Mahindra Tractor '35' Series 4WD 3535 4035 4535 5035 Gear Service Manual

Page 38

Removal & Refitment of ROPS A.

ROLL OVER PROTECTIVE STRUCTURE (ROPS)

Mahindra USA Inc. tractors are fitted with a frame for the protection of tractor operators to minimize serious operator injury resulting from accidental roll over. These frames, known as ROPS, form a safety zone within which the operator is offered some protection in the event that the tractor turns over. It is mandatory that the tractor operator fasten the seat belt around him/her to be protected by the ROPS. The mounting structure and fasteners forming the mounting connection with the tractor are part of the ROPS. (ROPS) B.

MAINTENANCE AND INSPECTION

The ROPS has been certified to industry and/or government standards. Any damage or alteration to the ROPS, mounting hardware or seat belt voids the certification and will reduce or eliminate protection for the operator, in the event of a roll-over. The ROPS, mounting hardware and seat belt should be checked after the first 100 hrs. of machine operation and every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alteration the ROPS must be replaced prior to further operation of the machine. The seat belt must be worn during machine operation when it is equipped with a certified ROPS. Failure to do so will reduce or eliminate protection of the operator in the event of a roll-over.

C.

DAMAGE OF THE ROPS

If the Tractor has rolled over or the ROPS has been damaged (such as striking an overhead object during transport), it must be replaced to provide the original protection. After an accident, check for damages to the 1. ROPS 2. Seat 3. Seat belt & seat mountings. Before you operate a Tractor, replace all damaged parts. When improperly operated, a tractor can roll over. For low clearance storage only, the roll bar (top half foldable portion of ROPS) may be folded. No protection is provided when the tractor is operated with the roll bar in the folded position. Always raise the roll bar immediately after low clearance storage. Always use the seat belt when the roll bar is raised. Seat belt save lives when they are used. Do not use the seat belt when the roll bar is lowered. Never attach chains or ropes to the ROPS for pulling purposes; this will cause the tractor to tip backwards. Always pull from the tractor drawbar. Be careful when driving through door openings or under low overhead objects. Make sure there is sufficient overhead clearance for the ROPS. If the ROPS is removed or replaced, make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts. Always wear your seat belt if the tractor is equipped with a ROPS.

Substitution of mounting hardware, seat belt etc. with components not equal to or superior to the original certified components will void the certification and will reduce or eliminate protection for the operator in the event of a roll-over.

B-14

35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08


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Hydraulics

1min
pages 355-356

Hydraulics

1min
page 354

Hydraulics

1min
page 353

Hydraulics

1min
pages 348-352

Hydraulics

1min
pages 346-347

Hydraulics

1min
pages 344-345

Hydraulics

10min
pages 326-341

5. HOW THE INTERNAL LEVERAGE SYSTEM FUNCTIONS

1min
page 325

4. FUNCTIONING OF FLOW CONTROL VALVE

3min
pages 322-324

Steering

5min
pages 312-315, 319, 321

Steering

1min
pages 310-311

Electrical System

13min
pages 294-295, 299-309

Electrical System

1min
page 293

Electrical System

1min
page 291

Electrical System

2min
page 290

Electrical System

1min
pages 288-289

Electrical System

1min
page 287

Electrical System

1min
page 286

Electrical System

1min
page 283

Electrical System

1min
pages 280-281

Electrical System

1min
pages 278-279

Brakes

2min
pages 239-242, 246

Differential Lock System

1min
pages 225-226, 228, 230, 232

Differential

1min
pages 220-222

Differential

2min
pages 219-220

DIFFERENTIAL LAYOUT

6min
pages 210-218

Fuel System

17min
pages 159, 170-177, 180, 182-183, 185-200

Fuel System

1min
page 158

Fuel System

1min
page 157

Fuel System

3min
pages 153-155

Fuel System

1min
pages 152-153

Fuel System

1min
page 151

Cooling System

3min
pages 142-143, 145-149, 151

Cooling System

2min
pages 140-141

Cooling System

2min
page 139

Cooling System

1min
page 138

Cooling System

1min
page 137

Cooling System

1min
pages 136-137

SPECIAL NOTES & TROUBLE SHOOTING

2min
page 127

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
pages 123, 125

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 122

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 121

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 120

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 119

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 118

& Flywheel

2min
pages 116-117

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 115

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 114

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 113

Timing Gear Train, Front Cover & Camshaft

1min
pages 109, 111

Timing Gear Train, Front Cover & Camshaft

1min
page 108

Timing Gear Train, Front Cover & Camshaft

2min
pages 106-107

Timing Gear Train, Front Cover & Camshaft

1min
page 105

Lubrication Systems

1min
pages 100-101, 103

Lubrication Systems

1min
page 99

Connecting Rods, Pistons & Cylinder Sleeves

1min
pages 95, 97

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 94

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 93

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 92

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 91

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 90

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 89

Manifolds, Cylinder Head & Valves

1min
pages 85, 87

Manifolds, Cylinder Head & Valves

2min
page 84

Manifolds, Cylinder Head & Valves

1min
page 83

Manifolds, Cylinder Head & Valves

1min
pages 81-82

Manifolds, Cylinder Head & Valves

1min
page 80

Manifolds, Cylinder Head & Valves

1min
page 79

Manifolds, Cylinder Head & Valves

1min
page 78

Manifolds, Cylinder Head & Valves

1min
page 77

Removal & Refitment of Safety Neutral Switch

13min
pages 56, 59, 61-68, 70-73, 75

Removal & Refitment of Hydraulic & Transmission Suction Oil Filter

1min
page 55

Removal & Refitment of Flooring and Linkages

1min
page 53

Removal & Refitment of Instrument Cluster, Scuttle & Steering Column Cover

1min
page 52

Removal & Refitment of Air Cleaner

1min
page 51

Removal & Refitment of Air Cleaner

1min
page 49

Removal & Refitment of Alternator

1min
page 48

Removal & Refitment of Alternator

1min
page 47

Removal & Refitment of Fuel Tank

1min
page 44

Removal & Refitment of Fender

1min
page 42

Removal & Refitment of Hood

1min
page 41

Removal & Refitment of ROPS

2min
pages 38-39

Splitting Between Engine & Transmission

1min
page 33

Splitting Between Front Axle & Engine

1min
page 30

Single Parts Repair, Off-Season Inspection or General Overhaul

14min
pages 13-24, 27-29

Safety Notes

6min
pages 8-12

Safety Notes

2min
page 4
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