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FIGURE 2-36. 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (USA BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
Ref 7500W GENERATOR INSTALLATION - CATERPILLAR ENGINE
MACHINES (USA BUILT MACHINES)
0274711 Ref Caterpillar Engine Machines - Without UGM (60Hz Spec) E 1001111404 Ref Caterpillar Engine Machines - With UGM (60Hz Spec) B 1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0480129 1 Belt 4 0641403 1 Bolt 1/4 x 3/8 5 0641408 5 Bolt 1/4 x 1 6 0641505 4 Bolt 5/16 x 5/8 6 0641508 4 Bolt 5/16 x 1 7 0641516 3 Bolt 5/16 x 2 8 0641614 2 Bolt 3/8 x 1-3/4 9 0641808 4 Bolt 1/2 x 1 10 0701217 3 Bolt M12 x 45 11 0860038 2 Box, Switch 12 0861538 1 Control Box Assembly 12 7024488 1 Card, Circuit - Generator Power 12 See Note 1 Fuse (Note: Not Available - Purchase Locally) 12 7024489 1 Card, Circuit - Control 12 70000619 1 Harness, Circuit Card 13 0861542 1 Junction Box Assembly (See Items 101-128 for Breakdown) 14 0902888 1 Bracket 15 0962520 1 Bushing 16 2460048 1 Generator Assembly 16 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown) 16 70001384 1 Bearing, Ball Radial (Not Shown) 16 70000863 1 Fan (Not Shown) 16 70002088 1 Stator (Not Shown) 16 70002297 1 Stud 16 70003631 1 Brushholder Assembly (Not Shown) 16A 70004171 1 Key 16B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell) 16B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell) 16B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell) 16C 70001953 1 Endbell, Belt Tensioner 16D 70004169 1 Endbell, Brush Block 16E 70004169 1 Shroud 16E See Note NSS Insulator, Endbell (Note: Not Available for Purchase) 16E 7027799 1 Block, Connector - 6 Position (Not Shown) 16E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) 16E 7024485 1 Breaker, Circuit 30Amp (Not Shown) 16E 70001696 1 Boot, Breaker (Not Shown) 16E 7026626 1 Connector - 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) 16E 7026597 1 Connector, with Leads (Not Shown) 16E 7026188 1 Clamp, Cable Options (Not Shown) 16E 70004169 1 Plate, End Panel 16E 70001974 1 Decal - Terminal Connections
ITEM PART NUMBER QTY
DESCRIPTION
16F 70001973 1 Decal - Warning Moving Parts 17 3311405 AR Nut 1/4 17 3311005 AR Nut #10 18 3311505 3 Nut 5/16 19 3311605 2 Nut 3/8 20 3574523 2 Plate 21 3580316 1 Pulley 22 3580317 1 Pulley 23 3580318 1 Pulley 24 3910606 8 Screw #6 x 3/8 25 0641618 1 Bolt 3/8 x 2-1/4 26 3960422 2 Gasket 27 Ref Cover, Receptacle Options: 27A 4060700 1 Cover (Side Hinge) 27B 1001110873 1 Cover (Top Hinge) 28 4060802 1 Guard, Switch 29 Ref Cover, Receptacle Options: 29A 4061043 1 Cover (Side Hinge) 29B 1001110872 1 Cover (Top Hinge) 30 4360336 1 Switch, Toggle 31 4460071 2 Connector, Strain Relief 32 4460346 1 Receptacle 33 4460958 1 Receptacle, Female Twist-Lock 34 4711400 AR Washer 1/4 35 4711500 10 Washer 5/16 36 4711600 AR Washer 3/8 37 4711800 4 Washer 1/2 38 4761500 4 Washer 5/16 39 4791400 1 Washer 1/4 40 4922925 1 Harness, Generator 40 4460225 1 Plug, Male 6 Position (Plugs into Generator) 40 See Note NSS Socket, Female (Use with 4460225) 40 See Note NSS Seal, Plug (Use with 4460225) 40 See Note NSS Seal, Interface (Use with 4460225) 41 0641405 2 Bolt 1/4 x 5/8 41 0721004 2 Bolt #10 x 1/2 42 3574163 1 Bracket 43 3740080 2 Relay 0861542 Ref JUNCTION BOX ASSEMBLY 101 0861541 1 Box, Junction 102 1060494 2 ft/.6m Cable, Electrical - 12/3 103 1060708 2.5 ft/ 0.8m Cable, Electrical - 10/3 104 1705376 1 Decal - Wiring Schematic 105 3300396 1 Cover, Fuse 106 3310601 2 Nut 6 107 1060343 1.5 ft/ 0.5m Cable, Electrical - 10/4 109 3910610 2 Bolt 6 x 5/8 110 4360070 1 Circuit Breaker - 15Amp 116 4460425 2 Strain Relief, Terminal 117 4460426 2 Connector, Strain Relief
REV
D
ITEM PART NUMBER QTY DESCRIPTION
121 4750600 4 Washer, #6 122 4760600 2 Washer #6 125 1671092 1 Cover (60Hz Spec Only) 126 4460963 1 Connector 128 1001121340 1 Terminal Block Assembly (See Items 401-410 for Breakdown) 0273380 Ref DECAL INSTALLATION B
202 1705375 1 Decal - 240V - 3 Phase - 60Hz 203 1705387 3 Decal - Hazardous Voltage 204 1705460 2 Decal - SkyPower Ref ELECTRICAL DIAGRAM COMPONENTS 4933264 Ref Electrical Diagram - Without UGM 1001112586 Ref Electrical Diagram - With UGM Ref Generator Harness Options (See ELECTRICAL SECTION for Breakdown): 301 4922757 1 Generator Harness - Without UGM 301 1001112587 1 Generator Harness - With UGM 301A 4460374 2 Plug, Sealed Relay 301A 4460375 7 Terminal 301B 4460967 1 Plug, Male - 3 Position 301B 4460465 3 Socket, Female 301C 2400060 1 Fuseholder (Not Shown) 301C 2400064 1 Fuse - 5Amp (Not Shown) 301D 4460742 1 Connector - 2 Position (With UGM Only) 301D 4460743 2 Socket, Female (With UGM Only) 301D 4460458 2 Seal (With UGM Only) 304 4922641 1 Switch Harness Ref TERMINAL BLOCK ASSEMBLY NPN Ref Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref Tan Terminal Block Assembly 401 Ref Marker Strip #1 Options: 401 4460411 2 Gray Terminal Block Assembly 401 70002818 2 Tan Terminal Block Assembly 402 Ref Marker Strip #2 Options: 402 4460412 AR Gray Terminal Block Assembly 402 70002819 4 Tan Terminal Block Assembly 403 Ref Marker Strip #3 Options: 403 4460413 2 Gray Terminal Block Assembly 403 70002820 2 Tan Terminal Block Assembly 404 Ref Marker Strip #4 Options: 404 4460414 2 Gray Terminal Block Assembly 404 70002821 2 Tan Terminal Block Assembly 405 Ref Marker Strip #5 Options: 405 4460415 AR Gray Terminal Block Assembly 405 70002822 4 Tan Terminal Block Assembly 406 Ref Terminal, End Barrier Options: 406 4460956 1 Gray Terminal Block Assembly 406 70002823 1 Tan Terminal Block Assembly 407 Ref Terminal, End Block Options: 407 4460607 2 Gray Terminal Block Assembly 407 70002824 2 Tan Terminal Block Assembly 408 Ref Terminal, Block Options:
REV
C A
3-C A
A
ITEM PART NUMBER QTY
DESCRIPTION
408 4460957 AR Gray Terminal Block Assembly 408 70002825 7 Tan Terminal Block Assembly 409 Ref Terminal, Cross Connector Jumper Options: 409 4461001 2 Gray Terminal Block Assembly 409 70002826 2 Tan Terminal Block Assembly 410 3640986 1 Rail, Relay (Prior to SN 0300072911) 410 3641533 1 Rail, Relay (SN 0300072911 to Present)
