, 701C & 701L) (0275681 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275678 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275679 Installation) 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A-701C, 701L & 701N) (0275683 Installation) (Use p/n 1001100343) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A-701C, 701L & 701N) (0275684 Installation) (Use p/n 1001100344) 220V with AFSINT 107 Keyed Ground (Includes Items 701A, 701B, 701C & 701L) (0275680 Installation) 220V with IEC Blue (Includes Items 701A, 701B, 701C & 701L) (0275682 Installation) With Generator: 110V with IEC Yellow (Includes Items 701A - 701C, 701L & 701N) (1001101913 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A - 701C, 701L & 701N)(1001101910 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items 701A - 701C, 701L & 701N) (1001101911 Installation) 220V with AFSINT 107 Keyed Ground (Includes Items 701A - 701C, 701L & 701N) (1001101912 Installation) 220V with IEC Blue (Includes Items 701A - 701C, 701L & 701N) (1001101914 Installation)

450A Series II/450AJ Series II

REV

A A A B-2

B-2

A A

2-A 2-A 3-A 2-A 2-A

3121244

SECTION 7 - ELECTRICAL ITEM

702

PART NUMBER 1001101971

QTY 1

1001101970

1

4921829

1 Ref

702 702A 702B 702B 702B 702B

4460134 4460701 See Note

6 ft/1.83m 1 Ref 1 1 1

702B

4461197

1

702B

4461203

1

702B

4461206

1

702B

4461203

1

702B

4461206

1

702B

4461250

1

702B

4461200

1

703 703 703 703 703 703A 703A 703B 703B 703B 703C

703D 703D 703E 703E 704 704 704 704

3121244

1060494 4460205

1001112588 1001112743 4933350 4922641 4460226 1001112589 4923445 7020193

4460321 4460906 4460961 4460705 1001111404 1001115395 1001115396

Ref Ref AR AR AR 1 2 Ref 1 1 1 Ref Ref Ref Ref 1 4 1 4 Ref AR AR AR

DESCRIPTION 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A - 701C, 701L & 701N) (1001101915 Installation) (Use p/n 1001100343 Kit) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A - 701C, 701L & 701N) (1001101916 Installation) (Use p/n 1001100344 Kit) 2500W Generator to Rear of Boom Harness (110V) (ANSI and CSA Specs) Note: Harness used to connect AC at platform harness to generator receptacle to power platform receptacle.

110V Cable, Electrical - 12/3 (ANSI and CSA Specs) Plug, Male (110V) Receptacle, Female Options: 110V (ANSI and CSA Specs) 220V (ANSI and CSA Specs) 110V/220V (Machines with Locally Supplied Plug and Receptacle) (ANSI Export, Australian and CE Specs) (Note: Not Available - Purchase Locally) 110V with IEC Yellow Receptacle and Plug and Circuit Breaker (CE Specs Option) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) (CE Specs Option) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) (CE Specs Option) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with IEC Blue Receptacle and Plug and Circuit Breaker (CE Specs Option) 2500W Generator Electrical Components Caterpillar/Deutz/Perkins Engines 110V/60HZ 110V/50Hz & 220V/50Hz GM Engines Harness - On/Off Switch Socket, Female Powermite Control Box to Relay Caterpillar/Deutz/Perkins Engines GM Engines Harness, Generator Power Note: Items 703D & 703E used on Following Applications: Caterpillar Engines - All GM Engines - All Deutz & Perkins Engines - All with 110V/60H Connector, Male - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male 7500W Generator Electrical Components Caterpillar Engines Machines 60Hz Deutz Engines Machines 60Hz Deutz Engines Machines 50Hz

450A Series II/450AJ Series II

REV B

B

2

A B B 1-A

A A A

435

SECTION 7 - ELECTRICAL

436

ITEM 704 704 704A 704B 704C 704D 704E 704F 704G 704H 704J 704J 704K 704K 705 705 705 705A 705A 705A 705B 705B

PART NUMBER 1001111404 1001111818 4460958 3960422 1001110873 1001110872 4460346 4460051 4460071 4922925 See Note See Note 4460225 4460226

705B

See Note

705C

1060343

705D 705E 705E 705E 705E 705F 705F 706 706 706A 706A 706B 706B 706C 706C 706D 706D 706E 706E 706F 707 707A 707A 708 708A

4460425

0861542 0861567 1060494 See Note 1060708

4460426 4460426 3520189 1671092 4460963 1001112586 1001112587 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4922641 0255917 4460320 4460267 0257887 4460424

QTY AR AR 1 2 1 1 1 AR AR 1 1 6 1 6 Ref Ref Ref Ref 2 ft/.6m 2 ft/.6m Ref 2.5 ft/.76m 2.5 ft/.76m 1.5 ft/.46m 2 Ref 2 1 1 1 1 Ref Ref Ref 1 2 7 1 3 1 1 1 2 1 1 1 2 1 1

DESCRIPTION Perkins Engines Machines 60Hz Perkins Engines Machines 50Hz Receptacle, Female Twist-Lock Gasket Cover, Receptacle Cover, Receptacle Receptacle, 110V Connector, Strain Relief Connector, Strain Relief Harness, Generator Connector - 6 Position (Note: Not Available for Purchase) Socket, Female (Note: Not Available for Purchase) Connector - 6 Position Socket, Female 7500W SkyPower Generator Junction Box Components 60Hz Spec 50Hz Specs Cable, Electrical 12/3 60Hz Spec 50Hz Spec (Note: Not Available - Purchase Locally) Cable, Electrical 10/3 60Hz Spec

REV A A

A

C B

50Hz Spec (Note: Not Available - Purchase Locally) Cable, Electrical 10/4 (60Hz Spec Only) Connector, Strain Relief Component Options: Connector, Strain Relief (60Hz Spec Only) Connector, Strain Relief (50Hz Spec Only) Plug (50Hz Spec Only) Cover (60Hz Spec Only) Connector (60Hz Spec Only) 7500W Generator Electrical Diagram Components Caterpillar/Deutz/Perkins Engine Machines Generator Harness Options: Caterpillar/Deutz/Perkins Engine Machines Plug, Sealed Relay Terminal Connector - 3 Position Socket, Female Fuseholder Fuse - 5 Amp Connector - 2 Position Socket, Female Switch Harness Strobe Light Harness (Includes Strobe Light) Connector, Female - 2 Position Pin, Male Alarm Harness (Includes Alarm) Connector - 2 Position

450A Series II/450AJ Series II

A A

3121244

SECTION 7 - ELECTRICAL ITEM 708A 709 709

PART NUMBER 4460268 See Note 1060341

709A 709A 711 711A 711A 711A

3740049 4922643 See Note 1060341 1060341 1060341

711B 712 712A 712A 712B 712C 712C 712D 712E 712F 712G 712G 712G 712H 712H 712H 712J

4460871 4933308 4460320 4460227 4922764 4460424 4460226 4360232 1060977 4460425 4460459 4460790 4460789 4460476 4460850 4460790 1060494

712K

1060494

713 713A

2920140

713B 713B 713B 713C 713C 713C 713D 713E 713E 713F 713G

4460459 4460790 4460789 4460476 4460850 4460790 4460426 2400070 2400066 1060987 1060988

801 802 803

7002821 7002823 4460467

1 3 3 1 3 3 1 1 1 1 1 Ref 1 1 1

804

4460510

1

805

7002828

1

3121244

QTY 2 1 37 ft/11.3m 1 1 1 Ref 15 ft/4.6m 22.7 ft/6.9m 2 1 2 4 1 2 4 1 1 1 1 3 3 1 3 3 33 ft/10.1m 47 ft/14.3m Ref 2

DESCRIPTION Socket, Female Lights Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2

REV

Relay Harness, Bag (Located at Ground Control Box) (Not Shown): Soft-Touch System Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2 Options: Cable, Electrical - 16/2, 2.5ft/.7m x 6ft/8m Platform Cable, Electrical - 16/2, 3ft/.9m x 6ft/8m Platform Socket, Female Floodlights Harness Components Connector - 2 Position Pin, Male Floodlight Harness (Lights to Switch) Connector, Female - 2 Position Socket, Female Circuit Breaker - 15 Amp Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch) Connector, Strain Relief Connector - 3 Position Socket, Female Seal Receptacle, Female Pin, Male Socket, Female Electrical Cable 12/3 (Lower Boom to Aux Relay)

1-A

1-A

Electrical Cable 12/3 (Upper Boom to Console Box) Platform Worklights Components Platform Worklights External Harness (Includes Light and Wire Only) Connector - 3 Position Socket, Female Seal Receptacle, Female Pin, Male Socket, Female Connector, Strain Relief Fuse Holder, Fuse Worklights Harness (Upper Boom to Worklights) Worklights Harness (Lower Boom to Aux Power Solenoid) TOOLS (NOT SHOWN) Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire

450A Series II/450AJ Series II

437

SECTION 7 - ELECTRICAL ITEM 806 806A 806B 806C 806C 807

438

PART NUMBER 2901443 1600244 1060633 4460321 4460226 1001137005

QTY 1 1 1 2 8 1

DESCRIPTION Analyzer Kit Analyzer Cable, Analyzer Plug, Male Socket, Female Cable Kit, Software (Not Shown)

450A Series II/450AJ Series II

REV

1-A

3121244

SECTION 8 - DECALS

SECTION 8 - DECALS

3121244

450A Series II/450AJ Series II

439

SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC

440

450A Series II/450AJ Series II

3121244

SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC ITEM

1706931 1706931

QTY Ref Ref Ref Ref Ref Ref 1 1 2 3 Ref 1 1

5

1001108493 1001108493 1001108493

1 1 1

6 9 10 11 12 13 13 13

1706941 1702774 1702773 1702868 1704277 1701645 1701645

1 3 2 2 3 Ref 1 1

13 13 13

1001121801 1001121801 1001121801

1 1 1

14 14 14

1707013 1707013

Ref 1 1

14 14 14

1001121814 1001121814 1001121814

1 1 1

15 16

3251813 See Note

1 1

17

See Note

1

18 19

1701504 See Note

AR 1

20 21 22 23 24

See Note 1700584 See Note 1701509 1702300

1 1 1 1 4

1 2 3 4 5 5

3121244

PART NUMBER

0272573 0272530 1703797 1703798 1703805 1703804

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

STANDARD DECAL INSTALLATION Standard Decal Installation 450A/AJ SERIES II JLG Logo Decals Decal - Danger/Warning Decal - Danger/Warning Decal - Danger/Electrocution Decal - Warning/Crushing Decal - Legend Options: USA Built Machines (SN 0300124000 through 0300137891) Belgium Built Machines (SN 1300006000 through 1300006700) USA Built Machines (SN 0300137892 through 0300160834) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000001 through E300001114) Decal - Legend Decal - JLG Lift (3 1/2in) Decal - JLG (5in) Decal - No Hands Decal - Attach Lanyard Here Decal - Max Capacity Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Decal - Max Capacity Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Decal - USA Decal - High Oil Level (Note: Was p/n 1701502 - No Longer Required) Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer Required) Decal - Hydraulic Oil Decal - Inspection (Note: Was p/n 1702153 - No Longer Required) Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down/Lift

450A Series II/450AJ Series II

REV

12 1

441

SECTION 8 - DECALS ITEM 25 26 27 28 29

PART NUMBER 1701500 1701529 3251243 0860520 1060279

QTY 4 4 1 1 1

29

1060279

1

30

0641408

1

30

0641408

1

31 32 33 34 36 36 36 37 37 37 43 44 45 46 50

4751400 3311405 3820001 3252347

Not Required 1701543 1704412 3252768 1704885 0641406 1705351

AR AR AR 1 Ref 1 1 Ref 0 1 1 1 2 4 1

50

1705351

1

233 238

0272341 1705363 0010718 1700818 1001108923

Ref 1 Ref 1 1

308 308 308 320 320

1702962 1702961 0272165 4420051

373 373 373B 373B 373D

0272580 1703486 0272581 1703486

101

442

1701542 1701505

Ref

Ref 21.7 ft/6.61m Ref Ref 4 Ref 4

DESCRIPTION Decal - Tie Down/Lift Decal - Arrow Nameplate 120V-60Hz Box, Manual Storage Cable, Lanyard (USA Built Machines) (SN 0300124000 through 0300143948) Cable, Lanyard (Belgium Built Machines) (SN 1300006000 through 1300006895) Bolt 1/4in-20NC x 1in (USA Built Machines) (SN 0300124000 through 0300143948) Bolt 1/4in-20NC x 1in (Belgium Built Machines) (SN 1300006000 through 1300006895) Flatwasher 1/4in Regular Locknut 1/4in-20NC Rivet Decal - Footswitch Decal - Fuel Gas Engine Machines Diesel Engine Machines Decal - LPG Gas (Dual Fuel Machines Only) Non-Dual Fuel Machines Dual Fuel Machines Decal - Hydraulic Fluid Decal - Lift Diagram Decal - Website Bolt, 1/4in-20NC x 3/4in (Not Shown) Decal, Drive/Steer (USA Built Machines) (SN 0300137892 through 0300160834) Decal, Drive/Steer (Belgium Built Machines) (SN 1300006701 to Present) TIRE SEALANT DECAL INSTALLATIONS Decal - Tire Sealant DECAL OPTIONS Decal - LP (Dual Fuel Machines Only) Decal - Low Sulfur Fuel (Caterpillar, Deutz and Perkins Engine Machines) Decal - Warning Prop Options: Diesel Machines Gas Machines Warning Stripe Decal Installation Decal - Warning Stripes Model Designation Decal Installation Options Model Designation Decal Installation 450A SERIES II Decal - Max Tire Load Model Designation Decal Installation 450AJ Series II Decal - Max Tire Load

450A Series II/450AJ Series II

REV

1

4 2

3121244

SECTION 8 - DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS

444

450A Series II/450AJ Series II

3121244

SECTION 8 - DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS ITEM

3121244

PART NUMBER

0272579

QTY Ref Ref Ref Ref Ref

0272578

Ref

0272577

Ref

0272575 0272576 0271189

Ref Ref Ref

0272530 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5

Not Required 1706931

Ref Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 2 2 2 2 2 2 Ref 3 3 3 3 3 3 Ref 1 1

5

1706931

1

5

1001108493

1

1703928 1703925 1703924 1703926 1703927 1703923 1703934 1703931 1703930 1703932 1703933 1703929 1703940 1703937 1703936 1703938 1703939 1703935 1703952 1703949 1703948 1703950 1703951 1703947

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

DECAL INSTALLATIONS Decal Installations 450A/AJ SERIES II Brazil Spec (SPANISH/PORTUGUESE) Decal Installations 450A/AJ SERIES II Chinese Spec (ENGLISH/CHINESE) Decal Installations 450A/AJ SERIES II CSA Spec (ENGLISH/FRENCH) Decal Installations 450A/AJ SERIES II Japanese Spec Decal Installations 450A/AJ SERIES II Korean Spec Decal Installations 450A/AJ SERIES II Latin America Spec (ENGLISH/SPANISH) JLG Logo Decals Decal - Danger/Warning Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger/Warning Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger Electrocution Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Warning/Crushing Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Legend Options: Brazil/Chinese/Japanese/Korean Spec CSA/Latin American Specs (USA Built Machines) (SN 0300124000 through 0300137891) CSA/Latin American Specs (Belgium Built Machines) (SN 1300006000 through 1300006700) CSA/Latin American Specs (USA Built Machines) (SN 0300137892 through 0300160834)

450A Series II/450AJ Series II

REV

11 10 12 10 10 7 2

445

SECTION 8 - DECALS ITEM 5

PART NUMBER 1001108493

QTY 1

5

1001108493

1

6 6 6 9 10 11 11 11 11 11 11 12 13 13 13 13

446

1707134 1707134

Ref 0 AR 3 2 Ref 2 2 2 2 2 3 Ref Ref 2 2

13 13 13

1001121920 1001121920 1001121920

2 2 2

13 13 13

1707060 1707060

Ref 2 2

13 13 13

1001121810 1001121810 1001121810

2 2 2

13 13 13

1707055 1707055

Ref 2 2

13 13 13

1001121803 1001121803 1001121803

2 2 2

13 13 13

1707059 1707059

Ref 2 2

13 13 13

1001121808 1001121808 1001121808

2 2 2

13 13 13

1707058 1707058

Ref 2 2

13

1001121918

2

Not Required 1706941 1702774 1702773 1704002 Not Required 1704000 1705969 1704001 1704277

DESCRIPTION CSA/Latin American Specs (Belgium Built Machines) (SN 1300006701 to Present) CSA/Latin American Specs (Romanian Built Machines) (SN E300000001 through E300001114) Decal - Legend Options: Brazil/Chinese/Japanese/Korean Spec CSA/Latin America Spec Decal - Lift (3 1/2in) Decal - JLG (5 in) Decal - No Hands Options: Brazil Spec Chinese/Japanese Spec CSA Spec Korean Spec Latin American Spec Decal - Attach Lanyard Decal - Max Capacity BRAZIL SPEC OPTIONS: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines, Romanian Built Machines (SN E300000001 through E300001114) Chinese Spec Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) CSA Spec Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) JAPANESE SPEC OPTIONS: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Korean Spec Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834)

450A Series II/450AJ Series II

REV

3121244

SECTION 8 - DECALS ITEM 13 13

PART NUMBER 1001121918 1001121918

QTY 2 2

13 13 13

1707056 1707056

Ref 2 2

13 13 13

1001121805 1001121805 1001121805

2 2 2

14 14 14 14

1707133 1707133

Ref Ref 1 1

14 14 14

1001121923 1001121923 1001121923

1 1 1

14 14 14

1707044 1707044

Ref 1 1

14 14 14

1001121823 1001121823 1001121823

1 1 1

14 14 14

1707047 1707047

Ref 1 1

14 14 14

1001121816 1001121816 1001121816

1 1 1

14 14 14

1707054 1707054

Ref 1 1

14 14 14

1001121821 1001121821 1001121821

1 1 1

14 14 14

1707042 1707042

Ref 1 1

14 14 14

1001121921 1001121921 1001121921

1 1 1

14 14

1707049

Ref 1

3121244

DESCRIPTION Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) LATIN AMERICAN SPEC OPTIONS: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Decal - Max Capacity Options: BRAZIL SPEC OPTIONS: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Chinese Spec Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) CSA Spec Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines, Romanian Built Machines (SN E300000001 through E300001114) JAPANESE SPEC OPTIONS: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Korean Spec Options: USA Built Machines (SN 0300124000 through 0300142592) Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) LATIN AMERICAN SPEC OPTIONS: USA Built Machines (SN 0300124000 through 0300142592)

450A Series II/450AJ Series II

REV

447

SECTION 8 - DECALS ITEM 14

PART NUMBER 1707049

QTY 1

14 14 14

1001121818 1001121818 1001121818

1 1 1

15 15 15 16

3251813 Not Required See Note

Ref 1 1 1

17

See Note

1

18 19 19 19 19 19 20 21 22 23 24 25 26 27 27 27 28 29 30 31 32 33 34 34 34 34 34 34 34 36 36 36 37 37 37 38

1701504

AR Ref 1 1 1 1 1 1 1 1 4 4 4 Ref 1 0 1 1 1 6 5 AR Ref 1 1 1 1 1 1 Ref 1 1 Ref 0 1 Ref

38 38

448

1704008 1704006 1704007 Not Required See Note 1700584 See Note 1701509 1702300 1701500 1701529 3251243 Not Required 0860520 1060279 0641408 4751400 3311405 3820001 1703985 1703982 1703984 1703980 1703981 1703983 1701542 1701505 Not Required 1701543

Not Required 1700818

0 1

DESCRIPTION Belgium Built Machines (SN 1300006000 through 1300006858) USA Built Machines (SN 0300142593 through 0300160834) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000001 through E300001114) Decal - USA Options: Brazil/CSA/Latin American Spec Chinese/Japanese/Korean Spec Decal - High Oil Level (Note: Was p/n 1701502 - No Longer Required) Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer Required) Decal - Hydraulic Oil Decal - Inspection Options: Brazil Spec CSA Spec Latin American Spec Chinese/Japanese/Korean Spec Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down / Lift Decal - Tie Down / Lift Decal - Arrow Decal Options: 120V-60Hz - Brazil/CSA/Latin American Spec Chinese/Japanese/Korean Spec Box, Manual Storage Cable, Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Regular Locknut 1/4in-20NC Rivet Decal - Footswitch Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Fuel Options: Gas Engine Machines Diesel Engine Machines Decal - LPG Gas (Dual Fuel Machines Only) Non-Dual Fuel Machines Dual Fuel Machines Decal - LP Gas Liquid Withdrawal System (Dual Fuel Machines Only) Non-Dual Fuel Machines Dual Fuel Machines (English Language)

450A Series II/450AJ Series II

REV

3121244

SECTION 8 - DECALS ITEM 38 38 39 39 39 43 44 45 46 50

PART NUMBER 1704271 1702720 1705514 Not Required 1704412 3252768 1704885 0641406

QTY 1 1 Ref 1 0 1 1 2 4 Ref Ref Ref

50 50 50 50 50 50

1705905 1705430 1705429 1705426 1705427 1705910 0010718

1 1 1 1 1 1 Ref Ref

1001108923 Not Required 0272165 4420051

1 0 Ref 21.7 ft/6.61m Ref Ref AR Ref 4

101 101 101 120 120 173 173 173B 173B 173D

3121244

0272580 1703486 0272581 1703486

DESCRIPTION Dual Fuel Machines (CSA Spec) Dual Fuel Machines (Spanish Language) Decal - CSA Options: CSA Spec Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec Decal - Hydraulic Fluid Decal - Lift Diagram Decal - Website Bolt 1/4in-20NC x 3/4in (Not Shown) Decal, Drive/Steer (USA Built Machines ): (SN 0300137892 through 0300160834) Decal, Drive/Steer (Belgium Built Machines) (SN 1300006701 to Present) Decal, Drive/Steer (Romanian Built Machines) (SN E300000001 through E300001114) Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec DECAL OPTIONS Decal - Low Sulfur Fuel Options (Caterpillar, Deutz and Perkins Engine Machines): CSA Spec Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec Warning Stripe Decal Installation Decal - Warning Stripes Model Designation Decal Installation Options Model Designation Decal Installation 450A Series II Decal - Max Tire Load Model Designation Decal Installation 450AJ Series II Decal - Max Tire Load

450A Series II/450AJ Series II

REV

3 2

449

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS

450

450A Series II/450AJ Series II

3121244

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS ITEM

PART NUMBER

1 1 1 2 2 2 4 9 10 12 15 16

1705332 1705822 1701518 1702774 1702773 1704277 1705084 See Note

QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 3 3 2 3 1 1

17

See Note

1

18 20 21 22 23 24 25 26 27 27 27 28 29

1701504 See Note 1700584 See Note 1701509 1702300 1701500 1701529 3251242 Not Required 0860520 1060279

AR 1 1 1 1 4 4 4 Ref 1 0 1 1

29

1060279

1

30

0641408

1

30

0641408

1

31 32 33 34 34 34 36 43 44

4751400 3311405 2080057

AR AR 2 Ref 1 1 1 1 1

0272574 0273452 0272530

3121244

1703992 1705821

3252347 1705828 1701505 1704412 3252768

DESCRIPTION USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

DECAL INSTALLATIONS Australian Spec CE Spec JLG Logo Decals Decal - Danger/Warning Options: Australian Spec CE Spec Decal - Danger/Warning Options: Australian Spec CE Spec Decal - Warning/Crushing Decal - Lift (3 1/2in) Decal - JLG (5 in) Decal - Attach Lanyard Decal - Sound Power Level (Not Required - Australian Spec) Decal - High Oil Level (Note: Was p/n 1701502 - No Longer Required) Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer Required) Decal - Hydraulic Oil Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down / Lift Decal - Tie Down / Lift Decal - Arrow Decal Options: 240V-50Hz - Australian Spec CE Spec Box, Manual Storage Cable, Lanyard (USA Built Machines) (SN 0300124000 through 0300143948) Cable, Lanyard (Belgium Built Machines) (SN 1300006000 through 1300006895) Bolt 1/4in-20NC x 1in (USA Built Machines) (SN 0300124000 through 0300143948) Bolt 1/4in-20NC x 1in (Belgium Built Machines) (SN 1300006000 through 1300006895) Flatwasher 1/4in Regular Locknut 1/4in-20NC Fastener Decal - Footswitch Options: Australian Spec CE Spec Decal - Fuel Decal - Hydraulic Fluid Decal - Lift Diagram

450A Series II/450AJ Series II

REV

7 4 1

451

SECTION 8 - DECALS

452

ITEM 45 46 47 48 51

PART NUMBER 1704885 0641406 1705821 1705822 1001112551

QTY 2 4 1 1 1

51

1001112551

1

51

1001112551

1

120 120

0010717 0272165 4420051

173 173 173B 173B 173D

0272580 1703486 0272581 1703486

Ref Ref 21.7 ft/6.61m Ref Ref AR Ref 4

DESCRIPTION Decal - Website Bolt, 1/4in-20NC x 3/4in (Not Shown) Decal, Tipping/Elect (PLF) (Not Shown) Decal, Elect/Safety Manual (MTB) (Not Shown) Decal - Emergency Controls (Australian Spec Only USA Built Machines) (SN 0300138555 through 0300160834) Decal - Emergency Controls (Belgium Built Machines) (SN 1300006704 to Present) Decal - Emergency Controls (Romanian Built Machines) (SN E300000001 through E300001114) DECAL OPTIONS Warning Stripe Decal Installation Decal - Warning Stripes Model Designation Decal Installation Options Model Designation Decal Installation 450A Series II Decal - Max Tire Load 450AJ Series II Decal - Max Tire Load

450A Series II/450AJ Series II

REV

2 2

3121244

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3121244

450A Series II/450AJ Series II

453

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODEL 450A / 450AJ SERIES II STANDARD PARTS

ITEM

454

PART NUMBER Note

QTY Ref

2120210 7012944 7012943 7017451 4360517 7012664 3740067 7024444 70001960 3740049 4360328 2860030 4360475 4360476 2940074 4360387 4360407 4360330 4360331 1001129555 1001212415 3990010 2400065

Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Element, Filter Coil Coil Coil Switch, Proximity Element, Air Cleaner Relay Breather, Hydraulic Tank Element, Return Filter Relay Switch, Toggle Key, Replacement Switch, Mushroom Contact, Switch Block Latch Switch, Push Button Control, Speed Switch, Toggle Switch, Toggle Controller (Lift and Swing) Controller (Drive and Steer) Diode 6 Amp Fuse

450A Series II/450AJ Series II

REV

3121244

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODEL 450A / 450AJ SERIES II VARIABLE PARTS

ITEM

456

PART NUMBER Note

QTY Ref

70001403 7026871 7016331 7020023 7027795 7027965 7027972 70002895 70001403 70002450 70002451 3740080 4360336 1001103667 4360469 4360470 4360548 4360057 4360336 1001106938 1001109475 1001109482 4360232 2400070

Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Filter, Oil Element, (Caterpillar Engine Machines) Filter, Fuel (Caterpillar Engine Machines) Filter, Oil Element, (Deutz Engine Machines) Filter, Fuel (Deutz Engine Machines) Module, Control (Deutz Engine Machines) Filter, Oil (GM Engine Machines) Filter, Fuel (GM Engine Machines) Module, ECU Engine Control (GM Engine Machines) Filter, Oil Element, (Perkins Engine Machines) Filter, Fuel (Perkins Engine Machines) Module, ECU Engine Control (Perkins Engine Machines) Relay (Machines with Generator Option) Switch, Toggle (Machines with Generator Option) Module, Ground Control Switch, Key (ANSI, ANSI Export and Australian Specs) Switch, Key (CE Specs) Switch, Limit Switch, Limit (Soft-Touch Option) Switch, Toggle (Dual Fuel) (GM Engine Machines) Module, Platform Control Breaker, Circuit (CE Machines with AC Platform Receptacle) Breaker, Circuit (CE Machines with AC Platform Receptacle) Breaker, Circuit (Floodlights Option) Fuse (Platform Worklights Option)

450A Series II/450AJ Series II

REV

3121244

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3121244

450A Series II/450AJ Series II

457

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER Note

1340061

1001093803 1001093752 0271315 0256789

QTY Ref Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001107008 1001107009 1001139127 1001107010 1001112983 1001112984 1001132727 1001112985 1001127090

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001119945 1001121614 1001139146 1001119950 See Note

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0273064 0271912

Ref Ref Ref

1001117254 1001121610 1001139127 1001117261

458

DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

Air Cleaner with Dust Evacuator Valve Air Line at Platform Installations USA Built Machines: Belgium Built Machines: Axle Stop Block Installations (CE Specs) 2WD 4WD Bellows Installations Boom Wiper Installation Camera Mount Assembly Clear Sky (Telematic) Installation (Factory Installed) Note: Refer to Manual Supplement p/n 3128499 for available replacement parts.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. ADE Machines ANSI Spec ANSI Export and Japanese Specs Australian Specs CSA Spec ADE/UGM Machines ANSI Spec ANSI Export and Japanese Specs Australian Spec CSA Spec Brazil and New Zealand Spec Only Clear Sky (Telematic) Kit (Includes Installation, Decals, User Guide and Manual 3128499) (Aftermarket Installed) Note: For Module (with/without UGM) Identification, refer to Revision Log page A. ADE Machines ANSI Spec ANSI Export and Japanese Specs Australian Specs CSA Spec ADE/UGM Machines ANSI Spec ANSI Export and Japanese Specs Australian Specs CSA Spec Brazil and New Zealand Spec Only (Note: Not Available for Purchase) Cold Weather Start Kits Caterpillar/Perkins Engine Machines Deutz Engine Machines

450A Series II/450AJ Series II

REV

3121244

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 0275054 1001115476 0272031

QTY Ref Ref Ref

1001116373 1001116374 0274530 0272942

Ref Ref Ref Ref Ref

0272942

Ref

1001128983

Ref

1001128983

Ref

1001143074 1001143509 1703175 1001140620 0274245 1702962 1702961 1001095408 0271628

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001116373 1001116374 1001127096 0271627 1001141472 0272165 1001148902 1001148903 1001148904 1001148905 1001148906 0275055 1001130758

1001145838 1001139760

1001114121

1001114061 1001114121

3121244

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION GM Engine Machines Communication System (David Clark Intercom) Installation Container Transport Wheels (Belgium and Romanian Built Machines Only) Decals Installations Decal - ClearSky (ANSI Spec) Decal - ClearSky (CSA Spec) Decal - Head and Enquist Equipment Decal - Hertz (USA Built Machines) (SN 0300124000 through 0300147527) Decal – Hertz (Belgium Built Machines) (SN 1300006000 through 1300007090) Decal - Hertz (USA Built Machines) (SN 0300147528 through 0300160834) Decal - Hertz (Belgium Built Machines) (SN 1300007091 to Present) Decal - Hewitt (English Language) Decal - Hewitt (French Language) Decal - Lanyard Attach (GM K-1 Spec) Decal - Leavitt Decal - National Equipment Services Decal - Prop 65 Warning (Diesel Machines) (California Spec) Decal - Prop 65 Warning (Gasoline Machines) (California Spec) Decal - RSC Equipment Rental Decal - Sunbelt Decal - Telematics Options (ClearSky) (Without UGM): ANSI Spec CSA Spec Decal - Telematics (ClearSky) (With UGM) Decal - United Rentals Decal - Volvo Decal Installation - Warning Stripes Electrical Connector Kits Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit Engine Block Heater Installation (GM Engine Machines) Engine Fan Kit (Perkins Engine Machines) (Kit converts Electric Cooling Fan to Engine Driven Cooling Fan) Engine Replacement Kits Engine Kit - Replace Perkins Tier II with Deutz D2011L03 Tier II Engine Kit - Replace Perkins Tier II with Perkins Tier IVi Filter Kits Boom Hydraulic Air Filter Kit Options: Caterpillar Engines Caterpillar Engines (Use p/n 1001109698) (SN 0300124000 through 0300160834) Deutz Engines USA Built Machines (Use p/n 1001109698) USA Built Machines (Use p/n 1001109698) Perkiins Engines

450A Series II/450AJ Series II

REV

459

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 1001114061

QTY Ref

1001114121

Ref

1001114034

Ref Ref Ref

1001114034

Ref

1001151644

Ref

1001114128

Ref Ref

1001114128

Ref

1001114059

Ref Ref

1001114063

Ref Ref

1001151645 1001114122 1001110138 1001110143 1001139099 2300014 2300040 2300004 2300041 2300016 3020021 3020016 3020044 1001115930 1001115931 2300014 2300027 2300029 2300016 2300019 2300039 3380652 1001094475 1001148971

460

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Perkiins Engines (Use p/n 1001109698) (SN 0300124000 through 0300160834) Perkiins Engines (Use p/n 1001109698) (SN 0300124000 through 0300160834) Combined Filter Kit Options: Caterpillar Engines USA Built Machines with UGM (Use p/n 1001111000) (SN 0300124000 through 03000160834) USA Built Machines with e Cooling Fan w/o UGM (Use p/n 1001111000) (SN 0300124000 through 03000160834) USA Built Machines with Mechanical Cooling Fan w/o UGM (SN 0300124000 through 03000160834) Deutz Engines USA Built Machines (Use p/n 1001110999) (SN 0300087631 through 0300160834) Belgium Built Machines (Use p/n 1001110999) (SN 1300001242 to Present) GM Engines GM Engines (Use p/n 1001114131) (SN 0300124000 through 0300160834) Perkiins Engines Machines with Electric Cooling Fan w/o UGM (Use p/n 1001111001) Machines with Mechanical Cooling Fan w/o UGM Machines with UGM Engine Fuel/Oil Filter Kit Options: Deutz Engines Perkiins Engines Fire Extinguisher Installation Fluids Brake Fluid (4WD Drive Brake) Conditioner, Diesel Fuel Coolant, Antifreeze (Caterpillar, GM and Perkins Engines) Machines without Arctic Package Machines with Arctic Package Hydraulic Fluid (Drive Hubs/System) Engine Coupling Grease Engine Oil Motor Oil Mobil Delvac MX 15W-40 (Machines Without Arctic Package) Motor Oil 0W-40 (Machines With Arctic Package) Motor Oil 10W-30 (Machines With GM Tier III Engines) Motor Oil 5W-30 Synthetic (Machines With GM Tier III Engines) Hydraulic Fluids: Mobil 424 Mobil 224H Bio Mobil EAL ISO 46 Bio Mobil DTE 10 EXCEL 32 Quaker State Quintolubric 888-46 Fire Resistant Exxon Univis HvI 26 (Machines with Arctic Package) Footswitch Shield Installation Hourmeter for Generator Installation Lanyard (Bolt-On) Kit Installation Oil Cooler Installation

450A Series II/450AJ Series II

REV

3121244

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 1001096182 1001107591 0258703 1001205175 1001142504 1001142505

0273148 1001140315 0273146 1001140318 0273147 0274095 1001099806 1001227348 1001227349

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001097403

Ref

1001097584

Ref Ref

1001097402

Ref

1001097403

Ref

1001097584

Ref

1001149560

Ref Ref

1001143669

Ref

1001137672

Ref

1001143256 1001228964

2901443 8896941 7002821 7002823

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

4460467

Ref

4460510

Ref

0272307 0272308

3121244

DESCRIPTION Deutz and GM Engines Caterpillar and Perkins Engines Platform Console Cover Installation Platform Console Cover Kit Platform Entry Kit Kit, Replace Swing Gate with Drop Bar Kit, Replace Drop Bar with Swing Gate Platform Mesh Installations (Side Entry Platforms) (ANSI, ANSI Export and CSA Specs) 30in X 6ft (76cm x 1.83m) (Mesh to Top Rail) 30in X 5ft (76cm x 1.52m) (Mesh to Mid Rail) 30in X 5ft (76cm x 1.22m) (Mesh to Top Rail) 30in X 4ft (76cm x 1.52m) (Mesh to Mid Rail) 30in X 4ft (76cm x 1.22m) (Mesh to Top Rail) Platform Top Rail Extension Security Lock (Programmable) (ANSI and CE Specs) SkyPower Generator Add-on Kits Options (Deutz & GM): SkyPower Generator Add-on Kit (Deutz Engines) SkyPower Generator Add-on Kit (GM Engines) SkyPower Generator Add-on Kits Options (Prkins Without UGM): SkyPower Generator Add-on Kit - 50Hz (Perkins) (ANSI Export, Australian , CE and Japanese Specs) SkyPower Generator Add-on Kit -50Hz (Perkins) (Australian and CE Specs) SkyPower Generator Add-on Kits Options (Perkins With UGM): SkyPower Generator Add-on Kit - 60Hz (Perkins) (ANSI/ANSI Export Spec) SkyPower Generator Add-on Kit - 50Hz (Perkins) (ANSI Export, Australian , CE and Japanese Specs) SkyPower Generator Add-on Kit -50Hz (Perkins) (Australian and CE Specs) SkyGuard Components SkyGuard Complete Installation Kit (ADE/Non-UGM Equipped Machines) SkyGuard Complete Installation Kit (UGM Equipped Machines) SkyGuard Platform Sensor Installation Kit (UGM Equipped Machines) SkyGuard Optional Blue Beacon Light Installation Kit Telematic Retrofit Harness Kit (Machines with UGM) Tire Sealant Service (Pneumatic Tires Only) 12 x 16.5 Tires 33/1550 x 16.5 Tires Tools for Service Analyzer Kit Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/ Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pin/Sockets from

450A Series II/450AJ Series II

REV

461

SECTION 10 - SPECIAL OPTIONS ITEM

462

PART NUMBER

QTY

7002822 7016654 7004275 7004276 7002826 7016655 7002840

Ref Ref Ref Ref Ref Ref Ref

1001137005 0274883

Ref Ref

0272031

Ref

1001231278 0271529

Ref Ref

DESCRIPTION Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1 1/2in Seal Installation Tool - 2in Wire Rope Sheave Gauge Anti-Rotation Pin Removal Tool (Use to Disassemble Lockout Valve) Kit, Software Cable Transformer (Cold Weather Package) Installation (ANSI Export Spec Only) Transport Wheel Installation (Belgium and Romanian Built Machines Only) Turntable Bearing Kit (replaces 2915082 & 1001160532) Weld Leads at Platform Installation

450A Series II/450AJ Series II

REV

3121244

PART NUMBER INDEX

PART NUMBER INDEX

3121244

450A Series II/450AJ Series II

463

PART NUMBER INDEX 0010717 ..................... 452 0010718 ............. 442, 449 0020005 ....................... 47 0060050 ..... 269, 273, 281 0060062 ............. 265, 281 0060096 ............. 269, 281 0080163 ............... 95, 150 0080181 .. 68, 76, 84, 112, 122, 132, 140, 154, 162, 170 0080201 68, 84, 102, 107, 112, 132, 140, 154, 170 0080231 ............... 94, 148 0100009 ..................... 301 0100011 .... 13, 17, 21, 25, 39, 40, 43, 47, 51, 56, 68, 70, 71, 76, 78, 79, 84, 86, 87, 92, 93, 94, 100, 101, 102, 106, 107, 112, 115, 116, 122, 125, 126, 132, 134, 135, 140, 142, 148, 154, 157, 162, 165, 170, 172, 185, 189, 191, 195, 199, 200, 203, 207, 211, 215, 219, 223, 227, 233, 239, 245, 251, 257, 258, 259, 261, 262, 265, 269, 273, 277, 278, 285, 289, 293, 299, 325, 327, 339, 343, 347, 351, 353, 355, 359, 365 0100019 .. 21, 25, 55, 227, 233, 239, 245, 251 0100020 .... 68, 70, 76, 78, 86, 92, 100, 102, 106, 108, 112, 115, 122, 125, 134, 142, 148, 156, 157, 164, 165, 172, 185, 186, 331 0100035 ............. 351, 355 0100038 13, 17, 339, 343, 347, 351, 353, 355, 359 0100048 .... 100, 106, 192, 196, 199, 200, 289, 301, 406, 409, 424, 427 0100062 ............. 233, 239 0100063 ............. 339, 347 0100079 ...... 71, 116, 158, 165, 185 0100081 .... 278, 301, 321, 323 0140001 ....................... 51 0140011 ..................... 301 0140032 ..................... 200 0181727 .... 68, 76, 84, 92, 100, 106, 112, 122, 132 0181949 ..................... 189 0200048 ..................... 299 0200742 ..... 211, 215, 223 0240050 ....................... 48 0240152 ....................... 48 0255917 ............. 419, 436 0256789 ..................... 458

464

0256847 .............. 95, 150 0257740 ...................... 25 0257746 ...................... 26 0257755 ...................... 26 0257756 ...................... 26 0257887 ... 200, 402, 419, 436 0258009 ...................... 26 0258010 ...................... 26 0258011 ...................... 26 0258012 ...................... 26 0258028 ...................... 25 0258029 ...................... 25 0258030 ...................... 25 0258031 ...................... 25 0258033 .................... 189 0258303 ............ 414, 432 0258304 ............ 414, 432 0258305 ............ 414, 432 0258703 .................... 461 0258830 ...................... 26 0258831 ...................... 25 0259128 ...................... 26 0259129 ...................... 25 0259845 ...................... 43 0259853 ...................... 43 0270029 ...................... 47 0270086 ................ 47, 48 0270115 ...................... 43 0270116 ...................... 43 0270119 ...................... 43 0270180 ...................... 48 0270186 ...................... 48 0270671 ...................... 25 0270672 ...................... 26 0270673 ...................... 26 0270674 ...................... 25 0270675 ...................... 26 0270676 ...................... 26 0270814 .................... 402 0270839 ............ 257, 269 0271011 ...................... 21 0271012 ...................... 13 0271072 .................... 199 0271073 .................... 199 0271122 ... 258, 270, 407, 425 0271189 .................... 445 0271206 ... 258, 270, 407, 425 0271216 ............ 257, 265 0271217 .................... 200 0271310 ... 258, 265, 407, 424 0271311 ... 258, 265, 407, 424 0271315 .................... 458 0271340 .................... 304 0271379 ...................... 47 0271380 ...................... 47 0271384 ...................... 47 0271385 ...................... 47 0271391 .................... 189 0271529 .................... 462 0271627 .................... 459 0271628 .................... 459

0271653 ...................... 17 0271912 .................... 458 0271931 ............ 293, 294 0272031 ............ 459, 462 0272057 .................... 199 0272070 .................... 285 0272110 ............ 304, 305 0272165 ... 442, 449, 452, 459 0272254 .................... 327 0272299 ...................... 25 0272300 ...................... 25 0272307 .................... 461 0272308 .................... 461 0272340 .................... 261 0272341 .................... 442 0272356 ...................... 26 0272357 ...................... 25 0272360 ...................... 26 0272361 ...................... 26 0272448 .................... 327 0272491 .................... 185 0272497 ............ 259, 262 0272521 .................... 325 0272529 .................... 199 0272530 .... 441, 445, 451 0272573 .................... 441 0272574 .................... 451 0272575 .................... 445 0272576 .................... 445 0272577 .................... 445 0272578 .................... 445 0272579 .................... 445 0272580 .... 442, 449, 452 0272581 .... 442, 449, 452 0272588 .................... 325 0272589 .... 235, 241, 253 0272594 .... 262, 408, 426 0272599 .................... 331 0272607 .................... 331 0272652 ...................... 21 0272664 ............ 261, 273 0272665 .... 274, 409, 427 0272669 .................... 185 0272703 .................... 289 0272921 .................... 295 0272942 .................... 459 0272970 .... 294, 406, 424 0273064 .................... 458 0273146 .................... 461 0273147 .................... 461 0273148 .................... 461 0273160 ............ 233, 418 0273279 ... 258, 265, 407, 425 0273280 ... 258, 270, 407, 425 0273358 ...................... 55 0273380 .... 229, 235, 247 0273420 .... 233, 239, 418 0273452 .................... 451 0273495 ............ 295, 304 0273601 .................... 389 0274079 ............ 215, 217 0274084 ............ 211, 213 0274085 ............ 215, 217

450A Series II/450AJ Series II

0274089............. 215, 217 0274095..................... 461 0274240..................... 299 0274245..................... 459 0274288..................... 418 0274530..................... 459 0274615............... 51, 285 0274616............... 51, 285 0274685....................... 13 0274688....................... 40 0274690....................... 13 0274702....................... 21 0274703....................... 21 0274705....................... 17 0274706....................... 17 0274711............. 227, 418 0274742....................... 21 0274883..................... 462 0274927..................... 299 0275035............. 245, 418 0275039..................... 219 0275054..................... 459 0275055..................... 459 0275116.... 258, 270, 407, 425 0275125............. 257, 269 0275126..................... 259 0275216............. 416, 434 0275217............. 416, 434 0275218............. 416, 434 0275219............. 416, 434 0275436..... 262, 409, 426 0275437..... 274, 409, 427 0275438............. 261, 273 0275452............. 416, 434 0275453............. 416, 434 0275454............. 416, 434 0275661..................... 239 0275678............. 414, 432 0275679............. 414, 432 0275680............. 414, 432 0275681............. 414, 432 0275682............. 414, 432 0275683............. 414, 432 0275684............. 414, 432 0275786.... 258, 270, 407, 425 0275815..................... 157 0275853................. 25, 39 0275854................. 25, 39 0275866............. 203, 207 0275868............. 203, 207 0275869....................... 92 0275871..................... 148 0275872....................... 70 0275873....................... 92 0275874....................... 70 0280199....................... 21 0280200....................... 13 0280201....................... 17 0280202....................... 21 0340012....... 76, 122, 162 0340041.. 68, 84, 94, 102, 108, 112, 132, 140, 148, 154, 170

3121244

PART NUMBER INDEX 0340046 . 68, 76, 84, 112, 122, 132, 140, 154, 162, 170 0362519 .................... 189 0362763 .......... 13, 17, 21 0362764 .......... 13, 17, 21 0362910 ...................... 43 0363012 ...................... 39 0370024 .................... 363 0370026 ............ 337, 367 0400075 ... 68, 76, 84, 92, 100, 106, 112, 122, 132 0440162 ................ 13, 17 0440271 ...................... 22 0440272 ................ 55, 63 0440274 ...................... 22 0440291 ...................... 22 0480120 .... 211, 215, 223 0480121 ............ 211, 223 0480122 .................... 215 0480126 .................... 251 0480128 .................... 233 0480129 .... 227, 233, 239 0480142 ............ 219, 245 0561076 ............ 257, 261 0561300 .......... 13, 17, 21 0561459 ............ 265, 270 0561460 ............ 258, 262 0561511 ...................... 21 0561515 .................... 273 0630401 ............ 277, 278 0630462 .................... 299 0630467 .................... 285 0630498 ... 68, 76, 84, 92, 100, 106, 112, 122, 132, 258, 262 0630518 ... 191, 196, 325, 327, 331 0630534 ... 339, 343, 347, 355 0630535 .................... 353 0630544 ...................... 17 0630548 ............ 191, 196 0630568 .................... 304 0630569 ... 68, 76, 84, 87, 112, 122, 132, 135, 140, 154, 162, 170 0641403 ... 227, 233, 239, 251 0641404 ..... 51, 211, 215, 278 0641405 84, 94, 109, 132, 134, 185, 219, 228, 245, 289 0641406 ... 56, 68, 70, 76, 78, 84, 86, 94, 102, 108, 112, 115, 122, 125, 132, 134, 140, 142, 148, 154, 157, 162, 165, 170, 172, 259, 263, 294, 295, 301, 325, 327, 331, 442, 449, 452 0641407 ... 100, 106, 197, 200, 289 0641408 ... 47, 68, 76, 84, 86, 112, 122, 132, 134,

3121244

140, 142, 154, 162, 170, 172, 203, 207, 227, 233, 239, 245, 251, 252, 259, 262, 294, 442, 448, 451 0641409 ...................... 94 0641410 ... 68, 76, 84, 92, 102, 108, 112, 122, 132, 140, 148, 154, 162, 170, 239 0641414 ............ 299, 301 0641416 .... 185, 289, 301 0641418 ... 70, 78, 86, 92, 100, 106, 115, 125, 134, 142, 148, 157, 165, 172, 293 0641420 ... 39, 71, 79, 86, 100, 106, 116, 125, 134, 142, 158, 165, 172 0641505 ..... 43, 227, 233, 239, 257, 261 0641506 . 68, 76, 84, 102, 108, 112, 122, 132, 140, 154, 162, 170, 191, 196, 266, 270, 274 0641507 ... 68, 76, 84, 94, 112, 122, 132, 140, 154, 162, 170, 257, 261 0641508 ..... 17, 100, 106, 211, 215, 223, 227, 251 0641510 ...... 94, 148, 219 0641512 ... 143, 148, 157, 165, 173, 365 0641516 ... 227, 233, 239, 245, 251, 289 0641518 .... 269, 273, 295 0641520 ...................... 63 0641524 .................... 262 0641526 .................... 285 0641528 ............ 258, 262 0641542 ...................... 39 0641560 ...................... 39 0641604 .... 102, 108, 278 0641605 .... 262, 277, 278 0641606 ... 13, 17, 22, 56, 185, 203, 207, 277, 285, 325, 327 0641607 40, 51, 189, 265, 269, 273, 277 0641608 86, 93, 107, 134, 142, 148, 172, 185, 203, 207, 257, 265, 269, 273, 277 0641609 ... 68, 76, 84, 94, 102, 108, 112, 122, 132, 140, 154, 162, 170 0641610 ... 68, 70, 71, 76, 78, 79, 84, 86, 87, 92, 94, 100, 102, 106, 108, 112, 115, 116, 122, 125, 126, 132, 134, 135, 140, 142, 148, 154, 157, 165, 170, 172, 203, 207, 215, 233, 239, 245, 252, 257, 261, 265, 269, 273, 294

0641611 .... 70, 77, 84, 94, 112, 122, 132, 140, 155, 163, 170 0641612 70, 78, 102, 108, 156, 164 0641614 56, 84, 115, 122, 132, 140, 170, 203, 207, 227, 233, 239, 245, 251 0641616 ....... 21, 269, 273 0641618 ...... 39, 228, 233, 239, 252, 269, 274 0641626 ................. 13, 17 0641710 ..................... 219 0641772 ..... 211, 215, 223 0641806 ............. 257, 261 0641808 47, 63, 227, 233, 239, 245, 251 0641810 ...... 63, 257, 261, 265, 269, 273, 274 0641812 .... 71, 79, 87, 93, 101, 107, 116, 126, 135, 140, 149, 154, 162, 170, 265, 269, 273, 285 0641814 ........... 13, 17, 21 0641818 ....... 55, 277, 278 0641820 .... 68, 76, 84, 94, 102, 108, 112, 122, 132, 140, 149, 154, 162, 170, 217, 235, 241 0641822 ..................... 289 0641824 ................. 13, 22 0641826 ................. 13, 22 0641832 ..................... 246 0642010 .... 70, 78, 86, 92, 100, 106, 115, 125, 134, 142, 148, 157, 165, 172 0642012 .. 13, 17, 21, 257, 261, 321 0642014 ............. 257, 261 0642016 ............. 257, 261 0642024 ..................... 289 0642026 ..................... 323 0642612 ..................... 199 0642684 ............. 285, 289 0651405 ....................... 51 0681608 ............. 285, 289 0681610 ....................... 63 0681810 ....................... 25 0681814 ..................... 297 0681822 ..................... 297 0681824 ....................... 17 0681832 ....................... 47 0681856 ....................... 47 0682014 ....................... 25 0682016 ....................... 43 0682040 ....................... 55 0682048 ....................... 55 0682648 ....................... 17 0700808 68, 76, 117, 127, 158, 166 0700810 ...... 95, 102, 108, 150 0700816 ............... 94, 149 0700820 ............. 219, 245

450A Series II/450AJ Series II

0701012 ...................... 94 0701014 ...................... 94 0701016 ............ 219, 245 0701217 ... 211, 223, 227, 251 0711014 .................... 149 0711414 ..... 94, 149, 217, 235, 241 0721004 43, 68, 112, 154, 162, 203, 207, 228, 233, 239, 245, 252 0721005 .................... 299 0721006 68, 76, 112, 122, 154, 203, 207, 208, 217, 303 0721008 ............ 203, 208 0741607 ...................... 43 0741610 ... 68, 76, 84, 94, 102, 108, 112, 122, 132, 140, 149, 154, 162, 170 0760612 ... 114, 122, 156, 164 0760810 ... 114, 122, 156, 164 0760815 76, 84, 122, 132, 140, 162, 170 0771012 .................... 149 0771415 ............ 235, 241 0791506 .......... 13, 17, 21 0791606 .................... 278 0791607 .................... 279 0801192 .................... 277 0801260 .................... 277 0801272 .................... 257 0801273 .................... 257 0801288 ............ 265, 277 0801289 .................... 277 0801290 .................... 277 0801312 ............ 269, 277 0801356 .................... 261 0801357 .................... 261 0801361 ............ 273, 278 0801379 .................... 279 0801380 .................... 279 0801592 .................... 261 0801593 ............ 273, 278 0811608 .................... 246 0840055 ............ 289, 290 0860038 ... 227, 233, 239, 245, 252, 414, 432 0860520 .... 442, 448, 451 0861419 .................... 191 0861441 ............ 301, 304 0861512 .... 294, 301, 406 0861538 .... 227, 233, 245 0861541 ... 228, 235, 241, 246, 252 0861542 ... 227, 228, 233, 235, 245, 246, 418, 436 0861567 ... 233, 235, 239, 241, 251, 252, 419, 436 0861572 .... 233, 239, 251 0861731 ............ 414, 432 0861781 ............ 414, 432 0861880 ............ 415, 433 0902206 .................... 199

465

PART NUMBER INDEX 0902443 .... 70, 78, 86, 92, 100, 106, 115, 125, 134, 142, 148, 157, 165, 172 0902444 .... 70, 78, 86, 92, 100, 106, 115, 125, 134, 142, 148, 157, 165, 172 0902504 ............. 203, 207 0902535 ..................... 185 0902740 ............... 94, 149 0902751 ..................... 301 0902888 .... 227, 234, 240, 245, 251 0902894 ..................... 289 0902919 ..................... 289 0902920 ..................... 289 0903063 ....................... 94 0903484 ............. 415, 433 0903612 ............. 415, 433 0940048 ............. 257, 261 0940071 ............. 203, 207 0940083 ............. 203, 207 0940167 ..................... 299 0940177 ..................... 299 0940199 ............. 321, 323 0961845 ..................... 293 0961893 ..................... 347 0961897 ..................... 353 0961947 .... 269, 274, 281, 339, 341, 347, 349, 355, 357, 369 0961948 ....... 47, 277, 279 0961950 .. 13, 17, 21, 257, 261, 277, 279, 351, 353, 371, 373 0961951 14, 18, 269, 274, 343, 345, 347, 349, 359, 361, 369 0962140 ........... 14, 18, 22 0962172 .... 68, 76, 84, 94, 102, 108, 112, 122, 132, 140, 149, 154, 162, 170 0962185 .... 339, 343, 355, 359 0962257 ..................... 281 0962270 ..................... 297 0962292 ............. 269, 274 0962293 ....................... 47 0962449 ..... 211, 215, 223 0962450 ..................... 289 0962520 .... 227, 233, 239, 245, 251 1001091079 ....... 203, 207 1001091179 ......... 94, 149 1001091560 ............... 185 1001091567 ............... 185 1001091583 ............... 102 1001091587 ....... 101, 107 1001091600 ............... 102 1001091601 ............... 101 1001091602 ............... 100 1001091794 ....... 103, 109 1001091892 ......... 94, 102 1001091970 ............... 417 1001091971 ............... 417

466

1001092723 . 94, 95, 149, 150 1001093752 .............. 458 1001093803 .............. 458 1001094337 ...... 389, 398 1001094475 .............. 460 1001094789 .............. 274 1001095205 ..... 114, 117, 154, 158 1001095208 .............. 115 1001095210 .............. 116 1001095213 .............. 112 1001095217 .............. 115 1001095219 .............. 116 1001095221 .............. 112 1001095408 .............. 459 1001096070 ...... 415, 433 1001096182 ...... 398, 461 1001096617 ...... 259, 263 1001096954 .............. 191 1001096956 .............. 191 1001097150 ...... 416, 433 1001097324 ..... 211, 213, 223, 225 1001097325 ...... 223, 225 1001097339 ...... 213, 225 1001097340 ...... 211, 223 1001097400 .............. 418 1001097401 .............. 418 1001097402 .............. 461 1001097403 .............. 461 1001097501 ...... 257, 265 1001097502 ..... 258, 265, 407, 425 1001097503 ..... 258, 265, 407, 425 1001097504 .............. 266 1001097551 ...... 114, 156 1001097552 ...... 114, 156 1001097553 76, 114, 124, 156, 164 1001097554 73, 114, 124, 156, 164 1001097555 ..... 114, 124, 156, 164 1001097556 ...... 124, 164 1001097583 .............. 251 1001097584 .............. 461 1001097588 ... 72, 76, 80, 85, 114, 124, 133, 141, 156, 164, 171 1001097893 ..... 114, 124, 156, 164 1001098012 ...... 331, 333 1001098149 .............. 331 1001098446 ...... 381, 383 1001098525 ... 69, 77, 85, 113, 124, 133, 141, 155, 163, 171 1001098567 .............. 204 1001098568 .............. 204 1001098640 ...... 261, 273 1001098840 ...... 192, 410 1001098923 .............. 411 1001099364 87, 135, 209 1001099370 ..... 133, 136, 171, 173

1001099371 .............. 132 1001099372 .............. 135 1001099373 .............. 134 1001099442 ........ 85, 133 1001099806 .............. 461 1001099833 .............. 278 1001099838 .............. 277 1001099869 ..... 213, 217, 225 1001099926 ..... 114, 124, 156, 164, 412 1001099927 ..... 114, 124, 156, 164, 412 1001100027 ...... 402, 418 1001100233 ..... 213, 217, 225 1001100234 ..... 213, 217, 225 1001100285 .............. 203 1001100321 ..... 212, 216, 224 1001100341 ...... 417, 434 1001100342 ...... 417, 434 1001100345 ...... 417, 434 1001100346 ...... 417, 434 1001100347 ...... 417, 434 1001100577 . 76, 85, 124, 133, 141, 163, 171 1001100656 .............. 217 1001100657 .............. 217 1001100732 .............. 215 1001100749 .............. 215 1001100818 . 78, 85, 124, 133, 141, 163, 171 1001100825 ... 70, 78, 85, 115, 124, 133, 141, 157, 164, 171 1001100837 . 76, 85, 124, 133, 141, 163, 171 1001100857 ... 71, 79, 87, 116, 125, 135, 143, 158, 165, 173 1001100941 ...... 213, 225 1001100942 ...... 213, 225 1001100943 ...... 211, 223 1001100944 ...... 211, 223 1001101201 . 77, 85, 124, 133, 141, 163, 171 1001101228 69, 113, 155 1001101232 69, 113, 155 1001101233 69, 113, 155 1001101408 . 77, 86, 124, 134, 141, 163, 172 1001101423 .............. 321 1001101424 ...... 321, 323 1001101620 ........ 85, 133 1001101681 85, 133, 141, 171 1001101816 .............. 100 1001101817 .............. 101 1001101818 .............. 102 1001101819 .............. 102 1001101910 ...... 414, 432 1001101911 ...... 414, 432 1001101912 ...... 414, 432 1001101913 ...... 414, 432 1001101914 ...... 414, 432

450A Series II/450AJ Series II

1001101915 ....... 414, 432 1001101916 ....... 414, 432 1001101950 85, 133, 141, 171 1001101970 ............... 435 1001101971 ............... 435 1001102131 ...... 114, 117, 124, 126 1001102270 ...... 114, 117, 124, 126, 154, 158, 162, 165 1001102318 ....... 389, 398 1001102354 ................. 47 1001102446 ....... 321, 323 1001102526 ................. 56 1001102527 ................. 56 1001102585 ......... 85, 133 1001102597 ....... 191, 196 1001102598 ....... 192, 196 1001102648 ............... 323 1001102695 ................. 55 1001102706 85, 133, 141, 171 1001102715 ....... 197, 428 1001102860 88, 136, 142, 172, 430 1001102892 ............... 195 1001102893 ............... 195 1001102894 ............... 195 1001102895 ............... 195 1001102900 ...... 402, 428, 429 1001102927 ............... 112 1001102928 ............... 116 1001102929 ............... 115 1001103501 ................. 25 1001103502 ................. 26 1001103667 ....... 196, 456 1001103771 ............... 207 1001103791 87, 135, 143, 173, 208 1001103970 ............... 390 1001104308 ................. 95 1001104689 .... 68, 72, 76, 80 1001104850 ........... 55, 61 1001105272 ............... 209 1001105273 ............... 209 1001105275 ............... 209 1001105276 ............... 209 1001105455 ................. 61 1001105632 ............... 207 1001105636 ....... 196, 427 1001105637 ....... 196, 428 1001105784 ............... 196 1001105872 ............... 103 1001106339 ............... 428 1001106340 ............... 428 1001106418 ............... 132 1001106419 ............... 135 1001106420 ............... 134 1001106426 .. 85, 88, 140, 143 1001106427 ................. 84 1001106428 ................. 87 1001106430 ................. 86 1001106431 ................. 86

3121244

PART NUMBER INDEX 1001106432 ................ 84 1001106433 ................ 87 1001106736 ...... 197, 427 1001106757 .............. 278 1001106788 .............. 170 1001106789 .............. 172 1001106790 ...... 141, 171 1001106793 ...... 141, 171 1001106931 ...... 294, 301 1001106932 .............. 294 1001106938 ...... 302, 456 1001107007 ..... 303, 406, 424 1001107008 .............. 458 1001107009 .............. 458 1001107010 .............. 458 1001107116 . 77, 84, 123, 132, 140, 170 1001107280 .............. 207 1001107354 ...... 261, 273 1001107527 .............. 302 1001107591 ...... 398, 461 1001107677 .............. 302 1001107853 .............. 305 1001108204 .............. 199 1001108256 .............. 299 1001108388 .............. 142 1001108389 .............. 140 1001108493 ..... 441, 445, 446 1001108828 ...... 294, 301 1001108829 .............. 294 1001108879 .............. 403 1001108901 ..... 294, 301, 424 1001108902 .............. 294 1001108923 ...... 442, 449 1001108994 .............. 305 1001109475 ..... 415, 433, 456 1001109482 ..... 415, 433, 456 1001109495 .............. 209 1001109719 .............. 195 1001109725 ..... 402, 428, 429 1001109727 ..... 402, 428, 429 1001109728 ...... 197, 428 1001109729 ...... 197, 428 1001109823 .............. 195 1001109824 .............. 195 1001109825 .............. 195 1001109826 .............. 195 1001109827 .............. 195 1001110138 .............. 460 1001110143 .............. 460 1001110434 .............. 302 1001110872 ..... 228, 234, 240, 252, 418, 436 1001110873 ..... 228, 234, 240, 246, 252, 416, 418, 434, 436 1001111285 ..... 211, 213, 223, 225 1001111404 ..... 227, 435, 436

3121244

1001111814....... 213, 225 1001111815....... 213, 225 1001111818....... 251, 436 1001112044............... 251 1001112103............... 297 1001112551............... 452 1001112586...... 229, 235, 241, 253, 436 1001112587...... 229, 236, 241, 253, 436 1001112588....... 402, 435 1001112589............... 435 1001112612............... 428 1001112743....... 402, 435 1001112943............... 297 1001112983............... 458 1001112984............... 458 1001112985............... 458 1001113307................. 26 1001113308................. 26 1001113366................. 25 1001113483............... 289 1001113961....... 315, 317 1001114034............... 460 1001114059............... 460 1001114061....... 459, 460 1001114063............... 460 1001114121....... 459, 460 1001114122............... 460 1001114128............... 460 1001114595............... 107 1001114596............... 107 1001114597............... 107 1001114598............... 106 1001114602............... 107 1001114603............... 106 1001114872............... 246 1001115395....... 233, 435 1001115396...... 233, 239, 435 1001115403....... 215, 217 1001115408............... 239 1001115411............... 217 1001115412............... 217 1001115476............... 459 1001115639............... 299 1001115641............... 299 1001115713...... 259, 408, 426 1001115848............... 299 1001115916...... 270, 408, 426 1001115917...... 258, 270, 407, 425 1001115930............... 460 1001115931............... 460 1001116373............... 459 1001116374............... 459 1001116516...... 258, 270, 407, 425 1001116544............... 108 1001116545............... 108 1001117038............... 209 1001117042............... 207 1001117140............... 209 1001117254............... 458 1001117261............... 458

1001117320 ............... 294 1001118241 ............... 351 1001118416 ....... 301, 317 1001118417 ....... 301, 309 1001119559 ............... 303 1001119867 ............... 385 1001119945 ............... 458 1001119950 ............... 458 1001121115 . 84, 109, 132 1001121340 ...... 229, 235, 236, 247 1001121610 ............... 458 1001121614 ............... 458 1001121801 ............... 441 1001121803 ............... 446 1001121805 ............... 447 1001121808 ............... 446 1001121810 ............... 446 1001121814 ............... 441 1001121816 ............... 447 1001121818 ............... 448 1001121821 ............... 447 1001121823 ............... 447 1001121918 ....... 446, 447 1001121920 ............... 446 1001121921 ............... 447 1001121923 ............... 447 1001122202 ......... 93, 430 1001125978 77, 114, 124, 156, 164 1001127090 ............... 458 1001127096 ............... 459 1001128983 ............... 459 1001129555 ............... 454 1001130038 . 77, 124, 163 1001130040 . 77, 124, 164 1001130041 . 78, 124, 164 1001130042 . 78, 124, 164 1001130504 ............... 124 1001130505 ............... 126 1001130506 ............... 122 1001130507 ............... 125 1001130508 ............... 126 1001130509 ............... 122 1001130510 ............... 124 1001130511 ............... 126 1001130513 ............... 164 1001130514 ............... 162 1001130515 ................. 78 1001130516 ................. 79 1001130517 ................. 76 1001130518 ................. 78 1001130519 ................. 79 1001130520 ................. 76 1001130524 . 78, 124, 164 1001130758 ............... 459 1001131992 ............... 403 1001132727 ............... 458 100113512 ................. 122 1001137005 ...... 420, 438, 462 1001137672 ............... 461 1001138135 ......... 95, 150 1001138431 ............... 293 1001138432 ............... 293 1001138433 ............... 293 1001138444 ............... 208

450A Series II/450AJ Series II

1001138494 .............. 293 1001138514 .............. 293 1001139099 .............. 460 1001139127 .............. 458 1001139146 .............. 458 1001139760 .............. 459 1001140274 .............. 341 1001140276 .............. 357 1001140278 .............. 361 1001140279 .............. 345 1001140282 .............. 349 1001140315 .............. 461 1001140318 .............. 461 1001140429 .............. 293 1001140620 .............. 459 1001141181 .............. 246 1001141472 .............. 459 1001141967 .............. 414 1001141968 ...... 415, 433 1001141969 ...... 415, 433 1001141970 ...... 415, 433 1001141971 ...... 415, 433 1001142504 .............. 461 1001142505 .............. 461 1001143074 .............. 459 1001143256 .............. 461 1001143509 .............. 459 1001143669 .............. 461 1001144629 .............. 293 1001145163 ................ 56 1001145838 .............. 459 1001148902 .............. 459 1001148903 .............. 459 1001148904 .............. 459 1001148905 .............. 459 1001148906 .............. 459 1001148971 .............. 460 1001149560 .............. 461 1001151644 .............. 460 1001151645 .............. 460 1001153016 .......... 55, 63 1001153365 ................ 55 1001166538 .............. 319 1001166539 .............. 311 1001205175 .............. 461 1001212415 .............. 454 1001216630 .............. 290 1001225900 .............. 279 1001225902 .............. 277 1001227348 .............. 461 1001227349 .............. 461 1001228964 .............. 461 1001231277 ................ 65 1001231278 .............. 462 1060279 .... 442, 448, 451 1060341 .... 299, 419, 437 1060343 ... 228, 235, 246, 419, 436 1060461 .................... 417 1060494 ... 228, 235, 246, 417, 419, 420, 435, 436, 437 1060584 ...................... 43 1060625 ... 71, 79, 87, 93, 101, 107, 116, 126, 135 1060626 ... 71, 79, 87, 92, 101, 107, 116, 125, 135

467

PART NUMBER INDEX 1060633 ............. 420, 438 1060663 ..................... 295 1060708 .... 228, 235, 246, 419, 436 1060896 .... 407, 409, 425, 426, 427 1060902 ..... 263, 413, 431 1060903 ..................... 299 1060904 .. 68, 76, 94, 112, 122, 150, 154, 162, 412, 430 1060908 ............. 416, 433 1060918 ..... 294, 406, 424 1060919 ..................... 297 1060977 ............. 420, 437 1060987 .... 259, 408, 420, 426, 437 1060988 .... 266, 270, 408, 420, 426, 437 1060989 ............. 408, 426 1060990 ..... 266, 408, 426 1060991 .... 259, 262, 409, 426 1060996 ..... 274, 409, 427 1120108 ..................... 351 1120487 ..................... 186 1120532 ..................... 185 1120552 ....................... 26 1120555 ............. 321, 323 1180227 ..................... 277 1180352 ..................... 277 1180378 ..................... 279 1271538 ..................... 289 1283373 ..................... 398 1283460 ............. 398, 399 1320012 .. 68, 76, 84, 102, 108, 112, 122, 132, 140, 154, 162, 170 1320016 .... 68, 76, 84, 94, 102, 108, 112, 122, 132, 140, 149, 154, 162, 170 1320022 .... 68, 70, 76, 78, 84, 86, 92, 93, 94, 100, 102, 106, 108, 112, 115, 124, 125, 132, 134, 140, 142, 148, 149, 154, 157, 162, 165, 170, 172 1320023 ..................... 189 1320041 ............... 56, 101 1320058 ...... 84, 132, 140, 170 1320060 ..................... 192 1320061 ............. 259, 262 1320136 ..................... 289 1320176 ............... 94, 149 1320177 ............. 262, 331 1320202 ..... 266, 270, 274 1320218 ..................... 189 1320220 ..................... 189 1320222 ............. 149, 295 1320223 .... 70, 78, 84, 86, 93, 94, 101, 102, 107, 108, 115, 125, 132, 134, 140, 142, 157, 165, 170, 172

468

1320224 .................... 289 1320300 ............ 259, 262 1320302 ............ 325, 327 1320318 ... 71, 79, 84, 86, 116, 125, 132, 134, 140, 142, 158, 165, 170, 172 1320323 ............ 100, 106 1321692 ... 259, 262, 408, 409, 426 1321694 .... 259, 408, 426 1321695 .................... 258 1321696 ............ 265, 270 1321738 .................... 262 1340060 . 68, 84, 94, 102, 108, 112, 132, 140, 149, 154, 170 1340061 .................... 458 1580011 . 68, 76, 84, 102, 108, 112, 124, 132, 140, 154, 162, 170 1580012 .................... 295 1580013 .................... 295 1580049 ............ 155, 163 1600244 ............ 420, 438 1600317 ............ 301, 307 1600318 ............ 301, 315 1600351 ............ 124, 164 1600364 .................... 191 1600376 .................... 302 1600387 .................... 289 1600411 .................... 191 1660234 .............. 95, 150 1660255 . 68, 76, 84, 112, 122, 132, 140, 154, 162, 170 1670678 .................... 278 1670829 ............ 191, 196 1670964 .................... 285 1670998 .................... 259 1671013 .................... 257 1671037 .................... 302 1671083 .................... 274 1671086 ............ 259, 263 1671092 ... 229, 235, 247, 408, 409, 419, 426, 427, 436 1671093 ... 327, 408, 409, 426, 427 1671111 .................... 279 1671169 ............ 203, 207 1671176 .................... 302 1682892 .................... 365 1683050 ............ 339, 355 1683051 .................... 347 1683052 ............ 343, 359 1683063 .................... 353 1683504 .................... 351 1683658 .................... 363 1683756 .................... 359 1683759 .................... 343 1683760 ............ 269, 343 1683761 .................... 343 1683772 .................... 359 1683773 ............ 269, 359 1683800 .................... 365 1683802 .................... 365

1683946 .................... 351 1683947 .................... 351 1683959 ............ 269, 347 1683960 .................... 347 1683961 .................... 347 1684059 .................... 351 1684060 .................... 351 1684067 .................... 353 1684069 .................... 353 1684070 ............ 257, 353 1684095 ............ 278, 365 1684096 .................... 365 1684098 .................... 365 1684140 ............ 278, 365 1684154 ............ 269, 351 1684155 ............ 265, 351 1684165 .... 265, 339, 341 1684166 .................... 339 1684167 .................... 339 1684170 ............ 265, 355 1684171 .................... 355 1684172 .................... 355 1684239 ............ 261, 373 1684241 .................... 273 1684242 ............ 274, 369 1684244 ............ 273, 371 1684246 .............. 22, 375 1684262 ............ 279, 377 1684290 ............ 337, 367 1684412 .. 13, 17, 22, 363 1684465 . 13, 17, 21, 337, 367 1700584 .... 441, 448, 451 1700818 ............ 442, 448 1701500 .... 442, 448, 451 1701504 .... 441, 448, 451 1701505 ... 70, 78, 86, 92, 115, 125, 134, 142, 148, 157, 165, 172, 442, 448, 451 1701509 ... 321, 323, 441, 448, 451 1701518 .............. 43, 451 1701529 .... 442, 448, 451 1701542 ... 100, 106, 442, 448 1701543 ... 100, 106, 442, 448 1701645 .................... 441 1702300 .... 441, 448, 451 1702565 .................... 302 1702566 .................... 302 1702567 .................... 302 1702676 .................... 304 1702720 .................... 449 1702740 ...................... 26 1702773 .... 441, 446, 451 1702774 .... 441, 446, 451 1702868 .... 327, 331, 441 1702938 ............ 299, 304 1702941 ... 70, 78, 86, 93, 101, 107, 115, 124, 134 1702942 ... 70, 78, 86, 93, 101, 107, 115, 124, 134 1702943 ... 71, 79, 87, 92, 101, 107, 116, 125, 135

450A Series II/450AJ Series II

1702944.... 71, 79, 87, 93, 101, 107, 116, 125, 135 1702961............. 442, 459 1702962............. 442, 459 1703067....................... 26 1703162.... 70, 78, 84, 94, 102, 108, 112, 122, 132, 140, 149, 156, 162, 170 1703175..................... 459 1703450....................... 43 1703486..... 442, 449, 452 1703797..................... 441 1703798..................... 441 1703804..................... 441 1703805..................... 441 1703876.... 70, 77, 86, 92, 100, 112, 122, 134 1703923..................... 445 1703924..................... 445 1703925..................... 445 1703926..................... 445 1703927..................... 445 1703928..................... 445 1703929..................... 445 1703930..................... 445 1703931..................... 445 1703932..................... 445 1703933..................... 445 1703934..................... 445 1703935..................... 445 1703936..................... 445 1703937..................... 445 1703938..................... 445 1703939..................... 445 1703940..................... 445 1703947..................... 445 1703948..................... 445 1703949..................... 445 1703950..................... 445 1703951..................... 445 1703952..................... 445 1703980..................... 448 1703981..................... 448 1703982..................... 448 1703983..................... 448 1703984..................... 448 1703985..................... 448 1703992..................... 451 1704000..................... 446 1704001..................... 446 1704002..................... 446 1704006..................... 448 1704007..................... 448 1704008..................... 448 1704260..................... 302 1704271..................... 449 1704277..... 441, 446, 451 1704412..... 442, 449, 451 1704455....................... 43 1704456....................... 44 1704457....................... 43 1704482....................... 43 1704576....................... 43 1704577....................... 43 1704578....................... 43 1704586....................... 47

3121244

PART NUMBER INDEX 1704885 .... 442, 449, 452 1704972 ... 71, 79, 87, 93, 101, 116, 126, 135 1704997 .................... 302 1705014 .................... 297 1705084 .................... 451 1705091 .................... 394 1705132 ............ 192, 303 1705170 .................... 304 1705212 .................... 305 1705305 .... 325, 327, 331 1705325 ............ 415, 433 1705332 .................... 451 1705351 .................... 442 1705355 ............ 325, 327 1705358 ............ 321, 323 1705363 .................... 442 1705364 ...................... 26 1705375 ... 229, 235, 247, 327 1705376 ... 228, 235, 241, 246, 252 1705387 .... 229, 235, 247 1705426 .................... 449 1705427 .................... 449 1705429 .................... 449 1705430 .................... 449 1705460 ... 229, 235, 241, 247, 253 1705461 .... 235, 241, 253 1705466 .... 325, 327, 331 1705489 .... 235, 241, 253 1705490 .................... 331 1705514 .................... 449 1705821 ............ 451, 452 1705822 ............ 451, 452 1705828 .................... 451 1705905 .................... 449 1705910 .................... 449 1705969 .................... 446 1706059 ... 71, 79, 87, 93, 101, 116, 126, 135 1706060 ... 71, 79, 87, 93, 101, 116, 126, 135 1706061 ... 71, 79, 87, 93, 101, 116, 126, 135 1706062 ... 71, 79, 87, 93, 101, 116, 126, 135 1706063 ... 71, 79, 87, 93, 101, 116, 126, 135 1706064 ... 71, 79, 87, 93, 101, 116, 126, 135 1706098 71, 79, 143, 148, 158, 165, 173 1706385 .................... 297 1706712 ............ 191, 196 1706920 .................... 191 1706921 ............ 191, 192 1706931 ............ 441, 445 1706941 ............ 441, 446 1707013 .................... 441 1707042 .................... 447 1707044 .................... 447 1707047 .................... 447 1707049 ............ 447, 448 1707054 .................... 447 1707055 .................... 446

3121244

1707056 .................... 447 1707058 .................... 446 1707059 .................... 446 1707060 .................... 446 1707133 .................... 447 1707134 .................... 446 1787217 ... 143, 148, 157, 165, 173 1810118 .................... 191 1810119 .................... 191 1810120 .................... 191 1810121 .................... 191 1810122 .................... 191 1810123 .................... 191 1810124 .................... 191 1810125 .................... 191 1870215 .................... 403 2000195 ................ 68, 72 2000290 ...................... 93 2000291 .................... 148 2000315 ...................... 68 2000318 ...................... 71 2000345 ...................... 93 2000363 ...................... 94 2000364 ...................... 93 2000388 ...................... 68 2000389 ...................... 71 2000396 .................... 154 2030010 .... 325, 327, 331 2060025 ..... 94, 102, 108, 149 2060032 ...... 68, 112, 154 2080040 ............ 293, 295 2080057 .................... 451 2110404 ... 381, 383, 385, 390, 393 2110406 .... 385, 389, 393 2110410 .................... 393 2110604 ... 71, 79, 87, 93, 102, 107, 116, 126, 135, 142, 150, 172, 385, 389, 393 2110606 ... 381, 383, 385, 393 2110808 ... 385, 386, 389, 390 2110812 .................... 389 2111010 . 71, 79, 87, 116, 126, 135, 140, 150, 154, 162, 170, 178 2111212 .... 385, 390, 393 2111216 ............ 385, 393 2111612 . 71, 79, 87, 116, 126, 135, 140, 150, 154, 162, 170, 178 2111620 .... 385, 389, 393 2120209 ...................... 51 2120210 .............. 51, 454 2130404 ... 381, 383, 385, 389 2130406 ............ 389, 393 2130604 71, 79, 116, 126, 393 2130606 ... 381, 383, 393, 394 2130608 ............ 365, 393 2130808 .................... 389

2130812 ............. 385, 389 2131008 ............. 385, 389 2131210 .... 71, 79, 87, 93, 102, 107, 116, 126, 135, 142, 150, 172, 393 2131212 .. 71, 79, 87, 116, 126, 135, 140, 150, 154, 162, 170, 178 2131216 ............. 385, 390 2150404 ..... 381, 383, 393 2150606 ..................... 393 2150808 ..... 386, 390, 393 2151212 .. 71, 79, 87, 116, 126, 135, 141, 150, 154, 162, 172, 178 2160001 ................. 17, 55 2160002 ....................... 17 2170106 ..................... 393 2170110 ...... 88, 136, 142, 172 2170206 ..................... 393 2170306 ..................... 381 2170316 .. 71, 79, 87, 116, 126, 135, 142, 150, 155, 163, 172, 181, 393 2170406 ..................... 393 2170504 .... 381, 383, 385, 389, 393 2170506 ............. 381, 383 2170512 ............. 385, 390 2170706 ..................... 394 2170808 .. 71, 79, 87, 116, 126, 135, 142, 150, 155, 163, 172, 181, 393, 394 2180348 ...... 92, 100, 106, 148 2180387 ..................... 189 2180389 ..................... 189 2180482 68, 76, 112, 122, 154, 162 2180504 ..................... 189 2180536 .. 70, 78, 86, 115, 125, 134, 142, 157, 165, 172 2180832 ..................... 331 2180877 ............. 103, 109 2200222 71, 92, 101, 106, 116, 148, 158, 165, 186 2220235 . 13, 17, 381, 383 2220238 ..................... 385 2220240 ..................... 397 2220250 .. 70, 78, 86, 115, 125, 134, 142, 157, 165, 172 2220273 .. 71, 79, 86, 116, 125, 134, 142, 157, 165, 172 2220290 ..................... 189 2220313 .... 70, 78, 86, 92, 115, 125, 134, 142, 148, 157, 165, 172 2220451 ............... 94, 149 2220459 .. 70, 78, 86, 115, 125, 134, 142, 157, 165, 172

450A Series II/450AJ Series II

2220794 . 70, 78, 86, 115, 125, 134, 142, 157, 165, 172 2220829 .................... 262 2220883 ........ 35, 37, 365 2220885 ... 339, 347, 351, 355 2220886 ........ 35, 37, 353 2220888 ...................... 37 2220890 ............ 337, 367 2221037 .................... 262 2221084 . 72, 79, 87, 116, 126, 135, 142, 150, 155, 163, 172, 178 2221085 ............ 385, 389 2221086 .................... 393 2221088 ............ 385, 389 2221090 .................... 397 2221176 ..... 92, 100, 106, 148 2221183 ............ 385, 390 2221216 ............ 385, 389 2221296 ............ 385, 390 2300004 . 71, 79, 86, 101, 106, 115, 125, 134, 142, 157, 165, 172, 460 2300014 .................... 460 2300016 .................... 460 2300019 .................... 460 2300027 .................... 460 2300029 .................... 460 2300039 .................... 460 2300040 .................... 460 2300041 ..... 86, 101, 106, 116, 125, 134, 460 2400060 ... 229, 236, 241, 247, 253, 419, 428, 436 2400064 ... 229, 236, 242, 247, 253, 419, 436 2400065 .... 411, 429, 454 2400066 ... 411, 420, 429, 437 2400070 .... 420, 437, 456 2410014 .................... 297 2420115 .................... 185 2420172 ............ 192, 196 2420202 .................... 289 2420203 ... 212, 216, 219, 224 2460048 ... 227, 233, 239, 245, 251 2460049 ... 212, 215, 216, 223, 224 2460051 .................... 219 2460055 .... 211, 215, 223 2460056 .... 212, 215, 224 2460057 ... 211, 212, 215, 223 2540038 .................... 290 2560136 .................... 302 2560173 .................... 295 2570008 .................... 363 2580024 ... 70, 78, 86, 92, 101, 107, 115, 116, 124, 125, 134 2580050 ... 71, 79, 87, 92, 101, 107, 116, 125, 135

469

PART NUMBER INDEX 2580054 .. 70, 78, 86, 115, 124, 134 2580062 ....................... 95 2580063 ............. 101, 107 2600210 ............. 203, 208 2600246 ............. 203, 208 2600281 ..................... 293 2680438 ..... 203, 207, 208 2680439 ............. 203, 208 2720058 .... 68, 70, 76, 78, 84, 86, 93, 102, 108, 112, 115, 122, 125, 132, 134, 140, 142, 148, 154, 157, 162, 165, 170, 172 2720149 ..................... 189 2720160 ..................... 331 2720271 .... 70, 78, 85, 86, 103, 109, 115, 122, 125, 133, 134, 141, 142, 157, 164, 165, 171, 172 2720467 ............... 94, 149 2720468 ..................... 189 2720507 ....... 69, 113, 154 2720508 ....... 69, 113, 155 2720514 ..................... 102 2720563 ............. 102, 108 2720564 ............. 102, 108 2720565 ............. 100, 106 2720566 ............. 100, 106 2720567 ............. 100, 106 2720615 ...... 85, 133, 141, 171 2720646 ..................... 262 2750532 .... 69, 70, 76, 78, 86, 92, 94, 102, 108, 113, 115, 122, 125, 134, 142, 148, 149, 155, 157, 162, 165, 172 2753537 ..................... 389 2753538 ............. 385, 389 2753540 ............. 389, 390 2753541 ..................... 389 2753542 ..................... 393 2753545 ..................... 393 2753546 ............. 393, 394 2753547 ..................... 394 2753548 ..................... 394 2753549 ..................... 394 2753550 ..................... 394 2753551 ..................... 394 2753552 ..................... 394 2753553 ..................... 394 2753554 ..................... 393 2753556 ..................... 394 2753557 ..................... 394 2753558 ..................... 394 2753559 ..................... 394 2753560 ..................... 394 2753561 ..................... 394 2753562 ..................... 394 2753563 ..................... 394 2753565 ..................... 394 2753566 ..................... 394 2753567 ..................... 394 2753568 ..................... 394

470

2753569 .................... 394 2753570 .................... 394 2753572 .................... 394 2753573 .................... 394 2753574 .................... 394 2753578 ............ 385, 389 2753579 ............ 385, 389 2753580 .................... 389 2753581 .................... 389 2753582 .................... 385 2753588 ............ 385, 389 2753589 .................... 394 2753590 .................... 394 2753591 .................... 394 2753594 ............ 385, 389 2753595 ............ 385, 389 2753602 .................... 390 2753604 ............ 385, 389 2753605 ............ 385, 389 2753610 ............ 385, 389 2753611 .................... 394 2753612 .................... 394 2753613 .................... 394 2753614 .................... 394 2753615 .................... 397 2753616 .................... 397 2753625 ............ 381, 383 2753661 .................... 389 2753675 ............ 385, 394 2753688 .................... 385 2753698 ............ 385, 390 2753727 .................... 381 2753782 ............ 381, 383 2753787 ............ 385, 390 2753843 ............ 385, 389 2753851 .................... 383 2753934 ............ 381, 383 2753939 ... 381, 383, 385, 389 2753940 ............ 385, 389 2754244 .................... 389 2754471 .... 381, 385, 390 2754702 .................... 394 2754722 .................... 389 2754726 .................... 389 2755076 .................... 385 2760105 ............ 192, 196 2780221 ...................... 47 2780230 .... 13, 14, 17, 18 2780267 ................ 25, 29 2780268 ................ 25, 33 2792468 ............ 393, 398 2792469 ............ 393, 398 2792473 ............ 397, 399 2792580 ............ 393, 399 2792583 ............ 393, 398 2792590 ............ 393, 398 2792724 ............ 393, 398 2792725 ............ 393, 399 2792777 ............ 381, 398 2792778 ............ 383, 398 2792779 .................... 398 2792780 .................... 399 2792782 ............ 389, 398 2792783 ............ 389, 398 2792784 .................... 398 2792785 ............ 385, 398

2820018 ... 114, 124, 156, 164, 412, 413 2820031 ... 213, 217, 219, 225, 234, 240, 251, 407, 409, 425, 426 2820035 ... 185, 199, 200, 295 2820099 ............ 203, 208 2820100 ............ 203, 208 2820118 ... 407, 408, 409, 425, 427 2820175 .................... 204 2820176 .................... 204 2820177 .................... 204 2820647 .................... 274 2860030 .... 192, 196, 454 2900477 ...................... 59 2900770 ... 351, 365, 369, 371, 373, 377 2900792 ... 339, 341, 343, 345, 347, 349, 353 2900804 ...................... 48 2901443 .... 420, 438, 461 2901549 ............ 339, 355 2901776 ............ 343, 359 2901810 .................... 347 2902044 .................... 353 2902060 . 69, 76, 93, 113, 122, 149, 155, 162, 412, 430 2902073 .................... 365 2902074 .................... 351 2902217 ............ 325, 327 2902266 ............ 337, 367 2902409 .................... 363 2902443 ............ 412, 429 2902510 ... 101, 107, 412, 430 2902549 ............ 415, 433 2915133 .................... 303 2920028 ............ 299, 304 2920029 ............ 299, 304 2920110 .................... 199 2920113 .................... 199 2920129 .... 290, 411, 429 2920140 .... 295, 420, 437 2920146 .................... 199 2920154 .................... 302 2920157 ............ 199, 295 2940074 ............ 293, 454 2940109 ............ 203, 208 3010140 .................... 262 3020016 ... 72, 80, 87, 94, 117, 126, 135, 143, 149, 157, 165, 173, 460 3020021 ...... 95, 150, 460 3020029 ...................... 22 3020043 .................... 363 3020044 87, 94, 117, 126, 135, 460 3160287 ................ 55, 59 3160348 ................ 25, 37 3160351 ................ 25, 35 3200378 . 69, 77, 84, 113, 123, 132, 140, 155, 163, 170

450A Series II/450AJ Series II

3200406...... 94, 102, 108, 149 3220110............... 94, 149 3220112............... 94, 149 3220113.. 69, 77, 84, 113, 123, 132, 140, 155, 163, 170 3220154...... 69, 113, 155, 163 3250585..................... 295 3250872....................... 44 3251102.... 213, 217, 219, 225, 304 3251242..................... 451 3251243..... 219, 442, 448 3251813............. 441, 448 3252347............. 442, 451 3252507............. 415, 433 3252692....................... 44 3252693....................... 44 3252764.... 234, 240, 246, 252 3252768..... 442, 449, 451 3271805............... 47, 297 3272005....................... 43 3272605............... 17, 289 3290405............. 100, 106 3290501 71, 79, 116, 125, 158, 165 3290505.... 100, 106, 213, 216, 224 3290601 71, 79, 116, 125, 158, 165 3290605.... 114, 123, 156, 164, 331 3290606..................... 293 3290801.... 114, 123, 156, 164 3300106....................... 25 3300151.... 265, 270, 293, 325, 327 3300205............. 192, 196 3300220. 69, 77, 113, 155 3300243..................... 285 3300255....................... 47 3300279..................... 351 3300315..................... 351 3300353..................... 302 3300396.... 228, 235, 241, 246, 252 3300408..... 192, 196, 302 3300420............. 258, 262 3310601.... 228, 235, 241, 246, 252 3310805..................... 189 3311001..................... 199 3311005.. 56, 69, 77, 113, 123, 155, 162, 199, 203, 204, 208, 209, 213, 217, 219, 225, 228, 234, 240, 246, 252, 259, 263, 303, 325, 327, 331 3311401.... 149, 192, 204, 208, 265, 270, 278, 299 3311402..................... 274

3121244

PART NUMBER INDEX 3311405 ... 56, 69, 70, 77, 78, 85, 86, 92, 94, 100, 102, 106, 108, 113, 115, 123, 125, 133, 134, 140, 142, 148, 149, 155, 157, 163, 165, 171, 172, 185, 204, 208, 219, 228, 234, 240, 246, 252, 259, 262, 289, 294, 295, 325, 327, 331, 442, 448, 451 3311501 .... 269, 274, 299 3311505 ... 39, 69, 77, 85, 95, 100, 102, 106, 108, 113, 123, 133, 140, 143, 148, 149, 155, 157, 163, 165, 171, 173, 204, 208, 219, 228, 234, 240, 246, 252, 262, 266, 270, 274, 278, 279 3311508 .................... 289 3311601 ... 185, 204, 208, 304 3311605 ... 69, 72, 77, 80, 85, 92, 95, 100, 102, 106, 107, 108, 113, 123, 133, 141, 149, 155, 163, 171, 203, 204, 208, 216, 228, 234, 240, 246, 252, 257, 258, 261, 262, 265, 269, 273, 274, 278, 279, 294, 297, 325, 327 3311705 .... 213, 216, 224 3311801 ...... 25, 234, 240 3311805 ... 69, 77, 85, 95, 102, 108, 113, 123, 133, 141, 149, 155, 163, 171, 217, 235, 241, 246, 265, 269, 273, 274, 285, 289 3312005 ... 70, 78, 86, 92, 100, 106, 115, 125, 134, 142, 148, 157, 165, 173, 257, 261, 289, 321, 323 3312008 .......... 13, 17, 22 3322201 .......... 13, 18, 22 3322205 .................... 365 3323003 ................ 13, 18 3340399 ... 69, 70, 77, 78, 85, 86, 92, 95, 100, 102, 106, 108, 113, 115, 123, 125, 133, 134, 141, 142, 149, 155, 157, 163, 165, 171, 173 3340608 .................... 262 3340837 ............ 278, 279 3340860 .................... 269 3340881 ............ 278, 279 3340911 ...................... 39 3340914 ............ 257, 261 3340939 .................... 278

3121244

3340940 ............ 278, 279 3340943 .................... 274 3340956 ............ 321, 323 3340958 .................... 148 3380434 .................... 294 3380445 ............ 204, 208 3380610 ...................... 40 3380652 .................... 460 3380694 ............ 100, 106 3420372 ...................... 43 3420447 ...................... 43 3421453 .................... 331 3421565 ...................... 43 3422177 .... 265, 269, 273 3422178 .... 265, 269, 273 3422179 .................... 265 3422180 .................... 265 3422454 .................... 265 3422558 .................... 265 3422568 ............ 257, 261 3422582 ............ 269, 273 3422592 .......... 13, 17, 21 3422664 ............ 257, 261 3422669 ............ 269, 274 3422692 ................ 13, 18 3422786 ...................... 47 3422791 ............ 269, 274 3422792 ............ 269, 274 3422793 .... 265, 269, 274 3422794 ............ 269, 274 3422804 .................... 278 3422806 ............ 269, 273 3422841 ...................... 43 3422847 ...................... 43 3422848 ...................... 18 3422912 ............ 257, 261 3422913 ............ 257, 261 3422996 .................... 279 3423081 ...................... 22 3450608 ................ 14, 18 3450808 ...................... 13 3450812 ...................... 18 3460334 ............ 321, 323 3460373 ............ 204, 209 3470003 .................... 304 3480232 ............ 339, 355 3480239 .................... 365 3480240 .................... 351 3480247 ............ 343, 359 3480249 .................... 347 3480253 .................... 353 3480288 ............ 337, 367 3510830 .................... 293 3510831 .................... 293 3510832 .................... 293 3510884 .................... 297 3520028 ... 212, 216, 219, 224, 302 3520035 .... 192, 409, 427 3520054 .................... 302 3520072 ............ 293, 297 3520189 ... 235, 241, 252, 419, 436 3520192 ............ 241, 252 3520198 .................... 293 3536089 .................... 295 3539219 ............ 192, 196

3570535 ..................... 265 3570571 ...... 69, 103, 108, 113 3570801 ..................... 149 3570808 ............... 94, 109 3570901 ................. 13, 17 3570958 ..................... 278 3571008 .. 70, 77, 85, 103, 108, 113, 123, 133 3571009 .. 70, 77, 85, 103, 108, 113, 123, 133 3571019 ...... 70, 103, 108, 113 3571462 ............. 270, 274 3571818 ....................... 47 3571833 ....................... 47 3571860 ....................... 47 3571975 ....................... 18 3572009 ....................... 43 3572010 ....................... 43 3572011 ....................... 43 3572012 ....................... 43 3572102 ....................... 43 3572448 ..................... 279 3572551 ..................... 269 3572691 ............. 257, 261 3572750 ..................... 257 3572826 ..................... 257 3573024 ............. 204, 208 3573400 ............. 325, 327 3573642 ............. 325, 327 3573667 .... 69, 77, 85, 95, 103, 108, 113, 123, 133, 162 3573895 ..................... 149 3573937 .... 141, 149, 155, 171 3574066 ..................... 262 3574163 .... 228, 234, 240, 246, 252 3574253 .. 69, 77, 85, 113, 123, 133 3574259 .. 69, 77, 85, 113, 123, 133 3574282 .... 114, 123, 156, 164 3574523 .... 228, 234, 240, 246, 252 3574532 ..... 266, 270, 274 3575359 ..................... 299 3575705 ..................... 299 3576799 ..................... 331 3576939 ....................... 48 3576972 ....................... 95 3577121 ............. 325, 327 3577130 .... 141, 155, 163, 171 3577131 ..................... 156 3577132 .... 141, 156, 163, 171 3577133 .... 141, 156, 163, 171 3577135 .... 141, 155, 163, 171 3577139 ..................... 156 3580134 ..... 212, 216, 224 3580158 ..................... 216

450A Series II/450AJ Series II

3580276 .... 212, 216, 224 3580312 ............ 219, 246 3580314 .................... 246 3580315 ............ 213, 224 3580316 ............ 228, 252 3580317 ... 228, 234, 240, 252 3580318 ............ 228, 234 3580319 .... 234, 240, 252 3580320 ............ 234, 240 3580324 .................... 219 3580348 ............ 219, 246 3600318 . 72, 79, 87, 116, 126, 135, 142, 149, 156, 163, 172, 181 3600385 . 72, 79, 87, 116, 126, 135, 142, 149, 156, 164, 172, 177 3600407 ..... 93, 101, 107, 177 3600408 .............. 93, 181 3600423 ... 72, 79, 87, 95, 103, 107, 116, 126, 135, 142, 149, 156, 164, 172, 183 3600441 .... 101, 107, 181 3620033 .............. 95, 149 3620040 ............ 103, 108 3620046 ...... 69, 113, 155 3640986 ... 230, 236, 241, 248, 252 3641533 ... 230, 236, 241, 248, 252 3641569 .................... 299 3730125 .................... 411 3740049 ... 192, 196, 419, 437, 454 3740067 ... 69, 77, 85, 95, 103, 108, 113, 123, 133, 141, 149, 155, 163, 171, 454 3740080 69, 77, 113, 123, 155, 162, 213, 216, 219, 224, 228, 234, 240, 246, 252, 456 3760115 ............ 278, 279 3760170 ...................... 43 3760318 .................... 365 3760367 .... 339, 347, 355 3760368 ............ 343, 359 3760371 .................... 353 3780117 .................... 285 3780182 ...................... 22 3790012 ... 100, 106, 200, 302, 304 3790113 .................... 365 3790152 ... 72, 80, 87, 93, 101, 107, 117, 126, 135, 142, 149, 156, 164, 172 3820001 ...... 44, 442, 448 3820020 .................... 293 3841143 ..... 18, 265, 269, 273, 274 3841203 ..... 47, 265, 269, 273, 274

471

PART NUMBER INDEX 3841258 .. 13, 17, 21, 257, 261, 273 3841329 ....................... 43 3841377 ....................... 13 3841458 ....................... 18 3841517 ........... 14, 18, 22 3860096 ............. 258, 262 3900054 ..................... 297 3900109 ........... 14, 18, 22 3900139 ............. 339, 355 3900142 ..................... 351 3900170 ..................... 351 3900232 ..... 203, 204, 208 3900254 .... 70, 78, 86, 92, 100, 106, 115, 125, 134, 142, 148, 157, 165, 173 3900268 ............. 192, 196 3900283 ............. 279, 289 3900316 ..................... 279 3910606 .... 228, 234, 240, 246, 252 3910610 .... 228, 235, 241, 247, 252 3910804 ............. 192, 196 3910808 ..................... 189 3911014 ..................... 199 3911018 ..................... 302 3911040 ..................... 199 3931010 ....................... 56 3931016 ..................... 359 3931024 ............. 259, 263 3931030 ............. 259, 263 3931516 .... 339, 343, 347, 355, 359 3931620 .... 71, 80, 87, 93, 101, 107, 117, 126, 136, 142, 156, 164, 172 3931824 ..................... 353 3931832 ....................... 55 3941406 ..................... 279 3951402 ............. 351, 365 3951420 ..................... 274 3960407 ............... 95, 150 3960422 .... 228, 234, 240, 246, 252, 416, 418, 434, 436 3960438 .. 70, 77, 85, 101, 107, 113, 123, 133, 141, 156, 163, 171 3960461 ..................... 199 3960462 ............. 204, 208 3960464 ............. 204, 208 3960526 ....................... 25 3980007 .... 70, 78, 86, 92, 101, 107, 115, 124, 134 3990001 ..................... 411 3990010 ..... 410, 427, 454 4010608 ..................... 331 4010618 ..................... 293 4031608 ..... 213, 216, 224 4031711 76, 85, 123, 133, 141, 162, 171 4032015 ............. 234, 240 4060092 ............. 416, 434 4060700 .... 228, 234, 240, 246, 416, 418, 434

472

4060802 ... 213, 217, 219, 225, 228, 234, 240, 246, 252, 295, 304 4060803 ............ 259, 263 4060805 ............ 204, 209 4060865 .................... 199 4060906 ............ 192, 196 4061010 .................... 204 4061021 ...................... 40 4061032 ............ 258, 262 4061043 ... 228, 234, 240, 246, 418 4061054 .................... 289 4070410 .................... 185 4070497 ... 69, 77, 85, 95, 103, 108, 113, 123, 133, 141, 155, 163, 171 4070498 ... 69, 77, 85, 95, 103, 108, 113, 123, 133, 141, 155, 163, 171 4070897 .................... 278 4070898 .................... 278 4070972 ................ 13, 17 4070973 .......... 13, 17, 21 4070974 ................ 13, 17 4070982 .................... 278 4070987 ............ 192, 196 4071056 .................... 279 4071057 .................... 279 4100025 . 70, 78, 85, 115, 123, 133, 141, 157, 164, 171 4100099 .................... 353 4120035 ............ 410, 428 4130405 ...................... 22 4130406 ...................... 22 4130407 ...................... 22 4160170 ............ 204, 208 4220162 .................... 199 4220244 ............ 270, 273 4220267 ...................... 21 4240018 .... 219, 258, 262 4240032 ............ 199, 200 4240033 .................... 289 4240099 ..... 92, 100, 148, 258, 295, 299, 325, 327 4240145 .................... 185 4240149 ............ 321, 323 4280295 .................... 185 4300157 ............ 234, 240 4340745 ...... 95, 103, 108 4341301 .................... 331 4341389 ............ 204, 209 4341390 ............ 204, 209 4341415 ............ 321, 323 4360031 .................... 294 4360057 ............ 299, 456 4360070 ... 228, 235, 241, 247, 252 4360232 .... 420, 437, 456 4360328 ... 192, 196, 302, 304, 454 4360330 ............ 303, 454 4360331 ............ 304, 454 4360336 ... 100, 106, 200, 213, 217, 219, 225,

228, 234, 240, 246, 252, 295, 304, 456 4360387 ... 299, 302, 304, 454 4360407 ............ 302, 454 4360436 .................... 185 4360469 .... 192, 196, 456 4360470 .... 192, 196, 456 4360475 ... 192, 196, 302, 454 4360476 ... 192, 196, 303, 454 4360517 ..... 56, 414, 432, 454 4360522 ............ 200, 304 4360542 ... 212, 216, 219, 224 4360548 ... 259, 263, 413, 431, 456 4400275 .................... 189 4400408 .................... 185 4400420 .................... 189 4400451 .................... 185 4420014 ............ 321, 323 4420037 .... 295, 325, 327 4420051 ..... 44, 442, 449, 452 4420060 .... 213, 216, 224 4420066 ............ 321, 323 4420068 .................... 299 4460007 .................... 303 4460027 ... 212, 216, 219, 224 4460049 .................... 299 4460051 ... 234, 240, 252, 418, 436 4460071 ... 228, 234, 240, 252, 294, 406, 416, 418, 424, 434, 436 4460121 ...... 78, 124, 162 4460125 ............ 415, 433 4460134 ... 416, 417, 434, 435 4460190 ... 212, 216, 219, 224 4460205 ... 415, 416, 417, 433, 434, 435 4460224 ............ 413, 431 4460225 ... 228, 235, 241, 246, 252, 407, 418, 424, 436 4460226 ... 263, 289, 294, 312, 319, 406, 407, 409, 412, 413, 418, 419, 420, 424, 427, 429, 431, 435, 436, 437, 438 4460227 ..... 56, 406, 407, 410, 414, 420, 424, 428, 432, 437 4460233 .... 415, 417, 433 4460234 ... 199, 200, 299, 303 4460265 ............ 312, 319 4460267 ... 199, 410, 419, 428, 436

450A Series II/450AJ Series II

4460268.... 200, 410, 419, 428, 437 4460320...... 56, 199, 410, 414, 419, 420, 428, 432, 436, 437 4460321.... 418, 420, 435, 438 4460346.... 228, 234, 240, 246, 252, 415, 418, 432, 436 4460374.... 229, 236, 241, 247, 253, 419, 436 4460375.... 229, 236, 241, 247, 253, 419, 436 4460411.... 229, 236, 241, 247, 253 4460412.... 229, 236, 241, 247, 253 4460413.... 229, 236, 241, 247, 253 4460414.... 229, 236, 241, 247, 253 4460415.... 229, 236, 241, 247, 253 4460418.... 406, 410, 424, 427 4460419.... 407, 410, 424, 427 4460424.... 200, 410, 412, 419, 420, 428, 429, 436, 437 4460425.... 228, 235, 241, 247, 253, 258, 262, 299, 407, 409, 419, 420, 425, 426, 436, 437 4460426.... 192, 196, 228, 235, 241, 247, 253, 295, 304, 409, 419, 420, 427, 436, 437 4460428..... 303, 406, 424 4460434.... 407, 410, 424, 428 4460457............. 411, 429 4460458.... 229, 236, 242, 247, 253, 411, 429 4460459............. 420, 437 4460464.... 114, 124, 156, 164, 294, 303, 406, 407, 409, 410, 412, 424, 425, 427, 428, 429 4460465.... 229, 236, 241, 247, 253, 289, 290, 407, 408, 409, 411, 419, 425, 427, 436 4460466.... 289, 290, 407, 408, 409, 425, 427, 429, 430 4460467..... 420, 437, 461 4460470.... 192, 196, 303, 406, 409, 424, 427 4460471.... 192, 196, 303, 406, 409, 424, 427 4460473.... 407, 408, 409, 425, 427 4460476............. 420, 437 4460488.. 71, 79, 87, 116, 126, 135, 192, 196, 303

3121244

PART NUMBER INDEX 4460496 ............ 197, 427 4460497 ............ 197, 427 4460508 ... 406, 407, 409, 424, 425, 427, 428 4460509 ... 407, 408, 409, 425, 427 4460510 .... 420, 437, 461 4460526 ... 192, 196, 409, 427 4460536 ... 114, 124, 156, 164, 410, 412, 428 4460539 ............ 411, 429 4460607 ... 229, 236, 241, 247, 253 4460608 ............ 411, 429 4460633 ............ 416, 433 4460634 ............ 410, 428 4460635 ............ 410, 428 4460693 ............ 411, 429 4460701 ... 416, 417, 434, 435 4460705 ............ 418, 435 4460708 ... 303, 406, 411, 424, 429 4460709 ............ 416, 434 4460710 ............ 416, 434 4460742 ... 229, 236, 242, 247, 253, 411, 419, 429, 436 4460743 ... 229, 236, 242, 247, 253, 419, 436 4460761 ... 289, 406, 410, 424, 428 4460789 ............ 420, 437 4460790 ............ 420, 437 4460836 .................... 289 4460850 ... 413, 420, 431, 437 4460865 ... 407, 408, 409, 425, 427 4460866 ... 406, 407, 409, 410, 424, 425, 426, 427 4460867 ............ 413, 431 4460871 ... 307, 309, 315, 317, 406, 410, 411, 413, 419, 424, 427, 428, 429, 430, 431, 437 4460873 ... 406, 410, 424, 428 4460874 ... 192, 406, 409, 424, 428 4460875 ... 192, 406, 410, 424, 428 4460876 ............ 410, 427 4460878 ............ 410, 428 4460879 ............ 406, 424 4460880 ... 406, 410, 424, 428, 429 4460887 ... 406, 410, 424, 428 4460889 .................... 411 4460890 .................... 411 4460891 .................... 411 4460892 ............ 412, 430 4460894 ............ 412, 430 4460897 ... 114, 124, 156, 164, 412

3121244

4460899 .................... 429 4460905 ... 192, 303, 406, 410, 424, 427, 428, 430 4460906 .... 219, 418, 435 4460933 .................... 290 4460943 ............ 410, 428 4460944 .... 410, 411, 429 4460956 ... 229, 236, 241, 247, 253, 415, 433 4460957 ... 230, 236, 241, 248, 253, 415, 433 4460958 ... 228, 234, 240, 246, 252, 418, 436 4460959 ... 408, 409, 426, 427 4460960 ... 408, 409, 426, 427 4460961 ............ 418, 435 4460962 .................... 327 4460963 ... 229, 235, 247, 419, 436 4460967 ... 229, 236, 241, 247, 253, 419, 436 4460968 ... 213, 216, 224, 259, 263, 413, 416, 431, 433 4460971 .................... 331 4460979 ............ 411, 429 4460993 .................... 411 4460994 .................... 411 4461001 ... 230, 236, 241, 248, 253 4461005 ............ 411, 429 4461006 ............ 411, 429 4461008 ............ 411, 429 4461052 ............ 411, 429 4461053 ............ 411, 429 4461054 ............ 411, 429 4461060 ............ 411, 429 4461070 ............ 410, 429 4461071 ............ 412, 429 4461072 ............ 412, 429 4461073 ............ 412, 429 4461074 ............ 412, 429 4461095 ............ 411, 429 4461109 ............ 411, 429 4461111 ............ 411, 429 4461113 ............ 411, 429 4461121 ............ 411, 429 4461122 ............ 411, 429 4461123 ............ 411, 429 4461124 ............ 411, 429 4461157 ............ 411, 429 4461161 ............ 411, 429 4461196 ............ 415, 433 4461197 ... 416, 417, 434, 435 4461198 ............ 415, 433 4461199 ............ 415, 433 4461200 ... 416, 417, 434, 435 4461201 ............ 415, 433 4461202 ............ 415, 433 4461203 ... 416, 417, 434, 435 4461204 ............ 415, 433 4461205 ............ 415, 433

4461206 .... 416, 417, 434, 435 4461207 ............. 415, 433 4461222 ............. 411, 429 4461244 ............. 415, 433 4461245 ............. 415, 433 4461246 ............. 415, 433 4461249 ............. 415, 433 4461250 .... 416, 417, 434, 435 4520212 ....................... 26 4520216 ....................... 26 4520217 ....................... 26 4520224 ....................... 47 4520240 ....................... 26 4530022 ..................... 327 4530028 ..... 325, 327, 329 4566027 ..................... 365 4567177 ..................... 351 4567627 ..................... 185 4567908 ..................... 351 4568033 ....................... 43 4568068 ............. 339, 355 4568114 ............. 100, 106 4568218 ..................... 365 4568280 ..................... 394 4568281 ..................... 394 4568735 ............. 219, 246 4568743 .. 69, 77, 85, 113, 123, 133, 141, 155, 163, 171 4569176 69, 85, 113, 133, 141, 156, 171 4569342 ..................... 103 4569345 ............. 103, 108 4640113 ................. 26, 47 4640261 ....................... 43 4640509 ............. 347, 353 4640751 ....... 95, 123, 150 4640858 ............. 337, 367 4640932 .... 339, 341, 343, 345 4640936 ............. 351, 371 4640952 ............. 103, 108 4641086 .... 339, 341, 343, 345 4641155 ....................... 39 4641175 ..................... 285 4641176 ................. 51, 53 4641177 ..................... 285 4641199 .. 72, 80, 87, 117, 126, 136, 142, 150, 156, 164, 172, 181, 393 4641200 ..................... 365 4641260 ..................... 373 4641265 ........... 13, 17, 21 4641272 .. 69, 77, 89, 113, 144, 155, 163 4641281 ............. 385, 390 4641317 .... 70, 78, 86, 92, 100, 106, 115, 125, 134, 142, 148, 157, 165, 173 4641390 ............. 337, 367 4641509 ....................... 39 4641510 ....................... 39 464509 ....................... 349

450A Series II/450AJ Series II

4711000 ...................... 56 4711400 ... 39, 47, 51, 56, 70, 71, 77, 79, 85, 86, 92, 95, 101, 103, 107, 108, 113, 116, 123, 125, 133, 134, 141, 143, 148, 156, 158, 163, 165, 171, 173, 200, 219, 228, 234, 240, 246, 252, 279, 289, 293, 295 4711500 ... 43, 69, 77, 85, 101, 107, 114, 123, 133, 141, 155, 163, 171, 228, 234, 240, 246, 252, 258, 261, 262, 278, 285, 304 4711600 ... 51, 56, 69, 77, 85, 93, 103, 107, 109, 114, 123, 133, 141, 155, 163, 171, 228, 234, 240, 246, 252, 259, 262, 278, 279, 285, 289 4711700 .................... 219 4711800 ... 228, 234, 240, 246, 252 4712000 ............ 321, 323 4712600 ...................... 18 4713000 ................ 14, 18 4740036 ...................... 43 4740086 .......... 14, 18, 22 4740120 ...................... 56 4740155 ...................... 18 4740158 .......... 13, 17, 21 4740171 ...................... 55 4740274 ... 69, 77, 85, 95, 103, 109, 114, 123, 133, 141, 150, 155, 163, 171 4740362 ..... 86, 134, 143, 173, 199, 204, 209, 294 4740397 ... 213, 217, 219, 225, 304 4740444 ............ 192, 196 4740491 ...................... 18 4740500 ............ 204, 209 4740537 ...................... 21 4740538 ...................... 22 4740539 ...................... 22 4740540 ...................... 22 4750600 ... 229, 235, 241, 247, 253 4750800 ... 189, 203, 204, 209 4751000 . 43, 69, 77, 114, 123, 155, 163, 199, 203, 204, 208, 209, 213, 217, 220, 225, 234, 240, 246, 252, 303, 325, 327, 331 4751400 ... 51, 69, 71, 77, 79, 85, 86, 92, 95, 101, 103, 107, 109, 114, 115, 123, 125, 133, 135, 141, 143, 148, 150, 155, 157, 163,

473

PART NUMBER INDEX 165, 171, 173, 185, 192, 196, 204, 209, 240, 258, 259, 262, 263, 265, 270, 274, 278, 289, 299, 303, 325, 327, 331, 442, 448, 451 4751500 .... 39, 40, 69, 77, 85, 95, 103, 109, 114, 123, 133, 141, 143, 148, 155, 157, 163, 165, 171, 173, 204, 209, 213, 216, 220, 225, 257, 261, 266, 269, 270, 274, 289, 299 4751600 .... 17, 21, 39, 40, 69, 71, 72, 77, 79, 80, 85, 86, 88, 92, 95, 101, 103, 107, 109, 114, 115, 117, 123, 125, 126, 133, 135, 136, 141, 143, 148, 150, 155, 157, 163, 165, 171, 173, 185, 189, 203, 204, 208, 209, 217, 257, 262, 270, 273, 295, 325, 327 4751700 ..... 213, 217, 225 4751800 .... 14, 18, 22, 69, 77, 85, 88, 95, 103, 109, 114, 123, 133, 136, 141, 155, 163, 171, 199, 257, 261, 295, 297, 299 4752000 .... 71, 79, 87, 92, 101, 107, 115, 125, 135, 143, 148, 157, 165, 173 4752200 .... 71, 78, 87, 92, 101, 107, 115, 125, 135, 143, 148, 157, 165, 173 4760600 .... 229, 235, 241, 247, 253 4761400 ............. 192, 197 4761500 .... 228, 234, 240, 246, 252 4761600 ............... 43, 185 4761800 ..................... 278 4791400 51, 95, 103, 114, 123, 141, 156, 164, 171, 228, 234, 240, 252 4811600 ..... 213, 217, 225 4811700 ............. 293, 331 4811900 ............. 220, 246 4812200 ...... 95, 150, 217, 235, 241 4831900 ...... 95, 103, 109, 115, 123, 150, 157, 164 4845194 ............. 204, 209 4845395 ............... 95, 150 4845711 ....................... 22 4845767 ..................... 278 4845927 ..................... 270 4846033 ..................... 278 4846037 ............. 204, 209 4846114 ....................... 47

474

4846126 ...................... 47 4846162 ...................... 18 4846168 ...................... 43 4846169 ...................... 43 4846218 .................... 285 4846259 .................... 189 4846278 .................... 270 4846335 .................... 257 4846336 .................... 257 4846343 .................... 257 4846346 .................... 257 4846356 .................... 270 4846366 .................... 257 4846370 .................... 299 4846375 .................... 185 4846418 ...................... 47 4846419 ...................... 47 4846424 ............ 204, 209 4846428 .................... 257 4846452 .................... 293 4846561 .................... 295 4846567 ..... 95, 150, 217, 235, 241 4846573 ............ 285, 289 4846627 ............ 325, 327 4846665 .................... 185 4846683 .................... 150 4846688 .................... 274 4846689 .................... 274 4846693 .................... 274 4846697 .................... 262 4846698 .................... 199 4846701 .................... 262 4846703 .................... 262 4846733 ...................... 22 4846734 .................... 279 4846820 .69, 77, 114, 123 4846821 69, 77, 114, 123, 141, 155, 163, 171 4846905 .................... 262 4860178 ...................... 26 4860179 ...................... 26 4860193 ...................... 26 4860218 ...................... 47 4891500 . 63, 76, 85, 123, 133, 141, 163, 171 4891600 ... 70, 72, 78, 80, 85, 88, 93, 102, 107, 115, 117, 123, 126, 133, 136, 141, 150, 156, 164, 171, 220, 246, 279, 285, 289 4891800 ... 13, 17, 21, 25, 47, 55, 279, 285, 289 4892000 ........ 25, 55, 289 4892600 ............ 285, 289 4920385 ............ 103, 109 4921829 ............ 417, 435 4921954 .................... 417 4922523 ............ 192, 410 4922530 ... 258, 262, 407, 409, 425, 426 4922531 .................... 266 4922532 ... 270, 274, 409, 427 4922533 .... 303, 406, 424 4922637 ............ 412, 429

4922641 ... 229, 236, 242, 247, 253, 418, 419, 435, 436 4922642 .............. 95, 432 4922643 ............ 419, 437 4922666 .... 303, 406, 424 4922669 ............ 303, 406 4922705 .................... 289 4922714 ... 259, 263, 413, 431 4922737 70, 77, 114, 123, 156, 163, 412 4922757 ... 229, 236, 241, 253, 419 4922764 ............ 420, 437 4922770 ... 258, 262, 270, 409, 413, 427, 431 4922857 ... 259, 262, 266, 270, 408, 409, 426, 427 4922869 .................... 289 4922925 ... 228, 234, 241, 246, 252, 418, 436 4922929 ... 259, 270, 274, 408, 409, 426, 427 4922970 .................... 418 4923265 ............ 192, 410 4923395 ............ 192, 410 4923420 ............ 247, 419 4923445 ............ 418, 435 4923451 ..... 95, 150, 414, 431 4923458 .... 258, 407, 425 4923459 .................... 270 4923460 .... 259, 408, 426 4923461 .... 266, 408, 426 4923462 .... 407, 408, 425 4923466 ............ 413, 431 4923467 .... 259, 413, 431 4923469 ... 258, 270, 413, 431 4923481 .................... 270 4923575 ............ 192, 410 4933217 .................... 402 4933218 .................... 402 4933219 .................... 402 4933231 .................... 402 4933264 ... 229, 235, 241, 253, 419 4933300 .... 402, 417, 418 4933308 ............ 419, 437 4933349 ............ 247, 419 4933350 .... 402, 418, 435 4933381 .... 402, 410, 411 4933382 .... 402, 410, 411 4933384 .... 402, 410, 411 5240600 ... 114, 123, 156, 164 5240800 ... 114, 124, 156, 164 70000042 .................... 63 70000088 .................... 61 70000089 .................... 61 70000122 .. 212, 216, 224 70000123 .. 212, 216, 224 70000124 .. 212, 216, 224 70000125 .. 212, 216, 224 70000126 .. 212, 216, 224

450A Series II/450AJ Series II

70000127... 212, 216, 224 70000164................... 107 70000342................... 281 70000345........... 412, 431 70000544..................... 72 70000619.. 227, 233, 239, 245, 251 70000681............... 63, 65 70000718................... 413 70000779................... 377 70000781..................... 39 70000797............... 35, 37 70000863.. 227, 233, 239, 245, 251 70000865..................... 65 70000916............. 96, 150 70000934..................... 51 70000969................... 183 70000970................... 183 70000971................... 183 70000972................... 183 70000973................... 183 70000975................... 183 70000976................... 183 70000977................... 183 70000978................... 183 70001017 69, 77, 84, 113, 123, 132, 140, 155, 163, 170 70001100.. 227, 233, 239, 245, 251 70001103................... 186 70001180..................... 72 70001257..................... 73 70001349............... 29, 33 70001384.. 227, 233, 239, 245, 251 70001386.. 117, 126, 158, 166 70001387.. 117, 127, 158, 166 70001388.. 117, 126, 136, 158, 166, 173 70001389.. 117, 126, 136, 158, 166, 173 70001390.. 117, 126, 136, 158, 166, 173 70001391.. 117, 126, 136, 158, 166, 173 70001392.. 117, 126, 136, 158, 166, 173 70001393.. 117, 126, 136, 158, 166, 173 70001394.. 117, 127, 136, 158, 166, 173 70001395.. 117, 127, 137, 158, 166, 174 70001396.. 117, 127, 158, 166 70001397.. 117, 127, 158, 166 70001398.. 117, 127, 158, 166 70001399.. 117, 127, 136, 158, 166, 174 70001400.. 117, 127, 158, 166

3121244

PART NUMBER INDEX 70001401 . 117, 127, 136, 158, 166, 174 70001402 . 117, 127, 158, 166 70001403 ..... 72, 88, 117, 127, 136, 143, 158, 166, 173, 456 70001404 . 117, 127, 136, 158, 166, 173 70001405 . 117, 127, 136, 158, 166, 173 70001406 . 117, 127, 136, 158, 166, 173 70001407 . 117, 127, 136, 158, 166, 173 70001408 . 117, 127, 158, 166 70001409 . 117, 127, 158, 166 70001410 . 117, 127, 158, 166 70001411 . 117, 127, 137, 158, 166, 174 70001412 . 117, 127, 136, 158, 166, 173 70001413 . 117, 127, 136, 158, 166, 173 70001414 . 117, 127, 136, 158, 166, 173 70001415 . 117, 127, 158, 166 70001416 . 117, 127, 136, 158, 166, 174 70001417 . 117, 127, 136, 158, 166, 174 70001418 . 117, 127, 136, 158, 166, 174 70001419 . 117, 127, 136, 158, 166, 174 70001423 ............ 96, 150 70001424 .................. 333 70001425 .................. 333 70001427 .................. 333 70001428 .................. 333 70001429 .................. 333 70001430 .................. 333 70001431 .................. 333 70001432 .................. 333 70001435 ............ 96, 151 70001695 .................... 72 70001696 . 227, 234, 240, 245, 251 70001697 .................. 282 70001792 . 117, 127, 158, 166 70001793 . 118, 127, 158, 166 70001794 . 118, 127, 159, 166 70001796 . 118, 127, 159, 166 70001931 .................. 413 70001950 .................. 413 70001951 .................. 413 70001953 . 227, 233, 239, 245, 251 70001959 .................. 186

3121244

70001960 .......... 186, 454 70001963 .................. 377 70001966 . 227, 233, 239, 245, 251 70001973 . 228, 234, 240, 245, 252 70001974 . 227, 234, 240, 245, 252 70001990 .................... 72 70001996 .......... 277, 278 70001998 .......... 277, 278 7000206 ................ 29, 33 70002088 . 227, 233, 239, 245, 251 70002098 . 118, 127, 159, 166 70002099 . 118, 127, 136, 159, 166, 174 70002100 . 118, 127, 136, 159, 166, 173 70002101 . 118, 127, 136, 159, 166, 173 70002102 . 118, 127, 136, 159, 166, 173 70002103 . 118, 127, 136, 159, 166, 173 70002104 .. 118, 128, 159 70002105 . 118, 127, 159, 166 70002106 . 118, 127, 159, 166 70002107 . 118, 127, 159, 166 70002108 . 118, 127, 137, 159, 166, 174 70002109 . 118, 127, 159, 166 70002200 .................... 96 70002206 .................... 61 70002207 .................... 61 70002216 . 341, 345, 357, 361 70002217 . 341, 345, 357, 361 70002219 .......... 371, 375 70002220 .. 349, 369, 377 70002221 .................. 373 70002222 .................. 373 70002223 .......... 349, 369 70002224 .................. 371 70002225 .................. 371 70002257 .................. 178 7000229 ................ 29, 33 70002297 . 227, 233, 239, 245, 251 7000230 ................ 29, 33 7000232 ................ 29, 33 70002377 ... 87, 116, 125, 135, 143, 158, 165, 173 70002378 ... 87, 116, 125, 135, 143, 158, 165, 173 70002390 .................... 39 70002433 .................. 166 70002436 .......... 136, 173 70002437 . 118, 128, 136, 159, 167, 173 70002438 .......... 136, 173

70002439 ........... 136, 173 70002440 ........... 136, 173 70002441 ........... 136, 173 70002442 ........... 136, 174 70002443 ........... 136, 174 70002444 ........... 136, 174 70002445 ........... 136, 174 70002446 ........... 136, 174 70002447 ........... 136, 174 70002448 ........... 137, 174 70002449 ........... 137, 174 70002450 ... 137, 174, 456 70002451 ... 137, 174, 456 70002452 ........... 137, 174 70002453 ........... 137, 174 70002454 ........... 137, 174 70002455 ... 137, 174, 431 70002456 ........... 137, 174 70002457 ........... 137, 174 70002458 ........... 137, 174 70002459 ........... 136, 173 7000246 ................. 29, 33 70002460 .. 227, 234, 240, 245, 251 70002461 ........... 118, 127 70002462 ........... 118, 127 70002463 ........... 118, 128 7000248 ................. 29, 33 7000253 ................. 29, 33 7000257 ................. 29, 33 7000258 ................. 29, 33 7000261 ................. 29, 33 7000262 ................. 29, 33 70002627 ................... 413 7000263 ................. 29, 33 70002647 ..................... 65 70002648 ..................... 65 70002649 ..................... 65 70002651 ..................... 65 70002704 ........... 118, 128 70002705 69, 77, 85, 113, 123, 133, 140, 155, 163, 170 70002706 69, 77, 85, 113, 123, 133, 140, 155, 163, 170 70002724 ................... 317 70002725 ................... 317 70002726 ................... 317 70002727 ................... 317 70002728 ................... 317 70002729 ................... 317 70002730 ................... 309 70002731 ................... 309 70002732 ................... 309 70002733 ................... 309 70002734 ................... 309 70002735 ................... 309 70002768 ................... 186 70002818 ... 229, 236, 247 70002819 ... 229, 236, 247 70002820 ... 229, 236, 247 70002821 ... 229, 236, 247 70002822 ... 229, 236, 247 70002823 ... 229, 236, 247 70002824 ... 229, 236, 248 70002825 ... 230, 236, 248

450A Series II/450AJ Series II

70002826 .. 230, 236, 248 70002895 .......... 108, 456 70002898 .................. 413 70002906 .................. 309 70003033 .................. 118 70003138 .................... 65 70003483 .................. 294 70003541 ............ 88, 143 70003631 . 227, 233, 239, 245, 251 70003649 .................... 53 70003708 . 227, 233, 239, 245, 251 70003709 . 227, 233, 239, 245, 251 70003758 ............ 88, 143 70003759 ............ 88, 144 70003760 ............ 88, 144 70003761 ............ 88, 144 70003763 ............ 88, 144 70003764 ............ 89, 144 70003765 ............ 88, 144 70003766 ............ 88, 144 70003767 .... 89, 144, 430 70003768 ............ 88, 143 70003769 ............ 88, 144 70003770 ............ 89, 144 70003784 .................. 302 70003791 ...... 72, 88, 143 70003809 .......... 341, 357 70003810 .......... 341, 357 70003812 .................. 341 70003813 .................. 341 70003814 .......... 341, 357 70003819 .......... 345, 361 70003830 .................. 357 70003831 .................. 357 70003832 .................. 357 70003833 .................. 349 70003834 .................. 349 70003835 .................. 349 70003836 .................. 349 70003843 .................. 361 70003844 .................. 361 70003845 .......... 345, 361 70003846 .................. 345 70003847 .................. 345 70003908 .................. 413 70003932 ............ 96, 151 70003962 .................... 39 70004158 .................... 63 70004169 . 227, 233, 234, 239, 240, 245, 246, 251 70004171 . 227, 233, 239, 245, 251 70004172 .... 78, 124, 164 70004254 .................... 65 70004257 .................... 65 70004258 .................... 65 70004259 .................... 65 70004260 .................... 65 70004261 .................... 65 70004262 .................... 65 70004675 .................. 128 70004738 .................. 319 70004739 .................. 319 70004740 .................. 319

475

PART NUMBER INDEX 70004741 ................... 319 70004742 ................... 319 70004743 ................... 319 70004744 ................... 319 70004745 ................... 319 70004746 ................... 319 70004747 ................... 319 70004748 ................... 319 70004749 ................... 319 70004750 ................... 319 70004751 ................... 319 70004752 ................... 311 70004753 ................... 311 70004754 ................... 311 70004755 ................... 311 70004756 ................... 311 70004757 ................... 311 70004758 ................... 311 70004759 ................... 311 70004760 ................... 311 70004761 ................... 311 70004762 ................... 311 70004763 ................... 311 70004764 ................... 311 70004765 ................... 311 70004766 ................... 311 70004767 ................... 311 70004768 ................... 311 70004769 ................... 311 70004770 ................... 311 70004771 ................... 311 70004772 ................... 311 70004773 ................... 311 70004774 ................... 312 70004775 ................... 312 70005230 ................... 319 70005483 ..................... 30 70005704 ................... 159 70005705 ................... 159 70005771 .. 119, 128, 159, 167 70005772 .. 119, 128, 159, 167 7000625 ..................... 294 70006267 ................... 279 70006269 ................... 277 70006275 ................... 279 70006280 ................... 277 70006428 ............... 30, 33 70006429 ............... 30, 33 7000663 ..................... 151 70006739 ..................... 65 70006740 ..................... 65 70006741 ..................... 65 70006742 ..................... 65 7000731 ....................... 30 7000974 ..................... 183 7001481 ..................... 178 7001485 ..................... 177 7001998 ................. 29, 33 70020808 ................... 430 70023056 .... 85, 133, 141, 171 7002821 ..... 420, 437, 461 7002822 ..................... 462 7002823 ..... 420, 437, 461 7002826 ..................... 462

476

7002828 ............ 420, 437 7002840 .................... 462 7003928 ............ 307, 309 7003933 .................... 315 7003935 .................... 315 7003941 ............ 315, 317 7003946 .................... 315 7003953 .................... 307 7003969 .................... 315 7003972 ............ 315, 317 7003973 ............ 315, 317 7003976 .................... 307 7003977 .................... 307 7003980 ............ 315, 317 7003982 .................... 317 7003983 ............ 315, 317 7003986 .................... 315 7003989 ............ 315, 317 7003992 ............ 307, 315 7003993 ............ 307, 315 7003994 .................... 315 7004035 ...................... 61 7004036 ...................... 61 7004043 ...................... 61 7004044 ...................... 61 7004045 ...................... 61 7004047 ...................... 61 7004049 ...................... 61 7004275 .................... 462 7004276 .................... 462 7005843 ...................... 59 7005887 ...................... 59 7006139 ............ 277, 278 7006151 ............ 277, 278 7006152 ............ 277, 278 7006156 .................... 277 7007289 .................... 178 7007412 .................... 178 7007419 .................... 177 7007437 ................ 35, 37 7007438 ................ 35, 37 7007439 ................ 35, 37 7007446 ................ 35, 37 7007470 ............ 177, 178 7007497 ............ 413, 431 7007498 ............ 413, 431 7007601 ................ 29, 33 7007640 ................ 29, 33 7010429 ................ 29, 33 7010542 .............. 53, 285 7010543 ... 53, 71, 78, 86, 92, 100, 106, 115, 125, 134, 143, 148, 157, 165, 173, 285 7011016 .................... 183 7011044 .................... 183 7011067 .................... 183 7011112 ... 339, 341, 343, 345 7011347 ............ 365, 377 7012513 ... 212, 216, 219, 224 7012514 ... 212, 216, 219, 224 7012518 ...................... 53 7012519 ...................... 47 7012520 ...................... 47

7012521 ...................... 47 7012522 ...................... 47 7012523 ...................... 47 7012540 ...................... 53 7012558 ... 212, 216, 219, 224 7012664 . 68, 84, 94, 102, 108, 112, 132, 140, 149, 154, 170, 454 7012903 ...................... 53 7012914 .................... 285 7012918 .................... 285 7012941 ... 70, 78, 86, 92, 100, 106, 115, 125, 134, 143, 148, 157, 165, 173 7012943 .............. 53, 454 7012944 ... 53, 71, 79, 86, 92, 100, 107, 115, 125, 134, 143, 148, 157, 165, 173, 285, 286, 454 7012953 .............. 53, 285 7012967 .............. 53, 285 7012975 ...................... 53 7012989 .................... 285 7012998 ...................... 53 7016314 .................... 186 7016319 .................... 199 7016331 ...... 95, 150, 456 7016360 ...................... 48 7016372 .................... 199 7016399 .................... 295 7016432 ...................... 59 7016433 ...................... 59 7016434 ...................... 59 7016435 ...................... 59 7016628 .................... 199 7016654 .................... 462 7016655 .................... 462 7016817 . 69, 76, 93, 113, 122, 149, 155, 162, 412, 430 7016820 . 69, 77, 93, 113, 123, 149, 155, 163, 412, 430 7016834 . 69, 77, 93, 113, 123, 149, 155, 163, 412, 430 7016838 . 69, 77, 93, 113, 123, 155, 163, 412, 430 7016839 ... 101, 107, 412, 430 7016840 ... 101, 107, 412, 430 7016841 ... 101, 107, 412, 430 7017059 ................ 29, 33 7017067 ................ 29, 33 7017070 ................ 29, 33 7017080 ................ 29, 33 7017094 ................ 29, 33 7017136 .................... 281 7017137 .................... 281 7017138 .................... 281 7017139 .................... 281 7017140 .................... 281 7017142 .................... 282

450A Series II/450AJ Series II

7017148..................... 281 7017158..................... 281 7017159..................... 281 7017162..................... 281 7017163..................... 281 7017164..................... 281 7017172..................... 281 7017192..................... 281 7017195..................... 281 7017402....... 53, 285, 286 7017406....................... 39 7017410....................... 53 7017421....................... 53 7017422....................... 53 7017428....................... 53 7017433....................... 53 7017440....................... 53 7017441....................... 53 7017451............... 53, 454 7017452..................... 285 7017454....................... 53 7017482....................... 53 7017496....... 39, 337, 367 7019103..................... 315 7019110..................... 315 7019111............. 307, 315 7019112..................... 315 7019114..................... 315 7019115..................... 315 7019122..................... 307 7019123..................... 307 7019141..................... 307 7019142..................... 307 7019143..................... 307 7019144..................... 307 7019145..................... 307 7019147..................... 307 7019149..................... 307 7019150..................... 307 7019151..................... 315 7019154..................... 315 7019155..................... 315 7019160..................... 315 7019161..................... 315 7019162............. 315, 317 7019164............. 315, 317 7019165............. 315, 317 7019166..................... 315 7019167............. 315, 317 7019168..................... 315 7019171..................... 307 7019174..................... 307 7019177..................... 307 7019194............. 315, 317 7019196..................... 315 7019197..................... 307 7019656...... 69, 103, 113, 155 7019680.... 212, 216, 219, 224 7020020....................... 51 7020023....... 96, 150, 456 7020026............... 95, 150 7020033................. 14, 18 7020034................. 14, 18 7020035................. 14, 18 7020036................. 14, 18

3121244

PART NUMBER INDEX 7020037 ................ 14, 18 7020038 ................ 14, 18 7020039 ................ 14, 18 7020040 ................ 14, 18 7020041 ................ 14, 18 7020042 ................ 14, 18 7020054 ................ 14, 18 7020055 ................ 14, 18 7020056 .................... 185 7020108 ... 212, 216, 219, 224 7020109 ... 212, 216, 219, 224 7020110 ... 212, 216, 219, 224 7020111 ... 212, 216, 219, 224 7020175 .... 192, 196, 303 7020176 .... 192, 196, 303 7020190 ... 212, 216, 219, 224 7020192 .... 212, 216, 224 7020193 ... 212, 216, 219, 224, 418, 435 7020226 .................... 186 7020246 ............ 191, 196 7020279 ...................... 48 7020280 ...................... 48 7020281 ...................... 48 7020282 ...................... 48 7020283 ...................... 48 7020284 ...................... 48 7020285 ...................... 48 7020286 ...................... 48 7020408 .............. 96, 151 7020410 ...................... 96 7020411 .............. 96, 150 7020447 .............. 96, 150 7020449 .............. 96, 151 7020459 .............. 96, 151 7020460 .............. 96, 151 7020464 .............. 96, 151 7020465 .............. 95, 150 7020468 .............. 95, 150 7020471 .............. 96, 151 7020479 .............. 96, 151 7020495 .............. 95, 150 7021237 .................... 177 7021238 .................... 177 7021239 .................... 177 7021240 .................... 177 7021242 .................... 177 7021243 .................... 177 7021248 .................... 177 7021249 ........ 35, 37, 177 7021250 .................... 177 7021251 .................... 177 7021255 ............ 177, 178 7021256 .................... 178 7021257 .................... 177 7021258 .................... 177 7021259 .................... 177 7021260 .................... 177 7021265 .................... 177 7021268 .................... 178 7021269 .................... 178 7021270 .................... 178

3121244

7021271 .................... 178 7021272 .................... 178 7021273 .................... 178 7021274 .................... 178 7021275 ........ 35, 37, 178 7021276 ........ 35, 37, 178 7021277 ........ 35, 37, 178 7021278 .................... 178 7021279 .................... 178 7021280 ............ 177, 178 7021281 .................... 178 7021290 .................... 178 7021294 .................... 178 7021296 .................... 178 7021297 .................... 178 7021298 .................... 178 7021299 .................... 178 7021611 ...................... 53 7021625 ...................... 39 7021639 ...................... 39 7021655 ...................... 39 7022302 ................ 35, 37 7022305 ................ 35, 37 7022310 ...................... 37 7022311 ................ 35, 37 7022312 ................ 35, 37 7022314 ................ 35, 37 7022326 ................ 35, 37 7022328 ................ 35, 37 7022341 .................... 177 7022342 .................... 177 7022346 .................... 178 7022347 .................... 178 7022368 ................ 35, 37 7022371 ................ 35, 37 7022372 ...................... 37 7022377 .................... 177 7022378 .................... 177 7022380 .................... 177 7022381 .................... 177 7022382 .................... 178 7022385 .................... 178 7022386 .................... 178 7022387 .................... 178 7022397 ...................... 39 7022399 ...................... 39 7022808 ............ 307, 309 7022812 .................... 315 7022814 .................... 307 7022815 ............ 307, 309 7022816 .................... 307 7022817 .................... 307 7022818 .................... 307 7022819 ... 307, 309, 413, 431 7022822 .................... 315 7022823 .................... 315 7022824 .... 315, 413, 431 7022825 ............ 413, 431 7023205 .................... 186 7023318 ...................... 61 7023907 ................ 35, 37 7023908 ................ 35, 37 7023910 ................ 35, 37 7023911 .................... 285 7023912 .................... 285 7023913 ...................... 53

7023914 ....................... 53 7023915 ..................... 285 7023917 ....................... 39 7023922 ....................... 53 7023929 . 72, 80, 149, 181 7023934 ....................... 39 7023970 ....................... 53 7023984 ..................... 285 7024182 ................. 29, 30 7024189 ....................... 30 7024190 ....................... 30 7024191 ....................... 30 7024192 ....................... 30 7024193 ....................... 30 7024194 ....................... 30 7024196 ....................... 30 7024197 ....................... 30 7024379 ....................... 61 7024380 ....................... 61 7024381 ....................... 61 7024389 ....................... 61 7024390 ....................... 61 7024439 ..................... 186 7024440 ..................... 186 7024441 ..................... 186 7024442 ..................... 185 7024443 ..................... 186 7024444 ............. 185, 454 7024445 ..................... 185 7024446 ..................... 185 7024452 ..................... 295 7024453 ....................... 61 7024462 ..................... 329 7024463 ..................... 329 7024467 ..................... 329 7024469 ..................... 329 7024470 ..................... 329 7024471 ............. 329, 333 7024472 ..................... 329 7024473 ..................... 329 7024474 ..................... 329 7024475 ..................... 329 7024478 ..................... 329 7024485 .... 227, 234, 240, 245, 251 7024488 .... 227, 233, 239, 245, 251 7024489 .... 227, 233, 239, 245, 251 7024530 ..................... 333 7024531 ..................... 333 7024532 ..................... 333 7024533 ..................... 333 7024534 ..................... 333 7024535 ..................... 333 7024536 ..................... 333 7024537 ..................... 333 7024565 ............... 96, 151 7024579 ............... 96, 151 7024705 ....................... 29 7024712 ................. 29, 33 7024713 ................. 29, 33 7024714 ................. 29, 33 7024715 ................. 29, 33 7024716 ................. 29, 33 7024717 ....................... 29 7024718 ....................... 30

450A Series II/450AJ Series II

7024800 .................... 177 7024804 .................... 178 7024830 ............ 413, 431 7024844 ..... 39, 341, 345, 349 7024853 ...................... 35 7024854 ................ 35, 37 7024855 .................... 177 7024856 .................... 177 7024857 .................... 177 7024858 .................... 177 7024868 ................ 35, 37 7024881 ...................... 39 7026041 ...................... 65 7026042 ................ 63, 65 7026043 ................ 63, 65 7026044 ................ 63, 65 7026045 ................ 63, 65 7026046 ................ 63, 65 7026047 ................ 63, 65 7026048 ................ 63, 65 7026049 ................ 63, 65 7026050 ................ 63, 65 7026051 ................ 63, 65 7026052 ................ 63, 65 7026053 ................ 63, 65 7026055 ................ 63, 65 7026057 ................ 63, 65 7026059 ...................... 63 7026060 ...................... 63 7026064 .................... 377 7026065 .................... 377 7026066 .................... 377 7026067 .................... 377 7026068 .................... 349 7026069 .................... 377 7026072 .................... 377 7026073 .................... 373 7026074 .................... 373 7026075 .................... 373 7026076 .................... 373 7026078 .................... 373 7026079 .................... 373 7026080 .................... 373 7026082 ............ 345, 361 7026084 ... 341, 345, 357, 361 7026088 ............ 349, 369 7026089 .................... 369 7026090 ............ 349, 369 7026091 ............ 349, 369 7026092 ............ 349, 369 7026093 .................... 369 7026094 .................... 369 7026095 .................... 369 7026096 .................... 369 7026097 .................... 371 7026098 .................... 371 7026099 .................... 371 7026100 .................... 375 7026101 .................... 371 7026102 .................... 371 7026104 .................... 375 7026105 .................... 375 7026106 .................... 375 7026107 .................... 375 7026108 .................... 377

477

PART NUMBER INDEX 7026109 ..................... 377 7026119 ..................... 279 7026120 ..................... 279 7026188 .... 227, 234, 240, 245, 251 7026199 .... 212, 216, 219, 224 7026408 ..................... 431 7026597 .... 227, 234, 240, 245, 251 7026608 ............... 96, 151 7026626 .... 227, 234, 240, 245, 251, 418 7026835 ....................... 73 7026836 ....................... 73 7026840 ....................... 73 7026843 ...... 73, 114, 124, 156, 164 7026846 ......... 72, 88, 143 7026847 72, 88, 114, 124, 143, 156, 164 7026848 ......... 72, 88, 143 7026849 ......... 72, 88, 143 7026850 ......... 72, 88, 143 7026851 ......... 73, 88, 143 7026852 ......... 72, 88, 143 7026853 ......... 72, 88, 143 7026854 ......... 73, 88, 144 7026856 ......... 72, 88, 143 7026857 ......... 72, 88, 143 7026858 ......... 72, 88, 143 7026859 ......... 73, 88, 144 7026860 ......... 72, 88, 143 7026861 ......... 73, 89, 144

478

7026862 ........ 73, 88, 144 7026863 ........ 72, 88, 143 7026864 ........ 72, 88, 143 7026865 ........ 72, 88, 143 7026866 ........ 72, 88, 143 7026867 ........ 72, 88, 143 7026868 ........ 72, 88, 143 7026869 ........ 72, 88, 143 7026870 ........ 72, 88, 143 7026871 .................... 456 7026872 ........ 72, 88, 143 7026873 ........ 72, 88, 143 7026874 ........ 72, 88, 143 7026875 ........ 72, 88, 143 7026878 ........ 73, 88, 143 7026879 ...................... 73 7026880 ...................... 73 7026881 ..... 73, 114, 124, 156, 164 7026882 ...................... 73 7026883 ...................... 73 7026884 ...................... 73 7026885 ..... 73, 114, 124, 156, 164 7026886 ..... 73, 114, 124, 156, 164 7027014 ..... 93, 101, 107, 412, 430 7027023 ..... 88, 136, 142, 172, 430 7027024 ..... 88, 136, 142, 172, 430 7027025 ..... 88, 136, 142, 172, 430

7027026 ..... 88, 136, 142, 172, 430 7027040 .............. 93, 430 7027041 . 69, 77, 93, 113, 122, 149, 155, 162, 412, 430 7027236 .............. 95, 150 7027239 .............. 96, 151 7027245 .............. 96, 151 7027246 .............. 96, 150 7027276 .............. 96, 151 7027350 ...................... 65 7027351 ...................... 65 7027352 ...................... 65 7027354 ................ 63, 65 7027356 ................ 63, 65 7027358 ...................... 63 7027360 ...................... 65 7027412 78, 85, 124, 133, 141, 164, 171 7027419 ...................... 35 7027608 .............. 96, 150 7027609 .............. 96, 150 7027610 .............. 96, 150 7027769 .............. 96, 151 7027773 .................... 329 7027774 .................... 329 7027775 .................... 329 7027776 .................... 329 7027777 .................... 329 7027778 .................... 329 7027779 .................... 329 7027780 .................... 329 7027790 .............. 96, 151

450A Series II/450AJ Series II

7027791............... 96, 151 7027792............... 96, 151 7027793............. 412, 431 7027794............. 412, 431 7027795....... 96, 151, 456 7027796............. 412, 431 7027799.... 227, 234, 239, 245, 251 7027887.... 212, 216, 219, 224 7027965..... 102, 108, 456 7027972..... 102, 108, 456 7027989..................... 413 7027991..................... 413 7027994..................... 102 7027996..................... 102 77143013................... 196 77363228................... 430 77363229................... 431 8008750.... 143, 148, 157, 165, 173 80604018................... 431 8180311..................... 108 8229242..................... 428 8405006...... 86, 134, 141, 172 85941018... 133, 141, 171 8786514....................... 26 88261039..................... 56 8896941..................... 461 8902175............. 381, 383 91503103................... 430 91504107................... 430

3121244