Mustang Articulated Loader AL 406 AL 506 Service Manual(50940008) - PDF DOWNLOAD

Page 129

Hydraulics — Drive System Pressure Tests Drive Pressure Test

STEP 3

This test determines the condition of the drive/piston pump.

Start the machine and allow it to warm to operating temperature (120° F / 49° C).

STEP 1

STEP 4

Tilt the platform according to “Tilting the Platform” on page 61.

Carefully drive the machine against an immovable object, such as a tree.

STEP 2

STEP 5 Drive the machine against the object and record the pressure on gauge.

B

NOTE: Pressure will ramp up at either the (A) or (B) ports depending upon whether the drive is in forward or reverse. STEP 6 Check the pressures at both low and high idle. Pressure should be 400 ± 15 bar (5800 ± 218 psi). in both forward and reverse. A

NOTE: The higher value represents relief pressure for the drive system. Using the travel pedal, it should be possible at high idle to ramp pressure all the way up to relief pressure if the tires do not slip. Inability to reach relief pressure can indicate a malfunctioning relief valve, internal leakage in the system, or other drive circuit problems. IMPORTANT: A malfunctioning relief valve or other internal problems could cause pressure to exceed relief pressure, If the pressure spikes higher than relief pressure, stop the pressure check and shut down the engine immediately. Exceeding relief pressure can cause serious damage to the hydraulic system.

B

A

IMPORTANT: Start with a pressure gauge rated for a higher pressure than required, and move to lowerpressure gauges as needed. Gauges will be damaged if the pressure exceeds the capacity of the gauge. On the drive/piston pump, connect pressure gauges rated for 414 bar (6000 psi) to test fittings (A) and (B).

PRINTED IN U.S.A.

123

50940008/AP0311


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Troubleshooting — Hydrostatic Drive System

1min
page 208

Troubleshooting — Hydraulic System

1min
page 206

Troubleshooting — Engine

1min
page 203

Battery Installation

2min
pages 190-201

Drive Control System— Pedal Calibration Procedure

1min
pages 188-189

Drive Control System— Pedal Calibration Procedure

1min
page 187

Drive Control System—

2min
pages 185-186

Drive Control System— Electrical Status Error Reporting Screen

1min
page 183

Drive Control System— Electrical Inputs/Outputs Monitoring Screen

1min
page 182

Drive Control System— Software Log Monitoring Screen

1min
page 181

Drive Control System— Plus+1 Service Tool Navigation/Overview

1min
page 180

Drive Control System—

1min
page 179

Drive Control System— Drive

1min
page 178

Drive Control System— Machine Controller

1min
page 177

Drive Control System— Machine Controller

1min
pages 176-177

Drive Control System— Machine Controller

1min
page 175

Drive Control System—

1min
page 173

Hydraulics — Raising Machine for Drive System Troubleshooting

1min
page 167

Hydraulics — Hydraulic Cylinder Disassembly/Assembly

1min
page 147

Hydraulics — Tilt Cylinder Removal

1min
pages 144-145

Hydraulics — Lift/Tilt Lock, Power-A-Tach® System and Auxiliary

1min
page 141

Hydraulics — 2-Spool Control Valve Removal

1min
pages 132-133

Hydraulics — Steering Circuit Pressure Test

1min
page 131

Hydraulics — Work System Pressure Tests

1min
page 130

Hydraulics — Drive System Pressure Tests

1min
page 129

Hydraulics — Drive System Pressure Tests

1min
page 128

Hydraulics — Hydraulics Troubleshooting Diagnostic Flow Charts

1min
page 120

Hydraulics — Hydraulics Troubleshooting Diagnostic Flow Charts

1min
page 114

Hydraulics — Hydrostatic Drive System

1min
page 112

Hydraulics — Work Hydraulics Troubleshooting

1min
page 111

Hydraulics — Work Hydraulics Troubleshooting

1min
page 110

Hydraulics — Work Hydraulics Troubleshooting

1min
page 109

Engine — Drive Coupling Removal

1min
page 93

Chassis — Lift Arm Installation

1min
pages 82-83

Chassis — Lift Arm Installation

1min
page 81

Operation — Lift/Tilt Lock

1min
page 66

Operation — Hand Throttle

1min
page 65

Operation — Steering Column

1min
pages 64-65

Operation — Warning Indicators

1min
pages 62-63

Operation — Cab Controls (Cab only)

1min
page 60

Operation — Instrument Panel and Indicators

1min
page 58

Operation — Controls and Switches

1min
page 57

Operation — Operation Safety

1min
page 55

Maintenance — Storing the Loader

1min
page 50

Maintenance — Electrical System

4min
pages 47-49

Maintenance — Electrical System

1min
pages 46-47

Maintenance — Wheels and Tires

1min
page 39

Maintenance — Brake Fluid Reservoir

1min
pages 38-39

Maintenance — Planetary Axles

1min
page 37

Maintenance — Planetary Axles

1min
pages 36-37

Maintenance — Hydraulic System Maintenance

1min
page 35

Maintenance — Air Conditioning Maintenance

1min
page 34

Maintenance — Fuel System

1min
pages 32-33

Maintenance — Engine Cooling System

2min
pages 30-31

Maintenance — Engine Cooling System

1min
page 29

Maintenance — Air Cleaner

1min
page 28

Maintenance — Engine Maintenance

1min
page 27

Table of Contents

18min
pages 6-15, 17, 20-23
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