JLG 510AJ Parts Manual (3121182) - PDF DOWNLOAD

3121182

510AJ

3

4

510AJ

3121182

3121182

510AJ

5

6

510AJ

3121182

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 9 FIGURE 1-1. AXLE AND STEERING INSTALLATION................................................................................................................... 10 FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 14 FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................................ 18 FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................................ 22 FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)........................................................................................................................... 26 FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)........................................................................................................................... 30 FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249) ........................................ 34 FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300002249 to Present, SN E300000100 through E300001114)................................................................................................... 36 FIGURE 1-9. DRIVE VALVES INSTALLATIONS ........................................................................................................................... 38 SECTION 2 - TURNTABLE ................................................................................................................................................................ 41 FIGURE 2-1. CONTROL VALVE INSTALLATION.......................................................................................................................... 42 FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 44 FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS .............................................................................................. 46 FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES) (Prior to SN 1300006701) .................................................................................................................................................................................. 50 FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT MACHINES AND ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (Prior to SN 1300006701, SN 1300006701 to Present, SN E300000100 through E300001114) ................................................................................................... 52 FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT) ................................................. 54 FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT) ............................................. 58 FIGURE 2-8. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT) ............................................. 60 FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (WITH UGM)........................................................................................... 62 FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981) ............................... 70 FIGURE 2-11. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300000981 to Present, SN E300000100 through E300001114) ................................................................................................... 76 FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) .............. 84 FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ...................... 92 FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) ............................................................................................... 100 FIGURE 2-15. PISTON PUMP ASSEMBLY ................................................................................................................................. 108 FIGURE 2-16. AUXILIARY PUMP ASSEMBLY ............................................................................................................................ 112 FIGURE 2-17. TANK INSTALLATIONS ........................................................................................................................................ 116 FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ................................................................................. 120 FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ......................................................................................... 124 FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 128 FIGURE 2-21. HOODS INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300006659) .......................................... 132 FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300006659 to Present, SN E300000100 through E300001114)...................................................................................................................... 136 FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM) (OPTIONAL) ...................... 140 FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 144 FIGURE 2-25. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) .................................................... 148 FIGURE 2-26. 7500W GENERATOR INSTALLATION - 50HZ (DEUTZ ENGINE MACHINES WITHOUT UGM) ........................ 152 FIGURE 2-27. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITHOUT UGM) .................... 156 FIGURE 2-28. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITH UGM) ............................ 160 SECTION 3 - BOOM ........................................................................................................................................................................ 165 FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION .................................................................................... 166 FIGURE 3-2. MAIN BOOM INSTALLATION ................................................................................................................................. 170 FIGURE 3-3. MAIN BOOM ASSEMBLY ....................................................................................................................................... 174 FIGURE 3-4. ROTATOR ASSEMBLY .......................................................................................................................................... 178 FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 180 SECTION 4 - PLATFORM................................................................................................................................................................ 183 FIGURE 4-1. PLATFORM INSTALLATION .................................................................................................................................. 184 FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 188 FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 194 FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 198 FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 202 FIGURE 4-6. SKYGLAZIER INSTALLATION - WITHOUT LSS ................................................................................................... 204 FIGURE 4-7. SKYGLAZIER INSTALLATION - WITH LSS ........................................................................................................... 206

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TABLE OF CONTENTS FIGURE 4-8. SKYWELDER INSTALLATION - 50HZ (Prior to SN 1300001851) .......................................................................... 208 FIGURE 4-9. WELDER ASSEMBLY ............................................................................................................................................. 210 SECTION 5 - CYLINDER.................................................................................................................................................................. 213 FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300003223) .................. 214 FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003223 to Present, SN E300000100 through E300001114) .......................................................................................... 216 FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY ....................................................................................................... 218 FIGURE 5-4. LIFT (JIB) CYLINDER ASSEMBLY ......................................................................................................................... 220 FIGURE 5-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY.......................................................................................................... 222 FIGURE 5-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY ..................................................................................................... 224 FIGURE 5-7. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 226 FIGURE 5-8. STEER CYLINDER ASSEMBLY ............................................................................................................................. 228 FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY .................................................................................................................... 230 SECTION 6 - HYDRAULIC ............................................................................................................................................................... 233 FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300000353) .................. 234 FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (SN 1300000353 through 1300003222) ...................................................................................................................................................................................................... 236 FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003223 to Present, SN E300000100 through E300001114) .......................................................................................... 238 FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300003476) .................................. 240 FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003476 to Present, SN E300000100 through E300001114) ................................................................................................. 244 FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM...................................................................................................................... 246 FIGURE 6-7. HYDRAULIC DIAGRAM LIST.................................................................................................................................. 250 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 251 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 252 FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ............................................................................. 254 FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 268 SECTION 8 - DECALS ..................................................................................................................................................................... 281 FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC.................................................................................................................. 282 FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS................................................................................................ 286 FIGURE 8-3. DECALS INSTALLATION - CE AND AUSTRALIAN SPECS................................................................................... 292 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 297 FIGURE 9-1. MODEL 510AJ STANDARD PARTS ....................................................................................................................... 298 FIGURE 9-2. MODEL 510AJ VARIABLE PARTS ......................................................................................................................... 300 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 301 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 302 PART NUMBER INDEX .................................................................................................................................................................... 307

8

510AJ

3121182

SECTION 1 - FRAME

SECTION 1 - FRAME

3121182

510AJ

9

SECTION 1 - FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION

10

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION ITEM

PART NUMBER 0272424 0273497 0274753 0274753

QTY Ref Ref Ref Ref Ref

101 101 102 103

0100011 0100019 0100038 0641416

AR AR AR 4

104

0641607

2

105

0641810

2

106 107

0642012 0682248

1 2

108 109

0961950 1100134

2 1

110

3272201

2

111

3311405

4

112 113 114 115 116

3422592 3422520 3841258 3841520 4567462

1 2 1 2 2

117 117

4640871

Ref 1

117 117 117

7012693 7002840 4641265

1 1 1

117

4641265

1

118

4711400

4

119 120

4740158 4752000

1 4

121

Ref Ref Ref

121 121 121

3121182

4846660 0280203 0280203

1 1 1

DESCRIPTION OSCILLATING AXLE INSTALLATIONS Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Compound, Locking Compound, Locking Primer, Locking #7471 Bolt 1/4in-20NC x 2in (Belgium Built Machines) (Prior to SN 1300000353) Bolt 3/8in-16NC x 3/4in (Belgium Built Machines) (Prior to SN 1300003223) Bolt 1/2in-13NC x 1-1/4in (Belgium Built Machines) (Prior to SN 1300000353) Bolt 5/8in-11NC x 1-1/2in Bolt 3/4in-10NC x 6in (Belgium Built Machines) (Prior to SN 1300003223) Bushing Cam, Lockout (Belgium Built Machines) (Prior to SN 1300000353) Nut 3/4in-10NC (Belgium Built Machines) (Prior to SN 1300003223) Locknut 1/4in-20NC (Belgium Built Machines) (Prior to SN 1300000353) Pin, Axle Pivot Pin (Belgium Built Machines) (Prior to SN 1300003223) Keeper, Pin Keeper, Pin (Belgium Built Machines) (Prior to SN 1300003223) Tube, Mounting (Belgium Built Machines) (Prior to SN 1300003223) Lockout Valve Assembly Options: Valve used on Belgium Built Machines (Prior to SN 1300000353) Seal Kit - 4640871 Valve Anti-Rotation Pin Removal Tool Valve used on Belgium Built Machines (SN 1300000353 to Present) Valve used on Romanian Built Machines (SN E300000100 through E300001114) Flatwasher 1/4in Thin (Belgium Built Machines) (Prior to SN 1300000353) Thrustwasher Flatwasher 5/8in Regular (Belgium Built Machines) (Prior to SN 1300000353) Axle Weldment Options: Note: If kingpin holes in the axle measure 1.503in diameter or larger in any direction, axle weldment must be replaced.

Note: See Kit Item 250 and additional notes at end of parts list before ordering parts.

Belgium Built Machines (Prior to SN 1300003223) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through

510AJ

REV E C A A

11

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

121A 122

0561511 4892200

2 4

123 123A 123B 123B

1684243 1684465 1684465

2 2 2

124

0791506

4

125

0641814

8

126

4891800

8

126

4891800

8

0272428 0100011 0440161

Ref AR Ref AR

202

4740537

AR

202

4740537

AR

202

4740538

AR

202

4740538

AR

202

4740539

AR

202

4740539

AR

202

4740540

AR

202

4740540

AR

202

0440271

AR

202

0440271

AR

203 204 205 205

0641606 0641824 0961951

16 4 Ref 2

205 205

0961951 0961951

2 2

205 205 206

0440291 0440274 0962140

2 2 2

201 202 202

12

Ref

DESCRIPTION E300001114) Steer Cylinder Mounting Block Assembly Flatwasher 3/4in Hardened (Belgium Built Machines) (Prior to SN 1300003223) Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Belgium Built Machines (Prior to SN 1300003223) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Screw 5/16in-18NC x 3/4in (Belgium Built Machines) (SN 1300000353 to Present) Bolt 1/2in-13NC x 1-3/4in (Belgium Built Machines) (SN 1300003223 to Present) Flatwasher 1/2in Hardened (Belgium Built Machines) (SN 1300003223 to Present) Flatwasher 1/2in Hardened (Romanian Built Machines) (SN E300000100 through E300001114) STEERING INSTALLATION Compound, Locking Thrustwasher Options: Belgium Built Machines (Top and Bottom Kingpin Location) (Note: See Kit Item 250 and additional notes at end of parts list before ordering parts) (Prior to SN 1300000441) Belgium Built Machines (.0625) (Top Kingpin Location) (SN 1300000441 to Present) Romanian Built Machines (.0625) (Top Kingpin Location) (SN E300000100 through E300001114) Belgium Built Machines (.125) (Top Kingpin Location) (SN 1300000441 to Present) Romanian Built Machines (.125) (Top Kingpin Location) (SN E300000100 through E300001114) Belgium Built Machines (.188) (Top Kingpin Location) (SN 1300000441 to Present) Romanian Built Machines(.188) (Top Kingpin Location) (SN E300000100 through E300001114) Belgium Built Machines (.250) (Top Kingpin Location) (SN 1300000441 to Present) Romanian Built Machines (.250) (Top Kingpin Location) (SN E300000100 through E300001114) Belgium Built Machines (Bottom Kingpin Location) (SN 1300000441 to Present) Romanian Built Machines (Bottom Kingpin Location) (SN E300000100 through E300001114) Bolt 3/8in-16NC x 3/4in Bolt 1/2in-13NC x 3in Bushing / Bearing Options: Belgium Built Machines (Top and Bottom Kingpin Location) (Note: See Kit Item 250 and additional notes at end of parts list before ordering parts) (Prior to SN 1300000441) Belgium Built Machines (SN 1300000441 to Present) Romanian Built Machines Options: (SN E300000100 through E300001114) Bushing / Bearing (Top Kingpin Location) Bushing / Bearing (Bottom Kingpin Location) Bearing, Garmax

510AJ

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F

3121182

SECTION 1 - FRAME ITEM 207 208 209 209

PART NUMBER 3312008 3322201 3422716

QTY 4 2 Ref 4

209

3423081

4

209

3423081

4

210 210 210 210

3841367 3841517 3841517

Ref 2 2 2

211 212 212 212 212

3900109 4130391 4130408 4130408

4 Ref 1 1 1

213 213 213 213

4130392 4130407 4130407

Ref 1 1 1

214 215 216 217

4740086 4751800 4846666 1684246

4 4 2 1

222 222

3780182 3780182

2 2

223 250

3020029 2902400

AR 1

Ref

Ref

Ref

3121182

DESCRIPTION Nut 5/8in-11NC Nut 3/4in-16NC Kingpin Options: Belgium Built Machines (2 Bolt Mounting) (Note: See Kit Item 250 and additional notes at end of parts (Prior to SN 1300000441) Belgium Built Machines (4 Bolt Mounting) (SN 1300000441 to Present) Romanian Built Machines (SN E300000100 through E300001114) Rod-End with Grease Fitting Belgium Built Machines (Prior to SN 130005313) Belgium Built Machines (SN 130005313 to Present) Romanian Built Machines (SN E300000100 through E300001114) Screw, Shoulder Spindle (Left Side) Options: Belgium Built Machines (Prior to SN 1300000441) Belgium Built Machines (SN 1300000441 to Present) Romanian Built Machines (SN E300000100 through E300001114) Spindle (Right Side) Options: Belgium Built Machines (Prior to SN 1300000441) Belgium Built Machines (SN 1300000441 to Present) Romanian Built Machines (SN E300000100 through E300001114) Thrustwasher Flatwasher 1/2in Regular Tie-Rod Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) O-Ring (Belgium Built Machines) (SN 1300003223 to Present) O-Ring (Romanian Built Machines) (SN E300000100 through E300001114) Grease, Bearing Kingpin & Bushings Update Kit for Belgium Built Machines Built Prior to SN 1300000441 (Includes Newer “Belgium Built Machines SN 1300000441 to Present” Design Items 202, 205, 210 & 222).

Refer to Field Service Bulletin AWP-04-11.

Note: Newer bushings will fit in "Belgium Built Machines Prior to SN 1300000441" axles however if kingpin holes measure 1.503in diameter or larger in any direction, axle weldment must be replaced before installation of kit.

Note: Spindles require drilling and tapping for 8 additional kingpin mtg bolts. Newer design kingpins require 4 mtg bolts each.

Note: All Romanian Built Machines have the newer design axle.

510AJ

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13

SECTION 1 - FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS

14

510AJ

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SECTION 1 - FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM

0272320 0272895

QTY Ref Ref Ref

0275854

Ref

1 2 9 9

0100011 0100019 0681810

AR AR Ref 8

9

0681810

4

9

0681810

4

9

3311801

4

9

3311801

4

10 11 11

0682014 2780256

24 Ref 2

11

2780267

2

11

2780267

2

12 12

2780257

Ref 2

12

2780268

2

12

2780268

2

13 13

3160266

Ref 4

13

3160348

4

13

3160348

4

14 18 18A 18B 18B

3300106 3790045 3960526 3960526

36 Ref 2 4 4

27 28 31

4891800 4892000 2300016

8 24 AR

3121182

PART NUMBER

DESCRIPTION WHEEL DRIVE INSTALLATIONS Wheel Drive Installations (Prior to SN 1300000159) Wheel Drive Installations (SN 1300000159 through 1300003222) Wheel Drive Installations (SN 1300003223 through E300001114) Compound, Locking Compound, Locking Hardware Options: Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Both Front and Rear Axle) (Belgium Built Machines) (Prior to SN 1300000162) Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle) (Belgium Built Machines) (SN 1300000162 to Present) Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle) (Romanian Built Machines) (SN E300000100 through E300001114) Nut 1/2in-13NC (Not Shown) (Rear Axle) (Belgium Built Machines) (SN 1300000162 to Present) Nut 1/2in-13NC (Not Shown) (Rear Axle) (Romanian Built Machines) (SN E300000100 through E300001114) Bolt 5/8in-11NC x 1-3/4in (Grade 8) Drive Hub/Brake Assembly (Rear) Options: Belgium Built Machines (See DRIVE HUB/BRAKE ASSEMBLY (REAR) for Breakdown) (Prior to SN 1300000159) Belgium Built Machines (See DRIVE HUB/BRAKE ASSEMBLY (REAR) for Breakdown) (SN 1300000159 to Present) Romanian Built Machines (See DRIVE HUB/BRAKE ASSEMBLY (REAR) for Breakdown) (SN E300000100 through E300001114) Drive Hub Assembly (Front) Options: Belgium Built Machines (See DRIVE HUB ASSEMBLY (FRONT) for Breakdown) (Prior to SN 1300000159) Belgium Built Machines (See DRIVE HUB ASSEMBLY (FRONT) for Breakdown) (SN 1300000159 to Present) Romanian Built Machines (See DRIVE HUB ASSEMBLY (FRONT) for Breakdown) (SN E300000100 through E300001114) Drive Motor Assembly Options: Belgium Built Machines (Use p/n 3160348 - See DRIVE MOTOR ASSEMBLY for Breakdown) (For 3160348 Motor - See DRIVE MOTOR ASSEMBLY for Breakdown) (Prior to SN 1300002249) Belgium Built Machines (See DRIVE MOTOR ASSEMBLY for Breakdown) (SN 1300002249 to Present) Romanian Built Machines (See DRIVE MOTOR ASSEMBLY for Breakdown) (SN E300000100 through E300001114) Lugnut Seal Options: O-Ring Belgium Built Machines (Prior to SN 1300002638) Gasket Belgium Built Machines (SN 1300002638 to Present) Gasket Romanian Built Machines (SN E300000100 through E300001114) Flatwasher 1/2in Hardened Flatwasher 5/8in Hardened Fluid, Hydraulic (Not Shown)

510AJ

REV C G C

15

SECTION 1 - FRAME ITEM 32

PART NUMBER 3020008 0258028

QTY AR Ref Ref

0258030 0270674 0258031 0258831

Ref Ref Ref Ref

0257740

2

0257746

2

0258009 0258010 0270675 0270676 0258011 0258012 0258830

2 2 2 2 2 2 4 Ref

201 201 201 202 202 202 202 202 203 203 203 204 204 204 204

16

1702740 1703067 4520216 4520240 4520217 4520212 4640113 8786514 4860178 4860179 4860193

Ref 1 1 Ref 1 1 1 1 Ref 1 1 Ref 1 1 1

DESCRIPTION Lubricant, Mobilube HD 80W - 90 (Not Shown) TIRE AND WHEEL INSTALLATION OPTIONS 12 x 16.5 Pneumatic (ANSI/ANSI Export/CSA/Japanese Specs Only. Not Available on CE/Australian Specs) 12 x 16.5 Foam-Filled (Available on all Specs) 12 x 16.5 Foam-Filled, Non-Marking (Available on all Specs) 33/1550 x 16.5 Foam-Filled 33/16LL x 16.1 Pneumatic (ANSI/ANSI Export/CSA/Japanese Specs Only. Not Available on CE/Australian Specs) (Requires special counterweighting) 12 x 16.5 Pneumatic Right Side (Not Available on CE/Australian Specs) 12 x 16.5 Pneumatic Left Side (Not Available on CE/Australian Specs) 12 x 16.5 Foam-Filled Right Side 12 x 16.5 Foam-Filled Left Side 12 x 16.5 Foam-Filled Non-Marking Right Side 12 x 16.5 Foam-Filled Non-Marking Left Side 33/1550 x 16.5 Foam-Filled Right Side 33/1550 x 16.5 Foam-Filled Left Side 33/16LL x 16.1 Pneumatic (Not Available on CE/Australian Specs) (Requires special counterweighting) Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Decal Options (Pneumatic Only): Decal - 90PSI Decal - 40PSI Tire Options: 12 x 16.5 NHS (OTR Brand) 12 x 16.5 Non-Marking (OTR Brand) 33/1550 x 16.5 NHS (OTR Brand) 33/16LL x 16.1 (Galaxy Brand) Valve Stem Options:, Air (Pneumatic Only) All except 33/1550 x 16.5 Foam-Filled Tire and Wheel Assy 33/1550 x 16.5 Foam-Filled Tire and Wheel Assy Only Rim, Wheel Options: 16.5 x 12 (Use with 12 x 16.5 Tires) 16.5 x 12 (Use with 33/1550 x 16.5 Tires) 16.1 x 14 (Use with 33/16LL x 16.1 Tires)

510AJ

REV

A A B B A

C C C C A A D D

3121182

SECTION 1 - FRAME FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR)

18

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR) ITEM

PART NUMBER

QTY Ref Ref

1

2780256 See Note

Ref 1

1A 1B 1C 1D 1E 1F 1G 1N 2 2A

7024105 7024113 7007006 7024112 7024110 7024109 7024107 7024111 7024106 7024710

1 1 2 2 1 1 1 9 1 1

2B 2C 2D

7024709 7024711 7024719

1 1 1

3

See Note

1

3A 3B 3C 3E 3F 4

7024116 7024127 7024123 7024120 7024118 See Note

1 6 42 3 3 1

4A 4B 4C 4E 4F 4G 4H 4I 4J 4K 6

7024117 7024126 7024122 7024121 7024119 7001913 7024128 7024124 7024129 7024125 See Note

1 6 45 3 3 3 1 1 1 1 1

6A 6B 6C 6D 6E 6F 7 8

7024132 7017093 0641404 7017092 7017095 7024134 7024130 7024115

1 1 2 1 1 1 1 1

3121182

DESCRIPTION USAGE: USED BELGIUM BUILT MACHINES (Prior to SN 1300000159) NOTE: Hub may have been replaced with Service Kit p/n 1001178138. Kit uses hub p/n 2780267. See next figure for service parts.

DRIVE HUB/BRAKE ASSEMBLY Spindle/Housing Assembly (Note: Not Available - Purchase Individual Components) Spindle Seal Cone, Bearing Cup, Bearing Housing/Ring Gear Thrustwasher Ring, Retaining Stud, Wheel Brake, Input Kit, Brake Lining (Includes Qty 8 Outer Plates and Qty 7 Inner Plates) Kit, Brake O-Ring (Includes Qty 2 O-Rings and Back-up Rings) Kit, Brake Spring (Includes Qty 12 Springs) Kit, Brake Hardware (Includes End Plate, Spacer and Qty 2 EClips) Carrier Assembly (Note: Not Available - Purchase Individual Components) Carrier Thrustwasher Bearing, Needle Shaft, Planet Gear, Planet Carrier Assembly (Note: Not Available - Purchase Individual Components) Carrier Thrustwasher Bearing, Needle Shaft, Planet Gear, Planet Rollpin Thrustwasher Spring Thrustwasher Thrustwasher Cover Assembly (Note: Not Available - Purchase Individual Components) Plate, Cover Cap, Disengage Bolt 1/2in-20NC x 1/2in Pin, Dowel O-Ring O-Ring Shaft, Input Gear, Sun

510AJ

REV

G

19

SECTION 1 - FRAME ITEM 9 10 11 12 14 15 16 17 100

20

PART NUMBER 7024131 7017097 7017094 7024108 7024133 See Note 7017082 7024114 7024198

QTY 1 1 2 1 12 1 1 1 1

DESCRIPTION Coupling Spacer, Thrust Plug, Pipe Plug, Pressure Bolt 1/4in-20NC x 7/8in (Grade 8) Plate, ID (Not Shown) (Note: Not Available for Purchase) Plug, O-Ring Gear, Sun Seal Kit (Includes Items 1B, 1G & 6F)

510AJ

REV

3121182

SECTION 1 - FRAME FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR)

22

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR) ITEM

PART NUMBER

QTY Ref Ref

1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1N 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6 6A 6B 6C 6D 6E 6F 6G 6I 6J 7 7A 7B 7C 7D 8 11 12 13 14 15

3121182

2780267 See Note

Ref 1

7017059 7001998 7010429 7010429 7000257 7000258 7007601 7000232 7000229 7007640 7000246 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7000248 7000230 7017070 70001349 70001349 70001349 70001349 70001349 70001349 70001349 7017094 See Note See Note

1 1 1 1 1 1 1 1 1 9 1 1 1 6 AR 3 3 3 3 1 1 1 1 1 1 1 1 1 2 1 4 1 Ref 1 1 1 2 1 1 12 4 1 1

7024714 7000261 7000262 7000263 7024713 7000253 7017067 7017080 7000206 7024715

DESCRIPTION USAGE: USED BELGIUM BUILT MACHINES (SN 1300000159 to Present) USAGE: USED ROMANIAN BUILT MACHINES (SN E300000100 through E300001114) DRIVE HUB/BRAKE ASSEMBLY Spindle/Housing Assembly (Note: Not Available - Purchase Individual Components) Spindle Seal Cone, Bearing (Includes Item 1D) Cup, Bearing (Includes Item 1C) Cup, Bearing Cone, Bearing Housing/Ring Gear Thrustwasher Ring, Retaining Stud, Wheel Gear, Internal Carrier Assembly Carrier Ring, Retaining Bearing, Needle Thrustwasher Shaft, Planet Gear, Planet Rollpin Ring Gear O-Ring O-Ring Cover Assembly (was p/n 7017090) Spacer, Thrust (was p/n 7017097) Plate, Cover (was p/n 7017091) O-Ring (was p/n 7017095) Rod, Disconnect (was p/n 7017092) Cap, Disengage (was p/n 7017093) Bolt (was p/n 0641404) Plug, Pipe Rivet (Note: Not Available - Purchase Locally) Plate, ID (Note: Not Available for Purchase) Input Shaft Assembly Shaft Ring, Retaining Spring Spacer, Thrust Gear, Sun Thrustwasher Bolt Pin, Dowell Coupling Spacer, Input

510AJ

REV

D

23

SECTION 1 - FRAME ITEM 16 17 27 28 29 30

24

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 150 150 150 151

PART NUMBER 7024716 7024182 7024705 7024717 7024718 70005483 7024182 7024189 7024182 I7024193 7024193 7000731 7024193 See Note 7024191 7024192 7024197 7024197 7024197 See Note See Note 7024194 7024194 7024194 7024194 7024190 See Note See Note 7024196 7024196 70006429 70006428 7024194 7024196

QTY 1 1 1 2 2 1 Ref 1 1 2 1 1 2 1 1 1 1 1 1 6 6 1 1 1 1 2 1 2 10 2 1 1 1 1

152

7024196

1

153 154

7024193 7024197

1 1

DESCRIPTION Spacer, Input Brake Assembly (See Items 101-123 for Breakdown) O-Ring Rod, Threaded Nut 1/2in-13NC Gasket BRAKE ASSEMBLY Shaft Housing Plate, Friction Plate, Pressure Gasket Plate, Outer Gasket (Note: Use Item 150, 153 or 154.)

Cylinder Piston Bearing, Ball Ring, Retaining Seal, Shaft Capscrew (Note: Not Available - Purchase Locally) Lockwasher (Note: Not Available - Purchase Locally) O-Ring Ring, Back-up O-Ring Ring, Back-up Pin, Dowel Plug (Note: Not Available - Purchase Locally) Plug (Note: Not Available - Purchase Locally) Spring Kit (Natural) Spring Kit (Blue) Seal Kit, Hub (Includes Items 1I, 5, 5A & 12) Seal & Bearing Kit, Hub (Includes Items 1C-1F, 1I, 5, 5A & 12) Seal Kit, Brake (Includes Items 105, 107 & 115-118) Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122) (was p/n 7024195) Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122 & 2 Blue Springs Colored Springs Item 123) Friction Disc Kit, Brake (Includes Items 103, 104, 106 & 107) Bearing Kit, Brake (Includes Items 107 & 110-112)

510AJ

REV

3121182

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)

26

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT) ITEM

PART NUMBER

QTY Ref Ref

1

2780257 See Note

Ref 1

1A 1B 1C 1D 1E 1F 1G 1N 3

7024105 7024113 7007006 7024112 7024110 7024109 7024107 7024111 See Note

1 1 2 2 1 1 1 9 1

3A 3B 3C 3E 3F 4

7024116 7024127 7024123 7024120 7024118 See Note

1 6 42 3 3 1

4A 4B 4C 4E 4F 4G 4H 4I 4J 4K 6

7024117 7024126 7024122 7024121 7024119 7001913 7024128 7024124 7024129 7024125 See Note

1 6 45 3 3 3 1 1 1 1 1

6A 6B 6C 6D 6E 6F 7 8 9 10 11 12 14 15

7024132 7017093 0641404 7017092 7017095 7024134 7024130 7024115 7024131 7017097 7017094 7024108 7024133 See Note

1 1 2 1 1 1 1 1 1 1 2 1 12 1

3121182

DESCRIPTION USAGE: BELGIUM BUILT MACHINES USED (Prior to SN 1300000064) NOTE: Hub may have been replaced with Service Kit p/n 1001178136. Kit uses hub p/n 2780268. See next figure for service parts.

DRIVE HUB ASSEMBLY Spindle/Housing Assembly (Note: Not Available - Purchase Individual Components) Spindle Seal Cone, Bearing Cup, Bearing Housing/Ring Gear Thrustwasher Ring, Retaining Stud, Wheel Carrier Assembly (Note: Not Available - Purchase Individual Components) Carrier Thrustwasher Bearing, Needle Shaft, Planet Gear, Planet Carrier Assembly (Note: Not Available - Purchase Individual Components) Carrier Thrustwasher Bearing, Needle Shaft, Planet Gear, Planet Rollpin Thrustwasher Spring Thrustwasher Thrustwasher Cover Assembly (Note: Not Available - Purchase Individual Components) Plate, Cover Cap, Disengage Bolt 1/2in-20NC x 1/2in Pin, Dowel O-Ring O-Ring Shaft, Input Gear, Sun Coupling Spacer, Thrust Plug, Pipe Plug, Pressure Bolt 1/4in-20NC x 7/8in (Grade 8) Plate, ID (Not Shown) (Note: Not Available For Purchase)

510AJ

REV

F

27

SECTION 1 - FRAME ITEM 16 17 100

28

PART NUMBER 7017082 7024114 7024198

QTY 1 1 1

DESCRIPTION Plug, O-Ring Gear, Sun Seal Kit (Includes Items 1B, 1G & 6F)

510AJ

REV

3121182

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)

30

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) ITEM

PART NUMBER

QTY Ref Ref

1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1N 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6 6A 6B 6C 6D 6E 6F 6G 6I 6J 7 7A 7B 7C 7D 8 11 12 13 14 15

3121182

2780268 See Note

Ref 1

7017059 7001998 7010429 7010429 7000257 7000258 7007601 7000232 7000229 7007640 7000246 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7024712 7000248 7000230 7017070 70001349 70001349 70001349 70001349 70001349 70001349 70001349 7017094 See Note See Note

1 1 1 1 1 1 1 1 1 9 1 1 1 6 AR 3 3 3 3 1 1 1 1 1 1 1 1 1 2 1 4 1 Ref 1 1 1 2 1 1 12 4 1 1

7024714 7000261 7000262 7000263 7024713 7000253 7017067 7017080 7000206 7024715

DESCRIPTION USAGE: USED ON BELGIUM BUILT MACHINES (SN 1300000064 to Present) USAGE: USED ON ROMANIAN BUILT MACHINES (SN E300000100 through E300001114) DRIVE HUB ASSEMBLY Spindle/Housing Assembly (Note: Not Available - Purchase Individual Components) Spindle Seal Cone, Bearing (Includes Item 1D) Cup, Bearing (Includes Item 1C) Cup, Bearing Cone, Bearing Housing/Ring Gear Thrustwasher Ring, Retaining Stud, Wheel Gear, Internal Carrier Assembly Carrier Ring, Retaining Bearing, Needle Thrustwasher Shaft, Planet Gear, Planet Rollpin Ring Gear O-Ring O-Ring Cover Assembly (was p/n 7017090) Spacer, Thrust (was p/n 7017097) Plate, Cover (was p/n 7017091) O-Ring (was p/n 7017095) Rod, Disconnect (was p/n 7017092) Cap, Disengage (was p/n 7017093) Bolt (was p/n 0641404) Plug, Pipe Rivet (Note: Not Available - Purchase Locally) Plate, ID (Note: Not Available for Purchase) Input Shaft Assembly Shaft Ring, Retaining Spring Spacer, Thrust Gear, Sun Thrustwasher Bolt Pin, Dowel Coupling Spacer, Input

510AJ

REV

C

31

SECTION 1 - FRAME ITEM 16 150 150

32

PART NUMBER 7024716 70006429 70006428

QTY 1 1 1

DESCRIPTION Spacer, Input Seal Kit, Hub (Includes Items 1I, 5, 5A & 12) (Not Shown) Seal & Bearing Kit, Hub (Includes Items 1C-1F, 1I, 5, 5A & 12) (Not Shown)

510AJ

REV

3121182

SECTION 1 - FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249)

34

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249) ITEM

PART NUMBER 3160266

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45

7022302 7022328 7022328 7007446 7007438 7022305 7022328 7023907 7023908 7023907 7021277 7021275 7023907 7021276 7022310 7022311 7022312 7022313 7022314 7023910 7007439 7022367 7022368 7021249 7022321 7022328 7022318 7022328 7007419 7022328 7022372 7022370 7022318 7022328 7022321 7022328 7022323 7022328 7022328 7007437 7022326 7022328 7022371 7022328

2 1 1 1 2 1 1 1 1 1 1 3 9 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1

3121182

DESCRIPTION DRIVE MOTOR ASSEMBLY Note: Original Equipment Motor p/n 3160266 uses 4 bolts to assemble the motor. Service Replacement Motor p/n 3160348 motors use 5 bolts to assemble the motor. Visually identify component before ordering parts. If equipped with 3160348 refer to next illustration.

Bearing, Journal O-Ring O-Ring Pin Ring, Retaining Swashplate O-Ring Cylinder Block Kit (Includes Items 10-19) Plate, Valve Block, Cylinder Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Hold Down Pin Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 26) O-Ring Plug (Includes Item 28) O-Ring Plug (Includes Item 30) O-Ring Seat, Spring Housing Plug (Items Item 34) O-Ring Plug (Items Item 36) O-Ring Piston, Servo (Includes Items 38 & 39) O-Ring Ring, Seal Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 2, 3, 7, 26, 28, 30, 34, 36, 38, 39 & 42)

510AJ

REV D

35

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300002249 to Present, SN E300000100 through E300001114)

36

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300002249 to Present, SN E300000100 through E300001114) ITEM

1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 45

3121182

PART NUMBER 3160348

QTY Ref Ref

3160348

Ref

3160348 7022302 7007446 7007438 7022305 See Note 7022328 7023907 7023907 7023908 7021277 7021275 7023907 7021276 7022310 7022311 7022312 7024868 7022314 7023910 7007439 70000797 7022368 7021249 2220886 7022328 2220883 7022328 2220888 7022328 7022372 3160348 2220883 7022328 2220886 7022328 7022328 7022328 7024854 7007437 7022326 7022328 7022371 7022328

Ref 2 1 2 1 2 1 1 1 1 1 3 9 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY Original Equipment Motor for Belgium Built Machines (SN 1300002249 to Present) Original Equipment Motor for Romanian Built Machines (SN E300000100 through E300001114) Service Replacement Motor for p/n 3160266 Bearing, Journal Pin Ring, Retaining Swashplate Pin (Note: Not Available for Purchase) Gasket Cylinder Block Kit (Includes Items 7A & 9-17) Block, Cylinder Plate, Valve Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Hold Down Pin Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 24) O-Ring Plug (Includes Item 26) O-Ring Plug (Includes Item 28) O-Ring Seat, Spring Housing Plug (Items Item 32) O-Ring Plug (Items Item 34) O-Ring O-Ring Ring, Seal Piston, Servo (Includes Items 35 & 36) Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)

510AJ

REV B B B

37

SECTION 1 - FRAME FIGURE 1-9. DRIVE VALVES INSTALLATIONS

38

510AJ

3121182

SECTION 1 - FRAME FIGURE 1-9. DRIVE VALVES INSTALLATIONS ITEM

0272320 0272895 0275854 0275854

QTY Ref Ref Ref Ref Ref

103 104 105 106

0363012 0641420 0641618 0641530

2 2 4 2

106

0641560

3

106

0641560

3

107

0641538

2

115 117 121

3311505 3340911 4641208

AR 4 1

121A 121A 121B 121B 122 122A

7023934 7021655 7023935 7023936 4641207

2 2 4 4 Ref 1

122B 122B 122C 122C 122D 122D 122E

7023917 7021625 7022397 7022399 7010542 7010543 4641510

1 1 1 1 2 2 1

122E

4641510

1

122F 122F 122F 122G 122G 122G 122H 122H 122J 122J 122K 123 124 125

7023917 7021625 70000781 7023934 7021655 70002962 7022397 7022399 7021639 7017496 7024881 4641155 4711400 4751500

1 1 1 2 2 2 5 5 2 2 1 1 2 8

3121182

PART NUMBER

DESCRIPTION DRIVE VALVES INSTALLATION Belgium Built Machines (Prior to SN 1300000064) Belgium Built Machines (SN 1300000064 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN 1300003223 through E300001114) Bar, Clamping Bolt 1/4in-20NC x 2-1/2in Bolt 3/8in-16NC x 2-1/4in Bolt 5/16in-18NC x 3-3/4in (Belgium Built Machines) (Prior to SN 1300003223) Bolt 5/16in-18NC x 7-1/2in (Belgium Built Machines) (SN 1300003223 to Present) Bolt 5/16in-18NC x 7-1/2in (Romanian Built Machines) (SN E300000100 through E300001114) Bolt 5/16in-18NC x 4-3/4in (Belgium Built Machines Only) (Prior to SN 1300003223) Locknut 5/16in-18NC Rubber, Clamp Flow Divider Valve Assembly (Belgium Built Machines Only) (Prior to SN 1300003223) Valve, Cartridge (Flow Divider) (4641208 Valve) Seal Kit - 7023934 Flow Divider Cartridge Valve, Cartridge (Check) (4641208 Valve) Seal Kit - 7023935 Check Cartridge Flow Divider Valve Assembly Options: Flow Divider Valve Assembly (Belgium Built Machines) (Prior to SN 1300003223) Valve, Cartridge (Flow Divider) (Used on 4641207 Valve) Seal Kit - 7021625 Flow Divider Cartridge Valve, Cartridge (Check) (4641207 Valve) Seal Kit - 7022397 Check Cartridge Valve, Cartridge (Load Shuttle) (4641207 Valve) Seal Kit - 7010542 Load Shuttle Cartridge Flow Divider Valve Assembly (Belgium Built Machines) (SN 1300003223 to Present) Flow Divider Valve Assembly (Romanian Built Machines) (SN E300000100 through E300001114) Valve, Cartridge (Flow Divider) (4641510 Valve) Seal Kit - 7023917 Flow Divider Cartridge Lock Kit Valve, Cartridge (Flow Divider) (4641510 Valve) Seal Kit - 7023934 Flow Divider Cartridge Lock Kit Valve, Cartridge (Check) (4641510 Valve) Seal Kit - 7022397 Check Cartridge Valve, Cartridge (Check) (4641510 Valve) Seal Kit - 7021639 Check Cartridge (was p/n 2900756) Piston, Pilot (4641510 Valve) Valve, Junction Manifold Flatwasher 1/4in Thin Flatwasher 5/16in Regular

510AJ

REV C G C C

A

A

D D

B

39

SECTION 1 - FRAME ITEM 126

PART NUMBER 4751600 0272600 0273499 0275858 0275858

40

QTY AR Ref Ref Ref Ref Ref

201 202 203 203 203

0100011 0641606 4061046 3380504

AR 10 Ref 1 1

203 203

3380764 3380764

1 1

204 205

4061047 4751600

1 10

DESCRIPTION Flatwasher 3/8in Regular FRAME SHIELDS INSTALLATION OPTIONS: Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Compound, Locking Bolt 3/8in-16NC x 3/4in Cover (Front) Options: Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Shield (Rear) Flatwasher 3/8in Regular

510AJ

REV

B C A A

3121182

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3121182

510AJ

41

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATION

42

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATION ITEM

PART NUMBER 0271197 0274616 0274616

QTY Ref Ref Ref Ref

1 2 4 5 7 9 9 9 9 9 9 9 9

0100011 0140001 0641404 0651405 0641607 2120163 2120150 7020020 7023206 7023207 2120209 2120209

AR 1 1 4 4 Ref 1 1 1 1 1 1 1

9 9 9 11

2120210 7020020 70000934 4641176

1 1 1 1

14 15 20 21

4711600 4751400 4711400 4791400

10 1 4 1

3121182

DESCRIPTION VALVES INSTALLATIONS Belgium Built Machines (Prior to SN 1300001243) Belgium Built Machines (SN 1300001243 to Present) Romanian Built Machines (SN E300000100 through E300001114) Compound, Locking Horn Bolt 1/4in-20NC x 1/2in Bolt 1/4in-24NF x 5/8in Bolt 3/8in-16NC x 7/8in Pressure Filter Assembly Options: Belgium Built Machines (Prior to SN 1300001243) Element, Filter Indicator O-Ring, Filter Ring, Back-up Belgium Built Machines (SN 1300001243 to Present) Romanian Built Machines (SN E300000100 through E300001114) Element, Filter Indicator O-Ring, Filter Bowl Main Control Valve Assembly (See MAIN CONTROL VALVE ASSEMBLY for Breakdown) Flatwasher 3/8in Thin Flatwasher 1/4in Regular Flatwasher 1/4in Thin Starwasher 1/4in

510AJ

REV F A A

43

SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

44

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 17 18

3121182

PART NUMBER 4641176 7012975 7012540 7017482 7012518 7023970 7012953 7017440 7017441 7010542 7010543 7021611 7012518 7023913 7012998 7017422 7012998 7017421 7012998 7017428 7012998 7023922 7017402 7023914 7017402 7017410 7012967 7017433 7017402 7017454 7012903 7012944 7012943 7017451

QTY Ref 1 1 2 2 1 1 3 3 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 7 4 1

DESCRIPTION PROPORTIONAL VALVE ASSEMBLY Cartridge, Check Seal Kit - 7012975 Cartridge Cartridge Seal Kit - 7017482 Cartridge Cartridge, Flow Regulator Seal Kit - 7023970 Cartridge Cartridge, Load Shuttle Seal Kit - 7017440 Cartridge Cartridge, Load Shuttle Seal Kit - 7010542 Cartridge Cartridge (Proportional Dump) Seal Kit - 7021611 Cartridge Cartridge, Relief (Telescope and Lower Lift) Seal Kit - 7023913 Cartridge Cartridge, Relief (Steer) Seal Kit - 7017422 Cartridge Cartridge, Relief (Upper Lift) Seal Kit - 7017421 Cartridge Cartridge, Relief (Swing) Seal Kit - 7017428 Cartridge Cartridge without Coil (Upper Lift) Seal Kit - 7023922 Cartridge Cartridge without Coil (Swing) Seal Kit - 7023914 Cartridge Cartridge without Coil (Main Dump) Seal Kit - 7017410 Cartridge Cartridge without Coil (Steer) Seal Kit - 7017433 Cartridge Cartridge without Coil (Lower Lift and Telescope) Seal Kit - 7017454 Cartridge Coil Coil Coil

510AJ

REV E

45

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS

46

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS ITEM

PART NUMBER 0272167 0273358 0273358

QTY Ref Ref Ref Ref

1 2

0100019

AR Ref

2

0440255

NLA

2

0440272

NLA

2

0440272

NLA

3 3

0641818

Ref 2

3

3931832

2

3

3931832

2

4 5 6 6

0682040 0682048 3160287

18 24 Ref 1

6

1001104850

1

6

1001104850

1

7 7 7 7

4891800 4740171 4740171

Ref 2 2 2

8 9 9 9 9

Not Required 2160001 2160001

42 Ref 0 AR AR

101 102 103 104 105 106 107 108

0258400 0641609 0902520 2160002 2180344 2180822 2200261 2220001 2220124

Ref 2 1 1 1 1 1 1 2

3121182

4892000

DESCRIPTION SWING DRIVE INSTALLATION OPTIONS: Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 to Present) Romanian Built Machines (SN E300000100 through E300001114) Compound, Locking Swing Bearing and Rotation Box Assembly Options (See SWING BEARING AND ROTATION BOX ASSEMBLY for Breakdown): Swing Bearing and Rotation Box Assembly (Belgium Built Machines) (Use p/n 1001231278) (Prior to SN 1300000353) Swing Bearing and Rotation Box Assembly (Belgium Built Machines) (Use p/n 1001231278) (SN 1300000353 to Present) Swing Bearing and Rotation Box Assembly (Romanian Built Machines) (Use p/n 1001231278) (SN E300000100 through E300001114) Bolt 1/2in-13NC Options: 2-1/4in Length (Belgium Built Machines) (Prior to SN 1300006701) 2in Length (Belgium Built Machines) (SN 1300006701 to Present) 2in Length (Romanian Built Machines) (SN E300000100 through E300001114) Bolt 5/8in-11NC x 5in (Grade 8) Bolt 5/8in-11NC x 6in Swing Motor Assembly Options: Motor for Belgium Built Machines (See SWING MOTOR ASSEMBLY for Breakdown - Use p/n 1001105455) (Prior to SN 1300006701) Motor for Belgium Built Machines (See SWING MOTOR ASSEMBLY for Breakdown) (SN 1300006701 to Present) Motor for Romanian Built Machines (See SWING MOTOR ASSEMBLY for Breakdown) (SN E300000100 through E300001114) Flatwasher 1/2in Hardened Options: Belgium Built Machines (Prior to SN 1300006701) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 through E300001114) Flatwasher 5/8in Hardened Grease, Bearing (Not Shown) Options: Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 to Present) Romanian Built Machines (SN E300000100 through E300001114) REMOTE BEARING LUBE INSTALLATION Bolt 3/8in-16NC x 1-1/8in Bracket Fitting, Grease Fitting, Bulkhead Fitting, Tee Fitting, Coupling Fitting, Straight Fitting, Elbow

510AJ

REV D D

B

47

SECTION 2 - TURNTABLE ITEM 109 110 111 112

201 202 203 204 205 206 207 208 209 209 209 210 211 212 213 214 215 216

48

PART NUMBER 2750529 2750807 3311605 4751600 1001102695

QTY 2 1 2 4 Ref

1001102695

Ref

0100011 0641406 0641606 0641614 1320041 3311005 3311405 3931010 4360517 4460320 4460227 4711000 4711400 4711600 1001145163 1001102526 1001102527 4740120

AR 1 2 2 1 2 1 2 1 1 2 2 1 4 2 1 1 2

DESCRIPTION Hose Hose Locknut 3/8in-16NC Flatwasher 3/8in Regular DRIVE ORIENTATION INSTALLATION (BELGIUM BUILT MACHINES) (SN 1300006701 to Present) DRIVE ORIENTATION INSTALLATION (ROMANIAN BUILT MACHINES) (SN E300000100 through E300001114) Compound, Locking Bolt 1/4in-20NC x 3/4in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1-3/4in Clamp Locknut #10 Locknut 1/4in Screw #10-24 x 5/8in Switch, Proximity Connector, Male Pin, Male Flatwasher #10 Thin Flatwasher 1/4in Thin Flatwasher 3/8in Thin Spacer (was p/n 7116691 & 1001114757) Cam Bracket, Switch Flatwasher, Special

510AJ

REV

D D

3121182

SECTION 2 - TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES) (Prior to SN 1300006701)

50

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES) (Prior to SN 1300006701) ITEM

PART NUMBER 3160287

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26

2900477 2900477 2900477 2900477 2900477 2900477 2900477 2900477 2900477 2900477 See Note 7005889 See Note 7016432 7016433 See Note See Note See Note 7016434 7016435 7016435 7005843 7005887 2900477 7016435

1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3121182

DESCRIPTION SWING MOTOR ASSEMBLY Note: Original Equipment motor p/n 3120287 may have been replaced with Service Replacement motor p/n 1001105455.

Visually identify component before ordering parts. Service Replacement motor shown on next illustration Seal, Dust Ring, Retaining Shim, Metal Back-Up Seal, High Pressure Shim, Metal Back-Up Shim, Teflon Back-Up Seal, Shaft Seal, Body Washer, Carrier Thrustwasher Bearing, Thrust (Note: Not Available - Replace Complete Motor) Link, Drive Plate, Wear (Note: Not Available - Replace Complete Motor) Rotor Set Assembly Pin, Drive Link Ball (Note: Not Available - Replace Complete Motor) Cover, End (Note: Not Available - Replace Complete Motor) Nameplate (Note: Not Available for Purchase) Bolt Set (Includes 4 Bolts) Housing Plug, Cooling Shaft Key Seal Kit (Includes Items 1-10) Housing/Shaft Kit (Includes Items 20-23)

510AJ

REV B

51

SECTION 2 - TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT MACHINES AND ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (Prior to SN 1300006701, SN 1300006701 to Present, SN E300000100 through E300001114)

52

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT MACHINES AND ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (Prior to SN 1300006701, SN 1300006701 to Present, SN E300000100 through E300001114) ITEM

1 2 3 4 5 6 7 8 9 10 12 12A 13 14 15 16 17 18 19 20 25

3121182

PART NUMBER 1001105455

QTY Ref Ref

1001104850

Ref

1001104850

Ref

See Note 7004035 7023318 7004036 7024453 7024453 7024379 70002206 7024380 70002207 70000088 70000089 7024381 7004043 7004044 7004049 7004045 See Note 7024390 7004047 7024389

5 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY Service Replacement for Belgium Built Machines (Prior to SN 1300006701) Original Equipment for Belgium Built Machines (SN 1300006701 to Present) Original Equipment for Romanian Built Machines (SN E300000100 through E300001114) Bolt (Note: Not Available - Replace Complete Motor) Cover, End Seal, Commutator O-Ring Commutator Commutator and Ring Assembly (Includes Items 5) Manifold Rotor Set Plate, Wear Link, Drive Shaft, Coupling Key Bushing, Inner Thrustwasher Bearing, Thrust Seal, Inner Shaft Ring, Backup Housing (Note: Not Available - Replace Complete Motor) Bearing Seal, Outer Shaft Seal Kit (Includes Items 3, 4, 16, 17 & 20)

510AJ

REV A A A

53

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT)

54

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY (ORIGINAL EQUIPMENT) ITEM

0440255 0440272 0440272

QTY Ref Ref Ref Ref

101 102 103 104 105 106 107 108 109 110 111

4891500 7026042 7026043 0681610 0641808 0641810 0641520 See Note See Note 7026060 See Note

2 2 2 8 2 2 2 1 1 1 1

112 113 114 115 116

See Note See Note 7026044 7027358 See Note

2 1 1 1 2

117 118 119 120 121 122 123 124 125 126 127 127 127 128 128 128 129 129 129 130 130 130 131 131 131

7026045 7026046 7026047 7026048 7026049 7026050 7026051 7026052 See Note 7026053 7026059

7026054 1001104627

1 1 1 1 1 1 1 1 1 1 AR Ref Ref AR Ref Ref AR Ref Ref AR Ref Ref Ref 1 1

132

7026060

1

3121182

PART NUMBER

7026059

7026059

7026059

DESCRIPTION SWING BEARING AND ROTATION BOX ASSEMBLY Belgium Built Machines (SN 1300000001 through 1300000352) Belgium Built Machines (SN 1300000353 to Present) Romanian Built Machines (SN E300000100 through E300001114) Flatwasher 5/16in Hardened Cup, Bearing Cone, Bearing Bolt 3/8in-16NC x 1-1/4in (Grade 8) Bolt 1/2in-13NC x 1in Bolt 1/2in-13NC x 1-1/4in Bolt 5/16in-18NC x 2-1/2in Plug 1/8in (Note: Not Available - Purchase Locally) Plug (Note: Not Available - Purchase Locally) Seal, Oil Plug 1/4in (0440255 Bearing Only) (Note: Not Available Purchase Locally) Cap (Note: Not Available - Purchase Complete Assembly) Fitting, Grease (Note: Not Available - Purchase Locally) Bushing, Reducer Fitting, Grease Fitting, Grease Elbow (0440255 Bearing Only) (Note: Not Available - Purchase Locally) Cup, Bearing Ring, Grease Cone, Bearing Cup, Bearing Cone, Bearing Worm-Gear Pinion, Output Spacer, Washer Housing (Note: Not Available - Purchase Complete Assy) Cover, Gear Options: Shim, Brown (.010) 0440255 Bearing 0440272 Bearing Shim, Clear (.0075) Options: 0440255 Bearing 0440272 Bearing Shim, Blue (.005) Options: 0440255 Bearing 0440272 Bearing Shim, Yellow (.020) Options: 0440255 Bearing 0440272 Bearing Bearing, Turntable Options: 0440255 Bearing 0440272 Bearing (Bearing Kit, Turntable p/n 1001104627 includes bearing and hardware to mount bearing/rotation box assembly to machine) (was p/n 70000042) O-Ring

510AJ

REV B C C

55

SECTION 2 - TURNTABLE ITEM 133 134 134 134 135 136 136 136 137 137 137 138 138 138 139 140 140 140 141 141 141 142 142 142 143 144 144 144 150 151

56

PART NUMBER 7026055 7026056 7027354 70000681 7026059

7026059

7026059

7026057 7026059

7026059

7026058 7027356 7026060 7026059

7026060 7026059

QTY 1 Ref 1 1 8 AR Ref Ref AR Ref Ref AR Ref Ref 1 AR Ref Ref AR Ref Ref Ref 2 AR 1 AR Ref Ref 1 1

DESCRIPTION Cap, Gear Cap, Worm Options: 0440255 Bearing 0440272 Bearing Screw #6-32NC x 3/8in Shim, Natural (.0075in) Options: 0440255 Bearing 0440272 Bearing Shim, Blue (.005in) Options: 0440255 Bearing 0440272 Bearing Shim, Green (.003in) Options: 0440255 Bearing 0440272 Bearing Worm, Ground Shim, Blue (.005in) Options: 0440255 Bearing 0440272 Bearing Shim, Yellow (.020in) Options: 0440255 Bearing 0440272 Bearing Adapter, Motor Options: 0440255 Bearing 0440272 Bearing Seal, Face Shim, Green (.003in) Options: 0440255 Bearing 0440272 Bearing Seal Kit (Includes Items 110, 132 & 143) Shim Kit (Includes Items 127-130, 136-138, 140-141 & 144)

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT)

58

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-7. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT) ITEM 101 102 103 104 105 106 107 108 109 110 112 113 114 115 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 150 151

3121182

PART NUMBER 1001153016 4891500 7026042 7026043 0681610 0641808 0641810 0641520 See Note See Note 7026060 See Note See Note 7026044 7027358 7026045 7026046 7026047 7026048 7026049 7026050 7026051 7026052 See Note 7026053 7026059 7026059 7026059 7026059 70004158 7026060 7026055 7027354 70000681 7026059 7026059 7026059 7026057 7026059 7026059 7027356 7026060 7026059 7026060 7026059

QTY Ref 2 2 2 8 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 1 8 AR AR AR 1 AR AR 1 1 AR 1 1

DESCRIPTION SWING BEARING AND ROTATION BOX ASSEMBLY (JING WEI) Flatwasher 5/16in Hardened Cup, Bearing Cone, Bearing Bolt 3/8 x 1-1/4 Grade 8 Bolt 1/2 x 1 Bolt 1/2 x 1-1/4 Bolt 5/16in-18NC x 2-1/2in Plug 1/8in (Note: Not Available - Purchase Locally) Plug (Note: Not Available - Purchase Locally) Seal, Oil Cap (Note: Not Available - Purchase Complete Assembly) Fitting, Grease (Note: Not Available - Purchase Locally) Bushing, Reducer Fitting, Grease Cup, Bearing Ring, Grease Cone, Bearing Cup, Bearing Cone, Bearing Worm-Gear Pinion, Output Spacer, Washer Housing (Note: Not Available - Purchase Complete Assembly) Cover, Gear Shim, Brown (.010in) Shim, Clear (.0075in) Shim, Blue (.005in) Shim, Yellow (.020in) Bearing, Turntable O-Ring Cap, Gear Cap, Worm Screw #6-32 x 3/8in Shim, Natural (.0075) Shim, Blue (.005) Shim, Green (.003) Gear, Worm Shim, Blue (.005) Shim, Yellow (.020) Adapter, Motor Seal, Face Shim, Green (.003) Seal Kit (Includes Items 110, 132 & 143) Shim Kit (Includes Items 127-130, 136-138, 140-141 & 144)

510AJ

REV C

59

SECTION 2 - TURNTABLE FIGURE 2-8. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT)

60

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-8. SWING BEARING AND ROTATION BOX ASSEMBLY (SERVICE REPLACEMENT) ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28 28 28 29 30 30 31 32

3121182

PART NUMBER 1001231277 7026041 7026042 7026043 7027356 7027354 70006739 70003138 70002647 70002648 70000865 70002649 7027360 70002651 7026044 7026045 7026047 7026046 7026048 7026049 7026050 7026051 7026052 See Note 7026053 7027352 7027351 7027350 70006740 70006741 70004254 7026055 70000681 70004259 70004258 70004257 7026057 70004260 70004261 70004262 70006742

QTY Ref 2 2 2 1 1 8 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR 1 1 1 1 8 AR AR AR 1 1 1 1 1

DESCRIPTION SWING BEARING AND ROTATION BOX ASSEMBLY Flatwasher 5/16 Cup, Bearing Cone, Bearing Adapter, Motor Cap, Worm Bolt 3/8 x 1-1/4 Bolt 5/16 x 2-1/2 Bolt 1/2 x 1 Bolt 1/2 x 1-1/4 Plug Vent, Pressure Seal, Oil Fitting, Grease Bushing, Reducer Cup, Bearing Cone, Bearing Ring, Grease Cup, Bearing Cone, Bearing Worm-Gear Pinion, Output Spacer, Washer Housing (Note: Not Available - Purchase Complete Assy) Cover, Gear Shim, Brown (.010) Shim, Clear (.0075) Shim, Blue (.005) Shim, Yellow(.020) Shim, Blue (.005) O-Ring Cap, Gear Screw #6 x 3/8 Shim, Natural (.0075 Shim, Blue (.005) Shim, Green (.003) Worm, Ground Shim, Blue (.005) Shim, Yellow (.020) Seal, Oil Plug

510AJ

REV B

61

SECTION 2 - TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (WITH UGM)

62

510AJ

3121182

SECTION 2 - TURNTABLE

3121182

510AJ

63

SECTION 2 - TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM

PART NUMBER

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 37 37 37 37 37 38

64

1001108389 0080181 0080201 0100011 0641812 0340041 0340046 2111010 2111612 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641614 0641820 0741610 0760815 0962172 1320012 1320016 1320022 1320058 1320223 1320318 1340060 7012664 1580011 1660255 1703162 2131212 2720058 1001106426 3200378 3220113 70001017 1001107116 70002705 70002706 3311405

Ref 1 1 AR 2 2 2 1 1 9 8 3 2 8 6 5 39 2 2 4 2 4 1 4 4 3 1 6 2 1 1 1 1 2 1 2.5 ft/0.8m 1 4 Ref 1 1 1 1 1 11

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. CATERPILLAR ENGINE ASSEMBLY Adapter, Pump Mounting Plate Adapter, Elbow Air Intake Compound, Locking Bolt 1/2in-13NC x 1-1/2in Band, Air Cleaner Mounting Band, Muffler Mounting Fitting, Straight Fitting, Straight Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/8in Bolt 3/8in-16NC x 1-3/4in Bolt 1/2in-13NC x 2-1/2in Screw, Flat Head 3/8in-16NC x 1-1/4in Bolt M8 x 35mm Bushing, Flanged Clamp Clamp Clamp Clamp Clamp P-Clamp Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Coupling, Pump Decal - Caution Fan Fitting, Elbow Hose

REV

D

Caterpillar Engine Assembly (See Items 301-321 for Breakdown) Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler Clamp Plug, Brass Locknut 1/4in-20NC

510AJ

3121182

SECTION 2 - TURNTABLE ITEM 39 40 41 42 43 44 45 46 47 48 49

PART NUMBER 3311505 3311605 3311805 3340399 3577133 3577132 3573937 3577130 3577135 3740067 3960438

50 51 52 53

4031711 4070497 4070498 4100025

54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 72 73 74 75 76 77 78 79 80 81 81 81 82

4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 4791400 4846821 4891500 4891600 85941018 1001097588 1001098525 1001106793 1001100577 1001100818 1001100825 1001100837 1001101201 1001106790 1001101681 1001101950 1001102706 7027412 70023056 2720271

83

2720615

84 85

1001101408 8405006

3121182

QTY 6 22 4 2 1 1 1 1 2 1 28 in/71cm 4 4 2 1.6 ft/0.49mm 1 1 12 8 26 4 12 12 42 13 2 1 4 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1.25 ft/0.38m 1.5 ft/0.46m 1 1

DESCRIPTION Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Air Plate, Baffle Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Relay Seal, Self Gripping

REV

Bolt M6 x 35mm Shim Shim Sleeve, Fiberglass Pipe, Exhaust Tube, Air Intake Flatwasher, 1/4in Thin Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Starwasher 1/4in Mount, Motor/Generator Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened P-Clamp Clip, Tube Plate, Muffler Support Plate, Radiator Mount Hose, Radiator (Top) Hose, Radiator (Bottom) Strap, Ties Bracket, Bottle Spacer, Fan Weldment, Engine Tray Elbow, Rubber Tube, Air Intake Radiator Cap, Radiator Petcock Hose Hose Fan Clamp, Gear

510AJ

65

SECTION 2 - TURNTABLE

66

ITEM 86 87 88 91 92 92 93

PART NUMBER 2151212 2170316 2170808 2221084 3600318 7023929 3600385

QTY 2 1 2 1 1 1 1

94

3600423

1

95 96 97 98 98A 98B 98C 98D 99 100 101 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223

3790152 3931620 4641199 1001102860 7027025 7027026 7027023 7027024 2110604 2131210 2170110 1001108388 0100011 0100020 0641406 0641408 0641418 0641420 0641608 0641610 0642010 0902443 0902444 1320022 1320223 1320318 1701505 2180536 2220250 2220273 2220313 2220459 2220794 2300004 2720058

224 225 226 227 228 229

2720271 2750532 3311405 3312005 3340399 3900254

1 2 2 1 1 1 1 1 2 1 1 Ref AR AR 3 7 2 1 3 2 1 1 1 7 1 2 1 1 1 1 1 1 1 2.7 Gal 10 ft/3.05m 8 ft/2.4m 7 ft/2.1m 13 1 1 1

DESCRIPTION Fitting, Elbow Fitting, Tee Fitting, Tee Fitting, Tee Gear Pump Assembly Seal Kit - 3600318 Pump Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Valve, Check Battery Cable Kit Cable - Battery To Auxiliary Relay Cable - Battery and Auxiliary Pump to Ground Cable - Auxiliary Relay To Starter Cable - Auxiliary Relay To Auxiliary Pump Fitting, Straight Fitting, Elbow Fitting, Straight CATERPILLAR ENGINE INSTALLATION Compound, Locking Sealant, Pipe Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 2-1/4in Bolt 1/4in-20NC x 2-1/2in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp, J Clip Clamp Decal, Diesel (Not Shown) Fitting, Barbed Fitting, Reducer Fitting, Reducer Fitting, Elbow Barbed Fitting, Elbow Fitting, Straight Barbed Coolant, Anti-Freeze (Not Shown) Hose

REV

A

A

Hose Hose Locknut 1/4in-20NC Locknut 5/8in-11NC Pad, Wear Screw, Shoulder

510AJ

3121182

SECTION 2 - TURNTABLE ITEM 230 230 230 230 231 232 233 234 235 236 239 239 239 240 241 242 243 244 245 246 247 301 301 302 303 304 305 305 305 306 307 307 308 308 309 309 309

PART NUMBER 4641317 7012941 7010543 7012944 4711400 4740362 4751400 4751600 4752000 4752200 1001100857 70002377 70002378 1001103791 1787217 3020016 3311505 0641512 4751500 8008750 1706098 1001106426 7026848 7026846 7026847 7026849 7026850 7026852 7026853 7026851 70001403 7026860 7026856 7026858 7026857 7026864 7026863 7026865

QTY 1 2 2 2 3 7 25 5 1 2 1 1 1 1 1 2.5 gal 2 1 4 1 1 Ref 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1

310 310 310 311 312 313 313 313 314 314 315 317 318

7026867 7026866 7026868 7026869 7026870 70003758 70003791 7026872 7026873 7026874 7026875 70003541 70003768

1 1 1 1 1 1 2 2 1 1 4 1 1

3121182

DESCRIPTION Valve Assembly Cartridge without Coil Seal Kit - 7012941 Cartridge Coil Flatwasher 1/4in Thin Washer, Fender Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Separator, Fuel-Water Filter Seal, O-Ring Panel, Rubber Clamp, Battery Holddown Motor Oil Mobil Delvac MX 15W-40 Locknut 5/16in-18NC Bolt 5/16in-18NC x 1-1/2in Flatwasher 5/16in Regular Battery Decal - Warning Explosion/Fire CATERPILLAR ENGINE COMPONENTS Valve, Breather Gauze, Breather Valve Seal, Valve Cover Nut Gasket, Air Intake Seal, Valve Cover Flywheel with Starter Gear Set Gear, Rim Seal, Rear Main (Not Shown) Filter, Oil (was p/n 7026855) Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal Pump, Water Gasket, Water Pump (Fits Between Pump and Pump Rear Plate) Gasket, Water Pump (Fits Between Pump Rear Plate and Engine Block) Thermostat Gasket (Fits Between Regulator and Engine Block) Gasket (Fits Between Regulator and Hose Adapter) Gasket, Exhaust Gasket, Exhaust Manifold Filter Assembly Element, Fuel Filter (was p/n 7026871) Gasket, Fuel Filter Element Pump, Fuel Transfer Seal Injector, Fuel Actuator Alternator

510AJ

REV

C

67

SECTION 2 - TURNTABLE

68

ITEM 319 320 320 321 322 323 324

PART NUMBER 7026878 70003759 70003760 70003769 7026854 7026859 7026862

QTY 4 1 1 1 1 1 1

325 326 326 327 328 328 329 329 330 331

70003761 70003762 70003766 70003765 70003763 70003764 4641272 7026861 70003767 70003770

1 1 1 1 1 1 1 1 1 1

DESCRIPTION Glowplug Switch, Oil Pressure Adapter, Oil Pressure Switch Starter Seal, Front Main (Not Shown) Gasket, Oil Pan (Not Shown) Gasket, Valve Bracket (Not Shown - Located Between Valve Bracket and Cylinder Head) Belt Sensor, Speed Sensor, Speed Sensor, Temperature (Not Shown) Dipstick Tube, Dipstick Valve, Oil Drain Seal, Oil Drain Valve Harness, Engine (Not Shown) ECM

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981)

70

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981) ITEM

PART NUMBER

QTY Ref Ref Ref Ref

0272490 0273754

Ref Ref

1 2 4 5 6 7 8 9 10 11 12 13 14 15 16

0100011 0100020 0641406 0641610 0642010 0902443 0902444 1320022 1320223 2180536 2220250 2220313 2220459 2220794 2720058

17

2720271

18 19 20 21 22 23 24 25 26 27 28

2750532 3311405 3312005 3340958 3900254 4751400 4751600 4752000 4752200 0641418 4641108

AR AR 1 2 1 1 1 5 1 1 1 1 1 1 15.1 ft/4.6m 12 ft/3.66m 7 ft/2.14m 2 1 1 1 12 6 1 2 2 1 Ref

28A 28A 28A 28A 28A 28B 28B 28B 29 30

7012974 7010543 7012941 7010543 7012944 7012995 7012518 7012943 0181727

3121182

1 1 1 1 1 1 1 1 1 Ref

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

DEUTZ ENGINE INSTALLATION 4WD Machines Options:Manufactured in Belgium (SN 1st digit is 1) Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 through 1300000981) Compound, Locking Sealant Bolt 1/4in-20NC x 3/4in (Prior to SN 1300000178) Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp, J-Clip 1/2in (Prior to SN 1300000178) Fitting, Straight (Prior to SN 1300000353) Fitting, Reducer (Prior to SN 1300000353) Fitting, Elbow Fitting, Elbow (Prior to SN 1300000353) Fitting, Straight (Prior to SN 1300000353) Hose

REV

H E

Hose Hose Locknut 1/4in-20NC Locknut 5/8in-11NC Pad, Wear Bolt, Shoulder Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Bolt 1/4in-20NC x 2-1/4in Valve, Dual Select (Use p/n 1001099391) Note: Original Equipment Valve may have been replaced with Service Replacement Valve. Identify p/n stamped on valve before ordering parts.

Cartridge without Coil (4641108 Valve) Seal Kit - 7012974 Cartridge Cartridge without Coil (1001099391 Valve) Seal Kit - 7012974 Cartridge Coil Cartridge without Coil Seal Kit - 7012995 Cartridge Coil Angle, Battery Tie-Down (Prior to SN 1300000238) Battery (Wet)

510AJ

71

SECTION 2 - TURNTABLE ITEM 30 30 31 32 33 34 35 36 37 39 40 41 42 43 44

101 102 103 106 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 125 126 127 127 127 128 129 130 131 132 133 134

72

PART NUMBER 0400075 8008750 0630498 3311605 2200222 2220273 4240099 1701505 1787217 0641512 4751500 3311505 2180348 2221176 4922978

0272489 2000228 0080231 0100011 0100020 0340041 0641406 0641410 0641510 0641608 0641610 0641812 0641820 0700816 0701012 0711414 0741610 0902740 0962172 1320016 1320022 1320223 1340060 7012664 1703162 2000190 2000217 2060025 2180798 2220451 2720434 2720449 2720467 2750532

QTY 1 1 2 2 1 1 1 1 1 2 4 2 1 1 1 Ref Ref Ref 1 AR AR 2 6 4 3 9 16 2 4 4 8 6 2 1 1 4 1 3 1 1 2 Ref 1 1 1 1 2 1 1 2 380 mm

DESCRIPTION Battery (Wet) (Use p/n 8008750) (Prior to SN 1300000238) Battery (Wet) (SN 1300000238 through 1300000981) Bolt, Battery Tie-Down (Prior to SN 1300000238) Locknut 3/8in-16NC (Prior to SN 1300000238) Fitting, Pipe Plug (Not Shown) Fitting, Reducer (Not Shown) (Prior to SN 1300000353) Tie, Wire (Not Shown) Decal, Diesel Fuel (Not Shown) Clamp, Battery Hold Bolt, 5/16in-20NC x 1-1/2in Flatwasher 5/16in Regular Locknut, 5/16in-18NC Fitting, Barb (SN 1300000353 through 1300000981) Fitting, Elbow (SN 1300000353 through 1300000981) Harness, Start Assist Solenoid (SN 1300000353 through 1300000981) DEUTZ ENGINE ASSEMBLY OPTIONS: Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 through 1300000981) Adapter, Fan Spacer Compound, Locking Sealant Band, Muffler Bracket Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 1-1/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Bolt 1/2in-13NC x 2-1/2in Bolt M8 x 40mm Bolt M10 x 25mm Bolt M14 x 30mm Screw, Flathead 3/8in-16NC x 1-1/4in Bracket, Front Engine Mounting (Right Side) Bushing, Flanged Clamp, Hose Clamp, Hose Clamp, J-Clip 1/2in Air Cleaner Assembly Element, Air Cleaner Decal, Fan Blade Engine, Deutz Options: Engine, Deutz (Prior to SN 1300000353) Engine, Deutz (SN 1300000353 through 1300000981) Fan, Suction Fitting, Restriction Indicator Fitting, Straight Hose, Elbow Hose Hose Hose

510AJ

REV

F D

3121182

SECTION 2 - TURNTABLE ITEM 135 135A 135B

PART NUMBER 2902060 7016817 7027041

QTY 1 1 1

135C 135D 135E 137 137 137 138 139 140 141 142 143 144 145 146 147

7016834 7016838 7016820

1 1 1 Ref 4 4 1 10 3 19 4 2 1 1 1 1

3200378 3200406 3311401 3311405 3311505 3311605 3311805 3340958 3570801 3573895 3573937 3600279

148

Ref

148

3600296

148

3600385

149 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164

3600318 7023929 3620033 3740140 3790152 3960407 4360392 4567495 4640751 4740274 4751400 4751600 4751900 4845395 4846567 4846683 4891600

201 202 202 203 203

2000190 2000217 7020461 7020479 7026608 7016331 7027236

3121182

1 1 1 2 1 1 1 1 1 4 17 40 6 1 1 1 2 Ref Ref Ref 1 1 1 1 1

DESCRIPTION Cable Kit - Battery Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground (was p/n 7016837) Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Engine Options: Mount, Engine (Prior to SN 1300000353) Mount, Engine (SN 1300000353 through 1300000981) Nut 1/4in-20NC Locknut 1/4in-20NC Locknut 5/16in-20NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Engine Mounting Plate, Radiator Mount Plate, Radiator Support Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) Piston Pump Assembly Options (See PISTON PUMP ASSEMBLY for Breakdown) Piston Pump Assembly (Use p/n 3600385) (Prior to SN 1300000129) Piston Pump Assembly (SN 1300000129 through 1300000981) Gear Pump Assembly Seal Kit - 3600318 Pump Radiator (Use p/n 1001150998) Relay, Power O-Ring Gasket, Air Intake Adapter Switch, Restriction Indicator Tube, Tee Valve, Oil Drain Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 9/16in Regular Air Intake Adapter Weldment Motor Mount Weldment Engine Tray Weldment Flatwasher 3/8in Hardened ENGINE COMPONENTS OPTIONS: Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 through 1300000981) Switch, Oil Pressure Starter Relay, Starter Filter, Oil - Spin-on Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter Mount)

510AJ

REV B

73

SECTION 2 - TURNTABLE

74

ITEM 204 204 204 205 206 206 206

PART NUMBER

206 206 206 206 206 207 207 207

7027246 7027608 7027609 7027610 7020447

7020467 7020495 7020468 7024318 7027242

7024413 70000916

QTY Ref 1 1 1 Ref 1 3 3 3 3 3 3 Ref 1 1

208 209 209 210 210 211 212 212 213 214

7020411 7020023 70001423 7020471 7020449 7020408 7000663 70002234 7020464

1 1 1 3 3 1 1 1 1 Ref

214 214

7020168 7027241

1 1

214 215 216 216 217 217 217 217 217

7020168 7020480 7020458 7027276 7020026 7020403 70001002 See Note

1 1 1 2 1 1 Ref 1 1

218 219 220 220 221 222

7020465 7020488 7024565 70003932 7020482 7027241

1 2 1 1 1 1

223 223 224 224

7020459 7020460 70000264 7024579

1 1 1

DESCRIPTION Pump, Oil Options: Pump, Oil (Prior to SN 1300000353) Pump, Oil (SN 1300000353 through 1300000981) Ring, Sealing (Prior to SN 1300000353) Pump, Fuel Injection Options: Pump, Fuel Injection (Prior to SN 1300000353) Pump, Fuel Injection (Not Shown) (SN 1300000353 through 1300000981) Series A Injector Series B Injector Series C Injector Series D Injector Gasket, Injection Pump Pump, Fuel Supply Options: Pump, Fuel Supply (Prior to SN 1300000353) Pump, Fuel Supply (was p/n 7027238) (Not Shown) (SN 1300000353 through 1300000981) O-Seal Filter, Fuel Bracket, Fuel Filter (SN 1300000353 through 1300000981) Gasket, Exhaust (Not Shown) Gasket, Intake (Not Shown) V-Belt Alternator (was p/n 7020410) Bracket, Adjusting Voltage Regulator Transmitter, Temperature Options (Not Shown - Located on Front Left of Engine): Transmitter, Temperature (Prior to SN 1300000353) Transmitter, Temperature (SN 1300000353 through 1300000981) Transmitter, Temperature (Not Shown) Ring, Sealing (Not Shown) Actuator, Throttle Spring, Actuator Dipstick Seal, Ring Tube, Dipstick Options: Tube for p/n 2000217 Tube for p/n 2000190 (Note: For correct component, must supply engine serial number to JLG Parts Department) Cap, Filler Connector, Electrical (Not Shown - Located at Sensors) Sensor, Tach (was p/n 7020481) Sleeve, Spacer Gasket Kit (Not Shown) Sender, Oil Temperature (Not Shown - Located on Front of Engine beside Fuel Injector) (SN 1300000353 through 1300000981) Thermostat (Not Shown) (SN 1300000353 through 1300000981) Spring, Compression Flywheel/Gear Assembly (Not Shown) (2000190 Engine Only) Rim, Gear (Not Shown)

510AJ

REV

3121182

SECTION 2 - TURNTABLE ITEM 224

PART NUMBER See Note

225 226 227

7027239 7027769 7027245

250 250 250 250A 301 302 303 304 306 307

3121182

3220110 3220112 1320176 0256847 1660234 0080163 0700810 4831900 4832000 3020021

QTY 1

2 1 Ref Ref 1 1 1 Ref 1 1 6 6 8 AR

DESCRIPTION Flywheel (Not Shown) (Note: Not Available for Purchase) (SN 1300000353 through 1300000981) Solenoid, Start (SN 1300000353 through 1300000981) Connector, Radiator (SN 1300000353 through 1300000979) Fuel Filter In-Line (Not Shown) MUFFLER INSTALLATION OPTIONS: Muffler Options: Standard Catalytic Clamp, Muffler PUMP COUPLING INSTALLATION Coupling, Hayes Plate, Pump Adapter Bolt M8 x 20mm Lockwasher M8 Lockwasher M10 (Prior to SN 1300000981) Grease, Coupling

510AJ

REV

2

75

SECTION 2 - TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300000981 to Present, SN E300000100 through E300001114)

76

510AJ

3121182

SECTION 2 - TURNTABLE

3121182

510AJ

77

SECTION 2 - TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300000981 to Present, SN E300000100 through E300001114) ITEM

PART NUMBER

0274335 0275871 0275871 1 2 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19

0100011 0100020 0641410 0641418 0641512 0641610 0642010 0902443 0902444 1320022 1701505 1787217 2180348 2200222 2220313 2221176 2720058

20 21 22 23 24 24

2750532 3311405 3311505 3312005 3340399

AR AR 4 2 2 2 1 1 1 5 1 1 1 1 1 1 15.1 ft/4.6m 6 ft/1.83m 6 2 1 Ref 1

24 24

3340958 3340958

1 1

25 26 27 27

3900254 4240099 4641108

1 AR Ref 1

27 27

4641317 4641317

1 1

27A

27A 27A 27A

78

QTY Ref Ref Ref Ref Ref Ref

Ref Ref

7012974 7010543 7012941

1 1 1

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

DEUTZ ENGINE INSTALLATIONS Belgium Built Machines (SN 1300000981 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Compound, Locking Sealant, Pipe Bolt 1/4in-20NC x 1-1/4in Bolt 1/4in-20NC x 2-1/4in Bolt 5/16in-18NC x 1-1/2in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Decal, Diesel Fuel (Not Shown) Clamp, Battery Hold-Down Fitting, Barbed Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) Fitting, Elbow Barbed Fitting, Elbow Hose

REV

D C C

Hose Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 5/8in-11NC Pad, Wear Options: Belgium Built Machines (SN 1300000981 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Screw, Shoulder Wire, Tie Valve Options: Belgium Built Machines (Use p/n 1001099391) (SN 1300000981 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Cartridge and Coil Options: Note: Original Equipment Valve may have been replaced with Service Replacement Valve. Identify p/n stamped on valve before ordering parts.

Cartridge without Coil (4641108 Valve) Seal Kit - 7012974 Cartridge Cartridge without Coil (1001099391 & 4641317 Valve)

510AJ

3121182

SECTION 2 - TURNTABLE ITEM 27A 27A 27B

PART NUMBER 7010543 7012944

QTY 1 1 Ref Ref

27B 27B 27B 27B 27B 27B 28 29 30 31 32 33 34 35 35 35 35 35 35 35 35 35

7012995 7012518 7012941 7010543 7012943 7012944 4711400 4751400 4751500 4751600 4752000 4752200 8008750

0701012

1 1 1 1 1 1 8 12 4 6 1 2 1 Ref 1 1 1 1 1 1 1 1 Ref 1 AR AR 2 6 6 3 AR 16 2 4 4 Ref 4

0771012 0771012

4 4

215 215

0701014

Ref 4

215 215

0711014 0711014

4 4

201 202 203 205 206 207 208 209 210 211 212 213 214 214 214 214

3121182

1704972 1706098 1706059 1706060 1706064 1706062 1706061 1706063 2000291 0080231 0100011 0100020 0340041 0641406 0641410 0641510 0641608 0641610 0641812 0641820 0700816

DESCRIPTION Seal Kit - 7012941 Cartridge Coil Cartridge and Coil Options: Note: Original Equipment Valve may have been replaced with Service Replacement Valve. Identify p/n stamped on valve before ordering parts.

Cartridge without Coil (4641108 & 1001099391 Valves) Seal Kit - 7012995 Cartridge Cartridge without Coil (4641317 Valve) Seal Kit - 7012941 Cartridge Coil (1001099391 & 4641108 Valve) Coil (4641317 Valve) Flatwasher 1/4in Thin Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Battery (Wet) Decal - Warning Explosion/Fire Options: ANSI Spec Australian and CE Spec Brazilian Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Spanish Language ENGINE ASSEMBLY Adapter, Fan Spacer Compound, Locking Sealant, Pipe Band, Muffler Bracket Bolt 1/4in-20NC x 3/4in Bolt, 1/4in-20NC x 1-1/4in Bolt, 5/16in-10NC x 1-1/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Bolt 1/2in-13NC x 2-1/2in Bolt M8 x 40mm Bolt M10 x 25mm Options: Belgium Built Machines (SN 1300000981 through 1300001787) Belgium Built Machines (SN 1300001788 to Present) Romanian Built Machines (SN E300000100 through E300001114) Bolt M10 x 30mm Options: Belgium Built Machines (SN 1300000981 through 1300001787) Belgium Built Machines (SN 1300001788 to Present) Romanian Built Machines (SN E300000100 through E300001114)

510AJ

REV

O

79

SECTION 2 - TURNTABLE

80

ITEM 216 217 218 219 220 221 222 223 223 224 225 225

PART NUMBER 0711414 0741610 0902740 0962172 1320016 1320022 1320222 1340060 7012664 1703162 2000273

QTY AR 2 1 1 AR 1 3 1 1 2 Ref 1

225

2000338

1

225

1001092723

1

225

1001092723

1

226 227 228 229 229A

2060025 2200221 2220451 2720434

1 1 1 Ref 1

229B 229B

1001091179 1001091179

1 1

230

2720449

1

231 232 233 233A 233A

2720467 2750532 2902060 7027050

2 380 mm 1 Ref 1

233A 233A

7016817 7016817

1 1

233A 233A

7016820 7016820

1 1

233B 233C 233D 234

7027041 7016820 7016834 3020016

235 236 236 236 236A 237 238

3200406

1 1 1 2.5 gal/9.46l 4 Ref 1 1 1 1 12

3220110 3220112 1320176 3311401 3311405

DESCRIPTION Bolt M14 x 30mm Screw, Countersunk 3/8in-16NC x 1-1/4in Bracket, Engine Mounting Bushing, Flanged Clamp Clamp, Hose Clamp, J Clip Air Cleaner Assembly Element, Air Cleaner Decal, Fan Blade Engine, Deutz Options: Belgium Built Machines (F3M2011 Tier II) (SN 1300000981 through 1300001787) Belgium Built Machines (F3M2011 Tier II) (SN 1300001788 through 1300003196) Belgium Built Machines (D2011L03 Tier III) (SN 1300003197 to Present) Romanian Built Machines (D2011L03 Tier III) (SN E300000100 through E300001114) Fan Plug (Belgium Built Machines Only) (Prior to SN 1300003197) Fitting Hose, Elbow Options: Belgium Built Machines (SN 1300000981 through 1300003195) Belgium Built Machines (SN 1300003196 to Present) Romanian Built Machines (SN E300000100 through E300001114) Hose, Air Cleaner Intake (Belgium Built Machines Only) (Prior to SN 1300003197) Hose, Oil Cooler Hose Battery Cable Kit Cable (Battery + to Relays) Options: Cable (Battery + to 2 Relays) (Romanian Built Machines) (SN E300001037 through E300001114) Cable (Battery + to 1 Relay) (All Belgium Built Machines) Cable (Battery + to 1 Relay) (All Romanian Built Machines) (SN E300000100 through E300001037) Cable, Jumper (Relay to Relay) (All Belgium Built Machines) Cable, Jumper (Relay to Relay) (All Romanian Built Machines) (SN E300000100 through E300001037) Cable (Battery - to Ground) (was p/n 7016837) Cable (Auxilliary Relay to Starter) Cable (Auxilliary Relay to Auxilliary Pump) Motor Oil Mobil Delvac MX 15W-40 (Not Shown)

REV

C

Mount, Rubber Muffler Options: Standard Catalytic Clamp, Muffler Nut 1/4in-20NC Locknut 1/4in-20NC

510AJ

3121182

SECTION 2 - TURNTABLE ITEM 239 240 241 242 243 244 245 246 246

PART NUMBER 3311505 3311605 3311805 3340399 3570801 3573895 3573937 3600279

QTY 3 AR 4 2 1 1 1 1 Ref

246

3600279

1

246 246

3600423 3600423

1 1

247 247 248

3600318 7023929 3600385

1 1 1

249 250 250

3620033 3740140

1 Ref 2

250 250

3740067 3740067

3 3

251 252 253

3790152 3960407 4567495

1 1 1

254 255 256 257 258 258 258 259 260 260A 260A 260A

4640751 4740274 4751400 4751600

4846567 4846567 4846567

1 4 21 AR Ref AR AR 1 Ref 1 1 1

260B

1001138135

1

261 262 263

4846683 4891600 2111010

1 2 2

263

2111010

2

264

2111612

1

264

2111612

1

3121182

4751900 4812200 4845395

DESCRIPTION Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Plate, Engine Mounting (Use p/n 0903063) Plate, Radiator Mounting Support, Radiator Auxiliary Pump Assembly Auxiliary Pump Assembly Options (See AUXILIARY PUMP ASSEMBLY for Breakdown): Belgium Built Machines (Use p/n 3600423) (SN 1300000981 through 1300002753) Belgium Built Machines (SN 1300002754 to Present) Romanian Built Machines (SN E300000100 through E300001114) Gear Pump Assembly Seal Kit - 3600318 Pump Piston Pump Assembly with Fittings (See PISTON PUMP ASSEMBLY for Breakdown) Radiator (Use p/n 1001150998) Relay Options: Belgium Built Machines (SN 1300000981 through 1300001980) Belgium Built Machines (SN 1300001981 to Present) Romanian Built Machines (SN E300000100 through E300001114) O-Ring Gasket, Air Intake Tube, Tee (Belgium Built Machines Only) (SN 1300000981 through 1300003197) Valve, Oil Drain Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher Options: Flatwasher 9/16in Regular Flatwasher M14 Adapter Bracket, Motor Mount Options: All Machines with Generator Option All Belgium Built Machines Romanian Built Machines without Generator Option (SN E300000100 through E300000980) Romanian Built Machines without Generator Option (SN E300000981 through E300001114) Tray, Engine Mounting Flatwasher 3/8in Hardened Fitting, Straight (Belgium Built Machines) (SN 1300001259 to Present) Fitting, Straight (Romanian Built Machines) (SN E300000100 through E300001114) Fitting, Straight (Belgium Built Machines) (SN 1300001259 to Present) Fitting, Straight (Romanian Built Machines) (SN E300000100

510AJ

REV

81

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

265

2131212

1

265

2131212

1

266

2151212

2

266

2151212

2

267

2170316

1

267

2170316

1

268

2170808

2

268

2170808

2

269

2221084

1

269

2221084

1

270

4641199

2

270

4641199

2

271

4923451

1

271

4923451

1

272 273 274

1060904 2110604 2131210 0256847 1660234 0080163 0700810 4831900 3020021 2000273

1 2 1 Ref 1 1 63 6 AR Ref Ref

2000338

Ref

1001092723

Ref

1001092723

Ref

7020026 7020465 7020495 7020468 7016331 7027236

1 2 1 1 1 1

301 302 303 304 307

401 402 403 403 404 404 405

82

Ref

DESCRIPTION through E300001114) Fitting, Elbow (Belgium Built Machines) (SN 1300001259 to Present) Fitting, Elbow (Romanian Built Machines) (SN E300000100 through E300001114) Fitting, Elbow (Belgium Built Machines) (SN 1300001259 to Present) Fitting, Elbow (Romanian Built Machines) (SN E300000100 through E300001114) Fitting, Tee (Belgium Built Machines) (SN 1300001259 to Present) Fitting, Tee (Romanian Built Machines) (SN E300000100 through E300001114) Fitting, Tee (Belgium Built Machines) (SN 1300001259 to Present) Fitting, Tee (Romanian Built Machines) (SN E300000100 through E300001114) Fitting, Tee (Belgium Built Machines) (SN 1300001259 to Present) Fitting, Tee (Romanian Built Machines) (SN E300000100 through E300001114) Valve, Check (Belgium Built Machines) (SN 1300001259 to Present) Valve, Check (Romanian Built Machines) (SN E300000100 through E300001114) Harness, Glow Plug (Not Shown) (Belgium Built Machines) (SN 1300001788 to Present) Harness, Glow Plug (Not Shown) (Romanian Built Machines) (SN E300000100 through E300001114) Cable, Jumper Fitting Straight Fitting, Elbow PUMP COUPLING INSTALLATION Coupling, Hayes Plate, Pump Adapter Bolt M8 x 20mm Lockwasher M8 Grease, Coupling ENGINE COMPONENTS Belgium Built Machines (F3M2011 Tier II) (SN 1300000981 through 1300001787) Belgium Built Machines (F3M2011 Tier II) (SN 1300001788 through 1300003196) Belgium Built Machines (D2011L03 Tier III) (SN 1300003197 to Present) Romanian Built Machines (D2011L03 Tier III) (SN E300000100 through E300001114) Dipstick (Was p/n 7027244) Cap, Filler Pump, Oil Lube (Not Shown) Seal Between Oil Pump and Engine Block (Not Shown) Filter, Oil Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter Mount) Pump, Injector Options:

510AJ

REV

2

3121182

SECTION 2 - TURNTABLE ITEM 405 405 405 405 405 406 406 407 407 407 408 408 408 409 410 411 411 412 412 413 413 414 414 415 418 418 419 419 420 421 422 423 424 425 425 425 425

3121182

PART NUMBER 7027246 7027608 7027609 7027610 7020447 7020023 70001423 70000916 7020411 70001435 7020449 7020471 70002200 7020408 7027791 7000663 7020464 7020479 7026608 7024565 70003932 7027792 7027276 7027790 7020459 7020460 See Note 7024579 7027245 7027239 7027795 7027769 70001181 70003479 70003480 70003481

QTY 3 3 3 3 3 1 1 1 1 1 3 3 6 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 Ref 1 1 1

DESCRIPTION Series A Injector Series B Injector Series C Injector Series D Injector Gasket, Injector Pump Filter, Fuel Bracket, Fuel Filter Pump Fuel Supply (was p/n 7027238) O-Seal Between Fuel Pump and Engine Block (Not Shown) Replacement Filter Gasket, Intake Manifold (Not Shown) Gasket, Exhaust (Not Shown) Stud, Exhaust (Not Shown) V-Belt Sensor, Temperature Alternator (was p/n 7020410) Regulator, Voltage (Not Shown) Starter Relay, Starter Tacho-Generator Sleeve, Spacer Actuator, Throttle Spring, Actuator Sensor, Oil Pressure Thermostat Spring, Compression Flywheel (Not Shown) (Note: Not Available for Purchase) Rim, Gear (Not Shown) Filter, Fuel Solenoid, Start Module, EMR2 Connector, Radiator Valve (Not Shown - Located Behind Oil Filter) (2000338 Engine) Gasket, Head Options (Not Shown): Gasket - 1 Notch Gasket - 2 Notch Gasket - 3 Notch

510AJ

REV

83

SECTION 2 - TURNTABLE FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM)

84

510AJ

3121182

SECTION 2 - TURNTABLE

3121182

510AJ

85

SECTION 2 - TURNTABLE FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ITEM

1 2 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 36 36 36 36 36

86

PART NUMBER

2000396 2180482 0080181 0080201 0100011 1001095205 1001102270 0641812 0340041 0340046 2111010 2111612 0630569 0641406 0641408 0641610 0641506 0641507 0641609 0641610 0641820 0721004 0721006 0741610 0962172 1060904 1320012 1320016 1320022 1340060 7012664 1580011 1660255 2131212 2060032 2151212 2720058

2720507 1001101232 1001101233

QTY Ref

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Ref Note: All Romanian Built Machines are equipped with UGM. Ref Note: No Romanian Built Machines were built with Perkins Engines Ref PERKINS ENGINE ASSEMBLY 1 Elbow, Rubber 1 Adapter, Pump Mounting Plate 1 Adapter, Elbow Air Intake AR Compound, Locking Ref Engine, Perkins 404C-22 Options: 1 Engine, Perkins 404C-22 (Prior to SN 1300005957) 1 Engine, Perkins 404C-22 (SN 1300005957 to Present) 2 Bolt 1/2in-13NC x 1-1/2in 2 Band, Air Cleaner Mounting 2 Band, Muffler Mounting 2 Fitting, Straight 1 Fitting, Straight 8 Bolt, Metric M14 x 30mm 8 Bolt 1/4in-20NC x 3/4in 5 Bolt 1/4in-20NC x 1in 3 Bolt 3/8in-16NC x 1-1/4in 8 Bolt 5/16in-18NC x 3/4in 6 Bolt 5/16in-18NC x 7/8in 4 Bolt 3/8in-16NC x 1-1/8in 35 Bolt 3/8in-16NC x 1-1/4in 4 Bolt 1/2in-13NC x 2-1/2in 4 Capscrew #10-24NC x 1/2in 1 Capscrew #10-24NC x 3/4in 2 Screw, Flat Head 3/8in-16NC x 1-1/4in 1 Bushing, Flanged 1 Cable, Jumper AR Clamp 4 Clamp AR Clamp 1 Air Cleaner Assembly 1 Element, Air Cleaner 1 Container, Coolant Overflow 1 Coupling, Pump 1 Fitting, Elbow 1 Fan, Electric 2 Fitting, Elbow 4 in/10cm Hose Ref Hose, Radiator (Top) Options: Ref Hose, Radiator (Top) (1 piece): (Prior to SN 1300006427) 1 Hose, Radiator (Top) (Use p/n 1001102308) Ref Hose, Radiator (Top) (3 piece) (SN 1300006427 to Present) 1 Hose, Radiator (Top) (Engine block to adapter tube) 1 Hose, Radiator (Top) (Adapter tube to Radiator)

510AJ

REV

J

3121182

SECTION 2 - TURNTABLE ITEM 36 37 38 39 39A 39B 39C 39D 39E 40 41 41 41 41 41 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

3121182

PART NUMBER 1001101228 2720508 2750532 2902060 7016817 7016837 7016834 7016838 7016820 3200378 3220113 70001017 3220154 70002705 70002706 3300220 3311005 3311405 3311505 3311605 3311805 3340399 2170316 2170808 3577130 3577135 3577134 3620046 7019656 3740067 3740080 4070497 4070498 2221084 4568743 3573937 4641272 4711500 4711600 4740274 4751000 4751400 4751500 4751600 4751800 1580049 4846821 0641611 3577133 3577132

QTY 1 1 6 in/15cm 1 1 1 1 1 1 4 Ref 1 1 1 1 1 6 1 16 6 19 4 2 1 2 1 2 1 1 1 3 1 4 2 1 1 1 1 8 18 4 6 20 12 42 11 1 1 2 1 1

DESCRIPTION Tube, Adapter Hose, Radiator (Bottom) Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler (Use p/n 1001107116) Clamp Plug, Brass Nut, Washer (SN 1300006000 through 1300005957) Locknut #10-24NC Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Fitting, Tee Fitting, Tee Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support (Use p/n 1001098525) Radiator Cap, Radiator Relay Relay Shim Shim Fitting, Tee Pipe, Exhaust Plate, Radiator Support Valve, Oil Drain Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher #10 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Weldment, Engine Tray Mount, Motor/Generator Bolt 3/8in-16NC x 1-3/8in Plate, Air Plate, Baffle

510AJ

REV

B

87

SECTION 2 - TURNTABLE

88

ITEM 76 77

PART NUMBER 3577131 3960438

78 79 80 81 82 82 83

3577139 4922737 4711400 1703162 3600318 7023929 3600385

QTY 1 28 in/71cm 1 1 12 2 1 1 1

84

3600423

1

85 86 87 88 89 90 91 92 93

3790152 3931620 4569176 4641199 4891600 0100020 0760612 0760810 1001099927

1 2 1 2 4 AR 4 2 1

93A 94 95 97 98 99 100 101 102 103 104 104

7026843 2820018 3290605 3574282 4460464 4460536 4460897 4791400 5240600 5240800 1001097551

1 1 ft/31cm 4 1 5 1 1 6 8 2 Ref 1

104 104 105 105 106 107 108 109

1001125978 1001097552 1001097551 1001097552 1001097553 1001097554 1001097555 1001099926

1 1 1 1 1 1 1 1

110 111 111 111 111 111 112 113

1001097588 1001097893 7026885 7026886 7026847 7026881 0641612 3290801

1 1 1 1 2 1 3 1

DESCRIPTION

REV

Plate, Air Panel Seal, Self Gripping Plate, Radiator Mount Harness, Engine Grounding Flatwasher, 1/4in Thin Decal - Caution Fan PUMP ASSEMBLY Seal Kit - 3600318 Pump Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Tube, Air Intake Valve, Check Flatwasher 3/8in Hardened Sealant Capscrew M6 x 25mm Capscrew M8 x 20mm Actuator Kit, Governor Pull (Includes 1600351 Actuator and Items 93A, 94, 98 & 100) Linkage Heat Shrink Locknut M6 Plate, Actuator Mounting Pin, Male Connector, Female - 3 Position Connector, Female - 2 Position Starwasher 1/4in Flatwasher 6mm Hardened Flatwasher 8mm Hardened Sensor, Coolant Options: Sensor, Coolant (Use p/n 1001125978) (Prior to SN 1300006881) Sensor, Coolant (SN 1300006881 to Present) Adapter, Coolant Sensor (Use p/n 1001125978) Sensor, Coolant Adapter, Coolant Sensor Washer, Coolant Sensor Sensor, Oil Pressure Adapter, Oil Pressure Sensor Sensor Kit, Speed (Includes 1001097556 Speed Sensor and Items 94, 98 & 99) Clip, Tube Dipstick Assembly Dipstick Tube, Dipstick Washer O-Ring Bolt 3/8in-16NC x 1-1/2in Nut M8

510AJ

3121182

SECTION 2 - TURNTABLE ITEM 114 117

PART NUMBER 4831900 4100025

118 122

1001100825 2720271

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219

0275815 0100011 0100020 0641512 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 1787217 2180536 2220250 2220313 2220459 2220794 2720058

220 221 222 223 224 225 226 226A 226A 226A 226A 226B 226B 226B 226B 227 228 229 230 231 233 234 235 236 237

3121182

2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 7012941 7010543 7012944 4751400 4751600 4752000 4752200 3311505 4751500 2300004 3020016 8008750 2220273

QTY DESCRIPTION 1 Lockwasher M8 1.58 Sleeve, Fiberglass (SN 1300006427 to Present) ft/0.49mm 2 Strap, Tie (SN 1300006427 to Present) 1.5 Hose (SN 1300006713 to Present) ft/0.46m Ref PERKINS ENGINE INSTALLATION AR Compound, Locking AR Sealant, Pipe 2 Bolt 5/16in-18NC x 1-1/2in 2 Bolt 1/4in-20NC x 3/4in 2 Bolt 1/4in-20NC x 2-1/4in 2 Bolt 3/8in-16NC x 1-1/4in 1 Bolt 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 7 Clamp, Fuel Line 1 Clamp 1 Decal, Diesel (Not Shown) 1 Clamp, Battery Hold-Down 1 Fitting, Barbed 1 Fitting, Reducer 1 Fitting, Elbow Barbed 1 Fitting, Elbow 1 Fitting, Straight Barbed 10 Hose ft/3.05m 8 ft/2.4m Hose 7 ft/2.1m Hose 5 Locknut 1/4in-20NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly Ref Cartridge and Coil Components: 1 Cartridge without Coil 1 Seal Kit - 7012941 Cartridge 1 Coil Ref Cartridge and Coil Components: 1 Cartridge without Coil 1 Seal Kit - 7012941 Cartridge 1 Coil 16 Flatwasher 1/4in Regular 2 Flatwasher 3/8in Regular 1 Flatwasher 5/8in Regular 2 Flatwasher 3/4in Regular 3 Locknut 5/16in-18NC 1 Flatwasher 5/16in Regular 2.7 Gal Coolant, Anti-Freeze (Not Shown): 2.5 Gal Oil, Motor Mobil Delvac MX 15W-40 1 Battery 1 Fitting, Reducer

510AJ

REV

H

89

SECTION 2 - TURNTABLE

90

ITEM 238 239 240 241 242 243 243 243 244 245 250

PART NUMBER 3290501 3290601 0641420 1320318 4711400 1001100857 70002377 70002378 2200222 0100079 1706098

401 401 401 401 401 401 401 401 402 403 404 404 404 405 405 405 406 407 408 408 409 409 410 410 411 411 412 412 413 413 414 415 416 417 418 419 419

1001095205 1001102270 70001386 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70001387 70001395 70001396 70001397 70001398 70001400 70001399 70001401 70001402 70001403 70001404 70001405 70001406 70001407 70001408 70001409 70001410 70001411 70001412 70001413 70001414 70001415 70001416 70001417 70001418 70001419 0700808 70001792 70001793

QTY 1 1 1 1 3 1 1 1 1 AR 1 Ref Ref Ref 1 AR AR AR AR AR AR AR 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2

DESCRIPTION Nut M5 Nut M6 Bolt 1/4in-20NC x 2-1/2in P-Clamp (SN 1300006209 to Present) Flatwasher 1/4in Thin Separator, Fuel-Water (SN 1300006209 to Present) Filter Seal, O-Ring Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) Sealant (Not Shown) Decal - Warning Explosion/Fire ENGINE COMPONENTS Engine Components (Prior to SN 1300006478) Engine Components (SN 1300006478 to Present) Pump, Fuel Injection Shim, 0.20mm Shim, 0.25mm Shim, 0.30mm Shim, 0.35mm Shim, 0.40mm Shim, 0.50mm Shim, 0.50mm Flat Solenoid, Fuel Injection Glowplug Pump, Water (Includes p/n 70001397 Only) Gasket, Water Pump to Plate Gasket, Plate to Engine Block Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Belt Filter, Oil Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal, O-Ring Fuel Bowl and Filter Assembly Fuel Filter Kit (Includes 1 Filter Element and 4 Seals) Pump, Lift Seal, O-Ring Flywheel Ring, Starter Starter Solenoid, Start Gasket, Exhaust Manifold to Engine Block Alternator Valve, Breather Gasket, Exhaust Manifold to Exhaust Tube Bolt M8 x 16mm Lever, Alternator Adjustment Arm Screw

510AJ

REV

F B

3121182

SECTION 2 - TURNTABLE ITEM 419 419 420 421 422 423 424 425 426 426 426 426 427 429 430 431 431 431 431 431 431 431 432 432

3121182

PART NUMBER 70001794 70001796 70002107 70002109 70002098 70002106 70002105 70002108 70002100 70002101 70002102 70002103 70002099 70002433 70002104

70003034 See Note 70003033 See Note 70005771 70005772

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 Ref Ref 1 1 Ref 1 1 4 4

DESCRIPTION Washer (Engine Block Side of Lever) Washer (Alternator Side of Lever) Fitting, Oil Sensor Adapter to Engine Block Pipe, Fuel Hose, Fuel Hose Housing, Thermostat Washer Pipe, Fuel Injection #1 Pipe, Fuel Injection #2 Pipe, Fuel Injection #3 Pipe, Fuel Injection #4 Gasket, Cover Line, Fuel Injection Return Pipe, Oil (Not Shown) Gasket, Cylinder Head Options (Not Shown): 0.4mm 1001095205 Engines 1001102270 Engines (Note: Not Available for Purchase) 0.5mm 1001095205 Engines 1001102270 Engines (Note: Not Available for Purchase) Injector Seal, Injector

510AJ

REV

91

SECTION 2 - TURNTABLE FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM)

92

510AJ

3121182

SECTION 2 - TURNTABLE

3121182

510AJ

93

SECTION 2 - TURNTABLE FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ITEM

PART NUMBER

QTY Ref Ref Ref

94

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1001130514 2180482 0080181 0340012 0100011 1001102270 0641812 0641609 0340046 2111010 2111612 0630569 0641406 0641408 0641410 0641506 0641507 0721004 0741610 0641820 0760815 1703162 3311005 0741610 0962172 1060904 1320012 1320016 1320022 3573667 1580011 1660255 2131212 3740080 2151212 2720058

36 37 38 39 39A 39B 39C

4031711 4460121 2750532 2902060 7016817 7016837 7016834

Ref 2 1 2 AR 1 2 4 2 2 1 8 9 5 3 8 6 1 35 4 4 2 1 2 1 1 4 5 4 1 1 1 1 1 2 2.5 ft/0.7m 4 2 6 in/15cm 1 1 1 1

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are equipped with UGM. Note: No Romanian Built Machines were built with Perkins Engines PERKINS ENGINE ASSEMBLY Elbow, Rubber Adapter, Pump Mounting Plate Band, Air Cleaner Mounting Compound, Locking Engine, Perkins 404C-22 Bolt 1/2in-13NC x 1-1/2in Bolt 3/8in-16NC x 1-1/8in Band, Muffler Mounting Fitting, Straight Fitting, Straight Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Capscrew #10-24NC x 1/2in Screw, Flat Head 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 2-1/2in Capscrew M8 x 35mm Decal - Caution Fan Locknut #10-24NC Screw, Flat Head 3/8in-16NC x 1-1/4in Bushing, Flanged Cable, Jumper Clamp Clamp Clamp Plate, Radiator Support Container, Coolant Overflow Coupling, Pump Fitting, Elbow Relay Fitting, Elbow Hose Bolt M6 x 35mm Terminal, Cap Hose Battery Cable Kit Cable - Battery to Starter Relay Cable - Battery and Auxiliary Pump to Ground Cable - Starter Relay to Starter

510AJ

REV

A

B

3121182

SECTION 2 - TURNTABLE ITEM 39D 39E 40 41 41 41 41 41 41 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

PART NUMBER 7016838 7016820 3200378

78 79 80 81 82 82 83

1001101408 4922737 4711400 1001130038 3600318 7023929 3600385

3121182

3220113 70001017 3220154 70002705 70002706 4751000 3311405 3311505 3311605 3311805 3340399 2170316 2170808 3577130 3577135 1001098525 4891500 3740067 1001100577 4070497 4070498 2221084 4568743 1001100818 4641272 4711500 4711600 4740274 1001100837 4751400 4751500 4751600 4751800 1580049 4846821 0641611 3577133 3577132 1001101201 3960438

QTY 1 1 4 Ref 1 1 1 1 1 2 16 6 19 4 2 1 2 1 2 1 4 3 1 4 2 1 1 1 1 8 18 4 1 20 12 44 11 1 1 2 1 1 1 28 in/71cm 1 1 12 1 1 1 1

DESCRIPTION Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Mount, Motor Muffler Options: Standard Muffler Clamp, Muffler Catalytic Muffler (Use p/n 1001107116) Clamp Plug, Brass Flatwasher #10 Regular Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Wear Fitting, Tee Fitting, Tee Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Plate, Muffler Support Flatwasher 5/16in Hardened Relay Hose, Radiator (Top) Shim Shim Fitting, Tee Pipe, Exhaust Hose, Radiator (Bottom) Valve, Oil Drain Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Bracket, Bottle Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Weldment, Engine Tray Mount, Motor/Generator Bolt 3/8in-16NC x 1-3/8in Plate, Air Plate, Baffle Adapter, Fan Spacer Seal, Self Gripping

REV

Fan, Suction Harness, Engine Grounding Flatwasher, 1/4in Thin Tube, Air Cleaner Gear Pump Seal Kit - 3600318 Pump Piston Pump Assembly (See PISTON PUMP ASSEMBLY for

510AJ

95

SECTION 2 - TURNTABLE

96

ITEM

PART NUMBER

QTY

84

3600423

1

85 86 87 88 89 90 91 92 95 96 97 101 102 103 104 105 105 106 107 108 110 111 111 111 111 111 112 113 114 115 115 115 115 115 115 116 116 116 116 116 117

3790152 3931620 1001130040 4641199 4891600 0100020 0760612 0760810 3290605 1001130041 3574282 4791400 5240600 5240800 1001125978 1001130042 7027412 1001097553 1001097554 1001097555 1001097588 1001097893 7026885 7026886 7026847 7026881 0641612 3290801 4831900 1001099927 1600351 7026843 2820018 4460897 4460464 1001099926 2820018 1001097556 4460464 4460536 4100025

118 119 119 122

1001100825 1001130524 70004172 2720271

201

1001130513 0100011

DESCRIPTION Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Panel, Radiator Mount Valve, Check Flatwasher 3/8in Hardened Sealant Capscrew M6 x 25mm Capscrew M8 x 20mm Locknut M6 Elbow, Air Cleaner Plate, Actuator Mounting Starwasher 1/4in Flatwasher 6mm Hardened Flatwasher 8mm Hardened Sensor, Coolant Radiator, Assembly Cap, Radiator Washer, Coolant Sensor Sensor, Oil Pressure Adapter, Oil Pressure Sensor Clip, Tube Dipstick Assembly Dipstick Tube, Dipstick Washer O-Ring Bolt 3/8in-16NC x 1-1/2in Nut M8 Lockwasher M8 Actuator Kit, Governor Pull Controller, Governor Pull Linkage Heat Shrink Connector, Female - 2 Position Pin, Male Sensor Kit, Speed Heat Shrink Speed Sensor Pin, Male Connector, Female - 3 Position Sleeve, Firberglass

1 2 1 2 4 AR 4 2 4 1 1 6 8 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 6 in/15cm 1 2 1 6 in/15cm 1 3 1 1.58 ft/0.49mm 2 Strap, Ties 1 Air Cleaner Assembly 1 Element, Air Cleaner (was p/n 7020820) 1.5 Hose ft/0.46m Ref PERKINS ENGINE INSTALLATION AR Compound, Locking

510AJ

REV

A

3121182

SECTION 2 - TURNTABLE ITEM 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219

PART NUMBER 0100020 0641512 0641406 0641418 0641610 0642010 0902443 0902444 1320022 1320223 1701505 1787217 2180536 2220250 2220313 2220459 2220794 2720058

220 221 222 223 224 225 226 226 226 226 227 228 229 230 231 233 234 235 236 237 238 239 240 241 242 243 243 243 244 245 250

2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4751400 4751600 4752000 4752200 3311505 4751500 2300004 3020016 8008750 2220273 3290501 3290601 0641420 1320318 4711400 1001100857 70002377 70002378 2200222 0100079 1706098 1001102270 70001386

301

3121182

QTY DESCRIPTION AR Sealant, Pipe 2 Bolt 5/16in-18NC x 1-1/2in 2 Bolt 1/4in-20NC x 3/4in 2 Bolt 1/4in-20NC x 2-1/4in 2 Bolt 3/8in-16NC x 1-1/4in 1 Bolt 5/8in-11NC x 1-1/4in 1 Bracket, Hood Latch Mount 1 Bracket, Hood Support 7 Clamp, Fuel Line 1 Clamp 1 Decal, Diesel (Not Shown) 1 Clamp, Battery Hold-Down 1 Fitting, Barbed 1 Fitting, Reducer 1 Fitting, Elbow Barbed 1 Fitting, Elbow 1 Fitting, Straight Barbed 10 Hose ft/3.05m 8 ft/2.4m Hose 7 ft/2.1m Hose 5 Locknut 1/4in-20NC 1 Locknut 5/8in-11NC 1 Pad, Wear 1 Screw, Shoulder 1 Valve Assembly 2 Cartridge without Coil 2 Seal Kit - 7012941 Cartridge 2 Coil 16 Flatwasher 1/4in Regular 2 Flatwasher 3/8in Regular 1 Flatwasher 5/8in Regular 2 Flatwasher 3/4in Regular 3 Locknut 5/16in-18NC 1 Flatwasher 5/16in Regular 2.7 Gal Coolant, Anti-Freeze (Not Shown) 2.5 Gal Oil, Motor Mobil Delvac MX 15W-40 (Not Shown) 1 Battery 1 Fitting, Reducer 1 Nut M5 1 Nut M6 1 Bolt 1/4in-20NC x 2-1/2in 1 P-Clamp (SN 1300006208 to Present) 3 Flatwasher 1/4in Thin 1 Separator, Fuel-Water 1 Filter 1 Seal, O-Ring 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank) AR Sealant (Not Shown) 1 Decal - Warning Explosion/Fire Ref ENGINE COMPONENTS 1 Pump, Fuel Injection

510AJ

REV

B

97

SECTION 2 - TURNTABLE ITEM 301 301 301 301 301 301 301 302 303 304 304 304 305 305 305 306 307 308 308 309 309 310 310 311 311 312 312 313 313 314 315 316 317 318 319 319 319 319 320 321 322 323 324 325 326 326 326 326 327 329

98

PART NUMBER 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70001387 70001395 70001396 70001397 70001398 70001400 70001399 70001401 70001402 70001403 70001404 70001405 70001406 70001407 70001408 70001409 70001410 70001411 70001412 70001413 70001414 70001415 70001416 70001417 70001418 70001419 0700808 70001792 70001793 70001794 70001796 70002107 70002109 70002098 70002106 70002105 70002108 70002100 70002101 70002102 70002103 70002099 70002104

QTY AR AR AR AR AR AR AR 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Shim 0.20mm Shim 0.25mm Shim 0.30mm Shim 0.35mm Shim 0.40mm Shim 0.50mm Shim 0.50mm Flat Solenoid, Fuel Injection Glowplug Pump, Water (Includes p/n 70001397 Only) Gasket, Water Pump to Plate Gasket, Plate to Engine Block Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block Belt Filter, Oil Cap, Oil Fill Seal, Oil Fill Cap Valve, Relief Seal, O-Ring Fuel Bowl and Filter Assembly Fuel Filter Kit (Includes 1 Filter Element and 4 Seals) Pump, Lift Seal, O-Ring Flywheel Ring, Starter Starter Solenoid, Start Gasket, Exhaust Manifold to Engine Block Alternator Valve, Breather Gasket, Exhaust Manifold to Exhaust Tube Bolt M8 x 16mm Lever, Alternator Adjustment Arm Screw Washer (Engine Block Side of Lever) Washer (Alternator Side of Lever) Fitting, Oil Sensor Adapter to Engine Block Pipe, Fuel Hose, Fuel Hose Housing, Thermostat Washer Pipe, Fuel Injection #1 Pipe, Fuel Injection #2 Pipe, Fuel Injection #3 Pipe, Fuel Injection #4 Gasket, Cover Pipe, Oil

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM)

100

510AJ

3121182

SECTION 2 - TURNTABLE

3121182

510AJ

101

SECTION 2 - TURNTABLE FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34

1001106788 0080181 0080201 0100011 0641812 0340041 0340046 2111010 2111612 0630569 0641406 0641408 0641410 0641506 0641507 0641609 0641610 0641611 0641614 0641820 0741610 0760815 0962172 1320012 1320016 1320022 1320058 1320223 1320318 1340060 7012664 1580011 1660255 1703162 2131212 2720058

36 37 37 37 37 37 37 38 39 40

102

3200378 3220113 70001017 1001107116 70002705 70002706 3311405 3311505 3311605

QTY Ref Ref Ref 1 1 AR 2 2 2 1 1 9 8 3 2 8 6 5 37 2 2 4 2 4 1 4 4 3 1 6 2 1 1 1 1 2 1 2.5 ft/0.8m 4 Ref 1 1 1 1 1 11 6 22

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are equipped with UGM. PERKINS ENGINE ASSEMBLY Adapter, Pump Mounting Plate Adapter, Elbow Air Intake Compound, Locking Bolt 1/2in-13NC x 1-1/2in Band, Air Cleaner Mounting Band, Muffler Mounting Fitting, Straight Fitting, Straight Bolt M14 x 30mm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 1-1/4in Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 1-1/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/8in Bolt 3/8in-16NC x 1-3/4in Bolt 1/2in-13NC x 2-1/2in Screw, Flat Head 3/8in-16NC x 1-1/4in Bolt M8 x 35mm Bushing, Flanged Clamp Clamp Clamp Clamp Clamp P-Clamp Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Coupling, Pump Decal - Caution Fan Fitting, Elbow Hose

REV

F

Mount, Motor Muffler Options: Spark Arresting Muffler Clamp Catalytic Muffler Clamp Plug, Brass Locknut 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC

510AJ

3121182

SECTION 2 - TURNTABLE ITEM 41 42 43 44 45 46 47 48 49

PART NUMBER 3311805 3340399 3577133 3577132 3573937 3577130 3577135 3740067 3960438

50 51 52 53

4031711 4070497 4070498 4100025

54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 81 81 82

4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 4791400 4846821 4891500 4891600 85941018 1001097588 1001098525 1001099370 1001106793 1001100577 1001100818 1001100825 1001100837 1001101201 1001106790 1001101681 1001101950 1001102706 7027412 70023056 2720271

83

2720615

84 85 86

1001101408 8405006 2151212

3121182

QTY 4 2 1 1 1 1 2 1 28 in/71cm 4 4 2 1.6 ft/0.49mm 1 1 12 8 26 4 12 12 40 13 2 1 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1.25 ft/0.38m 1.5 ft/0.46m 1 1 2

DESCRIPTION Locknut 1/2in-13NC Pad, Wear Plate, Air Plate, Baffle Plate, Radiator Support Plate, Engine Mounting (Front) Plate, Engine Mounting (Rear) Relay Seal, Self Gripping

REV

Bolt M6 x 35mm Shim Shim Sleeve, Fiberglass Pipe, Exhaust Tube, Air Intake Flatwasher, 1/4in Thin Flatwasher 5/16in Thin Flatwasher 3/8in Thin Washer, Snubbing Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 1/2in Regular Starwasher 1/4in Mount, Motor/Generator Flatwasher 5/16in Hardened Flatwasher 3/8in Hardened P-Clamp Clip, Tube Plate, Muffler Support Engine, Perkins 404C-22 Plate, Radiator Mount Hose, Radiator (Top) Hose, Radiator (Bottom) Strap, Ties Bracket, Bottle Spacer, Fan Weldment, Engine Tray Elbow, Rubber Tube, Air Intake Radiator Cap, Radiator Petcock Hose Hose Fan Clamp, Gear Fitting, Elbow

510AJ

103

SECTION 2 - TURNTABLE

104

ITEM 87 88 91 92 92 93

PART NUMBER 2170316 2170808 2221084 3600318 7023929 3600385

QTY 1 2 1 1 1 1

94

3600423

1

95 96 97 98 98A 98B 98C 98D 99 100 101 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223

3790152 3931620 4641199 1001102860 7027025 7027026 7027023 7027024 2110604 2131210 2170110 1001106789 0100011 0100020 0641406 0641408 0641418 0641420 0641608 0641610 0642010 0902443 0902444 1320022 1320223 1320318 1701505 2180536 2220250 2220273 2220313 2220459 2220794 2300004 2720058

224 225 226 227 228 229 230

2720271 2750532 3311405 3312005 3340399 3900254 4641317

1 2 2 1 1 1 1 1 2 1 1 Ref AR AR 3 7 2 1 3 2 1 1 1 7 1 2 1 1 1 1 1 1 1 2.7 Gal 10 ft/3.05m 8 ft/2.4m 7 ft/2.1m 13 1 1 1 1

DESCRIPTION Fitting, Tee Fitting, Tee Fitting, Tee Gear Pump Seal Kit - 3600318 Pump Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for Breakdown) O-Ring Capscrew, Socket Head 3/8in-16NC x 1-1/4in Valve, Check Battery Cable Kit Cable - Battery to Auxiliary Relay Cable - Battery and Auxiliary Pump to Ground Cable - Auxiliary Relay to Starter Cable - Auxiliary Relay to Auxiliary Pump Fitting, Straight Fitting, Elbow Fitting, Straight PERKINS ENGINE INSTALLATION Compound, Locking Sealant, Pipe Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 1/4in-20NC x 2-1/4in Bolt 1/4in-20NC x 2-1/2in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/4in Bracket, Hood Latch Mount Bracket, Hood Support Clamp, Fuel Line Clamp, J Clip Clamp Decal, Diesel (Not Shown) Fitting, Barbed Fitting, Reducer Fitting, Reducer Fitting, Elbow Barbed Fitting, Elbow Fitting, Straight Barbed Coolant, Anti-Freeze (Not Shown) Hose

REV

A

A

Hose Hose Locknut 1/4in-20NC Locknut 5/8in-11NC Pad, Wear Screw, Shoulder Valve Assembly

510AJ

3121182

SECTION 2 - TURNTABLE ITEM 230 230 230 231 232 233 234 235 236 239 239 239 240 241 242 243 244 245 246 247 301 301 302 303 303 303 303 303 303 303 303 304 304 304 304 305 306 306 307 308 308 308 309 310 310 311 312 313 313 313

3121182

PART NUMBER 7012941 7010543 7012944 4711400 4740362 4751400 4751600 4752000 4752200 1001100857 70002377 70002378 1001103791 1787217 3020016 3311505 0641512 4751500 8008750 1706098 1001099370 70001406 70001407 70002459 70002436 70001388 70001389 70001390 70001391 70001392 70001393 70001394 70002100 70002101 70002102 70002103 70002437 70001412 70001413 70001414 70002438 70002439 70002440 70002441 70001404 70001405 70001403 70002442 70002443 70001399 70001401

QTY 2 2 2 3 7 25 5 1 2 1 1 1 1 1 2.5 gal 2 1 4 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1

DESCRIPTION Cartridge without Coil Seal Kit - 7012941 Cartridge Coil Flatwasher 1/4in Thin Washer, Fender Flatwasher 1/4in Regular Flatwasher 3/8in Regular Flatwasher 5/8in Regular Flatwasher 3/4in Regular Separator, Fuel-Water Filter Seal, O-Ring Panel, Rubber Clamp, Battery Holddown Motor Oil Mobil Delvac MX 15W-40 Locknut 5/16in-18NC Bolt 5/16in-18NC x 1-1/2in Flatwasher 5/16in Regular Battery Decal - Warning Explosion/Fire ENGINE COMPONENTS Valve, Relief Seal, O-Ring Sensor, Speed (Not Shown) Pump, Fuel Injection Shim 0.2mm Shim 0.25mm Shim 0.3mm Shim 0.35mm Shim 0.4mm Shim 0.5mm Shim 0.5mm Flat Pipe, Fuel Injector (#1 Cylinder) Pipe, Fuel Injector (#2 Cylinder) Pipe, Fuel Injector (#3 Cylinder) Pipe, Fuel Injector (#4 Cylinder) Pipe, Fuel Injector Return Flywheel Ring, Starter Starter Dipstick Tube, Dipstick O-Ring Valve, Oil Drain Cap, Oil Fill Seal, Oil Fill Cap Filter, Oil Connector, Oil Filter Thermostat Gasket, Thermostat Neck to Thermostat Housing Gasket, Thermostat Housing to Engine Block

510AJ

REV

D

105

SECTION 2 - TURNTABLE ITEM 314 314 315 316 317 318 319 320 321 322 322 323 323 324 325 325 325 325 326 327 327 328 329

106

PART NUMBER 70002444 70002445 70002446 70001417 70002447 70002099 70001418 70001416 70001419 70002448 70001411 70002449 70002450 70001395 70002451 70002452 70002453 70002454 70002455 70002456 70002108 70002457 70002458

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1

DESCRIPTION Pump, Water (Includes p/n 70002445 Only) Gasket, Water Pump to Plate Hose, Water Pump to Engine Head Alternator Belt Gasket, Head Cover Valve, Breather Gasket, Exhaust Manifold to Engine Block Gasket, Exhaust Manifold to Exhaust Tube Pump, Lift Seal, O-Ring Fuel Filter Head Assembly Fuel Filter Glowplug Module, Engine Control Harness, Wiring Bracket Isolator Sensor, Speed Actuator Washer Switch, Oil Pressure Switch, Water Temperature

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-15. PISTON PUMP ASSEMBLY

108

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-15. PISTON PUMP ASSEMBLY ITEM

PART NUMBER 3600296 3600385 3600385

QTY Ref Ref Ref Ref Ref

1 2 3 4 5 6 7 8 9

7021240 7021237 7021238 7021239 7021280 7021242 7021243 See Note 7022373

1 1 1 1 1 1 1 4 2

9A 9B 9C 10 10A 10B 10C

7022374 7022375 7022376 7024855 7024856 7024857 7024858

2 2 2 2 2 2 2

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

7022377 7022378 7021249 7021254 7022379 7001485 7022380 7022381 7021248 7021280 7021255 7021251 7021250 7021280 7021283 7021284 7007419 7021280 7007470 7021280 7021257 7021251 7022342 7022342

2 1 1 1 2 2 1 1 1 1 4 2 1 2 2 2 2 2 2 2 1 1 1 1

3121182

DESCRIPTION PISTON PUMP ASSEMBLIES Belgium Built Machines (Prior to SN 1300000129) Belgium Built Machines (SN 1300000129 to Present) Romanian Built Machines (SN E300000100 through E300001114) Note: On Belgium Built Machines, Original Equipment Pump p/n 3600296 may have been replaced with Service Replacement Pump p/n 3600385. Identify component before ordering parts. (Prior to SN 1300000129) Shaft Assembly (Includes Items 2-4) Shaft Ring, Retaining Bearing, Roller O-Ring Seal, Lip Carrier, Seal Shaft Screw (3600296 Pump Only) (Note: Not Available for Purchase) Solenoid Assembly (Includes Items 9A - 9C) (3600296 Pump Only) O-Ring (3600296 Pump Only) O-Ring (3600296 Pump Only) O-Ring (3600296 Pump Only) Solenoid Assembly (3600385 Pump Only) Coil (3600385 Pump Only) (1 Per Assy) Nut (3600385 Pump Only) (1 Per Assy) Seal Kit - 7024855 Cartridge (3600385 Pump Only) (1 Per Assy) Orifice Housing Assembly (Includes Items 15-20) Bearing, Needle Screen, Filter (3600296 Pump Only) Screen, Filter (3600296 Pump Only) Plug Plug (Includes Item 20) O-Ring Side Cover Assembly (Includes Item 22) Gasket Screw Screw Pin Gasket Plug Assembly (3600296 Pump Only) O-Ring (3600296 Pump Only) Plug Assembly O-Ring Plug Assembly O-Ring Ring, Retaining Screw Bracket, Lifting Key

510AJ

REV D B B

109

SECTION 2 - TURNTABLE ITEM 37 38 39 40 41 42 43 44 45 45 45 46 47 48 49 50 51 52 53 54 55 55 55 56 56 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 72 72 73 74 75 75 75 76 76

110

PART NUMBER 7022341 7021258 7021260 7021259 Not Required 7021280 See Note 7021263 7021264 7024800 7021265 7021280 7021280 7021280 7022382 7021255 7007470 7021280 7021268 7022383 7021269 7022384 7021270 7021271 7021272 7021273 7021274 7021275 7021276 7021277 7021278 7021279 7021281 7022385 7021280 7021280 7021280 7007412 7021288 7022346 7021280 7021290 7021291 7022347 7021292

QTY 1 1 1 1 0 1 1 2 Ref 1 1 2 2 2 2 1 10 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1 3 1 1 1 9 1 1 2 2 2 1 Ref 1 1 1 1 Ref 1 1 Ref 1

DESCRIPTION Ring, Retaining Gerotor Gerotor Cover Assembly Bearing, Journal O-Ring (3600296 Pump Only) O-Ring Pin (Note: Not Available For Purchase) SCR Valve (3600296 Pump Only) Spring (3600296 Pump Only) (3600385 Pump Only) Bypass Valve Assembly (Includes Items 47-49) O-Ring Ring, Back Up O-Ring Cover, Servo Screw Plug Assembly O-Ring Cover, Servo Cylinder Block Assembly (Includes Items 56-65) (3600296 Pump Only) (3600385 Pump Only) Cylinder Block (3600296 Pump Only) (3600385 Pump Only) Washer Spring Washer Ring, Retaining Pin, Slipper Hold Down Retainer, Hold Down Pin Guide, Slipper Retainer Retainer, Slipper Piston Assembly Plate, Valve Servo Piston Assembly (Includes Items 68-70) O-Ring Ring, Bearing Ring, Piston Servo Piston Ring Kit (Includes Items 68 & 70 Only) Plug Assembly (3600296 Pump Only) (3600385 Pump Only) O-Ring Nut Spring (3600296 Pump Only) (3600385 Pump Only) Poppet (3600296 Pump Only)

510AJ

REV

3121182

SECTION 2 - TURNTABLE ITEM 76 77 78 79 80 81 82 83 84 85 86 87 88 89 95

3121182

PART NUMBER 7024804 7021280 7022386 7022387 7021294 7001481 70002257 7021296 7021297 7021298 7021299 7007289 7007470 7021256 7021280

QTY 1 1 1 1 1 2 1 7 1 1 1 2 1 1

DESCRIPTION (3600385 Pump Only) Nut, Seal Swashplate Slider, Block Coupling Pin Gasket Screw Cover, Charge Pump Seal Plate, Cover Screw Plug (Not Shown) (3600385 Pump Only) O-Ring (Not Shown) (3600385 Pump Only) Seal Kit (Includes Items 5-6, 22, 26, 30, 32, 42, 47-49, 53, 68-70, 73, 77, 82 & 89)

510AJ

REV

111

SECTION 2 - TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY

112

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY ITEM

PART NUMBER

3600279

QTY Ref Ref Ref

3600423

Ref

3600423 3600423

Ref Ref Ref

1 1 2 3 4 5 6 7 8 8 9 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125

3121182

3600279 7016768 7013757 7016745 7013711 7016769 7016744 7016746 7013766 7013771 See Note

Ref 1 1 4 1 1 2 1 2 1 1

See Note 3600423 7011067 See Note 7011044 7011016 70000969 70000978 See Note 70000978 70000978 70000978 70000976 70000978 70000978 70000970 70000971 70000972 70000978 70000978 70000973 See Note 70000978 See Note 7000974 70000978 70000978

2 Ref 1 2 1 1 1 1 2 2 2 2 6 4 4 4 4 1 4 4 1 1 1 1 1 1 1

DESCRIPTION AUXILIARY PUMP ASSEMBLIES Usage: Belgium Built Machines (Original Equipment) (Prior to SN 1300003239) Belgium Built Machines (Service Replacement) (Prior to SN 1300003239) Belgium Built Machines (SN 1300003239 to Present) Romanian Built Machines (SN E300000100 through E300001114) Note: Original Equipment Pump p/n 3600279 may have been replaced with p/n 3600423 as a Service Replacement. Identify component before ordering parts.

AUXILIARY PUMP ASSEMBLY Motor, Replacement Brush Kit Capscrew, Socket Head 5/16in-24NF x 4-3/4in Coupling, Drive Bracket, Mounting Screw 5/16in-18NC x 1in Adapter, Mounting Pin (Not Shown) Pump, Replacement Seal Kit - 7013771 Pump (Note: Not Available - Purchase qty 4 of p/n 7016701 O-Ring & qty 1 of p/n 7000754 Shaft Seal) Valve, Check (Note: Not Available for Purchase) AUXILIARY PUMP ASSEMBLY Motor and Adapter Setscrew (Note: Not Available for Purchase) Gasket, Mounting Coupling Seal, Shaft Stator Cap Assembly (Note: Use Item 130 or 131.)

Spring Ball Seat Bearing, Needle Washer Screw Ring, Retaining Gear Shaft, Idler Pin, Drive Pin, Dowel Gasket O-Ring (Note: Use Item 130 or 131.)

Housing, Gear Label (Note: Not Available for Purchase) Gasket Housing, Gear Plug

510AJ

REV

B

A

113

SECTION 2 - TURNTABLE

114

ITEM 126 127 130

PART NUMBER 70000978 70000975 70000977

QTY 8 1 1

131

70000978

1

DESCRIPTION Screw Shaft, Drive Seal Kit (Includes Items 103, 105, 120 & Qty 2 O-Rings for Item 107) Replacement Pump Kit (Includes Items 103-121 & 123-127)

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-17. TANK INSTALLATIONS

116

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-17. TANK INSTALLATIONS ITEM 1 2 3 4 5 6 7 8 9 9 10 11 12 14 15 16 17 17A 18 19 20 21 22 23 24 25 101 101 101 101 201 202 203 204 205 205 205 205 205

PART NUMBER 0272491 0100011 0100020 0100079 0641405 0641416 0641608 0902535 1120532 2420115 2420115 3311405 3311601 4070410 4240145 4280295 4360436 4400408 7020056 4400451 4567627 4751400 4751600 4761600 4846665 0641606 2820035 7016314 1120484 1120487 4400451 7024446 7024444 7024445 7024442

7020226 7023205 7023205

205

7023205

205 205 205 206 207

70001959 70001960 70002768 7024441 7024439

3121182

QTY Ref AR AR AR 2 1 4 1 2 2 2

DESCRIPTION TANK INSTALLATIONS Compound, Locking Sealant, Pipe Permatex Bolt 1/4in-20NC x 5/8in Bolt 1/4in-20NC x 2in Bolt 3/8in-16NC x 1in Bracket, Hood Latch Cap, Protective Gauge, Sight (All Belgium Built Machines) Gauge, Sight (All Romanian Built Machines) (SN E300000100 through E300000323) 1 Locknut 1/4in-20NC 1 Nut 3/8in-16NC 2 Shim 1 Strap, Tank Mount 2 ft/.61m Strip, Bumper 1 Switch, Fuel Level 1 Tank, Fuel (Includes p/n 7016314 Standard Cap) 1 Fitting and Hose (Supply Line) 1 Hydraulic Tank Assembly (See Items 201-209 for Breakdown) 1 Tube, Hood Prop 4 Flatwasher 1/4in Regular 8 Flatwasher 3/8in Regular 1 Lockwasher 3/8in 1 Tray Weldment 2 Bolt 3/8in-16NC x 3/4in 2 ft/.61m Insulate, Tubing (Not Shown) Ref FUEL CAP OPTIONS Ref Standard Non-Locking Cap Ref Locking Cap (Red) Ref Locking Cap (Blue) Ref HYDRAULIC TANK ASSEMBLY 1 Plug, Magnetic 1 Cap, Fill 1 Screen 2 Strainer Ref ASSEMBLY FILTER, RETURN OPTIONS: Ref Belgium Built Machines (Prior to SN 1300006742) 1 Assembly Filter, Return 1 Filter, Element 1 Filter, Element Belgium Built Machines (SN 1300006742 to Present) 1 Filter, Element Romanian Built Machines (SN E300000100 through E300001114) 1 Assembly Filter, Return 1 Filter, Element 1 Spring, Return Filter Assembly 1 Gauge, Sight 1 Cover

510AJ

REV F

H

117

SECTION 2 - TURNTABLE

118

ITEM 208 209

PART NUMBER 7024443 7024440

301 302

2200222 0100020

QTY 1 1 Ref 1 AR

DESCRIPTION Filler Neck Gasket (Not Shown) ENGINE INSTALLATIONS Plug Sealant, Pipe

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)

120

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ITEM

PART NUMBER

QTY Ref Ref Ref Ref

1 2 3 4 5 5A 6

0861428 0861743 1810124 1001096956 0100011 0630518 0630548 0641508 0861419 7020246

Ref Ref Ref Ref Ref AR 2 5 4 1 2 Ref

6 6

1600327 2915014

1 1 Ref

6

1600364

1

6 7 8 8 8

1600411 1670829 1702610 1705752

1 1 Ref 1 1

8

1705753

1

8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

1706712

1 Ref 1 1 1 1 1 4 4 10 1 2 2 6 AR 1 8

3121182

1703691 1706921 1001102598 2420172 2760105 3300205 3300408 3311401 3539219 3740049 3900268 3910804 4060906 4070991 4360328

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SN E3xxxxxxxx.

Note: All Romanian Built Machines were built with UGM. This control box used only on Belgium Built Machines.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GROUND CONTROL BOX ASSEMBLIES Deutz Engine Machines (Prior to SN 1300000981) Deutz Engine Machines (SN 1300000981 through 1300002604) Deutz Engine Machines (SN 1300002605 to Present) Perkins Engine Machines Compound, Locking Screw, Button Head Bolt Bolt 5/16in-18NC x 1in Box, Fiberglass Latch Module, Control Options (Re-calibration Required When Replaced): Module, Control (Use p/n 2915239) (Prior to SN 1300000353) Module, Control (Use p/n 2915239) (Prior to SN 1300000353) Note: 2915239 is an Update Kit Includes Module p/n 1600364, Cables, Programming Instructions and CD Software.

Module, Control (Use p/n 2915239) (SN 1300000353 through 1300000980) Module, Control (SN 1300000981 to Present) Bezel Decal - Ground Control Display Options: Decal - Ground Control Display (Prior to SN 1300000011) Decal - Ground Control Display (SN 1300000011 through 1300002313) Decal - Ground Control Display (SN 1300002314 through 1300002604) Decal - Ground Control Display (SN 1300002605 to Present) Decal - Faceplate Options: Decal - Faceplate (Prior to SN 1300002605) Decal - Faceplate (SN 1300002605 through 1300006687) Decal - Faceplate (SN 1300006688 to Present) Gauge, Hourmeter Housing, Display Light Nut, Retainer Locknut, Plastic Insert Nut 1/4in-20NC Plate, Reinforcement Relay Screw #10-24NC x 1/2in Screw #8-32NC x 1/4in Shield, Toggle Switch Shim (.015in) (Use p/n 4070987) Switch, Toggle

510AJ

REV

N C E E

121

SECTION 2 - TURNTABLE ITEM 22 22A 23 23A 23B 24 25 26 27 28 29 30 31 32 33 34 35

PART NUMBER 4360470 2860030 4360475 7020175 7020176 4360476 4460426 4460470 4460471 4460488 4460526 4460874 4460875 4740444 4751400 4761400 4922666

36

Ref

36

4922638

1

36

4923223

1

36

4923575

1

37

122

QTY 1 1 1 1 1 1 AR 1 1 11 1 1 1 AR 21 10 1

Ref

37 37 37 37 38

4922522 4923265 4923581 1001098840 4922523

1 1 1 1 1

40 42 43 44 45 46

1320060 0100048 4460905 3520035 1705132 4751500

1 AR 4 1 1 4

DESCRIPTION Switch, Key Key Switch, Emergency Stop Cap, Mushroom Head Block, Contact Switch, Contact Block Connector, Strain Relief Nut, Terminal Locknut, Terminal Base, Terminal Mounting Connector, Strain Relief Connector (Natural) Connector (Gray) Washer, Special Flatwasher 1/4in Regular Lockwasher 1/4in Cable, Analyzer (Not Shown - See ELECTRICAL SECTION for Breakdown) (Prior to SN 1300002605) Ground Control Box Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Ground Control Box Harness Assembly (Prior to SN 1300000981) Ground Control Box Harness Assembly (SN 1300000981 through 1300002604) Ground Control Box Harness Assembly (SN 1300002605 to Present) Engine Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Deutz Engine Machines (Prior to SN 1300000981) Deutz Engine Machines (SN 1300000981 to Present) Perkins Engine Machines (Prior to SN 1300005190) Perkins Engine Machines (SN 1300005190 to Present) Valve Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Clamp, Hose Grease, Dielectric Seal, Plug Plug Decal - ADE Control Only (Prior to SN 1300002605) Flatwasher 5/16in Regular Only (Prior to SN 1300002605)

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITH UGM)

124

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ITEM

PART NUMBER

1001102894 1001109827

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001102894 1001109827

Ref Ref Ref

1001102893 1001109826 0100011 0100048 0630518 0630548 0641506 1001105784 7020246 1001103667 1670829 1706712 1001102598 2420172 2760105 3300205 3300408 77143013 3539219 3740049 3900268 3910804 4060906 4070987 4360328 4360470 4360470

Ref Ref AR AR 2 5 4 1 2 1 1 1 1 1 1 4 4 11 1 2 2 6 1 1 7 Ref 1 1

25

4360470

1

25

4360469

1

25A

2860030

1

1 2 3 4 5 6 6A 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 25 25

3121182

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SN E3xxxxxxxx.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are equipped with UGM. GROUND CONTROL BOX ASSEMBLIES All Specs Except Australian Specs Caterpillar/Perkins Engine Machines Deutz Engine Machines Australian Specs Belgium Built Machines (SN 1300006000 to Present) Australian Specs Romanian Built Machines (SN E300000100 through E300000104) Caterpillar/Perkins Engine Machines Deutz Engine Machines Australian Specs Romanian Built Machines (SN E300000105 through E300001114) Caterpillar/Perkins Engine Machines Deutz Engine Machines Compound, Locking Grease, Dielectric Screw, Button Head Bolt Bolt 5/16in-18NC x 3/4in Box, Fiberglass Latch Module, Control (Re-Calibration Required When Replaced) Bezel Decal - Ground Control Display Decal - Faceplate Gauge, Hourmeter Housing, Display Light Nut, Retainer Locknut, Plastic Insert Locknut 1/4in-20NC Plate, Reinforcement Relay - SPDT Screw #10-24NC x 1/2in Screw #8-32NC x 1/4in Shield, Toggle Switch Shim (.015in) Switch, Toggle Switch, Key Options: All Specs Except Australian Specs Australian Specs Belgium Built Machines (SN 1300006000 to Present) Australian Specs Romanian Built Machines (SN E300000100 through E300000104) Australian Specs Romanian Built Machines (SN E300000105 through E300001114) Key

510AJ

REV

D A

D A

D A

125

SECTION 2 - TURNTABLE ITEM 26 26A 26B 27 28 29 30 31 32 36 37 39

PART NUMBER 4360475 7020175 7020176 4360476 4460426 4460470 4460471 4460488 4460526 4740444 4751400 1001105637

40

126

QTY 1 1 1 1 1 1 1 10 1 7 12 1 Ref

40 40 41

1001102715 1001109728 1001105636

1 1 1

42 43 44 45 46

4460496 4460497 4761400 0641407 1001106736

1 1 6 1 1

DESCRIPTION Switch, Emergency Stop Cap, Mushroom Head Block, Contact Switch, Contact Block Connector, Strain Relief Nut, Terminal Locknut, Terminal Base, Terminal Mounting Connector, Strain Relief Washer, Special Flatwasher 1/4in Regular Valve Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Engine Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Caterpillar/Perkins Engine Machines Deutz Engine Machines Ground Control Box Harness Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown) Lockwasher Nut Lockwasher 1/4in Bolt 1/4in-20NC x 7/8in Cap, Dust

510AJ

REV

3121182

SECTION 2 - TURNTABLE FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

128

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM

PART NUMBER 0271073

1 2 3 4 5 6 7 8 9 10 11 14 15 16 16 16 24

4060865 3911014 4751000 3311001 2820035 4460320 4460267 4240032 4460234 4220162 4846698 0100011 0100048 2920146 7016319 7016372 0272529 0271072 0272057 1001108204 1001108204

25 25 25 25 26 27 28 29 30 30 30 31 32 33 34 34 34 35 37 38 39 39

3121182

2920110 7016628 2920157 0902206 0642612 4220162 0100011 2920113 2920157 3911040 3311005 4751000 4740362 4751800 3960461 4240032 4460234 4360336

QTY Ref Ref

DESCRIPTION STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) Note: If machine is equipped with BLUE Strobe Light, see SPECIAL OPTIONS SECTION SkyGuard Kit. 1 Guard 2 Screw, Machine #10-24NC x 7/8in 4 Flatwasher #10 Regular 2 Nut #10-24NC 12 ft/31cm Loom (Not Shown) 1 Plug, Terminal 2 Pin, Male 1 Tiestrap (Not Shown) 1 Clamp (Not Shown) 1 Spacer, Stop 1 Mounting, Light AR Compound, Locking AR Sealant, Silicone 1 Strobe Light Assembly (Use p/n 0272529) 1 Bulb, Replacement 1 Lens 1 Strobe Light Kit (Includes Items 1-7, 10, 11 & 16) Ref LIGHTS INSTALLATIONS (OPTIONAL) Ref Headlights and Taillights Ref Chassis Floodlights (Belgium Built Machines - Not Shown) (Prior to SN 1300006701) Ref Chassis Floodlights (Belgium Built Machines - Not Shown) (SN 1300006701 to Present) Ref Chassis Floodlights (Romanian Built Machines - Not Shown) (SN E300000100 through E300001114) Ref Light Options: 2 Headlight (Round Shape) 2 Bulb, Light (1 Per Light) 2 Floodlight (Rectangular Shape) 2 Bracket, Mounting 1 Bolt 1in-8NC x 1-1/2in 2 Spacer AR Compound, Locking Ref Light Options: 2 Taillight 2 Floodlight (Rectangular Shape) 4 Screw, Machine #10-24NC x 2-1/2in (0271072 Installation) 4 Nut #10-24NC (0271072 Installation Only) 4 Flatwasher #10 Regular (0271072 Installation Only) Ref Washer Options: 4 Headlights and Taillights 4 Chassis Floodlights 2 Gasket (0271072 Installation Only) 12 Tie-Strap (Not Shown) 12 Mount, Tie-Strap (Not Shown) Ref Switch Options (Not Shown - Located on Console): 1 Toggle Switch

510AJ

REV D

C 1/A A A

129

SECTION 2 - TURNTABLE ITEM 39 40 41

PART NUMBER 4360522 3790012

41

44 44 44 44 44 45 46 47 48

130

QTY 1 AR Ref Ref

0271217 0257887 0140032 2820035 4460424 4460268 0641407 4711400 0100048 0100011

Ref 1 1 AR 1 2 2 2 AR AR

DESCRIPTION Pushbutton Switch O-Ring (Not Shown - Located on Console) Decal, Lights (Belgium Built Machines) (Not Shown - Located on Console) (SN 1300006701 to Present) Decal, Lights (Romanian Built Machines) (Not Shown - Located on Console) (SN E300000100 through E300001114) ALARM INSTALLATION Alarm/Harness Assembly Alarm Loom Plug Socket Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Thin Sealant, Silicone Compound, Locking

510AJ

REV

B

3121182

SECTION 2 - TURNTABLE FIGURE 2-21. HOODS INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300006659)

132

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-21. HOODS INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300006659) ITEM

PART NUMBER

0272449 0275867

QTY Ref Ref Ref Ref

0272449 0275867

Ref Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 12

0100011 0641408 0641606 0641608 0641610 0641614 0721004 0721006 0902504 0940071 0940083 1001101160

AR 6 3 13 2 4 4 4 1 1 2 Ref 1

12

1001091124

1 Ref

12A 12B 12C 12D 12E 12F 12G 12H 13 13A 13B 13C 13D 13E 13F 13G 13H 14 15 16 17 18 19

3121182

2940109 0721008 4751100 3311005 2600210 3900232 4751600 3311605 1001091125 2940109 0721008 4750800 3311005 2600246 0721006 4750800 3311005 3311401 3311405 3311505 3311601 3311605 3380445

1 2 4 2 1 4 8 4 1 1 2 4 2 2 4 8 4 2 6 2 5 10 1

DESCRIPTION HOODS INSTALLATION Perkins Engine Machines Perkins Engine Machines (Prior to SN 1300003222) Perkins Engine Machines (SN 1300003222 through 1300006659) Deutz Engine Machines Deutz Engine Machines (Prior to SN 1300003222) Deutz Engine Machines (Use P/N 1001100286) (SN 1300003222 through 1300006659) Compound, Locking Bolt 1/4in-20NC x 1-1/4in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/4in Bolt #10-24NC x 1/2in Bolt #10-24NC x 3/4in Angle, Mounting Bumper Bumper Hood Kit (Engine Side) Options: Perkins Engine Machines (Includes Items 12A-12H, 23, 24, and Current Heat Shields) (Note: Item 32 must be ordered separately) Deutz Engine Machines (Includes Items 12A-12H, 23, 24, 32 and Current Heat Shields) Note: Replacement Decals Must be Ordered Separately See DECAL SECTION. Latch Screw, Machine #10-24NC x 1in Flatwasher #10 Regular Locknut #10-24NC Hinge Screw, Button Head 3/8in-16NC x 1-1/4in Flatwasher 3/8in Regular Locknut 3/8in-16NC Hood Kit (Tank Side) (Includes Items 13A-13H, 23, 24 & 38) Latch Screw, Machine #10-24NC x 1in Flatwasher #8 Regular Locknut #10-24NC Hinge Screw, Machine #10-24NC x 3/4in Flatwasher #8 Regular Locknut #10-24NC Nut 1/4in-20NC Locknut 1/4in-20NC Nut 5/16in - 18NC Nut 3/8in-16NC Locknut 3/8in-16NC Panel, Rubber

510AJ

REV

D D

D A

133

SECTION 2 - TURNTABLE ITEM 20 21 23 24 26 27 28 29 30 31 32 33 34 34

PART NUMBER 3573024 3900232 3960462 3960464 4160170 4740362 4750800 4751400 4751500 4751600 4845194 4846037

34

4341388

35 36 37 38 40 40 40 41 42 43 43 43

4846669 3311005 4751000 4060805

101 102

134

4846670

1001098567 Not Required 4740500 4061010 1001098568 Not Required 0258430 2820099 2820100

QTY 1 3 9 ft/2.74m 9 ft/2.74m 1 6 12 6 2 40 1 1 Ref 1

DESCRIPTION Plate, Hinge Mounting Capscrew, Button Head 3/8in-16NC 1-1/4in Seal, Hood Seal, Hood Spring, Gas Washer, Fender Flatwasher #8 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Exhaust Tube Weldment Hood Mounting Weldment Hood Mounting Weldment Options: Hood Mounting Weldment (Use p/n 4341388) (Prior to SN 1300003223) 1 Hood Mounting Weldment (SN 1300003223 through 1300006659) 1 Hood Mounting Weldment 4 Locknut #10-24NC 8 Flatwasher #10 Regular 6 ft/1.75m Flex-Trim Ref Insulation, Heat Shield Options: 1 Caterpillar/Perkins Engine Machines 0 Deutz Engine Machines 3 Washer, Special (Not Used on Deutz Engine Machines) 1 Shield, Heat (Not Used on Deutz Engine Machines) Ref Insulation, Heat Shield Options: 1 Perkins Engine Machines 0 Deutz Engine Machines Ref NOISE REDUCTION INSTALLATION (DEUTZ ENGINE MACHINES ONLY) 3 Insulation, Foam 2 Insulation, Foam

510AJ

REV

2/B

3121182

SECTION 2 - TURNTABLE FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300006659 to Present, SN E300000100 through E300001114)

136

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300006659 to Present, SN E300000100 through E300001114) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 12

12

PART NUMBER 0275867

QTY Ref Ref

1001107293

Ref

1001107293

Ref

1001100286 0100011 0641408 0641606 0641608 0641610 0641614 0721004 0721006 0902504 0940071 0940083 1001101160

Ref AR 6 3 13 2 4 4 4 1 1 2 Ref 1

1001091124

1 Ref

12A 12B 12C 12D 12E 12F 12G 12H 12J 12K 13

2940109 0721008 4751100 3311005 2600210 3900232 4751600 3311605 2820099 2820100 2680439

1 2 4 2 1 4 8 4 3 2 1

13A 13B 13C 13D 13E 13F 13G 13H 14 15 16

2940109 0721008 4750800 3311005 2600246 0721006 4750800 3311005 3311401 3311405 3311505

1 2 4 2 2 4 8 4 2 6 2

3121182

DESCRIPTION HOODS INSTALLATION Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 130006659 through 1300007162) Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 1300007163 to Present) Caterpillar/Perkins Engine Machines Romanian Built Machines (SN E300000100 through E300001114) Deutz Engine Machines Compound, Locking Bolt 1/4in-20NC x 1-1/4in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1-3/4in Bolt #10-24NC x 1/2in Bolt #10-24NC x 3/4in Angle, Mounting Bumper Bumper Hood Kit (Engine Side) Options (was p/n 2680438): Caterpillar/Perkins Engine Machines (Includes Items 12A-12H, 23, 24 and Current Heat Shields) (Note: Item 32 must be ordered separately) Deutz Engine Machines (Includes Items 12A-12K, 17, 21, 23, 24 and Current Heat Shields) Note: Replacement Decals Must be Ordered Separately See DECAL SECTION. Latch Screw, Machine #10-24NC x 1in Flatwasher #10 Regular Locknut #10-24NC Hinge Screw, Button Head 3/8in-16NC x 1-1/4in Flatwasher 3/8in Regular Locknut 3/8in-16NC Foam, Acoustical (Deutz Engine Machines Only) Foam, Acoustical (Deutz Engine Machines Only) Hood Kit (Tank Side) (Includes Items 13A-13H, 23, 24 & 38) (Use p/n 1001091125) Latch Screw, Machine #10-24NC x 1in Flatwasher #8 Regular Locknut #10-24NC Hinge Screw, Machine #10-24NC x 3/4in Flatwasher #8 Regular Locknut #10-24NC Nut 1/4in-20NC Locknut 1/4in-20NC Nut 5/16in - 18NC

510AJ

REV E C C A

3

3

1

137

SECTION 2 - TURNTABLE

138

ITEM 17 18 19 19

PART NUMBER 3311601 3311605 3380445

QTY 5 10 Ref 1

19

Not Required

0

19

Not Required

0

19 20 21 23 24 26 27 28 29 30 31 32 33 34 34

3380445 3573024 3900232 3960462 3960464 4160170 4740362 4750800 4751400 4751500 4751600 4845194 4846037 4341388

1 1 3 9 ft/2.74m 9 ft/2.74m 1 6 12 6 2 40 1 1 Ref 1

34

1001107157

1

34

1001107157

1

34 35 36 37 38 40 40 40 41 42 42 42 43 43 43 44 44 44 45 45

4341388 4846669 3311005 4751000 4060805

Not Required

1 1 4 8 6 ft/1.75m Ref 1 0 3 Ref 1 0 Ref 1 0 Ref 1 0 Ref 0

45

1001109495

AR

45

1001109495

AR

1001105272 Not Required 4740500 1001105273 Not Required 1001105275 Not Required 1001105276 Not Required

DESCRIPTION Nut 3/8in-16NC Locknut 3/8in-16NC Panel, Rubber Options: Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 130006659 through 1300007162) Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 1300007163 to Present) Caterpillar/Perkins Engine Machines Romanian Built Machines (SN E300000100 through E300001114) Deutz Engine Machines Plate, Hinge Mounting Capscrew, Button Head 3/8in-16NC 1-1/4in Seal, Hood Seal, Hood Spring, Gas Washer, Fender Flatwasher #8 Regular Flatwasher 1/4in Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Exhaust Tube Weldment Hood Mounting Weldment Hood Mounting Weldment Options: Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 130006659 through 1300007162) Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 1300007163 to Present) Caterpillar/Perkins Engine Machines Romanian Built Machines (SN E300000100 through E300001114) Deutz Engine Machines Hood Mounting Weldment Locknut #10-24NC Flatwasher #10 Regular Flex-Trim Insulation, Heat Shield Options: Caterpillar/Perkins Engine Machines Deutz Engine Machines Washer, Special (Not Used on Deutz Engine Machines) Shield, Heat Options: Caterpillar/Perkins Engine Machines Deutz Engine Machines Insulation, Heat Shield Options: Caterpillar/Perkins Engine Machines Deutz Engine Machines Insulation, Heat Shield Options: Caterpillar/Perkins Engine Machines Deutz Engine Machines Insulation, Heat Shield Options: Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 130006659 through 1300007162) Caterpillar/Perkins Engine Machines Belgium Built Machines (SN 1300007163 to Present) Caterpillar/Perkins Engine Machines Romanian Built Machines

510AJ

REV

3121182

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

45

Not Required

0

3121182

DESCRIPTION (SN E300000100 through E300001114) Deutz Engine Machines

510AJ

REV

139

SECTION 2 - TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM) (OPTIONAL)

140

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM) (OPTIONAL) ITEM

PART NUMBER

1001111285 1001100944 1001100943

1 2 3 3 3 3 4 5 6 7 8 9 9 9 9 9A 9A 9A

9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9B 9B 9B 9B 9B 9B 9B 9B 9B 9B

3121182

0100011 0200742 0480121 0480120 0480120 0641404 0641508 0641772 0701217 0962449 2460055 2460049 1001100321 7012558 2460049 1001100321

7026199 70000122 70000123 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193 7019680 70000127 4360542 70000126 4460190 4460027 70000124 70000125

QTY Ref Ref Ref Ref Ref Ref AR 1 Ref 1 1 1 1 1 1 3 1 Ref 1 1 1 1 1 1 Ref

1 1 1 4 4 4 1 2 1 1 1 Ref 1 1 Ref 1 1 1 1 1 1

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. GENERATOR INSTALLATION 110V/60HZ GENERATOR 110V/50Hz Generator 220V/50HZ GENERATOR Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.

Compound, Locking Arm, Adjusting V-Belt Options: 110V/60Hz 110V/50Hz 220V/50Hz Bolt 1/4in-20NC x 1/2in Bolt 5/16in-18NC x 1in Bolt 7/16in-14NC x 9in Bolt M12 x 45mm Bushing Generator and Control Box Assembly Options: 110V/60Hz 110V/50Hz Generator 220V/50Hz Generator Replacement Generator - 110V/60Hz Replacement Generator - 110V/50Hz Replacement Generator - 220V/50Hz Note: All Replacement Generators come standard with P/N 3580134 Pulley. This Pulley may not be correct for all applications. Refer to Pulley options below.

110V/60Hz Armature with Slip Rings 110V/50Hz Armature with Slip Rings 220V/50Hz Armature with Slip Rings Holder, Brush Brush Cap, Brush Holder Fan Bearing End Bell, Front End Bell, Rear Cord, Power Replacement Control Box Options: 110V 220V Circuit Breaker Options: 110V 220V Receptacle, Double (110V Box) Receptacle, Double Twist Lock (110V Box) Receptacle, Double (220V Box) Receptacle, Single Twist Lock (220V Box)

510AJ

REV

A B B

141

SECTION 2 - TURNTABLE ITEM 9B 9C 9C 9C 9D 9D 9D 9D 9D 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23

101 102 103 104 105

142

PART NUMBER 3520028 2420203 7020192 3580276 3580134 3580134 7027887 3290505 3311705 3580315 3740080 4031608 4420060 4460968 4751500 4751700 4811600 1001099869 1001100233 1001100234 3311005 4751000 1001111285 1001111815 1001111814 4360336 4740397 4060802 2820031 3251102

QTY DESCRIPTION 1 Plug, Hole Ref Voltmeter Options: 1 110V 1 220V Ref Pulley Options: 1 110V/60Hz 1 110V/50Hz 1 220V/50Hz 1 Key, Woodruff 1 Locknut M5 1 Locknut 7/16in-14NC 1 Pulley 1 Relay 1 Bolt M5 x 20mm 3 in/8cm Tape, Double Sided Foam Acrylic 3 Connector, Strain Relief 1 Flatwasher 5/16in Regular AR Flatwasher 7/16in Regular 1 Flatwasher M5 1 Box, Junction Ref Light, Red Options: 1 125V 1 250V 2 Locknut #10-24NC 8 Flatwasher #10 Regular Ref PLATFORM COMPONENTS Ref 110V/60HZ Generator Ref 110V/50HZ Generator Ref 220V/50HZ Generator 1 Switch, Toggle 1 Washer 1 Guard, Switch 1 Heatshrink (Not Shown) 1 Nameplate

510AJ

REV

A A A

3121182

SECTION 2 - TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

144

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM

PART NUMBER

0271593 0272614 0274079 1001100732

Ref Ref Ref Ref Ref Ref

0272615

Ref Ref Ref Ref

0274085

Ref

1001100749

Ref Ref Ref Ref Ref Ref

1001115403 1001100732 1001100749

3121182

QTY Ref

1 2 3 3 3

0100011 0200742 0480120 0480122

AR 1 Ref 1 1

3

0480122

1

3 3 4 5 6 7 8 9 9

0480120 0480120 0641404 0641508 0641610 0641772 0962449 2460032

1 1 1 1 1 1 1 Ref 1

9

2460055

1

9

2460055

1

9 9

2460049 2460013

1 1

9

2460056

1

9

1001100321

1

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are equipped with UGM. GENERATOR INSTALLATION OPTIONS: Without UGM 110V/60Hz Generator Belgium Built Machines (Prior to SN 1300000316) Belgium Built Machines (Use p/n 0274079) (SN 1300000316 through 1300000730) Belgium Built Machines (SN 1300000731 to Present) 110V/50Hz Generator 220V/50HZ Generator Belgium Built Machines (Use p/n 0274085) (Prior to SN 1300000731) Belgium Built Machines (Use p/n 0274085) (SN 1300000731 through 1300006618) Belgium Built Machines (SN 1300006619 to Present) With UGM 110V/60HZ Generator 110V/50HZ Generator Options: 220V/50HZ Generator Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.

Compound, Locking Arm, Adjusting V-Belt Options: 110V/60Hz (Belgium Built Machines) (Prior to SN 1300000316) 110V/60Hz (Belgium Built Machines) (SN 1300000316 to Present) 110V/60Hz (Romanian Built Machines) (SN E300000100 through E300001114) 110V/50Hz 220V/50Hz Bolt 1/4in-20NC x 1/2in Bolt 5/16in-18NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 7/16in-14NC x 9in Bushing Generator and Control Box Assembly Options: 110V/60Hz Assembly (Belgium Built Machines) (Prior to SN 1300000731) 110V/60Hz Assembly (Belgium Built Machines) (SN 1300000731 to Present) 110V/60Hz Assembly (Romanian Built Machines) (SN E300000100 through E300001114) 110V/50Hz Generator Only 220V/50Hz Assembly (Belgium Built Machines) (Prior to SN 1300000731) 220V/50Hz Assembly (Belgium Built Machines) (SN 1300000731 through 1300006618) 220V/50Hz Generator Only (Belgium Built Machines) (SN 1300006619 to Present)

510AJ

REV

2/B 4/C 2/B B 2/B 2/B B A B B

145

SECTION 2 - TURNTABLE ITEM 9

PART NUMBER 1001100321

QTY 1

9A 9A 9A 9A

7012558 2460049 1001100321

Ref 1 1 1 Ref

9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9B 9B

7026199 70000122 70000123 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193 7003657

1 1 1 4 4 4 1 2 1 1 1 Ref 1

9B

7019680

1

9B

7019680

1

9B

70002235

1

9B

70000127

1

9B

70000127

1

9B 9B 9B 9B 9B 9B 9B 9B

4360542 70000126 4460190 4460027 70000124 70000125 2920162

Ref 1 1 AR AR 1 1 1

9B

7020191

1

9C 9C 9C 9D 9D 9D 9D 9D 10 11

146

2420203 7020192 3580276 3580134 3580134 7027887 3290505 3311605

Ref 1 1 Ref 1 1 1 1 1 1

DESCRIPTION 220V/50Hz Generator Only (Romanian Built Machines) (SN E300000100 through E300001114) Generator Options: Generator - 110V/60Hz Generator - 110V/50Hz Generator - 220V/50Hz Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below.

110V/60Hz Armature with Slip Rings 110V/50Hz Armature with Slip Rings 220V/50Hz Armature with Slip Rings Holder, Brush Brush Cap, Brush Holder Fan Bearing End Bell, Front End Bell, Rear Cord, Power Box, Control Options: 110V/60Hz (Belgium Built Machines) (Prior to SN 1300000731) 110V/60Hz (Belgium Built Machines) (SN 1300000731 to Present) 110V/60Hz (Romanian Built Machines) (SN E300000100 through E300001114) 220V/50Hz (Belgium Built Machines) (Prior to SN 1300000731) 220V/50Hz (Belgium Built Machines) (SN 1300000731 through 1300006619) 220V/50Hz (Romanian Built Machines) (SN E300000100 through E300001114) Circuit Breaker Options: 110V/60Hz 220V/50Hz Receptacle, Double (110V Box) Receptacle, Double Twist Lock (110V Box) Receptacle, Double (220V) Receptacle, Single Twist Lock (220V) Lamp Assembly (Belgium Built Machines) (Prior to SN 1300000731) Switch, Toggle (Belgium Built Machines) (Prior to SN 1300000731) Voltmeter Options: 110V/60Hz 220V/50Hz Pulley Options: 110V/60Hz 110V/50Hz 220V/50Hz Key, Woodruff Locknut M5 Locknut 3/8in-16NC

510AJ

REV

3121182

SECTION 2 - TURNTABLE ITEM 12 13 14 15 16 17 18 19 20 21 22 23 23 23 24

PART NUMBER 3311705 3580158 3740080 4031608 4420060 4460968 4751500 4751600 4751700 4811600 1001099869 1001100233 1001100234 4360294

QTY 1 1 1 1 3 in/8cm 3 1 2 4 1 1 Ref 1 1 1

25

4460023

1

26 27

3520028 0721008

1 2

28 29 30

0721006 3311005 4751000

AR AR AR Ref Ref

101 102 103 104 105

3121182

0271593

Ref Ref

0272614

Ref

0274079

Ref

1001100656 0272615

Ref Ref

0274085

Ref

1001100657

Ref

1001115403 1001115411 1001115412 4360336 4740397 4060802 2820031 3251102

Ref Ref Ref Ref 1 1 1 AR 1

DESCRIPTION Locknut 7/16in-14NC Pulley Relay Bolt M5 x 20mm Tape, Double Sided Foam Acrylic Connector, Strain Relief Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 7/16in Regular Flatwasher M5 Box, Junction Light, Red Options: 125V 250V Breaker, Circuit - 30 Amp (Belgium Built Machines) (Prior to SN 1300000731) Connector, Strain Relief (Belgium Built Machines) (Prior to SN 1300000731) Plug, Hole (Belgium Built Machines) (Prior to SN 1300000731) Bolt #10-24NC x 1in (Belgium Built Machines) (Prior to SN 1300000731) Bolt #10-24NC x 3/4in Locknut #10-24NC Flatwasher #10 Regular PLATFORM COMPONENTS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM 110V/60Hz Generator (Belgium Built Machines) (Prior to SN 1300000316) 110V/60Hz Generator (Belgium Built Machines) (Use p/n 0274079) (SN 1300000316 through 1300000730) 110V/60Hz Generator (Belgium Built Machines) (SN 1300000731 to Present) 110V/50Hz Generator 220V/50Hz Generator (Belgium Built Machines) (Use p/n 0274085) (Prior to SN 1300000731) 220V/50Hz Generator (Belgium Built Machines) (SN 1300000731 through 1300006618) 220V/50Hz Generator (Belgium Built Machines) (SN 1300006619 to Present) With UGM 110V/60HZ Generator 110V/50HZ Generator 220V/50HZ Generator Switch, Toggle Washer Guard, Switch Heatshrink (Not Shown) Nameplate

510AJ

REV

2/B 4/C 2/B A 2/B 2/B A

A A A

147

SECTION 2 - TURNTABLE FIGURE 2-25. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)

148

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-25. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) ITEM

PART NUMBER

1001097325 1001100944 1001097324 1001100943 1001111285 1001100944 1001100943

1 2 3 3 3 3 3 4 5 6 7 8 9 9 9 9 9 9A 9A 9A

2460055 2460049 2460056 1001100321 7012558 2460049 1001100321

9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9A 9B

7026199 70000122 70000123 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193 7019680

3121182

0100011 0200742 0480121 0480121 0480120 0480120 0641404 0641508 0641772 0701217 0962449

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref AR 1 Ref 1 1 1 1 1 1 1 3 1 Ref 1 1 1 1 1 1 1 Ref

1 1 1 4 4 4 1 2 1 1 1 1

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are equipped with UGM. GENERATOR INSTALLATION Without UGM 110V/60Hz Generator 110V/50Hz Generator 220V/50HZ Generator (Prior to SN 1300006619) 220V/50HZ Generator (SN 1300006619 to Present) With UGM 110V/60HZ Generator 110V/50Hz Generator 220V/50HZ Generator Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.

Compound, Locking Arm, Adjusting V-Belt Options: 110V/60Hz 110V/50Hz (Prior to SN 1300006619) 110V/50Hz (SN 1300006619 to Present) 220V/50Hz Bolt 1/4in-20NC x 1/2in Bolt 5/16in-18NC x 1in Bolt 7/16in-14NC x 9in Bolt M12 x 45mm Bushing Generator and Control Box Assembly Options: 110V/60Hz 110V/50Hz Generator Only 220V/50Hz (Prior to SN 1300006619) 220V/50Hz Generator Only (SN 1300006619 to Present) 110V/60Hz Replacement Generator 110V/50Hz Replacement Generator 220V/50Hz Replacement Generator Note: Replacement Generators come standard with p/n 3580134 pulley. This pulley may not be correct for all applications. Refer to pulley options below.

110V/60Hz Armature with Slip Rings 110V/50Hz Armature with Slip Rings 220V/50Hz Armature with Slip Rings Holder, Brush Brush Cap, Brush Holder Fan Bearing End Bell, Front End Bell, Rear Cord, Power 110V/60Hz Control Box

510AJ

REV

D B B B A B B

149

SECTION 2 - TURNTABLE ITEM 9B 9B 9B 9B 9B 9B 9B 9B 9B 9C 9C 9C 9D 9D 9D 9D 9D 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23

PART NUMBER 70000127 4360542 70000126 4460190 4460027 70000124 70000125 3520028 2420203 7020192 3580276 3580134 3580134 7027887 3290505 3311705 3580315 3740080 4031608 4420060 4460968 4751500 4751700 4811600 1001099869 1001100233 1001100234 3311005 4751000

1001097325 1001100942 1001097324 1001100941

101 102 103 104 105

150

1001111285 1001111815 1001111814 4360336 4740397 4060802 2820031 3251102

QTY DESCRIPTION 1 220V/50Hz Control Box Ref Circuit Breaker Options: 1 110V/60Hz 1 220V/50Hz 1 Receptacle, Double (110V Box) 1 Receptacle, Double Twist Lock (110V Box) 1 Receptacle, Double (220V Box) 1 Receptacle, Single Twist Lock (220V Box) 1 Plug, Hole Ref Voltmeter Options: 1 110V/60Hz 1 220V/50Hz Ref Pulley Options: 1 110V/60Hz 1 110V/50Hz 1 220V/50Hz 1 Key, Woodruff 1 Locknut M5 1 Locknut 7/16in-14NC 1 Pulley 1 Relay 1 Bolt M5 x 20mm 3 in/8cm Tape, Double Sided Foam Acrylic 3 Connector, Strain Relief 1 Flatwasher 5/16in AR Flatwasher 7/16in 1 Flatwasher M5 1 Box, Junction Ref Light, Red Options: 1 125V 1 250V 2 Locknut #10-24NC 8 Flatwasher #10 Regular Ref PLATFORM COMPONENTS Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Ref Without UGM Ref 110V/60Hz Generator Ref 110V/50Hz Generator Ref 220V/50HZ Generator (Prior to SN 1300006619) Ref 220V/50HZ Generator - CE and Australian Only (SN 1300006619 to Present) Ref With UGM Ref 110V/60HZ Generator Ref 110V/50HZ Generator Ref 220V/50HZ Generator 1 Switch, Toggle 1 Washer 1 Guard, Switch AR Heatshrink (Not Shown) 1 Nameplate

510AJ

REV

D B B B

A A A

3121182

SECTION 2 - TURNTABLE FIGURE 2-26. 7500W GENERATOR INSTALLATION - 50HZ (DEUTZ ENGINE MACHINES WITHOUT UGM)

152

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-26. 7500W GENERATOR INSTALLATION - 50HZ (DEUTZ ENGINE MACHINES WITHOUT UGM) ITEM 1 2 3 5 6 7 8 9 10 11 12 13 14 14 14 14 14 14 14 14A 14B 14B 14B 14C 14D 14E 14E 14E 14E 14E 14E 14E

PART NUMBER 0272746 0100011 0100019 0100062 0480129 0641403 0641408 0641410 0641505 0641516 0641808 0721004 0861567 2460048 70001100 70001384 70000863 70002088 70002297 70003631 70004171 70001966 70003708 70003709 70001953 70004169 70004169 See Note 7027799 70002460 7024485 70001696 7026626

QTY Ref AR AR AR 1 1 4 2 4 AR 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1 1 1 1 1

14E 14E 14E 14E 14F 15 16 17 18 19 20 21 22 23 24

7026597 7026188 70004169 70001974 70001973 2820031 3252764 3311005 3311405 3311505 3311801 3573668 3574163 3740080 4032015

1 1 1 1 1 1 1 2 6 AR 1 NLA 1 2 4

3121182

DESCRIPTION 7500W GENERATOR INSTALLATION Compound, Locking Compound, Locking Loctite, #RC/680 Belt Bolt 1/4 x 3/8 Bolt 1/4 x 1 Bolt 1/4 x 1-1/4 Bolt 5/16 x 5/8 Bolt 5/16 x 2 Bolt 1/2 x 1 Bolt #10 x 1/2 Junction Box Assembly (See Items 101-128 for Breakdown) Generator Assembly Rotor (Includes p/n 70001384 & 70000863) (Not Shown) Bearing, Ball Radial (Not Shown) Fan (Not Shown) Stator (Not Shown) Stud Brushholder Assembly (Not Shown) Key Bearing, Ball Radial (Located in Belt Tensioner Endbell) Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Endbell, Belt Tensioner Endbell, Brush Block Shroud Insulator, Endbell (Note: Not Available for Purchase) Block, Connector - 6 Position (Not Shown) Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Breaker, Circuit 30Amp (Not Shown) Boot, Breaker (Not Shown) Connector - 6 Position (Includes Seal) (Not Shown - Plugs into Item 26) Connector, with Leads (Not Shown) Clamp, Cable Options (Not Shown) Plate, End Panel Decal - Terminal Connections Decal - Warning Moving Parts Heat Shrink Nameplate Nut #10 Nut 1/4 Nut 5/16 Nut 1/2 Bracket (Use p/n 0902888) Bracket Relay Bolt M10 x 55

510AJ

REV E

153

SECTION 2 - TURNTABLE ITEM 25 26 27 28 29 30 31 32 33 34 36 37 37 37 37

PART NUMBER 4060802 4300157 4360336 4711500 4711800 4751000 4751400 4751500 4761500 4791400 0641618 0861572 7024488 See Note 7024489 See Note

QTY 1 1 1 AR 3 4 12 4 4 1 1 1 1 NSS 1 NSS

37 38 39 40 41 42 43 43 43 43 43

70000619 0962520 3580317 3580319 3580320 4711600 4922925 4460225 See Note See Note See Note 0861567 0861541 1705376 3300396 3310601 3910610 4360070 4460425 3520192 4460426 4750600 4760600 4460963 3520189 1001121340 0272589 1705461 1705489 1705460 4933264 4922757 4460374 4460375

1 1 1 1 1 1 1 1 NSS NSS NSS Ref 1 1 1 2 2 1 2 2 2 4 2 1 1 1 Ref 1 3 2 Ref Ref 2 7

101 104 105 106 109 110 116 116 117 121 122 126 127 128 202 203 204 301 301A 301A

154

DESCRIPTION Guard, Switch Stud Switch, Toggle Washer 5/16 Washer 1/2 Washer #10 Washer 1/4 Washer 5/16 Washer 5/16 Washer 1/4 Bolt 3/8 x 2-1/4 Control Box Assembly Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Note: Same Circuit Card (P/N 7024489) is used for both 60Hz and 50Hz. When replacing card, rocker switch on card must be set for required application.

Harness, Circuit Card Bushing Pulley Pulley Pulley Washer 3/8 Harness, Generator Plug, Male - 6 Position (Plugs into Generator) Socket, Female (Use with 4460225) Seal, Plug (Use with 4460225) Seal, Interface (Use with 4460225) JUNCTION BOX ASSEMBLY Box, Junction Decal - Wiring Schematic Cover, Fuse Nut 6 Bolt 6 x 5/8 Circuit Breaker - 15Amp Strain Relief, Terminal Plug Connector, Strain Relief Washer #6 Washer #6 Connector Plug Terminal Block Assembly (See Items 401-410 for Breakdown) DECAL INSTALLATION Decal - 240V - 3 Phase Decal - Hazardous Voltage Decal - SkyPower ELECTRICAL DIAGRAM COMPONENTS Generator Harness Plug, Sealed Relay Terminal

510AJ

REV

B

A

C 3-C

3121182

SECTION 2 - TURNTABLE ITEM 301B 301B 301C 301C 304

PART NUMBER 4460967 4460465 2400060 2400064 4922641 NPN 1001121340

401 401 401 402 402 402 403 403 403 404 404 404 405 405 405 406 406 406 407 407 407 408 408 408 409 409 409 410

3121182

4460411 70002818 4460412 70002819 4460413 70002820 4460414 70002821 4460415 70002822 4460956 70002823 4460607 70002824 4460957 70002825 4461001 70002826 3641533

QTY 1 1 1 1 1 Ref Ref Ref Ref 2 2 Ref AR 4 Ref 2 2 Ref 2 2 Ref AR 4 Ref 1 1 Ref AR 2 Ref 7 7 Ref 2 2 1

DESCRIPTION Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown) Fuse - 5Amp (Not Shown) Switch Harness TERMINAL BLOCK ASSEMBLY Gray Terminal Block Assembly (Complete Assembly Not Available - Purchase Individual Components) Tan Terminal Block Assembly Marker Strip #1 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #2 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #3 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #4 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Marker Strip #5 Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Barrier Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, End Block Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, Block Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Terminal, Cross Connector Jumper Options: Gray Terminal Block Assembly Tan Terminal Block Assembly Rail, Relay

510AJ

REV

A

155

SECTION 2 - TURNTABLE FIGURE 2-27. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITHOUT UGM)

156

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-27. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITHOUT UGM) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 14 15 16 16 16 16 16 16 16 16A 16B 16B 16B 16C 16D 16E 16E 16E 16E 16E 16E 16E

1001097401 1001097512 1001097583 0100011 0100019 0480126 0641403 0641408 0641508 0641516 0641614 0641808 0701217 0902888 0861567 0861572 7024488 See Note 7024489 70000619 2820031 0962520 2460048 70001100 70001384 70000863 70002088 70002297 70003631 70004171 70001966 70003708 70003709 70001953 70004169 70004169 See Note 7027799 70002460 7024485 70001696 7026626

Ref Ref Ref Ref AR AR 1 1 4 4 3 2 4 3 1 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1 1 1 1 1

16E 16E 16E

7026597 7026188 70004169

1 1 1

3121182

QTY Ref

DESCRIPTION 7500W GENERATOR INSTALLATION - PERKINS ENGINE MACHINES WITHOUT UGM PERKINS Engine Machines without UGM: 50Hz Spec (ANSI Export and Japanese Specs Only) 50Hz Spec (ANSI Export and Japanese Specs Only) 50Hz Spec (CE and Australian Specs Only) Compound, Locking Compound, Locking Belt Bolt 1/4 x 3/8 Bolt 1/4 x 1 Bolt 5/16 x 1 Bolt 5/16 x 2 Bolt 3/8 x 1-3/4 Bolt 1/2 x 1 Bolt M12 x 45 Bracket Junction Box Assembly (See Items 101-123 for Breakdown) Control Box Assembly Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Harness, Circuit Card Heat Shrink Bushing Generator Assembly Rotor (Includes p/n 70001384 & 70000863) (Not Shown) Bearing, Ball Radial (Not Shown) Fan (Not Shown) Stator (Not Shown) Stud Brushholder Assembly (Not Shown) Key Bearing, Ball Radial (Located in Belt Tensioner Endbell) Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Endbell, Belt Tensioner Endbell, Brush Block Shroud Insulator, Endbell (Note: Not Available for Purchase) Block, Connector 6 Position (Not Shown) Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Breaker, Circuit 30Amp (Not Shown) Boot, Breaker (Not Shown) Connector, 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) Connector, with Leads (Not Shown) Clamp, Cable Options (Not Shown) Plate, End Panel

510AJ

REV

D C C

157

SECTION 2 - TURNTABLE ITEM 16E 16F 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 39 40 40 40 40 40 41 42

PART NUMBER 70001974 70001973 3311405 3311505 3311605 3574523 3580316 3580317 3252764 3311005 0641618 3574163 3580319 4060802 3740080 4360336 4751000 4711400 4711500 4711600 4711800 4761500 4791400 4922925 4460225 See Note See Note See Note 0641610 0721004

43 44 45 46 46A 46B 47 47A 47B 49 50 51 52

0860038 3910606 3960422

101 102 103 104 105 106

158

4060700 1001110873 4061043 1001110872 4460051 4460071 4460346 4460958 0861567 0861541 1705376 3300396 3310601 3520189 3520192

QTY 1 1 4 3 3 2 1 1 1 2 1 1 1 1 2 1 4 8 10 7 4 4 1 1 1 NSS NSS NSS 1 2 Ref 2 8 2 Ref 1 1 Ref 1 1 1 1 1 1 Ref 1 1 1 2 1 2

DESCRIPTION Decal - Terminal Connections Decal - Warning Moving Parts Nut 1/4 Nut 5/16 Nut 3/8 Plate Pulley Pulley Nameplate Nut #10 Bolt 3/8 x 2-1/4 Bracket Pulley Guard, Switch Relay Switch, Toggle Washer #10 Washer 1/4 Washer 5/16 Washer 3/8 Washer 1/2 Washer 5/16 Washer 1/4 Harness, Generator Plug, Male 6 Position (Plugs into Generator) Socket, Female (Use with 4460225) Seal, Plug (Use with 4460225) Seal, Interface (Use with 4460225) Bolt 3/8 x 1-1/4 Bolt #10 x 1/2 Note: Items #43-52 used with installation 1001097401.

Box, Switch Screw #6 x 3/8 Gasket Cover, Receptacle Options: Cover (Side Hinge) Cover (Top Hinge) Cover, Receptacle Options: Cover (Side Hinge) Cover (Top Hinge) Connector, Strain Relief Connector, Strain Relief Receptacle Receptacle, Female Twist-Lock JUNCTION BOX ASSEMBLY Box, Junction Decal - Wiring Schematic Cover, Fuse Nut 6 Plug Plug

510AJ

REV

B

3121182

SECTION 2 - TURNTABLE ITEM 107 107 108 109 110 111 112 113 114 115 116 118 119 120 121 122 123

301

PART NUMBER 3640986 3641533 3910610 4360070 4460411 4460412 4460413 4460414 4460415 4460425 4460426 4460607 4460956 4460957 4750600 4760600 4461001 0272589 1705460 1705461 1705489 4933264 4922757

QTY 1 1 2 1 2 4 2 2 4 2 2 2 1 7 4 2 2 Ref 2 1 3 Ref Ref

301A 301A 301B 301B 301C 301C 304

4460374 4460375 4460967 4460465 2400060 2400064 4922641

2 7 1 3 1 1 1

201 202 203

3121182

DESCRIPTION Rail, Relay (Prior to SN 0300072911) Rail, Relay (SN 0300072911 to Present) Bolt 6-32 x 5/8 Circuit Breaker - 15Amp Marker Strip #1 Marker Strip #2 Marker Strip #3 Marker Strip #4 Marker Strip #5 Strain Relief, Terminal Connector, Strain Relief Terminal, End Block Terminal, End Barrier Terminal, Block Washer, #6 Washer #6 Terminal, Cross Connector Jumper DECAL INSTALLATION Decal - SkyPower Decal - 240V - 3 Phase Decal - Hazardous Voltage ELECTRICAL DIAGRAM COMPONENTS Generator Harness Options (See ELECTRICAL SECTION for Breakdown): Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown) Fuse - 5Amp (Not Shown) Switch Harness

510AJ

REV

A

C 3-C

159

SECTION 2 - TURNTABLE FIGURE 2-28. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITH UGM)

160

510AJ

3121182

SECTION 2 - TURNTABLE FIGURE 2-28. 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITH UGM) ITEM

PART NUMBER

QTY Ref

1001111910

Ref

1001111818

Ref

1001112044

Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 14 15 16 16 16 16 16 16 16 16A 16B 16B 16B 16C 16D 16E 16E 16E 16E 16E 16E 16E

0100011 0100019 0480126 0641403 0641408 0641508 0641516 0641614 0641808 0701217 0902888 0861567 0861572 7024488 See Note 7024489 70000619 2820031 0962520 2460048 70001100 70001384 70000863 70002088 70002297 70003631 70004171 70001966 70003708 70003709 70001953 70004169 70004169 See Note 7027799 70002460 7024485 70001696 7026626

AR AR 1 1 4 4 3 2 4 3 1 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1 1 1 1 1

16E 16E

7026597 7026188

1 1

3121182

DESCRIPTION 7500W GENERATOR INSTALLATION - 50HZ (PERKINS ENGINE MACHINES WITH UGM) Perkins Engine Machines - With UGM (50Hz Spec) (ANSI Export, Australian, CE and Japanese Specs) Perkins Engine Machines - With UGM (50Hz Spec) (ANSI Export, Australian, CE and Japanese Specs) Perkins Engine Machines - With UGM (50Hz Spec) (Australian and CE Specs) Compound, Locking Compound, Locking Belt Bolt 1/4 x 3/8 Bolt 1/4 x 1 Bolt 5/16 x 1 Bolt 5/16 x 2 Bolt 3/8 x 1-3/4 Bolt 1/2 x 1 Bolt M12 x 45 Bracket Junction Box Assembly (See Items 101-123 for Breakdown) Control Box Assembly Card, Circuit - Generator Power Fuse (Note: Not Available - Purchase Locally) Card, Circuit - Control Harness, Circuit Card Heat Shrink Bushing Generator Assembly Rotor (Includes p/n 70001384 & 70000863) (Not Shown) Bearing, Ball Radial (Not Shown) Fan (Not Shown) Stator (Not Shown) Stud Brushholder Assembly (Not Shown) Key Bearing, Ball Radial (Located in Belt Tensioner Endbell) Ring, Internal Retaining (Located in Belt Tensioner Endbell) Ring, External Retaining (Located in Belt Tensioner Endbell) Endbell, Belt Tensioner Endbell, Brush Block Shroud Insulator, Endbell (Note: Not Available for Purchase) Block, Connector 6 Position (Not Shown) Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown) Breaker, Circuit 30Amp (Not Shown) Boot, Breaker (Not Shown) Connector, 6 Position (Includes Seal) (Not Shown - Plugs into Item 39) Connector, with Leads (Not Shown) Clamp, Cable Options (Not Shown)

510AJ

REV

B C B

161

SECTION 2 - TURNTABLE ITEM 16E 16E 16F 17 18 19 20 21 22 23 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 41 41 41 42 43 44 45 46 47 48 49 50 101 102 103 104 105 106 107 107 108

162

PART NUMBER 70004169 70001974 70001973 3311405 3311505 3311605 3574523 3580316 3580317 0641408 0641610 0641618 0721004 3252764 3311005 3574163 3580319 3740080 4060802 4360336 4711400 4711500 4711600 4711800 4751000 4791400 4761500 4922925 4460225 See Note See Note See Note 4460051 0860038 3910606 3960422 1001110873 1001110872 4460958 4460071 4460346 0861567 0861541 1705376 3300396 3310601 3520189 3520192 3640986 3641533 3910610

QTY 1 1 1 4 3 2 2 1 1 1 1 1 2 1 2 1 1 2 1 1 8 10 7 4 4 1 4 1 1 NSS NSS NSS 1 2 8 2 1 1 1 1 1 Ref 1 1 1 2 1 2 1 1 2

DESCRIPTION Plate, End Panel Decal - Terminal Connections Decal - Warning Moving Parts Nut 1/4 Nut 5/16 Nut 3/8 Plate Pulley Pulley Bolt 1/4 x 1 Bolt 3/8 x 1-1/4 Bolt 3/8 x 2-1/4 Bolt #10 x 1/2 Nameplate Nut #10 Bracket Pulley Relay Guard, Switch Switch, Toggle Washer 1/4 Washer 5/16 Washer 3/8 Washer 1/2 Washer #10 Washer 1/4 Washer 5/16 Harness, Generator Plug, Male 6 Position (Plugs into Generator) Socket, Female (Use with 4460225) Seal, Plug (Use with 4460225) Seal, Interface (Use with 4460225) Connector, Strain Relief (Used With 1001111818 Only) Box, Switch (Used With 1001111818 Only) Screw #6 x 3/8 (Used With 1001111818 Only) Gasket (Used With 1001111818 Only) Cover, Receptacle (Used With 1001111818 Only) Cover, Receptacle (Used With 1001111818 Only) Receptacle, Female Twist-Lock (Used With 1001111818 Only) Connector, Strain Relief (Used With 1001111818 Only) Receptacle (Used With 1001111818 Only) JUNCTION BOX ASSEMBLY Box, Junction Decal - Wiring Schematic Cover, Fuse Nut 6 Plug Plug Rail, Relay (Prior to SN 0300072911) Rail, Relay (SN 0300072911 to Present) Bolt 6 x 5/8

510AJ

REV

B

3121182

SECTION 2 - TURNTABLE ITEM 109 110 111 112 113 114 115 116 118 119 120 121 122 123 201 202 203 301 301A 301A 301B 301B 301C 301C 301D 301D 301D 304

3121182

PART NUMBER 4360070 4460411 4460412 4460413 4460414 4460415 4460425 4460426 4460607 4460956 4460957 4750600 4760600 4461001 0272589 1705460 1705461 1705489 1001112586 1001112587 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4460458 4922641

QTY 1 2 4 2 2 4 2 2 2 1 7 4 2 2 Ref 2 1 3 Ref 1 2 7 1 3 1 1 1 2 2 1

DESCRIPTION Circuit Breaker - 15Amp Marker Strip #1 Marker Strip #2 Marker Strip #3 Marker Strip #4 Marker Strip #5 Strain Relief, Terminal Connector, Strain Relief Terminal, End Block Terminal, End Barrier Terminal, Block Washer #6 Washer #6 Terminal, Cross Connector Jumper DECAL INSTALLATION Decal - SkyPower Decal - 240V - 3 Phase Decal - Hazardous Voltage ELECTRICAL DIAGRAM COMPONENTS Generator Harness Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder (Not Shown) Fuse - 5Amp (Not Shown) Connector - 2 Position Socket, Female Seal (With UGM Only) Switch Harness

510AJ

REV

A

A

163

SECTION 3 - BOOM

SECTION 3 - BOOM

3121182

510AJ

165

SECTION 3 - BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION

166

510AJ

3121182

SECTION 3 - BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION ITEM

PART NUMBER

1 3 4 7 8 10 11 13 14 15

0272496 1001098639 0100011 0641505 0641507 0641806 0641810 0642012 0642016 0940048 1671013 1684239

20 21 25 27 28 29 30 31 34 35 36 37 101 103 104 105 106 107 108 109 110 112 113 114 115 116 117 118 118 118 118

3121182

3312005 3340914 3422664 3422912 3422913 3423015 3572691 3574066 3841258 4711500 4751500 4751800 0272340 0100011 0561076 0641610 0642012 0642014 0642016 0801356 0801357 0961950 3311605 3312005 3422568 3422912 3841258 4751600

QTY Ref Ref Ref Ref Ref AR 4 2 2 3 2 2 1 1 1

4846428

1 1 1 1 1 3 1 1 4 2 4 3 Ref AR 1 6 4 2 2 1 1 20 6 2 6 2 8 12 Ref 1

4846905 4846905

1 1

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

TOWER BOOMS AND CYLINDERS INSTALLATION Booms and Cylinders Installation Boom Assemblies Compound, Locking Bolt 5/16in-18NC x 5/8in Bolt 5/16in-18NC x 7/8in Bolt 1/2in-13NC x 3/4in Bolt 1/2in-13NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 5/8in-11NC x 2in Bumper Cover Tower Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 5/8in-11NC Pad Pin Pin Pin Pin Plate, Boom Rest Cover (Belgium Built Machines) (Prior to SN 1300001680) Keeper, Pin Flatwasher 5/16in Thin Flatwasher 5/16in Regular Flatwasher 1/2in Regular TOWER BOOM ASSEMBLY Compound, Locking Block, Boom Rest Bolt 3/8in-16NC x 1-1/4in Bolt 5/8in-11NC x 1-1/2in Bolt 5/8in-11NC x 1-3/4in Bolt 5/8in-11NC x 2in Boom, Mid Boom, Tower Bearing, Garmax Locknut 3/8in-16NC Locknut 5/8in-11NC Pin Pin Keeper, Pin Flatwasher 3/8in Regular Rest, Boom Options: Belgium Built Machines (Use p/n 4846905) (Prior to SN 1300000414) Belgium Built Machines (SN 1300000414 to Present) Romanian Built Machines (SN E300000100 through E300001114)

510AJ

REV

F E

G

167

SECTION 3 - BOOM ITEM 119 120 120

PART NUMBER 4846697 4846700

QTY 1 Ref 2

120 120

3010140 3010140

2 2

121 122 123 124 125 125

4846701 4846703 3340608 0641605 3574066 3574066

1 1 1 2 1 1

0272497 0100011 0641406

Ref AR 2 Ref 1 1 1

201 202 203 203 203 203

168

1670998 1001096617 1001096617

204 205 206 207 208 208 208 208

1671086 3311005 3931024 3931030

209 210 210A

4751400 4922714 1060902

210B 210B 210B 210B

4360321 4360548 4360548

2 1 8.5 ft/2.6m Ref 1 1 1

210C 210C 210C 210C

4460428 4460968 4460968

Ref 1 1 1

210D 211

4460226 4060803

212 212 212 212

4460428 4460968 4460968

2 8.5 in/217mm Ref 1 1 1

0272594

Ref

4360321 4360548 4360548

1 4 2 2 Ref 1 1 1

DESCRIPTION Upright (Upper) Link Options: Belgium Built Machines (Use p/n 3010140) (Prior to SN 1300000907) Belgium Built Machines (SN 1300000907 to Present) Romanian Built Machines (SN E300000100 through E300001114) Link, Timing Upright (Lower) Assembly, Wear Pad Bolt, 3/8in-16NC x 3/8in Cover (Belgium Built Machine) (SN 1300001680 to Present) Cover (Romanian Built Machines) (SN E300000100 through E300001114) LIMIT SWITCHES INSTALLATION Compound, Locking Capscrew, 1/4in-20NC x 3/4in Cover, Switch Options: Belgium Built Machines (Prior to SN 1300004417) Belgium Built Machines (SN 1300004417 to Present) Romanian Built Machines (SN E30000100 through E300001114) Cover, Switch Locknut #10-24NC Capscrew, Socket Head #10-24NC x 1-1/2in Capscrew, Socket Head #10-24NC x 1-7/8in Switch, Limit Options Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) Flatwasher, 1/4in Regular Cable / Limit Switch (Not Shown) Cable, Electrical 18/2 (Not Shown - See ELECTRICAL SECTION for Breakdown) Switch, Limit Options: Belgium Built Machines (Prior to SN 1300000133) Belgium Built Machines (SN 1300000133 to Present) Romanian Built Machines (SN E300000100 through E300001114) Connector, Strain Relief Options: Belgium Built Machines (Prior to SN 1300000133) Belgium Built Machines (SN 1300000133 to Present) Romanian Built Machines (SN E300000100 through E300001114) Socket, Contact (Not Shown) Shield, Flex Trim (Not Shown) Connector, Strain Relief Options: Belgium Built Machines (Prior to SN 1300000175) Belgium Built Machines (SN 13000001753 to Present) Romanian Built Machines (SN E300000100 through E300001114) BOOM CABLES AND CLAMPS INSTALLATIONS

510AJ

REV

E

B

D

3121182

SECTION 3 - BOOM ITEM 301 302 303 304

PART NUMBER 0561460 0630498 0641528 1060991

QTY 1 1 3 1

305 306 307 308 309 310 311 312

1320300 3300420 3311605 3860096 4061032 4240018 4460425 4460866

1 1 3 1 2 3 2 1

313 314 315

4711500 4711600 4922530

3 2 1

316

4922770

1

3121182

DESCRIPTION Block, Clamp Bolt Bolt 5/16in-18NC x 3-1/2in Cable, Electrical - 12/3 (AC Power Cable) (Not Shown - See ELECTRICAL SECTION) Clamp, Hose Nut, Acorn 1/4in-20NC Locknut 3/8in-16NC Roller Shield, Cable Tie-Strap (Not Shown) Connector, Strain Relief Connector - 19 Pin (Not Shown - See ELECTRICAL SECTION for Breakdown) Flatwasher 5/16in Thin Flatwasher 3/8in Thin Harness, Tower Boom (Not Shown - See ELECTRICAL SECTION for Breakdown) Cable, Electrical - 18/2 (Not Shown - See ELECTRICAL SECTION for Breakdown)

510AJ

REV

169

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM INSTALLATION

170

510AJ

3121182

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM INSTALLATION ITEM

PART NUMBER

101 105 106 108 109 112

0272496 1001098639 0100011 0641608 0641610 0641810 0641812 0801337

QTY Ref Ref Ref Ref Ref AR 1 1 2 1 1

116

1684241

1

117

1684244

1

118 119 122 123 124 126 132 133

3311605 3311805 3422177 3422178 3422582 3422806 3841143 3841203 0801337 0060050 0100011 0641406

1 1 2 1 1 1 2 3 Ref 1 AR 2

209 211 212 213 214 215 221 221 221 221

0641518 0641607 0641610 0641616 0641618 0641810

2 1 1 4 2 1 Ref 4 4 4

222 223 224 226 229 231

0961948 0961950 0961951 1320070 1671083

2 2 2 2 2 Ref

231

1684240

1

231 231

1001094789 1001094789

1 1

201 202 208

3121182

0961947 0962292 0962292

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MAIN BOOM AND CYLINDERS INSTALLATION Booms and Cylinders Installation Boom Assemblies Compound, Locking Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Main Boom Assembly (See MAIN BOOM ASSEMBLY and Items 201-267 for Breakdown) Master Cylinder Assembly (See CYLINDER SECTION for Breakdown) Upper Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 3/8in-16NC Locknut 1/2in-13NC Pin Pin Pin Pin Keeper, Pin Keeper, Pin JIB INSTALLATION Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown) Compound, Locking Bolt 1/4in-20NC x 3/4in (Belgium Built Machines) (Prior to SN 1300000144) Bolt 516in-18NC x 2-1/4in Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 2in Bolt 3/8in-16NC x 2-1/4in Bolt 1/2in-13NC x 1-1/4in Bushing Options: Belgium Built Machines (Prior to SN 1300006884) Belgium Built Machines (SN 1300006884 to Present) Romanian Built Machines (SN E300000100 through E300001114) Bushing Bushing Bushing Clamp (Belgium Built Machines) (Prior to SN 1300000144) Cover, Jib Hose Level (Platform Slave) Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Belgium Built Machines (Use p/n 1001094789) (Prior to SN 1300004151) Belgium Built Machines (SN 1300004151 to Present) Romanian Built Machines (SN E300000100 through

510AJ

REV

F E

I

171

SECTION 3 - BOOM

172

ITEM

PART NUMBER

QTY

232

1684242

1

235

3311405

2

236 237 238 242 243 244 245 246 247 251 252 260 261 263 264 265 267

3311505 3311605 3311805 3340943 3422669 3422791 3422792 3422793 3422794 3841143 3841203 4751400 4751500 4846688 4846689 4846693 0962257

2 10 1 4 1 2 1 1 2 2 1 6 6 1 2 1 2

DESCRIPTION E300001114) Jib Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Locknut 1/4in-20NC (Belgium Built Machines) (Prior to SN 1300000144) Locknut 5/16in-18NC Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Rubber Pin Pin Pin Pin Pin Keeper, Pin Keeper, Pin Flatwasher 1/4in Regular Flatwasher 5/16in Regular Link, Jib (Upper) Link, Jib (Lower) Pivot, Jib Bushing (Belgium Built Machines) (Prior to SN 1300006884)

510AJ

REV

3121182

SECTION 3 - BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY

174

510AJ

3121182

SECTION 3 - BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY ITEM

0801338 0801375 0801375

QTY Ref Ref Ref AR AR 2 2 4 4 4 12 16 Ref 1 1 1

120 120 120 120

0801339 0801374 0801374

Ref 1 1 1

122 123 125 125 125 125 125

0961948 0961950 1180377 1001225899 7026120 70006267 7026119

2 2 NLA 1 AR 1 1

125

70006274

1

127 128 130

1671078 1671079 1684235

1 1 1

134 136 137 139 140 141 148 149 150 153 154 155 156 157 158

3311402 3311505 3311605 3340837 3340881 3340940 3422996 3572448 3760115 3900283 3900316 3951420 4071056 4071057 4711400

12 2 10 4 10 2 1 2 2 4 4 6 10 10 3

102 103 105 106 107 110 116 117 118 119 119 119 119

3121182

PART NUMBER

0801337 0100011 0100081 0561515 0630401 0641404 0641604 0641818 0791606 0791607

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

MAIN BOOM ASSEMBLY Compound, Locking Adhesive #454 Block, Hose Clamp Bolt, Carriage 5/16in-18NC x 2in Bolt 1/4in-20NC x 1/2in Bolt 3/8in-16NC x 1/4in Bolt 1/2in-13NC x 2-1/4in Screw 3/8in-16NC x 3/4in Screw 3/8in-16NC x 7/8in Base Weldment Options: Belgium Built Machines (Prior to SN 1300000090) Belgium Built Machines (SN 1300000090 to Present) Romanian Built Machines (SN E300000100 through E300001114) Fly Weldment Options: Belgium Built Machines (Prior to SN 1300000090) Belgium Built Machines (SN 1300000090 to Present) Romanian Built Machines (SN E300000100 through E300001114) Bearing Bearing Powertrack - GX style (Use p/n 1001225899) Powertrack - MA style Repair Section (1180377 Power Track) Repair Section (1001225899 Power Track) Feet, Mounting (Includes 4 Feet & Mounting Hardware) (1180377 Power Track) Feet, Mounting (Includes 4 Feet & Mounting Hardware) (1001225899 Power Track) Shield Cover, Boom End Telescope Cylinder Assembly (See CYLINDER SECTION for Breakdown) Nut, Jam 1/4in-20NC Locknut 5/16in-18NC Locknut 3/8in-16NC Pad, Wear Pad, Wear Pad, Rubber Pin Plate, Clamp Ring, Retaining Screw, Button Head 3/8in-16NC x 3/4in Screw, Button Head 3/8in-16NC x 1in Setscrew 1/4in-20NC x 2-1/2in Shim (1mm) Shim (3mm) Flatwasher 1/4in Thin

510AJ

REV

I

175

SECTION 3 - BOOM ITEM 159 160 162 166 168 169 170

176

201

PART NUMBER 4711600 4751400 4846650 4891800 3941406 3311501 4891600 0272620 1060992

QTY 4 14 1 4 1 4 4 Ref 1

202

4460865

1

203

4922806

1

204

4460473

1

DESCRIPTION Flatwasher 3/8in Thin Flatwasher 1/4in Regular Tube, Carrier Flatwasher 1/2in Hardened Screw, Self Tap 1/4in-20NC x 3/4in (Not Shown) Nut, 5/16-18NC (Not Shown) Flatwasher 3/8in Hardened BOOM CABLES AND CLAMPS INSTALLATION Cable, Electrical - 12/3 (AC Power Cable) (Not Shown - See ELECTRICAL SECTION for Breakdown) Connector - 19 Pin (Not Shown - See ELECTRICAL SECTION for Location) Harness, Main Boom (Not Shown - See ELECTRICAL SECTION for Breakdown) Terminal, Cable Clamp Assembly (Not Shown - See ELECTRICAL SECTION for Breakdown)

510AJ

REV

C

3121182

SECTION 3 - BOOM FIGURE 3-4. ROTATOR ASSEMBLY

178

510AJ

3121182

SECTION 3 - BOOM FIGURE 3-4. ROTATOR ASSEMBLY ITEM 1

PART NUMBER 0060050 See Note

QTY Ref 1

1A 1B 2 3 4 8 9 10 11 12 13 14 15 16 17 17 18 19 25 26 27 28

0962257 0961947 7017140 7017139 7017148 See Note 7017137 7017137 7017137 7017137 7017137 7017138 7017138 7017138 7017172 7017192 7017136 70001697 7017137 7017138 See Note 70001697

2 2 1 1 1 3 1 1 1 1 2 1 1 2 1 2 2 6 1 1 1 4

3121182

DESCRIPTION ROTATOR ASSEMBLY Case/Bracket Weldment (Note: Not Available - Purchase Complete Assembly) Bushing (Top) (Must be ordered separately) Bushing (Bottom) (Must be ordered separately) Shaft Sleeve, Piston Cap, End Bolt 1/4in-20NC (Grade 8) (Note: Not Available for Purchase) Seal, Cap Ring, Back-Up Cap Seal, Rod Seal, Piston Packing, Bearing Bearing, Cap Bearing, Shaft Thrustwasher Counterbalance Valve Assembly Cartridge (No Seal Kit Available) Bushing Capscrew 1/4in-20NC x 3/8in (Grade 8) Seal Kit (Includes Items 9-13) Bearing Kit (Includes Items 14-16) Hardware Kit (Note: Not Available for Purchase) Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)

510AJ

REV F

179

SECTION 3 - BOOM FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

180

510AJ

3121182

SECTION 3 - BOOM FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS ITEM

PART NUMBER

0272070 See Note 1 2 3 4 5 6 7 8 9 10

201 203 206 208 210 212 213 214 217 218 219 301 301 302 302 303 303 304 304 305 401 401 402 402 403 403 404

3121182

0100011 0641812 0642684 0681608 3272605 3311805 4846573 4891600 4891800 4892600

QTY Ref Ref Ref Ref Ref

0271197 0274616 0274616

AR 8 1 8 1 8 1 8 8 1 Ref Ref Ref Ref

0100011 0630467 0641606 1670964 4641175 4641177 4711500 4711600 4846218 0641526 3780117 4641175 7023984 7012953 7010542 7010543 7023915 7012967 7017452 7017402 7012944 4641177 7012989 7012953 7012914 7012918 7023911 7012967 7023912

AR 6 2 1 1 1 9 2 1 3 2 Ref 1 1 1 1 1 1 1 1 2 Ref 1 1 2 2 1 1 1

DESCRIPTION Belgium Built Machines use S/Ns 13xxxxxxxx.

Romanian Built Machines use S/Ns E3xxxxxxxx.

PLATFORM SUPPORT INSTALLATION Machines without LSS Machines with LSS (Note: For Replacement Parts, Contact JLG Customer Service and Request Manual p/n 3124287.)

Compound, Locking Bolt 1/2in-13NC x 1-1/2in Bolt 1in-8NC x 10-1/2in Bolt 3/8in-16NC x 1in Locknut 1in-8NC (Use p/n 3300243) Locknut 1/2in-13NC Support Weldment Flatwasher 3/8in Hardened Flatwasher 1/2in Hardened Flatwasher 1in Hardened CONTROL VALVE INSTALLATIONS Belgium Built Machines (Prior to SN 1300001243) Belgium Built Machines (SN 1300001243 to Present) Romanian Built Machines (SN E300000100 through E300001114) Compound, Locking Screw, Button Head Bolt 3/8in-16NC x 3/4in Cover Valve, Jib (See Items 301-305 for Breakdown) Valve, Level/Rotate (See Items 401-406 for Breakdown) Flatwasher 5/16in Thin Flatwasher 3/8in Thin Plate, Valve Mounting Bolt 5/16in-18NC x 3-1/4in O-Ring JIB VALVE ASSEMBLY Valve, Cartridge Seal Kit - 7023984 Valve Valve, Load Shuttle Seal Kit - 7010542 Valve Valve, Relief Seal Kit - 7023915 Valve Valve, Solenoid Seal Kit - 7017452 Valve Coil LEVEL/ROTATE VALVE ASSEMBLY Valve, Cartridge Seal Kit - 7012965 Valve Valve, Pressure Control Seal Kit - 7012914 Valve Valve, Relief Seal Kit - 7023911 Valve Valve, Relief

510AJ

REV

E

F A A

D

C

181

SECTION 3 - BOOM ITEM 404 405 405 406

182

PART NUMBER 7012967 7017452 7017402 7012944

QTY 1 2 2 4

DESCRIPTION Seal Kit - 7023912 Valve Valve, Solenoid Seal Kit - 7017452 Valve Coil

510AJ

REV

3121182

SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3121182

510AJ

183

SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM INSTALLATION

184

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM INSTALLATION ITEM

PART NUMBER

3510832 3510831 3510830 1001144025 1001144026 1001144027

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

Ref

Ref 2 3 4 5

2080040 2600281 2940074 3311001

16 2 1 4

6

See Note

1

7 8 8 8 9

3520072 3900205 3820020 4751000

1 Ref 4 4 8

10

4761000

AR

11 11

4846452

Ref 1

11

1001144629

1

12 13

3520198 0100011

2 AR

1001138433 1001138432 1001138431 1001144020 1001144019 1001144018

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

Ref

3121182

DESCRIPTION PLATFORM ASSEMBLY WITH GATE Original Equipment Platforms 6ft (1.83m) with No Mesh (Use p/n 1001144025) 5ft (1.52m) with No Mesh (Use p/n 1001144026) 4ft (1.22m) with No Mesh (Use p/n 1001144027) Service Replacement Platforms 6ft (1.83m) with No Mesh 5ft (1.52m) with No Mesh 4ft (1.22m) with No Mesh Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify platform before ordering parts.

Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. Fastener, Huck Hinge, Self-Closing Latch Nut #10-24NC (Belgium Built Machines) (Prior to SN 1300000311) Platform Weldment(Note: Not Available - Purchase Complete Assembly) Cap-Plug Hardware Options: Screw #10-24NC Rivet, Pop Flatwasher #10 Regular (Belgium Built Machines) (Prior to SN 1300000311) Lockwasher #10 (Belgium Built Machines) (Prior to SN 1300000311) Gate Weldment Options: Gate for Original Equipment Platform p/n 3510830, 3510831, 3510832 Gate for Service Replacement Platform p/ns 1001144025, 1001144026, 1001144027 Plug, Square Tube Compound, Locking (Belgium Built Machines) (Prior to SN 1300000311) PLATFORM ASSEMBLY WITH DROP-BAR Original Equipment Platforms 6ft (1.83m) with No Mesh (Use p/n 1001144020) 5ft (1.52m) with No Mesh (Use p/n 1001144019) 4ft (1.22m) with No Mesh (Use p/n 1001144018) Service Replacement Platforms 6ft (1.83m) with No Mesh 5ft (1.52m) with No Mesh 4ft (1.22m) with No Mesh Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECIAL OPTIONS SECTION for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See

510AJ

REV

L L M B B B

B B B B B B

185

SECTION 4 - PLATFORM ITEM

PART NUMBER

51 52 53 54 55 56 57 58 59 60 61 62 63

0100011 0641418 0961845 3290606 3300151 See Note 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429

0271931 1001108829 1001106932

101 102 103 104

186

1001108902 0641406 0641408 0641610

104 104

0861512

104

1001108828

104 104 104 104A

1001106931 1001108901 0272970

104A 104A 104A 104A 104A

4360031 7000625 1001117320 1001117320

104A 104B

70003483 1060918

QTY

DESCRIPTION DECAL SECTION. AR Compound, Locking 2 Bolt 1/4in-20NC x 2-1/4in 2 Bushing 2 Nut M6 2 Nut, Acorn 1 Platform Weldment (Note: Purchase Platform Assembly) 2 Cap-Plug 2 Screw M6 x 50mm 4 Flatwasher 1/4in Thin 2 Flatwasher M6 1 Bar, Drop 1 Rail (Top) 1 Decal - Drop-Bar Ref CONSOLE BOX AND FOOTSWITCH INSTALLATION Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Ref Note: All Romanian Built Machines are built with UGM. Ref Without UGM Ref Deutz Engines Belgium Built Machines (Prior to SN 1300006701) Ref Deutz Engines Belgium Built Machines (SN 1300006701 to Present) Ref Caterpillar/Perkins Engines Ref With UGM Ref Caterpillar/Deutz/Perkins Engines 2 Bolt 1/4in-20NC x 3/4in 3 Bolt 1/4in-20NC x 1in 4 Bolt 3/8in-16NC x 1-1/4in Ref Platform Console Box Assembly Options (Not Shown) (See PLATFORM CONSOLE ASSEMBLY for Breakdown): Ref WITHOUT UGM 1 Deutz Engines Belgium Built Machines (Prior to SN 1300006701) 1 Deutz Engines Belgium Built Machines (SN 1300006701 to Present) 1 Caterpillar/Perkins Engines Ref WITH UGM 1 Caterpillar/Deutz/Perkins Engines 1 Footswitch Assembly (Includes p/n 1001117320 Footswitch and Items 104B-104E) Ref Note: Assembly p/n 0272970 may use either p/n 4360031 or p/n 1001117320. If Original Equipment was replaced as an "assembly," p/n 1001117320 may have been used as part of the Service Replacement. Identify component before ordering parts.

Ref Footswitch Options: 1 Belgium Built Machines (Prior to SN 1300006895) 2 Block, Contact for 4360031 Footswitch 1 Belgium Built Machines (SN 1300006895 to Present) 1 Romanian Built Machines (SN E300000100 through E300001114) 2 Block, Contact for 1001117320 Footswitch 7 ft/2.14m Cable, Electrical - 18/3

510AJ

REV

C B B B

B

3121182

SECTION 4 - PLATFORM ITEM 104C 104D 104E 105 106 107 108 109 110

PART NUMBER 4460071 4460464 4460226 3311405 3311605 3380434 4740362 4751400 4751600 0270814 0273495 0274862 0274862

201 202 202 202 203

3536089

204

4711400

205 205 206 207 209

2920140 7016399 4240099 2820035

209 209 209

4460598 4460426 4460426

301

1580012 0272921 0641518 2560173 2920157 7024452 3250585 4060802 4360336 4420037 4751800 4846561 0641406 1060663 1320222 3311405 4711400

401 402 403 403 404 405 406 407 408 409 411 412 413 414 415

3121182

0641414 2080040 3311405

QTY 1 1 2 5 4 1 7 4 8 Ref Ref Ref Ref Ref

DESCRIPTION Connector, Strain Relief Pin, Male (Not Shown) Socket, Female (Not Shown) Locknut 1/4in-20NC Locknut 3/8in-16NC Panel, Decal Mount Washer, Fender 1/4in Flatwasher 1/4in Regular Flatwasher 3/8in Regular WORKLIGHTS INSTALLATIONS (optional) Belgium Built Machines (Prior to SN 1300000138) Belgium Built Machines (SN 1300000138 through 1300001679) Belgium Built Machines (SN 1300001680 to Present) Romanian Built Machines (SN E300000100 through E300001114) 2 Plate, Mounting Ref Fastener Options: 4 Bolt 1/4in-20NC x 1-3/4in 4 Fastener, Huck (Not Shown) 4 Locknut 1/4in-20NC (Belgium Built Machines Only) (Prior to SN 1300004011) 8 Flatwasher 1/4in Thin (Belgium Built Machines Only) (Prior to SN 1300004011) 2 Worklight 2 Bulb, Replacement (1 Per Worklight) 10 Tie-Strap (Not Shown) 9 Loom, Vinyl (Not Shown) Ref Connector, Strain Relief Options (Not Shown - Located at Console Box): 1 Belgium Built Machines (Prior to SN 1300000138) 1 Belgium Built Machines (SN 1300000138 to Present) 1 Romanian Built Machines (SN E300000100 through E300001114) Ref TRAY INSTALLATIONS (OPTIONAL) 1 Tray, Storage (Center) Ref FLOODLIGHTS INSTALLATION (OPTIONAL) 2 Bolt 5/16in-18NC x 2-1/4in 2 Handle, Star Knob 2 Floodlight 2 Bulb, Replacement (1 Per Light) 1 Nameplate - Lights On 1 Guard, Switch 1 Switch, Toggle AR Tape, Insulation (Not Shown) 2 Flatwasher 1/2in Regular 1 Mount, Light Bolt 1/4in-20NC x 3/4in (Used with #413 - Not Shown) 72 ft/22m Cable, Electrical 12/3 (Not Shown) 1 J-Clip (Not Shown) 1 Locknut 1/4in-20NC (Used with #413 - Not Shown) 2 Flatwasher 1/4in Thin (Used with #413 - Not Shown)

510AJ

REV

3/E E B B

A

187

SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY

188

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ITEM

1 3 4 5 6 7 8 9 11

PART NUMBER

QTY Ref

0861512

Ref Ref Ref Ref

1001108828

Ref

1001106931

Ref Ref Ref AR AR AR 1 4 4 1 4 Ref

1001108901 0100009 0100048 0100081 0140011 0641406 0641416 0861441 0902751

11

1600317

1

11

1001118417

1

11

1001118417

1

12

Ref

12

1600318

NLA

12

1001118416

NLA

12

1001118416

NLA

13

Ref

13 13

1600320

Ref 1

13

1600376

1

13 13 13 14 15 15

1001106938

1671037

1 Ref 1 1 Ref 1

15

1001110434

1

3121182

1001106938 1671176

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are built with UGM. PLATFORM CONSOLE ASSEMBLY Without UGM: Deutz Engines Belgium Built Machines (Prior to SN 1300006701) Deutz Engines Belgium Built Machines (SN 1300006701 to Present) Caterpillar/Perkins Engines With UGM: Caterpillar/ Deutz/ GM/ Perkins Engines Sealant Grease, Dielectric Adhesive #454 Alarm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 2in Box, Console (See Items 101-106 for Breakdown) Bracket, Support Controller Assembly (Lift and Swing) Options: (See CONTROLLER ASSEMBLY (LIFT AND SWING) for Breakdown): Controller Assembly (Belgium Built Machines) (Use p/n 1001129555) (Prior to SN 1300007077) Controller Assembly (Belgium Built Machines) (Use p/n 1001129555) (SN 1300007077 to Present) Controller Assembly (Romanian Built Machines) (Use p/n 1001129555) (SN E300000100 through E300001114) Controller Assembly (Drive and Steer) (See CONTROLLER ASSEMBLY (DRIVE AND STEER) for Breakdown) Controller Assembly (Belgium Built Machines) (Use p/n 1001212415) (Prior to SN 1300007077) Controller Assembly (Use p/n 1001212415) (Belgium Built Machines) (SN 1300007077 to Present) Controller Assembly (Use p/n 1001212415) (Romanian Built Machines) (SN E300000100 through E300001114) Controller, Module Options: (Re-calibration Required When Replaced) Without UGM Deutz Engines Belgium Built Machines (Use p/n 1600376) (Prior to SN 1300000353) Deutz Engines Belgium Built Machines (SN 1300000353 to Present) Caterpillar/Perkins Engines With UGM Caterpillar/ Deutz/ Perkins Engines Bezel Cover Options: Deutz Engines - Belgium Built Machines (Use p/n 1001110434) (SN 1300006000 through 1300006701) Deutz Engines - Belgium Built Machines (SN 1300006744 to Present)

510AJ

REV

L C B F

C

189

SECTION 4 - PLATFORM ITEM 15

PART NUMBER 1001110434

QTY 1

15 16 16 16

1671037

1702564

1 Ref Ref 1

16

1001107677

1

16 16 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 31

1001107527 1001107677 1702565 1702566 1702567 1704260 2560136 2920154 3300408 3300353 3520028 3790012 3911018 4360328 4360387 4360407 See Note

1 Ref 1 1 1 1 1 1 1 2 4 AR AR 2 5 1 1 1

31 32 32 32A 33 38 39 40 41 42 43 44 45 46

70003784 4360475 7020175 7020176 4360476 4460428 4460464 4460470 4460471 4460488 4460708 4460905 4751400 4922533

1 1 1 1 1 2 1 1 1 1 2 5 8 1

47

4922666

1

48

190

Ref

48 48 48

4922669 1001107007 1001107007

1 1 1

49 50

1705132 0721006

1 2

DESCRIPTION Deutz Engines - Romanian Built Machines (SN E300000100 to Present) Caterpillar/Perkins Engines (Use p/n 1001110434) Decal (Stop) Options: Without UGM: Deutz Engines - Belgium Built Machines (Use p/n 1704997) (SN 1300006000 through 1300006701) Deutz Engines - Belgium Built Machines (Use p/n 1001131168) (SN 1300006701 to Present) Caterpillar/Perkins Engines With UGM: Caterpillar/Deutz/Perkins Engines (Use p/n 1001131168) Decal (Drive and Steer) Decal (Lift and Swing) Decal (Function Speed) Decal - EMS Handle, Knob Panel, LED Light Insert, Nylon Nut, Tinneman Plug, Hole 1/2in O-Ring Screw, Round Head #10 Switch, Toggle Switch, Pushbutton Controller, Speed Gasket, "Top Hat" (Included with Switch) (Note: Not Available - Purchase Complete Controller) Seal Switch, Emergency Stop Cap, Red Contact Block Block, Contact Connector, Strain Relief Terminal, Deutsch Nut, Terminal Lockwasher, Terminal Base, Mounting Receptacle - 15 Position Seal, Plug Flatwasher 1/4in Regular Harness, Upper Valve (Not Shown - See ELECTRICAL SECTION for Breakdown) Harness, Analyzer Cable (Not Shown - See ELECTRICAL SECTION for Breakdown) Harness, Platform Box (See ELECTRICAL SECTION for Breakdown) Belgium Built Machines (Prior to SN 1300006701) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - ADE Control Screw, Machine #10-24NC x 3/4in

510AJ

REV

3121182

SECTION 4 - PLATFORM ITEM 51 52 54 55

PART NUMBER 3311005 4460007 4751000 4360330

QTY 2 1 2 1

55

4360330

1

56

4460234

3

56

4460234

3

100 100 100 100

2915133 1001119559 1001119559

Ref 1 1 1

101 102 103 104 104 104 104 105 106

0861441 0861441 0861441 3311601 3420156 3470003 3470003 0630568 4711500 0272110 1001108994 1001108994

201 201 201 201

1705212 1001107853 1001107853

Ref 1 1 1 Ref 2 2 2 1 2 Ref Ref Ref Ref Ref 1 1 1 Ref Ref 1 1 Ref Ref

301A 301A

4360336 3790012

301B 301B

4360522 1705170

Ref Ref Ref Ref

401 402 425

4360387 1702938 2920028

1 1 1

426

2920029

1 Ref

3121182

DESCRIPTION Locknut #10-24NC Bussbar Flatwasher #10 Regular Switch, Toggle (Belgium Built Machines) (SN 1300006701 to Present) Switch, Toggle (Romanian Built Machines) (SN E300000100 through E300001114) Base, Mounting (Not Shown - Belgium Built Machines) (SN 1300006701 to Present) Base, Mounting (Not Shown - Romanian Built Machines) (SN E300000100 through E300001114) Decal Kit Options (includes Items 16-20, 49, 201 & 801): Belgium Built Machines (Prior to SN 1300006701) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 through E300001114) CONSOLE BOX ASSEMBLY Console Top (Note: Not Available for Purchase) Console Bottom (Note: Not Available for Purchase) Nut 3/8in-16NC Pin Options: Pin, Cotter (Belgium Built Machines) (Prior to SN 1300001057) Pin, Hair (Belgium Built Machines) (SN 1300001057 to Present) Pin, Hair (Romanian Built Machines) (SN E300000100 through E300001114) Screw 3/8in-16NC x 4-1/2in Flatwasher 5/16in Thin LIGHT PANEL DECAL INSTALLATIONS Belgium Built Machines (Prior to SN 1300006701) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 to Present) Decal - Display Options: Belgium Built Machines (Prior to SN 1300006701) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 through E300001114) LIGHT COMPONENTS (OPTIONAL) Belgium Built Machines (SN 1300006000 through 1300006700) Switch, Toggle O-Ring Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 through E300001114) Switch, Pushbutton Decal, Lights SOFT TOUCH SYSTEM COMPONENTS (OPTIONAL) Note: This Option is No Longer Available. Parts below are for Service Only Switch, Pushbutton Decal - Soft Touch Override Lamp, Indicator (Belgium Built Machines) (SN 1300006701 to Present) Bulb, Light (Belgium Built Machines) (SN 1300006701 to Present) GENERATOR SWITCH COMPONENTS (OPTIONAL)

510AJ

REV

F

B A A

191

SECTION 4 - PLATFORM ITEM 501 502 503 504

601 602 603 604 605 701 701 801 802 802

192

PART NUMBER 4360336 4740397 4060802 3251102 0270814

QTY 1 1 1 1 Ref

4360232 0721003 4761000 3311001 4460598 0271340 4360328 3790012 0272320 1702676 4360331 3790012

1 2 4 2 1 Ref 1 1 Ref 1 1 1

DESCRIPTION Switch, Toggle Bushing Guard, Switch Decal - Generator ON/OFF PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) (BELGIUM BUILT MACHINES) (Prior to SN 1300001680) Breaker, Circuit - 15Amp Bolt #10-24NC x 3/8in Lockwasher #10 Nut #10-24NC Connector, Strain Relief JIB SWITCH INSTALLATION Switch, Toggle O-Ring DRIVE SWITCH INSTALLATION Decal Switch, Toggle O-Ring

510AJ

REV

3

1/A

A

3121182

SECTION 4 - PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING)

194

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM

PART NUMBER

QTY Ref

1600317

Ref Ref

1

7019141

Ref 1

1A 1B 1C 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25

7019197 7003928 7022808 7019171 7019111 7019143 7019144 7019145 7019174 7003977

101 102 103 104 105 106

3121182

7019147 7019177 7022818 7019142 7003992 7003993 7003976 7019149 7022816 7019150 7022814 7022815 1001129555 7003953 7022817 7022819 4460871 7019122 7019123 1001118417

1 1 1 2 4 2 2 4 2 2 Ref 2 2 2 2 2 2 2 2 4 1 1 1 1 4 4 1 8 1 1 Ref

1001118417

Ref

70002730 7003928 7022808 70002731 70002732 7022815

Ref 1 1 1 1 4 1

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts.

CONTROLLER ASSEMBLY Controller Assembly (Original Equipment) (Belgium Built Machines) (Prior to SN 1300007077) Note: Use p/n 1001129555 Kit as replacement.

Mechanical Assembly (Includes Base, Handle Stem and Items 1A, 1B, 1C & 18) Handle Cap and Rod Spring Cap, Lift Plate Bearing, Gear Screw Spacer, Cam E-Clip Spacer Gear, Drive Shaft Options: Shaft, Short Shaft, Long Potentiometer Plate Washer Nut Gear, Slave Setscrew Screw Gate Boot Bezel Center, Detent (Note: Not Available for Purchase) Washer Screw Plug, Male 8 Position (Natural) Socket, Female Gimble, Outer Gimble, Inner Controller Assembly (Service Replacement - Belgium Built Machines) (Original Equipment - Belgium Built Machines) (Prior to SN 1300007077, SN 1300007077 to Present) Controller Assembly Romanian Built Machines (SN E300000100 through E300001114) Note: Use p/n 1001129555 Kit as replacement.

Gasket Spring Cap, Lift Boot Screw Bezel

510AJ

REV

C

C

C

195

SECTION 4 - PLATFORM ITEM 107 108 109 110 111 112 112

196

PART NUMBER 70002733 70002734 70002735 70002906 1001129555 7022819 4460871

QTY 1 4 1 1 1 1 6

DESCRIPTION Adapter Screw Can, Enclosure Cap Mechanical Assembly (Note: Not Available for Purchase) Plug, Male 8 Position (Natural) (Not Shown) Socket, Female

510AJ

REV

3121182

SECTION 4 - PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)

198

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM

1 2 3 4 5 6 7 8 9 9A 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

101 102 103 104 105 106 107

3121182

PART NUMBER

QTY Ref

1600318

Ref Ref

7022812 7019161 7003933 7019154 7022823 7003994 7022822 7003986 7022824 1001113961 4460871 7019151 7019162 7003969 7003941 See Note 7019115 7019155 7019111 7019110 7019112 7003946 7019103 See Note 7019168 7003992 7003993 7003935 7019160 See Note 7019114 1001118416

Ref 1 1 1 2 1 1 1 1 1 1 7 AR 1 2 2 1 2 1 2 2 1 1 4 1 1 1 1 1 1 1 1 Ref

1001118416

Ref

70002724 7003941 70002725 7019162 70002726 70002727 70002728

Ref 1 2 2 1 1 1 1

DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts.

CONTROLLER ASSEMBLY Controller Assembly (Original Equipment) (Belgium Built Machines) (Prior to SN 1300007077) Note: Use p/n 1001212415 for Replacement.

Handle Assembly (See Items 201-210 for Breakdown) Boot and Sleeve Gasket Clamp, Wire Bracket, Mounting Screw Plate, Pot Mounting Strip, Terminal - 3 Position Electric Assembly Plug, Male - 8 Position (Black) (was p/n 7022825) Socket, Female Tie-Strap Spring Screw Washer Plate, Mounting (Left Side) (Note: Not Available for Purchase) Stand-Off Shaft 8mm Bearing Spacer, Head Gear Washer Spring, Return Pin Rivet (Note: Not Available for Purchase) Plate, Mounting (Right Side) Washer Nut Gear, Slave Plate, Base Screw 3x6 DIN 916 (Note: Not Available for Purchase) Coupling, Potentiometer Controller Assembly (Service Replacement - Belgium Built Machines) (Original Equipment - Belgium Built Machines) (SN 1300007077 to Present, Prior to SN 1300007077) Controller Assembly Romanian Built Machines (SN E300000100 through E300001114) Note: Use p/n 1001212415 for Replacement.

Boot and Control Lock Assembly Washer Screw Spring Enclosure Handle Assembly (See Items 201-210 for Breakdown) Screw

510AJ

REV

D

B

B

199

SECTION 4 - PLATFORM ITEM 108 109 109

201 202 203 204 205 206 207 207 207 207 207 207 208 209 210

200

PART NUMBER 1001118416 7022825 4460871 7022812 70002727 7003972 7003973 7003980 7019167 7019164 7019165 7019196 70002729 7019166 7003982 7003983 7019194 7003989

QTY 1 1 7 Ref Ref Ref 1 2 4 4 1 1 Ref 1 1 Ref 2 2 2 1 2

DESCRIPTION Mechanical Assembly (Note: Not Available for Purchase) Plug, Male - 8 Position (Black) Socket, Female HANDLE ASSEMBLIES Controller Assembly p/n 1600318 Controller Assembly p/n 1001118416 Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Options: Controller Assembly p/n 1600318 Controller Assembly p/n 1001118416 Switch, Micro Controller Assembly p/n 1600318 Controller Assembly p/n 1001118416 Setscrew Coupling Gasket

510AJ

REV

3121182

SECTION 4 - PLATFORM FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

202

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26

0274240 0100011 0200048 0630462 0641414 0731005 0940167 1060341 1060903 1702938 3311401 3311501 3575705 4240099 4360057 4360387 4420068 4460049 4460234 4460425 4751400 4751500 4751800 4846370 2920028 2920029

3121182

QTY Ref Ref Ref AR 2 8 8 4

DESCRIPTION Note: No Longer Available. Parts below are for Service Only.

SOFT TOUCH SYSTEM INSTALLATION 6ft/8m Platform Compound, Locking Arm, Switch Activator Bolt, Carriage Bolt 1/4in-20NC x 1-3/4in Screw #10-32NF x 5/8in Kit, Bumper Soft Touch 15 ft/4.6m Cable, Control - 16/2 4 Wire Rope and Eyebolt Assembly 1 Decal, Soft Touch Override 8 Nut 1/4in-20NC 8 Nut 5/16in-18NC 2 Plate, Switch Strike 1 Tie, Wire (Not Shown) 2 Switch, Limit 1 Switch, Yellow Push Button 1 Tape, Yellow Adhesive 2 Connector, Strain Relief 2 Terminal, Mount Cable Tie (Not Shown) 1 Terminal, Strain Relief (Not Shown) 16 Flatwasher 1/4in Regular 8 Flatwasher 5/16in Regular 8 Flatwasher 1/2in Regular 1 Weldment, Soft Touch Rail 1 Lamp, Indicator (SN 1300006701 to Present) 1 Bulb, Light (SN 1300006701 to Present)

510AJ

REV

C

203

SECTION 4 - PLATFORM FIGURE 4-6. SKYGLAZIER INSTALLATION - WITHOUT LSS

204

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-6. SKYGLAZIER INSTALLATION - WITHOUT LSS ITEM 1 2 3 4 5 6 7 101 102 103 104 106 107 108 109 110 201

3121182

PART NUMBER 1001101423 1001101424 0642012 0940199 3312005 4240149 4420014 4712000 1001101424 0100081 1120555 1701509 See Note 3340956 3460334 4341415 4420066 1001102446 1705358

QTY Ref 1 4 1 4 1 AR 8 Ref AR 2 1 NSS 1 1 1 AR 1 2

DESCRIPTION SKYGLAZIER INSTALLATION Tray Assembly (See Items 101-110 for Breakdown) Bolt 5/8 x 1-1/2 Bumper Kit Nut 5/8 Strap Kit Tape Washer 5/8 TRAY ASSEMBLY Adhesive Cap, Tube Decal - Manual Nameplate - Serial Number (Note: Not Available for Purchase) Pad Kit Tube Support Tape, Double Sided Decal - Glazier Capacity Decal - SkyGlazier

510AJ

REV A

A

205

SECTION 4 - PLATFORM FIGURE 4-7. SKYGLAZIER INSTALLATION - WITH LSS

206

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-7. SKYGLAZIER INSTALLATION - WITH LSS ITEM 1 2 3 4 5 6 7 101 102 103 104 106 107 108 109 110 201

3121182

PART NUMBER 1001102648 0642026 0940199 3312005 4240149 4420014 4712000 1001101424 1001101424 0100081 1120555 1701509 See Note 3340956 3460334 4341415 4420066 1001102446 1705358

QTY Ref 4 1 4 1 AR 8 1 Ref AR 2 1 NSS 1 1 1 AR 2 2

DESCRIPTION SKYGLAZIER INSTALLATION Bolt 5/8 x 3-1/4 Bumper Kit Nut 5/8 Strap Kit Tape Washer 5/8 Tray Assembly (See Items 101-110 for Breakdown) TRAY ASSEMBLY Adhesive Cap, Tube Decal - Manual Nameplate - Serial Number (Note: Not Available for Purchase) Pad Kit Tube Support Tape, Double Sided Decal - Glazier Capacity Decal - SkyGlazier

510AJ

REV A

A

207

SECTION 4 - PLATFORM FIGURE 4-8. SKYWELDER INSTALLATION - 50HZ (Prior to SN 1300001851)

208

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-8. SKYWELDER INSTALLATION - 50HZ (Prior to SN 1300001851) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3121182

PART NUMBER 0272521 0100011 0630518 0641606 1320302 2030010 2902217 3300151 3311005 3311605 3573400 3577121 3573642 4240099 4420037 4530028 4751400 4751600 4846627 4751000

QTY Ref AR 2 4 2 1 1 4 2 4 1 2 1 AR AR 1 4 8 1 2

DESCRIPTION SKYWELDER INSTALLATION Compound, Locking Screw #10 x 3/4 Bolt 3/8 x 3/4 U-Clamp Extinguisher, Fire Weld Leads Kit Nut 1/4 Nut #10 Nut 3/8 Bracket Angle Plate Tie-Strap (Not Shown) Tape Welder Assembly (See Separate Breakdown in this Section) Washer 1/4 Washer 3/8 Support Washer #10

510AJ

REV F

209

SECTION 4 - PLATFORM FIGURE 4-9. WELDER ASSEMBLY

210

510AJ

3121182

SECTION 4 - PLATFORM FIGURE 4-9. WELDER ASSEMBLY ITEM

PART NUMBER 4530028

1 1 2 3 4 4 5 101 102 103 104 105 106 107 108 109 110 111 112 113 201 202

7027773 7027774 See Note See Note 7024467 7027775 7027776 7024462 7024463 7024469 7024470 7024471 7024472 7024473 7024474 7024475 7027777 7027779 7024478 7027778 7024462 7027780

3121182

QTY Ref Ref 1 1 NSS NSS 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1

DESCRIPTION WELDER ASSEMBLY Note: For Other Components, contact your Miller Welder Dealer.

Cover, Top Decal - Static Precautionary Warning Panel, LH Side (Note: Part of Item 1. Purchase Item 1) Panel, RH Side (Note: Part of Item 1. Purchase Item 1) Cable, Power Decal - Electrical Shock Warning (Not Shown) Handle, Carrying Panel, Front Panel, Console Switch with Lead Knob Knob Receptacle with Leads and Plugs Receptacle, Twistlock Female Insulator O-Ring Nameplate Circuit Card Assembly (Process Control) Nut Circuit Card Assembly (Operator Interface) Panel, Rear Panel, Cover

510AJ

REV B

211

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3121182

510AJ

213

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300003223)

214

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300003223) ITEM

PART NUMBER

1 2 4 5 6 7 9 10 11 12 13 14 14 16 17 19 20 21 22 24 25 30

1684243 7026114 7026115 7026104 7026110 7026111 70002216 7026116 7026116 7026116 7026116 7026116 4641162 2900770 4640858 0962466 7026116 7026116 7026116 7026116 7026116 70002219 7026116

3121182

QTY Ref Ref Ref 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 1 1 1 1 1 1 1

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines uses SNs E3xxxxxxxx.

AXLE LOCKOUT CYLINDER ASSEMBLY Barrel Rod Head Piston Locknut Ring, Retaining Wiper Seal O-Ring Ring, Back-up O-Ring Cartridge, Valve Seal Kit - 4641162 Valve (1 Per Assembly) Bleeder Bearing O-Ring Seal O-Ring (Not Shown) O-Ring Ring, Wear Ring, Retaining Seal Kit, Cylinder (Includes Items 9-13, 19-22 & 24)

510AJ

REV

E

215

SECTION 5 - CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003223 to Present, SN E300000100 through E300001114)

216

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003223 to Present, SN E300000100 through E300001114) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 9 15

1684465 0370026 1684290 2220890 3480288 2902266 2902266 2902266 4640858 4641390 7017496 2902266

3121182

QTY Ref Ref Ref 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines uses SNs E3xxxxxxxx.

AXLE LOCKOUT CYLINDER ASSEMBLY Barrel Rod Plug Piston, Pilot Ring, Wear Wiper Seal, Rod Bleeder Cartridge, Valve Seal Kit Seal Kit, Cylinder (Includes Items 4-6)

510AJ

REV

F

217

SECTION 5 - CYLINDER FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY

218

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY ITEM

PART NUMBER

1684240 1001094789 1001094789

QTY Ref

Ref Ref Ref Ref

1 2 4 4 5 8 9 10 12 13 14 15 17 17 17

7026117 7026118 7026081 7026082 70005580 0961951 7026087 7026087 7026087 7026087 7026087 7026087 7011378 70001086

1 1 1 NLA 1 4 1 1 1 1 1 1 Ref 1 1

17

70001086

1

17 18 18 20 21 22 29 35

2900770 7011377 7011358 7026087 70002216 7026087 70002217 7026087

1 1 1 1 1 1 1 1

3121182

DESCRIPTION Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.

LEVEL CYLINDER ASSEMBLY Belgium Built Machines (Prior to SN 1300004150) Belgium Built Machines (SN 1300004150 to Present) Romanian Built Machines (SN E300000100 through E300001114) Barrel Rod Piston Head (1684240 Cylinder) (Use p/n 70005580) Head (1001094789 Cylinder) Bearing Seal O-Ring O-Ring Ring, Back-up Seal Wiper Cartridge, Valve Options: Cartridge (Belgium Built Machines) (Prior to SN 1300004150) Cartridge (Belgium Built Machines) (SN 1300004150 to Present) Cartridge (Romanian Built Machines) (SN E300000100 through E300001114) Seal Kit - 7011378 & 70001086 Valves Cartridge, Valve Seal Kit - 7011377 Valve O-Ring Ring, Retaining O-Ring Ring, Retaining Seal Kit - Cylinder (Includes Items 9, 10, 12-15, 20, & 22) (Wear Rings (Not Shown) in Head p/n 70005580 are also included kit)

510AJ

REV

D A A

219

SECTION 5 - CYLINDER FIGURE 5-4. LIFT (JIB) CYLINDER ASSEMBLY

220

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-4. LIFT (JIB) CYLINDER ASSEMBLY ITEM 1 2 6 7 8 9 11 11 14 15 16 17 18 19 20 21 22 23 24 28 29 31 35

3121182

PART NUMBER 1684242 7026093 7026094 7026088 7026089 0961951 0961947 7026096 2900770 7026090 7026091 7026092 70002223 7026095 7026095 7026095 7026095 7026095 7026095 7026095 7026095 7026095 70002220 7026095

QTY Ref 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION JIB LIFT CYLINDER ASSEMBLY Barrel Rod Head Piston Bearing Bearing Cartridge, Valve Seal Kit - 7026096 Valve (1 Per Cartridge) Bushing Sleeve Nut Ring, Retaining Wiper Seal O-Ring Ring, Back-up O-Ring O-Ring O-Ring O-Ring Seal Ring, Retaining Seal Kit, Cylinder (Includes Items 18-24, 28 & 29)

510AJ

REV C

221

SECTION 5 - CYLINDER FIGURE 5-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY

222

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY ITEM 1 2 6 7 8 9 10 11 12 14 19 20 21 22 23 24 25 25 26 27 29 35

3121182

PART NUMBER 1684244 7026101 7026102 0961950 7026097 7026098 7026099 70002224 70002225 70002225 See Note 70002225 70002225 70002225 70002225 70002225 70002225 4640936 2900770 Item 35 Item 35 70002219 70002225

QTY Ref 1 1 4 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION MAIN LIFT CYLINDER ASSEMBLY Barrel Rod Bearing Piston Head Nut Ring, Retaining Seal O-Ring Spacer (Note: Not Available for Purchase) Ring, Wear Seal O-Ring Ring, Back-up O-Ring Wiper Cartridge, Valve Seal Kit - 4640936 Valve O-Ring O-Ring Ring, Retaining Seal Kit, Cylinder (Includes Items 11, 12, 19-24, 26 & 27)

510AJ

REV E

223

SECTION 5 - CYLINDER FIGURE 5-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY

224

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY ITEM 1 2 6 7 8 10 10 11 12 14 15 16 17 18 19 20 21 23 24 26 30 35

3121182

PART NUMBER 1684239 7026078 7026079 0961950 7026073 7026074 4641260 2900770 7026075 70002221 7026076 7026080 7026080 7026080 7026080 7026080 7026080 7026080 7026080 7026080 7026080 70002222 7026080

QTY Ref 1 1 4 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

DESCRIPTION TOWER LIFT CYLINDER ASSEMBLY Barrel Rod Bearing Piston Head Cartridge, Valve Seal Kit - 4641260 Valve (1 Per Assembly) Nut Ring, Retaining Spacer O-Ring Seal O-Ring Ring, Back-up Ring, Wear Seal O-Ring O-Ring Wiper O-Ring Ring, Retaining Seal Kit, Cylinder (Includes Items 15-21, 23, 24 & 26)

510AJ

REV D

225

SECTION 5 - CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY

226

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY ITEM 1 2 4 5 8 9 10 12 13 14 15 18 19 21 23 25

3121182

PART NUMBER 1684241 7026085 7026086 7026081 7026082 0961951 7026087 7026087 7026087 7026087 7026087 7026087 7026087 70002216 7026087 70002217 7026087

QTY Ref 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION MASTER CYLINDER ASSEMBLY Barrel Rod Piston Head Bearing Seal O-Ring O-Ring Ring, Back-up Seal Wiper O-Ring Ring, Retaining O-Ring Ring, Retaining Seal Kit, Cylinder (Includes Items 9, 10, 12-15, 18 & 21)

510AJ

REV C

227

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY

228

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY ITEM 1 2 3 6 7 9 10 12 13 14 15 18 20

3121182

PART NUMBER 1684246 7026105 7026106 7026104 7026107 7026107 7026107 7026107 7026107 7026107 7026107 7026100 70002219 7026107

QTY Ref 1 1 2 2 2 2 1 2 2 2 2 2 1

DESCRIPTION STEER CYLINDER ASSEMBLY Barrel Rod Head Wiper Seal Ring, Wear Seal Ring, Back-up O-Ring O-Ring O-Ring Ring, Retaining Seal Kit, Cylinder (Includes Items 6, 7, 9, 10 & 12-14)

510AJ

REV B

229

SECTION 5 - CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY

230

510AJ

3121182

SECTION 5 - CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY ITEM 1 2 4 5 5A 5A 6 7 8 9 13 13 14 16 18 19 20 23 25 26 27 28 30

3121182

PART NUMBER 1684235 7026070 7026071 7026064 70001963 7011347 2900770 7026065 7026072 7026072 70206066 7026072 7026072 7026072 7026072 7026067 7026072 7026072 7026072 7026069 7026072 70002220 70000779 7026072

QTY Ref 1 1 1 1 2 2 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 2 1

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Barrel Rod Head Valve Block Assembly w/Cartridges Cartridge, Valve Seal Kit - 7011347 Valve (1 Per Assembly) Piston Seal O-Ring Spacer O-Ring Ring, Back-up Seal Wiper Bolt O-Ring O-Ring O-Ring Setscrew Ring, Wear Ring, Retaining O-Ring Seal Kit, Cylinder (Includes Items 7, 8, 13,14, 16, 19, 20, 23 & 26)

510AJ

REV D

231

SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3121182

510AJ

233

SECTION 6 - HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300000353)

234

510AJ

3121182

SECTION 6 - HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300000353) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10

2792579 2110404 2110406 2110606 2130604 2170404 2221083 2753540 2753543 2753576 2753855

3121182

QTY Ref Ref Ref Ref 2 2 2 1 1 1 1 2 1 2

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines uses SNs E3xxxxxxxx.

AXLE LOCKOUT HYDRAULIC DIAGRAM 4WD Fitting, Fitting Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Cross Hose Hose Hose Hose

510AJ

REV

1

235

SECTION 6 - HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (SN 1300000353 through 1300003222)

236

510AJ

3121182

SECTION 6 - HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (SN 1300000353 through 1300003222) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2792621 2110404 2110406 2110606 2130404 2130604 2150404 2170504 2170506 2753935 2753934 2753936 2753937 2753625 2753855

3121182

QTY Ref Ref Ref Ref 2 2 2 2 1 1 1 1 1 1 2 1 1 2

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines uses SNs E3xxxxxxxx.

AXLE LOCKOUT HYDRAULIC DIAGRAM 4WD Fitting, Fitting Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Elbow Fitting, Cross Fitting, Cross Hose Hose Hose Hose Hose Hose

510AJ

REV

3

237

SECTION 6 - HYDRAULIC FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003223 to Present, SN E300000100 through E300001114)

238

510AJ

3121182

SECTION 6 - HYDRAULIC FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003223 to Present, SN E300000100 through E300001114) ITEM

PART NUMBER

1 3 4 5 6 7 8 9 10 11 13 14 15 16 18

2792778 2110404 2110606 2130404 1001098446 2150404 2170504 2170506 2753782 2753934 2753939 2753851 2753625 2130606 8902175 2220235

3121182

QTY Ref Ref Ref Ref 3 5 2 1 1 1 1 2 1 2 1 4 2 1 1

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines uses SNs E3xxxxxxxx.

AXLE LOCKOUT HYDRAULIC DIAGRAM 4WD Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Tee Hose Hose (Use p/n 1001103977) Hose Hose Hose Fitting, Elbow Valve, Shuttle Plug

510AJ

REV

6

239

SECTION 6 - HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300003476)

240

510AJ

3121182

SECTION 6 - HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300003476) ITEM

2131012 2131008

QTY Ref Ref Ref Ref Ref 2 2 9 10 1 1 2 6 1 1 1 4 3 2 1 3 1 2 Ref 1 1

20

2131212

1

21

2111010

2

22 23 24

2131216 2111620 2151212

2 1 2

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

2753546 2753538 2753537 2753555 2753856 2753542 2753586 2753553 2753553 2753858 2753859 2753600 2753601 2753582 2753602

2 1 2 2 2 1 2 1 1 2 2 2 2 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

3121182

PART NUMBER

2792578 2792707 2110404 2110406 2110808 2110812 2111212 2111216 2130406 2130808 2221084 2221088 2170308 2170504 2220235 2130812 2110604 2130404 4641198 2221085

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines uses SNs E3xxxxxxxx.

DRIVE HYDRAULIC DIAGRAM - 4WD Belgium Built Machines (Prior to SN 1300001243) Belgium Built Machines (SN 1300001243 through 1300003476) Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Tee (Prior to SN 1300001788) Fitting, Tee Fitting, Tee Fitting, Tee Plug (Prior to SN 1300001243) Fitting, Elbow Fitting, Straight Fitting, Elbow Valve, Check (Use P/N 4641281) Fitting, Elbow Fitting, Elbow Options: Belgium Built Machines (Prior to SN 1300001243) Belgium Built Machines (SN 1300001243 through 1300003476) Fitting, Elbow (Belgium Built Machines) (Prior to SN 1300001788) Fitting, Straight (Belgium Built Machines) (Prior to SN 1300001788) Fitting, Straight Fitting, Straight Fitting, Elbow (Belgium Built Machines) (Prior to SN 1300001788) Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

510AJ

REV

5 4

241

SECTION 6 - HYDRAULIC ITEM 40 41 42 43 44 45 46 47 48 49 50 51 52 52 52

242

PART NUMBER 2753603 2753585 2753555 2753597 2753594 2753595 2753588 2753854 2753584 2753578 2753611 2111612

QTY 1 1 1 1 1 1 1 2 1 1 1 1

2150812 2221216

Ref 1 1

DESCRIPTION Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, Straight (Belgium Built Machines) (Prior to SN 1300001788) Fitting Options: Elbow (Belgium Built Machines) (Prior to SN 1300001243) Straight (Belgium Built Machines) (SN 1300001243 through 1300003476)

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REV

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SECTION 6 - HYDRAULIC FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003476 to Present, SN E300000100 through E300001114)

244

510AJ

3121182

SECTION 6 - HYDRAULIC FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300003476 to Present, SN E300000100 through E300001114) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45

1001094635 2110406 2110808 2110812 2130406 2130808 2221088 2170504 2130812 2110604 2130404 2221085 2131008 2111620 2753546 2753537 2753540 2753541 2753586 2753580 2753581 2754244 1001094649 2753605 2753843 2753594 2753595 2753588 2753604 2753538 2753578 2753610 2221216 2221183 2110404 2753787 2753602 2754471 2131216 2221296 2170512 2753698 2111212 4641281

3121182

QTY Ref Ref Ref 2 10 8 2 6 1 4 1 2 3 2 1 1 2 2 2 3 2 1 1 4 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

DESCRIPTION Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines uses SNs E3xxxxxxxx.

DRIVE HYDRAULIC DIAGRAM - 4WD Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Tee Fitting, Tee Fitting, Elbow Fitting, Straight Fitting, Elbow Fitting, Elbow Fitting, Elbow Fitting, Straight Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, Straight Fitting, Straight Fitting, Straight Hose Hose Hose Fitting, Elbow Fitting, Straight Fitting, Tee Hose Fitting, Straight Valve, Check

510AJ

REV

3

245

SECTION 6 - HYDRAULIC FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM

246

510AJ

3121182

SECTION 6 - HYDRAULIC FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM ITEM

1 2 3 4 5 6 7 8 9 10 11 11 12 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 31 32 33 34 35 36 37 38 39 40 41 42

3121182

PART NUMBER 2792580 2792584 2792583 2110404 2110406 2111212 2130406 2170504 2150808 2150606 2170206 2110606 2110410 2110606 2170106 2130606 2150404 2170406 2221086 2130604 2110604 2110604 2131210 2170316 2170808 2111620 2111216 4641199 2753546 2753546 2753845 2753548 2753557 2753550 2753675 2753847 2753552 2753553 2753846 2753561 2753562 2753563 4568280 2753565 2753566 2753567 2753568

QTY Ref Ref Ref Ref 10 3 1 3 2 1 1 1 11 2 2 2 2 2 1 7 Ref 1 1 1 1 1 2 1 1 2 1 1 2 2 2 Ref 2 2 1 1 1 1 1 1 1 1 1 1 2 1

DESCRIPTION STANDARD HYDRAULIC DIAGRAM Turntable Hydraulic Diagram Main Boom Hydraulic Diagram Tower Boom Hydraulic Diagram Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Elbow Fitting, Elbow Fitting, Long Elbow Fitting, Straight Fitting, Straight Fitting, Straight (1.25in Length) Fitting, Long Straight (2.27in Length) Fitting, Elbow Fitting, Elbow Fitting, Tee Fitting, Pressure, Check Fitting Options: Fitting, Elbow Fitting, Straight Fitting, Straight Fitting, Elbow Fitting, Tee Fitting, Tee Fitting, Straight Fitting, Straight Valve, Check Hose Hose Hose Hose Hose Hose Options: Main Boom Hydraulic Diagram (66in Length) Standard Hydraulic Diagram (84in Length) Hose Hose Hose Hose Hose Hose Hose Tube Hose Hose Hose Hose

510AJ

REV 6 2 1

247

SECTION 6 - HYDRAULIC ITEM 43 44 45 46 47 48 49 50 51 52 53 54

248

PART NUMBER 2753611 2753569 2753570 2753571 2753613 2753572 2753573 2753589 2753590 2753614 1705091 2130606

QTY 1 2 2 2 1 1 1 1 1 1 4 2

DESCRIPTION Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Decal, Hose Tags (Not Shown) Fitting, Elbow

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REV

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SECTION 6 - HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM LIST

ITEM

PART NUMBER

2792579 1283245 2792621 1283373 2792778 1283460 2792778

Ref Ref Ref Ref Ref Ref Ref Ref

1283460

Ref

Not Required 2792784 1283460 2792784

Ref 0 Ref Ref Ref

1283460

Ref

2792590 1283373 2792583 1283373 2792578 1283245 2792707 1283373 1001094635 1283460 1001094635

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1283460

Ref

1001107591 1001096182 2792580 1283373 2792518 2792780 2792780

250

QTY Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Note: Information on diagrams not shown is available from JLG Customer Service Department.

Axle Lockout Hydraulic Diagrams: Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (Prior to SN 1300000353) Belgium Built Machines (SN 1300000353 through 1300003222) Belgium Built Machines (SN 1300000353 through 1300003222) Belgium Built Machines (SN 1300003223 to Present) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Romanian Built Machines (SN E300000100 through E300001114) Axle Fixed Hydraulic Diagrams: Belgium Built Machines (Prior to SN 1300003223) Belgium Built Machines (SN 1300003223 to Present) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Romanian Built Machines (SN E300000100 through E300001114) Boom (Main) Hydraulic Diagram Boom (Main) Hydraulic Diagram Boom (Tower) Hydraulic Diagram Boom (Tower) Hydraulic Diagram Drive Hydraulic Diagrams: Belgium Built Machines (Prior to SN 1300001159) Belgium Built Machines (Prior to SN 1300001159) Belgium Built Machines (SN 1300001159 through 1300003475) Belgium Built Machines (SN 1300001159 through 1300003475) Belgium Built Machines (SN 1300003476 to Present) Belgium Built Machines (SN 1300003476 to Present) Romanian Built Machines (SN E300000100 through E300001114) Romanian Built Machines (SN E300000100 through E300001114) Oil Cooler Hydraulic Diagrams: Caterpillar/Perkins Engines Deutz/GM Engines Standard Hydraulic Diagram Standard Hydraulic Diagram Standard Hydraulic Schematic Belgium Built Machines (Prior to SN 1300003223) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN 1300003223 through E300001114)

510AJ

REV

3121182

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3121182

510AJ

251

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

0257887 0258921 1283002

QTY Ref Ref Ref Ref Ref Ref Ref Ref

4933250 4933238 4933300 4933216 4933239

Ref Ref Ref Ref

4933300

Ref

1001100027

4933219 4933231 See Note

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0270814 0273495

Ref Ref Ref

1001112588 1001112743 4933217

0274862 4933218

4933171 4933326 4933384 1001109727 1001102900

252

Ref Ref Ref Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Note: All Romanian Built Machines uses UGM. Note: No Romanian Built Machines built with Perkins Engines.

ALARM ELECTRICAL DIAGRAM ETHER START ELECTICAL DIAGRAM ETHER START ELECTICAL DIAGRAM GENERATOR ELECTRICAL DIAGRAM (2500W) Note: For Diagram for Machines with SkyPower Generator, see JLG Supplement P/N 3124242.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM 110V/60Hz Generator Belgium Built Machines (Prior to SN 1300000316) Belgium Built Machines (SN 1300000316 through 1300000730) Belgium Built Machines (SN 1300000731 to Present) 110V/50Hz & 220V/50Hz Generator Belgium Built Machines (Prior to SN 1300000316) Belgium Built Machines (SN 1300000316 through 1300000730) Belgium Built Machines (SN 1300000731 through 1300006618) Belgium Built Machines (SN 1300006619 to Present) With UGM Caterpillar/Deutz/Perkins 110V/60HZ 110V/50HZ & 220V/50HZ GLOW PLUG ELECTICAL DIAGRAM (DEUTZ MACHINES) LIGHTS ELECTRICAL DIAGRAMS Headlights and Taillights Chassis Lights PLATFORM ELECTRICAL DIAGRAM (NOTE: SEE ELECTRICAL SCHEMATIC) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAMS: Belgium Built Machines (Prior to SN 1300000138) Belgium Built Machines (SN 1300000138 through 1300001679) Belgium Built Machines (SN 1300001680 to Present) SOFT TOUCH ELECTRICAL DIAGRAM STANDARD ELECTRICAL DIAGRAMS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM Belgium Built Machines (Prior to SN 1300000981) Belgium Built Machines (SN 1300000981 through 1300002604) Belgium Built Machines (SN 1300002605 to Present) With UGM Deutz Engines Caterpillar/Perkins

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REV

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SECTION 7 - ELECTRICAL ITEM

3121182

PART NUMBER

QTY Ref Ref

1870144 1870191

Ref Ref Ref

1870215 1870215 1001108879

Ref Ref Ref

DESCRIPTION STANDARD ELECTRICAL SCHEMATIC Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM Deutz Engine Machines (Prior to SN 1300000981) Deutz Engine Machines (SN 1300000981 through 1300002604) Deutz Engine Machines (SN 1300002605 to Present) Perkins Engine Machines With UGM

510AJ

REV

253

SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)

254

510AJ

3121182

SECTION 7 - ELECTRICAL

3121182

510AJ

255

SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ITEM

256

PART NUMBER

0861512 0100048 4460428 4460470 4460471 4460708 4460905 4922533 4460226 4460880 4922666 4460226 4460761 4460227 0272970 1060918 4460071 4460226 4460464

3 38 40 41 43 44 46 46A 46B 47 47 47A 47A 53 53A 53B 53C 53C 54 54 54

4922669 1001107007

101 101 101 102 102 103 103 104 104 105 105 106 106 107 107 108 108 109 109

4922669 1001107007 4460866 4460464 4460508 4460874 4460871 4460875 4460871 4460873 4460871 4460879 4460887 4460418 4460419 4460225 4460226 4460225 4460227 4460434 4460227

QTY Ref Ref Ref Ref Ref Ref AR 2 1 1 2 5 1 7 6 1 4 1 4 Ref 8 ft/2.4m 1 2 1 Ref 1 1 Ref Ref Ref 1 7 3 1 AR 1 AR 1 AR 1 2 8 24 4 18 1 5 2 25

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines were built with UGM. USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

PLATFORM CONSOLE BOX COMPONENTS Grease, Dielectric Connector, Strain Relief Nut, Terminal Lockwasher, Terminal Receptacle - 15 Position Seal, Plug Harness, Upper Valve Socket, Female Connector, DIN Harness, Analyzer Cable Socket, Female (Not Shown - Located at J2) Connector, Female - 4 Position Pin, Male Footswitch Components Cable, Electrical - 18/3 Connector, Strain Relief Socket, Female Pin, Male Deutsch Harness, Platform Box (See Items 101-109 for Breakdown) Belgium Built Machines (Prior to SN 1300006692) Belgium Built Machines (SN 1300006692 to Present) PLATFORM BOX HARNESS ASSEMBLY Platform Box Harness Assembly (Prior to SN 1300006701) Platform Box Harness Assembly (SN 1300006701 to Present) Connector - 19 Position Pin, Male Deutsch 16 Ga Pin, Male Deutsch 12 Ga Connector - 35 Position (Natural) Socket, Female Connector - 35 Position (Gray) Socket, Female Connector - 35 Position (Black) Socket, Female Connector, Male 2 Position Terminal (12 Gauge) Connector, Female - 6 Position Socket, Female Plug, Male - 6 Position Socket, Female Plug, Male - 6 Position Pin, Male Plug, Male - 15 Position Pin, Male

510AJ

REV

L

3-C

2-B

A

3-D C

3121182

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

201 to 250 251 252 253 253 254 254

0272594 Not Required 1060991 4460425 4460866 2820031 4922530 1060896

254 254A 254A 254A 254A 254B 254C 254C 255 255A 256 to 258 261 262 263 263

2820118 4460865 4460465 4460509 4460466 4460473 4460464 4460508 4922770 4460226 Not Required 0272620 1060992 4460865 4922806 1060896

263 263A 263A 263A 263A 263B 264 265 to 267

2820118 4460865 4460465 4460509 4460466 4460473 4460473 Not Required

325 325 326 327 328 329 330 330 331 331 335 335A 335B 335B 336 336

4460426 3520035 4460470 4460471 0100048 4460526 4460874 4460905 4460875 4460905 4922666 4460226 4460761 4460227

3121182

4922638

QTY DESCRIPTION Ref BOOM CABLES INSTALLATION Ref Tower Boom Components 0 Not Required 1 Cable, Electrical 12/3 2 Connector, Strain Relief 1 Connector - 19 Position 1 Heat Shrink 1 Harness Assembly - Tower Boom (12/4 - 18/8) 34 Cable, Electrical - 12/4 & 18/8 ft/10.4m 6 in/15cm Heat Shrink 2 Connector - 19 Position 11 Socket, Female 18 Gauge 4 Socket, Female 12 Gauge 4 Seal, Plug 1 Clamp, Cable 11 Pin, Male 18 Gauge 4 Pin, Male 12 Gauge 1 Cable, Electrical 18/2 2 Socket, Female 0 Not Required Ref Main Boom Cable Components 1 Cable, Electrical 12/3 1 Connector - 19 Position 1 Harness Assembly - Main Boom (12/4 - 18/8) 37 Cable, Electrical - 12/4 & 18/8 ft/11.3m 6 in/15cm Heat Shrink 2 Connector - 19 Position 22 Socket, Female 18 Gauge 8 Socket, Female 12 Gauge 4 Seal, Plug 1 Clamp, Cable 1 Clamp, Cable 0 Not Required Ref GROUND CONTROL BOX COMPONENTS AR Connector, Strain Relief AR Plug 1 Nut, Terminal 1 Locknut, Terminal AR Grease, Dielectric 1 Connector, Strain Relief 1 Connector (Natural) 4 Seal, Plug 1 Connector (Gray) 4 Seal, Plug 1 Cable, Analyzer (Prior to SN 1300000981) 4 Socket, Female (Located at J1) 1 Connector, Female - 4 Position 4 Pin, Male Ref Ground Control Box Harness Assembly 1 Belgium Built Machines (Prior to SN 1300000981)

510AJ

REV D

3-D

C

1-A

2

5-F

257

SECTION 7 - ELECTRICAL ITEM 336

PART NUMBER 4923223

QTY 1

336 336 336A 336A 336B 336B 336B 336C 336C 336D 336D 336E 336E 336E 336F 336F 336F 336G 336H 336H 336J 336J 336K 336K 337 337

4923575 3990010 4460418 4460419 4460876 4460871 4460905 4460866 4460464 4460878 4460887 4120035 4460634 4460635 4460873 4460871 4460905 4460871 4460434 4460227 4460761 4460227 4460536 4460943 4922522

1 1 9 27 1 28 31 1 10 1 3 7 8 6 1 AR 2 3 AR 17 1 4 1 3 Ref 1

337

4923265

1

337

4923581

1

337

1001098840

1

338 338A 338B 338B 338C 338C 338D 339

4922523 4460880 4460320 4460267 4460424 4460268 4460871

1 12 2 4 1 2 20 Ref

339

4933171

Ref

339

4933326

Ref

339

4933384

Ref

339

4933382

Ref Ref Ref

4922522

258

DESCRIPTION Belgium Built Machines (SN 1300000981 through 1300002604) Belgium Built Machines (SN 1300002605 to Present) Diode 6 Amp (Not Shown) Connector, Female - 6 Position Socket, Female Connector - 35 Position (Blue) Socket, Female Seal, Plug Connector - 19 Pin Pin, Male Deutsch 16 Ga Housing, Terminal - 4 Position Terminal (12 Gauge) Base, Light Terminal (16 Gauge) Terminal (12 Gauge) Connector - 35 Position (Black) Socket, Female Seal, Plug Socket, Female Plug, Male - 15 Position Pin Connector, Female 4 - Position (SN 1300000981 to Present) Pin, Male Connector, Female 3 - Position (SN 1300002605 to Present) Pin, Male Engine Harness Assembly (See Items 401-469 for Breakdown) Deutz Engines Belgium Built Machines (Prior to SN 1300000981) Deutz Engines Belgium Built Machines (SN 1300000981 to Present) Perkins Engines Belgium Built Machines (SN 1300002604 through 1300005189) Perkins Engines Belgium Built Machines (SN 1300005190 to Present) Valve Harness Assembly DIN Connector Connector, Female - 2 Position Pin, Male Connector, Male - 2 Position Pin, Female Socket, Female Ground Control Box Wiring Diagram (Not Shown - See Items 501 to 519 for Breakdown) Deutz Engines Belgium Built Machines (Prior to SN 1300000981) Deutz Engines Belgium Built Machines (SN 1300000981 through 1300002603) Deutz Engines Belgium Built Machines (SN 1300002604 to Present) Perkins Engines ENGINE HARNESS ASSEMBLY Deutz Engines Belgium Built Machines (Prior to SN 1300000981)

510AJ

REV G F

2-C

8-H

3121182

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 4923265

QTY Ref

4923581

Ref

1001098840

Ref

418 419 420 426 426 426 427 to 428 430 431 432 434 434 434

4460424 4460268 4460880 4461070 4460944 4461095 Not Required 4460539 4460944 Not Required 4460890 4460890

1 2 AR 6 1 1 0 1 1 0 Ref 1 1

434

1001098923

1

435 435 435

4460889 4460889

Ref 2 2

435

4460465

2

436 436 436 436 436 436 436 437 438 439 440 to 444 445 446 447 to 454 455 455 457 459 462 464 465 466 467 468 468

4461052 4461005 4461060 4461006 4461054 4461008 4461053 4460742 4460457 4460458 Not Required 4460891 4460539 Not Required 4460871 3990001 Not Required Not Required Not Required Not Required 4460891 4460465 4460539 4460994 4460993

1 5 2 5 2

3121182

1 AR AR AR 0 1 1 0 AR 1 0 0 0 0 1 5 1 1 1

DESCRIPTION Deutz Engines Belgium Built Machines (SN 1300000981 to Present) Perkins Engines Belgium Built Machines (Prior to SN 1300005190) Perkins Engines Belgium Built Machines (SN 1300005190 to Present) Receptacle, Female - 2 Position Socket, Female DIN Connector without Diode Receptacle with Resistor (Deutz EMR2 Engine Only) Terminal, Gold (Deutz EMR2 Engine Only) Plug, Male - 3 Position (Deutz EMR2 Engine Only) Not Required Plug, Male - 3 Position (Deutz EMR2 Engines Only) Terminal, Gold (Deutz EMR2 Engines Only) Not Required Receptacle, Female - 2 Position Options: Deutz Engine Caterpillar/Perkins Engine (Belgium Built Machines) (Prior to SN 1300005190) Caterpillar/Perkins Engine (Belgium Built Machines) (SN 1300005190 to Present) Terminal Options: Deutz Engine Only Perkins Engine (Belgium Built Machines) (Prior to SN 1300005190) Perkins Engine (Belgium Built Machines) (SN 1300005190 to Present) Plug - 25 Position (Deutz EMR2 Engine Only) Terminal 18-20 Gauge (Deutz EMR2 Engine Only) Terminal 14-16 Gauge (Deutz EMR2 Engine Only) Seal 18-20 Gauge (Deutz EMR2 Engine Only) Seal 14-16 Gauge (Deutz EMR2 Engine Only) Plug, Hole (Deutz EMR2 Engine Only) Cover, Plug (Deutz EMR2 Engine Only) Plug, Male - 2 Position Terminal, Female Seal, Terminal Not Required Connector, 2 Position Deutsch Connector, 3 Position Deutsch Not Required Socket, Female Diode (Perkins Engines Only) Not Required Not Required Not Required Not Required Plug, Male - 2 Position (Perkins Engine Only) Socket, Female (Perkins Engine Only) Plug, Male - 3 Position (Perkins Engine Only) Housing - 2 Position (Perkins Engine Only) Terminal (Perkins Engine Only)

510AJ

REV F B B

259

SECTION 7 - ELECTRICAL ITEM 469

260

PART NUMBER 3730125 4933171

QTY 1 Ref Ref

4933326

Ref

4933384

Ref

501 507 508 510 510 510 514

4933382 2920129 2400065 2400066 4460708 4460226 4922637 4460424

Ref AR 1 1 AR AR 1 1

514 518 518

4460226 4460894 4460892

2 1 1

519 519 519 519 519

2902443 4461071 4461072 4461073 4461074

601 601A 601B

2902060 7016817 7027041

1 8 1 1 1 Ref 1 1 1

601C 601D 601E 601E 602 602 602

7016834 7016838 7016820 Not Required

603 604 604A 604A 604A 605 605A 605B 605C 605D

4922737 1001099927 4460897 4460464 2820018 7027796 See Note 7027793 70000345

1 1 1 2 AR Ref 1 1 1 4

605E

7027794

1

606

1001099926

1

1060904 4922978

1 1 1 0 Ref 1 1

DESCRIPTION Resistor, 120 OHM (Not Shown - Perkins Engine Only) GROUND CONTROL BOX WIRING DIAGRAM Deutz Engines Belgium Built Machines (Prior to SN 1300000981) Deutz Engines Belgium Built Machines (SN 1300000981 through 1300002604) Deutz Engines Belgium Built Machines (SN 1300002605 to Present) Perkins Engines Bulb, Light Fuse, 30Amp Fuse, Holder Receptacle, Female - 15 Position Socket, Female Harness, Jumper (Not Shown) Connector - 2 Position (Belgium Built Machines) (SN 1300006701 to Present) Socket, Female Plug, Male - 6 Position (Deutz EMR2/Perkins Engines) Receptacle, Female - 6 Position (Deutz EMR2/Perkins Engines) Receptacle Kit (Deutz EMR2/Perkins Only) Socket, Female Receptacle Cap, Dust Shell, Black STANDARD HARNESS COMPONENTS Battery Cable Kit Cable - Battery - to Starter Relay Cable - Battery + and Auxiliary Pump to Ground (was p/n 7016837) Cable - Starter Relay to Starter Cable - Starter Relay to Auxiliary Relay Cable - Auxiliary Relay to Auxiliary Pump Caterpillar/GM/Perkins Engines Harness Options: Cable, Jumper (Perkins Engine Machines) Harness, Start Assist Solenoid (Belgium Built Machines) (SN 1300000353 through 1300000979) Engine Grounding Harness (Perkins Engine Machines) Perkins Throttle Actuator Harness (Includes Actuator) Receptacle, Female -2 Position (Perkins Engines Only) Pin, Male (Perkins Engines Only) Heatshrink Deutz EMR2 Engine Harness Components Deutz Engine Harness Connector (Note: Not Available - Purchase Item 605A) Plug-In, Connector Glow Plug Harness (Includes Glow Plug) (Used on p/n 2000338 Engine Only) (Belgium Built Machines) (SN 1300001788 to Present) Deutz Engine Harness (For other replacement parts refer to Deutz engine dealer) Perkins Speed Sensor Harness (Includes Sensor)

510AJ

REV

9-I F D D

B

3121182

SECTION 7 - ELECTRICAL ITEM 606A 606A 606A 607 to 609 610 610 610

PART NUMBER 4460536 4460464 2820018 Not Required

610A 610A 610A 610B 610B 611 to 611 612 612A 612B 612B 612B 612C 612C 612C 613

7007498 4460867 4460850 7007497 Not Required Not Required 4922714 4460226

4460428 4460968 See Note

1 2 4 1 0 0 1 2 Ref 1 1 Ref 1 1 1

613A 613A 614 614A 614A 615

7022819 4460871 7022824 7022825 4460871 See Note

1 8 1 1 7 1

615A 615A 616

4460224 4460226 4923451

1 8 1

617 617A 617A

4360517 4460320 4460227

701 701 701

0258303 0258304

1 1 2 Ref Ref Ref Ref

701 701 701 701

0258304 0275681

Ref Ref Ref Ref

701

0275678

Ref

701

0275679

Ref

701

0275683

Ref

3121182

7024830 See Note

4360321 4360548

QTY 1 3 AR 0 Ref 2 2

DESCRIPTION Receptacle, Female - 3 Position (Perkins Engines Only) Pin, Male (Perkins Engines Only) Heatshrink Not Required Pump Harness Options: Machines with Series 42 Pump Machines with Series M46 Pump (Note: Not Available for Purchase) Connector - Position (2WD) Receptacle, Female - 2 Position (4WD) Pin, Male (4WD) Connector (2WD) Connector (4WD) Not Required Limit Switch Harness (Includes Limit Switch) Socket, Female Switch, Limit Switch Options: Belgium Built Machines (Prior to SN 1300000133) Belgium Built Machines (SN 1300000133 to Present) Switch, Limit Switch Options: Belgium Built Machines (Prior to SN 1300000133) Belgium Built Machines (SN 1300000133 to Present) Controller Harness Assembly (Lift and Swing) (Note: Not Available - Purchase Complete Controller) Plug, Male - 8 Position (Natural) Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer) Plug, Male - 8 Position (Black) Socket, Female Controller Harness Assembly (Speed Control) (Note: Not Available - Purchase Complete Controller) Receptacle, Female - 6 Position Socket, Female Harness, Glow Plugs (Used on p/n 2000338 Engine Only) (Belgium Built Machines) (SN 1300001788 to Present) Switch, Proximity Connector - 2 Position Pin, Male OPTIONAL HARNESS COMPONENTS AC to Platform Receptacle Components 110V/220VANSI Specs (ANSI and CSA Specs) 110V/220V (Plug and Receptacle Supplied Locally) (ANSI Export and Australian) 110V/220V (CE Spec Only) Without Generator: 110V/220V (Plug and Receptacle Supplied Locally) 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and

510AJ

REV

B

B

B B

B B B B B

261

SECTION 7 - ELECTRICAL

262

ITEM

PART NUMBER

QTY

701

0275684

Ref

701

0275680

Ref

701 701 701

0275682 1001101913

Ref Ref Ref

701

1001101910

Ref

701

1001101911

Ref

701

1001101915

Ref

701

1001101916

Ref

701

1001101912

Ref

701 701A 701A 701A 701A 701A

1001101914 0860038 See Note 0861781 0861731

Ref Ref Ref Ref Ref Ref

701A

See Note

Ref

701A 701A

0861781 1001141967

Ref Ref

701B 701B 701B

4460346 See Note

Ref 1 1

701B 701B 701B 701B

4461198 4461244 4461245 4461204

1 1 1 1

701B

4461207

1

701B 701B 701B 701B 701C 701C 701C

4461246 4461201 1001141968 1001141969 4460205 See Note

1 1 1 1 Ref 1 1

701C 701C

4461196 4461202

1 1

DESCRIPTION Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker With Generator: 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker Box Options: 0258303 Installation 0258304 Installation (Note: Not Available - Purchase) 0275681/ 0275680/ 1001101913/ 1001101914 Installations 0275678/ 0275679/ 1001101910/ 1001101911/ 1001101912 Installations 0275683/ 0275684/ 1001101915/ 1001101916 Installations (Note: Was p/n 0861782 which is no longer available. Use p/n 100110344 CEE 7 Side Ground Service Kit or p/n 1001100343 CEE 7 Post Ground Service Kit. Kits include Box, and Items 701B, 701C, 701L & 701N.) 0275682 Installation 1001100343, 1001100344, 1001141970 & 1001141971 Kits Receptacle Options: 0258303 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/1001101910 Installations 0275679/1001101911 Installations 0275683/1001101915 Installations (Note: Use p/n 100110343 which is no longer available) 0275684/1001101916 Installations (Note: Use p/n 100110344 which is no longer available) 0275680/1001101912 Installations 0275682/1001101914 Installations 0275218, 1001100343 & 1001141971 Kits 0275219, 1001100344 & 1001141970 Kits Plug Options: 0258303 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/ 0275683/ 1001101910/ 1001101915 Installations

510AJ

REV B B B B B B B B B B

3121182

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

QTY

701C

4461205

1

701C 701C 701D

4461249 4461199 0903484

1 1 1

701E

0903612

1

701F 701F 701F 701G

1705325 3252507

Ref 1 1 Ref

701G 701G 701G 701G

2902549 1001096070 See Note

1 1 Ref 1

Ref 701G 701G 701G 701G 701G 701G 701H 701H 701H 701J 701J 701J 701K 701K 701K 701K 701L 701L 701L 701L 701L 701L 701L 701M 701M 701M 701N 701N 701N 701N

3121182

1001109475 1001109482 0861880 4460956 4460957 4460633 1001097150 1060908 1060908 1060908 4460968 See Note 4460071 Part of Item 701A 4060700 1001110873 See Note 3960422 4460709 4460205 4460710 4460134 4461197

Ref 1 1 1 1 1 Ref 2 2 Ref 6 ft/1.8m 12 ft/3.7m Ref 1 1 1 Ref 1 Ref 1 1 1 1 Ref 1 1 Ref 1 1 1

DESCRIPTION and 1001100343/ 1001141971 Kits 0275679/ 0275684/ 1001101911/ 1001101916 Installations and 1001100344/ 1001141970 Kits 0275680/1001101912 Installation 0275682/1001101914 Installation Bracket (All Installations except 0258303/ 0258304 Installations) Bracket (All Installations except 0258303/ 0258304 Installations) Decal Options: 110V 220V Circuit Breaker Box Kit Options (All Installations except 0258303/ 0258304 Installations): Without Generator With Generator Breaker, Circuit - 16 Amp Options: Belgium Built Machines (was p/n 2400093) (Note: For service replacement purchase (1) p/n 1001109475 & (1) p/n 1001109482.) (Prior to SN 1300006701) Note: For service replacement purchase (1) p/n 1001109475 & (1) p/n 1001109482.

Belgium Built Machines: (SN 1300006701 to Present) Without Latch and Bracket With Latch and Bracket Box, Breaker Barrier, Terminal Block End Block, Terminal Connector, Strain Relief Options: M20 Diameter M25 Diameter Cable, Electrical 12/3 Options (All Installations except 0258303/ 0258304 Installations): Without Generator With Generator Connector, Strain Relief All Installations except 0258303/0258304 0258304 Installation (Note: Not Available - Purchase Locally) 0258303 Installation Shield, Cover All Installations except 0258303/0258304 Installation 0258303 Installation Options Side Hinged Top Hinged 0258304 Installation (Note: Not Available - Purchase Locally) Gasket, Cover (0258303 Installation) Plug, Male Options: All Installations Except 0258303 Installation 0258303 Installation Connector, Female Options: All Installations Except 0258303 Installation 0258303 Installation 1001101913 Installation

510AJ

REV

D D

263

SECTION 7 - ELECTRICAL ITEM 701N 701N

PART NUMBER 4461200 4461203

QTY 1 1

701N

4461206

1

701N

4461250

See Note See Note 0275216

1 Ref Ref Ref Ref Ref

0275452

Ref

0275453

Ref

0275218

Ref

0275219

Ref

0275454

Ref

0275217

Ref

1001100341

Ref Ref

1001100345

Ref

1001100347

Ref

1001100346

Ref

1001100342

Ref

1001091971

Ref

1001091970

Ref

4921829 4921954 4921957

Ref 1 1 1 Ref

702 702 702 702

702 702 702 702 702A 702A 702A

264

1060494 1060494 1060461 4460205 4460233

Ref 6 ft/1.83m 26 ft/8m 6 ft/1.83m Ref 1 1

DESCRIPTION 1001101914 Installation 1001101910/ 1001101915 Installations and 1001100343/ 1001141971 Kits 1001101911/ 1001101916 Installations and 1001100344/ 1001141970 Kits 1001101912 Installation Kit, Plug and Socket Options: Without Generator: 0258303 Installation (Note: Not Available - Purchase Locally) 0258304 Installation (Note: Not Available - Purchase Locally) 110V with IEC Yellow (Includes Items 701A, 701B, 701C & 701L) (0275681 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275678 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275679 Installation) 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C & 701L) (0275683 Installations) (Use p/n 100110343) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C & 701L) (0275684 Installation) (Use p/n 100110344) 220V with AFSINT 107 Keyed Ground (Includes Items 701A, 701B, 701C & 701L) (0275680 Installation) 220V with IEC Blue (Includes Items 701A, 701B, 701C & 701L) (0275682 Installation) With Generator: 110V with IEC Yellow (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101913 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101910 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101911 Installation) 220V with AFSINT 107 Keyed Ground (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101912 Installation) 220V with IEC Blue (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101914 Installation) 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101915 Installation) (Use p/n 100110343 Kit) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101916 Installation) (Use p/n 100110344 Kit) Generator to Rear of Boom Harness Options: 110V ANSI and ANSI Export Specs 220V ANSI and ANSI Export Specs All CE and Australian Specs Note: Harness used to connect AC at platform harness to generator receptacle to power platform receptacle.

Cable, Electrical - 12/3 110V ANSI and ANSI Export Specs 220V ANSI and ANSI Export Specs All CE and Australian Specs Plug, Male Options: 110V ANSI and ANSI Export Specs 220V ANSI and ANSI Export Specs

510AJ

REV

A A A B-2

B-2

A A

2-A 2-A 3-A 2-A 2-A B

B

2 2 2

3121182

SECTION 7 - ELECTRICAL ITEM 702A

PART NUMBER See Note

QTY 1

702B 702B 702B 702B

4460134 4460701 See Note

Ref 1 1 1

703 703 703 703

4933216 4933239

Ref Ref AR AR

703

4933300

AR

703 703 703 703 703

1001100027

Ref Ref AR Ref 1

703A 703A 703B 703B 703B

4922641 4460226 4922482 4922970

1 2 Ref 1 1

703C

4460321

1

703C

4460906

4

703D

4460961

1

703D

4460705

4

703E 704 704 704 704A

7020193 0272746 1001097512 See Note

1 Ref AR AR 1

704B 704C 704D 704E 704F 704G 704H 704J

See Note See Note See Note See Note 4460051 4460071 4922925 See Note

2 1 1 1 1 1 1 1

704J 704K 704K 704K 705

See Note 4460225 4460226 7026626

6 1 6 1 Ref

3121182

4933300 1001100027 3990010

DESCRIPTION ANSI Export, CE and Australian Specs (Note: Not Available Purchase Locally) Receptacle, Female Options: 110V ANSI and ANSI Export Specs 220V ANSI and ANSI Export Specs ANSI Export, CE and Australian Specs (Note: Not Available Purchase Locally) Generator Electrical Components 220V (Deutz) Belgium Built Machines (Prior to SN 1300000316) Belgium Built Machines (SN 1300000316 through 1300000730) Belgium Built Machines (SN 1300000731 through 1300006618) Belgium Built Machines (SN 1300006619 to Present) 220V (Perkins) Belgium Built Machines (Prior to SN 1300006619) Belgium Built Machines (SN 1300006619 to Present) Diode - 6 Amp (Not Shown) (Belgium Built Machines SN 1300000731) Harness - On/Off Switch Socket, Female Powermite Control Box to Relay Powermite Control Box to Relay (Prior to SN 1300000316) Powermite Control Box to Relay (SN 1300000731 to Present) Connector, Male - 4 Position (Belgium Built Machines Only) (SN 1300000731 through 1300006619) Socket, Female (Belgium Built Machines Only) (SN 1300000731 through 1300006619) Connector, Female - 4 Position (Belgium Built Machines Only) (SN 1300000731 through 1300006619) Pin, Male (Belgium Built Machines Only) (SN 1300000731 through 1300006619) Harness, Generator Power 7500W Generator Electrical Components Deutz Engines Machines Perkins Engines Machines Receptacle, Female Twist-Lock (Note: Not Available Purchase Locally) Gasket (Note: Not Available - Purchase Locally) Cover, Receptacle (Note: Not Available - Purchase Locally) Cover, Receptacle (Note: Not Available - Purchase Locally) Receptacle (Note: Not Available - Purchase Locally) Connector, Strain Relief Connector, Strain Relief Harness, Generator Plug, Male - 6 Position (Note: Not Available - Purchase Locally) Socket, Female (Note: Not Available - Purchase Locally) Plug, Male - 6 Position Socket, Female Receptacle, Female (Note: Part of Generator Not Harness) 7500W SkyPower Generator Junction Box Components

510AJ

REV

1-B 1-A 2-A 4-E 2-A 4-D

1-A

A A

A

265

SECTION 7 - ELECTRICAL

266

ITEM 705 705A 705B

PART NUMBER 0861567 See Note See Note

705C 705D 705E 705E 705E 705F 706 706 706A 706A 706B 706B 706C 706C 706D 706D 706E 706F 706G 707 707A 707A 708 708A 708A 709 709

Not Required 4460425

709A 709A 711 711A 711A 711A

3740049 4922643 See Note 1060341 1060341 1060341

711B 712 712A 712A 712B 712C 712C 712D 712E 712F 712G 712G 712G

4460871 4933308 4460320 4460227 4922764 4460424 4460226 4360232 1060977 4460425 4460459 4460790 4460789

4460426 3520189 Not Required 4933264 4922757 4460374 4460375 4460967 4460465 2400060 2400064 Not Required 4922641 4460226 0255917 4460320 4460267 0257887 4460424 4460268 See Note 1060341

QTY Ref 2 ft/.6m 2.5 ft/.76m 0 2 Ref 1 1 0 Ref Ref Ref 1 2 7 1 3 1 1 0 1 2 1 1 2 1 1 2 1 37 ft/11.3m 1 1 1 Ref 15 ft/4.6m 22.7 ft/6.9m 2 1 2 4 1 2 4 1 1 1 1 3 3

DESCRIPTION 50Hz Specs Cable, Electrical 12/3 (Note: Not Available - Purchase Locally) Cable, Electrical 10/3 (Note: Not Available - Purchase Locally) Not Required Connector, Strain Relief Component Options: Connector, Strain Relief Plug (50Hz Spec Only) Not Required 7500W Generator Electrical Diagram Components Deutz/Perkins Engine Machines Generator Harness Options: Deutz/Perkins Engine Machines Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder Fuse - 5 Amp Not Required Switch Harness Socket, Female Strobe Light Harness (Includes Strobe Light) Connector, Female - 2 Position Pin, Male Alarm Harness (Includes Alarm) Plug, Male - 2 Position Socket, Female Lights Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2

REV B

C 3-C

Relay Harness, Bag (Located at Ground Control Box) (Not Shown) Soft-Touch System Harness (Note: Not Available For Purchase) Cable, Electrical - 16/2 Options: 2.5ft/.7m x 6ft/8m Platform 3ft/.9m x 6ft/8m Platform Socket, Female Floodlights Harness Components Plug, Male - 2 Position Pin, Male Floodlight Harness (Lights to Switch) Connector, Female - 2 Position Socket, Female Circuit Breaker - 15 Amp Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch) Connector, Strain Relief Plug, Male - 3 Position Socket, Female Seal

510AJ

1-A

1-A

3121182

SECTION 7 - ELECTRICAL ITEM 712H 712H 712H 712J

PART NUMBER 4460476 4460850 4460790 1060494

712K

1060494

713 713A

2920140

QTY 1 3 3 33 ft/10.1m 47 ft/14.3m Ref 2

713B 713B 713B 713C 713C 713C 713D 713E 713E 713F

4460459 4460790 4460789 4460476 4460850 4460790 4460426 2400070 2400066 1060987

1 3 3 1 3 3 1 1 1 1

713F

4923481

1

713G

1060988

801 802

7002821 7002823

1 Ref 1 1

803

4460467

1

804

4460510

1

805 806 806A 806B 806C 806C 807

7002828 2901443 1600244 1060633 4460321 4460226 1001137005

1 1 1 1 2 8 1

3121182

DESCRIPTION Receptacle, Female Pin, Male Socket, Female Electrical Cable 12/3 (Lower Boom to Aux Relay)

REV

Electrical Cable 12/3 (Upper Boom to Console Box) Platform Worklights Components Platform Worklights External Harness (Includes Light and Wire Only) Plug, Male - 3 Position Socket, Female Seal Receptacle, Female Pin, Male Socket, Female Connector, Strain Relief Fuse Holder, Fuse Worklights Harness (Upper Boom to Worklights) (Prior to SN 1300001680) Worklights Harness (Upper Boom to Worklights) (SN 1300001680 to Present) Worklights Harness (Lower Boom to Aux. Power Solenoid) TOOLS Crimper (For Wire to Pin/Socket Connections) (Not Shown) Extractor (For Removal of Pin/Socket from Connectors) (Not Shown) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) (Not Shown) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) (Not Shown) Stripper, Wire (Not Shown) Analyzer Kit (Not Shown) Analyzer Cable, Analyzer Plug, Male Socket, Female Cable Kit, Software (Not Shown)

510AJ

1/A

267

SECTION 7 - ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)

268

510AJ

3121182

SECTION 7 - ELECTRICAL

3121182

510AJ

269

SECTION 7 - ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) ITEM

101 101 101 102 102 103 103 104 104 105 105 106 106 107 107 108 108 109 109

1001108901 0100048 4460428 4460470 4460471 4460708 4460905 4922533 4460226 4460880 4922666 4460226 4460761 4460227 0272970 1060918 4460071 4460226 4460464 1001107007 1001107007 4460866 4460464 4460508 4460874 4460871 4460875 4460871 4460873 4460871 4460879 4460887 4460418 4460419 4460225 4460226 4460225 4460227 4460434 4460227

201 to 250 251

0272594 Not Required 1060991

2 36 37 38 40 41 46 46A 46B 47 47 47A 47A 53 53A 53B 53C 53C 54

270

PART NUMBER

QTY Ref Ref Ref Ref Ref Ref AR 2 1 1 2 5 1 7 6 1 4 1 4 Ref 8 ft/2.4m 1 2 1 1 Ref 1 7 3 1 AR 1 AR 1 AR 1 2 8 24 4 18 1 5 2 25 Ref Ref 0 1

DESCRIPTION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines were built with UGM. USA Built Machines use SNs 03xxxxxxxx.

Belgium Built Machines use SNs 13xxxxxxxx.

Romanian Built Machines use SNs E3xxxxxxxx.

PLATFORM CONSOLE BOX COMPONENTS Grease, Dielectric Connector, Strain Relief Nut, Terminal Lockwasher, Terminal Receptacle - 15 Position Seal, Plug Harness, Upper Valve Socket, Female Connector, DIN Harness, Analyzer Cable Socket, Female (Not Shown - Located at J2) Connector, Female - 4 Position Pin, Male Footswitch Components Cable, Electrical - 18/3 Connector, Strain Relief Socket, Female Pin, Male Deutsch Harness, Platform Box (See Items 101-109 for Breakdown) PLATFORM BOX HARNESS ASSEMBLY Connector - 19 Position Pin, Male Deutsch 16 Ga Pin, Male Deutsch 12 Ga Connector - 35 Position (Natural) Socket, Female Connector - 35 Position (Gray) Socket, Female Connector - 35 Position (Black) Socket, Female Connector, Male 2 Position Terminal (12 Gauge) Connector, Female - 6 Position Socket, Female Plug, Male - 6 Position Socket, Female Plug, Male - 6 Position Pin, Male Plug, Male - 15 Position Pin, Male BOOM CABLES INSTALLATION Tower Boom Components Not Required Cable, Electrical 12/3

510AJ

REV

F

3-C

2-B

B

C

D

3121182

SECTION 7 - ELECTRICAL ITEM 252 253 253 254 254

PART NUMBER 4460425 4460866 2820031 4922530 1060896

254 254A 254A 254A 254A 254B 254C 254C 255 255A 256 to 258 261 262 263 263

2820118 4460865 4460465 4460509 4460466 4460473 4460464 4460508 4922770 4460226 Not Required 0272620 1060992 4460865 4922806 1060896

263 263A 263A 263A 263A 263B 264 265 to 267

2820118 4460865 4460465 4460509 4460466 4460473 4460473 Not Required

325 326 327 328 329 330 331 332 336 336 336A 336A 336B 336B 336B 336C 336C 336C 336D 336D

4460426 4460470 4460471 0100048 4460526 4460497 4460496 1001106736 1001105636 3990010 4460418 4460419 4460876 4460871 4460905 4460866 4460464 4460508 4460878 4460887

3121182

QTY 2 1 1 1 34 ft/10.4m 6 in/15cm 1 11 4 4 1 11 4 1 2 0 Ref 1 1 1 37 ft/11.3m 6 in/15cm 2 22 8 4 1 1 0 Ref 1 1 1 AR 1 1 1 1 1 2 9 27 1 28 31 1 7 3 1 3

DESCRIPTION Connector, Strain Relief Connector - 19 Position Heat Shrink Harness Assembly - Tower Boom (12/4 - 18/8) Cable, Electrical - 12/4 & 18/8 Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Pin, Male 18 Gauge Pin, Male 12 Gauge Cable, Electrical 18/2 Socket, Female Not Required Main Boom Cable Components Cable, Electrical 12/3 Connector - 19 Position Harness Assembly - Main Boom (12/4 - 18/8) Cable, Electrical - 12/4 & 18/8 Heat Shrink Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp, Cable Clamp, Cable Not Required GROUND CONTROL BOX COMPONENTS Connector, Strain Relief Nut, Terminal Locknut, Terminal Grease, Dielectric Connector, Strain Relief Nut, Terminal Locknut, Terminal Cap, Dust Ground Control Box Harness Assembly Diode 6 Amp (Not Shown) Connector, Female - 6 Position Socket, Female Connector - 35 Position (Blue) Socket, Female Seal, Plug Connector - 19 Pin Pin, Male Deutsch 16 Ga Pin, Male Deutsch 12 Ga Housing, Terminal - 4 Position Terminal (12 Gauge)

510AJ

REV

3-D

C

1-A

D

271

SECTION 7 - ELECTRICAL

272

ITEM 336E 336E 336E 336F 336F 336F 336G 336G 336H 336H 336J 336J 336K 336K 336L 336L 336M 336M 336M 336N 336N 336N 336P 336P 336Q 336Q 337 337 337 338 338A 338B 338B 338C 338C 338D 339

PART NUMBER 4120035 4460634 4460635 4460873 4460871 4460905 4460875 4460871 4460434 4460227 4460761 4460227 4460536 4460943 8229242 2400060 4460874 4460871 4460905 1001106339 4460871 4460905 1001112612 4460943 1001106340 4460871

339 339

1001109727 10011029100

418 418 419 419 420 426 426 426 430

1001102715 1001109728 4460424 4460268 4460424 4460226 4460880 4461070 4460944 4461095 4460539

1001102715 1001109728 1001105637 4460880 4460320 4460267 4460424 4460268 4460871

QTY 6 7 5 1 21 2 1 3 2 22 1 4 1 3 2 2 1 8 AR 1 2 AR 1 4 1 5 Ref 1 1 1 12 2 4 1 2 20 Ref Ref Ref Ref Ref Ref 1 2 1 2 2 1 3 1 1

DESCRIPTION Base, Light Terminal (16 Gauge) Terminal (12 Gauge) Connector - 35 Position (Black) Socket, Female Seal, Plug Connector - 35 Position (Gray) Socket, Female Plug, Male - 15 Position Pin Connector, Female - 4 Position Pin, Male Connector, Female - 3 Position Pin Fuse 5A Holder, Fuse Connector, Natural Socket, Female Plug, Seal Connector, Male - 14 Position Socket, Female Plug, Seal Connector - 9 Position Socket, Female Connector, Male - 14 Position Socket, Female Engine Harness Assembly (See Items 401-456 for Breakdown) Caterpillar/Perkins Engine Machines Deutz Engine Machines Valve Harness Assembly DIN Connector Connector, Female - 2 Position Pin, Male Connector, Male - 2 Position Pin, Female Socket, Female Ground Control Box Wiring Diagram (Not Shown - See Items 501 to 518 for Breakdown) Deutz Engines Caterpillar/Perkins Engines ENGINE HARNESS ASSEMBLY Caterpillar/Perkins Engine Machines Deutz Engine Machines Receptacle, Female - 2 Position Socket, Female Receptacle, Female - 2 Position Socket, Female DIN Connector without Diode Receptacle with Resistor (Deutz Engine Only) Terminal, Gold (Deutz Engine Only) Plug, Male - 3 Position (Deutz Engine Only) Plug, Male - 3 Position

510AJ

REV

B

E A

3121182

SECTION 7 - ELECTRICAL ITEM 431 432 432 432 436 436 436 436 436 436 436 437 438 439 440

PART NUMBER 4460944 4461157 4460979 4460458 4461052 4461005 4461060 4461006 4461054 4461008 4461053 4460742 4460457 4460458 4460899

QTY 3 1 2 2 1 5 2 5 2 18 1 2 4 4 1

440 440 455 456 456 456 456 456

4460464 4460466 4460871 2902443 4461071 4461072 4461073 4461074

501 507 508 510 510 510 518 518

1001102900 1001109727 2920129 2400065 2400066 4460708 4460226 4922637 4460894 4460892

7027025 7027050

5 1 AR 1 8 1 1 1 Ref Ref Ref AR 1 1 2 4 1 1 1 Ref Ref 1 1 Ref 1 1

601A

7016817

1

601A

7016817

1

601A

7016820

1

601A

7016820

1

601 601 601 601A 601A 601A

601B

3121182

2902060 1001102860

Ref

DESCRIPTION Terminal, Gold Receptacle, Female - 2 Position Pin, Male Seal, Terminal Plug - 25 Position (Deutz Engine Only) Terminal 18-20 Gauge (Deutz Engine Only) Terminal 14-16 Gauge (Deutz Engine Only) Seal 18-20 Gauge (Deutz Engine Only) Seal 14-16 Gauge (Deutz Engine Only) Plug, Hole (Deutz Engine Only) Cover, Plug (Deutz Engine Only) Plug, Male - 2 Position Terminal, Female Seal, Terminal Receptacle, Female - 6 Position (Caterpillar/Perkins Engine Only) Pin, Male (Caterpillar/Perkins Engine Only) Seal, Plug (Caterpillar/Perkins Engine Only) Socket, Female Receptacle Kit (Deutz Engine Only) Socket, Female (Gold) Receptacle 8 Position with Mounting Flange Cap, Dust Shell GROUND CONTROL BOX WIRING DIAGRAM Caterpillar/Perkins Engine Deutz Engine Bulb, Light Fuse, 30Amp Fuse, Holder Receptacle, Female - 15 Position Socket, Female Harness, Jumper (Not Shown) Plug, Male - 6 Position Connector, Bussbar - 6 Position STANDARD HARNESS COMPONENTS Battery Cable Kit Options: Deutz Engines Caterpillar/Perkins Engines Cable, Battery (Red) Options (Battery to Relays): Caterpillar/Perkins Engines Deutz Cable (Battery + to 2 Relays) (Romanian Built Machines) (SN E300001037 through E300001114) Deutz Cable (Battery + to 1 Relay) (All Belgium Built Machines) Deutz Cable (Battery + to 1 Relay) (All Romanian Built Machines) (SN E300000100 through E300001036) Deutz Cable, Jumper (Relay to Relay) (All Belgium Built Machines) Deutz Cable, Jumper (Relay to Relay) (All Romanian Built Machines) (SN E300000100 through E300001036) Cable, Battery (Battery – and Auxiliary Pump to Ground) (Black)

510AJ

REV

H D

C A

273

SECTION 7 - ELECTRICAL ITEM 601B 601B 601C 601C 601C 601D 601D 601D 602 604 604A 604A 604B 604B 604B 604B 604C 604D 604D 604D 605 605A 605B 605C 605D 605E

274

PART NUMBER 7027041 7027026 7016820 7027023

7016834 7027024 1060904 70003767 70020808 4460871 91503103 77363228 91504107 4460466 See Note 7026408 77363229 80604018 7027796 See Note 7027793 70000345 7027794

QTY 1 1 Ref 1 1 Ref 1 1 1 AR 1 16 1 6 1 AR 1 2 4 2 Ref 1 1 1 4 1

606 607 to 609 610 610 610

70002455 Not Required 7024830 See Note

1 0 Ref 2 2

610A 610A 610A 610B 610B 611 611A 612 612A 612B 612C 613

7007498 4460867 4460850 7007497 Not Required 4922770 4460226 4922714 4460226 4360548 4460968 See Note

1 2 4 1 0 1 2 1 2 1 1 1

613A 613A 614 614A 614A

7022819 4460871 7022824 7022825 4460871

1 8 1 1 7

DESCRIPTION Deutz Engines (was p/n 7016837) Caterpillar/Perkins Engines Cable, Battery (Red) Deutz Engines (Starter Relay to Starter) Caterpillar/Perkins Engines (Auxiliary Power Relay to Starter) Cable, Battery (Red) (Auxiliary Relay to Auxiliary Pump) Deutz Engines Caterpillar/Perkins Engines Cable, Jumper (Deutz Engine Machines) Caterpillar/Perkins Engine Harness Components Connector 23 Position Socket, Female Connector - 6 Position Terminal Lock, Connector Plug Connector - 8 Position (Note: Not Available for Purchase) Connector - 2 Position Terminal Lock, Connector Deutz EMR2 Engine Harness Components Deutz Engine Harness Connector (Note: Not Available - Purchase Item 605A) Plug-In, Connector Glow Plug Harness (Includes Glow Plug) (Deutz Engine Only) Deutz Engine Harness (For other replacement parts refer to Deutz engine dealer) Glow Plug Harness (Includes Glow Plug) (Deutz Engine Only) Not Required Pump Harness Options: Machines with Series 42 Pump Machines with Series M46 Pump (Note: Not Available for Purchase) Connector - Position (2WD) Receptacle, Female - 2 Position (4WD) Pin, Male (4WD) Connector (2WD) Connector (4WD) Limit Switch Harness (Does not include Limit Switch) Socket, Female Limit Switch Harness (Includes Limit Switch) Socket, Female Switch, Limit Switch Switch, Limit Switch Controller Harness Assembly (Lift and Swing) (Note: Not Available - Purchase Complete Controller) Plug, Male - 8 Position (Natural) Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer) Plug, Male - 8 Position (Black) Socket, Female

510AJ

REV

B B

3121182

SECTION 7 - ELECTRICAL ITEM 615

PART NUMBER See Note

QTY 1

615A 615A 616 617 617A 617A

4460224 4460226 4923451 4360517 4460320 4460227

701 701 701

0258303 0258304

1 8 1 1 1 2 Ref Ref Ref Ref

701 701 701 701

0258304 0275681

Ref Ref Ref Ref

701

0275678

Ref

701

0275679

Ref

701

0275683

Ref

701

0275684

Ref

701

0275680

Ref

701 701 701

0275682 1001101913

Ref Ref Ref

701

1001101910

Ref

701

1001101911

Ref

701

1001101915

Ref

701

1001101916

Ref

701

1001101912

Ref

701 701A 701A 701A

1001101914 0860038 See Note

Ref Ref 1 1

701A 701A

0861781 0861731

1 1

701A

See Note

1

701A

0861781

1

3121182

DESCRIPTION Controller Harness Assembly (Speed Control) (Note: Not Available for Purchase) Receptacle, Female - 6 Position Socket, Female Harness, Glow Plugs (Deutz Engine Only) Switch, Proximity Connector - 2 Position Pin, Male OPTIONAL HARNESS COMPONENTS AC to Platform Receptacle Components 110V/220VANSI Specs (ANSI and CSA Specs) 110V/220V (Plug and Receptacle Supplied Locally) (ANSI Export and Australian) 110V/220V (CE Spec Only) Without Generator: 110V/220V (Plug and Receptacle Supplied Locally) 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker With Generator: 110V with IEC Yellow Receptacle and Plug and Circuit Breaker 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) 220V with IEC Blue Receptacle and Plug and Circuit Breaker Box Options: 0258303 Installation 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/ 0275680/ 1001101913/ 1001101914 Installations 0275678/ 0275679/ 1001101910/ 1001101911/ 1001101912 INSTALLATIONS 0275683/ 0275684/ 1001101915/ 1001101916 Installations (Note: Was p/n 0861782 which is no longer available. Use p/n 1001100344 CEE 7 Side Ground Service Kit or p/n 1001100343 CEE 7 Post Ground Service Kit. Kits include Box and 701B, 701C 701L & 701N.) 0275682 Installation

510AJ

REV

B

B B

B B B B B B B B B B B B B B B

275

SECTION 7 - ELECTRICAL ITEM 701A

PART NUMBER 1001141967

QTY 1

701B 701B 701B

4460346 See Note

Ref 1 1

701B 701B 701B 701B

4461198 4461244 4461245 4461207

1 1 1 1

701B

4461207

1

701B 701B 701B 701B 701C 701C 701C

4461246 4461201 1001141968 1001141969 4460205 See Note

1 1 1 1 Ref 1 1

701C 701C

4461196 4461202

1 1

701C

4461205

1

701C 701C 701D

4461249 4461199 0903484

1 1 1

701E

0903612

1

1705325 3252507

Ref 1 1 Ref

701F 701F 701F 701G 701G 701G 701G 701G

2902549 1001096070 See Note

701G 701G 701G 701G 701G 701G 701G 701H 701H 701H

276

1 1 Ref 1

Ref Ref 1001109475 1001109482 0861880 4460956 4460957 4460633 1001097150

1 1 1 1 1 Ref 2 2

DESCRIPTION 0275218, 0275219, 1001100343, 1001100344, 1001141970 & 1001141971 Kits Receptacle Options: 0258303 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/1001101910 Installations 0275679/1001101911 Installations 0275683/1001101915 Installations (Note: Use p/n 1001100343 which is no longer available) 0275684/1001101916 Installations (Note: Use p/n 1001100344 which is no longer available) 0275680/1001101912 Installations 0275682/1001101914 Installations 0275218, 1001100343 & 1001141971 Kits 0275219, 1001100344 & 1001141970 Kits Plug Options: 0258303 Installations 0258304 Installation (Note: Not Available - Purchase Locally) 0275681/1001101913 Installations 0275678/ 0275683/ 1001101910/ 1001101915 Installations and 1001100343/ 1001141971 Kits 0275679/ 0275684/ 1001101911/ 1001101916 Installations and 1001100344/ 1001141970 Kits 0275680/1001101912 Installation 0275682/1001101914 Installation Bracket (All Installations except 0258303/ 0258304 Installations) Bracket (All Installations except 0258303/ 0258304 Installations) Decal Options: 110V 220V Circuit Breaker Box Kit Options (All Installations except 0258303/ 0258304 Installations): Without Generator With Generator Breaker, Circuit - 16 Amp Options: Belgium Built Machines (was p/n 2400093) (Note: For Service replacement purchase (1) p/n 1001109475 & (1) p/n 1001109482.) (Prior to SN 1300006701) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 through E300001114) Without Latch and Bracket With Latch and Bracket Box, Breaker Barrier, Terminal Block End Block, Terminal Connector, Strain Relief Options: M20 Diameter M25 Diameter

510AJ

REV

D D

3121182

SECTION 7 - ELECTRICAL ITEM 701J

PART NUMBER 1060908

QTY Ref

701J 701J 701K 701K 701K 701K 701L 701L 701L 701L 701L 701L 701L 701M 701M 701M 701N 701N 701N 701N 701N 701N

1060908 1060908

6 ft/1.8m 12 ft/3.7m Ref 1 1

4460968 See Note 4460071

4460710 4460134 4461197 4461200 4461203

Ref 1 Ref 1 1 1 1 Ref 1 1 Ref 1 1 1 1 1

701N

4461206

1

701N

4461250

See Note

1 Ref Ref Ref

See Note 0275216

Ref Ref

0275452

Ref

0275453

Ref

0275218

Ref

0275219

Ref

0275454

Ref

0275217

Ref

1001100341

Ref Ref

1001100345

Ref

1001100347

Ref

3121182

Part of Item 701A 4060700 1001110873 See Note 3960422 4460709 4460205

DESCRIPTION Cable, Electrical 12/3 Options (All Installations except 0258303/ 0258304 Installations): Without Generator With Generator Connector, Strain Relief All Installations except 0258303/0258304 0258304 Installation (Note: Not Available - Purchase Locally) 0258303 Installation Shield, Cover All Installations except 0258303/ 0258304 Installation 0258303 Installation Options Side Hinged Top Hinged 0258304 Installation (Note: Not Available - Purchase Locally) Gasket, Cover (0258303 Installation) Plug, Male Options: All Installations Except 0258303 Installation 0258303 Installation Connector, Female Options: All Installations Except 0258303 Installation 0258303 Installation 1001101913 Installation 1001101914 Installation 1001101910/ 1001101915 Installations and 1001100343/ 1001141971 Kits 1001101911/ 1001101916 Installations and 1001100344/ 1001141970 Kits 1001101912 Installation Kit, Plug and Socket Options: Without Generator: 0258303 Installation (Note: Purchase Individual Components) 0258304 Installation (Note: Not Available - Purchase Locally) 110V with IEC Yellow (Includes Items 701A, 701B, 701C & 701L) (0275681 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275678 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C & 701L) (0275679 Installation) 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C & 701L) (0275683 Installation) (Use p/n 1001100343) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C & 701L) (0275684 Installation) (Use p/n 1001100344) 220V with AFSINT 107 Keyed Ground (Includes Items 701A, 701B, 701C & 701L) (0275680 Installation) 220V with IEC Blue (Includes Items 701A, 701B, 701C & 701L) (0275682 Installation) With Generator: 110V with IEC Yellow (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101913 Installation) 220V with CEE 7 Post Ground (2 x 4 Box) (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101910 Installation) 220V with CEE 7 Side Ground (2 x 4 Box) (Includes Items

510AJ

REV

A A A B-E

B-E

A A

2-A 2-A 3-A

277

SECTION 7 - ELECTRICAL ITEM

702

PART NUMBER

QTY

1001100346

Ref

1001100342

Ref

1001091971

Ref

1001091970

Ref

4921829

1 Ref

702 702 702A 702B 702B 702B 702B

4460134 4460701 See Note

Ref 6 ft/1.83m 1 Ref 1 1 1

702B

4461197

1

702B

4461203

1

702B

4461206

1

702B

4461203

1

702B

4461206

1

702B

4461250

1

702B

4461200

1

703 703 703 703A 703A 703B 703C

703D 703D 703E 703E 704 704

278

1060494 4460205

1001112588 1001112743 4922641 4460226 1001112589 7020193

4460321 4460906 4460961 4460705 1001111910

Ref AR AR 1 2 1 1 Ref Ref Ref 1 4 1 4 Ref AR

DESCRIPTION 701A, 701B, 701C, 701L & 701N) (1001101911 Installation) 220V with AFSINT 107 Keyed Ground (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101912 Installation) 220V with IEC Blue (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101914 Installation) 220V with CEE 7 Post Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101915 Installation) (Use p/n 1001100343 Kit) 220V with CEE 7 Side Ground (70mm x 70mm Box) (Includes Items 701A, 701B, 701C, 701L & 701N) (1001101916 Installation) (Use p/n 1001100344 Kit) 2500W Generator to Rear of Boom Harness (110V) (ANSI and CSA Specs) Note: Harness used to connect AC at platform harness to generator receptacle to power platform receptacle.

Cable, Electrical - 12/3 110V ANSI and ANSI Export Specs Plug, Male Receptacle, Female Options: 110V (ANSI and CSA Specs) 220V (ANSI and CSA Specs) 110V/220V (Machines with Locally Supplied Plug and Receptacle) (ANSI Export, Australian and CE Specs) (Note: Not Available - Purchase Locally) 110V with IEC Yellow Receptacle and Plug and Circuit Breaker (CE Specs Option) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with CEE 7 Post Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) (CE Specs Option) 220V with CEE 7 Side Ground Receptacle and Plug and Circuit Breaker (70mm x 70mm Box) (CE Specs Option) 220V with AFSINT 107 Keyed Ground Receptacle and Plug and Circuit Breaker (2x4 Box) (CE Specs Option) 220V with IEC Blue Receptacle and Plug and Circuit Breaker (CE Specs Option) 2500W Generator Electrical Components 110V/60HZ 110V/50Hz & 220V/50Hz Harness - On/Off Switch Socket, Female Harness, Powermite Control Box to Relay Harness, Generator Power Note: Items 703D & 703E used on Following Applications: Caterpillar Engines - All Deutz and Perkins Engines - All with 110V/60H Connector, Male - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male 7500W Generator Electrical Components Perkins Engines Machines (ANSI Export, Australian and CE Specs)

510AJ

REV 2-A 2-A B-E

B-E

2

A B 1-A

A

3121182

SECTION 7 - ELECTRICAL ITEM 704

PART NUMBER 1001111818

QTY AR

704 704A

1001112044 See Note

AR 1

704B 704C 704D 704E 704F

See Note See Note See Note See Note See Note

2 1 1 1 1

704G

See Note

1

704H 704J

4922925 See Note

1 1

704J 704K 704K 704K 705 705 705A 705B

See Note 4460225 4460226 7026626

705C 705D 705E 705E 705E 705F 706 706 706A 706A 706B 706B 706C 706C 706D 706D 706E 706E 706F 706G 707 707A 707A 708 708A 708A 709 709

Not Required 4460425

6 1 6 1 Ref Ref 2 ft/.6m 2.5 ft/.76m 0 2 Ref 1 1 0 Ref Ref Ref 1 2 7 1 3 1 1 1 2 1 2 1 1 2 1 1 2 1 37

3121182

0861567 See Note See Note

4460426 3520189 Not Required 1001112586 1001112587 4460374 4460375 4460967 4460465 2400060 2400064 4460742 4460743 4922641 4460226 0255917 4460320 4460267 0257887 4460424 4460268 See Note 1060341

DESCRIPTION Perkins Engines Machines (ANSI Export, Australian , CE and Japanese Specs) Perkins Engines Machines (Australian and CE Specs) Receptacle, Female Twist-Lock (Note: Not Available Purchase Locally) Gasket (Note: Not Available - Purchase Locally) Cover, Receptacle (Note: Not Available - Purchase Locally) Cover, Receptacle (Note: Not Available - Purchase Locally) Receptacle (Note: Not Available - Purchase Locally) Connector, Strain Relief (Note: Not Available - Purchase Locally) Connector, Strain Relief (Note: Not Available - Purchase Locally) Harness, Generator Plug, Male - 6 Position (Note: Not Available - Purchase Locally) Socket, Female (Note: Not Available - Purchase Locally) Plug, Male - 6 Position Socket, Female Receptacle, Female (Note: Part of Generator Not Harness) 7500W SkyPower Generator Junction Box Components 50Hz Specs Cable, Electrical 12/3 (Note: Not Available - Purchase Locally) Cable, Electrical 10/3 (Note: Not Available - Purchase Locally) Not Required Connector, Strain Relief Component Options: Connector, Strain Relief Plug (50Hz Spec Only) Not Required 7500W Generator Electrical Diagram Components Deutz/Perkins Engine Machines Generator Harness Options: Deutz/Perkins Engine Machines Plug, Sealed Relay Terminal Plug, Male - 3 Position Socket, Female Fuseholder Fuse - 5 Amp Plug, Male - 2 Position Socket, Female Switch Harness Socket, Female Strobe Light Harness (Includes Strobe Light) Connector, Female - 2 Position Pin, Male Alarm Harness (Includes Alarm) Plug, Male - 2 Position Socket, Female Lights Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2

510AJ

REV A A

A

B

A A

279

SECTION 7 - ELECTRICAL

280

ITEM

PART NUMBER

QTY ft/11.3m 1 1 1 Ref 15 ft/4.6m 22.7 ft/6.9m 2 1 2 4 1 2 4 1 1 1 73 ft/22.2m Ref 2

709A 709A 711 711A 711A 711A

3740049 4922643 See Note 1060341 1060341 1060341

711B 712 712A 712A 712B 712C 712C 712D 712E 712F 712J

4460871 4933249 4460320 4460227 4922764 4460424 4460226 4360232 1060977 4460425 1060663

713 713A

2920140

713B 713B 713B 713C 713C 713C 713D 713E 713E 713F 713G

4460459 4460790 4460789 4460476 4460850 4460790 4460426 2400070 2400066 4923481 1060988

801 802

7002821 7002823

1 3 3 1 3 3 1 1 1 1 1 Ref 1 1

803

4460467

1

804

4460510

1

805 806 806A 806B 806C 806C 807

7002828 2901443 1600244 1060633 4460321 4460226 1001137005

1 1 1 1 2 8 1

DESCRIPTION

REV

Relay Harness, Bag (Located at Ground Control Box) (Not Shown) Soft-Touch System Harness (Note: Not Available for Purchase) Cable, Electrical - 16/2 Options: 2.5ft/.7m x 6ft/8m Platform 3ft/.9m x 6ft/8m Platform Socket, Female Floodlights Harness Components Plug, Male - 2 Position Pin, Male Floodlight Harness (Lights to Switch) Connector, Female - 2 Position Socket, Female Circuit Breaker - 15 Amp Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch) Connector, Strain Relief Electrical Cable 12/3 Platform Worklights Components Platform Worklights External Harness (Includes Light and Wire Only) Plug, Male - 3 Position Socket, Female Seal Receptacle, Female Pin, Male Socket, Female Connector, Strain Relief Fuse Holder, Fuse Worklights Harness (Upper Boom to Worklights) Worklights Harness (Lower Boom to Aux. Power Solenoid) TOOLS Crimper (For Wire to Pin/Socket Connections) (Not Shown) Extractor (For Removal of Pin/Socket from Connectors) (Not Shown) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) (Not Shown) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) (Not Shown) Stripper, Wire (Not Shown) Analyzer Kit (Not Shown) Analyzer Cable, Analyzer Plug, Male Socket, Female Cable Kit, Software (Not Shown)

510AJ

1-A

1-A

1-A

3121182

SECTION 8 - DECALS

SECTION 8 - DECALS

3121182

510AJ

281

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC

282

510AJ

3121182

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC ITEM

1 2 3 4 5 5 5 5 5 6 6 6 6

PART NUMBER

1702784 1706931

QTY Ref Ref Ref Ref Ref 1 1 2 3 Ref 1 1

1001108493 1001108493

1 1

1703808 1706941 1706941

Ref 1 1 1

0272573 0272530 1703797 1703798 1703805 1703804

9 10 11 12 13 13 13 13

1701645 1001121801 1001121801

3 2 2 3 Ref 1 1 1

14 14 14

1702688 1707013

Ref 1 1

14 14

1001121814 1001121814

1 1

15 16

3251813 See Note

1 1

17

See Note

1

18 19

1701504 See Note

AR 1

20 21 22 23 24 25 26

See Note 1700584 See Note 1701509 1702300 1701500 1701529

1 1 1 1 4 4 4

3121182

1702774 1702773 1702868 1704277

DESCRIPTION Belgium Built Machines use S/Ns 13xxxxxxxx.

Romanian Built Machines use S/N E3xxxxxxxx.

STANDARD DECAL INSTALLATION 450A/AJ Series II JLG Logo Decals Decal - Danger/Warning Decal - Danger/Warning Decal - Danger/Electrocution Decal - Warning/Crushing Decal - Legend Options: Belgium Built Machines (Prior to SN 1300002605) Belgium Built Machines (SN 1300002605 through 1300006700) Belgium Built Machines (SN 1300006701 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - Legend Options: Belgium Built Machines (Prior to SN 1300002605) Belgium Built Machines (SN 1300002605 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - JLG Lift (3 1/2in) Decal - JLG (5in) Decal - No Hands Decal - Attach Lanyard Here Decal - Max Capacity Options: Belgium Built Machines (Prior to SN 1300006859) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - Max Capacity Belgium Built Machines (SN 130000001 through 1300002600) Belgium Built Machines (SN 1300002601 through 1300006858) Belgium Built Machines (SN 1300006859 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - USA Decal - High Oil Level (Note: Was p/n 1701502 - No Longer Required) Decal - Low Oil Level (Note: Was p/n 1701502 - No Longer Required) Decal - Hydraulic Oil Decal - Inspection (Note: Was p/n 1701502 - No Longer Required) Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down /Lift Decal - Tie Down /Lift Decal- Arrow

510AJ

REV

12 1

283

SECTION 8 - DECALS ITEM 27 28 29

PART NUMBER 3251243 0860520 1060279

QTY 1 1 1

30

0641408

1

31 32 33 34 36 36 36 37 37 37 43 44 45 46 50

4751400 3311405 3820001 3252347

Not Required 1701543 1704412 3252768 1704885 0641406 1705351

AR AR AR 1 Ref 1 1 Ref 0 1 1 1 2 4 1

50

1705351

1

0272341 1705363 0010717 1700818 1001108923

Ref 1 Ref 1 1

101 233 238 308 308 308

284

1701542 1701505

Ref

320

1702962 1702961 0272165 4420051

373 373A 373B 373C

0272582 1705487 1705669 1702300

Ref 21.7 ft/6.61m Ref 2 4 2

DESCRIPTION Nameplate 120V-60Hz Box, Manual Storage Cable, Lanyard (Belgium Built Machines) (Prior to SN 1300006895) Bolt 1/4in-20NC x 1in (Belgium Built Machines) (Prior to SN 1300006895) Flatwasher 1/4in Regular Locknut 1/4in-20NC Rivet Decal - Footswitch Decal - Fuel Gas Engine Machines Diesel Engine Machines Decal - LPG Gas Non-Dual Fuel Machines Dual Fuel Machines Decal - Hydraulic Fluid Decal - Lift Diagram Decal - Website Bolt 1/4in-20NC x 3/4in (Not Shown) Decal, Drive/Steer (Belgium Built Machines) (SN 1300006701 to Present) Decal, Drive/Steer (Romanian Built Machines) (SN E300000100 through E300001114) TIRE SEALANT DECAL INSTALLATIONS Decal - Tire Sealant DECAL OPTIONS Decal - LP (Dual Fuel Machines Only) Decal - Low Sulfur Fuel (Caterpillar, Deutz and Perkins Engine Machines) Decal - Warning Prop Options: Diesel Machines Gas Machines Warning Stripe Decal Installation Decal - Warning Stripes Model Designation Decal Installation Decal - 510AJ Decal - Max Tire Load Decal - Tie-Down

510AJ

REV

1

2

3121182

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS

286

510AJ

3121182

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS ITEM

PART NUMBER

1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5

Not Required 1702784

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 2 2 2 2 2 2 Ref 3 3 3 3 3 3 Ref 0 1

5

1706931

1

5

1001108493

1

5

1001108493

1

Not Required

Ref 0

0272579 0272578 0272577 0272575 0272576 0271189 0272530

6 6

3121182

1703928 1703925 1703924 1703926 1703927 1703923 1703934 1703931 1703930 1703932 1703933 1703929 1703940 1703937 1703936 1703938 1703939 1703935 1703952 1703949 1703948 1703950 1703951 1703947

DESCRIPTION Belgium Built Machines use S/Ns 13xxxxxxxx.

Romanian Built Machines use S/N E3xxxxxxxx.

DECAL INSTALLATIONS Brazil Spec (Spanish/Portuguese) Chinese Spec (English/Chinese) CSA Spec (English/French) Japanese Spec Korean Spec Latin America Spec (English/Spanish) JLG Logo Decals Decal - Danger/Warning Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger/Warning Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger Electrocution Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Warning/Crushing Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Legend Options: Brazil/Chinese/Japanese/Korean Spec CSA/Latin America Spec Belgium Built Machines (Prior to SN 1300002605) CSA/Latin America Spec Belgium Built Machines (SN 1300002605 through 1300006700) CSA/Latin America Spec Belgium Built Machines (SN 1300006701 to Present) CSA/Latin America Spec Romanian Built Machines (SN E300000100 through E300001114) Decal - Legend Options: Brazil/Chinese/Japanese/Korean Spec

510AJ

REV

11 10 12 10 10 7 2

287

SECTION 8 - DECALS ITEM 6

PART NUMBER 1703808

QTY AR

6

1706941

AR

6

1706941

AR

9 10 11 11 11 11 11 12 13 13 13 13

1702774 1702773

1703996 1707134

3 2 Ref 2 0 2 2 3 Ref Ref AR AR

1001121920 1001121920

AR AR

13 13 13

1703996 1707060

Ref AR AR

13 13

1001121810 1001121810

AR AR

13 13 13

1703996 1707055

Ref AR AR

13 13

1001121803 1001121803

AR AR

13 13 13

1703996 1707059

Ref AR AR

13 13

1001121808 1001121808

AR AR

13 13 13

1703996 1707058

Ref AR AR

13 13

1001121918 1001121918

AR AR

13 13 13

1703996 1707056

Ref AR AR

13 13

288

1704002 Not Required 1704000 1704001 1704277

DESCRIPTION CSA/Latin American Spec Belgium Built Machines (Prior to SN 1300002605) CSA/Latin America Spec Belgium Built Machines (SN 1300002605 to Present) CSA/Latin America Spec Romanian Built Machines (SN E300000100 through E300001114) Decal - Lift (3 1/2in) Decal - JLG (5 in) Decal - No Hands Options: Brazil Spec Chinese/Japanese/Korean Spec CSA Spec Latin American Spec Decal - Attach Lanyard Decal - Max Capacity Options: Brazil Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Chinese Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) CSA Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Japanese Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Korean Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Latin American Spec Belgium Built Machines (Prior to SN 1300002775) Belgium Built Machines (SN 1300002775 through 1300006894)

510AJ

REV

3121182

SECTION 8 - DECALS ITEM 13 13

PART NUMBER 1001121805 1001121805

QTY AR AR

14 14 14 14

1704112 1707133

Ref Ref 1 1

14 14

1001121923 1001121923

1 1

14 14 14

Not Required 1707044

Ref 0 1

14 14

1001121823 1001121823

1 1

14 14 14

1704112 1707047

Ref 1 1

14 14

1001121816 1001121816

1 1

14 14 14

Not Required 1707054

Ref 0 1

14 14

1001121821 1001121821

1 1

14 14 14

Not Required 1707042

Ref 0 1

14 14

1001121921 1001121921

1 1

14 14 14

1704112 1707049

Ref 1 1

14 14

1001121818 1001121818

1 1

15 15 15 16

3251813 Not Required See Note

Ref 1 0 1

17

See Note

1

18 19

1701504

AR Ref

3121182

DESCRIPTION Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - Max Capacity Options: Brazil Spec Belgium Built Machines (Prior to SN 1300002385) Belgium Built Machines (SN 1300002385 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Chinese Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) CSA Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Japanese Spec Belgium Built Machines (Prior to SN 1300002385) Belgium Built Machines (SN 1300002385 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Korean Spec Belgium Built Machines (Prior to SN 1300002601) Belgium Built Machines (SN 1300002601 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Latin American Spec Belgium Built Machines (Prior to SN 1300002775) Belgium Built Machines (SN 1300002775 through 1300006894) Belgium Built Machines (SN 1300006895 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - USA Options: Brazil/CSA/Latin American Spec Chinese/Japanese/Korean Spec Decal - High Oil Level (Note: Was p/n 1701503 - No Longer Required) Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer Required) Decal - Hydraulic Oil Decal - Inspection Options:

510AJ

REV

289

SECTION 8 - DECALS ITEM 19 19 19 19 20 21 22 23 24 25 26 27 27 27 28 29 30 31 32 33 34 34 34 34 34 34 34 35 36 36 36 37 37 37 38 38 38 38 38 39 39 39 43 44 45 46 50

PART NUMBER 1704008 1704006 1704007 Not Required See Note 1700584 See Note 1701509 1702300 1701500 1701529 3251243 Not Required 0860520 1060279 0641408 4751400 3311405 3820001 1703985 1703982 1703984 1703980 1703981 1703983 Not Required 1701542 1701505 Not Required 1701543 Not Required 1700818 1704271 1702720 1705514 Not Required 1704412 3252768 1704885 0641406

50 50 50

290

QTY 1 1 1 0 1 1 1 1 4 4 4 Ref 1 0 1 1 1 6 5 AR Ref 1 1 1 1 1 1 0 Ref 1 1 Ref 0 1 Ref 0 1 1 1 Ref 1 0 1 1 2 4 Ref Ref

1705905 1705430

1 1

DESCRIPTION Brazil Spec CSA Spec Latin American Spec Chinese/Japanese/Korean Spec Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down/Lift Decal - Tie Down/Lift Decal - Arrow Decal Options: 120V-60Hz - Brazil/CSA/Latin American Spec Chinese/Japanese/Korean Spec Box, Manual Storage Cable, Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Regular Locknut 1/4in-20NC Rivet Decal - Footswitch Options: Brazil Spec Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Decal - Maximum Tire Load Decal - Fuel Options: Ford Engine Machines Deutz Engine Machines Decal - LPG Gas Non-Dual Fuel Machines Dual Fuel Machines Decal - LP Gas Liquid Withdrawal System Non-Dual Fuel Machines Dual Fuel Machines (English Language) Dual Fuel Machines (CSA Spec) Dual Fuel Machines (Spanish Language) Decal - CSA Options: CSA Spec Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec Decal - Hydraulic Fluid Decal - Lift Diagram Decal - Website Bolt, 1/4in-20NC x 3/4in (Not Shown) Decal, Drive/Steer Options (Belgium Built Machines): (SN 1300006701 to Present) Decal, Drive/Steer Options (Romanian Built Machines): (SN E300000100 through E300001114) Brazil Spec Chinese Spec

510AJ

REV

3121182

SECTION 8 - DECALS ITEM 50 50 50 50

PART NUMBER 1705429 1705426 1705427 1705910 0010717

QTY 1 1 1 1 Ref Ref

101 101 120 120

1001108923 Not Required 0272165 4420051

173 173A 173B 173C

0272582 1705487 1705669 1702300

1 0 Ref 21.7 ft/6.61m Ref 2 4 2

101

3121182

DESCRIPTION CSA Spec Japanese Spec Korean Spec Latin American Spec DECAL OPTIONS Decal - Low Sulfur Fuel Options (Caterpillar, Deutz and Perkins Engine Machines): CSA Spec Brazil/ Chinese/ Japanese/ Korean/ Latin American Spec Warning Stripe Decal Installation Decal - Warning Stripes Model Designation Decal Installation Decal - 510AJ Decal - Max Tire Load Decal - Tie-Down

510AJ

REV

2

291

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - CE AND AUSTRALIAN SPECS

292

510AJ

3121182

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - CE AND AUSTRALIAN SPECS ITEM

PART NUMBER

0272500 0273452 0273452

QTY Ref Ref Ref Ref Ref Ref Ref Ref

0272502 0273452 0273452

Ref Ref Ref Ref

0272499 0273452 0273452

Ref Ref Ref Ref

0272501 0273452 0273452

Ref Ref Ref Ref

0272574

0273184 0272503 0273452 0273452

Ref Ref Ref Ref Ref

0272498 0273452 0273452

Ref Ref Ref Ref

0272530 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2

3121182

1703992 1704809 1704811 1704767 1704810 1705270 1704812 1704808 1705332 1705410 1705412 1705409 1705411

Ref Ref 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1

DESCRIPTION Belgium Built Machines use S/Ns 13xxxxxxxx.

Romanian Built Machines use S/N E3xxxxxxxx.

DECAL INSTALLATIONS Australian Spec Dutch Spec Options: Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) French Spec Options: Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) German Spec Options: Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) Italian Spec Options: Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) Norwegian Spec Spanish Spec Options: Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) UK Spec Options: Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) JLG Logo Decals Decal - Danger/Warning Options: Australian Spec Dutch Spec French Spec German Spec Italian Spec Norwegian Spec Spanish Spec UK Spec Decal - Danger/Warning Options: Australian Spec Dutch Spec French Spec German Spec Italian Spec

510AJ

REV

7 5 4 4

5 4 4

5 4 4

5 4 4 3 5 4 4

5 4 4 1

293

SECTION 8 - DECALS ITEM 2 2 2 4 9 10 12 15 16

PART NUMBER 1705272 1705413 1705408 1701518 1702774 1702773 1704277 1705084 See Note

QTY 1 1 1 3 3 2 3 1 1

17

See Note

1

18 20 21 22 23 24 25 26 27 27 27 28 29 30 31 32 33 33 33 34 34 34 34 34 34

1701504 See Note 1700584 See Note 1701509 1702300 1701500 1701529

1703518 1705828 1705828

AR 1 1 1 1 4 4 4 Ref 1 0 1 1 1 AR AR Ref 2 4 Ref 1 Ref 1 1 1

1693292 1705828 1705828

Ref 1 1 1

34 34 34 34

1693294 1705828 1705828

Ref 1 1 1

34 34 34 34

1701600 1705828 1705828

Ref 1 1 1

34 34 34 34

294

3251242 Not Required 0860520 1060279 0641408 4751400 3311405 2080057 3820001 3252347

DESCRIPTION Norwegian Spec Spanish Spec UK Spec Decal - Warning/Crushing Decal - Lift (3 1/2in) Decal - JLG (5 in) Decal - Attach Lanyard Decal - Sound Power Level (CE Spec Only) Decal - High Oil Level (Note: Was p/n 1701503 - No Longer Required) Decal - Low Oil Level (Note: Was p/n 1701503 - No Longer Required) Decal - Hydraulic Oil Decal - Bar Code (Note: Not Available for Purchase) Decal - Patent Nameplate - Serial Number (Note: Not Available for Purchase) Decal - Manual Decal - Tie Down /Lift Decal - Tie Down /Lift Decal - Arrow Decal Options: 240V-50Hz - Australian Spec All Other Specs Box, Manual Storage Cable, Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Regular Locknut 1/4in-20NC Fastener Options: Amtak Rivet (Norwegian Spec Only) Decal - Footswitch Options: Australian Spec Dutch Spec Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) French Spec Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) German Spec Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) Italian Spec Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114)

510AJ

REV

3121182

SECTION 8 - DECALS ITEM 34 34 34 34 34

1701791 1705828 1705828

QTY 1 Ref 1 1 1

34 34 34 34

Not Required 1705828 1705828

Ref 0 1 1

35 36 43 44 45 46 47 48 51

Not Required 1701505 1704412 3252768 1704885 0641406 1705821 1705822 1001112551

0 1 1 1 2 4 1 1 1

51

1001112551

1

120 120

0010578 0272165 4420051

173 173A 173B 173C

0272582 1705487 1705669 1702300

Ref Ref 21.7 ft/6.61m Ref 2 4 2

3121182

PART NUMBER 1705275

DESCRIPTION Norwegian Spec Spanish Spec Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) UK Spec Belgium Built Machines (Prior to SN 1300000178) Belgium Built Machines (SN 1300000178 to Present) Romanian Built Machines (SN E300000100 through E300001114) Decal - Maximum Tire Load Decal - Fuel Decal - Hydraulic Fluid Decal - Lift Diagram Decal - Website Bolt, 1/4in-20NC x 3/4in (Not Shown) Decal, Tipping/Elect (PLF) (Not Shown) Decal, Elect/Safety Manual (MTB) (Not Shown) Decal - Emergency Controls (Australian Specs) (Belgium Built Machines) (SN 1300006704 to Present) Decal - Emergency Controls (Australian Specs) (Romanian Built Machines) (SN E300000100 through E300001114) DECAL OPTIONS Warning Stripe Decal Installation Decal - Warning Stripes Model Designation Decal Installation Decal - 510AJ Decal - Max Tire Load Decal - Tie-Down

510AJ

REV

2

295

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3121182

510AJ

297

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODEL 510AJ STANDARD PARTS

ITEM

298

PART NUMBER Note

QTY Ref

2120210 7012944 7012943 7017451 4360517 7012664 3740067 7024444 70001960 3740049 4360328 2860030 4360475 4360476 2940074 4360387 4360330 4360407 1001129555 1001118416 2400065

Ref 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 2

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Element, Filter Coil Coil Coil Switch, Proximity Element, Air Cleaner Relay Breather, Hydraulic Tank Element, Return Filter Relay Switch, Toggle Key, Replacement Switch, Mushroom Contact, Switch Block Latch Switch, Push Button Switch, Toggle Control, Speed Controller (Lift and Swing) Controller (Drive and Steer) Fuse

510AJ

REV

3121182

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODEL 510AJ VARIABLE PARTS

ITEM

300

PART NUMBER Note

QTY Ref

70001403 70003791 7016331 7020023 7027795 70001403 70002450 70002451 3740080 4360336 1001103667 4360469 4360470 4360548 1001106938 4360057 3990001 4360232 2400070

Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Filter, Oil Element, (Caterpillar Engine Machines) Filter, Fuel (Caterpillar Engine Machines) Filter, Oil Element, (Deutz Engine Machines) Filter, Fuel (Deutz Engine Machines) Module, Control (Deutz Engine Machines) Filter, Oil Element, (Perkins Engine Machines) Filter, Fuel (Perkins Engine Machines) Module, ECU Engine Control (Perkins Engine Machines) Relay (Machines with Generator Option) Switch, Toggle (Machines with Generator Option) Module, Ground Control Switch, Key (All Specs except CE Specs) Switch, Key (CE Spec) Switch, Limit Module, Platform Control Switch, Limit (Soft-Touch Option) Diode (Perkins Engine Machines) Breaker, Circuit (Floodlights Option) Fuse (Platform Worklights Option)

510AJ

REV

3121182

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3121182

510AJ

301

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER Note

1340061 0272786 0271401 0275856 0275856 0271315 1001116419 0256789

QTY Ref Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001107008 1001107009 1001139127 1001107010 1001112983 1001112984 1001132727 1001112985 1001127090

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001119945 1001121614 1001139146 1001119950 See Note

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0258921 0271912

Ref Ref Ref

1001117254 1001121610 1001139127 1001117261

302

DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

Air Cleaner with Dust Evacuator Valve Air Line at Platform Installation Bellows Installations Belgium Built Machines (Prior to SN 1300003223) Belgium Built Machines (SN 1300003223 to Present) Romanian Built Machines (SN E300000100 through E300001114) Boom Wiper Installation Cable Tray Carrier Installation - 30in (76cm) Platform Camera Mount Assembly Clear Sky (Telematic) Installation Note: Refer to Manual Supplement p/n 3128499 for available replacement parts.

Note: For Module (with/without UGM) Identification, refer to Revision Log page A. ADE Machines ANSI Spec ANSI Export and Japanese Specs Australian Specs CSA Spec ADE/UGM Machines ANSI Spec ANSI Export and Japanese Specs Australian Spec CSA Spec Brazil and New Zealand Spec Only Clear Sky (Telematic) Kit (Includes Installation, Decals, User Guide and Manual 3128499) Note: For Module (with/without UGM) Identification, refer to Revision Log page A. ADE Machines ANSI Spec ANSI Export and Japanese Specs Australian Specs CSA Spec ADE/UGM Machines ANSI Spec ANSI Export and Japanese Specs Australian Specs CSA Spec Brazil and New Zealand Spec Only (Note: Not Available for Purchase) Cold Weather Start Kits Deutz Engine Machines (Ether) Deutz Engine Machines (Glow Plugs)

510AJ

REV

3121182

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 0273064 0272031

1001148902 1001148903 1001148904 1001148905 1001148906 1001130758

QTY Ref Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1001114060

Ref Ref Ref

1001114120

Ref

1001114061

Ref

1001114121

Ref

1001109698

Ref

2910495

Ref Ref

1001114129

Ref

1001114128

Ref

1001110999

Ref

1001114063 1001114122

Ref Ref Ref Ref Ref Ref Ref Ref Ref

1704150 0272607 1705358 0272919 0272589 0272920 0272588 1001116373 1001116374 1001127096 0272165 0258919

1001110138 1001110143 2300014 2300040 2300004

3121182

DESCRIPTION Caterpillar/Perkins Engine Machines Container Transport Wheels Decals Installations Decal - Glow Plug Warning Decal - Glow Plug Warning Decal - SkyCutter Decal - SkyGlazier (ANSI and Australian Specs) Decal - SkyPower Decal - SkyPower Decal - SkyWelder Decal - Telematics Options (ClearSky) (Without UGM): ANSI Spec CSA Spec Decal - Telematics (ClearSky) (With UGM) Decal - Warning Stripes Ether Start Installation (Deutz Engine Machines) Electrical Connector Kits Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit Engine Fan Kit (Perkins Engine Machines) (Kit converts Electric Cooling Fan to Engine Driven Cooling Fan) Filter Kits Boom HydraulicAir Filter Kit Options: Belgium Built Machines (Use p/n 1001109694) (Prior to SN 1300001243) Belgium Built Machines (Use p/n 1001109694) (Prior to SN 1300001243) Belgium Built Machines (Use p/n 1001109698) (SN 1300001243 to Present) Belgium Built Machines (Use p/n 1001109698) (SN 1300001243 to Present) Romanian Built Machines (SN E300000100 through E300001114) Combined Filter Kit Options: Deutz Engines Belgium Built Machines (Use p/n 1001110997) (Prior to SN 1300001243) Deutz Engines Belgium Built Machines (Use p/n 1001110997) (Prior to SN 1300001243) Deutz Engines Belgium Built Machines (Use p/n 1001110999) (SN 1300001243 to Present) Deutz Engines Romanian Built Machines (SN E300000100 through E300001114) Perkins Engines without UGM (Use p/n 1001111001) Perkins Engines with UGM Engine Fuel/Oil Filter Kit Options: Deutz Engines Perkiins Engines Fluids Brake Fluid (4WD Drive Brake) Conditioner, Diesel Fuel Coolant, Antifreeze (Caterpillar and Perkins Engines)

510AJ

REV

303

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 2300016 3020021 2300014 2300027 2300029 2300016 2300019 2300039 4060959 3380652 3380652 0271548 1001094475 1001148971 0275004

Ref Ref Ref Ref Ref

1001096182

Ref

1001096182

Ref

1001107591 0254661 0258703 1670870

1001097513

Ref Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref

1001149560

Ref Ref

1001143669

Ref

1001137672

Ref

1001143256 1001228964

Ref Ref Ref Ref Ref Ref Ref 1 1

1001142504 1001142505 1001140315 1001140318

0272307 0272308 1001231278 2901443 8896941

304

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Hydraulic Fluid (Drive Hubs/System) Engine Coupling Grease Hydraulic Fluids: Mobil 424 Mobil 224H Bio Mobil EAL ISO 46 Bio Mobil DTE 10 EXCEL 32 Quaker State Quintolubric 888-46 Fire Resistant Exxon Univis HvI 26 (Machines with Arctic Package) Footswitch Shield Installation Belgium Built Machines (Prior to SN 1300000603) Belgium Built Machines (SN 1300000603 to Present) Romanian Built Machines (SN E300000100 through E300001114) Glow Plug Installation (Deutz Engine Machines) Hourmeter for Generator Installation Lanyard (Bolt-On) Kit Installation Oil Cooler Installation Deutz Engines Belgium Built Machines (Prior to SN 1300004150) Deutz Engines Belgium Built Machines (SN 1300004150 to Present) Deutz Engines Romanian Built Machines (SN E300000100 through E300001114) Caterpillar and Perkins Engines Pipe Jacks Installation Platform Console Cover Installation Cover Platform Entry Kit Kit, Replace Swing Gate with Drop Bar Kit, Replace Drop Bar with Swing Gate Platform Mesh Installations (Side Entry Platforms) 30in X 5ft (76cm x 1.52m) (Mesh to Mid Rail) 30in X 4ft (76cm x 1.52m) (Mesh to Mid Rail) SkyPower Generator Kits Options (With UGM): SkyPower Generator - 7500W 50Hz (Perkins Engines) (ANSI Export, Australian and CE Specs) SkyGuard Components SkyGuard Complete Installation Kit (ADE/Non-UGM Equipped Machines) SkyGuard Complete Installation Kit (UGM Equipped Machines) SkyGuard Platform Sensor Installation Kit (UGM Equipped Machines) SkyGuard Optional Blue Beacon Installation Kit Telematic Retrofit Harness Kit (Machines with UGM) Tire Sealant Service (Pneumatic Tires Only) 12 x 16.5 Tires 33/1550 x 16.5 Tires Turntable Bearing Kit (replaces 2915082 & 1001160532) Tools for Service Analyzer Kit Wire Stripper

510AJ

REV

3121182

SECTION 10 - SPECIAL OPTIONS ITEM

3121182

PART NUMBER 7002821 7002823

QTY 1 1

4460467

1

4460510

1

7002822 7016654 7004275 7004276 7002826 7016655 1001137005 0274883 0272031 0257728

1 1 1 1 1 1 Ref Ref Ref Ref

DESCRIPTION Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/ Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1-1/2in Seal Installation Tool - 2in Wire Rope Sheave Gauge Kit, Software Cable Transformer (Cold Weather Package) Installation Transport Wheels Installation Tube Rack Installation

510AJ

REV

305

SECTION 10 - SPECIAL OPTIONS

PART NUMBER INDEX

3121182

510AJ

307

SECTION 10 - SPECIAL OPTIONS 0010578 ..................... 295 0010717 ............. 284, 291 0060050 ............. 171, 179 0080163 ................. 75, 82 0080181 ... 64, 86, 94, 102 0080201 ......... 64, 86, 102 0080231 ................. 72, 79 0100009 ..................... 189 0100011 .... 11, 12, 15, 40, 43, 48, 64, 66, 71, 72, 78, 79, 86, 89, 94, 96, 102, 104, 117, 121, 125, 129, 130, 133, 137, 141, 145, 149, 153, 157, 161, 167, 168, 171, 175, 181, 185, 186, 203, 209 0100019 .. 11, 15, 47, 153, 157, 161 0100020 .... 66, 71, 72, 78, 79, 88, 89, 96, 97, 104, 117, 118 0100038 ....................... 11 0100048 .... 122, 125, 129, 130, 189, 256, 257, 270, 271 0100062 ..................... 153 0100079 ......... 90, 97, 117 0100081 .... 175, 189, 205, 207 0140001 ....................... 43 0140011 ..................... 189 0140032 ..................... 130 0181727 ....................... 71 0200048 ..................... 203 0200742 ..... 141, 145, 149 0254661 ..................... 304 0255917 ............. 266, 279 0256789 ..................... 302 0256847 ................. 75, 82 0257728 ..................... 305 0257740 ....................... 16 0257746 ....................... 16 0257887 .... 130, 252, 266, 279 0258009 ....................... 16 0258010 ....................... 16 0258011 ....................... 16 0258012 ....................... 16 0258028 ....................... 16 0258030 ....................... 16 0258031 ....................... 16 0258303 ............. 261, 275 0258304 ............. 261, 275 0258400 ....................... 47 0258430 ..................... 134 0258703 ..................... 304 0258830 ....................... 16 0258831 ....................... 16 0258919 ..................... 303 0258921 ............. 252, 302 0270674 ....................... 16 0270675 ....................... 16 0270676 ....................... 16 0270814 ..... 187, 192, 252 0271072 ..................... 129

308

0271073 .................... 129 0271189 .................... 287 0271197 .............. 43, 181 0271217 .................... 130 0271315 .................... 302 0271340 .................... 192 0271401 .................... 302 0271548 .................... 304 0271593 ............ 145, 147 0271912 .................... 302 0271931 .................... 186 0272031 ............ 303, 305 0272057 .................... 129 0272070 .................... 181 0272110 .................... 191 0272165 ... 284, 291, 295, 303 0272167 ...................... 47 0272307 .................... 304 0272308 .................... 304 0272320 ........ 15, 39, 192 0272340 .................... 167 0272341 .................... 284 0272424 ...................... 11 0272428 ...................... 12 0272449 .................... 133 0272489 ...................... 72 0272490 ...................... 71 0272491 .................... 117 0272496 ............ 167, 171 0272497 .................... 168 0272498 .................... 293 0272499 .................... 293 0272500 .................... 293 0272501 .................... 293 0272502 .................... 293 0272503 .................... 293 0272521 .................... 209 0272529 .................... 129 0272530 .... 283, 287, 293 0272573 .................... 283 0272574 .................... 293 0272575 .................... 287 0272576 .................... 287 0272577 .................... 287 0272578 .................... 287 0272579 .................... 287 0272582 .... 284, 291, 295 0272588 .................... 303 0272589 ... 154, 159, 163, 303 0272594 .... 168, 257, 270 0272600 ...................... 40 0272607 .................... 303 0272614 ............ 145, 147 0272615 ............ 145, 147 0272620 .... 176, 257, 271 0272746 ............ 153, 265 0272786 .................... 302 0272895 ................ 15, 39 0272919 .................... 303 0272920 .................... 303 0272921 .................... 187 0272970 .... 186, 256, 270 0273064 .................... 303 0273184 .................... 293

0273358 ...................... 47 0273452 .................... 293 0273495 ............ 187, 252 0273497 ...................... 11 0273499 ...................... 40 0273754 ...................... 71 0274079 ............ 145, 147 0274085 ............ 145, 147 0274240 .................... 203 0274335 ...................... 78 0274616 .............. 43, 181 0274753 ...................... 11 0274862 ............ 187, 252 0274883 .................... 305 0275004 .................... 304 0275216 ............ 264, 277 0275217 ............ 264, 277 0275218 ............ 264, 277 0275219 ............ 264, 277 0275452 ............ 264, 277 0275453 ............ 264, 277 0275454 ............ 264, 277 0275678 ............ 261, 275 0275679 ............ 261, 275 0275680 ............ 262, 275 0275681 ............ 261, 275 0275682 ............ 262, 275 0275683 ............ 261, 275 0275684 ............ 262, 275 0275815 ...................... 89 0275854 ................ 15, 39 0275856 .................... 302 0275858 ...................... 40 0275867 ............ 133, 137 0275871 ...................... 78 0280203 ...................... 11 0340012 ...................... 94 0340041 ... 64, 72, 79, 86, 102 0340046 .. 64, 86, 94, 102 0363012 ...................... 39 0370026 .................... 217 0400075 ...................... 72 0440161 ...................... 12 0440255 ................ 47, 55 0440271 ...................... 12 0440272 ................ 47, 55 0440274 ...................... 12 0440291 ...................... 12 0480120 .... 141, 145, 149 0480121 ............ 141, 149 0480122 .................... 145 0480126 ............ 157, 161 0480129 .................... 153 0561076 .................... 167 0561460 .................... 169 0561511 ...................... 12 0561515 .................... 175 0630401 .................... 175 0630462 .................... 203 0630467 .................... 181 0630498 .............. 72, 169 0630518 .... 121, 125, 209 0630548 ............ 121, 125 0630568 .................... 191 0630569 .. 64, 86, 94, 102

510AJ

0641403..... 153, 157, 161 0641404.. 19, 27, 43, 141, 145, 149, 175 0641405..................... 117 0641406.... 48, 64, 66, 71, 72, 79, 86, 89, 94, 97, 102, 104, 168, 171, 186, 187, 189, 284, 290, 295 0641407............. 126, 130 0641408.... 64, 66, 86, 94, 102, 104, 133, 137, 153, 157, 161, 162, 186, 284, 290, 294 0641410.... 64, 72, 78, 79, 94, 102, 153 0641414............. 187, 203 0641416....... 11, 117, 189 0641418.... 66, 71, 78, 89, 97, 104, 186 0641420.... 39, 66, 90, 97, 104 0641505............. 153, 167 0641506.. 64, 86, 94, 102, 125 0641507.. 64, 86, 94, 102, 167 0641508.... 121, 141, 145, 149, 157, 161 0641510................. 72, 79 0641512.... 67, 72, 78, 89, 97, 105 0641516..... 153, 157, 161 0641518............. 171, 187 0641520................. 55, 59 0641526..................... 181 0641528..................... 169 0641530....................... 39 0641538....................... 39 0641560....................... 39 0641604..................... 175 0641605..................... 168 0641606.. 12, 40, 48, 117, 133, 137, 181, 209 0641607......... 11, 43, 171 0641608.. 66, 72, 79, 104, 117, 133, 137, 171 0641609.... 47, 64, 86, 94, 102 0641610.... 64, 66, 71, 72, 78, 79, 86, 89, 97, 102, 104, 133, 137, 145, 158, 162, 167, 171, 186 0641611... 64, 87, 95, 102 0641612................. 88, 96 0641614 48, 64, 102, 133, 137, 157, 161 0641616..................... 171 0641618...... 39, 154, 158, 162, 171 0641772..... 141, 145, 149 0641806..................... 167 0641808 55, 59, 153, 157, 161 0641810.. 11, 55, 59, 167, 171

3121182

SECTION 10 - SPECIAL OPTIONS 0641812 ... 64, 72, 79, 86, 94, 102, 171, 181 0641814 ...................... 12 0641818 .............. 47, 175 0641820 ... 64, 72, 79, 86, 94, 102 0641824 ...................... 12 0642010 ... 66, 71, 78, 89, 97, 104 0642012 ...... 11, 167, 205 0642014 .................... 167 0642016 .................... 167 0642026 .................... 207 0642612 .................... 129 0642684 .................... 181 0651405 ...................... 43 0681608 .................... 181 0681610 ................ 55, 59 0681810 ...................... 15 0682014 ...................... 15 0682040 ...................... 47 0682048 ...................... 47 0682248 ...................... 11 0700808 ................ 90, 98 0700810 ................ 75, 82 0700816 ................ 72, 79 0701012 ................ 72, 79 0701014 ...................... 79 0701217 ... 141, 149, 157, 161 0711014 ...................... 79 0711414 ................ 72, 80 0721003 .................... 192 0721004 86, 94, 133, 137, 153, 158, 162 0721006 ..... 86, 133, 137, 147, 190 0721008 .... 133, 137, 147 0731005 .................... 203 0741610 ... 64, 72, 80, 86, 94, 102 0760612 ................ 88, 96 0760810 ................ 88, 96 0760815 ........ 64, 94, 102 0771012 ...................... 79 0791506 ...................... 12 0791606 .................... 175 0791607 .................... 175 0801337 ............ 171, 175 0801338 .................... 175 0801339 .................... 175 0801356 .................... 167 0801357 .................... 167 0801374 .................... 175 0801375 .................... 175 0860038 ... 158, 162, 262, 275 0860520 .... 284, 290, 294 0861419 .................... 121 0861428 .................... 121 0861441 ............ 189, 191 0861512 .... 186, 189, 256 0861541 .... 154, 158, 162 0861567 ... 153, 154, 157, 158, 161, 162, 266, 279 0861572 .... 154, 157, 161 0861731 ............ 262, 275

3121182

0861743 .................... 121 0861781 ............ 262, 275 0861880 ............ 263, 276 0902206 .................... 129 0902443 ... 66, 71, 78, 89, 97, 104 0902444 ... 66, 71, 78, 89, 97, 104 0902504 ............ 133, 137 0902520 ...................... 47 0902535 .................... 117 0902740 ................ 72, 80 0902751 .................... 189 0902888 ............ 157, 161 0903484 ............ 263, 276 0903612 ............ 263, 276 0940048 .................... 167 0940071 ............ 133, 137 0940083 ............ 133, 137 0940167 .................... 203 0940199 ............ 205, 207 0961845 .................... 186 0961947 .... 171, 179, 221 0961948 ............ 171, 175 0961950 ..... 11, 167, 171, 175, 223, 225 0961951 ..... 12, 171, 219, 221, 227 0962140 ...................... 12 0962172 ... 64, 72, 80, 86, 94, 102 0962257 ............ 172, 179 0962292 .................... 171 0962449 .... 141, 145, 149 0962466 .................... 215 0962520 .... 154, 157, 161 1001091124....... 133, 137 1001091125............... 133 1001091179................. 80 1001091970....... 264, 278 1001091971....... 264, 278 1001092723........... 80, 82 1001094475............... 304 1001094635....... 245, 250 1001094649............... 245 1001094789....... 171, 219 1001095205........... 86, 90 1001096070....... 263, 276 1001096182....... 250, 304 1001096617............... 168 1001096956............... 121 1001097150....... 263, 276 1001097324....... 149, 150 1001097325....... 149, 150 1001097401............... 157 1001097512....... 157, 265 1001097513............... 304 1001097551................. 88 1001097552................. 88 1001097553........... 88, 96 1001097554........... 88, 96 1001097555........... 88, 96 1001097556................. 96 1001097583............... 157 1001097588.... 65, 88, 96, 103 1001097893........... 88, 96

1001098446 ............... 239 1001098525 ... 65, 95, 103 1001098567 ............... 134 1001098568 ............... 134 1001098639 ....... 167, 171 1001098840 ...... 122, 258, 259 1001098923 ............... 259 1001099370 ....... 103, 105 1001099869 ...... 142, 147, 150 1001099926 ... 88, 96, 260 1001099927 ... 88, 96, 260 1001100027 ....... 252, 265 1001100233 ...... 142, 147, 150 1001100234 ...... 142, 147, 150 1001100286 ............... 137 1001100321 ...... 141, 145, 146, 149 1001100341 ....... 264, 277 1001100342 ....... 264, 278 1001100345 ....... 264, 277 1001100346 ....... 264, 278 1001100347 ....... 264, 277 1001100577 ... 65, 95, 103 1001100656 ............... 147 1001100657 ............... 147 1001100732 ............... 145 1001100749 ............... 145 1001100818 ... 65, 95, 103 1001100825 .... 65, 89, 96, 103 1001100837 ... 65, 95, 103 1001100857 .... 67, 90, 97, 105 1001100941 ............... 150 1001100942 ............... 150 1001100943 ....... 141, 149 1001100944 ....... 141, 149 1001101160 ....... 133, 137 1001101201 ... 65, 95, 103 1001101228 ................. 87 1001101232 ................. 86 1001101233 ................. 86 1001101408 ... 65, 95, 103 1001101423 ............... 205 1001101424 ....... 205, 207 1001101681 ......... 65, 103 1001101910 ....... 262, 275 1001101911 ....... 262, 275 1001101912 ....... 262, 275 1001101913 ....... 262, 275 1001101914 ....... 262, 275 1001101915 ....... 262, 275 1001101916 ....... 262, 275 1001101950 ......... 65, 103 1001102270 .... 86, 90, 94, 97 1001102446 ....... 205, 207 1001102526 ................. 48 1001102527 ................. 48 1001102598 ....... 121, 125 1001102648 ............... 207 1001102695 ................. 48 1001102706 ......... 65, 103

510AJ

1001102715 ...... 126, 272 1001102860 66, 104, 273 1001102893 .............. 125 1001102894 .............. 125 1001102900 ...... 252, 273 10011029100 ............ 272 1001103667 ...... 125, 300 1001103791 ........ 67, 105 1001104627 ................ 55 1001104850 .......... 47, 53 1001105272 .............. 138 1001105273 .............. 138 1001105275 .............. 138 1001105276 .............. 138 1001105455 ................ 53 1001105636 ...... 126, 271 1001105637 ...... 126, 272 1001105784 .............. 125 1001106339 .............. 272 1001106340 .............. 272 1001106426 .......... 64, 67 1001106736 ...... 126, 271 1001106788 .............. 102 1001106789 .............. 104 1001106790 ........ 65, 103 1001106793 ........ 65, 103 1001106931 ...... 186, 189 1001106932 .............. 186 1001106938 ...... 189, 300 1001107007 ..... 190, 256, 270 1001107008 .............. 302 1001107009 .............. 302 1001107010 .............. 302 1001107116 ........ 64, 102 1001107157 .............. 138 1001107293 .............. 137 1001107527 .............. 190 1001107591 ...... 250, 304 1001107677 .............. 190 1001107853 .............. 191 1001108204 .............. 129 1001108388 ................ 66 1001108389 ................ 64 1001108493 ...... 283, 287 1001108828 ...... 186, 189 1001108829 .............. 186 1001108879 .............. 253 1001108901 ..... 186, 189, 270 1001108902 .............. 186 1001108923 ...... 284, 291 1001108994 .............. 191 1001109475 ...... 263, 276 1001109482 ...... 263, 276 1001109495 .............. 138 1001109698 .............. 303 1001109727 ..... 252, 272, 273 1001109728 ...... 126, 272 1001109826 .............. 125 1001109827 .............. 125 1001110138 .............. 303 1001110143 .............. 303 1001110434 ...... 189, 190 1001110872 ...... 158, 162

309

SECTION 10 - SPECIAL OPTIONS 1001110873 ...... 158, 162, 263, 277 1001110999 ............... 303 1001111285 ...... 141, 142, 149, 150 1001111814 ....... 142, 150 1001111815 ....... 142, 150 1001111818 ....... 161, 279 1001111910 ....... 161, 278 1001112044 ....... 161, 279 1001112551 ............... 295 1001112586 ....... 163, 279 1001112587 ....... 163, 279 1001112588 ....... 252, 278 1001112589 ............... 278 1001112612 ............... 272 1001112743 ....... 252, 278 1001112983 ............... 302 1001112984 ............... 302 1001112985 ............... 302 1001113961 ............... 199 1001114060 ............... 303 1001114061 ............... 303 1001114063 ............... 303 1001114120 ............... 303 1001114121 ............... 303 1001114122 ............... 303 1001114128 ............... 303 1001114129 ............... 303 1001115403 ....... 145, 147 1001115411 ............... 147 1001115412 ............... 147 1001116373 ............... 303 1001116374 ............... 303 1001116419 ............... 302 1001117254 ............... 302 1001117261 ............... 302 1001117320 ............... 186 1001118416 ...... 189, 199, 200, 298 1001118417 ....... 189, 195 1001119559 ............... 191 1001119945 ............... 302 1001119950 ............... 302 1001121340 ....... 154, 155 1001121610 ............... 302 1001121614 ............... 302 1001121801 ............... 283 1001121803 ............... 288 1001121805 ............... 289 1001121808 ............... 288 1001121810 ............... 288 1001121814 ............... 283 1001121816 ............... 289 1001121818 ............... 289 1001121821 ............... 289 1001121823 ............... 289 1001121918 ............... 288 1001121920 ............... 288 1001121921 ............... 289 1001121923 ............... 289 1001125978 ........... 88, 96 1001127090 ............... 302 1001127096 ............... 303 1001129555 ...... 195, 196, 298 1001130038 ................. 95

310

1001130040 ................ 96 1001130041 ................ 96 1001130042 ................ 96 1001130513 ................ 96 1001130514 ................ 94 1001130524 ................ 96 1001130758 .............. 303 1001132727 .............. 302 1001137005 ..... 267, 280, 305 1001137672 .............. 304 1001138135 ................ 81 1001138431 .............. 185 1001138432 .............. 185 1001138433 .............. 185 1001138494 .............. 186 1001138514 .............. 186 1001139127 .............. 302 1001139146 .............. 302 1001140315 .............. 304 1001140318 .............. 304 1001140429 .............. 186 1001141967 ...... 262, 276 1001141968 ...... 262, 276 1001141969 ...... 262, 276 1001142504 .............. 304 1001142505 .............. 304 1001143256 .............. 304 1001143669 .............. 304 1001144018 .............. 185 1001144019 .............. 185 1001144020 .............. 185 1001144025 .............. 185 1001144026 .............. 185 1001144027 .............. 185 1001144629 .............. 185 1001145163 ................ 48 1001148902 .............. 303 1001148903 .............. 303 1001148904 .............. 303 1001148905 .............. 303 1001148906 .............. 303 1001148971 .............. 304 1001149560 .............. 304 1001153016 ................ 59 1001225899 .............. 175 1001228964 .............. 304 1001231277 ................ 61 1001231278 .............. 304 1060279 .... 284, 290, 294 1060341 ... 203, 266, 279, 280 1060461 .................... 264 1060494 .... 264, 267, 278 1060633 ............ 267, 280 1060663 ............ 187, 280 1060896 ............ 257, 271 1060902 .................... 168 1060903 .................... 203 1060904 . 82, 86, 94, 260, 274 1060908 ............ 263, 277 1060918 .... 186, 256, 270 1060977 ............ 266, 280 1060987 .................... 267 1060988 ............ 267, 280 1060991 .... 169, 257, 270

1060992 .... 176, 257, 271 1100134 ...................... 11 1120484 .................... 117 1120487 .................... 117 1120532 .................... 117 1120555 ............ 205, 207 1180377 .................... 175 1283002 .................... 252 1283245 .................... 250 1283373 .................... 250 1283460 .................... 250 1320012 .. 64, 86, 94, 102 1320016 ... 64, 72, 80, 86, 94, 102 1320022 ... 64, 66, 71, 72, 78, 80, 86, 89, 94, 97, 102, 104 1320041 ...................... 48 1320058 .............. 64, 102 1320060 .................... 122 1320070 .................... 171 1320176 ................ 75, 80 1320222 .............. 80, 187 1320223 ... 64, 66, 71, 72, 89, 97, 102, 104 1320300 .................... 169 1320302 .................... 209 1320318 ... 64, 66, 90, 97, 102, 104 1340060 ... 64, 72, 80, 86, 102 1340061 .................... 302 1580011 .. 64, 86, 94, 102 1580012 .................... 187 1580049 ................ 87, 95 1600244 ............ 267, 280 1600317 ............ 189, 195 1600318 ............ 189, 199 1600320 .................... 189 1600327 .................... 121 1600351 ...................... 96 1600364 .................... 121 1600376 .................... 189 1600411 .................... 121 1660234 ................ 75, 82 1660255 .. 64, 86, 94, 102 1670829 ............ 121, 125 1670870 .................... 304 1670964 .................... 181 1670998 .................... 168 1671013 .................... 167 1671037 ............ 189, 190 1671078 .................... 175 1671079 .................... 175 1671083 .................... 171 1671086 .................... 168 1671176 .................... 189 1684235 ............ 175, 231 1684239 ............ 167, 225 1684240 ............ 171, 219 1684241 ............ 171, 227 1684242 ............ 172, 221 1684243 .............. 12, 215 1684244 ............ 171, 223 1684246 .............. 13, 229 1684290 .................... 217 1684465 .............. 12, 217

510AJ

1693292..................... 294 1693294..................... 294 1700584..... 283, 290, 294 1700818............. 284, 290 1701500..... 283, 290, 294 1701504..... 283, 289, 294 1701505.... 66, 72, 78, 89, 97, 104, 284, 290, 295 1701509.... 205, 207, 283, 290, 294 1701518..................... 294 1701529..... 283, 290, 294 1701542............. 284, 290 1701543............. 284, 290 1701600..................... 294 1701645..................... 283 1701791..................... 295 1702300.... 283, 284, 290, 291, 294, 295 1702564..................... 190 1702565..................... 190 1702566..................... 190 1702567..................... 190 1702610..................... 121 1702676..................... 192 1702688..................... 283 1702720..................... 290 1702740....................... 16 1702773..... 283, 288, 294 1702774..... 283, 288, 294 1702784............. 283, 287 1702868..................... 283 1702938............. 191, 203 1702961..................... 284 1702962..................... 284 1703067....................... 16 1703162.... 64, 72, 80, 88, 94, 102 1703518..................... 294 1703691..................... 121 1703797..................... 283 1703798..................... 283 1703804..................... 283 1703805..................... 283 1703808............. 283, 288 1703923..................... 287 1703924..................... 287 1703925..................... 287 1703926..................... 287 1703927..................... 287 1703928..................... 287 1703929..................... 287 1703930..................... 287 1703931..................... 287 1703932..................... 287 1703933..................... 287 1703934..................... 287 1703935..................... 287 1703936..................... 287 1703937..................... 287 1703938..................... 287 1703939..................... 287 1703940..................... 287 1703947..................... 287 1703948..................... 287 1703949..................... 287 1703950..................... 287

3121182

SECTION 10 - SPECIAL OPTIONS 1703951 .................... 287 1703952 .................... 287 1703980 .................... 290 1703981 .................... 290 1703982 .................... 290 1703983 .................... 290 1703984 .................... 290 1703985 .................... 290 1703992 .................... 293 1703996 .................... 288 1704000 .................... 288 1704001 .................... 288 1704002 .................... 288 1704006 .................... 290 1704007 .................... 290 1704008 .................... 290 1704112 .................... 289 1704150 .................... 303 1704260 .................... 190 1704271 .................... 290 1704277 .... 283, 288, 294 1704412 .... 284, 290, 295 1704767 .................... 293 1704808 .................... 293 1704809 .................... 293 1704810 .................... 293 1704811 .................... 293 1704812 .................... 293 1704885 .... 284, 290, 295 1704972 ...................... 79 1705084 .................... 294 1705091 .................... 248 1705132 ............ 122, 190 1705170 .................... 191 1705212 .................... 191 1705270 .................... 293 1705272 .................... 294 1705275 .................... 295 1705325 ............ 263, 276 1705332 .................... 293 1705351 .................... 284 1705358 .... 205, 207, 303 1705363 .................... 284 1705376 .... 154, 158, 162 1705408 .................... 294 1705409 .................... 293 1705410 .................... 293 1705411 .................... 293 1705412 .................... 293 1705413 .................... 294 1705426 .................... 291 1705427 .................... 291 1705429 .................... 291 1705430 .................... 290 1705460 .... 154, 159, 163 1705461 .... 154, 159, 163 1705487 .... 284, 291, 295 1705489 .... 154, 159, 163 1705514 .................... 290 1705669 .... 284, 291, 295 1705752 .................... 121 1705753 .................... 121 1705821 .................... 295 1705822 .................... 295 1705828 ............ 294, 295 1705905 .................... 290 1705910 .................... 291

3121182

1706059 ...................... 79 1706060 ...................... 79 1706061 ...................... 79 1706062 ...................... 79 1706063 ...................... 79 1706064 ...................... 79 1706098 ... 67, 79, 90, 97, 105 1706712 ............ 121, 125 1706921 .................... 121 1706931 ............ 283, 287 1706941 ............ 283, 288 1707013 .................... 283 1707042 .................... 289 1707044 .................... 289 1707047 .................... 289 1707049 .................... 289 1707054 .................... 289 1707055 .................... 288 1707056 .................... 288 1707058 .................... 288 1707059 .................... 288 1707060 .................... 288 1707133 .................... 289 1707134 .................... 288 1787217 ... 67, 72, 78, 89, 97, 105 1810124 .................... 121 1870144 .................... 253 1870191 .................... 253 1870215 .................... 253 2000190 ................ 72, 73 2000217 ................ 72, 73 2000228 ...................... 72 2000273 ................ 80, 82 2000291 ...................... 79 2000338 ................ 80, 82 2000396 ...................... 86 2030010 .................... 209 2060025 ................ 72, 80 2060032 ...................... 86 2080040 ............ 185, 187 2080057 .................... 294 2110404 ... 235, 237, 239, 241, 245, 247 2110406 ... 235, 237, 241, 245, 247 2110410 .................... 247 2110604 66, 82, 104, 241, 245, 247 2110606 ... 235, 237, 239, 247 2110808 ............ 241, 245 2110812 ............ 241, 245 2111010 ... 64, 81, 86, 94, 102, 241 2111212 .... 241, 245, 247 2111216 ............ 241, 247 2111612 ... 64, 81, 86, 94, 102, 242 2111620 .... 241, 245, 247 2120150 ...................... 43 2120163 ...................... 43 2120209 ...................... 43 2120210 .............. 43, 298 2130404 ... 237, 239, 241, 245

2130406 ..... 241, 245, 247 2130604 ..... 235, 237, 247 2130606 ..... 239, 247, 248 2130808 ............. 241, 245 2130812 ............. 241, 245 2131008 ............. 241, 245 2131012 ..................... 241 2131210 . 66, 82, 104, 247 2131212 .... 64, 82, 86, 94, 102, 241 2131216 ............. 241, 245 2150404 ..... 237, 239, 247 2150606 ..................... 247 2150808 ..................... 247 2150812 ..................... 242 2151212 .... 66, 82, 86, 94, 103, 241 2160001 ....................... 47 2160002 ....................... 47 2170106 ..................... 247 2170110 ............... 66, 104 2170206 ..................... 247 2170308 ..................... 241 2170316 .... 66, 82, 87, 95, 104, 247 2170404 ..................... 235 2170406 ..................... 247 2170504 .... 237, 239, 241, 245, 247 2170506 ............. 237, 239 2170512 ..................... 245 2170808 .... 66, 82, 87, 95, 104, 247 2180344 ....................... 47 2180348 ................. 72, 78 2180482 ................. 86, 94 2180536 .... 66, 71, 89, 97, 104 2180798 ....................... 72 2180822 ....................... 47 2200221 ....................... 80 2200222 .... 72, 78, 90, 97, 118 2200261 ....................... 47 2220001 ....................... 47 2220124 ....................... 47 2220235 ............. 239, 241 2220250 .... 66, 71, 89, 97, 104 2220273 .... 66, 72, 89, 97, 104 2220313 .... 66, 71, 78, 89, 97, 104 2220451 ................. 72, 80 2220459 .... 66, 71, 89, 97, 104 2220794 .... 66, 71, 89, 97, 104 2220883 ....................... 37 2220886 ....................... 37 2220888 ....................... 37 2220890 ..................... 217 2221083 ..................... 235 2221084 .... 66, 82, 87, 95, 104, 241 2221085 ............. 241, 245 2221086 ..................... 247

510AJ

2221088 ............ 241, 245 2221176 ................ 72, 78 2221183 .................... 245 2221216 ............ 242, 245 2221296 .................... 245 2300004 . 66, 89, 97, 104, 303 2300014 ............ 303, 304 2300016 .............. 15, 304 2300019 .................... 304 2300027 .................... 304 2300029 .................... 304 2300039 .................... 304 2300040 .................... 303 2400060 ... 155, 159, 163, 266, 272, 279 2400064 ... 155, 159, 163, 266, 279 2400065 .... 260, 273, 298 2400066 ... 260, 267, 273, 280 2400070 .... 267, 280, 300 2420115 .................... 117 2420172 ............ 121, 125 2420203 .... 142, 146, 150 2460013 .................... 145 2460032 .................... 145 2460048 .... 153, 157, 161 2460049 ... 141, 145, 146, 149 2460055 .... 141, 145, 149 2460056 ............ 145, 149 2560136 .................... 190 2560173 .................... 187 2600210 ............ 133, 137 2600246 ............ 133, 137 2600281 .................... 185 2680439 .................... 137 2720058 ... 64, 66, 71, 78, 86, 89, 94, 97, 102, 104 2720271 ... 65, 66, 71, 89, 96, 97, 103, 104 2720434 ................ 72, 80 2720449 ................ 72, 80 2720467 ................ 72, 80 2720507 ...................... 86 2720508 ...................... 87 2720615 .............. 65, 103 2750529 ...................... 48 2750532 ... 66, 71, 72, 78, 80, 87, 89, 94, 97, 104 2750807 ...................... 48 2753537 ............ 241, 245 2753538 ............ 241, 245 2753540 ............ 235, 245 2753541 .................... 245 2753542 .................... 241 2753543 .................... 235 2753546 .... 241, 245, 247 2753548 .................... 247 2753550 .................... 247 2753552 .................... 247 2753553 ............ 241, 247 2753555 ............ 241, 242 2753557 .................... 247 2753561 .................... 247 2753562 .................... 247

311

SECTION 10 - SPECIAL OPTIONS 2753563 ..................... 247 2753565 ..................... 247 2753566 ..................... 247 2753567 ..................... 247 2753568 ..................... 247 2753569 ..................... 248 2753570 ..................... 248 2753571 ..................... 248 2753572 ..................... 248 2753573 ..................... 248 2753576 ..................... 235 2753578 ............. 242, 245 2753580 ..................... 245 2753581 ..................... 245 2753582 ..................... 241 2753584 ..................... 242 2753585 ..................... 242 2753586 ............. 241, 245 2753588 ............. 242, 245 2753589 ..................... 248 2753590 ..................... 248 2753594 ............. 242, 245 2753595 ............. 242, 245 2753597 ..................... 242 2753600 ..................... 241 2753601 ..................... 241 2753602 ............. 241, 245 2753603 ..................... 242 2753604 ..................... 245 2753605 ..................... 245 2753610 ..................... 245 2753611 ............. 242, 248 2753613 ..................... 248 2753614 ..................... 248 2753625 ............. 237, 239 2753675 ..................... 247 2753698 ..................... 245 2753782 ..................... 239 2753787 ..................... 245 2753843 ..................... 245 2753845 ..................... 247 2753846 ..................... 247 2753847 ..................... 247 2753851 ..................... 239 2753854 ..................... 242 2753855 ............. 235, 237 2753856 ..................... 241 2753858 ..................... 241 2753859 ..................... 241 2753934 ............. 237, 239 2753935 ..................... 237 2753936 ..................... 237 2753937 ..................... 237 2753939 ..................... 239 2754244 ..................... 245 2754471 ..................... 245 2760105 ............. 121, 125 2780256 ................. 15, 19 2780257 ................. 15, 27 2780267 ................. 15, 23 2780268 ................. 15, 31 2792518 ..................... 250 2792578 ............. 241, 250 2792579 ............. 235, 250 2792580 ............. 247, 250 2792583 ............. 247, 250 2792584 ..................... 247

312

2792590 .................... 250 2792621 ............ 237, 250 2792707 ............ 241, 250 2792778 ............ 239, 250 2792780 .................... 250 2792784 .................... 250 2820018 .88, 96, 260, 261 2820031 ... 142, 147, 150, 153, 157, 161, 257, 271 2820035 ... 117, 129, 130, 187 2820099 ............ 134, 137 2820100 ............ 134, 137 2820118 ............ 257, 271 2860030 .... 122, 125, 298 2900477 ...................... 51 2900770 ... 215, 219, 221, 223, 225, 231 2901443 .... 267, 280, 304 2902060 ... 73, 80, 87, 94, 260, 273 2902217 .................... 209 2902266 .................... 217 2902400 ...................... 13 2902443 ............ 260, 273 2902549 ............ 263, 276 2910495 .................... 303 2915014 .................... 121 2915133 .................... 191 2920028 ............ 191, 203 2920029 ............ 191, 203 2920110 .................... 129 2920113 .................... 129 2920129 ............ 260, 273 2920140 .... 187, 267, 280 2920146 .................... 129 2920154 .................... 190 2920157 ............ 129, 187 2920162 .................... 146 2940074 ............ 185, 298 2940109 ............ 133, 137 3010140 .................... 168 3020008 ...................... 16 3020016 ... 67, 80, 89, 97, 105 3020021 ........ 75, 82, 304 3020029 ...................... 13 3160266 ................ 15, 35 3160287 ................ 47, 51 3160348 ................ 15, 37 3200378 ... 64, 73, 87, 95, 102 3200406 ................ 73, 80 3220110 ................ 75, 80 3220112 ................ 75, 80 3220113 ...64, 87, 95, 102 3220154 ................ 87, 95 3250585 .................... 187 3251102 ... 142, 147, 150, 192 3251242 .................... 294 3251243 ............ 284, 290 3251813 ............ 283, 289 3252347 ............ 284, 294 3252507 ............ 263, 276 3252764 .... 153, 158, 162 3252768 .... 284, 290, 295

3272201 ...................... 11 3272605 .................... 181 3290501 ................ 90, 97 3290505 .... 142, 146, 150 3290601 ................ 90, 97 3290605 ................ 88, 96 3290606 .................... 186 3290801 ................ 88, 96 3300106 ...................... 15 3300151 ............ 186, 209 3300205 ............ 121, 125 3300220 ...................... 87 3300353 .................... 190 3300396 .... 154, 158, 162 3300408 .... 121, 125, 190 3300420 .................... 169 3310601 .... 154, 158, 162 3311001 .... 129, 185, 192 3311005 . 48, 87, 94, 129, 133, 134, 137, 138, 142, 147, 150, 153, 158, 162, 168, 191, 209 3311401 73, 80, 121, 133, 137, 203 3311402 .................... 175 3311405 ... 11, 48, 64, 66, 71, 73, 78, 80, 87, 89, 95, 97, 102, 104, 117, 133, 137, 153, 158, 162, 172, 187, 284, 290, 294 3311501 ............ 176, 203 3311505 ... 39, 65, 67, 72, 73, 78, 81, 87, 89, 95, 97, 102, 105, 133, 137, 153, 158, 162, 172, 175 3311601 ... 117, 133, 138, 191 3311605 ... 48, 65, 72, 73, 81, 87, 95, 102, 133, 137, 138, 146, 158, 162, 167, 169, 171, 172, 175, 187, 209 3311705 .... 142, 147, 150 3311801 .............. 15, 153 3311805 ... 65, 73, 81, 87, 95, 103, 171, 172, 181 3312005 ... 66, 71, 78, 89, 97, 104, 167, 205, 207 3312008 ...................... 13 3322201 ...................... 13 3340399 ... 65, 66, 78, 81, 87, 89, 95, 97, 103, 104 3340608 .................... 168 3340837 .................... 175 3340881 .................... 175 3340911 ...................... 39 3340914 .................... 167 3340940 .................... 175 3340943 .................... 172 3340956 ............ 205, 207 3340958 .......... 71, 73, 78 3380434 .................... 187 3380445 ............ 133, 138 3380504 ...................... 40 3380652 .................... 304 3380764 ...................... 40

510AJ

3420156..................... 191 3422177..................... 171 3422178..................... 171 3422520....................... 11 3422568..................... 167 3422582..................... 171 3422592....................... 11 3422664..................... 167 3422669..................... 172 3422716....................... 13 3422791..................... 172 3422792..................... 172 3422793..................... 172 3422794..................... 172 3422806..................... 171 3422912..................... 167 3422913..................... 167 3422996..................... 175 3423015..................... 167 3423081....................... 13 3460334............. 205, 207 3470003..................... 191 3480288..................... 217 3510830..................... 185 3510831..................... 185 3510832..................... 185 3520028.... 142, 147, 150, 190 3520035............. 122, 257 3520072..................... 185 3520189.... 154, 158, 162, 266, 279 3520192..... 154, 158, 162 3520198............. 185, 186 3536089..................... 187 3539219............. 121, 125 3570801................. 73, 81 3572448..................... 175 3572691..................... 167 3573024............. 134, 138 3573400..................... 209 3573642..................... 209 3573667....................... 94 3573668..................... 153 3573895................. 73, 81 3573937.... 65, 73, 81, 87, 103 3574066............. 167, 168 3574163..... 153, 158, 162 3574282................. 88, 96 3574523............. 158, 162 3575705..................... 203 3577121..................... 209 3577130... 65, 87, 95, 103 3577131....................... 88 3577132... 65, 87, 95, 103 3577133... 65, 87, 95, 103 3577134....................... 87 3577135... 65, 87, 95, 103 3577139....................... 88 3580134..... 142, 146, 150 3580158..................... 147 3580276..... 142, 146, 150 3580315............. 142, 150 3580316............. 158, 162 3580317..... 154, 158, 162 3580319..... 154, 158, 162

3121182

SECTION 10 - SPECIAL OPTIONS 3580320 .................... 154 3600279 ........ 73, 81, 113 3600296 .............. 73, 109 3600318 ... 66, 73, 81, 88, 95, 104 3600385 ... 66, 73, 81, 88, 95, 104, 109 3600423 ... 66, 81, 88, 96, 104, 113 3620033 ................ 73, 81 3620046 ...................... 87 3640986 ............ 159, 162 3641533 .... 155, 159, 162 3730125 .................... 260 3740049 ... 121, 125, 266, 280, 298 3740067 ... 65, 81, 87, 95, 103, 298 3740080 87, 94, 142, 147, 150, 153, 158, 162, 300 3740140 ................ 73, 81 3760115 .................... 175 3780117 .................... 181 3780182 ...................... 13 3790012 ... 130, 190, 191, 192 3790045 ...................... 15 3790152 ... 66, 73, 81, 88, 96, 104 3820001 .... 284, 290, 294 3820020 .................... 185 3841143 ............ 171, 172 3841203 ............ 171, 172 3841258 .............. 11, 167 3841367 ...................... 13 3841517 ...................... 13 3841520 ...................... 11 3860096 .................... 169 3900109 ...................... 13 3900205 .................... 185 3900232 ... 133, 134, 137, 138 3900254 ... 66, 71, 78, 89, 97, 104 3900268 ............ 121, 125 3900283 .................... 175 3900316 .................... 175 3910606 ............ 158, 162 3910610 .... 154, 159, 162 3910804 ............ 121, 125 3911014 .................... 129 3911018 .................... 190 3911040 .................... 129 3931010 ...................... 48 3931024 .................... 168 3931030 .................... 168 3931620 .. 66, 88, 96, 104 3931832 ...................... 47 3941406 .................... 176 3951420 .................... 175 3960407 ................ 73, 81 3960422 ... 158, 162, 263, 277 3960438 .. 65, 88, 95, 103 3960461 .................... 129 3960462 ............ 134, 138 3960464 ............ 134, 138

3121182

3960526 ...................... 15 3990001 ............ 259, 300 3990010 .... 258, 265, 271 4010618 .................... 186 4031608 .... 142, 147, 150 4031711 ........ 65, 94, 103 4032015 .................... 153 4060700 .... 158, 263, 277 4060802 ... 142, 147, 150, 154, 158, 162, 187, 192 4060803 .................... 168 4060805 ............ 134, 138 4060865 .................... 129 4060906 ............ 121, 125 4060959 .................... 304 4061010 .................... 134 4061032 .................... 169 4061043 .................... 158 4061046 ...................... 40 4061047 ...................... 40 4070410 .................... 117 4070497 .. 65, 87, 95, 103 4070498 .. 65, 87, 95, 103 4070987 .................... 125 4070991 .................... 121 4071056 .................... 175 4071057 .................... 175 4100025 .. 65, 89, 96, 103 4120035 ............ 258, 272 4130391 ...................... 13 4130392 ...................... 13 4130407 ...................... 13 4130408 ...................... 13 4160170 ............ 134, 138 4220162 .................... 129 4240018 .................... 169 4240032 .................... 129 4240099 72, 78, 187, 203, 209 4240145 .................... 117 4240149 ............ 205, 207 4280295 .................... 117 4300157 .................... 154 4341388 ............ 134, 138 4341415 ............ 205, 207 4360031 .................... 186 4360057 ............ 203, 300 4360070 .... 154, 159, 163 4360232 ... 192, 266, 280, 300 4360294 .................... 147 4360321 ............ 168, 261 4360328 ... 121, 125, 190, 192, 298 4360330 ............ 191, 298 4360331 .................... 192 4360336 ... 129, 142, 147, 150, 154, 158, 162, 187, 191, 192, 300 4360387 ... 190, 191, 203, 298 4360392 ...................... 73 4360407 ............ 190, 298 4360436 .................... 117 4360469 ............ 125, 300 4360470 .... 122, 125, 300

4360475 .... 122, 126, 190, 298 4360476 .... 122, 126, 190, 298 4360517 ...... 48, 261, 275, 298 4360522 ............. 130, 191 4360542 ..... 141, 146, 150 4360548 .... 168, 261, 274, 300 4400408 ..................... 117 4400451 ..................... 117 4420014 ............. 205, 207 4420037 ............. 187, 209 4420051 ..... 284, 291, 295 4420060 ..... 142, 147, 150 4420066 ............. 205, 207 4420068 ..................... 203 4460007 ..................... 191 4460023 ..................... 147 4460027 ..... 141, 146, 150 4460049 ..................... 203 4460051 ..... 158, 162, 265 4460071 .... 158, 162, 187, 256, 263, 265, 270, 277 4460121 ....................... 94 4460134 .... 263, 265, 277, 278 4460190 ..... 141, 146, 150 4460205 .... 262, 263, 264, 276, 277, 278 4460224 ............. 261, 275 4460225 .... 154, 158, 162, 256, 265, 270, 279 4460226 .... 168, 187, 256, 257, 260, 261, 265, 266, 267, 270, 271, 272, 273, 274, 275, 278, 279, 280 4460227 ...... 48, 256, 257, 258, 261, 266, 270, 272, 275, 280 4460233 ..................... 264 4460234 ..... 129, 191, 203 4460267 .... 129, 258, 266, 272, 279 4460268 .... 130, 258, 259, 266, 272, 279 4460320 ...... 48, 129, 258, 261, 266, 272, 275, 279, 280 4460321 .... 265, 267, 278, 280 4460346 .... 158, 162, 262, 276 4460374 .... 154, 159, 163, 266, 279 4460375 .... 154, 159, 163, 266, 279 4460411 ..... 155, 159, 163 4460412 ..... 155, 159, 163 4460413 ..... 155, 159, 163 4460414 ..... 155, 159, 163 4460415 ..... 155, 159, 163 4460418 .... 256, 258, 270, 271

510AJ

4460419 ... 256, 258, 270, 271 4460424 ... 130, 258, 259, 260, 266, 272, 279, 280 4460425 ... 154, 159, 163, 169, 203, 257, 266, 271, 279, 280 4460426 ... 122, 126, 154, 159, 163, 187, 257, 266, 267, 271, 279, 280 4460428 ... 168, 190, 256, 261, 270 4460434 ... 256, 258, 270, 272 4460457 ............ 259, 273 4460458 .... 163, 259, 273 4460459 .... 266, 267, 280 4460464 88, 96, 187, 190, 256, 257, 258, 260, 261, 270, 271, 273 4460465 ... 155, 159, 163, 257, 259, 266, 271, 279 4460466 ... 257, 271, 273, 274 4460467 .... 267, 280, 305 4460470 ... 122, 126, 190, 256, 257, 270, 271 4460471 ... 122, 126, 190, 256, 257, 270, 271 4460473 .... 176, 257, 271 4460476 ............ 267, 280 4460488 .... 122, 126, 190 4460496 ............ 126, 271 4460497 ............ 126, 271 4460508 ... 256, 257, 270, 271 4460509 ............ 257, 271 4460510 .... 267, 280, 305 4460526 ... 122, 126, 257, 271 4460536 88, 96, 258, 261, 272 4460539 ............ 259, 272 4460598 ............ 187, 192 4460607 .... 155, 159, 163 4460633 ............ 263, 276 4460634 ............ 258, 272 4460635 ............ 258, 272 4460701 ............ 265, 278 4460705 ............ 265, 278 4460708 ... 190, 256, 260, 270, 273 4460709 ............ 263, 277 4460710 ............ 263, 277 4460742 ... 163, 259, 273, 279 4460743 ............ 163, 279 4460761 ... 256, 257, 258, 270, 272 4460789 .... 266, 267, 280 4460790 .... 266, 267, 280 4460850 ... 261, 267, 274, 280 4460865 .... 176, 257, 271 4460866 ... 169, 256, 257, 258, 270, 271 4460867 ............ 261, 274

313

SECTION 10 - SPECIAL OPTIONS 4460871 .... 195, 196, 199, 200, 256, 258, 259, 261, 266, 270, 271, 272, 273, 274, 280 4460873 .... 256, 258, 270, 272 4460874 .... 122, 256, 257, 270, 272 4460875 .... 122, 256, 257, 270, 272 4460876 ............. 258, 271 4460878 ............. 258, 271 4460879 ............. 256, 270 4460880 .... 256, 258, 259, 270, 272 4460887 .... 256, 258, 270, 271 4460889 ..................... 259 4460890 ..................... 259 4460891 ..................... 259 4460892 ............. 260, 273 4460894 ............. 260, 273 4460897 ......... 88, 96, 260 4460899 ..................... 273 4460905 .... 122, 190, 256, 257, 258, 270, 271, 272 4460906 ............. 265, 278 4460943 ............. 258, 272 4460944 ..... 259, 272, 273 4460956 .... 155, 159, 163, 263, 276 4460957 .... 155, 159, 163, 263, 276 4460958 ............. 158, 162 4460961 ............. 265, 278 4460963 ..................... 154 4460967 .... 155, 159, 163, 266, 279 4460968 .... 142, 147, 150, 168, 261, 263, 274, 277 4460979 ..................... 273 4460993 ..................... 259 4460994 ..................... 259 4461001 ..... 155, 159, 163 4461005 ............. 259, 273 4461006 ............. 259, 273 4461008 ............. 259, 273 4461052 ............. 259, 273 4461053 ............. 259, 273 4461054 ............. 259, 273 4461060 ............. 259, 273 4461070 ............. 259, 272 4461071 ............. 260, 273 4461072 ............. 260, 273 4461073 ............. 260, 273 4461074 ............. 260, 273 4461095 ............. 259, 272 4461157 ..................... 273 4461196 ............. 262, 276 4461197 ..... 263, 277, 278 4461198 ............. 262, 276 4461199 ............. 263, 276 4461200 ..... 264, 277, 278 4461201 ............. 262, 276 4461202 ............. 262, 276 4461203 ..... 264, 277, 278 4461204 ..................... 262

314

4461205 ............ 263, 276 4461206 .... 264, 277, 278 4461207 ............ 262, 276 4461244 ............ 262, 276 4461245 ............ 262, 276 4461246 ............ 262, 276 4461249 ............ 263, 276 4461250 .... 264, 277, 278 4520212 ...................... 16 4520216 ...................... 16 4520217 ...................... 16 4520240 ...................... 16 4530028 ............ 209, 211 4567462 ...................... 11 4567495 ................ 73, 81 4567627 .................... 117 4568280 .................... 247 4568743 ...65, 87, 95, 103 4569176 ........ 65, 88, 103 4640113 ...................... 16 4640751 ................ 73, 81 4640858 ............ 215, 217 4640871 ...................... 11 4640936 .................... 223 4641108 ................ 71, 78 4641155 ...................... 39 4641162 .................... 215 4641175 .................... 181 4641176 ................ 43, 45 4641177 .................... 181 4641198 .................... 241 4641199 ... 66, 82, 88, 96, 104, 247 4641207 ...................... 39 4641208 ...................... 39 4641260 .................... 225 4641265 ...................... 11 4641272 .......... 68, 87, 95 4641281 .................... 245 4641317 ... 67, 78, 89, 97, 104 4641390 .................... 217 4641510 ...................... 39 4711000 ...................... 48 4711400 ... 11, 39, 43, 48, 65, 67, 79, 88, 90, 95, 97, 103, 105, 130, 158, 162, 175, 186, 187 4711500 . 65, 87, 95, 103, 154, 158, 162, 167, 169, 181, 191 4711600 ... 43, 48, 65, 87, 95, 103, 154, 158, 162, 169, 176, 181 4711800 .... 154, 158, 162 4712000 ............ 205, 207 4740086 ...................... 13 4740120 ...................... 48 4740158 ...................... 11 4740171 ...................... 47 4740274 ... 65, 73, 81, 87, 95, 103 4740362 ..... 67, 105, 129, 134, 138, 187 4740397 ... 142, 147, 150, 192 4740444 ............ 122, 126

4740500 ............ 134, 138 4740537 ...................... 12 4740538 ...................... 12 4740539 ...................... 12 4740540 ...................... 12 4750600 .... 154, 159, 163 4750800 ... 133, 134, 137, 138 4751000 87, 95, 129, 134, 138, 142, 147, 150, 154, 158, 162, 185, 191, 209 4751100 ............ 133, 137 4751400 ... 43, 65, 67, 71, 73, 79, 81, 87, 89, 95, 97, 103, 105, 117, 122, 126, 134, 138, 154, 168, 172, 176, 187, 190, 203, 209, 284, 290, 294 4751500 ... 39, 65, 67, 72, 79, 87, 89, 95, 97, 103, 105, 122, 134, 138, 142, 147, 150, 154, 167, 172, 203 4751600 ... 40, 48, 65, 67, 71, 73, 79, 81, 87, 89, 95, 97, 103, 105, 117, 133, 134, 137, 138, 147, 167, 187, 209 4751700 .... 142, 147, 150 4751800 ... 13, 65, 87, 95, 103, 129, 167, 187, 203 4751900 ................ 73, 81 4752000 ... 11, 67, 71, 79, 89, 97, 105 4752200 ... 67, 71, 79, 89, 97, 105 4760600 .... 154, 159, 163 4761000 ............ 185, 192 4761400 ............ 122, 126 4761500 .... 154, 158, 162 4761600 .................... 117 4791400 ... 43, 65, 88, 96, 103, 154, 158, 162 4811600 .... 142, 147, 150 4811700 .................... 186 4812200 ...................... 81 4831900 .... 75, 82, 89, 96 4832000 ...................... 75 4845194 ............ 134, 138 4845395 ................ 73, 81 4846037 ............ 134, 138 4846218 .................... 181 4846370 .................... 203 4846428 .................... 167 4846452 .................... 185 4846561 .................... 187 4846567 ................ 73, 81 4846573 .................... 181 4846627 .................... 209 4846650 .................... 176 4846660 ...................... 11 4846665 .................... 117 4846666 ...................... 13 4846669 ............ 134, 138 4846670 .................... 134

510AJ

4846683................. 73, 81 4846688..................... 172 4846689..................... 172 4846693..................... 172 4846697..................... 168 4846698..................... 129 4846700..................... 168 4846701..................... 168 4846703..................... 168 4846821... 65, 87, 95, 103 4846905..................... 167 4860178....................... 16 4860179....................... 16 4860193....................... 16 4891500.... 55, 59, 65, 95, 103 4891600.... 65, 73, 81, 88, 96, 103, 176, 181 4891800.. 12, 15, 47, 176, 181 4892000................. 15, 47 4892200....................... 12 4892600..................... 181 4921829............. 264, 278 4921954..................... 264 4921957..................... 264 4922482..................... 265 4922522............. 122, 258 4922523............. 122, 258 4922530..... 169, 257, 271 4922533..... 190, 256, 270 4922637............. 260, 273 4922638............. 122, 257 4922641.... 155, 159, 163, 265, 266, 278, 279 4922643............. 266, 280 4922666.... 122, 190, 256, 257, 270 4922669............. 190, 256 4922714..... 168, 261, 274 4922737......... 88, 95, 260 4922757..... 154, 159, 266 4922764............. 266, 280 4922770.... 169, 257, 271, 274 4922806..... 176, 257, 271 4922925.... 154, 158, 162, 265, 279 4922970..................... 265 4922978............... 72, 260 4923223............. 122, 258 4923265..... 122, 258, 259 4923451....... 82, 261, 275 4923481............. 267, 280 4923575............. 122, 258 4923581..... 122, 258, 259 4933171..... 252, 258, 260 4933216............. 252, 265 4933217..................... 252 4933218..................... 252 4933219..................... 252 4933231..................... 252 4933238..................... 252 4933239............. 252, 265 4933249..................... 280 4933250..................... 252 4933264..... 154, 159, 266

3121182

SECTION 10 - SPECIAL OPTIONS 4933300 ............ 252, 265 4933308 .................... 266 4933326 .... 252, 258, 260 4933382 ............ 258, 260 4933384 .... 252, 258, 260 5240600 ................ 88, 96 5240800 ................ 88, 96 70000088 .................... 53 70000089 .................... 53 70000122 .. 141, 146, 149 70000123 .. 141, 146, 149 70000124 .. 141, 146, 150 70000125 .. 141, 146, 150 70000126 .. 141, 146, 150 70000127 .. 141, 146, 150 70000264 .................... 74 70000345 .......... 260, 274 70000619 .. 154, 157, 161 70000681 ........ 56, 59, 61 70000779 .................. 231 70000781 .................... 39 70000797 .................... 37 70000863 .. 153, 157, 161 70000865 .................... 61 70000916 .............. 74, 83 70000934 .................... 43 70000969 .................. 113 70000970 .................. 113 70000971 .................. 113 70000972 .................. 113 70000973 .................. 113 70000975 .................. 114 70000976 .................. 113 70000977 .................. 114 70000978 .......... 113, 114 70001002 .................... 74 70001017 64, 87, 95, 102 70001086 .................. 219 70001100 .. 153, 157, 161 70001181 .................... 83 70001349 .............. 23, 31 70001384 .. 153, 157, 161 70001386 .............. 90, 97 70001387 .............. 90, 98 70001388 ...... 90, 98, 105 70001389 ...... 90, 98, 105 70001390 ...... 90, 98, 105 70001391 ...... 90, 98, 105 70001392 ...... 90, 98, 105 70001393 ...... 90, 98, 105 70001394 ...... 90, 98, 105 70001395 ...... 90, 98, 106 70001396 .............. 90, 98 70001397 .............. 90, 98 70001398 .............. 90, 98 70001399 ...... 90, 98, 105 70001400 .............. 90, 98 70001401 ...... 90, 98, 105 70001402 .............. 90, 98 70001403 67, 90, 98, 105, 300 70001404 ...... 90, 98, 105 70001405 ...... 90, 98, 105 70001406 ...... 90, 98, 105 70001407 ...... 90, 98, 105 70001408 .............. 90, 98 70001409 .............. 90, 98

3121182

70001410 .............. 90, 98 70001411 ...... 90, 98, 106 70001412 ...... 90, 98, 105 70001413 ...... 90, 98, 105 70001414 ...... 90, 98, 105 70001415 .............. 90, 98 70001416 ...... 90, 98, 106 70001417 ...... 90, 98, 106 70001418 ...... 90, 98, 106 70001419 ...... 90, 98, 106 70001423 .............. 74, 83 70001435 .................... 83 70001696 .. 153, 157, 161 70001697 .................. 179 70001792 .............. 90, 98 70001793 .............. 90, 98 70001794 .............. 91, 98 70001796 .............. 91, 98 70001953 .. 153, 157, 161 70001959 .................. 117 70001960 .......... 117, 298 70001963 .................. 231 70001966 .. 153, 157, 161 70001973 .. 153, 158, 162 70001974 .. 153, 158, 162 7000206 ................ 23, 31 70002088 .. 153, 157, 161 70002098 .............. 91, 98 70002099 ...... 91, 98, 106 70002100 ...... 91, 98, 105 70002101 ...... 91, 98, 105 70002102 ...... 91, 98, 105 70002103 ...... 91, 98, 105 70002104 .............. 91, 98 70002105 .............. 91, 98 70002106 .............. 91, 98 70002107 .............. 91, 98 70002108 ...... 91, 98, 106 70002109 .............. 91, 98 70002200 .................... 83 70002206 .................... 53 70002207 .................... 53 70002216 .. 215, 219, 227 70002217 .......... 219, 227 70002219 .. 215, 223, 229 70002220 .......... 221, 231 70002221 .................. 225 70002222 .................. 225 70002223 .................. 221 70002224 .................. 223 70002225 .................. 223 70002234 .................... 74 70002235 .................. 146 70002257 .................. 111 7000229 ................ 23, 31 70002297 .. 153, 157, 161 7000230 ................ 23, 31 7000232 ................ 23, 31 70002377 67, 90, 97, 105 70002378 67, 90, 97, 105 70002433 .................... 91 70002436 .................. 105 70002437 .................. 105 70002438 .................. 105 70002439 .................. 105 70002440 .................. 105 70002441 .................. 105

70002442 ................... 105 70002443 ................... 105 70002444 ................... 106 70002445 ................... 106 70002446 ................... 106 70002447 ................... 106 70002448 ................... 106 70002449 ................... 106 70002450 ........... 106, 300 70002451 ........... 106, 300 70002452 ................... 106 70002453 ................... 106 70002454 ................... 106 70002455 ........... 106, 274 70002456 ................... 106 70002457 ................... 106 70002458 ................... 106 70002459 ................... 105 7000246 ................. 23, 31 70002460 ... 153, 157, 161 7000248 ................. 23, 31 7000253 ................. 23, 31 7000257 ................. 23, 31 7000258 ................. 23, 31 7000261 ................. 23, 31 7000262 ................. 23, 31 7000263 ................. 23, 31 70002647 ..................... 61 70002648 ..................... 61 70002649 ..................... 61 70002651 ..................... 61 70002705 . 64, 87, 95, 102 70002706 . 64, 87, 95, 102 70002724 ................... 199 70002725 ................... 199 70002726 ................... 199 70002727 ........... 199, 200 70002728 ................... 199 70002729 ................... 200 70002730 ................... 195 70002731 ................... 195 70002732 ................... 195 70002733 ................... 196 70002734 ................... 196 70002735 ................... 196 70002768 ................... 117 70002818 ................... 155 70002819 ................... 155 70002820 ................... 155 70002821 ................... 155 70002822 ................... 155 70002823 ................... 155 70002824 ................... 155 70002825 ................... 155 70002826 ................... 155 70002906 ................... 196 70002962 ..................... 39 70003033 ..................... 91 70003034 ..................... 91 70003138 ..................... 61 70003479 ..................... 83 70003480 ..................... 83 70003481 ..................... 83 70003483 ................... 186 70003541 ..................... 67 70003631 ... 153, 157, 161 70003708 ... 153, 157, 161

510AJ

70003709 .. 153, 157, 161 70003758 .................... 67 70003759 .................... 68 70003760 .................... 68 70003761 .................... 68 70003762 .................... 68 70003763 .................... 68 70003764 .................... 68 70003765 .................... 68 70003766 .................... 68 70003767 ............ 68, 274 70003768 .................... 67 70003769 .................... 68 70003770 .................... 68 70003784 .................. 190 70003791 ............ 67, 300 70003932 .............. 74, 83 70004158 .................... 59 70004169 . 153, 157, 161, 162 70004171 .. 153, 157, 161 70004172 .................... 96 70004254 .................... 61 70004257 .................... 61 70004258 .................... 61 70004259 .................... 61 70004260 .................... 61 70004261 .................... 61 70004262 .................... 61 70005483 .................... 24 70005580 .................. 219 70005771 .................... 91 70005772 .................... 91 7000625 .................... 186 70006267 .................. 175 70006274 .................. 175 70006428 .............. 24, 32 70006429 .............. 24, 32 7000663 ................ 74, 83 70006739 .................... 61 70006740 .................... 61 70006741 .................... 61 70006742 .................... 61 7000731 ...................... 24 7000974 .................... 113 7001481 .................... 111 7001485 .................... 109 7001913 ................ 19, 27 7001998 ................ 23, 31 70020808 .................. 274 70023056 ............ 65, 103 7002821 .... 267, 280, 305 7002822 .................... 305 7002823 .... 267, 280, 305 7002826 .................... 305 7002828 ............ 267, 280 7002840 ...................... 11 7003657 .................... 146 7003928 .................... 195 7003933 .................... 199 7003935 .................... 199 7003941 .................... 199 7003946 .................... 199 7003953 .................... 195 7003969 .................... 199 7003972 .................... 200 7003973 .................... 200

315

SECTION 10 - SPECIAL OPTIONS 7003976 ..................... 195 7003977 ..................... 195 7003980 ..................... 200 7003982 ..................... 200 7003983 ..................... 200 7003986 ..................... 199 7003989 ..................... 200 7003992 ............. 195, 199 7003993 ............. 195, 199 7003994 ..................... 199 7004035 ....................... 53 7004036 ....................... 53 7004043 ....................... 53 7004044 ....................... 53 7004045 ....................... 53 7004047 ....................... 53 7004049 ....................... 53 7004275 ..................... 305 7004276 ..................... 305 7005843 ....................... 51 7005887 ....................... 51 7005889 ....................... 51 7007006 ................. 19, 27 7007289 ..................... 111 7007412 ..................... 110 7007419 ............... 35, 109 7007437 ................. 35, 37 7007438 ................. 35, 37 7007439 ................. 35, 37 7007446 ................. 35, 37 7007470 ..... 109, 110, 111 7007497 ............. 261, 274 7007498 ............. 261, 274 7007601 ................. 23, 31 7007640 ................. 23, 31 7010429 ................. 23, 31 7010542 ......... 39, 45, 181 7010543 .... 39, 45, 67, 71, 78, 79, 89, 97, 105, 181 7011016 ..................... 113 7011044 ..................... 113 7011067 ..................... 113 7011347 ..................... 231 7011358 ..................... 219 7011377 ..................... 219 7011378 ..................... 219 7012513 ..... 141, 146, 149 7012514 ..... 141, 146, 149 7012518 ........... 45, 71, 79 7012540 ....................... 45 7012558 ..... 141, 146, 149 7012664 .... 64, 72, 80, 86, 102, 298 7012693 ....................... 11 7012903 ....................... 45 7012914 ..................... 181 7012918 ..................... 181 7012941 .... 67, 71, 78, 79, 89, 97, 105 7012943 ... 45, 71, 79, 298 7012944 .... 45, 67, 71, 79, 89, 97, 105, 181, 182, 298 7012953 ............... 45, 181 7012967 ....... 45, 181, 182 7012974 ................. 71, 78 7012975 ....................... 45

316

7012989 .................... 181 7012995 ................ 71, 79 7012998 ...................... 45 7013711 .................... 113 7013757 .................... 113 7013766 .................... 113 7013771 .................... 113 7016314 .................... 117 7016319 .................... 129 7016331 ........ 73, 82, 300 7016372 .................... 129 7016399 .................... 187 7016432 ...................... 51 7016433 ...................... 51 7016434 ...................... 51 7016435 ...................... 51 7016628 .................... 129 7016654 .................... 305 7016655 .................... 305 7016744 .................... 113 7016745 .................... 113 7016746 .................... 113 7016768 .................... 113 7016769 .................... 113 7016817 ... 73, 80, 87, 94, 260, 273 7016820 ... 73, 80, 87, 95, 260, 273, 274 7016834 ... 73, 80, 87, 94, 260, 274 7016837 ................ 87, 94 7016838 ...73, 87, 95, 260 7017059 ................ 23, 31 7017067 ................ 23, 31 7017070 ................ 23, 31 7017080 ................ 23, 31 7017082 ................ 20, 28 7017092 ................ 19, 27 7017093 ................ 19, 27 7017094 .... 20, 23, 27, 31 7017095 ................ 19, 27 7017097 ................ 20, 27 7017136 .................... 179 7017137 .................... 179 7017138 .................... 179 7017139 .................... 179 7017140 .................... 179 7017148 .................... 179 7017172 .................... 179 7017192 .................... 179 7017402 ...... 45, 181, 182 7017410 ...................... 45 7017421 ...................... 45 7017422 ...................... 45 7017428 ...................... 45 7017433 ...................... 45 7017440 ...................... 45 7017441 ...................... 45 7017451 .............. 45, 298 7017452 ............ 181, 182 7017454 ...................... 45 7017482 ...................... 45 7017496 .............. 39, 217 7019103 .................... 199 7019110 .................... 199 7019111 ............ 195, 199 7019112 .................... 199

7019114 .................... 199 7019115 .................... 199 7019122 .................... 195 7019123 .................... 195 7019141 .................... 195 7019142 .................... 195 7019143 .................... 195 7019144 .................... 195 7019145 .................... 195 7019147 .................... 195 7019149 .................... 195 7019150 .................... 195 7019151 .................... 199 7019154 .................... 199 7019155 .................... 199 7019160 .................... 199 7019161 .................... 199 7019162 .................... 199 7019164 .................... 200 7019165 .................... 200 7019166 .................... 200 7019167 .................... 200 7019168 .................... 199 7019171 .................... 195 7019174 .................... 195 7019177 .................... 195 7019194 .................... 200 7019196 .................... 200 7019197 .................... 195 7019656 ...................... 87 7019680 .... 141, 146, 149 7020020 ...................... 43 7020023 ........ 74, 83, 300 7020026 ................ 74, 82 7020056 .................... 117 7020108 .... 141, 146, 149 7020109 .... 141, 146, 149 7020110 .... 141, 146, 149 7020111 .... 141, 146, 149 7020168 ...................... 74 7020175 .... 122, 126, 190 7020176 .... 122, 126, 190 7020190 .... 141, 146, 149 7020191 .................... 146 7020192 .... 142, 146, 150 7020193 ... 141, 146, 149, 265, 278 7020226 .................... 117 7020246 ............ 121, 125 7020403 ...................... 74 7020408 ................ 74, 83 7020411 ................ 74, 83 7020447 ................ 74, 83 7020449 ................ 74, 83 7020458 ...................... 74 7020459 ................ 74, 83 7020460 ................ 74, 83 7020461 ...................... 73 7020464 ................ 74, 83 7020465 ................ 74, 82 7020467 ...................... 74 7020468 ................ 74, 82 7020471 ................ 74, 83 7020479 ................ 73, 83 7020480 ...................... 74 7020482 ...................... 74 7020488 ...................... 74

510AJ

7020495................. 74, 82 70206066................... 231 7021237..................... 109 7021238..................... 109 7021239..................... 109 7021240..................... 109 7021242..................... 109 7021243..................... 109 7021248..................... 109 7021249......... 35, 37, 109 7021250..................... 109 7021251..................... 109 7021254..................... 109 7021255............. 109, 110 7021256..................... 111 7021257..................... 109 7021258..................... 110 7021259..................... 110 7021260..................... 110 7021263..................... 110 7021264..................... 110 7021265..................... 110 7021268..................... 110 7021269..................... 110 7021270..................... 110 7021271..................... 110 7021272..................... 110 7021273..................... 110 7021274..................... 110 7021275......... 35, 37, 110 7021276......... 35, 37, 110 7021277......... 35, 37, 110 7021278..................... 110 7021279..................... 110 7021280..... 109, 110, 111 7021281..................... 110 7021283..................... 109 7021284..................... 109 7021288..................... 110 7021290..................... 110 7021291..................... 110 7021292..................... 110 7021294..................... 111 7021296..................... 111 7021297..................... 111 7021298..................... 111 7021299..................... 111 7021611....................... 45 7021625....................... 39 7021639....................... 39 7021655....................... 39 7022302................. 35, 37 7022305................. 35, 37 7022310................. 35, 37 7022311................. 35, 37 7022312................. 35, 37 7022313....................... 35 7022314................. 35, 37 7022318....................... 35 7022321....................... 35 7022323....................... 35 7022326................. 35, 37 7022328................. 35, 37 7022341..................... 110 7022342..................... 109 7022346..................... 110 7022347..................... 110

3121182

SECTION 10 - SPECIAL OPTIONS 7022367 ...................... 35 7022368 ................ 35, 37 7022370 ...................... 35 7022371 ................ 35, 37 7022372 ................ 35, 37 7022373 .................... 109 7022374 .................... 109 7022375 .................... 109 7022376 .................... 109 7022377 .................... 109 7022378 .................... 109 7022379 .................... 109 7022380 .................... 109 7022381 .................... 109 7022382 .................... 110 7022383 .................... 110 7022384 .................... 110 7022385 .................... 110 7022386 .................... 111 7022387 .................... 111 7022397 ...................... 39 7022399 ...................... 39 7022808 .................... 195 7022812 ............ 199, 200 7022814 .................... 195 7022815 .................... 195 7022816 .................... 195 7022817 .................... 195 7022818 .................... 195 7022819 ... 195, 196, 261, 274 7022822 .................... 199 7022823 .................... 199 7022824 .... 199, 261, 274 7022825 .... 200, 261, 274 7023205 .................... 117 7023206 ...................... 43 7023207 ...................... 43 7023318 ...................... 53 7023907 ................ 35, 37 7023908 ................ 35, 37 7023910 ................ 35, 37 7023911 .................... 181 7023912 .................... 181 7023913 ...................... 45 7023914 ...................... 45 7023915 .................... 181 7023917 ...................... 39 7023922 ...................... 45 7023929 ... 66, 73, 81, 88, 95, 104 7023934 ...................... 39 7023935 ...................... 39 7023936 ...................... 39 7023970 ...................... 45 7023984 .................... 181 7024105 ................ 19, 27 7024106 ...................... 19 7024107 ................ 19, 27 7024108 ................ 20, 27 7024109 ................ 19, 27 7024110 ................ 19, 27 7024111 ................ 19, 27 7024112 ................ 19, 27 7024113 ................ 19, 27 7024114 ................ 20, 28 7024115 ................ 19, 27

3121182

7024116 ................ 19, 27 7024117 ................ 19, 27 7024118 ................ 19, 27 7024119 ................ 19, 27 7024120 ................ 19, 27 7024121 ................ 19, 27 7024122 ................ 19, 27 7024123 ................ 19, 27 7024124 ................ 19, 27 7024125 ................ 19, 27 7024126 ................ 19, 27 7024127 ................ 19, 27 7024128 ................ 19, 27 7024129 ................ 19, 27 7024130 ................ 19, 27 7024131 ................ 20, 27 7024132 ................ 19, 27 7024133 ................ 20, 27 7024134 ................ 19, 27 7024182 ...................... 24 7024189 ...................... 24 7024190 ...................... 24 7024191 ...................... 24 7024192 ...................... 24 7024193 ...................... 24 7024194 ...................... 24 7024196 ...................... 24 7024197 ...................... 24 7024198 ................ 20, 28 7024318 ...................... 74 7024379 ...................... 53 7024380 ...................... 53 7024381 ...................... 53 7024389 ...................... 53 7024390 ...................... 53 7024413 ...................... 74 7024439 .................... 117 7024440 .................... 118 7024441 .................... 117 7024442 .................... 117 7024443 .................... 118 7024444 ............ 117, 298 7024445 .................... 117 7024446 .................... 117 7024452 .................... 187 7024453 ...................... 53 7024462 .................... 211 7024463 .................... 211 7024467 .................... 211 7024469 .................... 211 7024470 .................... 211 7024471 .................... 211 7024472 .................... 211 7024473 .................... 211 7024474 .................... 211 7024475 .................... 211 7024478 .................... 211 7024485 .... 153, 157, 161 7024488 .... 154, 157, 161 7024489 .... 154, 157, 161 7024565 ................ 74, 83 7024579 ................ 74, 83 7024705 ...................... 24 7024709 ...................... 19 7024710 ...................... 19 7024711 ...................... 19 7024712 ................ 23, 31

7024713 ................. 23, 31 7024714 ................. 23, 31 7024715 ................. 23, 31 7024716 ................. 24, 32 7024717 ....................... 24 7024718 ....................... 24 7024719 ....................... 19 7024800 ..................... 110 7024804 ..................... 111 7024830 ............. 261, 274 7024854 ....................... 37 7024855 ..................... 109 7024856 ..................... 109 7024857 ..................... 109 7024858 ..................... 109 7024868 ....................... 37 7024881 ....................... 39 7026041 ....................... 61 7026042 ........... 55, 59, 61 7026043 ........... 55, 59, 61 7026044 ........... 55, 59, 61 7026045 ........... 55, 59, 61 7026046 ........... 55, 59, 61 7026047 ........... 55, 59, 61 7026048 ........... 55, 59, 61 7026049 ........... 55, 59, 61 7026050 ........... 55, 59, 61 7026051 ........... 55, 59, 61 7026052 ........... 55, 59, 61 7026053 ........... 55, 59, 61 7026054 ....................... 55 7026055 ........... 56, 59, 61 7026056 ....................... 56 7026057 ........... 56, 59, 61 7026058 ....................... 56 7026059 ........... 55, 56, 59 7026060 ........... 55, 56, 59 7026064 ..................... 231 7026065 ..................... 231 7026067 ..................... 231 7026069 ..................... 231 7026070 ..................... 231 7026071 ..................... 231 7026072 ..................... 231 7026073 ..................... 225 7026074 ..................... 225 7026075 ..................... 225 7026076 ..................... 225 7026078 ..................... 225 7026079 ..................... 225 7026080 ..................... 225 7026081 ............. 219, 227 7026082 ............. 219, 227 7026085 ..................... 227 7026086 ..................... 227 7026087 ............. 219, 227 7026088 ..................... 221 7026089 ..................... 221 7026090 ..................... 221 7026091 ..................... 221 7026092 ..................... 221 7026093 ..................... 221 7026094 ..................... 221 7026095 ..................... 221 7026096 ..................... 221 7026097 ..................... 223 7026098 ..................... 223

510AJ

7026099 .................... 223 7026100 .................... 229 7026101 .................... 223 7026102 .................... 223 7026104 ............ 215, 229 7026105 .................... 229 7026106 .................... 229 7026107 .................... 229 7026110 .................... 215 7026111 .................... 215 7026114 .................... 215 7026115 .................... 215 7026116 .................... 215 7026117 .................... 219 7026118 .................... 219 7026119 .................... 175 7026120 .................... 175 7026188 .... 153, 157, 161 7026199 .... 141, 146, 149 7026408 .................... 274 7026597 .... 153, 157, 161 7026608 ................ 73, 83 7026626 ... 153, 157, 161, 265, 279 7026843 ................ 88, 96 7026846 ...................... 67 7026847 .......... 67, 88, 96 7026848 ...................... 67 7026849 ...................... 67 7026850 ...................... 67 7026851 ...................... 67 7026852 ...................... 67 7026853 ...................... 67 7026854 ...................... 68 7026856 ...................... 67 7026857 ...................... 67 7026858 ...................... 67 7026859 ...................... 68 7026860 ...................... 67 7026861 ...................... 68 7026862 ...................... 68 7026863 ...................... 67 7026864 ...................... 67 7026865 ...................... 67 7026866 ...................... 67 7026867 ...................... 67 7026868 ...................... 67 7026869 ...................... 67 7026870 ...................... 67 7026872 ...................... 67 7026873 ...................... 67 7026874 ...................... 67 7026875 ...................... 67 7026878 ...................... 68 7026881 ................ 88, 96 7026885 ................ 88, 96 7026886 ................ 88, 96 7027023 ...... 66, 104, 274 7027024 ...... 66, 104, 274 7027025 ...... 66, 104, 273 7027026 ...... 66, 104, 274 7027041 .73, 80, 260, 274 7027050 .............. 80, 273 7027236 ................ 73, 82 7027239 ................ 75, 83 7027241 ...................... 74 7027242 ...................... 74

317

SECTION 10 - SPECIAL OPTIONS 7027245 ................. 75, 83 7027246 ................. 74, 83 7027276 ................. 74, 83 7027350 ....................... 61 7027351 ....................... 61 7027352 ....................... 61 7027354 ........... 56, 59, 61 7027356 ........... 56, 59, 61 7027358 ................. 55, 59 7027360 ....................... 61 7027412 ......... 65, 96, 103 7027608 ................. 74, 83 7027609 ................. 74, 83

318

7027610 ................ 74, 83 7027769 ................ 75, 83 7027773 .................... 211 7027774 .................... 211 7027775 .................... 211 7027776 .................... 211 7027777 .................... 211 7027778 .................... 211 7027779 .................... 211 7027780 .................... 211 7027790 ...................... 83 7027791 ...................... 83 7027792 ...................... 83

7027793 ............ 260, 274 7027794 ............ 260, 274 7027795 .............. 83, 300 7027796 ............ 260, 274 7027799 .... 153, 157, 161 7027887 .... 142, 146, 150 77143013 .................. 125 77363228 .................. 274 77363229 .................. 274 8008750 ... 67, 72, 79, 89, 97, 105 80604018 .................. 274 8229242 .................... 272

510AJ

8405006............... 65, 103 85941018............. 65, 103 8786514....................... 16 8896941..................... 304 8902175..................... 239 91503103................... 274 91504107................... 274 I7024193...................... 24 NPN ........................... 155

3121182