Mahindra Tractor '35' Series 4WD 3535 4035 4535 5035 Gear Service Manual

Page 123

Crankcase, Crankshaft, Main Bearings & Flywheel RUNNING-IN AFTER OVERHAULING A completely overhauled tractor should undergo a thorough check over before leaving the service station. Make sure that all parts are properly installed and all bolts are drawn up tight. Carefully inspect all units, check adjustments as far as accessible and correct if necessary. Remember, it is better to check three times than commit one error. Fill the transmission case with specified lubricant and grease the tractor liberally in accordance with the lubrication guide of the “Operators Manual”. Be sure that all instruments and controls function properly before preparing the engine for running-in. Fill the engine crankcase, the fuel injection pump and the governor housing with specified lubricant. Fill the cooling system. Fill the fuel tank with Diesel fuel and vent the fuel system properly. Start the engine in the conventional manner and let it run at medium speed for about five minutes. Closely observe the engine to see that all parts work freely and the engine operates smoothly.

Closely observe the engine during the running in time and note any faults for later correction. When time is up, stop the engine and readjust as follows: Retighten injection nozzle stud nuts. Check fan belt tension. Check oil in engine crankcase. Draw up all bolts and nuts in accordance with the tightening scale. Check for evidence of oil leakage and inspect all hose and pipe connection for leaks. Correct faults observed during the running-in time. Finally, a trial run is made to test chassis and transmission. This trial run should last at least 15 minutes and consist of the following tests: Testing the engine clutch. Testing the five forward speeds and the reverse speed. Testing the steering.

Check the oil pressure.

Testing the brakes.

With the engine stopped check the crankcase oil level and make sure the pressure feed lubrication functions properly and no bearing is starved. Restart the engine and let it run at medium speed for approximately one hour.

Testing the electrical system.

If new cylinder sleeves and pistons were installed it is necessary to run-in for another hour during which the engine is accelerated to full speed for short periods.

After an overhaul every part or unit of the tractor should function properly and be up to the standards and requirements described in the various sections of this manual. Only then can you expect ready and efficient performance and trouble-free operation the year round.

35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08

Make a final test with tractor under load. It is important that faults revealed by these tests be remedied without delay.

C-67


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Hydraulics

1min
pages 355-356

Hydraulics

1min
page 354

Hydraulics

1min
page 353

Hydraulics

1min
pages 348-352

Hydraulics

1min
pages 346-347

Hydraulics

1min
pages 344-345

Hydraulics

10min
pages 326-341

5. HOW THE INTERNAL LEVERAGE SYSTEM FUNCTIONS

1min
page 325

4. FUNCTIONING OF FLOW CONTROL VALVE

3min
pages 322-324

Steering

5min
pages 312-315, 319, 321

Steering

1min
pages 310-311

Electrical System

13min
pages 294-295, 299-309

Electrical System

1min
page 293

Electrical System

1min
page 291

Electrical System

2min
page 290

Electrical System

1min
pages 288-289

Electrical System

1min
page 287

Electrical System

1min
page 286

Electrical System

1min
page 283

Electrical System

1min
pages 280-281

Electrical System

1min
pages 278-279

Brakes

2min
pages 239-242, 246

Differential Lock System

1min
pages 225-226, 228, 230, 232

Differential

1min
pages 220-222

Differential

2min
pages 219-220

DIFFERENTIAL LAYOUT

6min
pages 210-218

Fuel System

17min
pages 159, 170-177, 180, 182-183, 185-200

Fuel System

1min
page 158

Fuel System

1min
page 157

Fuel System

3min
pages 153-155

Fuel System

1min
pages 152-153

Fuel System

1min
page 151

Cooling System

3min
pages 142-143, 145-149, 151

Cooling System

2min
pages 140-141

Cooling System

2min
page 139

Cooling System

1min
page 138

Cooling System

1min
page 137

Cooling System

1min
pages 136-137

SPECIAL NOTES & TROUBLE SHOOTING

2min
page 127

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
pages 123, 125

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 122

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 121

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 120

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 119

Crankcase, Crankshaft, Main Bearings & Flywheel

2min
page 118

& Flywheel

2min
pages 116-117

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 115

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 114

Crankcase, Crankshaft, Main Bearings & Flywheel

1min
page 113

Timing Gear Train, Front Cover & Camshaft

1min
pages 109, 111

Timing Gear Train, Front Cover & Camshaft

1min
page 108

Timing Gear Train, Front Cover & Camshaft

2min
pages 106-107

Timing Gear Train, Front Cover & Camshaft

1min
page 105

Lubrication Systems

1min
pages 100-101, 103

Lubrication Systems

1min
page 99

Connecting Rods, Pistons & Cylinder Sleeves

1min
pages 95, 97

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 94

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 93

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 92

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 91

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 90

Connecting Rods, Pistons & Cylinder Sleeves

1min
page 89

Manifolds, Cylinder Head & Valves

1min
pages 85, 87

Manifolds, Cylinder Head & Valves

2min
page 84

Manifolds, Cylinder Head & Valves

1min
page 83

Manifolds, Cylinder Head & Valves

1min
pages 81-82

Manifolds, Cylinder Head & Valves

1min
page 80

Manifolds, Cylinder Head & Valves

1min
page 79

Manifolds, Cylinder Head & Valves

1min
page 78

Manifolds, Cylinder Head & Valves

1min
page 77

Removal & Refitment of Safety Neutral Switch

13min
pages 56, 59, 61-68, 70-73, 75

Removal & Refitment of Hydraulic & Transmission Suction Oil Filter

1min
page 55

Removal & Refitment of Flooring and Linkages

1min
page 53

Removal & Refitment of Instrument Cluster, Scuttle & Steering Column Cover

1min
page 52

Removal & Refitment of Air Cleaner

1min
page 51

Removal & Refitment of Air Cleaner

1min
page 49

Removal & Refitment of Alternator

1min
page 48

Removal & Refitment of Alternator

1min
page 47

Removal & Refitment of Fuel Tank

1min
page 44

Removal & Refitment of Fender

1min
page 42

Removal & Refitment of Hood

1min
page 41

Removal & Refitment of ROPS

2min
pages 38-39

Splitting Between Engine & Transmission

1min
page 33

Splitting Between Front Axle & Engine

1min
page 30

Single Parts Repair, Off-Season Inspection or General Overhaul

14min
pages 13-24, 27-29

Safety Notes

6min
pages 8-12

Safety Notes

2min
page 4
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