Mahindra Tractor '35' Series 4WD 3535 4035 4535 5035 Gear Service Manual

Page 13

General

Single Parts Repair, Off-Season Inspection or General Overhaul Off-season inspection is the best guarantee for trouble free and efficient performance. Repairs as described in foregoing and following chapters can be prevented. The term “off-season” applies generally to the winter months when the tractor is seldom required to do any work. During this period service stations do not have much to do as a rule and can give better service than during the peak periods.

Overhauling a tractor could be essentially different in the following respects : 1)

2)

A-10

The repair of individual parts that has failed during operation. This kind of repair is by no means as easy as it may seem at first sight, for replacing the defective part may call for elaborate and extensive dismantling and reassembly procedures. Another disadvantage of a “single parts repair” is that it may have to be carried out during the working season when the tractor is most urgently needed. When taking the preventive maintenance measures as outlined below these “single parts repairs” should, to a great extent, be eliminated. A fundamentally different procedure is the “off-season inspection” when all parts of the machine are checked over. This procedure covers mainly the following : Thorough cleaning of the machine, re-setting and adjusting of all units subject to a certain amount of wear, replacing those parts which still function but show such a degree of wear that they are not likely to survive the ensuing working season. Off-season inspection is a thorough preventive maintenance measure. It calls for a well trained serviceman with a detailed knowledge of the tractor and the functioning of the various units.

3)

A rather expensive reconditioning job is the “general overhaul”. It becomes necessary when the tractor has been kept on the job by “make-shift” repairs without observing fundamental maintenance rules. Worn parts fail and other, potentially good parts are often broken as a result of these failures. Apart from being a costly affair it very often happens that this sort of repair has to be made during the operating season when work is pressing. A general run down condition, moreover, often causes small fissures and cracks which can be overlooked and are then the source of fresh trouble. Off-season inspection is the most important measure of preventive maintenance. The frequency of this inspection should be determined by the number of operating hours and by operating conditions.

35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08


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Hydraulics

1min
pages 355-356

Hydraulics

1min
page 354

Hydraulics

1min
page 353

Hydraulics

1min
pages 348-352

Hydraulics

1min
pages 346-347

Hydraulics

1min
pages 344-345

Hydraulics

10min
pages 326-341

5. HOW THE INTERNAL LEVERAGE SYSTEM FUNCTIONS

1min
page 325

4. FUNCTIONING OF FLOW CONTROL VALVE

3min
pages 322-324

Steering

5min
pages 312-315, 319, 321

Steering

1min
pages 310-311

Electrical System

13min
pages 294-295, 299-309

Electrical System

1min
page 293

Electrical System

1min
page 291

Electrical System

2min
page 290

Electrical System

1min
pages 288-289

Electrical System

1min
page 287

Electrical System

1min
page 286

Electrical System

1min
page 283

Electrical System

1min
pages 280-281

Electrical System

1min
pages 278-279

Brakes

2min
pages 239-242, 246

Differential Lock System

1min
pages 225-226, 228, 230, 232

Differential

1min
pages 220-222

Differential

2min
pages 219-220

DIFFERENTIAL LAYOUT

6min
pages 210-218

Fuel System

17min
pages 159, 170-177, 180, 182-183, 185-200

Fuel System

1min
page 158

Fuel System

1min
page 157

Fuel System

3min
pages 153-155

Fuel System

1min
pages 152-153

Fuel System

1min
page 151

Cooling System

3min
pages 142-143, 145-149, 151

Cooling System

2min
pages 140-141

Cooling System

2min
page 139

Cooling System

1min
page 138

Cooling System

1min
page 137

Cooling System

1min
pages 136-137

SPECIAL NOTES & TROUBLE SHOOTING

2min
page 127

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
pages 123, 125

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 122

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 121

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 120

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 119

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 118

& Flywheel

2min
pages 116-117

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 115

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 114

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 113

Timing Gear Train, Front Cover & Camshaft

1min
pages 109, 111

Timing Gear Train, Front Cover & Camshaft

1min
page 108

Timing Gear Train, Front Cover & Camshaft

2min
pages 106-107

Timing Gear Train, Front Cover & Camshaft

1min
page 105

Lubrication Systems

1min
pages 100-101, 103

Lubrication Systems

1min
page 99

Connecting Rods, Pistons & Cylinder Sleeves

1min
pages 95, 97

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 94

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 93

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 92

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 91

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 90

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 89

Manifolds, Cylinder Head & Valves

1min
pages 85, 87

Manifolds, Cylinder Head & Valves

2min
page 84

Manifolds, Cylinder Head & Valves

1min
page 83

Manifolds, Cylinder Head & Valves

1min
pages 81-82

Manifolds, Cylinder Head & Valves

1min
page 80

Manifolds, Cylinder Head & Valves

1min
page 79

Manifolds, Cylinder Head & Valves

1min
page 78

Manifolds, Cylinder Head & Valves

1min
page 77

Removal & Refitment of Safety Neutral Switch

13min
pages 56, 59, 61-68, 70-73, 75

Removal & Refitment of Hydraulic & Transmission Suction Oil Filter

1min
page 55

Removal & Refitment of Flooring and Linkages

1min
page 53

Removal & Refitment of Instrument Cluster, Scuttle & Steering Column Cover

1min
page 52

Removal & Refitment of Air Cleaner

1min
page 51

Removal & Refitment of Air Cleaner

1min
page 49

Removal & Refitment of Alternator

1min
page 48

Removal & Refitment of Alternator

1min
page 47

Removal & Refitment of Fuel Tank

1min
page 44

Removal & Refitment of Fender

1min
page 42

Removal & Refitment of Hood

1min
page 41

Removal & Refitment of ROPS

2min
pages 38-39

Splitting Between Engine & Transmission

1min
page 33

Splitting Between Front Axle & Engine

1min
page 30

Single Parts Repair, Off-Season Inspection or General Overhaul

14min
pages 13-24, 27-29

Safety Notes

6min
pages 8-12

Safety Notes

2min
page 4
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