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JLG 510AJ Parts Manual (3121182) - PDF DOWNLOAD

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

0257887 0258921 1283002

QTY Ref Ref Ref Ref Ref Ref Ref Ref

4933250 4933238 4933300 4933216 4933239

Ref Ref Ref Ref

4933300

Ref

1001100027

4933219 4933231 See Note

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0270814 0273495

Ref Ref Ref

1001112588 1001112743 4933217

0274862 4933218

4933171 4933326 4933384 1001109727 1001102900

252

Ref Ref Ref Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Note: All Romanian Built Machines uses UGM. Note: No Romanian Built Machines built with Perkins Engines. ALARM ELECTRICAL DIAGRAM ETHER START ELECTICAL DIAGRAM ETHER START ELECTICAL DIAGRAM GENERATOR ELECTRICAL DIAGRAM (2500W) Note: For Diagram for Machines with SkyPower Generator, see JLG Supplement P/N 3124242. Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM 110V/60Hz Generator Belgium Built Machines (Prior to SN 1300000316) Belgium Built Machines (SN 1300000316 through 1300000730) Belgium Built Machines (SN 1300000731 to Present) 110V/50Hz & 220V/50Hz Generator Belgium Built Machines (Prior to SN 1300000316) Belgium Built Machines (SN 1300000316 through 1300000730) Belgium Built Machines (SN 1300000731 through 1300006618) Belgium Built Machines (SN 1300006619 to Present) With UGM Caterpillar/Deutz/Perkins 110V/60HZ 110V/50HZ & 220V/50HZ GLOW PLUG ELECTICAL DIAGRAM (DEUTZ MACHINES) LIGHTS ELECTRICAL DIAGRAMS Headlights and Taillights Chassis Lights PLATFORM ELECTRICAL DIAGRAM (NOTE: SEE ELECTRICAL SCHEMATIC) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAMS: Belgium Built Machines (Prior to SN 1300000138) Belgium Built Machines (SN 1300000138 through 1300001679) Belgium Built Machines (SN 1300001680 to Present) SOFT TOUCH ELECTRICAL DIAGRAM STANDARD ELECTRICAL DIAGRAMS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM Belgium Built Machines (Prior to SN 1300000981) Belgium Built Machines (SN 1300000981 through 1300002604) Belgium Built Machines (SN 1300002605 to Present) With UGM Deutz Engines Caterpillar/Perkins

510AJ

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3121182

JLG 510AJ Parts Manual (3121182) - PDF DOWNLOAD

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FIGURE 10-1. SPECIAL OPTIONS

FIGURE 9-2. MODEL 510AJ VARIABLE PARTS

FIGURE 9-1. MODEL 510AJ STANDARD PARTS

FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS

FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC

FIGURE 8-3. DECALS INSTALLATION - CE AND AUSTRALIAN SPECS

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 6-7. HYDRAULIC DIAGRAM LIST

FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM

1300003476 to Present, SN E300000100 through E300001114

FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300003476 FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN

FIGURE 5-8. STEER CYLINDER ASSEMBLY

FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) SN 1300003223 to Present, SN E300000100 through E300001114

FIGURE 5-7. MASTER CYLINDER ASSEMBLY

FIGURE 5-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY

FIGURE 5-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY

FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY

FIGURE 5-4. LIFT (JIB) CYLINDER ASSEMBLY

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300003223 FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES)

SN 1300003223 to Present, SN E300000100 through E300001114

FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL

FIGURE 4-8. SKYWELDER INSTALLATION - 50HZ (Prior to SN 1300001851

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY

FIGURE 4-1. PLATFORM INSTALLATION

FIGURE 3-3. MAIN BOOM ASSEMBLY

FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION

FIGURE 3-2. MAIN BOOM INSTALLATION

FIGURE 2-28. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITH UGM

FIGURE 2-27. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITHOUT UGM

FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM) (OPTIONAL

FIGURE 2-25. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL

FIGURE 2-21. HOODS INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300006659 FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300006659

FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED

FIGURE 2-16. AUXILIARY PUMP ASSEMBLY

FIGURE 2-17. TANK INSTALLATIONS

FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM

FIGURE 2-15. PISTON PUMP ASSEMBLY

FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM

FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM

1300000981 to Present, SN E300000100 through E300001114

FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM

FIGURE 2-8. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT

FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981 FIGURE 2-11. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN

FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS

FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT

FIGURE 1-9. DRIVE VALVES INSTALLATIONS

FIGURE 2-1. CONTROL VALVE INSTALLATION

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249 FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN

FIGURE 1-1. AXLE AND STEERING INSTALLATION