Mahindra Tractor '35' Series 4WD 3535 4035 4535 5035 Gear Service Manual

Page 8

General

Safety Notes SAFETY - ALERT SYMBOL AND TERMS This Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED!

The safety alert symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions given in the safety messages.

Why is SAFETY important to you? ACCIDENTS DISABLE AND KILL ACCIDENTS ARE COSTLY ACCIDENTS CAN BE AVOIDED Remember that YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Study the features in this manual and make them a working part of your safety program. Keep in mind that this safety section is written only for this type of machine. Practice all other usual and customary safe working precautions, and above all - REMEMBER - SAFETY IS YOUR RESPONSIBILITY. YOU CAN PREVENT SERIOUS INJURY OR DEATH.

1. 2.

3. 4.

SAFETY - DANGER, WARNING and CAUTION Whenever you see the words and symbols shown below, used in this book and on decals, you MUST take note of their instructions.

5. 6.

The symbol and the word DANGER indicates an imminently hazardous situation with, if not avoided, will result in DEATH OR SERIOUS INJURY.

The symbol and the word WARNING indicates a potentially hazardous situation. If the instructions or procedures are not correctly followed it could result in PERSONAL INJURY, OR LOSS OF LIFE.

7.

The symbol and the word CAUTION identifies special instructions or procedure which if not strictly observed, could result in DAMAGE, DESTRUCTION OF EQUIPMENT, OR PERSONAL INJURY.

9.

NOTE : The word NOTE indicates points of particular interest for more efficient and convenient repair or operation. 35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08

8.

10.

Work Safely – Follow these Rules Always wear safety glasses when using a hammer, chisel or other tools that may cause chips to fly. Keep work area organized and clean. Wipe up oil or spills of any kind. Keep tools and parts off of the floor. Eliminate the possibility of a fall which could result in a serious injury. Be sure to reinstall safety devices, guards or shields after adjusting and/or servicing the machine. After servicing, be sure all tools, parts, or servicing equipment are removed from the machine. Use a safety catch on all hoist hooks. Do not take a chance, the load could slip off the hook. Batteries give off explosive hydrogen gas when charging and continue to do so for some time after receiving a steady charge. Do not under any circumstances allow an electric spark or an open flame near the battery. Always disconnect a battery cable before working on the electrical system. Always wear safety goggles when servicing batteries. Use proper tools to make repairs, using hammers and chisels or punches when pullers should be used increases the probability of injury. Be careful when using compressed air to dry parts. Use approved air blow guns, do not exceed 30 psi, wear safety glass or goggles and use proper shielding to protect everyone in the work area. Do not wear rings, wrist watches or loose fitting clothing when working on machinery because they could catch on moving parts causing serious injury. Wear sturdy, roughsoled work shoes. Never adjust and/or service a machine with bare feet or while wearing sandals or sneakers. Exhaust gases are highly poisonous! Therefore, do not start the engine in closed rooms unless adequate ventilation is ensured. A-1


Turn static files into dynamic content formats.

Create a flipbook

Articles inside

Hydraulics

1min
pages 355-356

Hydraulics

1min
page 354

Hydraulics

1min
page 353

Hydraulics

1min
pages 348-352

Hydraulics

1min
pages 346-347

Hydraulics

1min
pages 344-345

Hydraulics

10min
pages 326-341

5. HOW THE INTERNAL LEVERAGE SYSTEM FUNCTIONS

1min
page 325

4. FUNCTIONING OF FLOW CONTROL VALVE

3min
pages 322-324

Steering

5min
pages 312-315, 319, 321

Steering

1min
pages 310-311

Electrical System

13min
pages 294-295, 299-309

Electrical System

1min
page 293

Electrical System

1min
page 291

Electrical System

2min
page 290

Electrical System

1min
pages 288-289

Electrical System

1min
page 287

Electrical System

1min
page 286

Electrical System

1min
page 283

Electrical System

1min
pages 280-281

Electrical System

1min
pages 278-279

Brakes

2min
pages 239-242, 246

Differential Lock System

1min
pages 225-226, 228, 230, 232

Differential

1min
pages 220-222

Differential

2min
pages 219-220

DIFFERENTIAL LAYOUT

6min
pages 210-218

Fuel System

17min
pages 159, 170-177, 180, 182-183, 185-200

Fuel System

1min
page 158

Fuel System

1min
page 157

Fuel System

3min
pages 153-155

Fuel System

1min
pages 152-153

Fuel System

1min
page 151

Cooling System

3min
pages 142-143, 145-149, 151

Cooling System

2min
pages 140-141

Cooling System

2min
page 139

Cooling System

1min
page 138

Cooling System

1min
page 137

Cooling System

1min
pages 136-137

SPECIAL NOTES & TROUBLE SHOOTING

2min
page 127

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
pages 123, 125

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 122

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 121

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 120

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 119

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 118

& Flywheel

2min
pages 116-117

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 115

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 114

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 113

Timing Gear Train, Front Cover & Camshaft

1min
pages 109, 111

Timing Gear Train, Front Cover & Camshaft

1min
page 108

Timing Gear Train, Front Cover & Camshaft

2min
pages 106-107

Timing Gear Train, Front Cover & Camshaft

1min
page 105

Lubrication Systems

1min
pages 100-101, 103

Lubrication Systems

1min
page 99

Connecting Rods, Pistons & Cylinder Sleeves

1min
pages 95, 97

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 94

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 93

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 92

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 91

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 90

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 89

Manifolds, Cylinder Head & Valves

1min
pages 85, 87

Manifolds, Cylinder Head & Valves

2min
page 84

Manifolds, Cylinder Head & Valves

1min
page 83

Manifolds, Cylinder Head & Valves

1min
pages 81-82

Manifolds, Cylinder Head & Valves

1min
page 80

Manifolds, Cylinder Head & Valves

1min
page 79

Manifolds, Cylinder Head & Valves

1min
page 78

Manifolds, Cylinder Head & Valves

1min
page 77

Removal & Refitment of Safety Neutral Switch

13min
pages 56, 59, 61-68, 70-73, 75

Removal & Refitment of Hydraulic & Transmission Suction Oil Filter

1min
page 55

Removal & Refitment of Flooring and Linkages

1min
page 53

Removal & Refitment of Instrument Cluster, Scuttle & Steering Column Cover

1min
page 52

Removal & Refitment of Air Cleaner

1min
page 51

Removal & Refitment of Air Cleaner

1min
page 49

Removal & Refitment of Alternator

1min
page 48

Removal & Refitment of Alternator

1min
page 47

Removal & Refitment of Fuel Tank

1min
page 44

Removal & Refitment of Fender

1min
page 42

Removal & Refitment of Hood

1min
page 41

Removal & Refitment of ROPS

2min
pages 38-39

Splitting Between Engine & Transmission

1min
page 33

Splitting Between Front Axle & Engine

1min
page 30

Single Parts Repair, Off-Season Inspection or General Overhaul

14min
pages 13-24, 27-29

Safety Notes

6min
pages 8-12

Safety Notes

2min
page 4
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.