JLG 45HA Parts Manual (3120824) - PDF Download En

3120824

45HA

3

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 7 FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5FT-9IN/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER) ......... 8 FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6FT-6IN/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER) .......... 12 FIGURE 1-3. FRAME AND STEERING INSTALLATION 6FT-6IN/2M 4WD FRAME ..................................................................... 14 FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18 FIGURE 1-5. DRIVE HUB ASSEMBLIES ....................................................................................................................................... 22 FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES .......................................................................................................................... 28 FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO ...................................................................................................................... 32 FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO ......................................................................................................................... 34 FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD ......................................................................................................................... 38 FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD ....................................................................................................................... 42 FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) ..................................................................................................... 46 FIGURE 1-12. TOW PACKAGE INSTALLATION ........................................................................................................................... 48 SECTION 2 - TURNTABLE ................................................................................................................................................................ 51 FIGURE 2-1. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS AND DEUTZ DIESEL) ......................................... 52 FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (ELECTRIC MACHINES) ......................................................... 56 FIGURE 2-3. ACCESSORY VALVE ASSEMBLY ........................................................................................................................... 60 FIGURE 2-4. VALVE ASSEMBLY - FPS (STEER) ......................................................................................................................... 62 FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) ............................................................ 64 FIGURE 2-6. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) ..................................................... 68 FIGURE 2-7. VALVE ASSEMBLY - SINGLE STACK BANG-BANG .............................................................................................. 72 FIGURE 2-8. VALVE ASSEMBLY - FPS ........................................................................................................................................ 74 FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ............................................................................... 76 FIGURE 2-10. SWING BRAKE ASSEMBLY .................................................................................................................................. 80 FIGURE 2-11. SWING MOTOR ASSEMBLY ................................................................................................................................. 82 FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM.............................................. 84 FIGURE 2-13. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION) ................................................................. 92 FIGURE 2-14. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL) ................................................................................ 94 FIGURE 2-15. DEUTZ ENGINE INSTALLATION ........................................................................................................................... 98 FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL) ....................................................................... 104 FIGURE 2-17. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) ................................................... 108 FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION ................................................................ 110 FIGURE 2-19. PUMP ASSEMBLY - BARNES (ELECTRIC POWERED MACHINES) ................................................................. 114 FIGURE 2-20. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE) ............................................................ 116 FIGURE 2-21. TANKS INSTALLATION ........................................................................................................................................ 118 FIGURE 2-22. ROTARY OIL COUPLING INSTALLATION .......................................................................................................... 124 FIGURE 2-23. OPTIONAL MANUAL DESCENT INSTALLATION ............................................................................................... 126 FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES) ............................................................ 128 FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES) ................................................................ 132 FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED) .................................. 136 FIGURE 2-27. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT THROUGH 1992) ................................................... 138 FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT) .............................................. 140 FIGURE 2-29. HOODS INSTALLATION (ELECTRIC MACHINES).............................................................................................. 144 SECTION 3 - BOOM ........................................................................................................................................................................ 147 FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ............................................................................................... 148 FIGURE 3-2. MAIN BOOM ASSEMBLY ....................................................................................................................................... 152 FIGURE 3-3. TOWER BOOM ASSEMBLIES ............................................................................................................................... 156 FIGURE 3-4. BOOM WIPERS INSTALLATION ........................................................................................................................... 160 SECTION 4 - PLATFORM................................................................................................................................................................ 163 FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ............................................................................ 164 FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS ....................................................................... 168 FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ............................................................................................................................ 172 FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES) ......................................................................................... 174 FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO JANUARY 1993) .......... 178 FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES JANUARY 1993 TO PRESENT) ..... 182 FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS .......................................................................... 186 SECTION 5 - CYLINDER ................................................................................................................................................................. 189

3120824

45HA

5

TABLE OF CONTENTS FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 190 FIGURE 5-2. LEVEL CYLINDER ASSEMBLY (TOWER BOOM) ................................................................................................. 192 FIGURE 5-3. LIFT CYLINDER ASSEMBLY (MAIN BOOM) .......................................................................................................... 194 FIGURE 5-4. LIFT CYLINDER ASSEMBLY (TOWER BOOM) ..................................................................................................... 196 FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992) ................................. 198 FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT) ............................ 200 FIGURE 5-7. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD) ......................................................................... 202 FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD) ............................................................................ 204 FIGURE 5-9. STEER CYLINDER ASSEMBLY (4WD) .................................................................................................................. 206 FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM .......................................................................................... 208 FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) ..................................................................................... 210 FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) .......................................................................................... 212 SECTION 6 - HYDRAULIC ............................................................................................................................................................... 215 FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT............................................................................................................ 216 FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL) .......................................................................................... 218 FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL) .......................................................................................... 222 FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM ................................................................................. 224 FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM..................................................................................... 226 FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) .......................................................................... 228 FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES) ...................................................................................... 232 FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM ....................................................................................................................... 236 FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM ..................................................................................................... 238 FIGURE 6-10. SWING HYDRAULIC DIAGRAM ........................................................................................................................... 240 FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM.......................................................................................... 242 FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) ................................ 244 FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES) ............................................ 246 FIGURE 6-14. HYDRAULIC DIAGRAM LIST ................................................................................................................................ 248 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 251 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 252 FIGURE 7-2. ELECTRICAL SCHEMATIC .................................................................................................................................... 256 SECTION 8 - DECALS ..................................................................................................................................................................... 259 FIGURE 8-1. DECALS INSTALLATIONS ..................................................................................................................................... 260 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 265 FIGURE 9-1. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES STANDARD PARTS .......................... 266 FIGURE 9-2. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES VARIABLE PARTS ............................ 268 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 269 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 270 PART NUMBER INDEX .................................................................................................................................................................... 273

6

45HA

3120824

SECTION 1 - FRAME

SECTION 1 - FRAME

3120824

45HA

7

SECTION 1 - FRAME FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5FT-9IN/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER)

8

45HA

3120824

SECTION 1 - FRAME FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5FT-9IN/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER) ITEM

PART NUMBER

2 4 5 6 7 8 9 10

2360288 2360283 2360322 2360321 0251326 4843094 2160002 4842621 3311601 4761600 4751600 4300034 1682406

QTY Ref 1 1 1 1 Ref 1 1 1 1 1 1 1 2

101 101 102 102 103 104 105

4842622 4842794 0641406 4761400 4751400 0239197 4130207 0960839 4130210 0960839 2780153 2160002 1682020

2 2 4 4 4 Ref 1 2 1 2 2 3 1

106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125

3840962 0630137 3300012 0721003 4761000 1120019 3450608 3322603 4740001 0440112 0440113 3960373 3323003 3450609 3421340 0440162 3431622 3450608 4712600 0440091

1 18 18 6 6 2 2 2 2 2 2 2 2 2 2 2 1 1 1 3

11 12 13 14 14

3120824

DESCRIPTION FRAME OPTIONS Fixed Axle (Standard Stability/Standard Platform) Oscillating Axle (Standard Stability/Standard Platform) Fixed Axle (2 to 1 Stability/Low Mount Platform) Oscillating Axle (2 to 1 Stability/Low Mount Platform) OSCILLATING AXLE INSTALLATION (OPTIONAL) Axle Weldment Fitting, Grease Pin, Pivot Nut 3/8in-16NC Lockwasher 3/8in Flatwasher 3/8in Stud (Welded on Part) Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin (Top) Pin (Bottom) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Flatwasher 1/4in STEERING INSTALLATION Spindle - Right Side Bushing, Bronze Spindle - Left Side Bushing, Bronze Hub, Wheel (Includes Item 107) Fitting, Grease Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Stud, Wheel (Part of Item 103) Nut, Wheel Bolt #10-24NC x 3/8in Lockwasher #10 Cap, Hub Pin, Cotter 3/16in x 2in Nut, Slotted 1in-12NF Washer, Hardened Cup, Bearing Cone, Bearing Seal, Oil Nut, Slotted 1 1/4in-12NF Pin, Cotter 3/16in x 2 1/4in Kingpin Washer, Thrust Pin, Clevis Pin, Cotter 3/16in x 2in Flatwasher 1in Washer, Thrust

45HA

REV

B

E

9

SECTION 1 - FRAME ITEM 126 127 128 129 130 131 132 133

10

PART NUMBER 0642628 0560805 3312602 3300175 0560804 3300229 3323002 2160003

QTY 2 1 2 1 1 1 1 2

DESCRIPTION Bolt 1in-8NC x 3 1/2in Block, Tie-Rod (Right Side) Nut, Jam 1in-8NC Locknut Block, Tie-Rod (Left Side) Nut, Jam (Left Hand Thread) Nut, Jam 1 1/4in-12NF Fitting, Grease - 45

45HA

REV

3120824

SECTION 1 - FRAME FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6FT-6IN/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER)

12

45HA

3120824

SECTION 1 - FRAME FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6FT-6IN/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER) ITEM

PART NUMBER

2 3 4 5 6 7 8 9 10

2360262 2360274 0251327 4842982 0238390 2160002 4842621 3311601 4761600 4751600 4300034 1682406

11 12 13 14 101 101 102 102 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 121 123 124 125 126 127

3120824

QTY Ref Ref Ref Ref 1 2 1 1 1 1 1 1 2

4842622 4842794 0641406 4761400 0238395 4130197 0960839

2 2 4 4 Ref 2 2 Ref

1681814 1683511 4842860 3421340 0440162 3300012 0630137 0721004 4761000 1120019 3322603 3450608 4740001 4842624 2780153 0440112 0440113 3960373 3312205 0642224 2160002 3323003 3450609 2160001 4740156

1 1 2 2 2 18 18 6 6 2 2 2 2 2 4 4 2 6 4 2 2 2 4 2

DESCRIPTION FRAME OPTIONS Fixed Axle Oscillating Axle OSCILLATING AXLE INSTALLATION (OPTIONAL) Axle Weldment Mounting Block Assembly - Steer Cylinder Fitting, Grease Pin, Pivot (Axle) Nut 3/8in-16NC Lockwasher 3/8in Flatwasher 3/8in Stud (Welded on Part) Lockout Cylinder Assembly (See CYLIBDER SECTION for Breakdown) Pin (Top) (Lockout Cylinder) Pin (Bottom) (Lockout Cylinder) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in STEERING INSTALLATION Spindle Bushing, Bronze Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown) Steer Cylinder Assembly (Prior to SN 31941) Steer Cylinder Assembly (SN 31941 to Present) Tie-Rod Kingpin Washer, Thrust Nut, Wheel 1/2in-20NF Bolt, Wheel (Part of Item 115) Bolt #10-24 x 1/2in Lockwasher #10 Cap, Hub Nut, Slotted 1in-12NF Pin, Cotter 3/16in x 2in Washer, Hardened Block, Tie-Rod Hub, Wheel Cup, Bearing Cone, Bearing Seal, Oil Locknut 3/4in-10NC Bolt 3/4in-10NC x 3in Fitting, Grease - Straight Nut, Slotted 1 1/4in-12NF Pin, Cotter 3/16in x 2 1/4in Fitting, Grease - 90 Washer, Thrust

45HA

REV

-

7

13

SECTION 1 - FRAME FIGURE 1-3. FRAME AND STEERING INSTALLATION 6FT-6IN/2M 4WD FRAME

14

45HA

3120824

SECTION 1 - FRAME FIGURE 1-3. FRAME AND STEERING INSTALLATION 6FT-6IN/2M 4WD FRAME ITEM

PART NUMBER

1 2 3 4 5 6 7 8 10 11

2360277 2360392 2360272 2360393 0251976 4842930 0961003 0961029 4740158 0641630 4751600 3311605 3421500 2160002 1682406

12 13 14 15 15 16 17 18 19 20 21 22 23 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 117 118 119 120

3120824

4842622 4842794 0641406 4761400 4751400 4220115 3311801 4761800 4751800 4300045 4070690 0961127 4712600 0238637 4130192 4130190 3300229 0560714 3840861 1681892 3431622 4712600 3450606 3323002 2160002 0560605 0440091 0642628 3312602 0630369 3421190 0440161

QTY Ref 1 1 1 1 Ref 1 2 4 2 1 1 1 1 1 2 2 2 4 4 4 2 4 4 4 4 AR 2 AR Ref 1 1 1 1 1 1 1 1 1 1 6 1 3 2 3 1 4 2 Ref

DESCRIPTION FRAME OPTIONS Fixed Axle (Machines with 8.75in & 9.5in Tires) Fixed Axle (Machines with 12in Tires) Oscillating Axle (Machines with 8.75in & 9.5in Tires) Oscillating Axle (Machines with 12in Tires) OSCILLATING AXLE INSTALLATION (OPTIONAL) Axle Weldment Bushing, Bronze (Axle Pivot) Bushing, Bronze (Steer Pivot) Washer, Thrust Bolt 3/8in-16NC x 3 3/4in Flatwasher 3/8in Locknut 3/8in-16NC Pin, Pivot (Axle) Fitting, Grease - Straight Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin, Attach (Top) (Lockout Cylinder) Pin, Attach (Bottom) (Lockout Cylinder) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Flatwasher 1/4in Stop, Axle Nut 1/2in-13NC Lockwasher 1/2in Flatwasher 1/2in Stud (Welded on Part) Shim Bushing, Snap Flatwasher STEERING INSTALLATION Spindle (Right Side) Spindle (Left Side) Nut, Jam (Left Hand Thread) Block, Tie-Rod (Left Side) Tie-Rod Steer Cylinder Assy (See CYLINDER SECTION for Breakdown) Pin, Clevis Flatwasher 1in Narrow Pin, Cotter 3/16in x 1 1/2in Nut, Jam 1 1/4in-12NF Fitting, Grease Block, Tie-Rod (Right Side) Washer, Thrust Bolt 1in-8NC x 3 1/2in Nut, Jam 1in-8NC Bolt, Special Kingpin Bearing, Thrust Plate, Cover Options:

45HA

REV

3

E

15

SECTION 1 - FRAME ITEM 120 120 121 121 122 123 124 126

16

PART NUMBER 3530244 3536410 0641404 4300106 4761400 0630083 4761600 4920096 0100011

QTY 4 4 8 8 8 8 8 4 ft/20cm AR

DESCRIPTION Plate, Cover (Prior to August 1992) Plate, Cover (August 1992 to Present) Bolt 1/4in-20NC x 1/2in (Prior to August 1992) Drivescrew (August 1992 to Present) Lockwasher 1/4in (Prior to August 1992 Only) Bolt, Special Lockwasher 3/8in Wire, Safety Loctite #242

45HA

REV

3120824

SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

18

45HA

3120824

SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM

PART NUMBER 0238521 0238521 0253630

QTY Ref Ref Ref Ref

0270217 0256126

Ref Ref

0250218

Ref

1

Ref

1 1

2780134 See Note

Ref 2

1

2780168

2

1 1

2780134 See Note

Ref 2

1

2780168

2

1 1

2780169 2780167

2 2

2 3 3

3300012 0920072

18 Ref 2

3

0920084

2

3

0920110

2

3

0920119

2

3

7018612

1

3 4 5 6 7 8

7000731 0642016 4762000 3311801 4761800 1001096405

2 12 12 4 4 2

9 10

4300092 4751800 0250432

4 4 Ref

0270158

Ref

3120824

DESCRIPTION WHEEL DRIVE INSTALLATIONS (2WD) Gas/Diesel Machines Built (Prior to October 1992) All Electric Machines Built (October 1992 to Present) Gas/Diesel Machines Built (October 1992 to Present) (Standard) Gas/Diesel Machines (Post Production Alternative)(Standard) Gas/Diesel Machines Built (October 1992 to Present) (15% Maximum Gradability) Gas/Diesel Machines (Post Production Alternative) (15% Maximum Gradability) Drive Hub Assembly Options (See DRIVE HUB ASSEMBLIES for Breakdown): Electric Machines: Electric Machines (Prior to March 1989) (W1B1 Stamped on ID Plate) (Note: When replacing complete hub recommend using 2780168 Hub Assembly.)

Electric Machines (March 1989 to Present) (W1BF Stamped on ID Plate) Gas/Diesel Machines: Gas/Diesel Machines (Prior to March 1989) (W1B1 Stamped on ID Plate) (Note: When replacing complete hub recommend using 2780168 Hub Assembly.)

Gas/Diesel Machines (March 1989 to October 1992) (W1BF Stamped on ID Plate) Gas/Diesel Machines (October 1992 to Present) (Standard) Gas/Diesel Machines (October 1992 to Present) (15% Max Gradability) Nut, Wheel Drive Brake Assembly Options: Drive Brake Assembly (Prior to January 1992) (Ausco) (See DRIVE BRAKE ASSEMBLY - AUSCO for Breakdown) Drive Brake Assembly (January 1992 to SN 33475) (Mico) (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) Drive Brake Assembly (Mico) (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) (SN 33476 to Present) Optional Brake (Mico) (May be used as alternative) (was p/n 0920117) Repair Kit - 0920117/0920119 Brake (Includes Case Seal, Piston Inner and Outer O-Rings and Back-up Rings, Stator Disc, Rotor Disc, Return Plate, Springs, Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting Face Gaskets) (1 Per Assembly) Gasket, Mounting Face Bolt 5/8in-11NC x 2in Lockwasher 5/8in Nut 1/2in-13NC Lockwasher 1/2in Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY - 2WD for Breakdown) (was p/n 3160132) Stud 1/2in x 5 1/2in Flatwasher 1/2in WHEEL DRIVE INSTALLATION (4WD) (REAR DRIVE HAS SEPARATE HUB AND BRAKE) WHEEL DRIVE INSTALLATION (4WD) (POST PRODUCTIon

45HA

REV C C 1 1

C 1

19

SECTION 1 - FRAME ITEM

PART NUMBER

101

20

QTY Ref

101 101 102 103 103

2780175 2780167 3300012 0920072

2 2 36 Ref 2

103

0920084

2

103

0920110

2

103

0920119

2

103

7018612

1

103 104 105 106 107 108

7000731 0642014 4762000 3311801 4761800 3160130

2 24 24 4 8 4

109 110 111 112

4300092 4751800 0641810

4 8 4 Ref

112

2780150

2

112

2780193

2

112

2780191

201 201 201 201

0239396 4520110 0253131

2 Ref Ref 2 2 2

201

0253131

2

201

0239806

2 Ref

202 202

0239397

Ref 2

202

4520111

2

DESCRIPTION ALTERNATIVE) Drive Hub Assembly - Rear Options (See DRIVE HUB ASSEMBLIES for Breakdown): Drive Hub Assembly - Rear (September 1989 to November 1992) Drive Hub Assembly - Rear (November 1992 to Present) Nut, Wheel Drive Brake Assembly Options: Drive Brake Assembly (September 1989 to January 1992) (Ausco) (See DRIVE BREAK ASSEMBLY - AUSCO for Breakdown) Drive Brake Assembly (January 1992 to SN 33475) (Mico) (See DRIVE BREAK ASSEMBLY - MICO for Breakdown) Drive Brake Assembly (Mico) (See DRIVE BREAK ASSEMBLY MICO for Breakdown) (SN 33476 to Present) Optional Brake (Mico) (May be used as alternative) (was p/n 0920117) Repair Kit - 0920117/0920119 Brake (Includes Case Seal, Piston Inner and Outer O-Rings and Back-up Rings, Stator Disc, Rotor Disc, Return Plate, Springs, Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting Face Gaskets) (1 Per Assembly) Gasket, Mounting Face Bolt 5/8in-11NC x 2in Lockwasher 5/8in Nut 1/2in-13NC Lockwasher 1/2in Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY – 4WD for Breakdown) Stud 1/2in-13NC x 5 1/2in Flatwasher 1/2in Bolt 1/2in-13NC x 1 1/4in Drive Hub/Brake Assembly - Front Options (See DRIVE HUB/BREAK ASSEMBLIES for Breakdown) Drive Hub/Brake Assembly - Front (September 1989 to August 1992) Drive Hub/Brake Assembly - Front (August 1992 to November 1992) Drive Hub/Brake Assembly - Front (November 1992 to Present) TIRE AND WHEEL OPTIONS (2WD) Tire and Wheel Options (2WD Front) (Not Shown) Tire and Wheel Assembly - Pneumatic - 9.50in x 16.5in Tire - 9.50in x 16.5in (General Jumbo GLT) Tire and Wheel Assembly - Foam Filled 8.75in x 16.5in LT (Goodyear Unisteel) (Prior to SN 31086) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Foam-Filled 9.5in x 16.5in (General) Note: Assemblies may require ballast/foam filling to manufacture’s specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and /or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Tire and Wheel Options (2WD Rear) Tire and Wheel Assembly - Pneumatic 9.5in x 16.5in Rear (Optional) Tire - 9.5in x 16.5in (General Jumbo GLT)

45HA

REV

3120824

SECTION 1 - FRAME ITEM 202

PART NUMBER 0253131

QTY 2

202

0253131

2

202

0239805

2 Ref

203 203 203 204

4842561 4842994 4640392

301 301 301 301

0239397 4520106 0251260

Ref 4 4 4 Ref Ref 4 4 2

301

0251259

2

301 301

4520129 0253131

4 4

301

0253131

4

301

0239806

4 Ref

302 302 302 302 303

3120824

4842561 4842994 4860126 4640392

Ref 4 4 4 4

DESCRIPTION Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Goodyear Unisteel) (Prior to SN 31086) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Foam-Filled 9.5in x 16.5in (General) Note: Assemblies may require ballast/foam filling to manufacture’s specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and /or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Rim Options: Rim (8.75in Tires) Rim (9.5in Tires) Valve, Air TIRE AND WHEEL OPTIONS (4WD) Tire and Wheel Options (4WD Front and Rear) Tire and Wheel Assembly - Pneumatic 9.5in x 16.5in Tire - 9.5in x 16.50in (General GLT Traction II) Tire and Wheel Assembly - LH Side Pneumatic 12in x 16.5in (NHS) Tire and Wheel Assembly - RH Side Pneumatic 12in x 16.5in (NHS) Tire - 12in x 16.5in (NHS) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.50 LT (Goodyear Unisteel) (Prior to SN 31086) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Foam-Filled 9.5in x 16.5in (General) Note: Assemblies may require ballast/foam filling to manufacture’s specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and /or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Rim Options: Rim (8.75in Tires) Rim (9.5in Tires) Rim (12in Tires) Valve, Air

45HA

REV

21

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLIES

22

45HA

3120824

SECTION 1 - FRAME

3120824

45HA

23

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLIES ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 11 12 12 12 13 13 13 14 16

7010428 7000246

7000230

7000253 7017096 7000217 7017067 7000214 7017080 7000206 7007603 2780168 2780168 2780169 2780167 2780175 2780167

53 53 53 54 54 54 54 57 57 57 58 58 58 58 58 59 59 59 60 60

24

7000202 7000247 7007634 7000203 7000248

7000250 7007650 7000201 7000201 7000251 7007652 7000252 7007653 Not Required

QTY Ref 1 1 Ref Ref 2 Ref Ref Ref Ref Ref 2 1 Ref 12 12 Ref 4 4 1 16 Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 Ref 1 1 Ref 1 1 1 1 Ref 1 1 Ref 0

DESCRIPTION DRIVE HUB ASSEMBLIES Hub-Spindle Sub-Assembly (See Items 101-111) Gear, Internal Carrier Assembly (See Items 201-207) Gear, Ring (See Item 54 for Options) O-Ring Cover Assembly (Includes Items 301-308) Input Shaft Assembly (See Item 57 for Options) Gear, Input (See Item 58 for Options) Spacer, Thrust (See Items 59 for Options) Spacer, Thrust (See Item 60 for Options) Washer, Thrust Spacer (Aluminum Cover (Service Replacement)) Bolt Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) Hardware Options: Bolt Used on Cast Cover (Original Equipment) Dowel Pin Used Aluminum Cover (Service Replacement) Coupling Flatwasher DRIVE HUB ASSEMBLIES Electric Machines Gas/Diesel Machines 2WD (Prior to October 1992) 2WD (October 1992 to September 1995) 2WD (September 1995 to Present) 4WD Rear Drive Only (September 1989 to November 1992) 4WD Rear Drive Only (November 1992 to Present) Carrier Assembly Options (See Items 201-207 for Breakdown): 2780168/2780175 Hubs 2780167/2780169 Hubs Gear, Ring Options: 2780175 Hubs 2780168 Hub 2780167/2780167 Hubs Input Shaft Assembly Options (See items 401-404 for Breakdown): 2WD Machines 4WD Machines Gear, Input Options: Electric Machines 2WD Gas/Diesel Machines (Prior to October 1992) 2WD Gas/Diesel Machines (October 1992 to Present) 4WD Machines Spacer, Thrust Options: 2WD Machines 4WD Machines Spacer, Thrust Options: 2WD Machines

45HA

REV

-

3120824

SECTION 1 - FRAME ITEM 60 101 102 103 104 105 106 107 108 109 110 111

201 202 203 204 205 206 207 207 207

PART NUMBER 7007654 7010428 7001997 2900034 7010429 7010429 7007697 7000242 7007601 7000257 7000258 2900034 2900034 7000202 7000247 7001931 7001911 7001913 7001985 7001909 7000263 7007643 7001912 See Kit Options See Kit Options

301 301 301 302 302 302 303 303 303 304 304 304 305 305 305 306 306 306 307 307 307 308 308

3120824

70001111 70001349 70001111 70001349 70001111 Not Required 70001111 70001349 70001111 70001349 70001111 70001349 70001111 70001349 70001111

QTY 1 Ref 1 1 1 1 9 2 1 1 1 1 1 Ref Ref Ref 1 3 3 6 96 3 Ref 3 3 Ref Ref Ref Ref 1 1 Ref 1 1 Ref 1 0 Ref 1 1 Ref 1 1 Ref 1 1 Ref 4 2 Ref 1

DESCRIPTION 4WD Machines HUB - SPINDLE SUB-ASSEMBLY Spindle Seal Cone, Bearing Cup, Bearing Bolt, Wheel Plug, Pipe Hub Cup, Bearing Cone, Bearing Spacer Ring, Retaining CARRIER ASSEMBLY OPTIONS 2780168/2780175 Hubs 2780167/2780169 Hubs Carrier Shaft Pin, Roll Washer, Thrust Roller, Needle Spacer Gear, Cluster Options: 2780168/2780175 Hubs 2780167/2780169 Hubs COVER ASSEMBLY Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) Cover Options: Cast Cover (Original Equipment) (was p/n 7000226) Aluminum Cover (Service Replacement) (was p/n 7017091) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017070) Cap, Cover Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017095) Rod, Disconnect Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017092) Cap, Disconnect Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017093) Bolt Options: Cast Cover (Original Equipment) (was p/n 7017093) Aluminum Cover (Service Replacement) (was p/n 7000216) Plug, Pipe Options: Cast Cover (Original Equipment) (was p/n 7000243)

45HA

REV

25

SECTION 1 - FRAME ITEM 308

PART NUMBER 70001349 7000250 7007650

401 401 401 402 403 404

7000260 7007651 7000263 7000262 7000261 7010429 2900034 See Note

QTY 2 Ref Ref Ref Ref 1 1 2 1 1 Ref 1 1 1 Ref

501 502 503 504 505 506

26

70001111

1

70001349 2901157

1 Ref

7002025 7000215 7007669 7010446 7010444 7010447

1 1 1 1 1 1

DESCRIPTION Aluminum Cover (Service Replacement) (was p/n 7017094) INPUT SHAFT ASSEMBLY 2WD 4WD Shaft Options: 2WD 4WD Spacer Spring Ring, Retaining KIT OPTIONS: Bearing Kit (Includes Items 103 & 104) Seal Kit (Includes Items 5, 102, 110 & 111) Disconnect and Seal Kit (Includes Items 5, 102, 110, 111 & 302306) (was p/n 2900137) (Note: Use Cover Kit as Replacement) Cover Kit Options: (Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308) Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090) DISCONNECT HUB ASSEMBLY (CAST COVER (ORIGINAL EQUIPMENT) ONLY) (OPTIONAL) Cover O-Ring Pin, Spring Seal Rod, Disconnect Cap, Dust

45HA

REV

-

3120824

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES

28

45HA

3120824

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES ITEM

101 101

7010469

QTY Ref Ref 1 Ref Ref 2 Ref 1 1 1 1 2 1 Ref 12 12 Ref 4 4 16 1 Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 1 1 Ref Ref 1

101

7010473

1

102 103 104 105 106 107 108 109

Kit 7007683 7007684 7007685 7007686 7007687 7007688 7997689

1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 11 12 12 12 13 13 13 16 17 19 21 22

PART NUMBER

7007691

7000230 7007650 7007652 7007653 7007654 7000253 7017096 7000217 7017067 7000214 7017067 7007603 7007692

2780193 2780191 53 53 53 54 54 54 55 56 57

3120824

7000202 7000247 7000203 7000248 7010470 7010459 7001922

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES - 4WD (FRONT ONLY) Hub/spindle/Brake Assembly (See Items 101-113 for Breakdown) Gear, Internal Carrier Assembly (See Item 53 for Options) Gear, Ring (See Item 54 for Options) O-Ring Cover Assembly (Includes Items 301-308) Input Shaft Assembly (See Items 401-404 for Breakdown) Gear, Input Spacer, Input Spacer, Input Washer, Thrust Spacer (Aluminum Cover (Service Replacement) Bolt Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) Hardware Options: Bolt Used on Cast Cover (Original Equipment) Dowel Pin Used on Aluminum Cover (Service Replacement) Flatwasher Gasket Coupling (See Item 55 for Options) Ring, Retainer (See Item 56 for Options) Washer, Thrust (See Item 57 for Options) DRIVE HUB/BRAKE ASSEMBLY Drive Hub/Brake Assembly (Prior To November 1992) Drive Hub/Brake Assembly (November 1992 To Present) Carrier Assembly Options (See Items 201-207 for Breakdown): Carrier Assembly (Prior to November 1992) Carrier Assembly (November 1992 to Present) Gear, Ring Options: Gear, Ring (Prior to November 1992) Gear, Ring (November 1992 to Present) Coupling Ring, Retainer Washer, Thrust Options HUB/SPINDLE/BRAKE SUB-ASSEMBLY Brake Assembly Options: 2780193 & 2780191 Hubs with I.D. Plate (Item 309) Stamped June 1992 or Earlier (See Items 501-514 for Breakdown) 2780193 & 2780191 Hubs with I.D. Plate (Item 309) Stamped July 1992 or Later (See Items 601-604 for Breakdown) Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Housing Flatwasher, Tanged Flatwasher, Tanged

45HA

REV

-

29

SECTION 1 - FRAME ITEM 110 111 112 113

201 202 203 204 205 206 206 206 207 207 207 207

PART NUMBER 7007690 7000242 7000241 7007617 7000202 7000247 7001931 7001985 7001909 7000263 7001911 7001912 7007643 7001913 7010474 7001913 See Kit Options See Kit Options

301 301 301 302 302 302 303 303 303 304 304 304 305 305 305 306 306 306 307 307 307 308 308 308

30

70001111 70001349 70001111 70001349 70001111 Not Required 70001111 70001349 70001111 70001349 70001111 70001349 70001111 70001349 70001111 70001349

QTY 1 2 9 2 Ref Ref Ref 1 6 96 3 3 Ref 3 3 Ref 3 3 3 Ref Ref Ref Ref 1 1 Ref 1 1 Ref 1 0 Ref 1 1 Ref 1 1 Ref 1 1 Ref 4 2 Ref 1 2 Ref

70001111

1

70001349 7007650

1 Ref

DESCRIPTION Nut, Bearing Plug, Pipe 1/4in NPT Stud, Wheel Plug, Pipe 3/8in NPT (Magnetic) CARRIER ASSEMBLY Carrier Assembly (Prior to November 1992) Carrier Assembly (November 1992 to Present) Carrier Washer, Thrust - Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Options: Gear, Cluster (November 1992 to Present) Gear, Cluster (Prior to November 1992) Rollpin Options: Rollpin (Prior to August 1992) Rollpin (August 1992 to November 1992) Rollpin (November 1992 to Present) COVER ASSEMBLY Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) Cover Options: Cast Cover (Original Equipment) (was p/n 7000226) Aluminum Cover (Service Replacement) (was p/n 7017091) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017070) Cap, Cover Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017095) Rod, Disconnect Options: Cast Cover (Original Equipment) (was p/n 7000212) Aluminum Cover (Service Replacement) (was p/n 7017092) Cap, Disconnect Options: Cast Cover (Original Equipment) (was p/n 7000211) Aluminum Cover (Service Replacement) (was p/n 7017093) Bolt Options: Cast Cover (Original Equipment) (was p/n 7000220) Aluminum Cover (Service Replacement) (was p/n 7000216) Plug, Pipe Options: Cast Cover (Original Equipment) (was p/n 7000243) Aluminum Cover (Service Replacement) (was p/n 7017094) Cover Kit Options: (Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308) Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090) INPUT SHAFT ASSEMBLY

45HA

REV

3120824

SECTION 1 - FRAME ITEM 401 402 403 404

PART NUMBER 7007651 7000261 7000262 7000263 7010469

QTY 1 1 1 2 Ref

501 502 503 504 505 506 507 508 509 510 510 511 512 513 514

7014100 7014101 7014102 7014103 Kit Kit Kit Kit 7014108 7014109 7014110 Kit 7014112 Not Available 7014113 2900816 7010473

1 1 7 6 1 1 1 1 1 6 2 1 1 8 1 1 Ref

601 602 603 604

7010475 7010476 7010477 7010478 2900754

1 1 1 1

3120824

DESCRIPTION Shaft - 4WD Machines Ring, Retaining Spring Spacer, Thrust BRAKE ASSEMBLY - 2780193 & 2780191 HUBS WITH I.D. PLATE (ITEM 309) STAMPED JUNE 1992 OR EARLIER Spindle Spacer Disc, Stationary Disc, Rotating Ring, Back-up O-Ring Ring, Back-up O-Ring Piston Spring Spring O-Ring Cover Bolt, Socket Head 3/8in-16NC x 1 1/4in Expander Brake O-Ring Kit (Includes Items 505-508 & 511) BRAKE ASSEMBLY - 2780193 & 2780191 HUBS WITH I.D. PLATE (ITEM 309) STAMPED JULY 1992 OR LATER Brake Lining Kit Brake O-Ring Kit Brake Spring Repair Kit Brake Piston Repair Kit Seal Kit - Hub (Includes Items 5, 17, 102, 302 & 304)

45HA

REV

31

SECTION 1 - FRAME FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO

32

45HA

3120824

SECTION 1 - FRAME FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3120824

PART NUMBER 0920072 7003047 Kit 7003049 Kit 7003051 7003052 7003070 7000717 7003054 7003006 7003055 7003056 7003057 Kit Kit Kit Kit 7000760 7000796 7003071 7003007 7003059 7000728 Kit 2900662

QTY Ref 1 1 1 1 1 8 1 2 1 6 3 3 1 1 1 1 1 1 1 1 4 1 1 2 1

DESCRIPTION DRIVE BRAKE ASSEMBLY - AUSCO Housing Gasket Bearing Seal, Oil Retainer, Spring Spring, Compression Shaft, Splined Pin, Torque Disc, Primary Spring, Separator Disc, Rotating Disc, Stationary Piston Ring, Backup O-Ring Ring, Backup O-Ring Bearing Screw, Bleeder Plate, Power Screw Valve, Pressure Plug Gasket Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24)

45HA

REV D

33

SECTION 1 - FRAME FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO

34

45HA

3120824

SECTION 1 - FRAME FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO ITEM

PART NUMBER

1 2 3 11 13 14 14 14 15 16 17 18 19 20 21 22 23 25 28 29

Kit Kit 7007977 Kit 7007986

51 52 52 52 52 53 53 53 53 54 54 54 55 55 55 56 56 56 57 57 57 58 58 58

3120824

7007914 7018609 7011716 7011717 7007987 Kit Kit Kit Kit Kit Kit 7007924 Kit 7007933 2900766 2900768 0920084 0920110 7011712 7007979 7007980 Item 53 Item 52 7007970 7018602 7011713 7018605 7007985 7018607 7011717 7018606 7007923 7018603

Kit

QTY Ref 1 1 1 1 1 Ref 1 1 1 1 2 1 1 1 1 2 2 1 2 2 1 1 Ref Ref Ref 1 Ref 6 6 1 Ref 1 6 3 Ref 1 1 Ref 4 4 Ref 1 1 Ref 1 1 Ref Ref 1

DESCRIPTION DRIVE BRAKE ASSEMBLY - MICO Seal, Oil Bearing Ring, Retaining Seal, Case Cover Screw, Bleeder/Plug Options: Bleeder (Prior to SN 33476) Plug (SN 33476 to Present) Ring, Retainer Guide, Spring Pin, Dowel Ring, Back-up O-Ring Ring, Back-up O-Ring Rotor Stator Plug, Pipe O-Ring Gasket Seal Kit (Includes Items 1, 11, 18, 19, 20, 21, 28 & 29) Bearing Kit (Includes Items 1, 2, 11, 28 & 29) DRIVE BRAKE ASSEMBLY - MICO Drive Brake Assembly - Mico (Prior to SN 33476) Drive Brake Assembly - Mico (SN 33476 to Present) Shaft Spring Options: Spring (Inner) (Prior to SN 33476) Spring (Outer) (Prior to SN 33476) Spring (SN 33476 to Present) Spring Options: Spring (Prior to SN 33476) Spring (Red) (SN 33476 to Present) Spring (Blue) (SN 33476 to Present) Housing Options: Housing (Prior to SN 33476) Housing (SN 33476 to Present) Bolt, Washer Head Options: Bolt, Washer Head (Prior to SN 33476) Bolt, Washer Head (SN 33476 to Present) Guide, Spring Options: Guide, Spring (Prior to SN 33476) Guide, Spring (SN 33476 to Present) Piston Options: Piston (Prior to SN 33476) Piston (SN 33476 to Present) Return Plate/Separator Options: Return Plate/Separator Components: (Prior to SN 33476) Plate, Return

45HA

REV

A C

35

SECTION 1 - FRAME ITEM 58 58 58 58 58

36

PART NUMBER 7011715 7011714 7007983 7018605 Kit

QTY 2 4 2 AR 1 Ref

2900767 7018608

1 1

DESCRIPTION Separator Assembly Pin Separator Return Plate/Separator Components: (SN 33476 to Present) Return Plate/Separator Assembly Lining Kit Options (Includes Items 58, 11, 20, 21, 22, 23, 26 & 27): Lining Kit (Prior to SN 33476) Lining Kit (SN 33476 to Present)

45HA

REV

3120824

SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD

38

45HA

3120824

SECTION 1 - FRAME

3120824

45HA

39

SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

40

PART NUMBER 3160132 7006766 7006767 7006768 7006769 7006774 7006776 2900659 7006786 7006787 7006788 7006789 Kit 7006790 7006796 7006791 7006792 2900659 7006794 7006795 7006719 7006797 7006798 7006703 2900659 7009300 7009301 2900659 2900659 2900659 7009305 7009306 7006706 7009307 7009308 7006717 7006716 7006715 7006714 7006713 7006712 7006711 7006710 7006709 7009309 7006707 7009310 7006704 2900659 1001096405

QTY Ref 1 1 1 1 1 1 1 1 6 6 4 1 1 1 2 2 2 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 9 1 1 1 3 1 1 1 1 1 1 1 1 1 Ref

DESCRIPTION DRIVE MOTOR ASSEMBLY - VICKERS Yoke Roll Pin Spherical Seat Spring Seat Yoke Spring Yoke Stop Gasket Housing Washer Screw Screw Shim (Included with Item 18) Retaining Ring Shaft Bearing Pintle Bearing O-Ring Shim Kit (Includes Item 12) Cover Bearing Piston Piston Rod Plug O-Ring Screw Control Block Gasket O-Ring Back-up Ring Retaining Ring Valve Block Pin Pin Shaft Piston and Shoes Shoe Plate Spherical Washer Pin, Retainer Pin Cylinder, Block Spring Washer Spring Spring Washer Retaining Ring Bearing Spacer Kit Wafer Plate Bearing S/A Seal Kit (Includes 7, 14, 17, 24, 27, 28 & 29) DRIVE MOTOR KIT - SAUER-DANFOSS

45HA

REV B

2

3120824

SECTION 1 - FRAME ITEM 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 151

3120824

PART NUMBER 1001096406 7022302 7007446 7007438 70000794 See Note Item 51 7027740 7024862 7027740 70000856 7021275 7024865 70000857 7022311 7024867 7024868 7022314 7023910 7007439 70000795 7022368 7021249 7022321 7022322 7007420 7021256 7007419 7007418 Not Available See Note 7007420 7021256 7022321 7022322 7022324 7022325 7024871 7007437 7022326 7007459 7022371 7022328

QTY Ref 2 1 2 1 2 1 1 1 1 3 9 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS Bearing Pin Ring, Retaining Swashplate Dowel Locator (Note: Not Available for Purchase) Gasket Cylinder Block Kit (Includes Items 110-117) Plate, Valve Cylinder Block Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 124) O-Ring Plug (Includes Item 126) O-Ring Plug (Includes Item 128) O-Ring Seat, Spring Housing (Note: Not Available - Purchase Complete Motor).

Plug (Items Item 132) O-Ring Plug (Items Item 134) O-Ring O-Ring Ring, Seal Piston, Servo Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 106, 124, 126, 128, 132, 134, 135, 136 & 140)

45HA

REV A

41

SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD

42

45HA

3120824

SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD ITEM 1 2 3 4 5 6 7 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

3120824

PART NUMBER 3160130 7004938 7004939 Kit 7004933 7004941 7004942 Kit 7004944 Kit 7004946 Kit 7004918 7004917 7004937 7004929 7004948 Kit Kit Not Available 4100027 4100028 4100029 Kit 7004916 7004936 7004950 7004951 7004952 7004953 7004954 7004955 7004956 7004957 Not Available 7004928 Kit Kit 7004906 Kit 7004907 7004908 7004912 Kit 7004913 Kit 7004911 7004914 7004927 7004959

QTY Ref 4 1 1 4 1 1 1 2 1 1 1 1 1 4 2 1 1 1 1 AR AR AR 1 1 1 2 1 3 1 9 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 1 2 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY - 4WD Screw, Cap, Socket Head Control Piston Housing Assembly (Includes Item 3) O-Ring Screw, Cap, Hex Head Backplate Assembly (Includes Items 6-14) Plug Assembly (Includes Item 7) O-Ring Plug Assembly (Shuttle Spool) (Includes Items 8 & 9) O-Ring (1 Per Plug) Spool, Shuttle O-Ring Washer, Backup Bearing, Needle Ring, Retaining Pin, Connector Control Piston Assembly (Includes Items 19-21) Ring, Slippery O-Ring Piston, Control Spacer, Piston - .092in Spacer, Piston - .105in Spacer, Piston - .110in Gasket, Housing Rotating Kit Assembly (Includes Items 27-36) Ring, Retaining Washer, Machined Spring, Compression Pin, Loading Keeper, Pin Piston, Assembly Spider Pivot Washer, Wave Block, Piston Connector, Camplate Ring, Retaining Seal, Shaft Washer Ring, Retaining Race, Thrust Bearing, Thrust Shaft, Drive Ring, Retaining Cover, Trunnion O-Ring Race, Inner Bearing Camplate Housing Assembly (Includes Items 52 & 53)

45HA

REV A

43

SECTION 1 - FRAME ITEM 52 53

44

PART NUMBER 7004960 7004910 2900449

QTY 2

DESCRIPTION Pin, Roll (1/4in Dia x 1/2in Long) Bearing Seal Repair Kit (Includes Items 3, 7, 10, 12, 19, 20, 25, 38, 39, 41, 45 & 47).

45HA

REV

3120824

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED)

46

45HA

3120824

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) ITEM

PART NUMBER

1 1 1 2 3 4 5 6 7 8

1281132 1280931 4640529 4640729 7004293 2220594 2220435 4640260 0641620 4751600 4761600 3311601

0239963 0238845 100 100 100 100 100 100 100 100 100 100 100 201 201 202 203 204 205 206 207 208 209 210

3120824

4640260 Not Available 7009739 7007321 7007323 4640671 7010510 7009739 70003445 7007323 0251310 4640668 7012516 4843742 0641620 4751600 4761600 3311601 3931016 4751000 4761000 3311001

QTY Ref Ref Ref 1 2 2 1 1 1 AR AR AR AR Ref Ref Ref Ref 2 1 1 1 1 2 1 1 1 1 Ref 1 1 1 2 4 2 2 4 8 4 4

DESCRIPTION VALVES INSTALLATION (FRAME MOUNTED) 2WD (Standard Parts) 4WD (Standard Parts) Counterbalance Valve Assembly Cartridge, Valve Seal Kit - 4640729 Cartridge Fitting Straight Swivel Fitting, Straight Flow Divider Valve Assembly Bolt 3/8in-16NC x 2 1/2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC DRIVE VALVES INSTALLATION (MACHINES WITH VICKERS VALVE) (VARIABLE PARTS) 2WD (No Variable Parts Not Required) 4WD Flow Divider Valve Assembly Options: Flow Divider Machines Built (Prior to March 1992) Cartridge (Vickers/Modular Controls Version) Seal Kit (Vickers/Modular Controls Version) Cartridge (Fluid Controls Version) Seal Kit (Fluid Controls Version) Flow Divider Machines Built (March 1992 to Present) Cartridge (Vickers/Modular Controls Version) Seal Kit (Vickers/Modular Controls Version) Cartridge (Fluid Controls Version) (was p/n 7007322 Seal Kit (Fluid Controls Version) OSCILLATION LOCKOUT VALVE INSTALLATION Lockout Valve Assembly Repair Kit - 4640668 Valve Mounting Weldment Bolt 3/8in-16NC x 2 1/2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Bolt, Socket Head #10-24NC x 1in Flatwasher #10 Lockwasher #10 Nut #10-24NC

45HA

REV C C

A C

D

47

SECTION 1 - FRAME FIGURE 1-12. TOW PACKAGE INSTALLATION

48

45HA

3120824

SECTION 1 - FRAME FIGURE 1-12. TOW PACKAGE INSTALLATION ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3323002 2880410 0900479 4640261 0641507 4751500 4761500 2160001 3250872 3250840 3820001 0361651 3532649 3420292 1260017 0238882

101 102 103 104 105 106 107 108 109 110 111 112

2620029 3040379 3421246 0642234 4740032 4762200 0642220 3322202 1360122 3840941 0360016 0251060

151 152 153 154 155 157 158 159 160 161 162 163 164

2620029 4340597 3421151 0630432 4712200 3312202 0642216 3322202 1360122 3841065 0361891 0560898 2551292

201

0239948 0256746 2620029

3120824

QTY DESCRIPTION TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref 2 Nut, Jam 1 1/4in-12NF 1 Keystock 1/4in x 1 1/4in 1 Bracket, Valve Mounting 1 Select Valve Assembly 2 Bolt 5/16in-18NC x 7/8in 2 Flatwasher 5/16in 2 Lockwasher 5/16in 1 Fitting, Grease - 90 1 Nameplate - Tow Select 1 Nameplate - Instructions 8 Rivet 2 Bar 1 Plate 1 Pin, Quick Release 8 in/20cm Chain TOW PACKAGE INSTALLATION- 2WD 6FT-6IN/2M FRAME Ref WITHOUT STOP BLOCKS (VARIABLE PARTS) 1 Hitch 2 Lug 1 Pin, Hitch 1 Bolt 3/4in-10NC x 4 1/4in 4 Washer, Special 2 Lockwasher Ref Nut (Use Standard Nut) 1 Bolt 3/4in-10NC x 2 1/2in 2 Nut 3/4in-16NF 2 End, Rod 1 Tie-Rod 1 Tow Bar Assembly (See Items 301-305 for Breakdown) TOW PACKAGE INSTALLATION- 2WD 6FT-6IN/2M FRAME Ref WITH STOP BLOCKS (VARIABLE PARTS) 1 Hitch 1 Support, Tow Hitch 1 Pin, Hitch 1 Bolt, Special 2 Flatwasher, 3/4in Narrow 1 Nut, Jam 3/4in-10NC 1 Bolt 3/4in-10NC x 2in 2 Nut, Jam 3/4in-16NF 2 End, Rod 1 Tie-Rod 1 Tow Bar Assembly (See Items 351-355 for Breakdown) 2 Block, Stop 2 Gusset TOW PACKAGE INSTALLATIONS - 2WD 5FT-9IN/11.75M Ref FRAME (VARIABLE PARTS) With Ball Hitch Ref With Pental Hook Ref 1 Hitch

45HA

REV

A

A

B -

49

SECTION 1 - FRAME ITEM 202 203 204 205 206 207 208 209 210 211 212 212 212 213 213 213

251 252 252 252 253 253 253 254 255 256 257 258 259 260 261 262 263 301 302 303 304 305 351 352 353 354 355

50

PART NUMBER 4340575 3421151 0630424 4740032 4762200 3312202 0642216 3322202 1360122 3841005 0360016 0361891 Not Required 2160003

0252053 0256207 2620034 4340625 4340575 3421246 3421151 0642636 4712600 4562346 3312605 0642628 3323002 1660114 3841137 0360016 3040520 0360016 1660009 3420352 4752600 3420158 1260135 0361891 9981834 3420352 4752600 3420158 1260017

QTY 1 1 1 2 1 1 1 2 2 1 Ref 1 1 Ref 0 1 Ref Ref Ref 1 Ref 2 2 Ref 1 1 1 3 1 1 1 2 2 1 1 1 Ref 1 1 1 1 AR Ref 1 1 1 1 AR

DESCRIPTION Plate, Hitch Support Pin Bolt, Special Washer, Special Lockwasher 3/4in Nut, Jam 3/4in-10NC Bolt 3/4in-10NC x 2in Nut, Jam 3/4in-16NF End, Rod Tie-Rod Tow Bar Assembly Options: Tow Bar with Ball Hitch (See Items 301-305 for Breakdown) Tow Bar with Pental Hook (See Items 351-355 for Breakdown) Fitting, Grease - 1/8in NPT45 Options: With Ball Hitch With Pental Hook TOW PACKAGE INSTALLATION - 4WD FRAME (VARIABLE PARTS) With Oscillating Axle With Fixed Axle Hitch Plate, Hitch Support Options: With Oscillating Axle With Fixed Axle Pin, Hitch Options: With Oscillating Axle With Fixed Axle Bolt 1in-8NC x 4 1/2in Flatwasher 1in Spacer, Tube Locknut 1in-8NC Bolt 1in-8NC x 3 1/2in Nut, Jam 1 1/4in-12NF End, Rod Tie-Rod Tow Bar Assembly (See Items 301-305 for Breakdown) Lug, Tie-Rod TOW BAR ASSEMBLY (BALL HITCH) Coupling, Hitch Pin, Towing Flatwasher 1in Hairpin Chain TOW BAR ASSEMBLY (PENTAL HOOK) Lug, Hitch Pin, Towing Flatwasher 1in Hairpin Chain

45HA

REV

-

I

-

3120824

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3120824

45HA

51

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS AND DEUTZ DIESEL)

52

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS AND DEUTZ DIESEL) ITEM

PART NUMBER

1

4640716

QTY Ref 1

2

4640375

1

3 3 3 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 22 22 22 22 22 22 22 23 25 26 28

4640543 7009745 7004368 0641420 4751400 4761400 3311401 4300034 4761600 3311601 4300098 0641506 0901455 4640150 4300073 4751500 3311501 4761500 4640360 7010637 7003647 7004368 7004289 7010635 7003635 0901399 0641708 4761700 4640570

1 1 1 AR AR AR AR 8 8 8 AR 4 2 1 2 6 4 8 1 1 1 1 1 1 1 1 3 3 1

29 31 32 33 52 52

4751700 0641424 0641416 0641528 4640554

3 2 4 2 Ref 1

52

4640914

1

53 53 53 54 55

4640866 2900708 7012959 0902051 3311405

1 1 1 1 2 Ref

3120824

DESCRIPTION CONTROL VALVES INSTALLATION (STANDARD PARTS) Accessory Valve Assembly (See ACCESSORY VALVE ASSEMBLY for Breakdown) Valve Assembly - FPS (Steer) (See VALVE ASSEMBLY - FPS (STEER) for Breakdown) Solenoid Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Bolt 1/4in-20NC x 2 1/2in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Lockwasher 3/8in Nut 3/8in-16NC Stud (Welded on Part) Bolt 5/16in-18NC x 3/4in Bracket, Valve Mounting Valve, Check Stud (Welded on Part) Flatwasher 5/16in Nut 5/16in-18NC Lockwasher 5/16in Solenoid Dump Valve Assembly Seal Kit Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge (Vickers/Modular Controls Version) Cartridge (Hydraforce Version) Valve, Check (Vickers/Modular Controls Only) Bracket, Valve Mounting Bolt 7/16in-14NC x 1in Lockwasher 7/16in Valve Assembly - Single Stack Bang-Bang (See VALVE ASSEMBLY - SINGLE STACK BANG-BANG for Breakdown) Flatwasher 7/16in Bolt 1/4in-20NC x 3in Bolt 1/4in-20NC x 2in Bolt 5/16in-18NC x 3 1/2in Control Valve Assembly (Vickers) Options: Control Valve Assembly (Vickers) (Prior to October 1994) (See CONTROL VALVE ASSEMBLY (VICKERS) for Breakdown) Control Valve Assembly (Vickers) (October 1994 to Present) (See CONTROL VALVE ASSEMBLY - (VICKERS) for Breakdown) Valve, 2-Way Manual (October 1994 to Present Only) Seal Kit - Cartridge Knob Bracket, Decal Locknut 1/4in-20NC CONTROL VALVE INSTALLATION (VARIABLE PARTS)

45HA

REV

53

SECTION 2 - TURNTABLE ITEM

PART NUMBER 0239541

QTY Ref

0239542

Ref

0253206

Ref

0253207

Ref

101 101 101 102 102 102 102 102 103 103 103 103 103 103 103 103 103 104

54

Ref 4640556 4640555 4640522 4640523 2900698 Not Required 4640123 7004368 7000558 7012518 7006075 4640758 7012906 7012907 4060806

1 1 Ref 1 1 1 0 Ref 1 1 1 1 1 1 1 1 7 ft/2m

DESCRIPTION With Rotate and Without Noise Reduction Package Built Through 1992 Without Rotate and Without Noise Reduction Package Built Through 1992 With Rotate and With Noise Reduction Package Built (1993 to Present) Without Rotate and Without Noise Reduction Package Built (1993 to Present) Valve Assembly - FPS Options (See VALVE ASSEMBLY - FPS for Breakdown) Machines with Rotate 3 Stack Valve Machines without Rotate 2 Stack Valve Pressure Reducing Valve Assembly Options: Valve Used Through 1992 Cartridge Seal Kit - 4640523 Cartridge Valve (Not Required) (1993 to Present) Selector Valve Assembly Valve Used Through 1992 Coil Hydraforce Version Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Valve Used (1993 to Present) Coil Seal Kit Shield, Flex Trim (Not Shown)

45HA

REV C C C C

3120824

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (ELECTRIC MACHINES)

56

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (ELECTRIC MACHINES) ITEM

PART NUMBER

2

4640375

QTY Ref 1

4 4

4640554

Ref 1

4

4640914

1

5 6 7 8 9 10 11 12 13 14 16 17 18 19 22 24 24 24 24 24 24 24 25 28 29 31

0641426 4751400 4761400 3311401 4300034 4761600 3311601 4300042 0641506 0901455 4640150 4300073 4751500 3311501 4761500 4640360 7010637 7003647 7004368 7004289 7010635 7003635 0901489 0641524 0641708 4640570

2 AR AR AR AR 10 6 AR 4 2 1 AR AR AR AR 1 1 1 1 1 1 1 1 2 3 1

32 33 51 51 51 52 52

3533508 4761700 4640543 7009745 7004368 4640716 See Note

1 3 1 AR AR 1

0238897 0253229 0238899 0253230

3120824

Ref Ref Ref Ref Ref

DESCRIPTION CONTROL VALVES INSTALLATION (STANDARD PARTS) Valve Assembly - FPS (Steer) (See VALVE ASSEMBLY - FPS (STEER) for Breakdown) Control Valve Assembly Options (Vickers): Control Valve Assembly Options (Vickers) (Prior to October 1994) (See CONTROL VALVE ASSEMBLY (VICKERS) for Breakdown) Control Valve Assembly Options (Vickers) (October 1994 to Present) (See CONTROL VALVE ASSEMBLY - (VICKERS) for Breakdown) Bolt 1/4in-20NC x 3 1/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Lockwasher 3/8in Nut 3/8in-16NC Stud (Welded on Part) Bolt 5/16in-18NC x 3/4in Bracket, Valve Mounting Valve, Check Stud (Welded on Part) Flatwasher 5/16in Nut 5/16in-18NC Lockwasher 5/16in Solenoid Dump Valve Assembly Seal Kit Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge (Vickers/Modular Control Version) Cartridge (Hydraforce Version) Valve, Check (Vickers/Modular Controls Only) Bracket, Valve Mounting Bolt 5/16in-18NC x 3in Bolt 7/16in-14NC x 1in Valve Assembly - Single Stack Bang-Bang (See VALVE ASSEMBLY - SINGLE STACK BANG-BANG for Breakdown) Plate, Valve Mounting Lockwasher 7/16in Solenoid Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Accessory Valve Assembly Note: 4640716 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY for Individual parts.

CONTROL VALVE INSTALLATION (VARIABLE PARTS) Electric Machines with Rotate Built Through 1992 Electric Machines with Rotate Built (1993 to Present) Electric Machines without Rotate Built Through 1992 Electric Machines without Rotate Built (1993 to Present)

45HA

REV

G A G A

57

SECTION 2 - TURNTABLE

58

ITEM 101

PART NUMBER

QTY Ref

101 101 102 102 102 104 104 104 104 104 104 104 104 104

4640555 4640556 4640533 7010529 2900698

1 1 1 1 1 Ref 1 1 1 1 1 1 1 1

4640123 7004368 7000558 7012518 7006075 4640758 7012906 7012907

DESCRIPTION Valve Assembly - FPS Options (See VALVE ASSEMBLY - FPS for Breakdown) Without Rotate (2 Stack) With Rotate (3 Stack) Pilot Valve Assembly Cartridge Seal Kit - 7010529 Cartridge Selector Valve Assembly Options: Valve (Electric Machines Built Through 1992) Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Valve (Electric Machines Built 1993 to Present) Coil Seal Kit

45HA

REV

3120824

SECTION 2 - TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLY

60

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLY ITEM

1 1 1 2 2 2 3 3 3 4 4 4 5 5 5

PART NUMBER 4640716

7012506 7010552 7012505 7010553 7012507 7010554 7004369 7010556 7004368 7010555 7012509 7010557 7012510 7010558 7012511 7010559 2900709 7010560

3120824

QTY Ref Ref Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1

DESCRIPTION ACCESSORY VALVE ASSEMBLY Note: Refer to P/N stamped on cartridge hex nut for identification.

Cartridge - Sequence Options: Hydraforce PS10-34A Vickers/Modular Controls PSV7-10V Cartridge - Pressure Reducing Options: Hydraforce PR10-32A Vickers/Modular Controls PRV1-10V Cartridge - Main Relief Options: Hydraforce RV50-26A Vickers/Modular Controls RV5-10V Cartridge - Dump Options: Cartridge Less Coil (Hydraforce SV16-21) Cartridge with Coil (Vickers/Modular Controls SV3-16V) Coil Options: Hydraforce 6352012 Vickers/Modular Controls 565966 Seal Kit - Sequence Options: Hydraforce Version Vickers/Modular Controls Version Seal Kit - Pressure Reducing Options: Hydraforce Version Vickers/Modular Controls Version Seal Kit - Main Relief Options: Hydraforce Version Vickers/Modular Controls Version Seal Kit - Dump Options: Hydraforce Version Vickers/Modular Controls Version

45HA

REV -

61

SECTION 2 - TURNTABLE FIGURE 2-4. VALVE ASSEMBLY - FPS (STEER)

62

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-4. VALVE ASSEMBLY - FPS (STEER) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

3120824

PART NUMBER 4640375 7000585 7000586 7006043 7006039 7000600 Kit 7006041 N.S.S. 7006037 7006036 7006034 Kit Kit 4640049 N.S.S. 7006033 Kit Kit 7006040 7006053 7000549 7006047 7000550

QTY Ref 6 2 3 2 1 5 1 1 2 2 2 2 2 2 1 2 2 5 1 1 4 1 1

DESCRIPTION VALVE ASSEMBLY - FPS (STEER) Nut Washer Rod, Tie Bracket, Mounting Section, Valve - Outlet O-Ring Section, Valve - Complete (Includes Items 8-16) Spool (Not Sold Separately) Retainer, Spring Spring Tube Assembly O-Ring O-Ring Coil, Solenoid Nameplate (Not Sold Separately) Nut O-Ring O-Ring Section, Valve - Inlet (Includes Items 20) Relief, Inlet Seal Kit - Single Section (Includes Items 12, 13, 17 & 18) Seal Kit - Standard Outlet (Includes Item 6.)

Seal Kit - Inlet Relief

45HA

REV C

63

SECTION 2 - TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)

64

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) ITEM

PART NUMBER 4640554

QTY Ref

1 2 3 4 5 6 7 8 9 10 11

7006724 7006725 7006733 Kit Kit Kit 7006760 7009327 7009327 7006763 7012325 & 7020361 Kit 7009316 7009315 7009319 Kit 7006744 7006726 7006727 7006728 7006729 7006730 7006731 7006745 N.S.S. 7006746 Kit 7009323 7006748 7009324 7009325 N.S.S. 7006757 Kit Kit 7009320 7006737 7009321 7009363 Not Required Kit 7006752 Kit Kit 7006773 7006756 7009328

1 1 1 1 5 1 1 1 1 1 8

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 38 38 39 40 41 42 43 43

3120824

8 8 8 8 8 8 8 8 8 8 8 8 32 8 8 8 8 8 8 8 4 8 8 8 8 8 4 4 0 4 8 8 8 8 6 2

DESCRIPTION CONTROL VALVE ASSEMBY (VICKERS) (PRIOR TO OCTOBER 1994) Inlet Body Setscrew Plug O-Ring O-Ring O-Ring Working Section - Complete (Drive) (Includes Items 11-47) Working Section - Complete (Main Lift) (Includes Items 11-47) Working Section - Complete (Tower Lift) (Includes Items 11-47) Working Section - Complete (Swing) (Includes Items 11-47) Nut, Retaining (was p/n 7009317) (Note: When replacing this nut (7009317) you must order (7012325 & 7020361).

O-Ring (2 Per Section) Core Tube (Includes O-Ring) (2 Per Section) Coil and Frame (2 Per Section) Pin (2 Per Section) O-Ring (2 Per Section) Spool (2 Per Section) Plug, Torque (2 Per Section) O-Ring (2 Per Section) Shim Kit (2 Per Section) Spring (2 Per Section) Poppet (2 Per Section) Ball (2 Per Section) Screw (8 Per Section) Cap, End (Not Sold Separately) (2 Per Section) Ball (2 Per Section) O-Ring (2 Per Section) Plug (2 Per Section) Gasket (2 Per Section) Spring (2 Per Section) Retainer (2 Per Section) Spool (Not Sold Separately) (1 Per Section) Seat (2 Per Section) Ring, Back-Up (2 Per Section) O-Ring (2 Per Section) Servo Stem Assembly (2 Per Section) Poppet (2 Per Section) Retainer (13/16in-2.1cm length) (Design A) (1 Per Section) Retainer (1 3/16in-3cm Length) (Design B) (1 Per Section) Retainer (Design C) O-Ring (1 Per Section) Retainer (2 Per Section) Ring, Back-Up (2 Per Section) O-Ring (2 Per Section) Spring (2 Per Section) Poppet (Drive and Swing Sections) (2 Per Section) Poppet (Lift Sections) (2 Per Section)

45HA

REV A

65

SECTION 2 - TURNTABLE ITEM 44 45 46 46 46 46 46 47 47 48 49 50 51 52

66

PART NUMBER 7006771 Kit 7006761 7006761 7006761 7009369 7009368 7006777 Not Required 7006780 7006778 Kit 7009329 7006782 7009330

QTY 8 8 6 4 8 8 4 1 0 1 1 1 3 6

7009395

5

DESCRIPTION Plug, Torque (2 Per Section) O-Ring (2 Per Section) Ball (Design A - All Sections Except Swing) (2 Per Section) Ball (Design A - Swing Section) (4 Per Section) Ball (Design B - All Sections) (8 Per Section) Poppet (Design C - All Sections) (8 Per Section) Spring (Design C - All Sections) (4 Per Section) Pin, Solid (Design A - Swing Section Only) Pin, Solid (Design B and Design C) Cover, End Plug, Torque O-Ring Rod, Tie Nut Seal Kit (Includes Items 4, 5, 6, 12, 16, 27, 34, 35, 38, 40, 41, 45, 50 and Servo Stem O-Rings) Seal Kit - Valve Face (Includes Items 4, 5 & 6)

45HA

REV

3120824

SECTION 2 - TURNTABLE FIGURE 2-6. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)

68

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-6. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) ITEM

PART NUMBER 4640914

1 2 3 4 5 6

7006724 7006733 Kit Kit Kit 7006725

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 127 128 129 130 131 132 133 134 135 136 137 138

Kit 7012319 Kit Kit Kit 7012322 Kit Kit 7006730 7012325 7012339 7009319 7012326 7012327 7006745 7006731 Kit 7006746 7009323 7012330 7012329 7012328 7009324 7009320 7006737 7006757 7006773 Kit Kit 7009398 Kit Kit 7012333 Kit Kit Kit Kit Not Serviced 7009330 7012383

3120824

QTY Ref Ref 1 1 1 1 1 1 Ref AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR

DESCRIPTION VICKERS VALVE ASSEMBLY - 4 SECTION Inlet Section Inlet Body Plug O-Ring O-Ring O-Ring Setscrew Working Sections (Standard Parts) Cap (2 Per Section) Screw (2 Per Section) Nut (2 Per Section) Plug (2 Per Section) Packing (2 Per Section) Packing (2 Per Section) Piston (2 Per Section) Spring (2 Per Section) Poppet (2 Per Section) Nut, Retaining (2 Per Section) Coil (2 Per Section) Pin (2 Per Section) Core Tube Sub Assembly (2 Per Section) Spool Screw (8 Per Section) Ball Gasket Ball Plug (2 Per Section) Shim (AR Per Section) Retainer (2 Per Section) Shim (AR Per Section) Spring (2 Per Section) Stem Servo Sub Assembly (2 Per Section) Poppet (2 Per Section) Seat (2 Per Section) Spring (2 Per Section) O-Ring (2 Per Section) Back-up (2 Per Section) Retainer (2 Per Section) Back-up Ring (2 Per Section) O-Ring (2 Per Section) Load Sense (2 Per Section) O-Ring (2 Per Section) O-Ring (2 Per Section) O-Ring (5 Per Section) O-Ring (2 Per Section) Cap, End (2 Per Section) Seal Kit (1 Per Section) Piston/Spring Kit (Includes 1 each of items 100, 102, 103, 106 & 107) (2 Per Section)

45HA

REV -

69

SECTION 2 - TURNTABLE

70

ITEM 150 150 150 150 150 151 151 151 152 152 152 153 153 153

PART NUMBER

201 202 203 204 205 206 207 208

7006782 7009361 7012337 Kit 7006778 7012338 Kit 7012336

7012332 7012334 7012334 7012335 7012331 7012340 7009399 7009397 Not Required 7012300

QTY Ref Ref Ref Ref Ref Ref 1 1 Ref 2 2 Ref 0 2 Ref 6 3 1 2 2 1 1 1

DESCRIPTION Working Section Options: Drive Lift Lift Swing Spool Options: Spool for Drive and Lift Sections Spool for Swing Section Poppet Options: Poppet for Drive and Swing Sections Poppet for Lift Sections Piston Options: Piston for Drive and Lift Sections Piston for Swing Section Outlet Section Nut Rod, Tie Cover End O-Ring Plug Setscrew Orifice Sub-Assembly O-Ring Plug

45HA

REV

3120824

SECTION 2 - TURNTABLE FIGURE 2-7. VALVE ASSEMBLY - SINGLE STACK BANG-BANG

72

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-7. VALVE ASSEMBLY - SINGLE STACK BANG-BANG ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 17 17 17 18 18

3120824

PART NUMBER 4640570 7004894 7003825 7002348 7003828 7004896 7002339 7002338 7000418 7002335 7002336 7002334 7002333 7004821 7000470 7002344 7002346 7003830 7002345 Kit Kit 7003831 7002340 Kit 7003829 Kit 7002347 7000448 7000437

QTY Ref 1 2 2 2 2 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 4

DESCRIPTION VALVE ASSEMBLY - SINGLE STACK BANG-BANG Drive Section - Complete (Includes Items 2-18) Seat, Washer Spring Nameplate Solenoid Assembly (Includes Items 5-18) Screw (4 Per Assembly) Plate, End (1 Per Assembly) Coil (1 Per Assembly) Case, Solenoid (1 Per Assembly) Sleeve, Outer Flux (1 Per Assembly) Spring (1 Per Assembly) Sleeve, Inner Flux (1 Per Assembly) Guide Tube Assembly (Includes Items 13-18) (1 Per Assembly) Tube, Guide (1 Per Assembly) Plunger (1 Per Assembly) Pin, Push (1 Per Assembly) Cone Assembly (1 Per Assembly) Cone (1 Per Assembly) O-Ring 11/16in OD (1 Per Assembly) O-Ring 3/4in OD (1 Per Assembly) Pin and Guide Assembly (1 Per Assembly) Guide (1 Per Assembly) O-Ring 11/16in OD (1 Per Assembly) Pin Assembly (1 Per Assembly) Seal, Pin (1 Per Assembly) O-Ring 3/4in OD (Use Between Sections - Not Shown) O-Ring 1 1/16in OD (Use Between Sections - Not Shown) Seal Kit - Valve Section

45HA

REV -

73

SECTION 2 - TURNTABLE FIGURE 2-8. VALVE ASSEMBLY - FPS

74

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-8. VALVE ASSEMBLY - FPS ITEM

PART NUMBER 4640544 4640556

7006063

Ref 6 2 Ref 3 3 3 2 1 1 5 Ref 1

7

7006041

3

7

7006041

3

7

7006041

3

7

7006041

3

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22

Not Available 7006037 7006036 7006034 Kit Kit 4640049 Not Available 7006033 Kit 7006060 Kit Kit Kit

AR AR AR AR AR AR AR AR AR AR 1 4 4 AR Ref 1 1 AR 1

1 2 3 3 3 3 4 5 5 6 7 7

3120824

4640555 7000585 7000586

QTY Ref Ref Ref

7006002 7006059 7006061 7006039 7006058 7006055 Kit

7006056 7006074 7000549 7006062 7000581

DESCRIPTION VALVE ASSEMBLY - FPS 4 STACK (Machines with Stepper Valves and Rotate) 3 STACK (Machines with Stepper Valves and without Rotate/Machines with Vickers Valves and with Rotate) 2 STACK (Machines with Vickers Valves and without Rotate) Nut Washer Rod, Tie Options: 4 Stack 3 Stack 2 Stack Bracket, Mounting Section, Valve - Outlet Plug, Closed Center (Not Shown) O-Ring Valve Section - Complete Options (Includes 8-16) Section, Valve - Complete (Main Lift - 4 Stack Used on Stepper Valve Machines) Section, Valve - Complete (Main Tele, Rotate and Level - 4 Stack Used on Stepper Valve Machines) Section, Valve - Complete (Main Lift, Main Tele and Level - 3 Stack Used on Stepper Valve Machines) Section, Valve - Complete (Main Tele, Level and Rotate - 3 Stack Used on Vickers Valve Machines) Section, Valve - Complete (Main Tele and Level - 2 Stack Used on Vickers Valve Machines) Spool (1 per Valve Section) Retainer, Spring (2 per Valve Section) Spring (2 per Valve Section) Tube Assembly (2 per Valve Section) O-Ring (2 per Valve Section) O-Ring (2 per Valve Section) Coil, Solenoid (2 per Valve Section) Nameplate (2 per Valve Section) Nut (2 per Valve Section) O-Ring (2 per Valve Section) Port Block Attachment (Level Section Only) Bolt Washer O-Ring (5 per Stack) Inlet Valve Section Options: Inlet Valve Section (1987-1991) (Without Relief Cartridge) Inlet Valve Section (1992 to Present) (With Relief Valve) Seal Kit - Single Section (Includes 12, 13, 17 & 21) Seal Kit - Standard Outlet (Includes Item 6) Seal Kit - Level Section Port Block (Includes Item 17 and Check Valves O-Rings)

45HA

REV C C C

75

SECTION 2 - TURNTABLE FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

76

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ITEM

PART NUMBER

4620051 4620079 4620105 4620064

QTY Ref Ref Ref Ref Ref Ref

4620080

Ref

4620080 4620080

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

4620056 4620082 4620042 0238511 0250860 0255117

1 1 2 3 4 5 6 6 7 9 10

2915083 2915084 3538437 0682020 4740004 3300183 0681820 0681844 4740003 4740048 2160001 0100019 0100004

AR AR

0238523

Ref

101

0920074

1

102

3160147

1

103 104 105 106 107 109 110 111 112 113

2440056 0080148 0560793 4740018 0641608 3931856 4740189 0641810 4761800 0641610

1 1 1 1 1 4 4 4 4 2

3120824

1 1 1 14 11 14 12 12 12 3

DESCRIPTION TURNTABLE OPTIONS Ford and Deutz Powered Machines: 6ft-6in/2m Wide Machines Built through 1992 6ft-6in/2m Wide Machines Built (1993 to Present) 6ft-6in/2m Wide Machines with 12in x 16.5in Tires 6ft-6in/2m Wide Machines Built through 1992 and with 2:1 Counterweighting 6ft-6in/2m Wide Machines with Built (1993 to Present) and with 2:1 Counterweighting 5ft-9in/1.75m Wide Machines All Australian Machines Electric Machines: 6ft-6in/2m Wide Machines Built (Prior to December 1992) 6ft-6in/2m Wide Machines Built (December 1992 to Present) 5ft-9in/1.75m Wide Machines TURNTABLE BEARING INSTALLATION Machines with 8.75in & 9.5in Tires Machines with 8.75in & 9.5in Tires Machines with 12in Tires Bearing Kit (was p/n 0440067) Options (Kit Includes Bearing and Mounting Hardware): Machines with 8.75in & 9.5in Tires Machines with 12in Tires Spacer, Bearing (Machines with 12in Tires Only) Bolt 5/8in-11NC x 2 1/2in (Grade 8) Washer, Hardened Nut 5/8in-11NC (Grade 8) Bolt 1/2in-13NC x 2 1/2in (Grade 8) (8.75in x 9.5in Tires) Bolt 1/2in-13NC x 5 1/2in (Grade 8) (12in Tires) Washer, Hardened Washer, Special Fitting, Grease - 90 Loctite #271 Devcon (Not Required on Machines with Milled Frame and Turntable) SWING DRIVE INSTALLATION - MACHINES BUILT THROUGH 1992 Swing Brake Assy (See SWING BRAKE ASSEMBLY for Breakdown) Swing Motor Assy (See SWING MOTOR ASSEMBLY for Breakdown) Pinion Adapter Block, Clamp Washer Bolt 3/8in-16NC x 1in Bolt, Socket Head 1/2in-13NC x 3 1/2in Lockwasher 1/2in Hi-Collar Bolt 1/2in-13NC x 1 1/4in Lockwasher 1/2in Bolt 3/8in-16NC x 1 1/4in

45HA

REV

B B -

E

77

SECTION 2 - TURNTABLE ITEM 114 115 116 118

PART NUMBER 4761600 4751600 4563923 3790045 0100011 0100020

0252578 0255010 151 151 151

0920089 7012570

151

7012571

151 151

0920095 7012651

151

7012650

152

3160183

153 154 154 155 155 155 157 158 160 160 160 161

3535607 4300107 3311801 4761800 4740252 0642014 4740004 0641830 0641834 3790155 0100019 0100021 0238164 0255148

201 201 201 202 203 204 204 204 206 207

78

3421452 3422414 3760215 3421453 4842998 0961945 3760170 1260017

QTY 2 2 1 1 AR AR Ref

DESCRIPTION Lockwasher 3/8in Flatwasher 3/8in Spacer O-Ring Loctite #242 Sealant, Pipe SWING DRIVE INSTALLATION - MACHINES BUILT (1993 TO PRESENT) Machines Built (1993 to May 1994) Ref Machines Built (May 1994 to Present) Ref Ref Swing Brake Assembly Options: Brake Used (1993 to May 1994) 1 Seal Kit - 0920089 Brake (Includes Seals, O-Rings, 1 Back-up Rings and Retaining Ring) 1 Rebuild Kit - 0920089 Brake (Includes 7012570 Seal Kit, Inner and Outer Discs and Pressure Plate) Brake Used (May 1994 to Present) Seal Kit - 0920095 Brake (Includes Seals, O-Rings, 1 Back-up Rings and Retaining Ring) 1 Rebuild Kit - 0920095 Brake (Includes 7012651 Seal Kit, Inner and Outer Discs and Pressure Plate) 1 Swing Motor Assy (See SWING MOTOR ASSEMBLY for Breakdown) 1 Plate, Mounting 4 Stud 1/2in-13NC x 2in (1993 to May 1994 Only) 4 Nut 1/2in-13NC Ref Lockwasher 1/2in Options: 8 Lockwasher 1/2in (1993 to May 1994) 8 Lockwasher 1/2in (May 1994 to Present) 4 Bolt 5/8in-11NC x 1 3/4in 4 Washer, Hardened Ref Bolt Options: 4 Bolt (1993 to May 1994) 4 Bolt (May 1994 to Present) 1 O-Ring AR Loctite #271 AR Primer TURNTABLE LOCK INSTALLATION Ref Machines with 8.75in & 9.5in Tires Ref Machines with 12in Tires Ref Ref Pin, Lock Options: 1 Machines with 8.75in & 9.5in Tires 1 Machines with 12in Tires 1 D-Ring 1 Snap-Pin Ref Bushing (Welded on Part) 1 Machines with 8.75in & 9.5in Tires 1 Machines with 12in Tires 1 Ring, Quick Release 6 in/15cm Chain

45HA

REV

D -

B -

3120824

SECTION 2 - TURNTABLE FIGURE 2-10. SWING BRAKE ASSEMBLY

80

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-10. SWING BRAKE ASSEMBLY ITEM

PART NUMBER 0920074

QTY Ref Ref

1 2 3 4 5 6 7 7 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24 25 26

3120824

7007960 Kit Kit Kit 7007956 7007955 7007954 7007991 7007953 7007992 7007952 7007951 7007950 Kit Kit Kit 7007946 7007945 Kit 7007943 Kit 7007941 7007940 7007939 7007938 7007937 7007993 Kit Kit 2900774

1 1 1 1 1 1 Ref 1 1 Ref 1 1 7 6 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 8 8 1 1 1

DESCRIPTION SWING BRAKE ASSEMBLY (MACHINES BUILT THROUGH 1992) Note: For Service Parts on Machines Built (1993 to Present) refer to Turntable, Bearing and Swing Drive Installation Shaft Seal, Oil Ring, Back-up (Units Built through 1989 only) Ring, Quad Bearing, Needle Plate, Cover Ring, Retaining Options: Machines Built through 1989 Machines Built (1990 to Present) Spline, Outer Options: Machines Built through 1989 Machines Built (1990 to Present) Stator Rotor Piston O-Ring O-Ring O-Ring Plate, Pressure Spring, Belleville Ring, Quad Ring, Retaining Ring, Back-up (Units Built through 1989 only) Bearing Ring, Retaining Ring, Retaining (Units Built through 1989 only) Pin, Dowel (Units Built through 1989 only) Bolt, Socket Head Options: Machines Built through 1989 Machines Built (1990 to Present) Gasket O-Ring Seal Kit (Includes Items 2, 3, 4, 12, 13, 14, 17, 19, 25 & 26)

45HA

REV B

81

SECTION 2 - TURNTABLE FIGURE 2-11. SWING MOTOR ASSEMBLY

82

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-11. SWING MOTOR ASSEMBLY ITEM

PART NUMBER

1 2 3 6 7 8 9 10 11 12 13 15 16 16

Kit Kit 7009984 7009905 7009983 7009927 7009909 Kit Kit 7009912 7009913 7009930 7002157 Kit 7009987 3160147

QTY Ref 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 Ref

7009903 7009985 7009986 3160183

1 1 4 Ref

7009988 7009989 7009990

1 1 4

101 102 103

201 202 203

3120824

DESCRIPTION SWING MOTOR ASSEMBLY Seal O-Ring Flange, Mounting Drive, Valve Plate, Valve Valve Ring, Balance Seal, Face - Inner Seal, Face - Outer Pin Spring Housing, Valve Plug Assembly O-Ring Seal Kit (Includes Items 1, 2, 10, 11 & 16 O-Ring) SWING MOTOR ASSEMBLY (MACHINES BUILT THROUGH 1992) (VARIABLE PARTS) Drive Geroler Bolt SWING MOTOR ASSEMBLY (MACHINES BUILT 1993 TO PRESENT) (VARIABLE PARTS) Drive Geroler Bolt

45HA

REV

-

-

83

SECTION 2 - TURNTABLE FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM

84

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-12. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM ITEM

PART NUMBER

QTY Ref Ref

1 1

2000109

Ref Ref 1

1

2000117

1

1

2000129

1

1

2000130

1

1

2000135

1

2 2 2 2

3600152 2900660 3600200

Ref 1 1 1

4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 25 26 27 28

4843416 4843497 3533445 0641812 2500005 0641410 4761400 3311401 4740185 4761800 0641610 0700814 4831900 4300090 3321501 3533291 0701014 0701012 4832000 3200318 3911012 4740273 4751700 0641728 0641724 3311705 4761000 3311001

Ref 1 1 1 1 1 4 5 5 2 1 2 3 3 2 2 1 AR AR 7 3 2 3 6 AR AR 3 2 2

3120824

DESCRIPTION FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM See SPECIAL OPTIONS SECTION for Ford VSG-413 used (August 1998 to Present) FORD ENGINE ASSEMBLY (STANDARD PARTS) Engine - Ford VSG-411 Options: Engine - Ford (March 1990 to August 1992) (Industrial Flywheel) Engine - Ford (August 1992 to October 1994) (Automotive Flywheel and Bosch Alternator) Engine - Ford (October 1994 to March 1995) (Automotive Flywheel and Prestolite Alternator) Engine - Ford (March 1995 to July 1995) (Automotive Flywheel and Prestolite Alternator) Engine - Ford (July 1995 to Present) (Automotive Flywheel and Prestolite Alternator) Pump Assembly Options: Pump Assembly (Vickers) Shaft Seal Kit (Vickers) Pump Assembly (Barnes) (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers pump with Barnes pump) (See PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) for Breakdown) Bracket, Engine Mounting - Front Options: Bracket, Engine Mounting - Front (Prior to February 1992) Bracket, Engine Mounting - Front (February 1992 to Present) Plate, Mounting - Governor and Carburetor Bolt 1/2in-13NC x 1 1/2in Governor, Precision Bolt 1/4in-20NC x 1 1/4in Lockwasher 1/4in Nut 1/4in-20NC Washer, Hardened Lockwasher 1/2in Bolt 3/8in-16NC x 1 1/4in Bolt, Metric 8mm x 30mm Lockwasher, Metric 8mm Stud Nut 5/16in-24NF Plate Bolt, Metric 10mm x 30mm Bolt, Metric 10mm x 25mm Lockwasher, Metric 10mm Mount, Engine Screw, Machine #10-24NC x 3/4in Washer, Snubbing Flatwasher 7/16in Bolt 7/16in-14NC x 3 1/2in Bolt 7/16in-14NC x 3in Locknut 7/16in-14NC Lockwasher #10 Nut #10-24NC

45HA

REV

85

SECTION 2 - TURNTABLE ITEM 30 31 32 33 36 37 38 39 43 44 45 46 47 48 50 51 52 53 54 55

86

PART NUMBER 0641608 4761600 3311601 1060221 0080182 3841049 3321401 1660157 4360037 2220273 2180360 2420131 4564591 1320014 2720341 1320058 2420130 3620027 4751800 3311801 0250645

QTY 6 8 6 1 1 1 2 2 1 1 1 1 2 4 1 1 1 1 1 1 Ref

60 61 62 63 64 65

4031713 4843560 2060016 4240096 4564682 0080168

70 71 72 73

0252775 0255762 2060019 4844133 4640750 2750532

74 75 76 77 78 79 80 81 82

2720264 2680402 3536015 3941005 4761000 4565830 3100073 2720042 1320032

101 102 103 104 105

3311601 0641807 4751800 4761800 0630403

3 1 1 1 1 1 Ref Ref Ref 1 1 1 18 in/46cm 1 1 1 10 10 1 1 1 3 Ref 3 6 6 6 2

DESCRIPTION Bolt 3/8in-16NC x 1in Lockwasher 38in Nut 3/8in-16NC Cable, Battery (Engine to Ground) Adapter, Carburetor Rod, Throttle Nut, Jam 1/4in-20NC Balljoint Switch, Oil Pressure Fitting, Reducer Fitting, Tee Sender, Oil Pressure Tube, Mounting Clamp, Hose Hose, Air Cleaner Clamp, Hose Sender, Temperature Radiator Flatwasher 1/2in Nut 1/2in-13NC FORD ENGINE ASSEMBLY (WITHOUT NOISE REDUCTION PACKAGE - MACHINES BUILT THROUGH 1992) (VARIABLE PARTS) Bolt, Metric Socket Head 6mm x 45mm Mount, Engine - Front Fan Strap, Fan Tube, Exhaust Adapter, Fan FORD ENGINE ASSEMBLY (WITH NOISE REDUCTION) MACHINES BUILT (1993 TO JULY 1995) MACHINES BUILT (JULY 1995 TO PRESENT) Fan Kit Mount, Engine - Front Valve, Oil Drain Hose, Low Pressure

REV

H

F A

Hose, Radiator - Upper Shroud, Radiator Plate, Baffle Screw, Self-Tapping #10 x 5/8in Lockwasher #10 Tube, Exhaust Manifold, Exhaust (January 1993 to March 1995 Only) Hose Clamp, Hose FORD ENGINE INSTALLATION (STANDARD PARTS) Nut 3/8in-16NC Bolt 1/2in-13NC x 7/8in Flatwasher 1/2in Lockwasher 1/2in Bolt, Carriage 7/16in-14NC x 1 1/2in

45HA

3120824

SECTION 2 - TURNTABLE ITEM 106 107 108 109 110 111 112 112 112 112 112 112 112 112 112 112 112 112 112 113 114 115 116 117 118 119 120 121 122 123 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137

153 154 155 156 158

3120824

PART NUMBER 4751700 3311705 2180104 2220273 1320022 2720058 3600050 7004248 7004249 7010923 3600050 7000482 7004412 7004414 3600208 7013710 7013711 7013712 4761600 0641612 3740067 4300081 4761000 3311001 4751000 3520046 0400003 3980003 0400002 2910479 0236768 4751600 3300029 1060172 1060149 1060103 1060046 4751500 3311505 1320026 1320031 4300068 4761400 3311401 0250646

QTY 2 2 1 1 2 9 ft/2.75m Ref 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 2 2 2 2 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 5 4 4 4 Ref

3220076 1320020 0901387 4843654 2220314

1 1 1 1 1

DESCRIPTION Flatwasher 7/16in Locknut 7/16in-14NC Fitting, Nipple Bushing, Reducer Clamp Hose, Fuel Line Auxiliary Pump Assembly Options - Vendors Vary: John S. Barnes Brand Pump Version: Motor (Bosch or Prestolite) Coupling Pump Stone Industries Brand Pump Version: Motor Coupling Pump Fenner Fluid Power Brand Pump Version: Motor Coupling Pump Lockwasher 3/8in Bolt 3/8in-16NC x 1 1/2in Relay Stud (Welded on Part) Lockwasher #10 Nut #10-24NC Flatwasher #10 Plug, Tapered Battery Seat, Battery Hold-Down, Battery Replacement Clip Kit for 0400002 Rod, Hold-down Flatwasher 3/8in Wingnut 3/8in-16NC Cable, Battery (Battery to Aux Relay) Cable, Battery (Aux Relay to Aux Pump) Cable, Battery (Aux Relay to Starter) Cable, Battery (Battery to Ground) Flatwasher 5/16in Locknut 5/16in-18NC Clamp, Muffler Clamp, Hose Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC FORD ENGINE INSTALLATION (WITHOUT NOISE REDUCTION PACKAGE - BUILT THROUGH 1992) (VARIABLE PARTS) Muffler U-Clamp Bracket, Exhaust Tube, Air Intake Fitting, Barbed

45HA

REV

E

87

SECTION 2 - TURNTABLE ITEM 159 160 160 161 162 163 164 165 166 167

PART NUMBER 2720354 1340051 7012661 0340016 1120370 4060741 3911008 1120218 4300038 2720042

168

1320032 0252776

QTY 1 1 1 2 1 1 3 1 2 15 in/38cm 2 Ref

0254843

Ref

0255763

Ref

172 174 175 176 177 178 179 180 181 183 184 184 185 186 187 188 189 190

3220084 0901858 4565829 3220083 4844209 4751400 0641406 3311405 4844211 0080046 1340020 7004214 0340002 1120161 1320026 3536021 3820001 3960483

191 192 193 194

3960418 1320131 0641508 4060807 0239972

1 1 1 1 1 4 4 4 1 1 1 1 2 1 1 1 8 15 in/38cm 5 ft/1.5m 1 1 4 in/9cm Ref

1660176 Not Available Not Available 0080169 0641510 4761500 0641610 4761600 0250595

1 1 1 1 6 6 8 8 Ref

201 201 201 202 203 204 205 206

88

DESCRIPTION Elbow Air Cleaner Assembly Element, Filter Band, Air Cleaner Cap, Air Inlet Shield Screw, Machine #10-24NC x 1/2in Cap, Rain - Exhaust Stud (Welded on Part) Hose, Heater Clamp, Hose FORD ENGINE INSTALLATION (WITHOUT NOISEREDUCTION PACKAGE - BUILT 1993 TO JULY 1995) EXHAUST INSTALLATION (WITH NOISE REDUCTION PACKAGE - BUILT 1993 TO JULY 1995) EXHAUST INSTALLATION (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) Muffler Bracket, Muffler Tube, Exhaust Arrestor, Spark Stack, Exhaust Flatwasher 1/4in Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Intake, Air Elbow Air Cleaner Assembly Element, Filter Band, Mounting - Air Cleaner Cap, Air Inlet Clamp, Muffler Plate, Inlet Adapter Rivet Seal Seal Clamp Bolt 5/16in-18NC x 1in Hose Protection, Trim Flex (SN 32166 to Present) PUMP COUPLING INSTALLATION - LOVEJOY WITH INDUSTRIAL FLYWHEEL (PRIOR TO AUGUST 1992) Coupling Disc, Coupling Hub, Coupling Adapter, Pump Bolt 5/16in-18NC x 1 1/4in Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in PUMP COUPLING INSTALLATION - HAYES WITH INDUSTRIAL FLYWHEEL (PRIOR TO AUGUST 1992)

45HA

REV

C 2

-

-

3120824

SECTION 2 - TURNTABLE ITEM 211

PART NUMBER 1660182

QTY 1

212 213 214 215 216

0080169 0641507 4761500 0641610 4761600 3020021 0252807

1 6 6 8 8 AR Ref

221

1660206

1

222 223 224 225 226

0080169 0700808 4831900 0641610 4761600 3020021

301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301

7000892 7019933 7012577 7012578 7027607 7024321 70000163 7027646 7023471 7000894 7000877 7000884 7022174 7019939 2120112 7019666 7025153 7012564

1 6 6 8 8 AR Ref 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Ref

3120824

7000893 7019670 7019670 7019934 7019935 7019936 7019951 7019937 7019938 7019942 7019950 7019941 7019943 7019945

1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Coupling (Note: Coupling Internal Spines must be lubed with Lithium based grease prior to Installation.)

Adapter, Pump Bolt 5/16in-18NC x 7/8in Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Grease, Coupling PUMP COUPLING INSTALLATION - HAYES WITH AUTOMOTIVE FLYWHEEL (AUGUST 1992 TO PRESENT) Coupling (Note: Coupling, Internal Spines must be lubed with Lithium based grease prior to Installation.)

Adapter, Pump Bolt, Metric 8mm x 16mm Lockwasher, Metric 8mm Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Grease, Coupling ENGINE COMPONENTS Carburetor - Ford VSG-411 Rebuild Kit - Carburetor (All Models) (was p/n 7000878) Fitting, Carburetor Vacuum Line Carburetor Vacuum Line Assembly Gasket, Carburetor (Bottom) Gasket, Carburetor (Top) Needle, Spring Load Fuel Valve Gasket, Carburetor Float Assembly Choke, Automatic Fuel Shut-Off - Has Wire Connection Fuel Shut-Off - Has Terminal Post Filter, Fuel Filter, Fuel Separator, Fuel Pump, Fuel Gasket, Fuel Pump Engine Wiring Harness Alternator Options: Alternator - Bosch Version Alternator - Prestolite Version (was p/n 7012653) Alternator - Leese Nuville Version Belt, Alternator Pulley, Alternator Pulley, Crankshaft Pump, Water Pulley, Water Pump Outlet, Water Hose, Water Pump/Intake Inlet Thermostat, 160 Hose, Radiator (Upper) Hose, Radiator (Lower) Hose, Bypass

45HA

REV

-

89

SECTION 2 - TURNTABLE ITEM 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301

PART NUMBER 7019959 7019960 7019917 7014500 7022173 7019949 7019667 7019668 7023670 7019954 7019989 7019989 7019989 7019989 7019989 7022176 7022103 7022101 7022102 7022104 7019987 7019998 7016602 7019919 7022180 7019944 7019946 7019947 7019948 70000929 7014680

QTY 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 AR 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1

7014687 7014681

1 Ref

403 404 405 406 407 408 409

90

7014682 7023668 7022172 0252625 2180360 4360182 0080200 3960423 0700819 4831900 4360157 0252045

1 1 1 Ref 1 1 1 1 2 2 1 Ref

DESCRIPTION Dipstick Tube, Dipstick Pump, Oil Oil Filter (Case of 12) Oil Filter (Individual Filter) Oil Filter (Individual Filter) Cap, Oil Filler Starter Control, Ignition (was p/n 7019665) Harness, Ignition Module Patch Spark Plug Wire Set Options: Machines Built Through 1999 (Clip-on Style) #1 Plug Wire (was p/n 7019955) #2 Plug Wire (was p/n 7019956) #3 Plug Wire (was p/n 7019957) #4 Plug Wire (was p/n 7019958) Machines Built (2000 to Present) (Push-on Style) #1 Plug Wire #2 Plug Wire #3 Plug Wire #4 Plug Wire Coil Options: Machines Built Through 1999 (Wires Clip On) Machines Built (2000 to Present) (Wires Push On) Flywheel Gear, Ring (Flywheel) Gear, Ring (132 Teeth) (Flywheel) Block Assembly, 11-Stud Terminal (Located on Rear of Engine) Flange, Exhaust Pipe Gasket, Exhaust Pipe Flange Manifold, Exhaust Outlet Sensor, Crankshaft Main Components Kit (Includes 1 each of Carburetor, Fuel and Water Pumps, Bosch Alternator, Starter, and Ignition Control) Main Components Kit (Includes 1 each of Carburetor, 1 Fuel and Water Pumps, Prestolite Alternator, Starter and Ignition Control) Engine Kit (Includes Hoses, Gasket Set, Thermostat, V-Belt and Coil) Tune-up Kit Options (Includes Oil and Fuel Filters, Plugs and Ignition Wire Set) Machines Built Through 1999 Machines Built (2000 to Present) Machines Built (2000 to Present) OPTIONAL ENGINE DISTRESS INSTALLATION Fitting, Tee Switch, Oil Pressure Fitting, Adapter Gasket Bolt, Metric 8mm x 55mm Lockwasher 8mm Switch, Water Temperature OPTIONAL CATALYST EXHAUST INSTALLATION (NOT

45HA

REV

5-E

A

3120824

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

501 502 503 504 505 506 507

3220081 4565298 4565297 1320020 4564711 3220076 1320026 0254840

1 1 1 3 1 1 1 Ref

3220081 4566519

1 1 Ref 1 1 5 1 1 1 1 4 2 2 2 Ref Ref

551 552 553 553 553 554 555 556 557 558 559 560 561 562

601 602 603

3120824

4566518 4567819 1320020 4564711 3220076 1320026 1120218 3520034 0641406 4751400 3311405 0251050

0080175 3960388 3840979

1 1 1

DESCRIPTION SHOWN) (PRIOR TO APRIL 1994) Muffler, Catalyst Tube, Exhaust 90 Tube, Exhaust (Manifold to Venturi) Clamp, Exhaust Tube, Exhaust (Catalyst to Muffler) Muffler Clamp, Exhaust OPTIONAL CATALYST EXHAUST INSTALLATION (NOT SHOWN) (APRIL 1994 TO PRESENT) Muffler, Catalyst Tube, Exhaust 90 Tube, Exhaust (Manifold to Venturi) Options: Tube, Exhaust (Manifold to Venturi) (Prior to April 1999) Tube, Exhaust (Manifold to Venturi) (April 1999 to Present) Clamp, Muffler Tube, Exhaust (Catalyst to Muffler) Muffler, Spark Arrester Clamp, Muffler Cap, Rain Plug, Hole (Located on Item 556) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC AIR HORN INSTALLATION - STANDARD GAS Note: See Dual Fuel Installation for Dual Fuel and Straight LP Machines.

Adapter, Air Horn Gasket Rod, Adapter

45HA

REV

2-B

-

91

SECTION 2 - TURNTABLE FIGURE 2-13. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION)

92

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-13. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION) ITEM

PART NUMBER 1281296

1 1 2 3 4 4 5 6 7 8

3720011 7017516 0641405 4761400 0901664 0902184 2220364 2180535 1320032 2720042

9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 25 26 27 28 29

2220648 2120077 2180418 2720149 2180387 2220675 1320017 2720112 0080167 3960388 2180104 2180360 4360188 2180536

50 51 52 53 54

3120824

2180623 2220290 2180389 0641608 4761600 3311601 0250939 1320022 4640391 1320095 2220315 2720058 0251728 2901184

QTY Ref

DESCRIPTION DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT) Regulator Kit, Rebuilding Bolt 1/4in-20NC x 5/8in Lockwasher 1/4in Bracket (Prior to August 1995) Bracket (August 1995 to Present) Fitting, Adapter Fitting, Barbed Clamp Hose

1 1 2 2 1 1 2 2 4 32 in/82cm 1 Fitting, 90 1 Filterlock 1 Fitting, Swivel 1 Hose 1 Fitting, Tank 1 Fitting, 90 Barbed 2 Clamp 2 ft/61cm Hose 1 Adapter 1 Gasket 1 Fitting, Nipple 1 Fitting, Tee 1 Switch, Vacuum 1 Fitting, Barbed Ref Hose (Supplied With Engine) 1 Fitting, Tee 1 Fitting, Tee 1 Fitting, Pressure Relief 2 Bolt 3/8in-16NC x 1in 2 Lockwasher 3/8in 2 Nut 3/8in x 16NC DUAL FUEL INSTALLATION Ref 4 Clamp 1 Valve, Gas Lock 1 Clamp, Mounting 2 Fitting, Barbed 6 ft/1.8m Hose, Fuel Line STRAIGHT LP GAS INSTALLATION Ref 1 Blanking Plate Kit (Cover Fuel Pump Location) (Not

45HA

REV H

F

E

93

SECTION 2 - TURNTABLE FIGURE 2-14. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)

94

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-14. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL) ITEM

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1

2460011 3580134 7012558 7020108 7020109 7012513 7012514 7020193 7026199 7020110 7020111 7020190 7003657

1 1 1 1 1 1 2 4 5 6 7 8 9 10 11 12 13 14 15

2420203 4360542 4460190 2920162 7020191 3520028 4340569 2860012 4751500 4761500 4761600 3311601 0641508 0721006 3251476 4751000 4761000 3311001 1060268 0239739

1 1 2 1 1 1 1 1 AR AR AR 2 1 2 1 2 2 2 10 ft/3m Ref

0480056 3311501 4843156 0641609 4300031 4761400 3311401 0901584 0251950

1 1 1 2 2 2 2 1 Ref

0480057 0641511

1 1

51 52 53 54 55 56 57 58

71 72

3120824

QTY Ref 1 1 1 4 4 4 1 1 1 1 1 2 1 Ref

DESCRIPTION GENERATOR INSTALLATION (STANDARD PARTS) Generator Assembly with Control Box Pulley Generator Assembly Only Brush Holder, Brush Caps, Brush Holder Fan Cord, Power Armature End Bell, Front End Bell, Rear Bearing Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Breaker, Circuit Receptacle Lamp Switch, Toggle Plug, Hole Support, Adjustable Key, Woodruff Flatwasher 5/16in Lockwasher 5/16in Lockwasher 3/8in Nut 3/8in-16NC Bolt 5/16in-18NC x 1in Bolt #10-24NC x 3/4in Nametag Flatwasher #10 Lockwasher #10 Nut #10-24NC Cable, Electrical - 12/3 GENERATOR INSTALLATION (MACHINES BUILT PRIOR TO MAY 1991) (VARIABLE PARTS) V-Belt Nut 5/16in-18NC Bracket, Mounting - Generator Bolt 3/8in-16NC x 1 1/8in Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Bracket, Control Box GENERATOR INSTALLATION (MACHINES BUILT MAY 1991 TO PRESENT) (VARIABLE PARTS) V-Belt Bolt 5/16in-18NC x 1 3/8in

45HA

REV

C

5

95

SECTION 2 - TURNTABLE ITEM 73 74 75 76

96

PART NUMBER 0901774 0961247 4751600 0681610

QTY 1 1 4 2

DESCRIPTION Bracket, Mounting - Generator Bushing Flatwasher 3/8in Bolt 3/8in-16NC x 1 1/4in Grade 8

45HA

REV

3120824

SECTION 2 - TURNTABLE FIGURE 2-15. DEUTZ ENGINE INSTALLATION

98

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-15. DEUTZ ENGINE INSTALLATION ITEM 1 1 1 2 2 2 2

3 4 5 8 9 10 10 10 11 12 12 12 13 14 15 16 17

PART NUMBER

2000106 2000137 3600152 2900660 3600200

3951003 0902244 0080177 3311501 4761500 0641512 3960407 0250828

2 2 1 1 2 Ref 1 1 1 Ref 1 1 1 3 3 3 1 Ref

2420131 0252777

1 Ref

71 73 74 75 76 77 78 79

2420110 0901838 0340002 0701010 4832000 4711600 4640751 2750532

80 80 81 82 83 84 85

1340020 7004214 1320016 0080039 0641408 4761400 3311401

1 1 2 2 2 1 1 18 in/46cm 1 1 2 1 4 4 4

51

3120824

0641509 4761500 2180730 1060221 4751500

QTY Ref Ref 1 1 Ref 1 1 1

0080172 4460302 3450203

DESCRIPTION DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Engine - Deutz F2L-1011 Diesel Options: Engine - Deutz F2L-1011 Diesel (Prior to August 1995) Engine - Deutz F2L-1011 Diesel (August 1995 to Present) Pump Assembly Options: Pump Assembly (Vickers) Shaft Seal Kit (Vickers) Pump Assembly (Barnes) (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers pump with Barnes pump) (See PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) for Breakdown) Bolt 5/16in-18NC x 1 1/8in Lockwasher 5/16in Fitting, Special Cable, Battery (Engine to Ground) Flatwasher 5/16in Adapter, Throttle Options: Adapter, Throttle (Prior to September 1995) Adapter, Throttle (September 1995 to Present) Pin, Cotter 1/16in x 3/4in Component Options: Setscrew #10-24NC x 3/8in (Prior to September 1995) Bracket, Throttle (September 1995 to Present) Adapter Weldment Nut 5/16in-18NC Lockwasher 5/16in Bolt 5/16in-18NC x 1 1/2in Gasket, Intake Adapter DEUTZ ENGINE ASSEMBLY (MACHINES WITHOUT NOISE REDUCTION PACKAGE WERE BUILT THROUGH 1992) (VARIABLE PARTS) Sender, Oil Pressure DEUTZ ENGINE ASSEMBLY (MACHINES WITH NOISE REDUCTION PACKAGE WERE BUILT 1993 TO PRESENT) (VARIABLE PARTS) Sender, Oil Pressure Bracket, Air Cleaner Band, Air Cleaner Bolt, Metric 10mm x 20mm Lockwasher 10mm Flatwasher 3/8in Valve, Oil Drain Hose, Low Pressure

REV

B

G

Air Cleaner Assembly Element Clamp, Hose Adapter, Elbow Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC

45HA

99

SECTION 2 - TURNTABLE

100

ITEM 86 87 88 89 90

PART NUMBER 1320022 4711400 0641512 2180104 2200261

151 152 153 154 155 156 157 158 158 159 159 160 162 162 162 162 162 162 162 162 162 162 162 162 162 163 164 165 165 165 166 167 169 171 172 173 175 176 177 178 179 182 183 184 186

1320041 2720271 2720058 4300032 4761400 3311401 1320022 2220317 2220536 2220063 2220273 4420001 3600050 7004248 7004249 7010923 3600050 7000482 7004412 7004414 3600208 7013710 7013711 7013712 1060046 0400075 1840005 1840011 3960389 3980007 4761600 1060154 1060054 0641628 1320019 4300034 3311601 0641856 4761800 0641406 0080178 1120161 0361810

QTY DESCRIPTION 1 Clamp 1 Lockwasher 1/4in 2 Bolt 6mm x 10mm 1 Fitting, Nipple 1 Fitting, Coupling DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Ref 1 Clamp 7 ft/2m Line, Fuel Return 6 ft/1.8m Line, Fuel Supply AR Stud (Welded on Part) AR Lockwasher 1/4in AR Nut 1/4in-20NC 4 Clamp 1 Fitting, Barbed 1 Fitting, Barbed 1 Fitting, 90 Swivel 2 Fitting, Reducer AR Tape, Sealant Ref Auxiliary Pump Assembly Options - Vendors Vary: 1 John S. Barnes Brand Pump Version: 1 Motor (Bosch or Prestolite) 1 Coupling 1 Pump 1 Stone Industries Brand Pump Version: 1 Motor 1 Coupling 1 Pump 1 Fenner Fluid Power Brand Pump Version: 1 Motor 1 Coupling 1 Pump 1 Cable, Battery (Battery to Ground) 1 Battery Ref Scoop, Air Intake Options: 1 Scoop, Air Intake (Prior to April 1995) 1 Scoop, Air Intake (April 1995 to Present) 51 in/1.3m Seal, Rubber Grip 1 Seat, Battery 4 Lockwasher 3/8in 1 Cable, Battery (Battery to Starter) 1 Cable, Battery (Starter to Auxiliary Power Relay) 1 Bolt 3/8in-16NC x 3 1/2in AR Clamp, Exhaust 2 Stud (Welded on Parts) 2 Nut 3/8in-16NC 3 Bolt 1/2in-13NC x 7in 4 Lockwasher 1/2in 4 Bolt 1/4in-20NC x 3/4in 4 Adapter, Engine Mounting 1 Cap, Air Inlet 1 Holddown, Battery

45HA

REV

3120824

SECTION 2 - TURNTABLE ITEM 187 189 190 191 192 193 194 196 197 198 199 200 201 201 202 203 204

PART NUMBER 4751600 0236768 3300029 3740067 4300031 0641614 1320059 3311001 4300081 4751000 4761000 0901361 0641408 0641418 1060093 0100011 0641852 0250829

QTY 2 1 2 1 AR 2 1 2 2 2 2 1 2 2 1 AR 1 Ref

Ref 251 252 253 254 255 256 257 257

4564655 0340002 4564656 1320031 2720351 4843620 1340020 7004214 0252778

1 2 1 4 1 ft/.3m 1 1 1 Ref

Ref 271 273 274 275 276 277 279 280 281 282 283 284 285 286 287 288 289 290

3120824

1120405 2720334 4565719 1320016 4565270 Not Available 4565718 0080046 1670639 1670638 1670616 4844132 2820048 2820049 3536248 1670321 3820019 3941406

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 8 2

DESCRIPTION Flatwasher 3/8in Rod, Holddown Wingnut 3/8in-16NC Solenoid Stud (Welded on Part) Bolt 3/8in-16NC x 1 3/4in Clamp (Prior to March 1995) Nut #10-24NC Stud (Welded on Parts) Flatwasher #10 Lockwasher #10 Bracket, Fuel Filter Bolt 1/4in-20NC x 1in (Prior to September 1995) Bolt 1/4in-20NC x 2 1/4in (September 1995 to Present) Cable, Battery (Auxiliary Relay to Auxiliary Pump) Loctite Bolt 1/2in-13NC x 6 1/2in DEUTZ ENGINE INSTALLATION (MACHINES WITHOUT NOISE REDUCTION PACKAGE WERE BUILT THROUGH 1992) (VARIABLE PARTS) Note: See SPECIAL OPTIONS SECTION for Optional Exhaust Systems.

Tube, Air Inlet Band, Air Cleaner Tube, Exhaust Clamp, Hose Hose, Rubber Snorkel Weldment Air Cleaner Assembly Element DEUTZ ENGINE INSTALLATION (MACHINE WITH NOISE REDUCTION PACKAGE WERE BUILT 1993 TO PRESENT) (VARIABLE PARTS) Note: See SPECIAL OPTIONS SECTION for Optional Exhaust Systems.

Cap, Rain Hose Tube, Exhaust Clamp Tube Snorkel, Exhaust Tube, Extension Adapter, Tube Cover, Base Plate Cover, Hood Support Cover, Side Intake Box Weldment Foam, Acoustical Foam, Acoustical Plate Plate, Adapter Rivet Screw, Self-Tapping 1/4inx 3/4in

45HA

REV

E

F

101

SECTION 2 - TURNTABLE ITEM 291 292 293 294 301 302 303 304 305 306 351 352 353 354 355 356

400 401 401 401 401 403

102

PART NUMBER 3300151 4751400 3536132 0641412 0239972 1660176 0641510 4761500 0080163 0641610 4761600 0250595 1660182

QTY 2 21 1 2 Ref 1 6 6 1 8 8 Ref 1

0700810 4831900 0080163 0641610 4761600 0251537 0251682 2180360

7000693 7000699 7012598 7012599 7012698 7016331 7012626 7020465 3600213 3520078 1670680 7012575 7016308 7019607 7020414 7020437 7020496 7020456 7014683

6 6 1 8 8 Ref Ref 1 Ref 1 1 1 1 Ref Ref 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7020417

Ref 1

2180749 2180693 2220318 4360065

DESCRIPTION Nut, Acorn Flatwasher 1/4in Plate, Baffle Bolt 1/4in-20NC x 1 1/2in COUPLING INSTALLATION - LOVEJOY OPTION Coupling, Lovejoy Bolt 5/16in-18NC x 1 1/4in Lockwasher 5/16in Plate, Adapter Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in COUPLING INSTALLATION - HAYES OPTION Coupling, Hayes 9Note: Coupling Internal Spines must be lubed with Lithium based grease prior to installation.)

Bolt, Metric 8mm x 20mm Lockwasher, Metric 8mm Plate, Adapter Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in OPTIONAL ENGINE DISTRESS INSTALLATION OPTIONAL ENGINE SHUTDOWN INSTALLATION Fitting, Tee Fitting Options: Fitting, 45 (Engine Distress) Fitting, Nipple (Engine Shutdown) Fitting, 90 (Engine Shutdown) Switch, Pressure ENGINE COMPONENTS Engine 2000106 Muffler - Deutz F2L1011 Seal, Exhaust (Doughnut) Fuel Filter Injector, Fuel Fuel Pump - Main Oil Filter Starter Cap, Oil Filler Pump, Drive (was p/n 7012572) Plug (was p/n 7012573) Cover, Timing Chain (was p/n 7012574) Pulley, Crankshaft Ring, Air Intake Shutdown Device (was p/n 7016359) V-Belt Flywheel Gear, Ring (Flywheel) Dipstick Oil Change and Gasket Kit (Includes Fuel Line Washer, or Plug Washer, Oil Filter, Fuel Filter Injector Tip Gasket and Valve Cover Gasket) Engine 2000137 Alternator

45HA

REV

-

-

D -

3120824

SECTION 2 - TURNTABLE ITEM

PART NUMBER 7000693 7000699 8320270 7012599 7020426 7020425 7020424 7016309 7024413 7020411 7016332 7020465 7020467 7016331 7019607 7020414 7020027 7020477 7020434 7020429 70003160 70003161 70003162 7020404 7020406 70001138 70001136 70001137

3120824

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 2 1 1

DESCRIPTION Muffler - Deutz F2L1011 Seal, Exhaust (Doughnut) Fuel Filter (was p/n 7016328) Pump, Fuel Injector Injector, Fuel Nozzle, Injector Gasket, Injector Tip Washer, Sealing (Copper) Fuel Pump - Main Gasket, Lift Starter (was p/n 7016678) Cap, Oil Filler Pump, Oil Oil Filter Shutdown Device (was p/n 7016359) V-Belt Flywheel/Ring Gear Assembly Gear, Ring (Flywheel) Dipstick Gasket, Vale Cover Gasket, Head Options: 1 Notch 2 Notch 3 Notch Washer, Oil Pan Ring, Sealing Mounting, Motor (Rear) Mounting Kit, Motor (Front - LH) Mounting Kit, Motor (Front - RH)

45HA

REV

103

SECTION 2 - TURNTABLE FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)

104

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL) ITEM 1 3 3 3 3 3 3 3 3 3 3 3 3 3

PART NUMBER 0251880 4843410 2460011 3580134 7012558 7020108 7020109 7012513 7012514 7020193 7026199 7020110 7020111 7020190 7003657

QTY Ref 1 1 1 1 4 4 4 1 1 1 1 1 2 1 Ref

3 3 3 3 3 3 4 5 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 29 30

2420203 4360542 4460190 2920162 7020191 3520028 3251476 1060515 4460023 2860012 0100011 4751500 4761500 0361815 0701414 0701012 0480059 3580158 0681510 3311501 0901584 4300068 4751400 4761400 3311401 0641406 4812000 2180730 2180749 2180537 2180730 2180360

1 1 2 1 1 1 1 1 1 1 AR 1 2 1 1 2 1 1 2 1 1 2 4 6 4 2 2 1 1 1 1 1

3120824

DESCRIPTION GENERATOR INSTALLATION - 110 VOLT (DEUTZ) Bracket, Mounting - Generator Generator Assembly with Control Box Pulley Generator Assembly Only Brush Holder, Brush Caps, Brush Holder Fan Cord, Power Armature End Bell, Front End Bell, Rear Bearing Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Breaker, Circuit Receptacle Lamp Switch, Toggle Plug, Hole Nametag - Generator On/Off Cable, Electrical - 12/4 (was p/n 1060012) Terminal, Connector Key, Woodruff Loctite Flatwasher 5/16in Lockwasher 5/16in Arm, Adjustment Bolt, Metric 14mm x 30mm Bolt, Metric 10mm x 25mm V-Belt Pulley Bolt 5/16in-18NC x 1 1/4in Nut 5/16in-18NC Bracket, Mounting - Control Box Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Bolt 1/4in-20NC x 3/4in Flatwasher, Metric 10mm Fitting, Adapter (Prior to October 1, 1992 Only) Fitting, 45 Fitting, Nipple (Prior to SN 23307) Fitting, Adapter (SN 23307 to Present) Fitting, Tee (Prior to SN 23307)

45HA

REV 9

105

SECTION 2 - TURNTABLE ITEM 31 32 33 34 35

106

PART NUMBER 2200261 4360037 0681610 4761600 4751600

QTY 1 1 2 2 2

DESCRIPTION Fitting, Coupling (Prior to SN 23307) Switch, Oil Pressure Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Flatwasher 3/8in

45HA

REV

3120824

SECTION 2 - TURNTABLE FIGURE 2-17. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES)

108

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-17. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) ITEM

PART NUMBER 3600200

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

7010955 Kit 7010964 Kit Kit 7010957 Kit 7010959 7010980 7010981 7010982 7010976 7010954 7010979 7010965 7010960 7010966 7010967 7010968 7010969 7010970 7010971 7010962

1 1 1 6 6 6 6 12 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1

3120824

DESCRIPTION PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Pin, Dowel Gear, Idler (Section 1) Gear, Idler Gear, Idler Gear, Idler (Section 3) Gear, Idler Gear, Drive Coupling Cover, End Bolt Housing (Section 1) Housing (Section 2) Housing (Section 3) Plate, Distance (Section 2) Plate, Distance (Section 3) Seal Kit (Includes Items 2, 4, 5 & 7)

45HA

REV

109

SECTION 2 - TURNTABLE FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION

110

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION ITEM

1 1 1 1 1 2 3 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 8 9 10 11 11 11 11

PART NUMBER

QTY Ref

0258465

Ref Ref 1 1 8 8 6 6 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 Ref 1 1 1

3160145 3160153 7012588 7012589 4761500 3311501 3600050 7004248 7004249 7010923 3600050 7000482 7004412 7004414 3600208 7013710 7013711 7013712 2880416 1660166 4761600 0641610 4751600 3600142 2900660 3600201

12 13 14 15 16 17 18 19 19 20 21 22 24

4300032 4761400 3311401 3740067 0400003 3980003 0236768 0400002 2910479 3300029 0641504 0100009 2820030

25 26

1060221 1060146

3120824

2 2 2 1 1 1 2 1 1 2 2 AR 12 in/30cm 1 2

DESCRIPTION Note: See SPECIAL OPTIONS SECTION for U/L and 440VAC Machines.

MOTOR AND PUMP INSTALLATION (STANDARD PARTS) Motor, Electric Options: Flex Coupling Mount (Used Prior to November 1989) Direct Mount (Used November 1989 to Present) Brush (3160153 Motor) Spring (3160153 Motor) Lockwasher 5/16in Nut 5/16in-18NC Auxiliary Pump Assembly (Vendors Vary): John S. Barnes Version: Motor Coupling Pump Stone Industries Version: Motor Coupling Pump Fenner Fluid Power Version: Motor Coupling Pump Key (Used Prior to November 1989 Only) Coupling, Flex (Used Prior to November 1989 Only) Lockwasher 3/8in Bolt 3/8in-16NC Flatwasher 3/8in Pump Assembly Options: Pump Assembly - Vickers (Not Field Serviceable) Shaft Seal Kit - Vickers Pump Assembly - Barnes (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers Pump with Barnes Pump) (See PUMP ASSEMBLY - BARNES (ELECTRIC POWERED MACHINES) for Breakdown) Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Relay Battery Seat, Battery Rod, Hold-down Hold-Down, Battery Replacement Clip Kit for 0400002 Wingnut 3/8in-16NC Bolt 5/16in-18NC x 1/2in Silicone RTV Tubing, Heat Shrink

REV

G

Cable, Battery (Motor to Ground) Cable, Battery (Negative to Ground and Positive to Relay)

45HA

111

SECTION 2 - TURNTABLE ITEM 27

101 101 101 102 103 104 105 106 106 106 107 108 109 110 111 112 113

112

PART NUMBER 1060133 0238522

4843427 4842925 0641612 4761600 3311601 3980003 0400067 0400113 0236768 4740273 3300029 1060084 1060277 0840016 0100001 0252482

151 152 153 154 155 156 156 156 157 158 159 160 161 162 163 164 165

4844054 0641612 4761600 3311601 3980018

201 202 203 204 206 207 208 209

0239003 4300038 4761500 3311501 1060276 1060197 0641504 2820030

211 212 213

3252163 4751500 3311401

0400055 0400107 0362075 0181554 0641408 3311405 4751400 1060352 1060277 0840031 0840032

QTY 1 Ref Ref 1 1 2 2 2 8 Ref 8 8 3 3 3 7 1 16 AR Ref 1 2 2 2 1 Ref 8 8 1 2 4 4 4 7 1 8 8 Ref 1 4 5 5 1 1 1 12 in/30cm 1 4 4

DESCRIPTION Cable, Battery (Relay to Aux Pump) BATTERIES INSTALLATION (MACHINES BUILT PRIOR TO NOVEMBER 1991) Tray Weldment Options: Tray Weldment (January 1990 through November 1991) Tray Weldment (Prior to January 1990) Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Nut 3/8in - 16NC Seat, Battery Battery Options: Battery (Wet) (Standard Equipment) Battery (Dry) (Optional) Rod, Hold-down Washer, Special Wingnut 3/8in-16NC Cable, Battery Cable Assembly Boot, Terminal Adhesive BATTERIES INSTALLATION (MACHINES BUILT NOVEMBER 1991 TO PRESENT) Tray Weldment Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Nut 3/8in-16NC Seat, Battery Battery Options: Battery (Wet) (Standard Equipment) Battery (Dry) (Optional) Bar, Tee Angle, Retaining Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Flatwasher 1/4in Cable, Battery Cable Assembly Boot, Terminal Boot Terminal BATTERY CHARGER INSTALLATION (STANDARD PARTS) Contactor Box Assembly (See Items 301-320 for Breakdown) Stud (Welded on Part) Lockwasher 5/16in Nut 5/16in-18NC Cable Assembly (Contactor to Batteries to Ground) Cable, Battery (Motor to Contactor) Bolt 5/16in-18NC x 1/2in Tubing, Heat Shrink

REV C

-

Nameplate - Instruction Flatwasher 5/16in Nut 1/4in-20NC

45HA

3120824

SECTION 2 - TURNTABLE ITEM 214

PART NUMBER 4761400 0238619

QTY 4 Ref Ref

0252481

Ref

251 251 251 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320

401 402 403 404 405

3120824

Ref 0400068 0400077 0239003 0901477 3911012 4761000 3311001 3740049 0641403 4761400 3740064 4760600 3910608 4120002 3740035 4460052 3300047 0960239 4460051 3300048 0960238 1670471 3941003 0250775

1 1 Ref 1 1 1 1 1 4 4 1 2 2 1 1 1 1 1 2 2 2 1 2 Ref

1600119 0721014 4761000 3311001 4751000

1 4 4 4 4

DESCRIPTION Lockwasher 1/4in BATTERY CHARGER INSTALLATION (Variable parts) Battery Charger Installation (Variable Parts) (Prior to November 1991) Battery Charger Installation (Variable Parts) (November 1991 to Present) Battery Charger Assembly Options (See BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE) for Breakdown) Battery Charger Assembly (Prior to November 1991) Battery Charger Assembly (November 1991 to Present) CONTACTOR BOX ASSEMBLY Bracket Screw, Machine #10-24NC x 3/4in Lockwasher #10 Nut #10-24NC Relay Bolt 1/4in-20NC x 3/8in Lockwasher 1/4in Contactor Lockwasher #6 Screw, Machine #6-32NC x 1/2in Socket, Relay Relay - DPDT Connector, Strain Relief Locknut, Conduit Bushing Connector, Strain Relief Locknut, Conduit Bushing Cover Screw, Self-Tapping #10-24NC x 3/8in CONVERTOR INSTALLATION (STANDARD PARTS ON MACHINES BUILT APRIL 1990 TO PRESENT) Convertor Assembly Bolt #10-24NC x 1 3/4in Lockwasher #10 Nut #10-24NC Flatwasher #10

45HA

REV

C C

B

B

113

SECTION 2 - TURNTABLE FIGURE 2-19. PUMP ASSEMBLY - BARNES (ELECTRIC POWERED MACHINES)

114

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-19. PUMP ASSEMBLY - BARNES (ELECTRIC POWERED MACHINES) ITEM

PART NUMBER 3600201

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

7010955 Kit 7010956 Kit Kit 7010957 Kit 7010959 7010954 7010975 7010976 7010977 7010965 7010960 7010972 7010958 7010974 7010969 7010970 7010971 7010962

1 1 1 6 6 6 6 12 3 1 1 2 2 1 4 1 1 1 1 1 1

3120824

DESCRIPTION PUMP ASSEMBLY - BARNES (ELECTRIC POWERED MACHINES) Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Pin, Dowel Gear, Idler Gear, Idler (Section 1) Gear, Idler (Section 3) Gear, Drive Coupling Cover, End Bolt Housing (Section 1) Housing (Section 2) Housing (Section 3) Plate, Distance (Section 2) Plate, Distance (Section 3) Seal Kit (Includes Items 2, 4, 5 & 7)

45HA

REV

115

SECTION 2 - TURNTABLE FIGURE 2-20. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)

116

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-20. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE) ITEM

1 2 3 4 5 8 9 10 11 12 13 14 51 51 51 51

3120824

PART NUMBER 0400068 0400077 7005955 7005956 7005957 7005958 7005959 7005928 7005935 7005960 7005937 7005961 7005962 7005963 7005951 7005941 7005969

QTY Ref Ref Ref 1 1 2 4 2 1 3 2 1 1 1 2 Ref 1 1 1

DESCRIPTION BATTERY CHARGER ASSEMBLY Manual Timer (Prior to November 1991) Automatic Timer (November 1991 to Present) Case Assembly Transformer Assembly Heat Sink Assembly Diode Ammeter Capacitor Bushing Bushing Cord Set, AC Cord Set, 12VDC Auxiliary Relay Cable Assembly 48VDC Fuse Assembly Timer Options: Timer (Manual Timer - Prior to November 1991) Knob (Manual Timer - Prior to November 1991) Timer (Automatic Timer - November 1991 to Present)

45HA

REV -

117

SECTION 2 - TURNTABLE FIGURE 2-21. TANKS INSTALLATION

118

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-21. TANKS INSTALLATION ITEM

PART NUMBER

0238534 0239334

3 4 5 6 7 8 9 10 11 12 12 12 12 12 13 14 51

0238977 0255603 0239437 4300078 4751500 4761500 3311501 4070679 4070410 4070411 4070412 2180644 2120109 2120110 2120151 2120129 0100020 1340046

51 51 52 52 52

4400289 4400253

52 52 52 52 52 52 52

4400239 4400379 0239437

75 76 77 78 79 81 82 83

3120824

4400239 0239331

3300151 4300031 4761400 0238465

4751500 3311501 4761500 0641512 4400241 2200447 2180644 2120109

QTY Ref Ref Ref Ref Ref Ref Ref 8 8 8 8 4 AR AR AR 1 Ref 1 1 1 1 AR AR Ref 1 1 Ref 1 1 1 1 1 Ref 2 2 2 Ref Ref 3 3 3 3 1 1 1 1

DESCRIPTION FUEL AND HYDRAULIC TANKS INSTALLATION (GAS, DUAL FUEL, LP ONLY AND DIESEL) Note: For Electric Machines See Items 75-85.

Tanks With Sight Level Gages and Without Heaters Tanks With Mechanical Fuel Level Gage/Hydraulic Sight Level Gage and Without Heaters Tanks With Sight Level Gages and With Heaters Tanks With Low Fuel Indicator and 10 Micron Return Filter Tanks for LP Only Machines Stud (Welded on Part) Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Shim 1/16in- 1.6mm Shim 1/16in- 1.6mm Shim 1/8in- 3.2mm Shim 3/16in-4.8mm Fitting, Nipple Filter Assembly Options: Filter Assembly (Standard - 25 Micron) Element, Filter - 25 Micron Filter Assembly (Optional - 10 Micron) Element, Filter - 10 Micron Sealant, Pipe Breather (Not Shown) (SN 32921 to Present) Hydraulic Tank Assembly Options (See Items 101-153 for Breakdown): Tanks Without Heaters Tanks With Heaters Fuel Tank Assembly (See Items 201-255 for Breakdown) Tanks With Sight Level Gages and Without Heaters Tanks With Mechanical Fuel Level Gage/Hydraulic Sight Level Gage and Without Heaters Tanks With Sight Level Gages and With Heaters Tanks With Low Fuel Indicator and 10 Micron Return Filter Tanks for LP Only Machines (Filler Panel) (Not Shown) Hardware to Install Filler Panel: Nut, Acorn 1/4in-20NC (Not Shown) Stud (Welded on Part) (Not Shown) Lockwasher 1/4in (Not Shown) HYDRAULIC TANK INSTALLATION (ELECTRIC MACHINES) Note: See SPECIAL OPTIONS SECTION - Options for Electric U/L Machines.

Flatwasher 5/16in Nut 5/16in-18NC Lockwasher 5/16in Bolt 5/16in-18NC x 1 1/2in Hydraulic Tank Assembly (See Items 171-185 for Breakdown) Fitting, 90 Fitting, Nipple Filter Assembly

45HA

REV

3 3 3 2 2-B

F

119

SECTION 2 - TURNTABLE ITEM 83 84 85

PART NUMBER 2120110 0100020 1340046

102 103 104 105 106

4400289 4400253 1670446 3960369 2180467 1320022 4562516

107 108 109 110 111 112 113 114 115 151 151 151 152 152 152 153 153 153

120

0100020 3520022 4751400 4761400 3311401 1340045 4740338 2120106 2220242 4400276 4400254 Not Required 2580018

171 172 173 174 175 176 177 178 179 180 181 182 183 184

Not Required 1600043 4400241 4400242 3532064 3960372 2120120 0100020 3520022 4751400 4761400 3311401 4562516 1320022 2180467 4740338 1340047

201 201 201 202 203 204

4400240 4400380 Not Required 2200052 0100020

QTY DESCRIPTION 1 Element, Filter AR Sealant, Pipe 1 Breather HYDRAULIC TANK ASSEMBLY Ref Tank without Heaters Ref Tank with Heaters Ref 1 Lid, Tank 1 Gasket, Lid 2 Fitting, 90 2 Clamp 19 Tube, Sight in/48cm AR Sealant, Pipe 1 Plug, Magnetic 12 Flatwasher 1/4in 12 Lockwasher 1/4in 12 Nut 1/4in-20NC 1 Cap, Fill 6 Washer, Sealing 1 Filter, Suction 1 Fitting, Plug Ref Tank Weldment Options: 1 Tank without Heaters 1 Tank with Heaters Ref Element, Heater Options: 0 Tank without Heaters 1 Tank with Heaters Ref Controller, Thermostat 0 Tank without Heaters 1 Tank with Heaters HYDRAULIC TANK ASSEMBLY - ELECTRIC MACHINES Ref 1 Tank Weldment 1 Lid, Tank 1 Gasket, Lid 1 Filter, Suction AR Sealant, Pipe 1 Plug, Magnetic 12 Flatwasher 1/4in 12 Lockwasher 1/4in 12 Nut 1/4in-20NC 8 in/20cm Tube, Sight 2 Clamp 2 Fitting, 90 6 Washer, Sealing 1 Fill Cap/Breather FUEL TANK ASSEMBLY (STANDARD PARTS) Ref Ref Tank Weldment Options: 1 Standard Tank 1 Tank with Low Level Indicator 0 Not Required 1 Plug, Pipe AR Sealant, Pipe

45HA

REV

B A

D

3120824

SECTION 2 - TURNTABLE ITEM

PART NUMBER 4400239 4400379

251 252 253 254 255

251 to 253 254 255

301 302 303 304 306 309 351 351 351 352 352 352 353 354

2180467 1320022 4562516 Not Required Not Required 0239331 Not Required 2180043 2420002

0250439 0256384 0231756 4300031 4761400 3311401 2580001 3251243 3251228 3251228 2580026 2901111 0700808 4761500

0250990 401 402 403 404 405 406 407 408 409 409 409

1320023 4300034 4751600 0641608 3311605 0901701 4070744 4751800

409 409

4400421 4400275

409

4400420

3120824

4400164 4400281

QTY Ref

DESCRIPTION FUEL TANK ASSEMBLY - WITH SIGHT LEVEL GAGE (VARIABLE PARTS) FUEL TANK ASSEMBLY - WITH SIGHT GAGE AND LOW LEVEL Ref INDICATOR KIT (VARIABLE PARTS) 2 Fitting, 90 2 Clamp 8 in/20cm Tube, Sight 0 Not Required 0 Not Required FUEL TANK ASSEMBLY - WITH MECHANICAL GAGE Ref (VARIABLE PARTS) 0 Not Required 1 Coupling 1 Gage, Mechanical OPTIONAL COLD WEATHER PACKAGE INSTALLATION (GAS Ref AND DIESEL MACHINES) Ford Engine Ref Deutz Engine Ref 1 Junction Box Assembly 4 Stud (Welded on Part) 4 Lockwasher 1/4in 4 Nut 1/4in-20NC 1 Heater, Battery (Not Shown) 1 Decal Ref Nameplate - Heaters Options: 1 Ford Engine 1 Deutz Engine Ref Heater Kit - Engine Coolant Options (Not Shown): 1 Ford Engine 1 Deutz Engine (Cold Start Kit - Not Shown) 1 Bolt, Metric (Not Shown) (Use to Bolts on E.T.S. Switch on Deutz Machines Only) 1 Lockwasher (Not Shown) (Use to Bolts on E.T.S. Switch on Deutz Machines Only) LP TANK INSTALLATION (DUAL FUEL AND STRAIGHT LP Ref ONLY MACHINES) LP Tank Installation (Dual Fuel and Straight LP Only Ref Machines) (April 1990 to Present) 2 pr Clamp, LP Tank 8 Stud (Welded on Part) 16 Flatwasher 3/8in 4 Bolt 3/8in-16NC x 1in 12 Locknut 3/8in-16NC 2 Bracket, Tank 1 Shim - 1/4in 4 Flatwasher 1/2in Ref Tank Options: 2 LP Tank - 20 Lb (Liquid Withdrawal) 2 LP Tank - Aluminum 33.5lb (Liquid Withdrawal) (Was p/n 4400040) 2 LP Tank - Steel 33.5lb (Liquid Withdrawal) 2 LP Tank - Aluminum 43.5lb (Liquid Withdrawal) (Was p/n 4400038) 2 LP Tank - Steel 43.5lb (Liquid Withdrawal)

45HA

REV A -

A

B -

B

121

SECTION 2 - TURNTABLE ITEM

PART NUMBER 0238585

QTY Ref

451 452 453 454 455 456 457 458 458 458 458 458

4842919 1320023 4300034 4761600 3311601 4751600 0641608

0236285 0255823 0257365 0257366

1 1 pr 4 8 8 4 4 Ref 2 2 2 2 Ref Ref Ref Ref Ref

0258626

Ref

1120314 1120314 1120367 1120512

Ref 1 1 1 1

501 501 501 501 501

122

4400164 4400040 4400275 4400038

DESCRIPTION LP Tank Installation (Dual Fuel and Straight LP Only Machines) (Prior to April 1990) Bracket, Mounting Clamp, LP Tank Stud (Welded on Part) Lockwasher 3/8in Nut 3/8in-16NC Flatwasher 3/8in Bolt 3/8in-16NC x 1in LP Tank Options: LP Tank - 20 Lb (Liquid Withdrawal) LP Tank - 33.5 Lb (Liquid Withdrawal) LP Tank - 43.5lb (Liquid Withdrawal) LP Tank - 43.5 Lb (Vapor Withdrawal) FUEL CAP ASSEMBLY Fuel Cap Assembly (Prior to June 1995) Fuel Cap Assembly (June 1995 to SN 30382) Fuel Cap Assembly with Standard Cap (SN 30382 to Present) Fuel Cap Assembly with Locking Red Cap (SN 30382 to Present) Fuel Cap Assembly with Locking Blue Cap (SN 30382 to Present) Cap, Fill Options: Cap, Fill (Prior to SN 30382) Cap, Fill with Standard Cap (SN 30382 to Present) Cap, Fill with Locking Red Cap (SN 30382 to Present) Cap, Fill with Locking Blue Cap (SN 30382 to Present)

45HA

REV C

5-E 2-B 1 1 1

3120824

SECTION 2 - TURNTABLE FIGURE 2-22. ROTARY OIL COUPLING INSTALLATION

124

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-22. ROTARY OIL COUPLING INSTALLATION ITEM 1 2 3 4 5 6 6 7 7 8 101 102 103 104 105

PART NUMBER 0238615 1440154 0641512 4761500 3530403 0641807 4761800 0100003 3951820 0100011 1660160 1660160 2760091 0620058 Kit Kit 3760004 2901146

1660213EX

3120824

QTY Ref 1 4 4 1 2 2 AR 2 AR 1 Ref 1 1 7 1 1 Ref 1

DESCRIPTION ROTARY OIL COUPLING INSTALLATION Collar Bolt 5/16in-18NC x 1 1/2in Lockwasher 5/16in Plate, Retaining Bolt 1/2in-13NC x 7/8in Lockwasher 1/2in Loctite TL277-41 Setscrew 1/2in-13NC x 7/8in Loctite #242 Coupling Assembly (Includes Items 101-105) COUPLING ASSEMBLY Housing, Swivel Body, Swivel O-Ring T-Seal Ring, Retaining Seal Kit Options: 1660154, 1660160 & 1660185 Couplings (Includes Items 103 & 105)

1 Ref

1660213 Couplings (was p/n 7013175) Note: Due to complexity of repair, seal kit no longer available.

Use rebuilt unit as replacement.

45HA

REV A

A

125

SECTION 2 - TURNTABLE FIGURE 2-23. OPTIONAL MANUAL DESCENT INSTALLATION

126

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-23. OPTIONAL MANUAL DESCENT INSTALLATION ITEM 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17

3120824

PART NUMBER 0251953 3600179 2900779 7010652 3600179 0902425 4300038 4751500 4761500 3311501 1380136 3941003 0901763 4640005 2900062 4300068 4751400 4761400 3311401 2220820 4640521 4640771 2900770 4300078

QTY Ref 1 1 1 1 1 2 4 4 4 2 2 1 3 2 2 2 2 2 1 1 1 1 2

DESCRIPTION OPTIONAL MANUAL DESCENT INSTALLATION Hand Pump Assembly Seal Kit Handle Pump, w/o Handle (was p/n 7016673) Cover (Not Shown) (SN 34879 to Present) Stud (Welded on Part) Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Clip, Gripper Screw, Self-Tapping #10 x 3/8in Bracket, Valve Mounting Valve, Manual Mounting Kit - Valve Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Fitting, Straight Valve Assembly Cartridge Seal Kit - 4640771 Cartridge Stud (Welded on Part)

45HA

REV C

127

SECTION 2 - TURNTABLE FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES)

128

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES) ITEM

PART NUMBER 0860830 0860956 0860723

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 18 18 19 20 20 20 20 21 21 21 22 22 23 24 24 25 25 26 26 27 27 28 28 29 29

3120824

3252044 3252383 4420037 0750806 4740120 3300177 3911412 4751400 4761400 3311401 0860645 0641405 4751400 4761400 3311401 2420009 2420129 2420128 2420111 4360274 3790015 3520028 4360284 7010698 4360267 4360281 4360199 4360141 3790012 4360202 3790012 3520028 4360202 3790012 4360202 3790012 4360202 3790012 4360202 3790012 4360202 3790012 4360200 3790012

QTY DESCRIPTION GROUND CONTROL BOX ASSEMBLY Ref Gas Machines Built (Prior to October 1994) Ref Gas Machines Built (October 1994 to Present) Ref Diesel Machines Ref Ref Lid Options: 1 Lid Used (Prior to May 1994) 1 Lid Used May (1994 to Present) 38 in/1m Strip, Rubber (Not Shown) 2 Screw, Self-Tapping #8 x 3/4in 2 Washer, Fiber 2 Nut, Tinnerman 3 Screw, Round Head 1/4in-20NC x 3/4in 3 Flatwasher 1/4in 3 Lockwasher 1/4in 3 Nut 1/4in-20NC 1 Box 4 Bolt 1/4in-20NC x 5/8in 4 Flatwasher 1/4in 4 Lockwasher 1/4in 4 Nut 1/4in-20NC 1 Hourmeter 1 Voltmeter Ref Gage, Oil Pressure Options: 1 Gage, Oil Pressure (0-80 PSI) 1 Gage, Oil Pressure (0-100 PSI) 1 Switch, Push Button 1 O-Ring 1 Plug, Hole 1 Switch, Key (Master Switch) 1 Key, Replacement 1 Block, Contact - SPST - N.O. 3 Block, Contact - N.O. 1 Switch, Toggle (Ignition) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Platform Rotate) 1 O-Ring 1 Plug, Hole 1 Switch, Toggle (Tower Lift) 1 O-Ring 1 Switch, Toggle (Main Lift) 1 O-Ring 1 Switch, Toggle (Swing) 1 O-Ring 1 Switch, Toggle (Tower Tele) 1 O-Ring 1 Switch, Toggle (Main Tele) 1 O-Ring 1 Switch, Toggle (Auxiliary Power) 1 O-Ring

45HA

REV C E

129

SECTION 2 - TURNTABLE ITEM 30 30 30 30 31 32 33 33 33 33 33 34 35 35 35 36 37 38 39 39 39 39 40 40 40 40 41 41 41 42 42 42 43 43 43 43 44 44 44 44 44 51 51 51 51 52 52 52 53 53 53

130

PART NUMBER 3740049 3311001 4761000 4751000 4360216 4360232 3640711 3910606 4750600 4760600 3310601 4460299 3740058 4120013 3740063 4460300 4460298 4460301 4460308 4460305 4460306 4460307 4460311 4460305 4460306 4460307 4460071 0960238 3300048 4460051 0960238 3300048 3740077 3311001 4761000 4751000 4460051 4460244 0960238 3300048 2420127 2420125 3990001 3520026 4360212 3520026 4360201

QTY 15 11 11 11 1 1 1 2 2 2 2 2 AR AR AR 2 45 1 1 2 2 2 1 5 5 5 1 1 1 3 3 3 1 1 1 1 Ref 1 1 1 1 Ref 1 1 2 Ref 1 1 Ref 1 1

DESCRIPTION Relay - SPDT Nut #10-24NC Lockwasher #10 Flatwasher #10 Switch, Circuit Breaker - 30 Amp Switch, Circuit Breaker - 15 Amp Rail (16 5/8in - 42cm Length) Screw #6-32NC x 3/8in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Relay - 4PDT Base, Relay Spring Barrier, Terminal Block, Terminal Marker, Terminal Bar, Buss (2 Position) Screw Washer Sleeve Bar, Buss Screw Washer Sleeve Connector, Strain Relief Bushing Nut, Conduit Connector, Strain Relief Bushing Nut, Conduit Relay, Bosch Nut #10-24NC Lockwasher #10 Flatwasher #10 Connector, Strain Relief Options: Connector, Strain Relief (Prior to SN 27513) Connector, Strain Relief (SN 27513 to Present) Bushing Nut, Conduit Gage Options: Gas Machines - Gage, Water Temperature Diesel Machines - Gage, Oil Temperature Diode - 3.5 Amp Breaker, Circuit Options: Plug, Hole (Gas Machines) Breaker, Circuit (Diesel Machines) Switch, Toggle Options: Plug, Hole (Standard Gas and Diesel Machines) Switch, Toggle (Dual Fuel Machines)

45HA

REV

3120824

SECTION 2 - TURNTABLE ITEM 54 54 54 55 55 55 55 55 55 56 56 56 56 56 56

PART NUMBER 3311001 4761000 4751000 1600117 Not Required 4921282 Not Required Not Required 0060023 7008829 7008821 7008828

101 102 103

0253622 0255153 0251837 0641408 4751400 3311405

201

2420024

3120824

QTY AR AR AR Ref 1 0 Ref 1 0 Ref 0 1 1 1 1 Ref Ref Ref Ref 4 4 4 Ref 1

DESCRIPTION Nut #10-24NC Lockwasher #10 Flatwasher #10 Controller, Engine Options: Gas Machines Diesel Machines Harness, Engine (Not Shown) Gas Machines Diesel Machines Actuator, Adeco Throttle Options: Gas Machines Actuator, Adeco Throttle (Diesel Machines) PC Board Motor Cable GROUND CONTROL BOX INSTALLATION Gas Machines with Bosch Alternator Gas Machines with Prestolite Alternator Diesel Machines Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC OPTIONAL PANEL LIGHTS INSTALLATION Light, Panel (Optional)

45HA

REV

131

SECTION 2 - TURNTABLE FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES)

132

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES) ITEM

PART NUMBER

7 9 10 11 12 14 14 15 16 17 18 19 20 22 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28 28 28 28 29 30 30 30 31 31 32 32 32 32 33 34 35 51

0250610 4842906 0750806 4760800 3300177 4360200 4360003 2860002 4360202 4360202 2420009 4360202 4360202 4360202 4360201 3740049 3311001 4761000 4360216 3311001 4761000 4360232 3311001 4761000 4460051 0960238 3300048 4460071 0960238 3300048 3640555 3910606 4750600 4760600 3310601 4460299 3740058 4120013 3740063 4460298 4460301 4460309 4460305 4460306 4460307 4460300 1320044 1320130 Not Available

3120824

QTY Ref Ref 1 2 2 2 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 AR AR AR 12 1 1 3 3 3 2 1 1 1

DESCRIPTION GROUND CONTROL BOX ASSEMBLY Electric Machines Control Box Weldment Screw, Self-Tapping #8 x 3/4in Lockwasher #8 Nut, Tinnerman Switch, Toggle (Auxiliary Power) Switch, Key (Master Switch) Key, Replacement Switch, Toggle (Main Lift) Switch, Toggle (Main Tele) Hourmeter Switch, Toggle (Swing) Switch, Toggle (Tower Lift) Switch, Toggle (Tower Tele) Switch, Toggle (Select Switch) Relay - SPDT Nut #10-24NC Lockwasher #10 Switch, Circuit Breaker - 30 Amp Nut #10-24NC Lockwasher #10 Switch, Circuit Breaker - 15 Amp Nut #10-24NC Lockwasher #10 Connector, Strain Relief Bushing Nut, Conduit Connector, Strain Relief Bushing Nut, Conduit Rail Screw #6-32NC x 3/8in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Relay - 4PDT Base, Relay Spring Block, Terminal Marker, Terminal Bar, Buss (3 Position) Screw Washer Sleeve Barrier, Terminal Clamp Clamp Panel, Front

45HA

REV B

133

SECTION 2 - TURNTABLE

134

ITEM 52 53

PART NUMBER 4360274 3520028

101 102 104 105 106

0250608 0641406 4711400 0741405 4761400 3311001

QTY 1 1 Ref Ref 3 3 3 3 3

DESCRIPTION Switch, Push Button (Run) Plug, Hole GROUND CONTROL BOX INSTALLATION Electric Machines Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Narrow Screw, Countersunk 1/4in-20NC x 5/8in Lockwasher 1/4in Nut 1/4in-20NC

45HA

REV

3120824

SECTION 2 - TURNTABLE FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)

136

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED) ITEM 1 1 2

PART NUMBER 0252052 4360280 4300106 2820022 0251070

103

0140024

104 105

0253609 0140032 2590016 0238864 0238865 0238868 0238869

201 201 201

2920009 2920018 0253607 0253608

301 301 301 302 303 303

2920109 2920105 4060829 3536597 2540016 0239619 0254940

401 401 401 401 401 401 401 401 401 401 402 402 402 403 404 601

3120824

2920001 2920001 3311501 4761500 4300038 3941406 4761400 4751400 2920019 0641404 3311405 0181386 0181592 0252096 0140001

QTY DESCRIPTION 3 TILT INDICATOR INSTALLATION Ref 1 Tilt Indicator 2 Drive Screw 6 in/15cm Tubing, Vinyl ALARMS INSTALLATION (OPTIONAL - MAY 1990 TO OCTOBER Ref 1992) (VARIABLE PARTS) 1 Alarm, Horn ALARMS INSTALLATION (OPTIONAL - OCTOBER 1992 TO Ref PRESENT) (VARIABLE PARTS) Travel Alarm Ref 1 Alarm, Horn 1 Grommet BEACON LIGHT INSTALLATION (OPTIONAL) Ref Amber Beacon (Gas/Diesel Machines) Ref Red Beacon (Gas/Diesel Machines) Ref Amber Beacon (Electric Machines) Ref Red Beacon (Electric Machines) Ref Ref Light, Beacon Options: 1 Light, Beacon (Red) 1 Light, Beacon (Amber - Standard Machines) STROBE LIGHT INSTALLATION (OPTIONAL) Ref Amber Beacon Ref Red Beacon Ref Ref Light, Strobe Options: 1 Light, Strobe (Red) 1 Light, Strobe (Amber) 1 Guard, Light 1 Bracket, Mounting 2 Grommet HEADLIGHT AND TAILLIGHT INSTALLATION (OPTIONAL) Ref 12VDC Lights - Machines Built Through 1992 Ref 12VDC Lights - Machines Built (1993 to Present) Ref Ref Headlight Components: Ref Headlight Options: Headlight (Prior to SN 40415) 2 Headlight (SN 40415 to Present) 2 2 Nut 5/16in-18NC (Prior to 1993) 2 Lockwasher 5/16in (Prior to 1993) 2 Stud (Welded on Part) (Prior to 1993) 4 Screw, Self-Tap 1/4in x 3/4in (1993 to Present) 4 Lockwasher 1/4in (1993 to Present) 4 Flatwasher 1/4in (1993 to Present) 2 Taillight Components 6 Bolt 1/4in-20NC x 1/2in 6 Locknut 1/4in-20NC AR Angle (Prior to October 1990) 2 Angle (October 1990 through 1992) HORN INSTALLATION (STANDARD ELECTRIC MACHINES) Ref 1 Horn (Attached at Steer Valve)

45HA

REV A

A

A

C 2

-

137

SECTION 2 - TURNTABLE FIGURE 2-27. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT THROUGH 1992)

138

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-27. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT THROUGH 1992) ITEM

PART NUMBER 0250907 0250849

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 51 51 51 52 53 53 53 54 54 54 55 55 55

102 103 105 106 107 108

3120824

3532202 3532260 3941406 4761400 2940048 3820019 4300031 3300151 4751400 0100011 4843204 0181396 3311405 4711400 0641408 4300032

QTY Ref Ref Ref Ref

1260017 Not Required 1281340

2 1 33 4 AR AR 15 9 17 AR 1 2 AR AR 2 4 Ref 1 1 AR Ref 1 0 Ref 1 1 Ref 1 0 Ref

1780245 2600157 3311405 4751400 0641405 2940057

1 1 4 8 4 1

4843647 4843601 0641406 4843648 Not Required 2940045 2940048

DESCRIPTION HOODS INSTALLATION Ford Gas Machines Deutz Diesel Machines Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Plate, Cover Plate, Cover Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Latch Rivet Stud (Welded on Part) Nut, Acorn 1/4in-20NC Flatwasher 1/4in Loctite #242 Hood (Left Side) Angle, Mounting Locknut 1/4in-20NC Flatwasher 1/4in Narrow Bolt 1/4in-20NC x 1in Stud (Welded on Part) Hood (Right Side) Options: Ford Gas Machines Deutz Diesel Machines Bolt 1/4in-20NC x 3/4in Door Panel Options: Ford Gas Machines Deutz Diesel Machines Latch Options: Ford Gas Machines (Flush Mount) Deutz Diesel Machines (Turn Knob) Chain Options: Ford Gas Machines Deutz Diesel Machines GROUND CONTROL BOX COVER INSTALLATION (STANDARD PARTS) Door Hinge Locknut 1/4in-20NC Flatwasher 1/4in Bolt 1/4in-20NC x 5/8in Latch, Sliding

45HA

REV C B

F

139

SECTION 2 - TURNTABLE FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)

140

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT) ITEM

PART NUMBER 0252774

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40

4844130 3532202 3532260 3941406 4761400 2940051 4300031 3300151 4751400 0100011 4844210 0181396 3311405 4711400 4160110 3536017 4220153 4843945 4070798 0641408 4300032

102 103 104 105 106 108 109

3120824

2940113 2940113 3311505 1670612 3910812 4760800 4750800 3310801 4060832 3960417 3960418 0100040 3520054 3520034 2940070 0641406 1260017 1281340 1780245 2600157 0641406 3311401 4751400 2940057 4761400

QTY Ref Ref

DESCRIPTION HOODS INSTALLATION Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. 1 Hood (Right Side) 2 Plate, Cover 1 Plate, Cover 32 Screw, Self-Tapping 1/4in x 1/2in 36 Lockwasher 1/4in 1 Latch, Slam 6 Stud (Welded on Part) 4 Nut, Acorn 1/4in-20NC 55 Flatwasher 1/4in AR Loctite #242 1 Hood (Left Side) 2 Angle, Mounting 24 Locknut 1/4in-20NC 4 Flatwasher 1/4in 2 Spring, Gas 1 Plate, Filler 2 Stop, Door 1 Door 1 Shim 4 Bolt 1/4in-20NC x 1in 2 Stud (Welded on Part) Ref Latch Latch (Was p/n 2940042) (Prior to SN 33711) 5 Latch (SN 33711 to Present) 5 4 Locknut 5/16in-18NC 1 Cover, Access (110 Volt) 4 Bolt #10-24NC x 1in 4 Lockwasher #10 4 Flatwasher #10 4 Nut #10-24NC 2 Shield, Seal 5 ft/1.5m Seal, Door 15 ft/4.6m Seal AR Sealant 1 Plug, Hole 7/16in-11mm 4 Plug, Hole 5/16in-8mm Pawl, Latch (Prior to SN 22711) 1 14 Bolt 1/4in-20NC x 3/4in 6 in/15cm Chain GROUND CONTROL BOX COVER INSTALLATION Ref 1 Door 1 Hinge 4 Screw, 1/4in-20NC x 3/4in 4 Nut, 1/4in-20NC 16 Flatwasher 1/4in 1 Latch, Sliding 4 Lockwasher 1/4in

45HA

REV F-6

H

141

SECTION 2 - TURNTABLE ITEM 111

142

PART NUMBER 0940083

QTY 2

DESCRIPTION

REV

Bumper

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-29. HOODS INSTALLATION (ELECTRIC MACHINES)

144

45HA

3120824

SECTION 2 - TURNTABLE FIGURE 2-29. HOODS INSTALLATION (ELECTRIC MACHINES) ITEM

PART NUMBER 0252480

3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 51 52 53 54 55 56 57 58 59 59 59 60 61

101 102 103

3120824

4842885 2940057 0641406 4711400 3311405 4300073 4751500 3311505 4070410 4070411 4070412 3532202 3941406 4761400 0641408 4751400 4300031 3300151 2940050 3820019 2940048 3532260 3820012 4842964 4842961 3532212 Not Required 4842965 Not Required Not Required Not Required

QTY Ref Ref Ref

3533638 3534432 4844055 2560003 0239470

1 1 4 AR AR 2 2 2 AR AR AR 2 AR AR AR AR AR AR 1 AR AR 1 2 1 1 1 0 1 0 0 0 Ref 1 2 AR 1 Ref

3533031 3900161 4751600

1 4 4

DESCRIPTION HOODS INSTALLATION Electric Machines Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Door Weldment Latch, Sliding Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Narrow Locknut 1/4in-20NC Stud (Welded on Part) Flatwasher 5/16in Locknut 5/16in-18NC Shim 1/16in-16.6mm Thickness Shim 1/8in-3.2mm Thickness Shim 3/16in-4.8mm Thickness Plate, Cover Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Bolt 1/4in-20NC x 1in Flatwasher 1/4in Stud (Welded on Part) Nut, Acorn 1/4in-20NC Latch Rivet Latch Plate, Cover Rivet Hood (Right Side) Ventilator Plate, Mounting - Valves Options Bracket, Hood Hood (Left Side) Angle, Mounting Bumper, Door Panel, Filler Panel Options: Door, Access Frame, Hood/Door Frame Cover, Battery Handle, Hood (Electric Machines Only) COUNTERWEIGHT COVER INSTALLATION (ELECTRIC MACHINES ONLY) Cover Screw, Lag 3/8in x 1 1/4in Flatwasher 3/8in

45HA

REV A

-

145

SECTION 3 - BOOM

SECTION 3 - BOOM

3120824

45HA

147

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

148

45HA

3120824

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ITEM 2 3

PART NUMBER 0238987 3421481 1681840

QTY Ref 1 1

4 5 7 8

3421480 3421482 3421478 1681962

1 1 4 1

13 14 15 16

3531946 0641508 4761500 1681960

4 8 8 1

51

0800567

1

52 53 54

4843804 3421483 0800572

1 1 1

55 56 57 58 59

3421780 0641522 3311505 0641544 4751500 0238988 0239015 0641609 4751600 4640310 7012649 0630427 0630415 3311805 3311605 0100003 0239015 3311605 0361630 4843037 2160003 0641620 4751600 0630415 4563996 0251926 1100064 4360277 4360236 4360278 0901773

1 4 5 1 2 Ref 1 4 4 2 1 1 1 1 1 AR Ref 2 1 1 1 1 1 1 2 Ref 1 2 2 1 1

101 102 103 104 104 105 105 106 106 107 201 202 203 204 205 206 207 208 301 302 303 304 305

3120824

DESCRIPTION BOOMS INSTALLATION (STANDARD PARTS) Pin, Pivot Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION for Breakdown) Pin, Attach Pin, Attach Pin, Pivot Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Plate, Retainer Bolt 5/16in-18NC x 1in Lockwasher 5/16in Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTION for Breakdown) Boom Assembly - Tower Boom (See TOWER BOOM ASSEMBLIES for Breakdown) Upright Weldment Pin, Attach Boom Assembly - Main Boom (See MAIN BOOM ASSEMBLY for Breakdown) Pin, Attach Bolt 5/16in-18NC x 2 3/4in Locknut 5/16in-18NC Bolt 5/16in-18NC x 5 1/2in Flatwasher 5/16in HORIZONTAL CUT-OUT VALVES INSTALLATION Valve Actuator Assembly (See Items 201-208 for Breakdown) Bolt 3/8in-16NC x 1 1/8in Flatwasher 3/8in Valve, Check Seal Kit (1 Per Valve) Screw, Flathead 1/2in-13NC x 2 1/2in Screw, Flathead 3/8in-16NC x 1 3/4in Locknut 1/2in-13NC Locknut 3/8in-16NC Loctite HYDRAULIC VALVE ACTUATOR ASSEMBLY Locknut 3/8in-16NC Bar, Mounting Plate, Mounting Fitting, Grease Bolt 3/8in-16NC x 2 1/2in Flatwasher 3/8in Screw, Flathead 3/8in-16NC x 1 3/4in Spacer, Tube ABOVE HORIZON LIMIT SWITCH INSTALLATION Cam Switch, Limit Head, Actuator Arm and Roller Assembly Bracket (Prior to SN 28606)

45HA

REV H

D

C

B

149

SECTION 3 - BOOM ITEM 306 307 308 309

150

PART NUMBER 3900168 4920140 4460237 4360237

QTY 4 2 2 1

DESCRIPTION Screw, Socket Head Lockwire Connector, Strain Relief Arm and Roller Assembly

45HA

REV

3120824

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY

152

45HA

3120824

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY ITEM 1 1 2 3

PART NUMBER 0800572 0800573 0961597 0800714 1682492

QTY Ref 1 2 1 1

4 4 4 5 6

3421493 3421771 3532054 0641506

Ref 1 1 1 2

7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30

3421492 3760133 4843076 1670576 3340473 4070676 4070677 4070678 3340552 4070670 4070671 4070672 0641607 4761600 2160007 4300031 3311405 4751400 4761400 0641406 4843068 0641608 1060516

31 32

4921063

32 32 32 32 32 32 32 32 32 33

3120824

1180179 7006187 7006151 7006152 1001119695 70003153 70003154 0641609

1 AR 1 1 4 AR AR AR 12 AR AR AR 16 46 2 4 8 16 16 4 1 22 70 ft/21.4m 1 Ref Ref

Ref 1 AR 2 Pair AR Ref 1 AR 2 Pair 6

DESCRIPTION MAIN BOOM ASSEMBLY Base Weldment Bushing, Pivot Fly Weldment Options: Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Pin, Attach Options: Pin, Attach (Prior to February 1992) Pin, Attach (February 1992 to Present) Plate, Retainer (Machines Built Prior to February 1992 Only) Bolt 5/16in-18NC x 3/4in (Machines Built Prior to February 1992 Only) Pin, Attach Ring, Retaining Tube, Hose Cover, Hose Pad, Wear Shim - 1/8in Shim - 1/16in Shim - 1/32in Pad, Wear Shim - 1/32in Shim - 1/16in Shim - 1/8in Bolt 3/8in-16NC x 7/8in Lockwasher 3/8in Fitting, Grease Stud (Welded on Part) Locknut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Bolt 1/4in-20NC x 3/4in (Prior to May 1988 Only) Cover, Hose Bolt 3/8in-16NC x 1in Cable, Ground - 16/30 (was p/n 1060229)

REV 13

Harness - 110 Volt Carrier Options: Note: Original Equipment Power Track may have been replaced with a Service Replacement. Visually identify the power track before ordering parts.

Power Track Repair Components Gemco Replacement Parts Powertrack - One Foot Section Mounting Feet Pin Kit (Includes 1 pin, 1 Retaining Ring & 4 Washers) Gortrac Replacement Parts Gortrac Replacement Parts Powertrack - 1 Section Repair Kit Power Track - Bracket Kit Bolt 3/8in-16NC x 1 1/8in

45HA

153

SECTION 3 - BOOM ITEM 34 35

PART NUMBER 0641405 1060018

36

1060515

38 39 40 41 42 43 44 45

4751600 0560923 4070559 3311605 0641606 4460052 3300047 0960239 0100019 0253425 4360277 4360236 4360278 4460052 0362186 0362612 1060300

154

QTY 8 40 ft/12.2m 70 ft/21.4m 12 1 AR 8 4 1 1 1 AR Ref 1 1 1 1 1 1 45 ft/13.7m

DESCRIPTION

REV

Bolt 1/4in-20NC x 5/8in Cable, Electrical - 16/10 Cable, Electrical - 12/4 (was p/n 1060012) Flatwasher 3/8in Block Shim Locknut 3/8in-16NC Bolt 3/8in-16NC x 3/4in Connector Nut, Conduit Bushing Loctite #271 LIMIT SWITCH INSTALLATION - 1/2 METER DRIVE CUTOUT (ITALIAN SPEC) (NOT SHOWN) Switch, Limit Head, Switch Roller and Arm Assembly Connector, Strain Relief Cam, Bar (Prior to SN 30078) Cam, Bar (SN 30078 to Present) Cable, Electrical - 16/3

45HA

3-A

3120824

SECTION 3 - BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES

156

45HA

3120824

SECTION 3 - BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES ITEM 1 1 2 3 3 4

PART NUMBER 0800567 0800566 0961029 0800532 0800701 0961029 1681980

QTY Ref 1 2 1 1 2 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3421991 0961268 3760255 3531908 3340550 4070670 4070854 4070855 0641807 0100019 0641607 0641608 4761600 3421992 3421475 0361645 0641812 4761800 0641609 0641522

1 2 2 2 32 AR AR AR 4 AR 32 16 64 1 1 1 2 6 16 1

25

3311505 0251524 0641408 4751400 3311405 4751600 3311605 0641616 3760254 3300246 3300151 0630407 4761400 1760131 0741408

1 Ref 4 16 4 6 4 2 1 1 4 4 4 1 2 Ref Ref

103 104 105 107 108 109 112 114 122 123 124 125 126 151

151 151

3120824

1180178

Ref 1

DESCRIPTION TOWER BOOM ASSEMBLY Base Weldment Bushing, Bronze Mid Weldment Fly Weldment Bushing, Bronze Telescope Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin, Attach (Lower) Bushing, Spacer Ring, Retaining Plate, Stop Pad, Wear Shim 1/32in Shim 5/64in Shim 1/8in Bolt 1/2in-13NC x 7/8in Loctite #271 (Not Shown) Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1in Lockwasher 3/8in Pin, Attach (Upper) Pin, Grooved (Machines Built Prior to October 1991) Bar, Stop Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Bolt 3/8in-16NC x 1 1/8in Bolt 5/16in-18NC x 2 3/4in (Machines Built October 1991 to Present) Locknut 5/16in-18NC (Machines Built October 1991 to Present) LOWER CARRIER INSTALLATION Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC Flatwasher 3/8in Locknut 3/8in-16NC Bolt 3/8in-16NC x 2in Ring, Retainer Nut, Push 1/2in Nut, Acorn 1/4in-20NC Screw, Cap Button 1/4in-20NC x 5/8in Lockwasher 1/4in Disc Screw, Machine 1/4in-20NC x 1in Carrier Options: Note: Original Equipment Power Track may have been replaced with a Service Replacement. Visually identify the power track before ordering parts.

Power Track Repair Components Gemco Replacement Parts

45HA

REV F

B

157

SECTION 3 - BOOM

158

ITEM 151 151 151 151 151 151 152 153 154 155 156 157 158

PART NUMBER 7006139 7006151 7006152 1001119694 70003151 70003152 4843803 2160006 3760140 4564034 4843071 1320152 2820031

159 160

4843075 4740067

QTY AR 2 Pair AR 1 AR 2 Pair 1 1 1 1 1 2 18 in/46cm 1 1

DESCRIPTION Powertrack - One Foot Section Mounting Feet Pin Kit (Includes 1 pin, 1 Retaining Ring & 4 Washers) Gortrac Replacement Parts Powertrack - 1 Section Repair Kit Power Track - Bracket Kit Plate, Mounting Fitting, Grease Ring, Retaining Roller, Tube Bracket Hose, Clamp Shrink, Heat

REV

Shield, Hose Washer, Thrust

45HA

3120824

SECTION 3 - BOOM FIGURE 3-4. BOOM WIPERS INSTALLATION

160

45HA

3120824

SECTION 3 - BOOM FIGURE 3-4. BOOM WIPERS INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3120824

PART NUMBER 0238888 2660065 0641608 0540070 4280188 0641407 4761400 3311401 0540071 4280260 0641407 4761400 3311401 2660066 0641610 0540072 4280188 0641407 4761400 3311401

QTY Ref 1 6 1 1 3 3 3 2 1 3 3 3 1 2 1 1 3 3 3

DESCRIPTION BOOM WIPERS INSTALLATION Holder, Boom Wiper (Top and Side) Bolt 3/8in-16NC x 1in (Replaces Standard Wear Pad Bolts) Blade, Wiper (Top) Retainer Bolt 1/4in-20NC x 7/8in Lockwasher 1/4in Nut 1/4in-20NC Blade, Wiper (Side) Retainer Bolt 1/4in-20NC x 7/8in Lockwasher 1/4in Nut 1/4in-20NC Holder, Boom Wiper (Bottom) Bolt 3/8in-16NC x 1 1/4in (Replaces Standard Wear Pad Bolts) Blade, Wiper (Bottom) Retainer Bolt 1/4in-20NC x 7/8in Lockwasher 1/4in Nut 1/4in-20NC

45HA

REV B

161

SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3120824

45HA

163

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

164

45HA

3120824

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ITEM

PART NUMBER 0238727 4842978 0961257 4761500 0681610 4751600 3300143 2160002 0641522 3421490

QTY Ref 1 2 2 8 16 8 1 2 1 Ref

9 9

1681866 1682178

1 1

9

1682793

1

9

1683526

1

10 11 12 13 14

3421491 3421494 3532054 0641506 4060804

15

3311505 0238568 4843636 0961259 0238540 0253730

1 1 1 2 10 in/26cm 2 Ref 1 2 Ref 1 1

0961257 1120299 4842915 0235238 0361675 4070705 4070706 4751500 4761500 3311501 3340454 4160026 2880404 0652014 4752000 0681610 4751600 3300143

2 1 1 1 1 AR AR 2 4 2 2 8 1 1 1 8 16 8

1 1 2 3 4 5 6 7 8 9

101 101 102 102 102 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119

3120824

DESCRIPTION FIXED SUPPORT INSTALLATION Support Weldment Bushing, Bronze Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in (Grade 8) Flatwasher 3/8in Locknut 3/8in-16NC Fitting, Grease Bolt 5/16in-18NC x 2 3/4in Pin, Nose Platform Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assembly (Prior to January 1990) Platform Level Cylinder Assembly (January 1990 to October 1992) Platform Level Cylinder Assembly (October 1992 to SN 33104) (TUV Style) Platform Level Cylinder Assembly (TUV Style) (SN 33105 to Present) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose Locknut 5/16in-18NC ROTATING SUPPORT INSTALLATION Support Weldment Bushing, Bronze Pivot Attach Weldment Options: Pivot Attach Weldment (Prior to October 1992) Pivot Attach Weldment (October 1992 to Present) (TUV Style Cylinders) Bushing, Bronze Cap Shaft Weldment Rotator Assembly (See Item 201-225 for Breakdown) Block, Stop Shim 1/8in Shim 1/16in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Pad, Brake Washer, Bellville Key, Square Bolt 5/8in-18NF x 1 3/4in Flatwasher 5/8in Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Locknut 3/8in-16NC

45HA

REV 6

14

165

SECTION 4 - PLATFORM

166

ITEM 120 121 122 123 124 125 126 127 128 129

PART NUMBER 0641836 4751800 3311805 2160002 0641522 3421490 4740158 1670451 4300038

QTY 1 1 1 4 2 1 1 1 2 Ref

129 129

1682178 1682793

1 1

129

1683526

1

130 131 132 133 134

3421491 3421494 3532054 0641506 4060804

135 136 137 138 139 140

4070707 3520035 0641816 4761800 3311505 2160001 0235238

1 1 1 2 10 in/26cm AR 1 2 2 2 1 Ref Ref

201

3160083

1

202 203 204 205 206 207 208 209 210 211 212 213 215 216 217 218 219 220 221 222

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587

1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR

DESCRIPTION Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Fitting, Grease Bolt 5/16in-18NC x 2 3/4in Pin, Attach Washer, Thrust Cover, Rotator Stud (Welded on Part) Platform Level Cylinder Assembly Options (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assembly (Prior to October 1992) Platform Level Cylinder Assembly (October 1992 to SN 33104) (TUV Style) Platform Level Cylinder Assembly (TUV Style) (SN 33105 to Present) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose (1/2in Flexguard) Shim 1/32in Plug Bolt 1/2in-13NC x 2in Lockwasher 1/2in Locknut 5/16in-18NC Fitting, Grease ROTATOR ASSEMBLY Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assy (See ROTATOR MOTOR ASSEMBLY for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002

45HA

REV

E

3120824

SECTION 4 - PLATFORM ITEM 223 224 225 226

PART NUMBER 0100019 0100021 2160001 3020025

301 301 301 301

3510308 3510309 3510310

302 303 304 305 305 305 306 307 401 401 401 401 401 401

3120824

2600143 3311805 2160006 1780224 1780250 2940006 2560010 0237963 0641408 3311405 4740362 4360031 7000625 4460071

QTY AR AR 1 AR Ref Ref Ref 1 1 1 Ref 2 2 2 Ref 1 1 1 1 Ref 3 3 3 1 2 1

DESCRIPTION Loctite #271 (Not Shown) Primer (Not Shown) Fitting, Grease - 90 Grease (Not Shown) PLATFORM WELDMENTS Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Standard Platform Options: 76cm x 122cm Platform 76cm x 152.4cm Platform 76cm x 183cm Platform Standard Platform Components Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment Options: Door Weldment (Prior to October 1990) Door Weldment (October 1990 to Present) Latch, Door Handle FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

45HA

REV

F

167

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS

168

45HA

3120824

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS ITEM

1 1 2 2 2 3 4

PART NUMBER 0250593 0251252 0238540 0961257 4040215 4564579 1120299 0235238

QTY Ref Ref Ref 1 2 Ref 1 1 1 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805 0901756 0641811 4761800 0641404 4761400 4751400 0641408 4562083 1670630 3421490 0641522 3311505 3421491 3421494

2 1 8 1 1 1 3 1 1 2 2 1 2 2 1 1 1 1 2 2 1 1 Ref

27 27

1682178 1682793

1 1

27

1683526

1

28 29 30 31 32 33 34 35 36 37

3532054 0641506 4761500 2160002 4740158 4220137 1320160 3520035 1380137 4920986

1 2 2 3 1 2 1 1 1 1 ft/.3m

3120824

DESCRIPTION SUPPORT INSTALLATION With Rotating Platform With Fixed Platform (Not Shown) Pivot Attach Weldment Bushing, Bronze Shaft Weldment Options: With Rotating Platform With Fixed Platform Cap (Rotating Platform Only) Rotator Assembly (See Item 101-126 for Breakdown) (Rotating Platform Only) Pad, Brake (Rotating Platform Only) Key (Rotating Platform Only) Washer, Belleville (Rotating Platform Only) Flatwasher 5/8in (Rotating Platform Only) Bolt 5/8in-18NF x 1 3/4in (Rotating Platform Only) Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Bracket (Rotating Platform Only) Bolt 1/2in-13NC x 1 3/8in (Rotating Platform Only) Lockwasher 1/2in (Rotating Platform Only) Bolt 1/4in-20NC x 1/2in (Rotating Platform Only) Lockwasher 1/4in (Rotating Platform Only) Flatwasher 1/4in (Rotating Platform Only) Bolt 1/4in-20NC x 1in (Rotating Platform Only) Tube, Spacer (Rotating Platform Only) Cover (Rotating Platform Only) Pin, Nose Bolt 5/16in-18NC x 2 3/4in Locknut 5/16in-18NC Pin, Attach (Lower) Pin, Attach (Upper) Platform Level Cylinder Assy (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assy (Prior to October 1992) Platform Level Cylinder Assy (October 1992 to SN 33104) (TUV Style) Platform Level Cylinder Assy (TUV Style) (SN 33105 to Present) Plate, Retainer Bolt 5/16in-18NC x 3/4in Lockwasher 5/16in Fitting, Grease Washer, Thrust Bar, Stop (Fixed Platform Only) Clamp (Fixed Platform Only) (Not Shown) Plug (Fixed Platform Only) Clip Retainer (Rotating Platform Only) Wire, Mechanics (Rotating Platform Only)

45HA

REV 9 B

169

SECTION 4 - PLATFORM ITEM

PART NUMBER 0235238

QTY Ref Ref

101

3160083

1

102 103 104 105 106 107 108 109 110 111 112 113 115 116 117 118 119 120 121 122 123 124 125 126

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref

201 201 201 201

3510376 3510377 3510378

202 203 204 205 206 207 208 209 301 301 301 301 301 301

170

2600143 3311805 2160006 1780254 2940006 2560010 0961450 0961259 0237963 0641408 3311405 4740362 4360031 7000625 4460071

Ref 1 1 1 Ref 2 2 2 1 1 1 1 1 Ref 3 3 3 1 2 1

DESCRIPTION ROTATOR ASSEMBLY: Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assy (See ROTATOR MOTOR ASSEMBLY for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002 Loctite #271 Primer Fitting, Grease - 90 Grease PLATFORM WELDMENTS Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Low Mount Platform Options: 76cm x 122cm Platform 76cm x 152.4cm Platform 76cm x 183cm Platform Standard Platform Components Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment Latch, Door Handle Bushing, Bronze (Top) Bushing, Bronze (Bottom) FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender 1/4in Footswitch Block, Contact Connector, Strain Relief

45HA

REV E

F

3120824

SECTION 4 - PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY

172

45HA

3120824

SECTION 4 - PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 3160083 7002105 7002123 Kit 7002104 7002111 7002117 Kit Kit 7002116 7002103 Kit 7009992 Kit 7002112 7002107 7002100 7000166 7002125 7002110 2900455 2900733

3120824

QTY Ref 1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1 Ref 1 1 Ref

DESCRIPTION ROTATOR MOTOR ASSEMBLY Flange, Mounting Screw, Cap Seal, Dust Key, Woodruff Bearing, Thrust Needle Thrust, Bearing Race Seal, O-Ring Seal, Pressure Shaft, Output Housing Seal Plug, Housing Seal, O-Ring Drive Cap, End Screw, Cap Lockwasher Gerotor Sub-Assembly Plate, Spacer Seal Kit Options (Includes Items 3, 7, 8, 11 & 13): Rotator P/N 1011009007 Rotator P/N's 1011009008 & 1011009009 Note: Identify by P/N stamped on nameplate located on Item 10.

45HA

REV A

173

SECTION 4 - PLATFORM FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES)

174

45HA

3120824

SECTION 4 - PLATFORM FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES) ITEM

1 1 1 2 3 4 5 5 6 7 8 9 9 10 11 12 13 13 14 14 15 15 15 16 16 16 17 18 18 18 19 19 19 20 20 20 21 22 22 22 22 22 23 23 23

3120824

PART NUMBER

QTY Ref

0250607 0254439

Ref Ref Ref 1 1 18 18 18 3 1/4 ft AR 1 AR 8 AR AR 2 1 1 4

3251894 3252392 0751006 4740120 3300177 4420038 0100001 0860538 3311505 4751500 4320002 0641508 2940052 2600132 2600105 1600094 7003737 4360274 3790015 4360199 3790012 4360141 4360274 3790015 3520026 3520026 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 2920015 4360200 4360229 4060229 3790012 4360202 4060229 3790012

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1

DESCRIPTION CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES All Electric Machines Built To Present Receptacle Installation Lid Options: Lid (Prior to May 1994) Lid (May 1994 to Present) Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulation Adhesive Box, Control Includes Items 10-12 Nut 5/16in-18NC Flatwasher 5/16in Stud, Mounting Bolt 5/16in-18NC x 1in Latch Hinge (Top to Bottom) Hinge (Access Door) Controller, PQ (Note: Refer to JLG Manual 3120351 for more information) Electrical Assembly Switch, Push Button (Horn) O-Ring Switch, Toggle (Ignition) O-Ring Guard, Switch Switch, Push Button (Start) (Gas, Diesel and Dual Fuel Only) O-Ring Plug, Hole (Electric) Plug, Hole Switch, Toggle (Tower Tele) Shield O-Ring Switch, Toggle (Rotate) Shield O-Ring Switch, Toggle (Level) Shield O-Ring Lamp (Chassis Out of Level) Switch, Toggle Options (Auxiliary Power): Switch, Toggle (Prior to October 1991) Switch, Toggle (October 1991 to Present) Shield O-Ring Switch, Toggle (Steer) Shield O-Ring

45HA

REV

E 2

175

SECTION 4 - PLATFORM

176

ITEM 24 24 24 25 25 26 26 27 27 28 28 28 28 28 29 29 29 29 29 30 31 32 33 34 34 34 34 35 35 35 36 36 36 37 37 37 38 38 38 39 39 39 39 39 39

PART NUMBER 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3910608 4750600 4760600 3310601 3640555 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460309 4460305 4460306 4460307 3440058 4120013 3740063 4460052 0960239 3300047 4460051 0960238 3300048 4460052 0960238 3300048 0860038 Not Available 3900294 4761000 Not Available 1060514

40 40

3740049 1060309 1281056 4360199

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 10 1 1 3 3 3 1 1 1 1 1 1 1 1 1 2 2 2 1 1 4 4 1 70 ft/21.3m 1 8 ft Ref 1

DESCRIPTION Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (High Engine) (Gas, Diesel and Dual Fuel Only) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Breaker, Circuit - 20 Amp Screw #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Relay Socket, Relay Spring Connector Bushing Nut Connector Bushing Nut Connector Bushing Nut Box, Receptacle Receptacle Screw, Self-Tapping #10-16NC x 1in Lockwasher #10 Shield, Weatherproof Cable, Electric - 12/3 (Was p/n 1060268) Relay - SPDT Cable, Control 12/4 (To Footswitch) OPTIONAL LIGHTS SWITCH INSTALLATION (NOT SHOWN) Switch, Toggle (Located on Front of Item 6)

45HA

REV

C

3120824

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO JANUARY 1993)

178

45HA

3120824

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO JANUARY 1993) ITEM

PART NUMBER

QTY Ref

1 2 3 4 5 5 6 7 8 9 9 10 11 12 13

0860686 0860706 3252043 0751006 4740120 3300177 4420038 0100001 0860538 3311505 4751500 4320002 0641508 2940052 2600132 2600105 1600094

Ref Ref 1 18 18 18 3 1/4 ft AR 1 AR 8 AR AR 2 1 1 3

13 14 14 15 15 15 17 17 18 18 18 19 19 20 20 21 21 21 22 22 23 24 24 24 25 25 25 26

7003737 4360274 3790015 4360132 4360131 4360108 4360274 3790015 4360200 3790012 3521872 2920015 2920029 2920015 2920029 4360200 4060229 3790012 4360199 3790012 3520028 4360202 4060229 3790012 4360202 4060229 3790012 4360202

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3120824

DESCRIPTION CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO JANUARY 1993) 2WS 4WS Lid (International Symbols) Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulation Adhesive Box, Control Includes Items 10-12 Nut 5/16in-18NC Flatwasher 5/16in Stud, Mounting Bolt 5/16in-18NC x 1in Latch Hinge (Top to Bottom) Hinge (Access Door) Controller, PQ (Note: Refer to JLG Manual 3120351 for more information) Electrical Assembly Switch, Push Button (Horn) O-Ring Switch, Push-Pull (Emergency Stop) Lens, Red Switch (Emergency Stop) Block, Contact Switch, Push Button (Start) O-Ring Switch, Toggle (Glow Plugs - Optional) O-Ring Nameplate - Glow Plug (Optional) Lamp (Engine Distress) Bulb Lamp (Chassis Out of Level) Bulb Switch, Toggle (Auxiliary Power) Shield O-Ring Switch, Toggle (Lights - Optional) O-Ring Plug, Hole Switch, Toggle (Rotate) Shield O-Ring Switch, Toggle (Level) Shield O-Ring Switch, Toggle (Steer)

45HA

REV

G D

179

SECTION 4 - PLATFORM ITEM 26 26 27 27 27 28 28 29 29 30 30 31 31 31 31 31 32 32 32 32 32 33 34 35 36 37 37 37 37 39 39 39 40 40 40 41 41 41 42 44 44 44 45 45

PART NUMBER 4060229 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3910608 4750600 4760600 3310601 3640500 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 4460244 0960238 3300048 4460071 0960238 3300048 3740049 3311001 4761000 1060309 4360202 4060229 3790012 1600094

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 42 1 1 3 3 3 2 2 2 1 1 1 AR AR AR 8 ft 1 1 1 Ref 1

45 45

7003737 1600134

1 1

45

7003796 0253077 0140026

1 Ref 1

101

180

DESCRIPTION Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (Engine Speed) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Breaker, Circuit - 20 Amp Screw #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Connector Bushing Nut Connector Bushing Nut Relay - SPDT Nut #10-24NC Lockwasher #10 Cable, Control 12/4 (To Footswitch) Switch, Toggle (Tower Tele) Shield O-Ring Controller, PQ - Drive Options: 2WS Machines Controller, PQ (Note: Refer to JLG Manual 3120351 for more information) Electrical Assembly - 1600094 Controller 4WS Machines Controller, PQ (Note: Refer to JLG Manual 3120351 for more information) Electrical Assembly - 1600134 Controller TILT ALARM INSTALLATION Alarm

45HA

REV

-

3120824

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES JANUARY 1993 TO PRESENT)

182

45HA

3120824

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES JANUARY 1993 TO PRESENT) ITEM

1 1 1 1 1 2 2 2 2 2 3 4 5 5 6 7 8 9 10 11 12 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

3120824

PART NUMBER

0860825 0860826 0860739 2940052 2600132 2600105 3531023 3252224 3252382 3538392 1702402 4420008 0100001 1600141 7011907 2560112 4360199 4360202 4360200 3790012 4060229 2920015 2920029 4360274 4360289 7012611 7012612 4360282 0751006 4740120 3300177 4460386 0960905 3300147 4460052 0960239 3300047 4360202 3790012 4060229 0901796 4751000 4761000 3311001 3740085

QTY Ref

DESCRIPTION CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE 2WS Ref 4WS Ref 1 Box Weldment 2 Latch 1 Hinge (Top to Bottom) 1 Hinge (Access Door) 1 Plate, Backing Ref Decal/Lid Plate Options: 1 Lid (International Symbols) (January 1993 to May 1994) 1 Lid (International Symbols) (May 1994 to November 1994) 1 Plate, Lid (November 1994 to Present) 1 Decal, Console (November 1994 to Present) 6 ft/2.5m Tape, Insulation AR Adhesive 3 Controller Assembly Options (Note: Refer to JLG Manual 3120351 for more information): 3 Electric Assembly 3 Knob 4 Switch, Toggle 4 Switch, Toggle 1 Switch, Toggle 9 O-Ring 5 Shield 2 Lamp 2 Bulb 2 Switch, Push Button 1 Switch, Emergency Stop 1 Head, Mushroom 1 Boot 1 Block, Contact 21 Screw, Pan Head #10-24NC x 3/4in 21 Washer, Nylon 21 Nut, Tinnerman 1 Connector, Strain Relief 1 Bushing, Insulating 1 Nut, Conduit 1 Connector 1 Bushing, Insulating 1 Nut, Conduit 1 Switch, Toggle 1 O-Ring 1 Shield 1 Bracket 8 Flatwasher #10 8 Lockwasher #10 8 Nut #10-24NC AR Socket, Micro Switch

45HA

REV

B B

183

SECTION 4 - PLATFORM ITEM 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 62 63 64 65 66 67 68 69 70 73 74 75 76 101 101 101 101 101 102 102 102

PART NUMBER 3740086 3911012 3640752 3910608 4750600 4760600 3310601 4460299 4460298 4460301 4460311 4460305 4460306 4460307 4460300 4120013 3740058 3740063 0140019 0641508 4751500 3311505 3560034 4761000 3311001 4360232 4120012 3740057 3740066 4460404 4460405 4460423 0720803 4750800 4760800 4420037 4460071 3300048 0960238 1600141 7011907 1600140 7011907 2560112 Not Required 4360200 4360199

184

QTY AR 8 1 2 2 2 2 2 54 1 2 10 10 10 3 1 1 1 1 4 8 4 8 1 1 1 1 1 1 10 32 2 16 16 16 14 ft/4m 1 1 1 Ref 1 1 1 1 Ref 1 0 Ref 1 1

DESCRIPTION Relay, Micro Switch Screw #10-24NC x 3/4in Track Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Barrier, Terminal Socket, Relay Relay Spring, Relay Alarm Bolt 5/16in-18NC x 1in Flatwasher 5/16in Locknut 5/16in-18NC Plug, Hole (Not Shown) Lockwasher #10 Nut #10-24NC Breaker, Circuit - 15Amp Socket, Relay Relay Spring, Relay Strip, Terminal #8 Strip, Terminal #9 Strip, Terminal #7 Screw, Machines #8-32NC x 3/8in Flatwasher #8 Lockwasher #8 Tape, Insulation Connector, Strain Relief Locknut, Conduit Bushing Controller Options: 2WS Controller Electric Assembly 4WS Controller Electrical Assembly Knob Options: 2WS 4WS OPTIONAL COMPONENTS (NOT SHOWN) Switch, Toggle (Glow Plugs - Diesel Machines Option) Switch, Toggle (Worklights Option)

45HA

REV

3120824

SECTION 4 - PLATFORM FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

186

45HA

3120824

SECTION 4 - PLATFORM FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ITEM

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1

0252054 0251203 0252848 0253634 1670607 1670607 1670526 1670641 Not Available 1670674 1670676 1670677 3252369 3941406 4751400 0901842 0901843

0238951 0239195 3 3 3 4

2920013 2920111 0250143 0256829

Ref Ref

2420075 2420049 0860530

2920009 2920018 0238864 0238865 0238868 0238869 2920009 2920018 0901449 2900068 0253987

8 8 8

3120824

1 1 1 1 4 4 1 1 Ref Ref Ref Ref 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 2 2

0252210 0252211 5 5 5 5 5 5 5 5 6 6 6 7

QTY Ref Ref Ref Ref Ref 1 1 1 1

DESCRIPTION CONSOLE BOX COVER INSTALLATION Black Vinyl Yellow Vinyl CLEAR PLEXI-GLASS Metal Cover Options: Cover (Black Vinyl) Cover (Yellow Vinyl) Cover, Plexi-Glass (Not Shown) Cover (Metal - Not Shown) (Purchase Individual Pieces) Cover, Top Cover, Hinged Mid Cover, Bottom Nameplate - Caution/Danger Screw, Self-Tapping 1/4inx20 Flatwasher 1/4in Bracket (Right Side) (Use with Plexi-Glass Cover Only) Bracket (Left Side) (Use with Plexi-Glass Cover Only) BATTERY CAPACITY GAGE INSTALLATION ELECTRIC MACHINES Gage Installation - Standard Gage Installation - With Interrupt Gage Options: Gage - Battery Capacity Gage - Battery Capacity with Interrupt Box, Mounting BEACON LIGHT OPTIONS Beacon Mounted Under Console Beacon Mounted Under Console Beacon Options: Beacon (Red) Beacon (Amber) Beacon Mounted in Front of Console Amber Beacon (Gas/Diesel Machines) Red Beacon (Gas/Diesel Machines) Amber Beacon (Electric Machines) Red Beacon (Electric Machines) Beacon Options: Beacon (Red) Beacon (Amber) Bracket, Mounting WORKLIGHT INSTALLATIONS (OPTIONAL) Worklight Installations (Prior To November 1992) Worklight Installations (November 1992 To Present) Floodlight Options: Floodlight (Electric/Gas/Diesel Machines) Halogen Light (Electric/Gas/Diesel Machines) (Uses P/N 3536089 Mounting Plate) SELF-CLOSING GATE INSTALLATION (WELDED-ON) SELF-CLOSING GATE INSTALLATION (BOLT-ON)

45HA

REV 2 2 -

3 3

F C

A A

187

SECTION 4 - PLATFORM ITEM 9 9 9 9 9 9

PART NUMBER 4160028 0900232 0901056 4220007 0630515 3300151 0253846 0254130 0254796

10 10 10 10 11

12 12 12 13 14 15 15 16 17 18 19 20 21 22 23 24 24 24 25 25 25 25 26 26 26 26 26

188

0480083 0480086 0480088 0480084

QTY 1 1 1 1 2 2 Ref Ref Ref Ref Ref 2 2 1 1 Ref

1692979 0251921

Ref Ref

0258040

Ref

1692405 2901557

1692959 0641820 1692980 4751800 3311805 0641616 4751600 4761600 3311601 4460071 0960238 3300048 0860619 3911012 4751000 4761000 3533904 0750806 4740120 3300177 4420008

Ref 1 1 Ref Ref Ref 2 1 1 1 1 2 2 2 2 1 1 1 1 4 8 4 1 4 4 4 75.8 cm

DESCRIPTION Spring Bracket (Door Mounted) (Welded-On Models) Bracket (Platform Mounted) (Welded-On Models) Stop, Door Eyebolt (Bolted-On Model) Nut, Acorn (Bolted-On Model) MESH TO MIDRAIL INSTALLATION Mesh to Midrail Installation (Low Mount Platform) Mesh To Midrail Installation (Standard 30in X 60in Platform) Mesh To Midrail Installation (Standard 30in X 48in Platform) Mesh (Sides) Options: Mesh (Sides) (Low-Mount Platform) Mesh (Sides) (Standard 30in x 60in Platform) Mesh (Sides) (Standard 30in x 48in Platform) Mesh (Door) SAFE LOAD INDICATOR SYSTEM INSTALLATION (FRENCH SPEC) Safe Load Indicator System Installation (Prior to June 1997) Safe Load Indicator System Installation (June 1997 to March 1998) Safe Load Indicator System Installation (March 1998 to Present) Safe Load Indicator System Kit Options: Safe Load Indicator System Kit (Prior to March 1998) Safe Load Indicator System Kit (March 1998 to Present) Amplifier Box, Junction Cell, Load (Front of Basket) Spacer (Rear of Basket) Bolt 1/2in-13NC x2 1/2in Spacer Flatwasher 1/2in Locknut 1/2in-13NC Bolt 3/8in-16NC x 2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Connector, Strain Relief Bushing Nut, Conduit Box Screw #10-24NC Flatwasher #10 Lockwasher #10 Lid Screw, Self-Tapping #8 x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulating

45HA

REV

-

A A 4

3120824

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3120824

45HA

189

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

190

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM 1 2 2 2

3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 19 20

3120824

PART NUMBER 1682406 1682407 3900175 3960416 3321401

QTY Ref 1 2 2 2 Ref

3300273 3900170 0100035 0100038 Kit Kit Kit 3480120 4563647 Kit Kit Kit 1680892 Kit Kit 1120179 0100011 1681787 2160002 4640438 2900770 2220885 2900381

1 1 AR AR 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 2 2 2 1

DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY Barrel Setscrew 1/4in-28NF x 3/4in Seal, Thread Nut 1/4in-28NF Note: Replace existing bleeders with these components when ordering parts.

Nut Setscrew Compound, Locking Primer, Locking Seal, Piston O-Ring Ring, Wear Piston Tube, Spacer O-Ring Ring, Back-up Ring, Wear Head Seal, Rod Seal, Wiper Retainer Loctite Rod Fitting, Grease Cartridge, Check Valve Seal Kit -Cartridge Plug Seal Kit (Includes Items 5-7, 10-12 & 14-15)

45HA

REV B

191

SECTION 5 - CYLINDER FIGURE 5-2. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)

192

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-2. LEVEL CYLINDER ASSEMBLY (TOWER BOOM) ITEM 1 2 3 3 4 4 4 5 5 5 6 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 22 22

3120824

PART NUMBER 1681962 1681962 0960946 4640509 2900792 2200202 2200201 0100020 3300281 0100011 0100038 3900170 0100011 Kit Kit Kit 3480102 4563828 3900141 0100011 Kit Kit Kit 1681843 Kit 1120336 0100011 1681848 0960946 2160003 4640509 2900792 2901102

QTY Ref 1 2 1 1 2 4 AR 1 AR AR 1 AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 2 1 1 1

DESCRIPTION LEVEL CYLINDER ASSEMBLY (TOWER BOOM) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Plug 1/4in Plug 1/8in Sealant Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite Ring, Guidelock Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite Ring, Wear Seal T-Seal Head Ring, Wiper Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease Valve Seal Kit - 4640509 Valve Seal Kit (Includes Items 7, 8, 9, 13, 14, 15 & 17)

45HA

REV E

193

SECTION 5 - CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY (MAIN BOOM)

194

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY (MAIN BOOM) ITEM 1 2 3 3 4 4 4 4 4 4 4 4 5 6 6 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 22

3120824

PART NUMBER 1681840 1681844 0960946 4640634 2900792 2200202 2200222 2200213 2200233 2180448 2180380 0100034 0100020 3300281 3900170 0100011 0100038 Kit Kit Kit 3480102 4563769 3900141 0100011 Kit Kit Kit 1681843 Kit 1120340 0100011 1681841 0960946 2160001 2160003 2901102

QTY Ref 1 2 1 1 1 1 4 4 1 1 AR AR 1 1 AR AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 1 1 1

DESCRIPTION LIFT CYLINDER ASSEMBLY (MAIN BOOM) Barrel Assembly Bushing, Bronze Valve, Holding Seal, Kit - 4640634 Valve Plug 1/4 (Prior to SN 27346) Plug 1/4 (SN 27346 to Present) Plug 3/8 (Prior to SN 27346) Plug 3/8 (SN 27346 to Present) Fitting, Orifice (.062) (MO Port) (Prior to SN 27346) Fitting, Orifice (.062) (MO Port) (SN 27346 to Present) Loctite Sealant Nut, Hex Setscrew 3/8in-16NC x 3/8in Loctite #242 Primer, Locking Ring, Guidelock Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite Ring, Wear Seal T-Seal Head Ring, Wiper Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease - 90 Fitting, Grease - 45 Seal Kit (Includes Items 7, 8, 9, 13, 14, 15 & 17)

45HA

REV I

195

SECTION 5 - CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY (TOWER BOOM)

196

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY (TOWER BOOM) ITEM 1 2 3 3 4 4 4 5 5 5 6 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 21 22 22

3120824

PART NUMBER 1681960 1681961 0960946 4640509 2900792 2200202 2200201 0100020 3300283 0100011 0100038 3900170 0100011 Kit Kit Kit 3480102 4563769 3900141 0100011 Kit Kit Kit 1681843 Kit 1120340 0100035 1681841 0960946 2160001 2160003 4640605 2900792 2901102

QTY Ref 1 2 1 1 2 4 AR 1 AR AR 1 AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 1 1 1 1 1

DESCRIPTION LIFT CYLINDER ASSEMBLY (TOWER BOOM) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Plug 1/4in Plug 1/8in Sealant Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite Ring, Guidelock Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite Ring, Wear Seal T-Seal Head Ring, Wiper Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease - 90 Fitting, Grease - 45 Valve, Vented Seal Kit - 4640605 Valve Seal Kit (Includes Items 7, 8, 9, 13, 14, 15 & 17)

45HA

REV E

197

SECTION 5 - CYLINDER FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992)

198

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992) ITEM

PART NUMBER 1682178

1 2 3 3 4 4 4 5 5 6 7 8 9 10 11 11 12 13 14 15 16 17 17 18 19 20 21 21 21

3120824

1681869 0960613 4640509 2900792 3300284 0100011 0100038 3900170 0100011 Kit Kit 3480141 Kit 4563771 3900141 0100011 Kit Kit 1681847 Kit Kit 1120336 0100035 1682177 0961254 2160002 2200202 2200201 0100020 2901103

QTY Ref Ref 1 2 2 1 1 AR AR 1 AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 2 2 2 AR 1 Ref

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) Platform Level Cylinder Assembly (Main Boom) Prior to October 1992 Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite #242 Lok-Ring Seal, Piston Piston O-Ring Spacer, Tube Setscrew 1/4in-20NC x 3/8in Loctite T-Seal Ring, Wear Head Seal, Rod Wiper, Rod Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease Plug 1/4in Plug 1/8in Sealant, Pipe Seal Kit (Includes Items 6, 7, 9, 12, 13, 15 & 16.)

Note: Refer to number stamped on barrel for identification.

45HA

REV C

199

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT)

200

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT) ITEM

1 1 1 1 2 2 3 3 4 5 6 6 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19

3120824

PART NUMBER 1682793

QTY Ref Ref

1683526

Ref

1682794 1683525 0960613 1682177 0961254 1120336 0100035 1681847 3480141 3300284 0100011 0100038 4563771 4640634 2900770 3900170 3900141 0100011 2160002 2220885 Kit Kit Kit Kit Kit Kit Kit 2901103

Ref 1 1 2 1 2 1 AR 1 1 1 AR AR 1 2 2 1 1 AR 2 2 1 1 1 1 2 2 1 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) Platform Level Cylinder Assembly (Main Boom) October 1992 to SN 33104 Platform Level Cylinder Assembly (Main Boom) (SN 33105 to Present) Barrel Weldment (Machine Built) (Prior to SN 33105) Barrel Weldment October 1992 to SN 33104 Barrel Weldment (Machine Built) (SN 33105 to Present) Bushing, Bronze Rod Weldment Bushing, Bronze Cap Loctite #222 Head Piston Nut, Hex Loctite #242 Primer, Loctite Spacer Cartridge, Vented Valve Seal Kit - 4640634 Valve (1 Per Cartridge) Setscrew 3/8in-16NC x 3/8in Setscrew 1/4in-20NC x 3/8in Loctite #242 Fitting, Grease Plug, O-Ring Wiper, Rod Seal, Rod Ring, Wear T-Seal Ring, Lock Seal O-Ring Seal Kit - Cylinder (Includes Items 13-19)

45HA

REV A A-1

201

SECTION 5 - CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)

202

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD) ITEM

1 2 3 3 3 4 5 6 6 6 6 7 8 9 10 11 12 13 13 13

PART NUMBER 1681814

QTY Ref Ref

1683511

Ref

1680654 Kit

1 2 Ref 2 2 2 2 Ref 2 2 AR 2 2 1 1 1 1 Ref 0 2 Ref 1 1

1120229 1682364 Kit Kit 1120228 1120387 0100011 4563681 3760141 3480098 Kit 3840561 Kit Not Required Kit 2900099 2901178

3120824

DESCRIPTION STEER CYLINDER ASSEMBLY (2WD - DOUBLE ROD) Steer Cylinder Assembly (2WD - Double Rod) (Prior to SN 31941) Steer Cylinder Assembly (2WD - Double Rod) (SN 31941 to Present) Barrel O-Ring Head Options Head (Prior to SN 31941) Head (SN 31941 to Present) Seal Seal, Wiper Head, Retainer Head, Retainer (Prior to SN 31941) Head, Retainer (SN 31941 to Present) Nylock Spacer, Tube Ring, Retaining Piston T-Seal Rod O-Ring Ring, Wear Options: Ring, Wear (Prior to SN 31941) Ring, Wear (SN 31941 to Present) Repair Kit Options: Kit (Includes Item 2, 4, 5, 10 & 12) (Prior to SN 31941) Kit (Includes Items 2, 4, 5, 10, 12 & 13) (Was p/n 2901508) (SN 31941 to Present)

45HA

REV A 2-B

203

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)

204

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD) ITEM 1 2 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17

3120824

PART NUMBER 1682020 1682084 3300273 0100011 0100038 3900170 0100011 Kit Kit Kit 3480120 4564134 3760176 Kit Kit 1680892 Kit Kit 1120179 0100038 1680739 2160002 2901119

QTY Ref 1 1 AR AR 2 AR 2 1 1 1 1 2 1 1 1 1 1 1 AR 1 1 1

DESCRIPTION STEER CYLINDER ASSEMBLY - 2WD SINGLE ROD Barrel Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Nyloc Ring, Wear T-Seal O-Ring Piston Spacer Ring O-Ring Ring, Wear Head, Cylinder Seal, Rod Wiper, Rod Cap Loctite #222 Rod Fitting, Grease Kit, Seal (Includes Items 4, 5, 6, 9, 10, 11, 13 & 14)

45HA

REV C

205

SECTION 5 - CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY (4WD)

206

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY (4WD) ITEM 1 2 2 2 3 3 4 5 6 7 8 9 9 10 11 12 13 14 15 15 16 17 17

3120824

PART NUMBER 1681892 1681413 3300273 0100011 0100038 3900170 0100011 Kit Kit Kit 3480134 4563864 3900141 0100011 Kit Kit 1681344 Kit Kit 1120108 0100035 1681411 2160006 2160002 2901123

QTY Ref 1 1 AR AR 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1

DESCRIPTION STEER CYLINDER ASSEMBLY (4WD) Barrel Nut Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Nyloc Ring, Wear Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite #242 O-Ring Ring, Wear Head, Cylinder Seal, Rod Wiper, Rod Cap Loctite #222 Rod Fitting, Grease (Prior to SN 27513) Fitting, Grease (SN 27513 to Present) Kit, Seal (Includes Items 4, 5, 6, 9, 10, 11, 13 & 14)

45HA

REV B

207

SECTION 5 - CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM

208

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM ITEM

PART NUMBER 1682492

QTY Ref

1 2 2 3 3 4 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 18 19 19 20 21 22

1682493 4640634 2900770 1120108 0100035 1681283 Kit Kit Kit Kit 4563330 3951603 0100011 3480092 3300286 0100011 0100038 3900170 Kit Kit Kit 1681883 2180527 2200222 0100020 4640495 2900770 3340545 0641604 4761600 2900396

1 1 1 1 AR 1 1 1 1 1 1 2 AR 1 1 AR

3120824

1 1 2 2 1 4 2 AR 1 1 1 1 1 1

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (JUNE 1991 TO PRESENT) Barrel Assembly Valve, Vented Counterbalance Seal Kit - Cartridge Valve End Cap Loctite #222 Head Ring, Wear Seal, Wiper Seal, Rod O-Ring Spacer, Tube Setscrew 3/8in-16NC x 3/8in Loctite #242 Piston Nut, Hex Loctite #242 Primer Setscrew 3/8in-16NC x 3/8in O-Ring Ring, Guidelock Seal, Piston Rod Assembly Plug 1/16in Plug 1/4in Sealant, Pipe Valve, Counterbalance Seal Kit - Cartridge Valve Pad, Wear (May 1994 to Present Only) Bolt 3/8in-16NC x 1/2in Lockwasher 3/8in Seal Kit (Includes Items 5, 6, 7, 8, 13, 14 & 15)

45HA

REV A

209

SECTION 5 - CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM)

210

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 28 28 28 28

3120824

PART NUMBER 1681980 Kit Kit 7009564 7009563 7009562 7009561 Kit Kit 7009558 7009557 7009556 7009555 7009554 7009553 7009552 7009551 7009550 7009549 7009548 Kit 7009546 Kit Kit 7009537 4640509 2900792 7009569 7009568 7009567 2900693

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 1 1 1 Ref 1 1 1 1 1 1 1

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM Ring, Wiper Ring, Wiper Nut, Packing Nut, Packing Ring, Bearing Ring, Bearing Packing Assembly Packing Assembly Spring, Wave Spring, Wave Ring, Stop Ring, Stop Bearing, Piston Bearing, Piston Ring, Piston Ring, Piston Ball, Nylon Setscrew 1/4in-20NC Piston O-Ring Setscrew Seal, O-Ring Piston Seal, O-Ring Piston Pin Release, Air Valve, Holding Seal Kit - 4640509 Valve Plunger Assembly 1st Sleeve Assembly Cylinder, Main Seal Kit (Includes Items 1, 2, 7, 8, 22, 24 & 25)

45HA

REV -

211

SECTION 5 - CYLINDER FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

212

45HA

3120824

SECTION 5 - CYLINDER FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) ITEM

3120824

PART NUMBER

1 3 4 4 4 4 5 5 5 6

Not Required 0460083 1320037

QTY Ref Ref Ref Ref Ref Ref Ref 3 1 Ref 2 2 2 Ref 0 2 2

7

1320122

6

0238887 0238950 0239000 0238889 0239000 0238999 0460093 0460084 0460082 0460075 0460075

DESCRIPTION CYLINDER BELLOWS INSTALLATION (OPTIONAL) 2WD 6ft-6in/2M Machines with Fixed Axle 2WD 6ft-6in/2M Machines with Oscillating Axle 2WD 5ft-9in/1.75M Machines with Fixed Axle 2WD 5ft-9in/1.75M Machines with Oscillating Axle 4WD Machines with Fixed Axle 4WD Machines with Oscillating Axle Bellows (With Zipper) (Tower Lift, Main Lift and Slave Cylinders) Bellows (With Zipper) (Slave Cylinder) Bellows (With Zipper) (Steer Cylinder) Options: 2WD 6ft-6in/2M Machines 2WD 5ft-9in/1.75M Machines 4WD Machines Bellows (With Zipper) (Lockout Cylinder) Fixed Axle Oscillating Axle Clamp, Worm Gear (3in- 4 1/8in Dia) (Oscillating Axle Machines Only) Clamp, Worm Gear (5 1/8in - 6in Dia)

45HA

REV C C C C C C

213

SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3120824

45HA

215

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT

216

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT ITEM

1 2 2 2 3 4 5 5 5 6 6 6 8 8 8 9 9 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 26

3120824

PART NUMBER 2791844 2791978 2220582 2750899 2751014 2750900 222504 2220371 2751014 2750990 2751138 2220635 2220490 2751394 2751014 2220235 2220466 2751394 Not Required 2750785 2220587 2220414 2220416 2751021 4640013 2750902 2220618 2220385 2750910 2220619 2220385 2750899 2751412 2220415 0100020

QTY Ref Ref Ref 2 Ref 1 1 1 1 Ref 2 2 Ref 2 2 Ref 1 1 Ref 1 1 1 3 1 Ref 0 1 1 2 2 1 1 1 1 1 1 1 1 Ref 1 1 1 AR

DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT WITH SWIVEL 2m Wide Machines 1.75m Wide Machines Fitting, Straight Hose Options: 2m Wide Machines 1.75m Wide Machines Hose Fitting, Tee Fitting Options: Straight - 2m Wide Machines 90 - 1.75m Wide Machines Hose Options: 2m Wide Machines 1.75m Wide Machines Fitting, Tee Options: 2m Wide Machines 1.75m Wide Machines Hose Options: 2m Wide Machines 1.75m Wide Machines Fitting, Plug Fitting, 90 Hose Hose Options: 2m Wide Machines 1.75m Wide Machines Fitting, Tee Fitting, Straight Fitting, 90 Hose Valve, Shuttle Hose Fitting, Reducer Fitting, Tee Hose Fitting, Reducer Fitting, Tee Hose Options: 2m Wide Machines 1.75m Wide Machines Fitting, Straight Sealant

45HA

REV D-5 B

217

SECTION 6 - HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL)

218

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL) ITEM

PART NUMBER

2 3 3 3 4 4 5 8 9 10 11 13 14 15 16 17 18 18 18 19 21 22 23 24 26 27 28 29 29 30 31 32 33 34 36 36 37 38 40 40 41 43 43 45 47 48 49

2791976 2791391 4640780 2220500 2220386 2220471 2220811 2220375 2220346 2220375 2220609 2220582 2220909 2220472 2220800 2220374 2220466 2220362 2751492 2750927 2750757 2751013 2750972 2220345 2750929 2750976 2751502 2220414 2751015 2751018 2750889 2220415 2750889 2750928 2750777 2751021 2220679 2220659 2220386 2751010 2200222 2200102 2220504 2751018 2751427 2220605 2220618 2751502 2220236

3120824

QTY Ref Ref Ref 1 2 1 1 2 2 4 5 1 1 1 1 4 2 3 2 2 1 1 1 1 2 1 2 2 2 2 1 1 2 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 2 1

DESCRIPTION DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL) Gas and Diesel Machines Electric Machines Valve, Check Fitting, 45 (Electric Machines) Fitting, 90 (Gas and Diesel) Fitting, Long 90 (Gas and Diesel) Fitting, Reducer (Electric Machine) Fitting, Straight (Gas and Diesel) Fitting, Straight Fitting, Straight Fitting, Reducer Fitting, Straight Fitting, Orifice (.015) Fitting, 90 Fitting, Straight Fitting, Straight Fitting, 90 Fitting, Tee Hose (Electric Machines) Hose 52in (Gas and Diesel Machines) Hose 36in (Gas and Diesel Machines) Hose Hose Fitting, Straight Hose Hose Hose Fitting, Straight Hose Hose (Electric Machines) Hose (Gas and Diesel) Fitting, Straight Hose Hose Hose Hose Fitting, Tee (Electric Machines) Fitting, Straight (Gas and Diesel Machines) Fitting, 90 (Electric Machines Only) Hose Plug (Electric Machines) Plug (Gas and Diesel Machines) Fitting, Tee Hose (Electric Machines) Hose (Gas and Diesel Machines) Fitting, Tee Fitting, Reducer Hose Plug

45HA

REV B F

219

SECTION 6 - HYDRAULIC ITEM

220

PART NUMBER 0100020

QTY AR

DESCRIPTION

REV

Sealant

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL)

222

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL) ITEM 1 2 3 5 6 10 11 12 13 14 17 18 19 20 22 23 24 25 26 28 29 30 31 33 34 35 36 38 41 43 45 46 50 51 52 53 54 56 57 58 66 to 71 72 73 74 75 77 78 80 81

3120824

PART NUMBER 2791971 2220375 2220596 2220415 2220800 2220504 2220711 2220362 2220346 2220684 2220345 2750791 2750976 2751412 2750889 2751899 2751017 2751409 2750777 2750759 2751490 2751494 2750968 2751021 2220366 2750927 2220367 2220472 2220375 2750766 2751026 2750773 2750762 2220345 2220417 2750972 2220659 2750928 2750756 2220469 2220619 2220385 2750929 2750757 2220582 2220909 2220235 4100026 2751010 2750889

QTY Ref 13 4 8 1 4 1 4 4 1 1 1 2 1 1 3 1 1 1 2 1 1 1 1 4 1 1 1 1 4 3 2 1 1 1 1 1 3 1 1 1 1 2 1 1 1 3 2 1 1

DESCRIPTION DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL) Fitting, Straight Fitting, 90 Fitting, Straight Fitting, Straight Fitting, Tee Fitting Fitting, Tee Fitting, Straight Fitting, Tee Fitting, Swivel Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, 90 Hose Fitting, 90 Fitting, 90 Fitting, Straight Hose Hose Hose Hose Fitting, Straight Fitting, Straight Hose Fitting, 90 Hose Hose Fitting, Cross Fitting, Reducer Fitting, Tee Hose Hose Fitting Fitting, Orifice (.015) Fitting Sleeve, Nylon Hose Hose

45HA

REV C

223

SECTION 6 - HYDRAULIC FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM

224

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM ITEM

PART NUMBER

1 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

2791487 2791387 2220577 2750991 2220343 2180423 2180548 2220604 2751163 2220399 2751164 2200283 2751133 4640160 2751110 2220635 2220703 2750911 2220343 2220582 2220609 2750891 2220472 2751899 2220385 2220618 0100020 2901310

3120824

QTY Ref Ref Ref 2 1 1 1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 AR 1

DESCRIPTION LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM Gas and Diesel Machines Electric Machines Fitting, Straight Hose Fitting, Straight (Gas and Diesel Machines) Fitting, Orifice (.078) (Electric Machines) Fitting, Modified Straight (Electric Machines) Fitting, Tee Hose Fitting, Straight Hose Fitting, Coupling Hose Valve, Relief Hose Fitting, Tee (Gas and Diesel Machines) Fitting, 90 Hose Fitting, Straight Fitting, Straight (Gas and Diesel Machines) Fitting, Reducer (Gas and Diesel Machines) Hose (Gas and Diesel Machines) Fitting, 90 (Gas and Diesel Machines) Hose (Gas and Diesel Machines) Fitting, Tee (Gas and Diesel Machines) Fitting, Reducer (Gas and Diesel Machines) Sealant, Pipe Resynchronizing Kit (Standard January 1995 to Present)

45HA

REV D E

225

SECTION 6 - HYDRAULIC FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM

226

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM ITEM

PART NUMBER

1 2 3 4 4

2792009 2792011 2220371 2220579 2220473 2180548 2180448

QTY Ref Ref Ref 2 2 3 1 1

4

2180380

1

4 6 7 8 9 10 11 12 12 16 17 17 17 18 18 19 19 20 21 22 22 22 23 23 23

2220343 2220899 2751113 2751161 2750910 2220501 2220221 2751912 2751911 2220472 2220585 2180630 2180631 2220609 2220582 2751911 2751912 2220654 2750918 2220473 2180480 2180724 2220371 2180480 2180615

1 2 2 2 1 2 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1

3120824

DESCRIPTION LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM Gas and Diesel Machines Electric Machines Fitting, Straight Fitting, Tee Fitting, 90 Fitting, Modified (Gas and Diesel Machines) Fitting, Orifice (.062) (Gas and Diesel Machines) (Prior to SN 27346) Fitting, Orifice (.062) (Gas and Diesel Machines) (SN 27346 to Present) Fitting, Straight (Electric Machines) Fitting, Tee Hose Hose Hose Fitting, Reducer (Gas and Diesel Machines Only) Fitting, Reducer Hose (Gas and Diesel Machines) Hose (Electric Machines) Fitting, 90 Fitting, 90 (Gas and Diesel Machines) Fitting, 90 Modified (Electric Machines) Fitting, Orifice (.062) (Electric Machines) Fitting, Reducer (Gas and Diesel Machines) Fitting, Straight (Electric Machines) Hose (Gas and Diesel Machines) Hose (Electric Machines) Fitting, 90 Hose Fitting, 90 (Gas and Diesel Machines) Fitting, Modified Straight (Electric Machines) Fitting, Orifice (Electric Machines) Fitting, Straight (Gas and Diesel Machines) Fitting, Modified Straight (Electric Machines) Fitting, Orifice (.047) (Electric Machines)

45HA

REV B

227

SECTION 6 - HYDRAULIC FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES)

228

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) ITEM 1 2 3 4 5 6 8 10 12 14 16 18 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 46 48

PART NUMBER 2791977 2220582 2750972 2180479 2220372 2751467 2750970 2220622 2220609 2220375 2220628 2751004 2220619 2220371 2751165 2220373 2220399 4640744 2751341 2750968 2220596 2751015 2220682 2220435 2750900 2220366 2220052 2220752 2220428 2220429 2220773 2750991 1320033 2720343

51 54 56 57 58 59 60 61 62 64 67 68 71 72 75

2220275 4640574 2220635 2750990 2750928 2220451 2180663 2220820 2220605 2751021 2220582 2751020 2220385 2751010 2750902

3120824

QTY Ref 3 1 1 1 1 1 3 4 1 1 1 1 5 2 1 1 1 1 1 2 2 1 1 1 2 1 1 3 3 2 1 8 138 in/3.5m 1 3 3 1 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION HYDRAULIC DIAGRAM - PUMP (GAS AND DIESEL MACHINES) Fitting, Straight Hose Fitting, Straight (Modified) Fitting, Straight Hose Hose Fitting, Reducer Fitting, Reducer Fitting, Straight Fitting, 90 Hose Fitting, Reducer Fitting, Straight Hose Fitting, Straight Fitting Valve, Check Hose Hose Fitting, 90 Hose Fitting, Tee Fitting, Straight Hose Fitting, 90 Fitting, Swivel Fitting, Tee Fitting, Coupling Cap, Dust Fitting, 90 Hose Clamp Hose (2 Lengths 69in Each)

REV B

Fitting, Reducer Valve, Shuttle Fitting, Tee Hose Hose Fitting, Straight Fitting, Modified Tee Fitting, 90 Fitting, Tee Hose Fitting, Straight Hose Fitting, Tee Hose Hose

45HA

229

SECTION 6 - HYDRAULIC ITEM 76 78 79 80 81 83 84 89 90 91 92 93 94 95 97 98 99 100 101 102 103 104 105 106 107

230

PART NUMBER 2750916 2220703 2220377 2210003 2180682 2751394 2220473 2751002 2220403 2180642 2220624 2220710 2750757 2180491 4640780 2220414 2220727 2220584 2750901 2750759 2751017 2220376 2210014 2220810 2220374 0100020

QTY 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 AR

DESCRIPTION

REV

Hose Fitting, Nipple Fitting, Modified Fitting, Straight Barbed Fitting, Orifice (.109) Hose Fitting, 90 Hose Fitting, Straight Fitting, Modified Tee Fitting, Reducer Fitting, Reducer Hose Fitting, Modified Valve, Check Fitting Fitting Fitting, Tee Hose Hose Hose Fitting Fitting Fitting Fitting Sealant, Thread

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES)

232

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES) ITEM 1 3 4 5 6 8 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 28 30 31 32 33 34 35 36 37 38 39 50 51 53 54 57 58 59 61 62 65 66 67 68 69 70 71 72

3120824

PART NUMBER 2791607 2220582 2220372 2751003 2220703 2750970 2220622 2220609 2220602 2220375 2220472 2220261 2220414 2220820 2220618 2220619 2220371 2751165 2220373 2180325 2220473 4640744 2220596 2220682 2220435 2750834 2750910 2220052 2220752 2220428 2220429 2220399 2750990 2750976 2220696 2220700 4640013 2750889 2750763 2750977 2751502 2750972 2751018 2751412 2751017 2751020 2220416 2751003 2220385 2180540

QTY Ref 3 2 1 1 2 4 1 4 3 1 2 1 2 3 2 4 2 2 1 1 1 1 1 1 1 1 1 1 4 4 2 1 1 1 1 3 2 1 1 1 1 2 2 1 2 5 1 2 1

DESCRIPTION HYDRAULIC DIAGRAM - PUMP (ELECTRIC MACHINES) Fitting, Straight Fitting, Straight Hose Fitting, 90 Hose Fitting, Reducer Fitting, Reducer Fitting, Tee Fitting, Straight Fitting, 90 Fitting, Nipple Fitting, Straight Fitting, 90 Fitting, Reducer Fitting, Tee Fitting, Straight Hose Fitting, Straight Fitting, Modified Tee Fitting, 90 Valve, Check Fitting, 90 Fitting, Tee Fitting, Straight Hose Hose Fitting, Straight Fitting, Tee Fitting, Coupling Cap, Dust Fitting, Straight Hose Hose Fitting, Reducer Fitting, Tee Valve, Shuttle Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, 90 Hose Fitting, Tee Fitting, Modified Straight

45HA

REV C

233

SECTION 6 - HYDRAULIC ITEM 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

234

PART NUMBER 2180660 2220408 2210005 1320030 2720292 2720298 2220356 2750757 2180325 2220909 2750968 2220695 2220600 2220606 2751851 2180491 2751010 2220605 2220681 2220621 2220507 0100020

QTY 1 2 4 4 23 in 18 in 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 AR

DESCRIPTION

REV

Fitting, Orifice (.047) Fitting, Straight Fitting, Barbed Clamp Hose, Suction Hose, Suction Fitting, 45 Hose Fitting, Modified Fitting, Modified Hose Fitting, Tee Fitting Fitting, Tee Hose Fitting, Modified Hose Fitting Fitting Fitting Fitting Sealant

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM

236

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM ITEM 1 2 3 4 5 6

3120824

PART NUMBER 2791361 2220816 2220261 4640383 2220416 2220582 2751897 0100020

QTY Ref 2 2 2 2 2 2 AR

DESCRIPTION HYDRAULIC DIAGRAM - ROTATION Fitting, Adapter Fitting, Nipple Valve, Restrictor Fitting, 90 Fitting, Straight Hose Sealant

45HA

REV -

237

SECTION 6 - HYDRAULIC FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM

238

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM ITEM

1 2 2 2 4 4 5 6 6 6 7 7

3120824

PART NUMBER 2791383 2791473 2791382 2791474 2791397 2180699 2180660 0100011 2220472 2750899 2750760 2220414 2751428 2751026 2750756 2220414 2220416 0100020

QTY Ref Ref Ref Ref Ref Ref 2 2 AR 2 2 2 4 2 2 2 2 2 AR

DESCRIPTION HYDRAULIC DIAGRAM - STEER WITH SWIVEL 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines With Fixed Axle 2WD 6ft-6in Wide Machines With Oscillating Axle 2WD 5ft-9in Wide Machines With Oscillating Axle 4WD 6ft-6in Wide Machines With Oscillating Axle Fitting, 90 Modified (2WD 6ft-6in Wide Machines) Orifice (.0469) (2WD 6ft-6in Wide Machines) Loctite Fitting, 90 (2WD 5ft-9in Wide Machines and all 4WD) Hose (4WD) Hose (2WD) Fitting, Straight Hose (2WD with Fixed Axle) Hose (2WD with Fixed oscillating Axle) Hose (4WD - All Machines) Fitting, Straight (2WD with Fixed Axle) Fitting, 90 (2WD With Oscillating Axle and all 4WD) Sealant

45HA

REV B B A

239

SECTION 6 - HYDRAULIC FIGURE 6-10. SWING HYDRAULIC DIAGRAM

240

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-10. SWING HYDRAULIC DIAGRAM ITEM

PART NUMBER

1 2 3 4 4 5 6 6 7 8 9 11 12 13 13 14 14 15 16 17 18

2791964 2791965 2220221 2220606 2220609 2752436 2752435 2220415 4640752 4640778 2752445 2220497 2752437 4640574 2752433 2750899 2752437 2220415 2220466 4640213 2220414 2220261 2220110

3120824

QTY Ref Ref Ref 2 2 6 2 2 5 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1

DESCRIPTION SWING HYDRAULIC DIAGRAM Gas and Diesel Machines Electric Machines Fitting, Reducer Fitting, Tee Fitting, Reducer Hose (Electric Machines) Hose (Gas and Diesel Machines) Fitting, Straight Valve, Restrictor (Electric Machines) Valve, Restrictor (Gas and Diesel Machines) Hose Fitting, Straight Hose Valve, Shuttle Hose Hose (Electric Machines) Hose (Gas and Diesel Machines) Fitting, Straight (Electric Machines) Fitting, 90 (Gas and Diesel Machines) Valve, Restrictor (.015) Fitting, Straight Fitting, Straight Fitting, 90

45HA

REV A C

241

SECTION 6 - HYDRAULIC FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM

242

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM ITEM 1 2 3

3120824

PART NUMBER 2791370 2220416 2220582 2750889 0100020

QTY Ref 2 2 2 AR

DESCRIPTION TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM Fitting, 90 Fitting, Straight Hose Sealant

45HA

REV A

243

SECTION 6 - HYDRAULIC FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES)

244

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

3120824

PART NUMBER 2791489 2751006 2220473 2220507 2220741 2220635 2751111 2220446 2751155 2220604 2220703 4640037 2750911 2220280 2220609 0100020

QTY Ref 1 2 1 1 1 1 2 1 3 2 1 1 1 2 AR

DESCRIPTION TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAMS Hose Fitting, 90 Fitting, 90 Fitting Fitting, Tee Hose Fitting Hose Fitting, Tee Fitting, 90 Valve, Check Hose Fitting, Nipple Fitting, Reducer Sealant, Pipe

45HA

REV D

245

SECTION 6 - HYDRAULIC FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES)

246

45HA

3120824

SECTION 6 - HYDRAULIC FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES) ITEM

PART NUMBER 2791419

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2220473 2220507 2750916 2751834 2220446 2220604 2220619 2220741 2220280 2220608 2220703 4640037 2220609 2750911 0100020

2 1 1 2 2 2 2 2 1 2 2 1 1 1 AR

3120824

DESCRIPTION HYDRAULIC DIAGRAM - TELESCOPE - TOWER BOOM (ELECTRIC MACHINES) Fitting, 90 Fitting, 90 Hose Hose Fitting Fitting, Tee Fitting, Reducer Fitting, Adapter Fitting, Nipple Fitting, Tee Fitting, 90 Valve, Check Fitting, Reducer Hose Sealant

45HA

REV D

247

SECTION 6 - HYDRAULIC FIGURE 6-14. HYDRAULIC DIAGRAM LIST

ITEM

PART NUMBER

2791391 2791485

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

2791976

Ref

2792057 2791888

Ref Ref

2791975

Ref

2791375 1280923 2791971

Ref Ref Ref

1281915

Ref

2792173

Ref

1281915

Ref

2791844 2791978 2791547 2791547 4640522 4640523 2900698

2791387

Ref Ref Ref Ref 1 Ref Ref

2791487

Ref

2791390

Ref Ref

2792011

Ref

2791488

Ref

2792009

Ref

2791392 2791486 2791378 1280924

248

QTY Ref

DESCRIPTION Note: Information on diagrams not shown is available from JLG Service/Parts Departments.

Axle Lockout Hydraulic Diagrams: 2m Wide Machines 1.75 Wide Machines Brake With Pressure Reducing Valve Hydraulic Diagrams: 2WD Prior to January 1992 4WD September 1989 to August 1992 Valve, Pressure Reducing Cartridge Seal Kit Drive Hydraulic Diagrams - Vickers Valves: With Swivel: 2WD 6ft-6in Wide Machines (Kohler and Electric Machines) 2WD 6ft-6in Wide Machines (Ford and Deutz Machines Built Through 1992) 2WD 6ft-6in Wide Machines (Ford and Deutz Machines Built 1993 to Present) 2WD 5ft-9in Wide Machines (Electric Machines) 2WD 5ft-9in Wide Machines (Ford and Deutz Machines Built Through 1992) 2WD 5ft-9in Wide Machines (Ford and Deutz Machines Built 1993 to Present) 4WD 6ft-6in Wide Machines (Built Through 1992) 4WD 6ft-6in Wide Machines (Built Through 1992) 4WD 6ft-6in Wide Machines with 8.75in & 9.5in Tires (Built 1993 to Present) 4WD 6ft-6in Wide Machines with 8.75in & 9.5in Tires (Built 1993 to Present) 4WD 6ft-6in Wide Machines with 12.5in Tires (Built 1993 to Present) 4WD 6ft-6in Wide Machines with 12.5in Tires (Built 1993 to Present) Without Swivel: 2WD 6ft-6in Wide Machines (Kohler and Electric Machines) 2WD 6ft-6in Wide Machines (Ford and Deutz Machines) 4WD 6ft-6in Wide Machines (Ford and Deutz Machines) 4WD 6ft-6in Wide Machines (Ford and Deutz Machines) Lift And Level (Tower Boom) Hydraulic Diagrams: Vickers Valves and Hydraulic Boom Limit Switches (Electric Machines) Vickers Valves and Hydraulic Boom Limit Switches (Ford and Deutz Machines) Lift and Slave (Main Boom) Hydraulic Diagrams: Vickers Valves (Kohler and Electric Machines Built Prior to October 1992) Vickers Valves and TUV Cylinders (Kohler and Electric Machines Built October 1992 to Present) Vickers Valves (Ford and Deutz Machines Built Prior to October 1992) Vickers Valves and TUV Cylinders (Ford and Deutz Machines Built October 1992 to Present)

45HA

REV

3120824

SECTION 6 - HYDRAULIC ITEM

PART NUMBER 2791846 0251953 2791674 2791977 2791607 2791361 2791701 1281353

2791383 128026 2791382 128026 2791473 128026 2791474 128026 2791397 2792172 2791381 128025 2791380 128025 2791471 128025 2791472 128025 2791396 2791389 2791965 2791491 2791964 2791370 2791419 2791489 2791789 2791788 2791295 2791764

3120824

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Manual Descent Hydraulic Diagrams: Domestic Option Japanese Standard Pump Hydraulic Diagrams - Vickers Valves: Ford and Deutz Machines (Through 1992) Ford and Deutz Machines (1993 to Present) Electric Machines Rotate Hydraulic Diagram Sequence Line Hydraulic Diagram (Ford Machines) Sequence Line Hydraulic Diagram (Ford Machines) Steer Hydraulic Diagrams: With Swivel: 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 4WD 6ft-6in Wide Machines with 8.75in & 9.5in Tires 4WD 6ft-6in Wide Machines with 12in Tires Without Swivel: 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 4WD 6ft-6in Wide Machines Swing Hydraulic Diagrams: Electric Machines Through 1992 Electric Machines Built 1993 to Present Ford and Deutz Machines Built Through 1992 Ford and Deutz Machines Built 1993 to Present Telescope (Main Boom) Hydraulic Diagram Telescope (Tower Boom) Hydraulic Diagrams: Electric Machines Ford and Deutz Machines Tow Hydraulic Diagrams: 2WD 2m Wide Machines without Stop Blocks 2WD 1.75m Wide Machines without Stops Blocks 2WD 2m Wide Machines with Stop Blocks 4WD 1.75m Wide Machines

45HA

REV

249

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3120824

45HA

251

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

QTY Ref

4931797

Ref Ref Ref Ref Ref 1 2 Ref Ref 1 Ref Ref 1 2 8 ft Ref 1 Ref Ref Ref Ref Ref Ref

4932595 1281985 3740049 3990010 4931947 1281985 3740049 4932639 3740049 3990010 1060341 0253077 0140026 4932490 4931735 4931740 4931703 4931942 0253345 4932315 4932514 0253425 4932574 0253425 4360201 4921305 0251537 1281525 4921361 4360065 0252625 2920026 4360182 4360157 3740049 2920029 0251682 3740049

252

Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref Ref Ref 1 1 Ref 1 1 1 1 1 Ref 1

DESCRIPTION Note: Diagrams not shown are available from the JLG Service Department.

ACCESSORY VALVE WIRING DIAGRAM ALARMS WIRING DIAGRAM OPTIONS Machines Built Prior to October 1992: Motion Alarm Wiring Diagram Motion Alarm Wiring Diagram Relay Diode - 6 Amp Travel/Back-up/Swing/Descent Wiring Diagram Travel/Back-up/Swing/Descent Wiring Diagram Relay Machines Built October 1992 to Present: Motion Alarm Wiring Diagram Relay Diode 6 Amp Cable, Electrical - 16/2 Tilt Alarm Wiring Diagram Alarm AUSTRALIAN WIRING MODIFICATION BATTERY CAPACITY INDICATOR WIRING DIAGRAM BEACON LIGHT WIRING DIAGRAM Gas and Diesel Machines Electric Machines BEACON/STROBE LIGHT WIRING DIAGRAM - ELECTRIC MACHINES CONTACTOR BOX WIRING DIAGRAM DRIVE CUT-OUT WIRING DIAGRAMS Dutch and German Spec Italian Spec (Prior to SN 29214) Italian Spec (Prior to SN 29214) Italian Spec (SN 29214 to Present) Italian Spec (SN 29214 to Present) DUAL FUEL WIRING DIAGRAM Switch, Toggle (Select) Harness, Dual Fuel ENGINE DISTRESS / SHUTDOWN WIRING DIAGRAMS: Engine Distress Wiring Diagram - Deutz Machines Engine Distress Wiring Diagram - Deutz Machines Harness Switch, Pressure Engine Distress Wiring Diagram - Ford Machines Light Switch, Oil Pressure Switch, Water Temperature Relay Bulb Engine Shutdown Wiring Diagram - Deutz Machines Relay

45HA

REV

A

A A

G G

2

B B A B 5 B

D D

5-E

-

3120824

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 4360065 4932492

4932340

Ref Ref Ref 1 4 2 1 1 Ref Ref AR AR Ref Ref

4933007

Ref

0251619 1281525 2920024

Ref Ref 3 Ref Ref Ref Ref Ref Ref Ref Ref Ref AR 1 8 ft/2.4m Ref 3 7 ft/2.1m Ref Ref Ref 2 Ref Ref 1 5 1 20 ft Ref Ref 20 ft 6

4931945 4931934 3990001 3990010 3740049 4360294 4460027 4931913 4931998 1060016 1060515

4932313 1281523 4932368 1281523 4932582 1281968 4932583 1281968 3990010 1540002 1060515 4931793 3990010 1060012 2900068 0253987 2920095 4932392 4921265 3990010 3730095 1060016 4932596 4932759 1060016 3990010

3120824

QTY 1 Ref

DESCRIPTION Switch, Pressure FRENCH SPEC WIRING DIAGRAM (PRIOR TO JANUARY 1997) GENERATOR WIRING DIAGRAM - 110V Deutz Ford Diode - 3.5 Amp (Deutz) Diode - 6 Amp (Ford) Relay, Bosch Breaker, Circuit (Deutz) Receptacle, Twist Lock (Ford) HEADLIGHT/TAILLIGHT WIRING DIAGRAM HEATERS WIRING DIAGRAM Cable, Electrical - 16/3 Cable, Electrical - 12/4 (was p/n 1060012) LOAD SENSING WIRING DIAGRAM (FRENCH SPEC) Load Sensing Wiring Diagram (French Spec) Prior to March 1998 Load Sensing Wiring Diagram (French Spec) March 1998 to Present PANEL LIGHTS WIRING DIAGRAM PANEL LIGHTS WIRING DIAGRAM Light, Panel PLATFORM WIRING DIAGRAMS OPTIONS 2WS Machines (Built Prior to January 1993) 2WS Machines (Built Prior to January 1993) 4WS Machines (Built Prior to January 1993) 4WS Machines (Built Prior to January 1993) 2WS Machines (Built Prior to January 1993) 2WS Machines (Built Prior to January 1993) 4WS Machines (Built Prior to January 1993) 4WS Machines (Built Prior to January 1993) Diode - 6 Amp Capacitor - 1000mf 25V (April 1990 to Present) Cable, Electrical - 12/4 (was p/n 1060012) Electric Machines (Standard) Diode - 6 Amp Cable, Electrical - 12/4 (Standard) PLATFORM WORKLIGHT WIRING DIAGRAM OPTIONS: Machines Built Prior to November 1992 Machines Built November 1992 to Present Worklight STANDARD WIRING DIAGRAMS Deutz Machines Engine and Valve Harness Diode - 6 Amp Resistor 7.5 Ohm 10 Watt Cable, Electrical - 16/3 Ford Machines Prior to October 1994 Ford Machines October 1994 to Present Cable, Electrical - 16/3 Diode - 6 Amp

45HA

REV

A C-4

A-2

A A

D-F D-F D-F D-F 2-A 2-A 1-A 1-A

C

F C

G

B

253

SECTION 7 - ELECTRICAL ITEM

254

PART NUMBER 3730095 4921282 4931967 3990010 3730095 4921193 1060300

QTY 1 1 Ref 9 1 1 20 ft/6.1m

DESCRIPTION Resistor 7.5 Ohm 10 Watt Harness Only (SN 33459 to Present) Electric Machines Diode - 6 Amp Resistor 7.5 Ohm 10 Watt Harness - Motor and Valves Cable, Electrical - 16/13

45HA

REV

B

3120824

SECTION 7 - ELECTRICAL FIGURE 7-2. ELECTRICAL SCHEMATIC

256

45HA

3120824

SECTION 7 - ELECTRICAL

3120824

45HA

257

SECTION 8 - DECALS

SECTION 8 - DECALS

3120824

45HA

259

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATIONS

260

45HA

3120824

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATIONS ITEM

2 4 5 8 10 12 13 14 14

PART NUMBER 0252080 0252248 1701504 1701529 1701518 1700584 Not Available 1701500 3820001 1700431

14

1701703

14

1701334

15 15 15 15 16 16 16 17 17 17 18 18 18 19 19 19 19 20 20 21 21 22 23 24 25 25 25 26 27 28 29 29 29

3120824

1700981 1701196 1701321 1701469 1701549 1701441 1701550 0860520 3311405 4751400 1060279 0641408 4751400 3311405 1701509 3251569 0961127 0100010 1701502 3251813 1701522 1701376 1701548 1701555 1701503 4420052 1701469 1701549

QTY DESCRIPTION DECAL INSTALLATION Ref Gas and Diesel Machines (Brown) Ref Gas and Diesel Machines (Black and White) Ref 1 Decal - Hydraulic 4 Decal - Arrow 6 Decal - Crushing 1 Decal - Patent 1 Nameplate - Serial Number 4 Decal - Lift Up/Down 4 Rivet Ref Decal - Stripes Options: 55 Brown Decals (Prior to September 1995) ft/16.8m 55 Brown Decals (September 1995 to Present) ft/16.8m 55 Black Decals ft/16.8m Ref Decal - JLG Options: 2 Brown Decals 2 Black Decals (Prior to September 1995) 2 Black Decals (September 1995 to Present) Ref Decal - 45HA Options: 2 Brown Decals 2 Black Decals Ref Decal - JLG Lift Options: 2 Brown Decals 2 Black Decals 1 Box, Manual Storage 4 Locknut 1/4in-20NC 4 Flatwasher 1/4in 1 Lanyard 1 Bolt 1/4in-20NC x 1in 2 Flatwasher 1/4in 1 Locknut 1/4in-20NC 1 Decal - Manual 1 Nameplate - Handbook Location 1 Bushing AR Loctite 1 Decal - High Hydraulic Fluid 1 Decal - USA 1 Nameplate - Caution "Fan Blade" Ref Decal - JLG Options: 1 Brown Decals 1 Black Decals 4 Decal - Tire Pressure 1 Decal - Low Hydraulic Fluid 19 ft/5.8m Tape, Safety - Black/Yellow Ref Decal - Model 45HA Options: 1 Brown Decals 1 Black Decals

45HA

REV 10E J

261

SECTION 8 - DECALS ITEM 30 31

PART NUMBER Not Available 1702300 2900996 Not Available

51 51 51 51 52 53

1701542 1701505 1701543 1700818 3251028 0257308 0252749 0252082 0252247 0252748 0253288 0252081

101 101 101 101 101 101 101 101 102 102 102 102 102 102 102 102 103 103 103 103 103 103 103 103 103 104 104 104 104 104 104

262

1700037 1701616 1701515 1693285 1701599 1701789 1700037 3251766 1703518 1693292 1693294 1701600 1701791 3251766 1702280 1701574 1701572 1701573 1701571 1701796 1701460 1702280 1690696 Not Required 1693286 1693288 1701601

QTY 1 4 Ref 1 Ref Ref 1 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 Ref 1 0 1 1 1

DESCRIPTION Decal - Bar Code Decal - Tie Down Decal Kit Options: Australian Spec All Other Spec DECALS INSTALLATION - OPTIONS Decal - Fuel Options: Gasoline Petro Diesel LP Gas Decal - Liquid Withdrawal (LP Gas Only) Decal - Cautions (LP Gas Only) DECALS INSTALLATION - COUNTRY SPEC Australian Spec Dutch Spec French Spec German/Austrian Italian Spec Spanish UK English Decal - Ground Control Options: Australian Spec Dutch Spec French Spec German/Austrian Italian Spec Spanish UK English Nameplate - Footswitch Options: Australian Spec Dutch Spec French Spec German/Austrian Italian Spec Spanish Spec UK English Spec Decal - Attention Options: Australian Spec Dutch Spec French Spec German/Austrian Italian Spec Spanish Spec UK English Spec (Prior to May 1994) UK English Spec (May 1994 to Present) Decal - Caution Options: Australian Spec Dutch Spec French Spec German/Austrian Italian Spec

45HA

REV

3 3 C A C D

3120824

SECTION 8 - DECALS ITEM 104 104 105 105 105 105 105 105 105 105 105 106 106 106 106 106 106 106 106 107 107 107 107 107 107 107 107 108 108 108 108 109 109 109 109 110 110 110 110 111 111 111 111 112 112 112 112

201 202 203

3120824

PART NUMBER 1701794 1690696

1703664 Not Required Not Required 0253554

QTY 1 1 Ref 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 2 2 0 Ref 1 0 0 Ref 1 0 0 Ref 1 0 0 Ref 1 0 0 Ref

1702958 3820001 1701818

1 4 2

1690697 1701567 1701577 1701649 1690697 1690697 1690697 1690697 1691483 1701596 1693289 1693291 1701602 1701798 1691483 1702265 1702268 1702270 1702267 1702269 1702266 1702265 1704277 1702612 Not Required 1703677 Not Required Not Required 1703665 Not Required Not Required 1703663 Not Required Not Required

DESCRIPTION Spanish Spec UK English Spec Decal - Caution Options: Australian Spec Dutch Spec French Spec (Prior to SN 29214) French Spec (SN 29214 to Present) German/Austrian Italian Spec Spanish Spec UK English Spec Decal - Caution Options: Australian Spec Dutch Spec French Spec German/Austrian Italian Spec Spanish Spec UK English Spec Decal - Important Options: Australian Spec Dutch Spec French Spec German/Austrian Italian Spec Spanish Spec UK English Spec Decal - Lanyard Attach Options: Australian Spec (SN 34839 to Present) Australian Spec (Prior to SN 34839) All Other Specs Decal - Safe Working Load Options: Australian Spec (SN 34839 to Present) Australian Spec (Prior to SN 34839) All Other Specs Decal - Danger (Electrocution Hazard) Options: Australian Spec (SN 34839 to Present) Australian Spec (Prior to SN 34839) All Other Specs Decal - Maintenance Options: Australian Spec (SN 34839 to Present) Australian Spec (Prior to SN 34839) All Other Specs Decal - Caution (Safety Harness) Options: Australian Spec (SN 34839 to Present) Australian Spec (Prior to SN 34839) All Other Specs DECALS INSTALLATION (AUSTRALIAN SPEC PRIOR TO JANUARY 1997 ONLY) Nameplate - Important Rivet Decal - Access Forbidden

45HA

REV

C

263

SECTION 8 - DECALS ITEM 301 302 303 304 305 401 402 403

264

PART NUMBER 0251953 1701560 1701428 1701494 1701426 1701463 0257169 Not Available 1703488 1702928

QTY Ref 1 1 1 1 1 Ref 1 4 1

DESCRIPTION DECAL INSTALLATION - MANUAL DESCENT Decal - Manual Descent Decal - Tag #1 (Prior to July 1993 Only) Decal - Tag #2 Decal - Tag #3 Decal - Tag #4 DECALS INSTALLATION - CE Nameplate - Serial Number Decal - Maximum Tire Load Decal - CE

45HA

REV D

2

3120824

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3120824

45HA

265

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES STANDARD PARTS

ITEM

266

PART NUMBER Note

QTY Ref

7012906 7012906 7012906 4640049 4640049 4640049 7012339 7012339 7012339 7000418 7000418 7000418 7004214 7004214 7004214 2120110 2120110 2120110 1340046 1340046 1340046 4360284 4360284 4360284 7010698 7010698 7010698 4360267 4360267 4360267 4360281 4360281 4360281 4360199 4360199 4360199 4360202 4360202 4360202 4360200 4360200 4360200

Ref 1 1 1 1 1 1 1 1 1 1 1 1 12 12 12 4 8 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 of more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 of more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 of more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 of more) Element, Air Cleaner, (for fleets of 1 to 10) Element, Air Cleaner, (for fleets of 10 to 20) Element, Air Cleaner, (for fleets of 20 of more) Element, Hydraulic Oil, (for fleets of 1 to 10) Element, Hydraulic Oil, (for fleets of 10 to 20) Element, Hydraulic Oil, (for fleets of 20 of more) Breather, Hydraulic Oil, (for fleets of 1 to 10) Breather, Hydraulic Oil, (for fleets of 10 to 20) Breather, Hydraulic Oil, (for fleets of 20 of more) Switch, Key, (for fleets of 1 to 10) Switch, Key, (for fleets of 10 to 20) Switch, Key, (for fleets of 20 of more) Key, Replacement, (for fleets of 1 to 10) Key, Replacement, (for fleets of 10 to 20) Key, Replacement, (for fleets of 20 of more) Block, Contact, (for fleets of 1 to 10) Block, Contact, (for fleets of 10 to 20) Block, Contact, (for fleets of 20 of more) Block, Contact, (for fleets of 1 to 10) Block, Contact, (for fleets of 10 to 20) Block, Contact, (for fleets of 20 of more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 of more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 of more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 of more)

45HA

REV

3120824

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

3120824

PART NUMBER 3740049 3740049 3740049 4360216 4360216 4360216 4360232 4360232 4360232 3740058 3740058 3740058 70003151 70003151 70003151 2940006 2940006 2940006 7011907 7011907 7011907 7003751 7003751 7003751 3740086 3740086 3740086 4360274 4360274 4360274 4360289 4360289 4360289 3990010 3990010 3990010

QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

DESCRIPTION Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 of more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 of more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 of more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 of more) Powertrack - 1 Foot Section, (for fleets of 1 to 10) Powertrack - 1 Foot Section, (for fleets of 10 to 20) Powertrack - 1 Foot Section, (for fleets of 20 of more) Latch, Platform Door, (for fleets of 1 to 10) Latch, Platform Door, (for fleets of 10 to 20) Latch, Platform Door, (for fleets of 20 of more) Electrical Assembly - 1600141 Controller, (for fleets of 1 to 10) Electrical Assembly - 1600141 Controller, (for fleets of 10 to 20) Electrical Assembly - 1600141 Controller, (for fleets of 20 of more) Potentiometer - 1600141 Controller, (for fleets of 1 to 10) Potentiometer - 1600141 Controller, (for fleets of 10 to 20) Potentiometer - 1600141 Controller, (for fleets of 20 of more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 of more) Switch, Push Button, (for fleets of 1 to 10) Switch, Push Button, (for fleets of 10 to 20) Switch, Push Button, (for fleets of 20 of more) Switch, Emergency Stop, (for fleets of 1 to 10) Switch, Emergency Stop, (for fleets of 10 to 20) Switch, Emergency Stop, (for fleets of 20 of more) Diode - 6 Amp, (for fleets of 1 to 10) Diode - 6 Amp, (for fleets of 10 to 20) Diode - 6 Amp, (for fleets of 20 of more)

45HA

REV

267

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES VARIABLE PARTS

ITEM

268

PART NUMBER Note

QTY Ref

7022174 7022174 7022174 7012598 7012598 7012598 4360201 4360201 4360201 4360212 4360212 4360212 7014500 7014500 7014500 7014502 7014502 7014502 1693405 1693405 1693405 2900838 2900838 2900838 7014676 7014676 7014676 4360277 4360277 4360277

Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 case 1 case 1 case 1 case 1 case 1 case 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Filter, Fuel (Ford Machines), (for fleets of 1 to 10) Filter, Fuel (Ford Machines), (for fleets of 10 to 20) Filter, Fuel (Ford Machines), (for fleets of 20 of more) Filter, Fuel (Deutz Machines), (for fleets of 1 to 10) Filter, Fuel (Deutz Machines), (for fleets of 10 to 20) Filter, Fuel (Deutz Machines), (for fleets of 20 of more) Switch, Toggle (With Dual Fuel), (for fleets of 1 to 10) Switch, Toggle (With Dual Fuel), (for fleets of 10 to 20) Switch, Toggle (With Dual Fuel), (for fleets of 20 of more) Breaker, Circuit (Deutz Machines), (for fleets of 1 to 10) Breaker, Circuit (Deutz Machines), (for fleets of 10 to 20) Breaker, Circuit (Deutz Machines), (for fleets of 20 of more) Engine Oil Filters (Ford Machines), (for fleets of 1 to 10) Engine Oil Filters (Ford Machines), (for fleets of 10 to 20) Engine Oil Filters (Ford Machines), (for fleets of 20 of more) Engine Oil Filters (Deutz Machines), (for fleets of 1 to 10) Engine Oil Filters (Deutz Machines), (for fleets of 10 to 20) Engine Oil Filters (Deutz Machines), (for fleets of 20 of more) Relay, Timer (French Spec), (for fleets of 1 to 10) Relay, Timer (French Spec), (for fleets of 10 to 20) Relay, Timer (French Spec), (for fleets of 20 of more) U.S. Standards Fastener Kit, (for fleets of 1 to 10) U.S. Standards Fastener Kit, (for fleets of 10 to 20) U.S. Standards Fastener Kit, (for fleets of 20 of more) U.S. Standards Tool Kit, (for fleets of 1 to 10) U.S. Standards Tool Kit, (for fleets of 10 to 20) U.S. Standards Tool Kit, (for fleets of 20 of more) Switch, Limit, (for fleets of 1 to 10) Switch, Limit, (for fleets of 10 to 20) Switch, Limit, (for fleets of 20 of more)

45HA

REV

3120824

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3120824

45HA

269

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER Note

0252473 1281733 0252474 1281733 0251042 2420038 0256789 0251619 0256384 0253352 0252747 0252250 0252251 0252746 0253287 0252249

1702788 1703479 1704174 1704174 1704175 0257733 1001148902 1001148903 1001148904 1001148905 1001148906 0250815 0254362 3220086 0254073 0254839

QTY Ref

Ref Ref Ref Ref Ref Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

Not Available 1001110987 1001109676

270

Ref 1 1

DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

MISCELLANEOUS SPECIAL OPTIONS Airline Installations 1/2in Standard 1/2in Standard 3/4in Standard 3/4in Standard Bubble Level Installation (At Platform) Gage, Level Camera Mount Assembly Console Panel Light Installation Cold Weather Package (Deutz Engine Machines) Country Spec Installations Australian Spec Dutch Spec French Spec German/Austrian Spec Italian Spec Spanish Spec UK English Spec Decal Installations Decal - Biodegradable Hydraulic Fluid Options: All except German Spec German Spec Only Decal - Biodegradable Synthetic Hydraulic Fluid Options: All except German Spec German Spec Only Decal Installation - Warning Stripes ELECTRICAL CONNECTOR KITS Amp Connector Kit Deutsch DT Connector Kit Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Engine Heater Installation (Ford Engine Machines) Exhaust Options (Deutz Machines): Purifier Installation Purifier Spark Arrester Installation Options: Spark Arrester Installation (Prior to April 1994) Spark Arrester Installation (April 1994 to Present) Filter Kits: Ford Engine Deutz Engine Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil) Hydraulic/Air Filter

45HA

REV

3120824

SECTION 10 - SPECIAL OPTIONS ITEM

3120824

PART NUMBER 1001110136

QTY 1 Ref

0251649 0253234 0251273 4060959 0258780 0258779 0258781 0250666 0251048 0239085 1280972 0251664 0256436 0254439 0253558

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0256956 0250509 0252890 1281458 0800788 0800790 1281293 0253904 2660088 7002828 7002821 7002823

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1

4460467

1

4460510

1

7002822 7016654 7004275 7004276 7002826 7016655 7014676 2900838 0257728 0252479 1281733

1 1 1 1 1 1 1 1 Ref Ref Ref

Ref Ref Ref

DESCRIPTION Engine - Fuel/Engine Oil Filter Fixed Axle Conversion Kit (Converts Oscillating Axle to Fixed Axle) 2WD 6ft-6in Wide Frame 2WD 5ft-9in Wide Frame 4WD Footswitch Shield Ford VSG-413 Engine Assembly and Installation Ford VSG-413 Engine Assembly and Installation Ford VSG-413 Exhaust Installation Fork Truck Tubes Installation Fuel Indicator Installation (At Platform) Glow Plug Installation (Kubota Engine Machines) Glow Plug Installation (Kubota Engine Machines) Oil Cooler Installation Pipe Rack Installation Platform Receptacle Installation Platform Receptacle Mounting Plate Installation (Australian Spec) Platform Step Installation Power Tool Installation Power Track Installation - 8in Wide Power Track Installation - 8in Wide Tower Boom Assembly Main Boom Assembly Main Boom Assembly Tool Tray Installation Tray Tools for Service Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1 1/2in Seal Installation Tool - 2in Wire Rope Sheave Gauge Tool Kit - U.S. Standards Fastener Kit - U.S. Standards Tube Rack Installation Weld Leads Installation Weld Leads Installation

45HA

REV

271

PART NUMBER INDEX

PART NUMBER INDEX

3120824

45HA

273

PART NUMBER INDEX 0060023 ..................... 131 0080039 ....................... 99 0080046 ............... 88, 101 0080098 ............. 166, 170 0080099 ............. 166, 170 0080148 ....................... 77 0080163 ..................... 102 0080167 ....................... 93 0080168 ....................... 86 0080169 ................. 88, 89 0080172 ....................... 99 0080175 ....................... 91 0080177 ....................... 99 0080178 ..................... 100 0080182 ....................... 86 0080200 ....................... 90 0100001 .... 112, 175, 179, 183 0100003 ............. 125, 149 0100004 ....................... 77 0100009 ..................... 111 0100010 ..................... 261 0100011 16, 78, 101, 105, 125, 139, 141, 191, 193, 195, 197, 199, 201, 203, 205, 207, 209, 239 0100019 77, 78, 154, 157, 167, 170 0100020 ...... 78, 119, 120, 193, 195, 197, 199, 209, 217, 220, 225, 230, 234, 237, 239, 243, 245, 247 0100021 ....... 78, 167, 170 0100034 ..................... 195 0100035 .... 191, 197, 199, 201, 207, 209 0100038 .... 191, 193, 195, 197, 199, 201, 205, 207, 209 0100040 ..................... 141 0140001 ..................... 137 0140019 ..................... 184 0140024 ..................... 137 0140026 ............. 180, 252 0140032 ..................... 137 0181386 ..................... 137 0181396 ............. 139, 141 0181554 ..................... 112 0181592 ..................... 137 0231756 ..................... 121 0235238 .... 165, 166, 169, 170 0236285 ..................... 122 0236768 ...... 87, 101, 111, 112 0237963 ............. 167, 170 0238164 ....................... 78 0238390 ....................... 13 0238395 ....................... 13 0238465 ..................... 119 0238511 ....................... 77 0238521 ....................... 19 0238522 ..................... 112 0238523 ....................... 77

274

0238534 .................... 119 0238540 ............ 165, 169 0238568 .................... 165 0238585 .................... 122 0238615 .................... 125 0238619 .................... 113 0238637 ...................... 15 0238727 .................... 165 0238845 ...................... 47 0238864 ............ 137, 187 0238865 ............ 137, 187 0238868 ............ 137, 187 0238869 ............ 137, 187 0238882 ...................... 49 0238887 .................... 213 0238888 .................... 161 0238889 .................... 213 0238897 ...................... 57 0238899 ...................... 57 0238950 .................... 213 0238951 .................... 187 0238977 .................... 119 0238987 .................... 149 0238988 .................... 149 0238999 .................... 213 0239000 .................... 213 0239003 ............ 112, 113 0239015 .................... 149 0239085 .................... 271 0239195 .................... 187 0239197 ........................ 9 0239331 ............ 119, 121 0239334 .................... 119 0239396 ...................... 20 0239397 ................ 20, 21 0239437 .................... 119 0239470 .................... 145 0239541 ...................... 54 0239542 ...................... 54 0239619 .................... 137 0239739 ...................... 95 0239805 ...................... 21 0239806 ................ 20, 21 0239948 ...................... 49 0239963 ...................... 47 0239972 .............. 88, 102 0250143 .................... 187 0250218 ...................... 19 0250432 ...................... 19 0250439 .................... 121 0250509 .................... 271 0250593 .................... 169 0250595 .............. 88, 102 0250607 .................... 175 0250608 .................... 134 0250610 .................... 133 0250645 ...................... 86 0250646 ...................... 87 0250666 .................... 271 0250775 .................... 113 0250815 .................... 270 0250828 ...................... 99 0250829 .................... 101 0250849 .................... 139 0250860 ...................... 77 0250907 .................... 139

0250939 ...................... 93 0250990 .................... 121 0251042 .................... 270 0251048 .................... 271 0251050 ...................... 91 0251060 ...................... 49 0251070 .................... 137 0251203 .................... 187 0251252 .................... 169 0251259 ...................... 21 0251260 ...................... 21 0251273 .................... 271 0251310 ...................... 47 0251326 ........................ 9 0251327 ...................... 13 0251524 .................... 157 0251537 ............ 102, 252 0251619 ............ 253, 270 0251649 .................... 271 0251664 .................... 271 0251682 ............ 102, 252 0251728 ...................... 93 0251837 .................... 131 0251880 .................... 105 0251921 .................... 188 0251926 .................... 149 0251950 ...................... 95 0251953 .... 127, 249, 264 0251976 ...................... 15 0252045 ...................... 90 0252052 .................... 137 0252053 ...................... 50 0252054 .................... 187 0252080 .................... 261 0252081 .................... 262 0252082 .................... 262 0252096 .................... 137 0252210 .................... 187 0252211 .................... 187 0252247 .................... 262 0252248 .................... 261 0252249 .................... 270 0252250 .................... 270 0252251 .................... 270 0252473 .................... 270 0252474 .................... 270 0252479 .................... 271 0252480 .................... 145 0252481 .................... 113 0252482 .................... 112 0252578 ...................... 78 0252625 .............. 90, 252 0252746 .................... 270 0252747 .................... 270 0252748 .................... 262 0252749 .................... 262 0252774 .................... 141 0252775 ...................... 86 0252776 ...................... 88 0252777 ...................... 99 0252778 .................... 101 0252807 ...................... 89 0252848 .................... 187 0252890 .................... 271 0253077 ............ 180, 252 0253131 ................ 20, 21

45HA

0253206....................... 54 0253207....................... 54 0253229....................... 57 0253230....................... 57 0253234..................... 271 0253287..................... 270 0253288..................... 262 0253345..................... 252 0253352..................... 270 0253425............. 154, 252 0253554..................... 263 0253558..................... 271 0253607..................... 137 0253608..................... 137 0253609..................... 137 0253622..................... 131 0253630....................... 19 0253634..................... 187 0253730..................... 165 0253846..................... 188 0253904..................... 271 0253987............. 187, 253 0254073..................... 270 0254130..................... 188 0254362..................... 270 0254439............. 175, 271 0254796..................... 188 0254839..................... 270 0254840....................... 91 0254843....................... 88 0254940..................... 137 0255010....................... 78 0255117....................... 77 0255148....................... 78 0255153..................... 131 0255603..................... 119 0255762....................... 86 0255763....................... 88 0255823..................... 122 0256126....................... 19 0256207....................... 50 0256384............. 121, 270 0256436..................... 271 0256746....................... 49 0256789..................... 270 0256829..................... 187 0256956..................... 271 0257169..................... 264 0257308..................... 262 0257365..................... 122 0257366..................... 122 0257728..................... 271 0257733..................... 270 0258040..................... 188 0258465..................... 111 0258626..................... 122 0258779..................... 271 0258780..................... 271 0258781..................... 271 0270158....................... 19 0270217....................... 19 0340002......... 88, 99, 101 0340016....................... 88 0360016................. 49, 50 0361630..................... 149 0361645..................... 157

3120824

PART NUMBER INDEX 0361651 ...................... 49 0361675 .................... 165 0361810 .................... 100 0361815 .................... 105 0361891 ................ 49, 50 0362075 .................... 112 0362186 .................... 154 0362612 .................... 154 0400002 .............. 87, 111 0400003 .............. 87, 111 0400055 .................... 112 0400067 .................... 112 0400068 ............ 113, 117 0400075 .................... 100 0400077 ............ 113, 117 0400107 .................... 112 0400113 .................... 112 0440091 .................. 9, 15 0440112 .................. 9, 13 0440113 .................. 9, 13 0440120 ............ 166, 170 0440134 ............ 166, 170 0440135 ............ 166, 170 0440161 ...................... 15 0440162 .................. 9, 13 0460075 .................... 213 0460082 .................... 213 0460083 .................... 213 0460084 .................... 213 0460093 .................... 213 0480056 ...................... 95 0480057 ...................... 95 0480059 .................... 105 0480083 .................... 188 0480084 .................... 188 0480086 .................... 188 0480088 .................... 188 0540070 .................... 161 0540071 .................... 161 0540072 .................... 161 0560605 ...................... 15 0560714 ...................... 15 0560793 ...................... 77 0560804 ...................... 10 0560805 ...................... 10 0560898 ...................... 49 0560923 .................... 154 0620058 .................... 125 0630083 ...................... 16 0630137 .................. 9, 13 0630369 ...................... 15 0630403 ...................... 86 0630407 .................... 157 0630415 .................... 149 0630424 ...................... 50 0630427 .................... 149 0630432 ...................... 49 0630515 .................... 188 0641403 .................... 113 0641404 ...... 16, 137, 169 0641405 ..... 93, 129, 139, 154 0641406 9, 13, 15, 88, 91, 100, 105, 134, 139, 141, 145, 153 0641407 .................... 161

3120824

0641408 ..... 99, 101, 112, 131, 139, 141, 145, 157, 167, 169, 170, 261 0641410 ...................... 85 0641412 .................... 102 0641416 ...................... 53 0641418 .................... 101 0641420 ...................... 53 0641424 ...................... 53 0641426 ...................... 57 0641504 ............ 111, 112 0641506 53, 57, 153, 165, 166, 169 0641507 ................ 49, 89 0641508 88, 95, 149, 175, 179, 184 0641509 ...................... 99 0641510 .............. 88, 102 0641511 ...................... 95 0641512 ..... 99, 100, 119, 125 0641522 ... 149, 157, 165, 166, 169 0641524 ...................... 57 0641528 ...................... 53 0641544 .................... 149 0641604 .................... 209 0641606 .................... 154 0641607 ............ 153, 157 0641608 . 77, 86, 93, 121, 122, 153, 157, 161 0641609 ..... 95, 149, 153, 157 0641610 ... 77, 85, 88, 89, 102, 111, 161 0641612 .............. 87, 112 0641614 .................... 101 0641616 ............ 157, 188 0641620 .............. 47, 149 0641628 .................... 100 0641630 ...................... 15 0641708 ................ 53, 57 0641724 ...................... 85 0641728 ...................... 85 0641807 ...... 86, 125, 157 0641810 ................ 20, 77 0641811 .................... 169 0641812 .............. 85, 157 0641816 .................... 166 0641820 .................... 188 0641830 ...................... 78 0641834 ...................... 78 0641836 ............ 166, 169 0641852 .................... 101 0641856 .................... 100 0642014 ................ 20, 78 0642016 ...................... 19 0642216 ................ 49, 50 0642220 ...................... 49 0642224 ...................... 13 0642234 ...................... 49 0642628 .......... 10, 15, 50 0642636 ...................... 50 0652014 ............ 165, 169 0681510 .................... 105 0681610 ...... 96, 106, 165 0681820 ...................... 77

0681844 ....................... 77 0682020 ....................... 77 0700808 ............... 89, 121 0700810 ..................... 102 0700814 ....................... 85 0700819 ....................... 90 0701010 ....................... 99 0701012 ............... 85, 105 0701014 ....................... 85 0701414 ..................... 105 0720803 ..................... 184 0721003 .........................9 0721004 ....................... 13 0721006 ....................... 95 0721014 ..................... 113 0741405 ..................... 134 0741408 ..................... 157 0750806 ..... 129, 133, 188 0751006 ..... 175, 179, 183 0800532 ..................... 157 0800566 ..................... 157 0800567 ............. 149, 157 0800572 ............. 149, 153 0800573 ..................... 153 0800701 ..................... 157 0800714 ..................... 153 0800788 ..................... 271 0800790 ..................... 271 0840016 ..................... 112 0840031 ..................... 112 0840032 ..................... 112 0860038 ..................... 176 0860520 ..................... 261 0860530 ..................... 187 0860538 ............. 175, 179 0860619 ..................... 188 0860645 ..................... 129 0860686 ..................... 179 0860706 ..................... 179 0860723 ..................... 129 0860739 ..................... 183 0860825 ..................... 183 0860826 ..................... 183 0860830 ..................... 129 0860956 ..................... 129 0900232 ..................... 188 0900479 ....................... 49 0901056 ..................... 188 0901361 ..................... 101 0901387 ....................... 87 0901399 ....................... 53 0901449 ..................... 187 0901455 ................. 53, 57 0901477 ..................... 113 0901489 ....................... 57 0901584 ............... 95, 105 0901664 ....................... 93 0901701 ..................... 121 0901756 ..................... 169 0901763 ..................... 127 0901773 ..................... 149 0901774 ....................... 96 0901796 ..................... 183 0901838 ....................... 99 0901842 ..................... 187 0901843 ..................... 187 0901858 ....................... 88

45HA

0902051 ...................... 53 0902184 ...................... 93 0902244 ...................... 99 0902425 .................... 127 0920072 .......... 19, 20, 33 0920074 ................ 77, 81 0920084 .......... 19, 20, 35 0920089 ...................... 78 0920095 ...................... 78 0920110 .......... 19, 20, 35 0920119 ................ 19, 20 0940083 .................... 142 0960238 ... 113, 130, 133, 176, 180, 184, 188 0960239 ... 113, 154, 176, 183 0960613 ............ 199, 201 0960839 .................. 9, 13 0960905 .................... 183 0960946 .... 193, 195, 197 0961003 ...................... 15 0961029 .............. 15, 157 0961127 .............. 15, 261 0961247 ...................... 96 0961254 ............ 199, 201 0961257 ............ 165, 169 0961259 ............ 165, 170 0961268 .................... 157 0961450 .................... 170 0961597 .................... 153 0961945 ...................... 78 1001096405 .......... 19, 40 1001096406 ................ 41 1001109676 .............. 270 1001110136 .............. 271 1001110987 .............. 270 1001119694 .............. 158 1001119695 .............. 153 1001148902 .............. 270 1001148903 .............. 270 1001148904 .............. 270 1001148905 .............. 270 1001148906 .............. 270 1060012 .................... 253 1060016 .................... 253 1060018 .................... 154 1060046 .............. 87, 100 1060054 .................... 100 1060084 .................... 112 1060093 .................... 101 1060103 ...................... 87 1060133 .................... 112 1060146 .................... 111 1060149 ...................... 87 1060154 .................... 100 1060172 ...................... 87 1060197 .................... 112 1060221 ........ 86, 99, 111 1060268 ...................... 95 1060276 .................... 112 1060277 .................... 112 1060279 .................... 261 1060300 ............ 154, 254 1060309 ............ 176, 180 1060341 .................... 252 1060352 .................... 112 1060514 .................... 176

275

PART NUMBER INDEX 1060515 ..... 105, 154, 253 1060516 ..................... 153 1100064 ..................... 149 1120019 ................... 9, 13 1120108 ............. 207, 209 1120161 ............... 88, 100 1120179 ............. 191, 205 1120218 ................. 88, 91 1120228 ..................... 203 1120229 ..................... 203 1120299 ............. 165, 169 1120314 ..................... 122 1120336 ..... 193, 199, 201 1120340 ............. 195, 197 1120367 ..................... 122 1120370 ....................... 88 1120387 ..................... 203 1120405 ..................... 101 1120512 ..................... 122 1180178 ..................... 157 1180179 ..................... 153 1260017 .. 49, 50, 78, 139, 141 1260135 ....................... 50 128025 ....................... 249 128026 ....................... 249 1280923 ..................... 248 1280924 ..................... 248 1280931 ....................... 47 1280972 ..................... 271 1281056 ..................... 176 1281132 ....................... 47 1281293 ..................... 271 1281296 ....................... 93 1281340 ............. 139, 141 1281353 ..................... 249 1281458 ..................... 271 1281523 ..................... 253 1281525 ............. 252, 253 1281733 ............. 270, 271 1281915 ..................... 248 1281968 ..................... 253 1281985 ..................... 252 1320014 ....................... 86 1320016 ............... 99, 101 1320017 ....................... 93 1320019 ..................... 100 1320020 ................. 87, 91 1320022 87, 93, 100, 120, 121 1320023 ............. 121, 122 1320026 ........... 87, 88, 91 1320030 ..................... 234 1320031 ............... 87, 101 1320032 ........... 86, 88, 93 1320033 ..................... 229 1320037 ..................... 213 1320041 ..................... 100 1320044 ..................... 133 1320058 ....................... 86 1320059 ..................... 101 1320095 ....................... 93 1320122 ..................... 213 1320130 ..................... 133 1320131 ....................... 88 1320152 ..................... 158 1320160 ..................... 169

276

1340020 ........ 88, 99, 101 1340045 .................... 120 1340046 .... 119, 120, 266 1340047 .................... 120 1340051 ...................... 88 1360122 ................ 49, 50 1380136 .................... 127 1380137 .................... 169 1440154 .................... 125 1540002 .................... 253 1600043 .................... 120 1600094 .... 175, 179, 180 1600117 .................... 131 1600119 .................... 113 1600134 .................... 180 1600140 .................... 184 1600141 ............ 183, 184 1660009 ...................... 50 1660114 ...................... 50 1660157 ...................... 86 1660160 .................... 125 1660166 .................... 111 1660176 .............. 88, 102 1660182 .............. 89, 102 1660206 ...................... 89 1660213EX ............... 125 1670321 .................... 101 1670446 .................... 120 1670451 .................... 166 1670471 .................... 113 1670526 .................... 187 1670576 .................... 153 1670607 .................... 187 1670612 .................... 141 1670616 .................... 101 1670630 .................... 169 1670638 .................... 101 1670639 .................... 101 1670641 .................... 187 1670674 .................... 187 1670676 .................... 187 1670677 .................... 187 1670680 .................... 102 1680654 .................... 203 1680739 .................... 205 1680892 ............ 191, 205 1681283 .................... 209 1681344 .................... 207 1681411 .................... 207 1681413 .................... 207 1681787 .................... 191 1681814 .............. 13, 203 1681840 ............ 149, 195 1681841 ............ 195, 197 1681843 .... 193, 195, 197 1681844 .................... 195 1681847 ............ 199, 201 1681848 .................... 193 1681866 .................... 165 1681869 .................... 199 1681883 .................... 209 1681892 .............. 15, 207 1681960 ............ 149, 197 1681961 .................... 197 1681962 ............ 149, 193 1681980 ............ 157, 211 1682020 ................ 9, 205

1682084 .................... 205 1682177 ............ 199, 201 1682178 ... 165, 166, 169, 199 1682364 .................... 203 1682406 .... 9, 13, 15, 191 1682407 .................... 191 1682492 ............ 153, 209 1682493 .................... 209 1682793 ... 165, 166, 169, 201 1682794 .................... 201 1683511 .............. 13, 203 1683525 .................... 201 1683526 ... 165, 166, 169, 201 1690696 ............ 262, 263 1690697 .................... 263 1691483 .................... 263 1692405 .................... 188 1692959 .................... 188 1692979 .................... 188 1692980 .................... 188 1693285 .................... 262 1693286 .................... 262 1693288 .................... 262 1693289 .................... 263 1693291 .................... 263 1693292 .................... 262 1693294 .................... 262 1693405 .................... 268 1700037 .................... 262 1700431 .................... 261 1700584 .................... 261 1700818 .................... 262 1700981 .................... 261 1701196 .................... 261 1701321 .................... 261 1701334 .................... 261 1701376 .................... 261 1701426 .................... 264 1701428 .................... 264 1701441 .................... 261 1701460 .................... 262 1701463 .................... 264 1701469 .................... 261 1701494 .................... 264 1701500 .................... 261 1701502 .................... 261 1701503 .................... 261 1701504 .................... 261 1701505 .................... 262 1701509 .................... 261 1701515 .................... 262 1701518 .................... 261 1701522 .................... 261 1701529 .................... 261 1701542 .................... 262 1701543 .................... 262 1701548 .................... 261 1701549 .................... 261 1701550 .................... 261 1701555 .................... 261 1701560 .................... 264 1701567 .................... 263 1701571 .................... 262 1701572 .................... 262

45HA

1701573..................... 262 1701574..................... 262 1701577..................... 263 1701596..................... 263 1701599..................... 262 1701600..................... 262 1701601..................... 262 1701602..................... 263 1701616..................... 262 1701649..................... 263 1701703..................... 261 1701789..................... 262 1701791..................... 262 1701794..................... 263 1701796..................... 262 1701798..................... 263 1701818..................... 263 1702265..................... 263 1702266..................... 263 1702267..................... 263 1702268..................... 263 1702269..................... 263 1702270..................... 263 1702280..................... 262 1702300..................... 262 1702402..................... 183 1702612..................... 263 1702788..................... 270 1702928..................... 264 1702958..................... 263 1703479..................... 270 1703488..................... 264 1703518..................... 262 1703663..................... 263 1703664..................... 263 1703665..................... 263 1703677..................... 263 1704174..................... 270 1704175..................... 270 1704277..................... 263 1760068............. 166, 170 1760131..................... 157 1780224..................... 167 1780245............. 139, 141 1780250..................... 167 1780254..................... 170 1840005..................... 100 1840011..................... 100 2000106....................... 99 2000109....................... 85 2000117....................... 85 2000129....................... 85 2000130....................... 85 2000135....................... 85 2000137....................... 99 2060016....................... 86 2060019....................... 86 2120077....................... 93 2120106..................... 120 2120109..................... 119 2120110..... 119, 120, 266 2120112....................... 89 2120120..................... 120 2120129..................... 119 2120151..................... 119 2160001.. 13, 49, 77, 166, 167, 170, 195, 197

3120824

PART NUMBER INDEX 2160002 ... 9, 13, 15, 165, 166, 169, 191, 199, 201, 205, 207 2160003 10, 50, 149, 193, 195, 197 2160006 ... 158, 167, 170, 207 2160007 .................... 153 2180043 .................... 121 2180104 ........ 87, 93, 100 2180325 ............ 233, 234 2180360 . 86, 90, 93, 102, 105 2180380 ............ 195, 227 2180387 ...................... 93 2180389 ...................... 93 2180418 ...................... 93 2180423 .................... 225 2180448 ............ 195, 227 2180467 ............ 120, 121 2180479 .................... 229 2180480 .................... 227 2180491 ............ 230, 234 2180527 .................... 209 2180535 ...................... 93 2180536 ...................... 93 2180537 .................... 105 2180540 .................... 233 2180548 ............ 225, 227 2180615 .................... 227 2180623 ...................... 93 2180630 .................... 227 2180631 .................... 227 2180642 .................... 230 2180644 .................... 119 2180660 ............ 234, 239 2180663 .................... 229 2180682 .................... 230 2180693 .................... 102 2180699 .................... 239 2180724 .................... 227 2180730 .............. 99, 105 2180749 ............ 102, 105 2200052 .................... 120 2200102 .................... 219 2200201 .... 193, 197, 199 2200202 ... 193, 195, 197, 199 2200213 .................... 195 2200222 .... 195, 209, 219 2200233 .................... 195 2200261 ............ 100, 106 2200283 .................... 225 2200447 .................... 119 2210003 .................... 230 2210005 .................... 234 2210014 .................... 230 2220052 ............ 229, 233 2220063 .................... 100 2220110 .................... 241 2220221 ............ 227, 241 2220235 ............ 217, 223 2220236 .................... 219 2220242 .................... 120 2220261 .... 233, 237, 241 2220273 ........ 86, 87, 100 2220275 .................... 229

3120824

2220280 ............ 245, 247 2220290 ...................... 93 2220314 ...................... 87 2220315 ...................... 93 2220317 .................... 100 2220318 .................... 102 2220343 ............ 225, 227 2220345 ............ 219, 223 2220346 ............ 219, 223 2220356 .................... 234 2220362 ............ 219, 223 2220364 ...................... 93 2220366 ............ 223, 229 2220367 .................... 223 2220371 ... 217, 227, 229, 233 2220372 ............ 229, 233 2220373 ............ 229, 233 2220374 ............ 219, 230 2220375 ... 219, 223, 229, 233 2220376 .................... 230 2220377 .................... 230 2220385 ... 217, 223, 225, 229, 233 2220386 .................... 219 2220399 .... 225, 229, 233 2220403 .................... 230 2220408 .................... 234 2220414 ... 217, 219, 230, 233, 239, 241 2220415 ... 217, 219, 223, 241 2220416 ... 217, 233, 237, 239, 243 2220417 .................... 223 2220428 ............ 229, 233 2220429 ............ 229, 233 2220435 ...... 47, 229, 233 2220446 ............ 245, 247 2220451 .................... 229 2220466 .... 217, 219, 241 2220469 .................... 223 2220471 .................... 219 2220472 ... 219, 223, 225, 227, 233, 239 2220473 ... 227, 230, 233, 245, 247 2220490 .................... 217 2220497 .................... 241 2220500 .................... 219 2220501 .................... 227 2220504 ............ 219, 223 2220507 .... 234, 245, 247 2220536 .................... 100 2220577 .................... 225 2220579 .................... 227 2220582 ... 217, 219, 223, 225, 227, 229, 233, 237, 243 2220584 .................... 230 2220585 .................... 227 2220587 .................... 217 2220594 ...................... 47 2220596 .... 223, 229, 233 2220600 .................... 234 2220602 .................... 233

2220604 ..... 225, 245, 247 2220605 ..... 219, 229, 234 2220606 ............. 234, 241 2220608 ..................... 247 2220609 .... 219, 225, 227, 229, 233, 241, 245, 247 2220618 .... 217, 219, 225, 233 2220619 .... 217, 223, 229, 233, 247 2220621 ..................... 234 2220622 ............. 229, 233 2220624 ..................... 230 2220628 ..................... 229 2220635 .... 217, 225, 229, 245 2220648 ....................... 93 2220654 ..................... 227 2220659 ............. 219, 223 2220675 ....................... 93 2220679 ..................... 219 2220681 ..................... 234 2220682 ............. 229, 233 2220684 ..................... 223 2220695 ..................... 234 2220696 ..................... 233 2220700 ..................... 233 2220703 .... 225, 230, 233, 245, 247 2220710 ..................... 230 2220711 ..................... 223 2220727 ..................... 230 2220741 ............. 245, 247 2220752 ............. 229, 233 2220773 ..................... 229 2220800 ............. 219, 223 2220810 ..................... 230 2220811 ..................... 219 2220816 ..................... 237 2220820 ..... 127, 229, 233 2220885 ............. 191, 201 2220899 ..................... 227 2220909 ..... 219, 223, 234 222504 ....................... 217 2360262 ....................... 13 2360272 ....................... 15 2360274 ....................... 13 2360277 ....................... 15 2360283 .........................9 2360288 .........................9 2360321 .........................9 2360322 .........................9 2360392 ....................... 15 2360393 ....................... 15 2420002 ..................... 121 2420009 ............. 129, 133 2420024 ..................... 131 2420038 ..................... 270 2420049 ..................... 187 2420075 ..................... 187 2420110 ....................... 99 2420111 ..................... 129 2420125 ..................... 130 2420127 ..................... 130 2420128 ..................... 129 2420129 ..................... 129 2420130 ....................... 86

45HA

2420131 ................ 86, 99 2420203 .............. 95, 105 2440043 ............ 166, 170 2440044 ............ 166, 170 2440056 ...................... 77 2460011 .............. 95, 105 2500005 ...................... 85 2540016 .................... 137 2551292 ...................... 49 2560003 .................... 145 2560010 ............ 167, 170 2560112 ............ 183, 184 2580001 .................... 121 2580018 .................... 120 2580026 .................... 121 2590016 .................... 137 2600105 .... 175, 179, 183 2600132 .... 175, 179, 183 2600143 ............ 167, 170 2600157 ............ 139, 141 2620029 ...................... 49 2620034 ...................... 50 2660065 .................... 161 2660066 .................... 161 2660088 .................... 271 2680402 ...................... 86 2720042 .......... 86, 88, 93 2720058 ........ 87, 93, 100 2720112 ...................... 93 2720149 ...................... 93 2720264 ...................... 86 2720271 .................... 100 2720292 .................... 234 2720298 .................... 234 2720334 .................... 101 2720341 ...................... 86 2720343 .................... 229 2720351 .................... 101 2720354 ...................... 88 2750532 ................ 86, 99 2750756 ............ 223, 239 2750757 ... 219, 223, 230, 234 2750759 ............ 223, 230 2750760 .................... 239 2750762 .................... 223 2750763 .................... 233 2750766 .................... 223 2750773 .................... 223 2750777 ............ 219, 223 2750785 .................... 217 2750791 .................... 223 2750834 .................... 233 2750889 ... 219, 223, 233, 243 2750891 .................... 225 2750899 .... 217, 239, 241 2750900 ............ 217, 229 2750901 .................... 230 2750902 ............ 217, 229 2750910 .... 217, 227, 233 2750911 .... 225, 245, 247 2750916 ............ 230, 247 2750918 .................... 227 2750927 ............ 219, 223 2750928 .... 219, 223, 229 2750929 ............ 219, 223

277

PART NUMBER INDEX 2750968 ..... 223, 229, 234 2750970 ............. 229, 233 2750972 .... 219, 223, 229, 233 2750976 ..... 219, 223, 233 2750977 ..................... 233 2750990 ..... 217, 229, 233 2750991 ............. 225, 229 2751002 ..................... 230 2751003 ..................... 233 2751004 ..................... 229 2751006 ..................... 245 2751010 .... 219, 223, 229, 234 2751013 ..................... 219 2751014 ..................... 217 2751015 ............. 219, 229 2751017 ..... 223, 230, 233 2751018 ............. 219, 233 2751020 ............. 229, 233 2751021 .... 217, 219, 223, 229 2751026 ............. 223, 239 2751110 ..................... 225 2751111 ..................... 245 2751113 ..................... 227 2751133 ..................... 225 2751138 ..................... 217 2751155 ..................... 245 2751161 ..................... 227 2751163 ..................... 225 2751164 ..................... 225 2751165 ............. 229, 233 2751341 ..................... 229 2751394 ............. 217, 230 2751409 ..................... 223 2751412 ..... 217, 223, 233 2751427 ..................... 219 2751428 ..................... 239 2751467 ..................... 229 2751490 ..................... 223 2751492 ..................... 219 2751494 ..................... 223 2751502 ............. 219, 233 2751834 ..................... 247 2751851 ..................... 234 2751897 ..................... 237 2751899 ............. 223, 225 2751911 ..................... 227 2751912 ..................... 227 2752433 ..................... 241 2752435 ..................... 241 2752436 ..................... 241 2752437 ..................... 241 2752445 ..................... 241 2760064 ............. 166, 170 2760091 ..................... 125 2780150 ....................... 20 2780153 ................... 9, 13 2780167 ........... 19, 20, 24 2780168 ................. 19, 24 2780169 ................. 19, 24 2780175 ................. 20, 24 2780191 ................. 20, 29 2780193 ................. 20, 29 2791295 ..................... 249 2791361 ............. 237, 249

278

2791370 ............ 243, 249 2791375 .................... 248 2791378 .................... 248 2791380 .................... 249 2791381 .................... 249 2791382 ............ 239, 249 2791383 ............ 239, 249 2791387 ............ 225, 248 2791389 .................... 249 2791390 .................... 248 2791391 ............ 219, 248 2791392 .................... 248 2791396 .................... 249 2791397 ............ 239, 249 2791419 ............ 247, 249 2791471 .................... 249 2791472 .................... 249 2791473 ............ 239, 249 2791474 ............ 239, 249 2791485 .................... 248 2791486 .................... 248 2791487 ............ 225, 248 2791488 .................... 248 2791489 ............ 245, 249 2791491 .................... 249 2791547 .................... 248 2791607 ............ 233, 249 2791674 .................... 249 2791701 .................... 249 2791764 .................... 249 2791788 .................... 249 2791789 .................... 249 2791844 ............ 217, 248 2791846 .................... 249 2791888 .................... 248 2791964 ............ 241, 249 2791965 ............ 241, 249 2791971 ............ 223, 248 2791975 .................... 248 2791976 ............ 219, 248 2791977 ............ 229, 249 2791978 ............ 217, 248 2792009 ............ 227, 248 2792011 ............ 227, 248 2792057 .................... 248 2792172 .................... 249 2792173 .................... 248 2820022 .................... 137 2820030 ............ 111, 112 2820031 .................... 158 2820048 .................... 101 2820049 .................... 101 2860002 .................... 133 2860012 .............. 95, 105 2880404 ............ 165, 169 2880410 ...................... 49 2880416 .................... 111 2900034 ................ 25, 26 2900062 .................... 127 2900068 ............ 187, 253 2900099 .................... 203 2900381 .................... 191 2900396 .................... 209 2900449 ...................... 44 2900455 .................... 173 2900659 ...................... 40 2900660 ........ 85, 99, 111

2900662 ...................... 33 2900693 .................... 211 2900698 ........ 54, 58, 248 2900708 ...................... 53 2900709 ...................... 61 2900733 .................... 173 2900754 ...................... 31 2900766 ...................... 35 2900767 ...................... 36 2900768 ...................... 35 2900770 ... 127, 191, 201, 209 2900774 ...................... 81 2900779 .................... 127 2900792 ... 193, 195, 197, 199, 211 2900816 ...................... 31 2900838 ............ 268, 271 2900996 .................... 262 2901102 .... 193, 195, 197 2901103 ............ 199, 201 2901111 .................... 121 2901119 .................... 205 2901123 .................... 207 2901146 .................... 125 2901157 ...................... 26 2901178 .................... 203 2901184 ...................... 93 2901310 .................... 225 2901557 .................... 188 2910479 .............. 87, 111 2915083 ...................... 77 2915084 ...................... 77 2920001 .................... 137 2920009 ............ 137, 187 2920013 .................... 187 2920015 .... 175, 179, 183 2920018 ............ 137, 187 2920019 .................... 137 2920024 .................... 253 2920026 .................... 252 2920029 .... 179, 183, 252 2920095 .................... 253 2920105 .................... 137 2920109 .................... 137 2920111 .................... 187 2920162 .............. 95, 105 2940006 .... 167, 170, 267 2940045 .................... 139 2940048 ............ 139, 145 2940050 .................... 145 2940051 .................... 141 2940052 .... 175, 179, 183 2940057 .... 139, 141, 145 2940070 .................... 141 2940113 .................... 141 3020021 ...................... 89 3020025 ............ 167, 170 3040379 ...................... 49 3040520 ...................... 50 3100073 ...................... 86 3160083 .... 166, 170, 173 3160130 ................ 20, 43 3160132 ...................... 40 3160145 .................... 111 3160147 ................ 77, 83 3160153 .................... 111

45HA

3160183................. 78, 83 3200318....................... 85 3220076................. 87, 91 3220081....................... 91 3220083....................... 88 3220084....................... 88 3220086..................... 270 3250840....................... 49 3250872....................... 49 3251028..................... 262 3251228..................... 121 3251243..................... 121 3251476............... 95, 105 3251569..................... 261 3251766..................... 262 3251813..................... 261 3251894..................... 175 3252043..................... 179 3252044..................... 129 3252163..................... 112 3252224..................... 183 3252369..................... 187 3252382..................... 183 3252383..................... 129 3252392..................... 175 3300012....... 9, 13, 19, 20 3300029...... 87, 101, 111, 112 3300047.... 113, 154, 176, 183 3300048.... 113, 130, 133, 176, 180, 184, 188 3300143..................... 165 3300147..................... 183 3300151.... 102, 119, 139, 141, 145, 157, 188 3300175....................... 10 3300177.... 129, 133, 175, 179, 183, 188 3300183....................... 77 3300229................. 10, 15 3300246..................... 157 3300273..... 191, 205, 207 3300281............. 193, 195 3300283..................... 197 3300284............. 199, 201 3300286..................... 209 3310601.... 130, 133, 176, 180, 184 3310801..................... 141 3311001.... 47, 85, 87, 95, 101, 113, 130, 131, 133, 134, 180, 183, 184 3311401.... 53, 57, 85, 87, 95, 99, 100, 105, 111, 112, 120, 121, 127, 129, 141, 161 3311405.. 53, 88, 91, 112, 131, 137, 139, 141, 145, 153, 157, 167, 170, 261 3311501.... 53, 57, 95, 99, 105, 111, 112, 119, 127, 137, 165 3311505...... 87, 141, 145, 149, 157, 165, 166, 169, 175, 179, 184

3120824

PART NUMBER INDEX 3311601 9, 13, 47, 53, 57, 86, 93, 95, 100, 112, 122, 188 3311605 ..... 15, 121, 149, 154, 157 3311705 ................ 85, 87 3311801 ... 15, 19, 20, 78, 86 3311805 ... 149, 166, 167, 169, 170, 188 3312202 ................ 49, 50 3312205 ...................... 13 3312602 ................ 10, 15 3312605 ...................... 50 3321401 .............. 86, 191 3321501 ...................... 85 3322202 ................ 49, 50 3322603 .................. 9, 13 3323002 .... 10, 15, 49, 50 3323003 .................. 9, 13 3340454 ............ 165, 169 3340473 .................... 153 3340545 .................... 209 3340550 .................... 157 3340552 .................... 153 3420158 ...................... 50 3420292 ...................... 49 3420352 ...................... 50 3421151 ................ 49, 50 3421190 ...................... 15 3421246 ................ 49, 50 3421340 .................. 9, 13 3421452 ...................... 78 3421453 ...................... 78 3421475 .................... 157 3421478 .................... 149 3421480 .................... 149 3421481 .................... 149 3421482 .................... 149 3421483 .................... 149 3421490 .... 165, 166, 169 3421491 .... 165, 166, 169 3421492 .................... 153 3421493 .................... 153 3421494 .... 165, 166, 169 3421500 ...................... 15 3421771 .................... 153 3421780 .................... 149 3421991 .................... 157 3421992 .................... 157 3422414 ...................... 78 3431622 .................. 9, 15 3440058 .................... 176 3440816 ............ 166, 170 3441228 ............ 166, 170 3450203 ...................... 99 3450606 ...................... 15 3450608 .................. 9, 13 3450609 .................. 9, 13 3480092 .................... 209 3480098 .................... 203 3480102 .... 193, 195, 197 3480120 ............ 191, 205 3480134 .................... 207 3480141 ............ 199, 201 3510308 .................... 167 3510309 .................... 167

3120824

3510310 .................... 167 3510376 .................... 170 3510377 .................... 170 3510378 .................... 170 3520022 .................... 120 3520026 ............ 130, 175 3520028 ..... 95, 105, 129, 134, 179 3520034 .............. 91, 141 3520035 ............ 166, 169 3520046 ...................... 87 3520054 .................... 141 3520078 .................... 102 3521872 .................... 179 3530244 ...................... 16 3530403 .................... 125 3531023 .................... 183 3531908 .................... 157 3531946 .................... 149 3532054 ... 153, 165, 166, 169 3532064 .................... 120 3532202 .... 139, 141, 145 3532212 .................... 145 3532260 .... 139, 141, 145 3532649 ...................... 49 3533031 .................... 145 3533291 ...................... 85 3533445 ...................... 85 3533508 ...................... 57 3533638 .................... 145 3533904 .................... 188 3534432 .................... 145 3535607 ...................... 78 3536015 ...................... 86 3536017 .................... 141 3536021 ...................... 88 3536132 .................... 102 3536248 .................... 101 3536410 ...................... 16 3536597 .................... 137 3538392 .................... 183 3538437 ...................... 77 3560034 .................... 184 3580134 .............. 95, 105 3580158 .................... 105 3600050 ...... 87, 100, 111 3600142 .................... 111 3600152 ................ 85, 99 3600179 .................... 127 3600200 ........ 85, 99, 109 3600201 ............ 111, 115 3600208 ...... 87, 100, 111 3600213 .................... 102 3620027 ...................... 86 3640500 .................... 180 3640555 ............ 133, 176 3640711 .................... 130 3640752 .................... 184 3720011 ...................... 93 3730095 ............ 253, 254 3740035 .................... 113 3740049 ... 113, 130, 133, 176, 180, 252, 253, 267 3740057 .................... 184 3740058 ... 130, 133, 184, 267

3740063 .... 130, 133, 176, 184 3740064 ..................... 113 3740066 ..................... 184 3740067 ....... 87, 101, 111 3740077 ..................... 130 3740085 ..................... 183 3740086 ............. 184, 267 3760004 ..................... 125 3760133 ..................... 153 3760140 ..................... 158 3760141 ..................... 203 3760170 ....................... 78 3760176 ..................... 205 3760215 ....................... 78 3760254 ..................... 157 3760255 ..................... 157 3790012 .... 129, 175, 176, 179, 180, 183 3790015 ..... 129, 175, 179 3790045 ....................... 78 3790155 ....................... 78 3820001 . 49, 88, 261, 263 3820012 ..................... 145 3820019 ..... 101, 139, 145 3840561 ..................... 203 3840861 ....................... 15 3840941 ....................... 49 3840962 .........................9 3840979 ....................... 91 3841005 ....................... 50 3841049 ....................... 86 3841065 ....................... 49 3841137 ....................... 50 3900141 .... 193, 195, 197, 199, 201, 207 3900161 ..................... 145 3900168 ..................... 150 3900170 .... 191, 193, 195, 197, 199, 201, 205, 207, 209 3900175 ..................... 191 3900294 ..................... 176 3910606 ............. 130, 133 3910608 .... 113, 176, 180, 184 3910812 ..................... 141 3911008 ....................... 88 3911012 ...... 85, 113, 184, 188 3911412 ..................... 129 3931010 ............. 166, 170 3931016 ....................... 47 3931612 ............. 166, 170 3931620 ............. 166, 170 3931856 ....................... 77 3941003 ............. 113, 127 3941005 ....................... 86 3941406 .... 101, 137, 139, 141, 145, 187 3951003 ....................... 99 3951603 ..................... 209 3951820 ..................... 125 3960369 ..................... 120 3960372 ..................... 120 3960373 ................... 9, 13 3960388 ................. 91, 93

45HA

3960389 .................... 100 3960407 ...................... 99 3960416 .................... 191 3960417 .................... 141 3960418 .............. 88, 141 3960423 ...................... 90 3960483 ...................... 88 3980003 ...... 87, 111, 112 3980007 .................... 100 3980018 .................... 112 3990001 ............ 130, 253 3990010 ... 252, 253, 254, 267 4031713 ...................... 86 4040215 .................... 169 4060229 ... 175, 176, 179, 180, 183 4060741 ...................... 88 4060804 ............ 165, 166 4060806 ...................... 54 4060807 ...................... 88 4060829 .................... 137 4060832 .................... 141 4060959 .................... 271 4070410 ............ 119, 145 4070411 ............ 119, 145 4070412 ............ 119, 145 4070559 .................... 154 4070585 ............ 166, 170 4070586 ............ 166, 170 4070587 ............ 166, 170 4070670 ............ 153, 157 4070671 .................... 153 4070672 .................... 153 4070676 .................... 153 4070677 .................... 153 4070678 .................... 153 4070679 .................... 119 4070690 ...................... 15 4070705 .................... 165 4070706 .................... 165 4070707 .................... 166 4070744 .................... 121 4070798 .................... 141 4070854 .................... 157 4070855 .................... 157 4100026 .................... 223 4100027 ...................... 43 4100028 ...................... 43 4100029 ...................... 43 4120002 .................... 113 4120012 .................... 184 4120013 ... 130, 133, 176, 184 4130190 ...................... 15 4130192 ...................... 15 4130197 ...................... 13 4130207 ........................ 9 4130210 ........................ 9 4160026 ............ 165, 169 4160028 .................... 188 4160110 .................... 141 4220007 .................... 188 4220115 ...................... 15 4220137 .................... 169 4220153 .................... 141 4240096 ...................... 86

279

PART NUMBER INDEX 4280188 ..................... 161 4280260 ..................... 161 4300031 ...... 95, 101, 119, 121, 139, 141, 145, 153 4300032 .... 100, 111, 139, 141 4300034 ...... 9, 13, 53, 57, 100, 121, 122 4300038 ...... 88, 112, 127, 137, 166 4300042 ....................... 57 4300045 ....................... 15 4300068 ....... 87, 105, 127 4300073 ......... 53, 57, 145 4300078 ............. 119, 127 4300081 ............... 87, 101 4300090 ....................... 85 4300092 ................. 19, 20 4300098 ....................... 53 4300106 ............... 16, 137 4300107 ....................... 78 4320002 ............. 175, 179 4340569 ....................... 95 4340575 ....................... 50 4340597 ....................... 49 4340625 ....................... 50 4360003 ..................... 133 4360031 ............. 167, 170 4360037 ............... 86, 106 4360065 ..... 102, 252, 253 4360108 ..................... 179 4360131 ..................... 179 4360132 ..................... 179 4360141 ............. 129, 175 4360157 ............... 90, 252 4360182 ............... 90, 252 4360188 ....................... 93 4360199 .... 129, 175, 176, 179, 180, 183, 184, 266 4360200 .... 129, 133, 175, 179, 183, 184, 266 4360201 .... 130, 133, 252, 268 4360202 .... 129, 133, 175, 176, 179, 180, 183, 266 4360209 ............. 176, 180 4360212 ............. 130, 268 4360216 ..... 130, 133, 267 4360229 ..................... 175 4360232 .... 130, 133, 184, 267 4360236 ............. 149, 154 4360237 ..................... 150 4360267 ............. 129, 266 4360274 .... 129, 134, 175, 179, 183, 267 4360277 ..... 149, 154, 268 4360278 ............. 149, 154 4360280 ..................... 137 4360281 ............. 129, 266 4360282 ..................... 183 4360284 ............. 129, 266 4360289 ............. 183, 267 4360294 ..................... 253 4360542 ............... 95, 105 4400038 ..................... 122 4400040 ..................... 122

280

4400164 ............ 121, 122 4400239 ............ 119, 121 4400240 .................... 120 4400241 ............ 119, 120 4400242 .................... 120 4400253 ............ 119, 120 4400254 .................... 120 4400275 ............ 121, 122 4400276 .................... 120 4400281 .................... 121 4400289 ............ 119, 120 4400379 ............ 119, 121 4400380 .................... 120 4400420 .................... 121 4400421 .................... 121 4420001 .................... 100 4420008 ............ 183, 188 4420037 ............ 129, 184 4420038 ............ 175, 179 4420052 .................... 261 4460023 .................... 105 4460027 .................... 253 4460051 ... 113, 130, 133, 176 4460052 ... 113, 154, 176, 183 4460071 ... 130, 133, 167, 170, 180, 184, 188 4460190 .............. 95, 105 4460237 .................... 150 4460244 ............ 130, 180 4460298 ... 130, 133, 176, 180, 184 4460299 ... 130, 133, 176, 180, 184 4460300 ... 130, 133, 176, 180, 184 4460301 ... 130, 133, 176, 180, 184 4460302 ...................... 99 4460305 ... 130, 133, 176, 180, 184 4460306 ... 130, 133, 176, 180, 184 4460307 ... 130, 133, 176, 180, 184 4460308 .................... 130 4460309 ............ 133, 176 4460311 .... 130, 180, 184 4460386 .................... 183 4460404 .................... 184 4460405 .................... 184 4460423 .................... 184 4460467 .................... 271 4460510 .................... 271 4520106 ...................... 21 4520110 ...................... 20 4520111 ...................... 20 4520129 ...................... 21 4562083 .................... 169 4562346 ...................... 50 4562516 ............ 120, 121 4563330 .................... 209 4563647 .................... 191 4563681 .................... 203 4563769 ............ 195, 197 4563771 ............ 199, 201

4563828 .................... 193 4563864 .................... 207 4563923 ...................... 78 4563996 .................... 149 4564034 .................... 158 4564134 .................... 205 4564579 .................... 169 4564591 ...................... 86 4564655 .................... 101 4564656 .................... 101 4564682 ...................... 86 4564711 ...................... 91 4565270 .................... 101 4565297 ...................... 91 4565298 ...................... 91 4565718 .................... 101 4565719 .................... 101 4565829 ...................... 88 4565830 ...................... 86 4566518 ...................... 91 4566519 ...................... 91 4567819 ...................... 91 4620042 ...................... 77 4620051 ...................... 77 4620056 ...................... 77 4620064 ...................... 77 4620079 ...................... 77 4620080 ...................... 77 4620082 ...................... 77 4620105 ...................... 77 4640005 .................... 127 4640013 ............ 217, 233 4640037 ............ 245, 247 4640049 ........ 63, 75, 266 4640123 ................ 54, 58 4640150 ................ 53, 57 4640160 .................... 225 4640213 .................... 241 4640260 ...................... 47 4640261 ...................... 49 4640310 .................... 149 4640360 ................ 53, 57 4640375 .......... 53, 57, 63 4640383 .................... 237 4640391 ...................... 93 4640392 ...................... 21 4640438 .................... 191 4640495 .................... 209 4640509 ... 193, 197, 199, 211 4640521 .................... 127 4640522 .............. 54, 248 4640523 .............. 54, 248 4640529 ...................... 47 4640533 ...................... 58 4640543 ................ 53, 57 4640544 ...................... 75 4640554 .......... 53, 57, 65 4640555 .......... 54, 58, 75 4640556 .......... 54, 58, 75 4640570 .......... 53, 57, 73 4640574 ............ 229, 241 4640605 .................... 197 4640634 .... 195, 201, 209 4640668 ...................... 47 4640671 ...................... 47 4640716 .......... 53, 57, 61

45HA

4640729....................... 47 4640744............. 229, 233 4640750....................... 86 4640751....................... 99 4640752..................... 241 4640758................. 54, 58 4640771..................... 127 4640778..................... 241 4640780............. 219, 230 4640866....................... 53 4640914........... 53, 57, 69 4711400.... 100, 134, 139, 141, 145 4711600....................... 99 4712200....................... 49 4712600............. 9, 15, 50 4740001................... 9, 13 4740003....................... 77 4740004................. 77, 78 4740018....................... 77 4740032................. 49, 50 4740048....................... 77 4740067..................... 158 4740120.... 129, 175, 179, 183, 188 4740156....................... 13 4740158....... 15, 166, 169 4740185....................... 85 4740189....................... 77 4740199............. 166, 170 4740252....................... 78 4740256............. 166, 170 4740273............... 85, 112 4740338..................... 120 4740362............. 167, 170 4750600.... 130, 133, 176, 180, 184 4750800............. 141, 184 4751000.. 47, 87, 95, 101, 113, 130, 131, 183, 188 4751400 9, 15, 53, 57, 88, 91, 102, 105, 112, 120, 127, 129, 131, 137, 139, 141, 145, 153, 157, 169, 187, 261 4751500.... 49, 53, 57, 87, 95, 99, 105, 112, 119, 127, 145, 149, 165, 175, 179, 184 4751600 9, 13, 15, 47, 78, 87, 96, 101, 106, 111, 121, 122, 145, 149, 154, 157, 165, 188 4751700........... 53, 85, 87 4751800.... 15, 19, 20, 86, 121, 166, 169, 188 4752000............. 165, 169 4752600....................... 50 4760600.... 113, 130, 133, 176, 180, 184 4760800..... 133, 141, 184 4761000 9, 13, 47, 85, 86, 87, 95, 101, 113, 130, 131, 133, 176, 180, 183, 184, 188 4761400 9, 13, 15, 16, 53, 57, 85, 87, 93, 95, 99,

3120824

PART NUMBER INDEX 100, 105, 111, 113, 119, 120, 121, 127, 129, 134, 137, 139, 141, 145, 153, 157, 161, 169 4761500 ... 49, 53, 57, 88, 89, 95, 99, 102, 105, 111, 112, 119, 121, 125, 127, 137, 149, 165, 169 4761600 9, 13, 16, 47, 53, 57, 78, 86, 87, 88, 89, 93, 95, 100, 102, 106, 111, 112, 122, 153, 157, 166, 170, 188, 209 4761700 ................ 53, 57 4761800 ... 15, 19, 20, 77, 78, 85, 86, 100, 125, 157, 166, 169 4762000 ................ 19, 20 4762200 ................ 49, 50 4812000 .................... 105 4831900 .. 85, 89, 90, 102 4832000 ................ 85, 99 4842561 ...................... 21 4842621 .................. 9, 13 4842622 ............ 9, 13, 15 4842624 ...................... 13 4842794 ............ 9, 13, 15 4842860 ...................... 13 4842885 .................... 145 4842906 .................... 133 4842915 .................... 165 4842919 .................... 122 4842925 .................... 112 4842930 ...................... 15 4842961 .................... 145 4842964 .................... 145 4842965 .................... 145 4842978 .................... 165 4842982 ...................... 13 4842994 ...................... 21 4842998 ...................... 78 4843037 .................... 149 4843068 .................... 153 4843071 .................... 158 4843075 .................... 158 4843076 .................... 153 4843094 ........................ 9 4843156 ...................... 95 4843204 .................... 139 4843410 .................... 105 4843416 ...................... 85 4843427 .................... 112 4843497 ...................... 85 4843560 ...................... 86 4843601 .................... 139 4843620 .................... 101 4843636 .................... 165 4843647 .................... 139 4843648 .................... 139 4843654 ...................... 87 4843742 ...................... 47 4843803 .................... 158 4843804 .................... 149 4843945 .................... 141 4844054 .................... 112

3120824

4844055 .................... 145 4844130 .................... 141 4844132 .................... 101 4844133 ...................... 86 4844209 ...................... 88 4844210 .................... 141 4844211 ...................... 88 4860126 ...................... 21 4920096 ...................... 16 4920140 .................... 150 4920986 .................... 169 4921063 .................... 153 4921193 .................... 254 4921265 .................... 253 4921282 ............ 131, 254 4921305 .................... 252 4921361 .................... 252 4931703 .................... 252 4931735 .................... 252 4931740 .................... 252 4931793 .................... 253 4931797 .................... 252 4931913 .................... 253 4931934 .................... 253 4931942 .................... 252 4931945 .................... 253 4931947 .................... 252 4931967 .................... 254 4931998 .................... 253 4932313 .................... 253 4932315 .................... 252 4932340 .................... 253 4932368 .................... 253 4932392 .................... 253 4932490 .................... 252 4932492 .................... 253 4932514 .................... 252 4932574 .................... 252 4932582 .................... 253 4932583 .................... 253 4932595 .................... 252 4932596 .................... 253 4932639 .................... 252 4932759 .................... 253 4933007 .................... 253 70000163 .................... 89 70000794 .................... 41 70000795 .................... 41 70000856 .................... 41 70000857 .................... 41 70000929 .................... 90 70001111 ........ 25, 26, 30 70001136 .................. 103 70001137 .................. 103 70001138 .................. 103 70001349 ........ 25, 26, 30 7000166 .................... 173 7000201 ...................... 24 7000202 .... 24, 25, 29, 30 7000203 ................ 24, 29 7000206 ...................... 24 7000214 ................ 24, 29 7000215 ...................... 26 7000217 ................ 24, 29 7000230 ................ 24, 29 7000241 ...................... 30 7000242 ................ 25, 30

7000246 ....................... 24 7000247 ..... 24, 25, 29, 30 7000248 ................. 24, 29 7000250 ................. 24, 26 7000251 ....................... 24 7000252 ....................... 24 7000253 ................. 24, 29 7000257 ....................... 25 7000258 ....................... 25 7000260 ....................... 26 7000261 ................. 26, 31 7000262 ................. 26, 31 7000263 ..... 25, 26, 30, 31 70003151 ........... 158, 267 70003152 ................... 158 70003153 ................... 153 70003154 ................... 153 70003160 ................... 103 70003161 ................... 103 70003162 ................... 103 70003445 ..................... 47 7000418 ............... 73, 266 7000437 ....................... 73 7000448 ....................... 73 7000470 ....................... 73 7000482 ....... 87, 100, 111 7000549 ................. 63, 75 7000550 ....................... 63 7000558 ................. 54, 58 7000581 ....................... 75 7000585 ................. 63, 75 7000586 ................. 63, 75 7000600 ....................... 63 7000625 ............. 167, 170 7000693 ............. 102, 103 7000699 ............. 102, 103 7000717 ....................... 33 7000728 ....................... 33 7000731 ................. 19, 20 7000760 ....................... 33 7000796 ....................... 33 7000877 ....................... 89 7000884 ....................... 89 7000892 ....................... 89 7000893 ....................... 89 7000894 ....................... 89 7001909 ................. 25, 30 7001911 ................. 25, 30 7001912 ................. 25, 30 7001913 ................. 25, 30 7001922 ....................... 29 7001931 ................. 25, 30 7001985 ................. 25, 30 7001997 ....................... 25 7002025 ....................... 26 7002100 ..................... 173 7002103 ..................... 173 7002104 ..................... 173 7002105 ..................... 173 7002107 ..................... 173 7002110 ..................... 173 7002111 ..................... 173 7002112 ..................... 173 7002116 ..................... 173 7002117 ..................... 173 7002123 ..................... 173 7002125 ..................... 173

45HA

7002157 ...................... 83 7002333 ...................... 73 7002334 ...................... 73 7002335 ...................... 73 7002336 ...................... 73 7002338 ...................... 73 7002339 ...................... 73 7002340 ...................... 73 7002344 ...................... 73 7002345 ...................... 73 7002346 ...................... 73 7002347 ...................... 73 7002348 ...................... 73 7002821 .................... 271 7002822 .................... 271 7002823 .................... 271 7002826 .................... 271 7002828 .................... 271 7003006 ...................... 33 7003007 ...................... 33 7003047 ...................... 33 7003049 ...................... 33 7003051 ...................... 33 7003052 ...................... 33 7003054 ...................... 33 7003055 ...................... 33 7003056 ...................... 33 7003057 ...................... 33 7003059 ...................... 33 7003070 ...................... 33 7003071 ...................... 33 7003635 ................ 53, 57 7003647 ................ 53, 57 7003657 .............. 95, 105 7003737 .... 175, 179, 180 7003751 .................... 267 7003796 .................... 180 7003825 ...................... 73 7003828 ...................... 73 7003829 ...................... 73 7003830 ...................... 73 7003831 ...................... 73 7004214 .88, 99, 101, 266 7004248 ...... 87, 100, 111 7004249 ...... 87, 100, 111 7004275 .................... 271 7004276 .................... 271 7004289 ................ 53, 57 7004293 ...................... 47 7004368 ... 53, 54, 57, 58, 61 7004369 ...................... 61 7004412 ...... 87, 100, 111 7004414 ...... 87, 100, 111 7004821 ...................... 73 7004894 ...................... 73 7004896 ...................... 73 7004906 ...................... 43 7004907 ...................... 43 7004908 ...................... 43 7004910 ...................... 44 7004911 ...................... 43 7004912 ...................... 43 7004913 ...................... 43 7004914 ...................... 43 7004916 ...................... 43 7004917 ...................... 43

281

PART NUMBER INDEX 7004918 ....................... 43 7004927 ....................... 43 7004928 ....................... 43 7004929 ....................... 43 7004933 ....................... 43 7004936 ....................... 43 7004937 ....................... 43 7004938 ....................... 43 7004939 ....................... 43 7004941 ....................... 43 7004942 ....................... 43 7004944 ....................... 43 7004946 ....................... 43 7004948 ....................... 43 7004950 ....................... 43 7004951 ....................... 43 7004952 ....................... 43 7004953 ....................... 43 7004954 ....................... 43 7004955 ....................... 43 7004956 ....................... 43 7004957 ....................... 43 7004959 ....................... 43 7004960 ....................... 44 7005928 ..................... 117 7005935 ..................... 117 7005937 ..................... 117 7005941 ..................... 117 7005951 ..................... 117 7005955 ..................... 117 7005956 ..................... 117 7005957 ..................... 117 7005958 ..................... 117 7005959 ..................... 117 7005960 ..................... 117 7005961 ..................... 117 7005962 ..................... 117 7005963 ..................... 117 7005969 ..................... 117 7006002 ....................... 75 7006033 ................. 63, 75 7006034 ................. 63, 75 7006036 ................. 63, 75 7006037 ................. 63, 75 7006039 ................. 63, 75 7006040 ....................... 63 7006041 ................. 63, 75 7006043 ....................... 63 7006047 ....................... 63 7006053 ....................... 63 7006055 ....................... 75 7006056 ....................... 75 7006058 ....................... 75 7006059 ....................... 75 7006060 ....................... 75 7006061 ....................... 75 7006062 ....................... 75 7006063 ....................... 75 7006074 ....................... 75 7006075 ................. 54, 58 7006139 ..................... 158 7006151 ............. 153, 158 7006152 ............. 153, 158 7006187 ..................... 153 7006703 ....................... 40 7006704 ....................... 40 7006706 ....................... 40

282

7006707 ...................... 40 7006709 ...................... 40 7006710 ...................... 40 7006711 ...................... 40 7006712 ...................... 40 7006713 ...................... 40 7006714 ...................... 40 7006715 ...................... 40 7006716 ...................... 40 7006717 ...................... 40 7006719 ...................... 40 7006724 ................ 65, 69 7006725 ................ 65, 69 7006726 ...................... 65 7006727 ...................... 65 7006728 ...................... 65 7006729 ...................... 65 7006730 ................ 65, 69 7006731 ................ 65, 69 7006733 ................ 65, 69 7006737 ................ 65, 69 7006744 ...................... 65 7006745 ................ 65, 69 7006746 ................ 65, 69 7006748 ...................... 65 7006752 ...................... 65 7006756 ...................... 65 7006757 ................ 65, 69 7006760 ...................... 65 7006761 ...................... 66 7006763 ...................... 65 7006766 ...................... 40 7006767 ...................... 40 7006768 ...................... 40 7006769 ...................... 40 7006771 ...................... 66 7006773 ................ 65, 69 7006774 ...................... 40 7006776 ...................... 40 7006777 ...................... 66 7006778 ................ 66, 70 7006780 ...................... 66 7006782 ................ 66, 70 7006786 ...................... 40 7006787 ...................... 40 7006788 ...................... 40 7006789 ...................... 40 7006790 ...................... 40 7006791 ...................... 40 7006792 ...................... 40 7006794 ...................... 40 7006795 ...................... 40 7006796 ...................... 40 7006797 ...................... 40 7006798 ...................... 40 7007321 ...................... 47 7007323 ...................... 47 7007418 ...................... 41 7007419 ...................... 41 7007420 ...................... 41 7007437 ...................... 41 7007438 ...................... 41 7007439 ...................... 41 7007446 ...................... 41 7007459 ...................... 41 7007601 ...................... 25 7007603 ................ 24, 29

7007617 ...................... 30 7007634 ...................... 24 7007643 ................ 25, 30 7007650 .... 24, 26, 29, 30 7007651 ................ 26, 31 7007652 ................ 24, 29 7007653 ................ 24, 29 7007654 ................ 25, 29 7007669 ...................... 26 7007683 ...................... 29 7007684 ...................... 29 7007685 ...................... 29 7007686 ...................... 29 7007687 ...................... 29 7007688 ...................... 29 7007690 ...................... 30 7007691 ...................... 29 7007692 ...................... 29 7007697 ...................... 25 7007914 ...................... 35 7007923 ...................... 35 7007924 ...................... 35 7007933 ...................... 35 7007937 ...................... 81 7007938 ...................... 81 7007939 ...................... 81 7007940 ...................... 81 7007941 ...................... 81 7007943 ...................... 81 7007945 ...................... 81 7007946 ...................... 81 7007950 ...................... 81 7007951 ...................... 81 7007952 ...................... 81 7007953 ...................... 81 7007954 ...................... 81 7007955 ...................... 81 7007956 ...................... 81 7007960 ...................... 81 7007970 ...................... 35 7007977 ...................... 35 7007979 ...................... 35 7007980 ...................... 35 7007983 ...................... 36 7007985 ...................... 35 7007986 ...................... 35 7007987 ...................... 35 7007991 ...................... 81 7007992 ...................... 81 7007993 ...................... 81 7008821 .................... 131 7008828 .................... 131 7008829 .................... 131 7009300 ...................... 40 7009301 ...................... 40 7009305 ...................... 40 7009306 ...................... 40 7009307 ...................... 40 7009308 ...................... 40 7009309 ...................... 40 7009310 ...................... 40 7009315 ...................... 65 7009316 ...................... 65 7009319 ................ 65, 69 7009320 ................ 65, 69 7009321 ...................... 65 7009323 ................ 65, 69

45HA

7009324................. 65, 69 7009325....................... 65 7009327....................... 65 7009328....................... 65 7009329....................... 66 7009330................. 66, 69 7009361....................... 70 7009363....................... 65 7009368....................... 66 7009369....................... 66 7009395....................... 66 7009397....................... 70 7009398....................... 69 7009399....................... 70 7009537..................... 211 7009546..................... 211 7009548..................... 211 7009549..................... 211 7009550..................... 211 7009551..................... 211 7009552..................... 211 7009553..................... 211 7009554..................... 211 7009555..................... 211 7009556..................... 211 7009557..................... 211 7009558..................... 211 7009561..................... 211 7009562..................... 211 7009563..................... 211 7009564..................... 211 7009567..................... 211 7009568..................... 211 7009569..................... 211 7009739....................... 47 7009745................. 53, 57 7009903....................... 83 7009905....................... 83 7009909....................... 83 7009912....................... 83 7009913....................... 83 7009927....................... 83 7009930....................... 83 7009983....................... 83 7009984....................... 83 7009985....................... 83 7009986....................... 83 7009987....................... 83 7009988....................... 83 7009989....................... 83 7009990....................... 83 7009992..................... 173 7010428................. 24, 25 7010429................. 25, 26 7010444....................... 26 7010446....................... 26 7010447....................... 26 7010459....................... 29 7010469................. 29, 31 7010470....................... 29 7010473................. 29, 31 7010474....................... 30 7010475....................... 31 7010476....................... 31 7010477....................... 31 7010478....................... 31 7010510....................... 47

3120824

PART NUMBER INDEX 7010529 ...................... 58 7010552 ...................... 61 7010553 ...................... 61 7010554 ...................... 61 7010555 ...................... 61 7010556 ...................... 61 7010557 ...................... 61 7010558 ...................... 61 7010559 ...................... 61 7010560 ...................... 61 7010635 ................ 53, 57 7010637 ................ 53, 57 7010652 .................... 127 7010698 ............ 129, 266 7010923 ...... 87, 100, 111 7010954 ............ 109, 115 7010955 ............ 109, 115 7010956 .................... 115 7010957 ............ 109, 115 7010958 .................... 115 7010959 ............ 109, 115 7010960 ............ 109, 115 7010962 ............ 109, 115 7010964 .................... 109 7010965 ............ 109, 115 7010966 .................... 109 7010967 .................... 109 7010968 .................... 109 7010969 ............ 109, 115 7010970 ............ 109, 115 7010971 ............ 109, 115 7010972 .................... 115 7010974 .................... 115 7010975 .................... 115 7010976 ............ 109, 115 7010977 .................... 115 7010979 .................... 109 7010980 .................... 109 7010981 .................... 109 7010982 .................... 109 7011712 ...................... 35 7011713 ...................... 35 7011714 ...................... 36 7011715 ...................... 36 7011716 ...................... 35 7011717 ...................... 35 7011907 .... 183, 184, 267 7012300 ...................... 70 7012319 ...................... 69 7012322 ...................... 69 7012325 ...................... 69 7012326 ...................... 69 7012327 ...................... 69 7012328 ...................... 69 7012329 ...................... 69 7012330 ...................... 69 7012331 ...................... 70 7012332 ...................... 70 7012333 ...................... 69

3120824

7012334 ...................... 70 7012335 ...................... 70 7012336 ...................... 70 7012337 ...................... 70 7012338 ...................... 70 7012339 .............. 69, 266 7012340 ...................... 70 7012383 ...................... 69 7012505 ...................... 61 7012506 ...................... 61 7012507 ...................... 61 7012509 ...................... 61 7012510 ...................... 61 7012511 ...................... 61 7012513 .............. 95, 105 7012514 .............. 95, 105 7012516 ...................... 47 7012518 ................ 54, 58 7012558 .............. 95, 105 7012564 ...................... 89 7012570 ...................... 78 7012571 ...................... 78 7012575 .................... 102 7012577 ...................... 89 7012578 ...................... 89 7012588 .................... 111 7012589 .................... 111 7012598 ............ 102, 268 7012599 ............ 102, 103 7012611 .................... 183 7012612 .................... 183 7012626 .................... 102 7012649 .................... 149 7012650 ...................... 78 7012651 ...................... 78 7012661 ...................... 88 7012698 .................... 102 7012906 ........ 54, 58, 266 7012907 ................ 54, 58 7012959 ...................... 53 7013710 ...... 87, 100, 111 7013711 ...... 87, 100, 111 7013712 ...... 87, 100, 111 7014100 ...................... 31 7014101 ...................... 31 7014102 ...................... 31 7014103 ...................... 31 7014108 ...................... 31 7014109 ...................... 31 7014110 ...................... 31 7014112 ...................... 31 7014113 ...................... 31 7014500 .............. 90, 268 7014502 .................... 268 7014676 ............ 268, 271 7014680 ...................... 90 7014681 ...................... 90 7014682 ...................... 90 7014683 .................... 102

7014687 ....................... 90 7016308 ..................... 102 7016309 ..................... 103 7016331 ............. 102, 103 7016332 ..................... 103 7016602 ....................... 90 7016654 ..................... 271 7016655 ..................... 271 7017067 ................. 24, 29 7017080 ....................... 24 7017096 ................. 24, 29 7017516 ....................... 93 7018602 ....................... 35 7018603 ....................... 35 7018605 ................. 35, 36 7018606 ....................... 35 7018607 ....................... 35 7018608 ....................... 36 7018609 ....................... 35 7018612 ................. 19, 20 7019607 ............. 102, 103 7019666 ....................... 89 7019667 ....................... 90 7019668 ....................... 90 7019670 ....................... 89 7019917 ....................... 90 7019919 ....................... 90 7019933 ....................... 89 7019934 ....................... 89 7019935 ....................... 89 7019936 ....................... 89 7019937 ....................... 89 7019938 ....................... 89 7019939 ....................... 89 7019941 ....................... 89 7019942 ....................... 89 7019943 ....................... 89 7019944 ....................... 90 7019945 ....................... 89 7019946 ....................... 90 7019947 ....................... 90 7019948 ....................... 90 7019949 ....................... 90 7019950 ....................... 89 7019951 ....................... 89 7019954 ....................... 90 7019959 ....................... 90 7019960 ....................... 90 7019987 ....................... 90 7019989 ....................... 90 7019998 ....................... 90 7020027 ..................... 103 7020108 ............... 95, 105 7020109 ............... 95, 105 7020110 ............... 95, 105 7020111 ............... 95, 105 7020190 ............... 95, 105 7020191 ............... 95, 105 7020193 ............... 95, 105

45HA

7020404 .................... 103 7020406 .................... 103 7020411 .................... 103 7020414 ............ 102, 103 7020417 .................... 102 7020424 .................... 103 7020425 .................... 103 7020426 .................... 103 7020429 .................... 103 7020434 .................... 103 7020437 .................... 102 7020456 .................... 102 7020465 ............ 102, 103 7020467 .................... 103 7020477 .................... 103 7020496 .................... 102 7021249 ...................... 41 7021256 ...................... 41 7021275 ...................... 41 7022101 ...................... 90 7022102 ...................... 90 7022103 ...................... 90 7022104 ...................... 90 7022172 ...................... 90 7022173 ...................... 90 7022174 .............. 89, 268 7022176 ...................... 90 7022180 ...................... 90 7022302 ...................... 41 7022311 ...................... 41 7022314 ...................... 41 7022321 ...................... 41 7022322 ...................... 41 7022324 ...................... 41 7022325 ...................... 41 7022326 ...................... 41 7022328 ...................... 41 7022368 ...................... 41 7022371 ...................... 41 7023471 ...................... 89 7023668 ...................... 90 7023670 ...................... 90 7023910 ...................... 41 7024321 ...................... 89 7024413 .................... 103 7024862 ...................... 41 7024865 ...................... 41 7024867 ...................... 41 7024868 ...................... 41 7024871 ...................... 41 7025153 ...................... 89 7026199 .............. 95, 105 7027607 ...................... 89 7027646 ...................... 89 7027740 ...................... 41 7997689 ...................... 29 8320270 .................... 103 9981834 ...................... 50

283