Manifolds, Cylinder Head & Valves If the running clearance between valve and valve guide exceeds 0.2 mm (0.008 in) the valve guide should be replaced. e.
4d.
Inspect the cylinder head and crank case for warpage if engine has been run with a blown head gasket.
BEFORE REWORK
NOTE: Check whether the cylinder height permits reworking. Check to see if nozzle tip protrusion will retain within specified limits after rework.
Fig. 10
(Nozzle protrusion of 2.3/1.8 mm/0.90”/0.70” is to be ensured)
Removing valve seat inserts
To remove valves compress valve springs with compressor tool and take out spring retainer locks. Fig. 9. To remove valve seat inserts, first weld two opposite lugs (2) Fig. 11 to provide puller grip. 4e.
CLEANING, INSPECTION AND REPAIR Clean the cylinder head thoroughly.
Fig. 11 1. Exhaust valve seat insert
Remove carbon deposits from the bottom of the cylinder head and out of exhaust valve ports.
2. Welded lugs
Flush out the water jacket to remove scale and dirt. NOTE:
Fig. 12 Checking pattern, cylinder head and crankcase
Make sure water passages are free of obstructions, rust or scale.
Inspect the cylinder head (and the crankcase) for warpage if engine has been run with a blown head gasket. Fig. 13. Observe checking pattern, fig. 12 see “Specification”. f)
Check the valve stems for bends, wear, pitting or mushrooming of the ends. Check the collet grooves in the stems to ensure they have not lost their shoulders.
g)
Check that the valve heads are not excessively worn or pitted.
h)
Check the valve springs for rust, pitting or cracks and against the loads given in specification.
i)
Check the retainers for rust and cracks.
j)
Check and replace valve seals.
k)
Check the outside face and the ribs inside the collects for wear. It is advisable to always use new collets.
Fig. 13 35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
C-27
