Raymond 5200 High-Level Orderpicker Lift Truck Maintenance Manual SN 1000 and up - PDF DOWNLOAD

Page 314

Model 5200 High-Level Orderpicker

Section 8. Theory of Operation Pinout Matrix

Item #

Connection

Function Description

89

JPT12-20

90

Signal Source

Theory of Operation

Normal Level

PC CTRL

Path for the STM to supply B– to the PC contactor. There is also an LED (IL6-8) on the STM that lights when B– is supplied to the coil.

Not activated= 20.5V. Activated= less than 1 V.

STM

PC Contactor Coil

JPT12-17

BRAKE CTRL

Path for the STM to supply B– to the brake coil. There is also an LED (IL6-4) on the STM that lights when B– is supplied to the coil.

Not activated= 20.5V Activated= less than 1V

STM

Brake Coil

91

JPT12-15

SPARE CTRL

Path for the STM to supply B– to an optional device. There is also an LED (IL6-2) on the STM that lights when B– is supplied to the device.

Not activated= 20.5V Activated= less than 1V

STM

Optional Device

92

JPT12-7

NC

Not connected to any circuitry on the STM.

NA

NA

93

JPT12-24

B+HORN

B+ from the STM to the horn.

Key switch closed = B+ key switch open = 0V

STM

Horn

94

JPT12-19

HORN CTRL

Path for the STM to supply B– to the horn. Not activated= There is also an LED (IL6-6) on the STM 20.5V that lights when B– is supplied to the horn. Activated= less than 1V

STM

Horn

95

JPT12-10

B–

One of the three B– lines that provide a return path for the control circuits that are powered by B+.

<0.5VDC wrt TP4 (B–)

B– power cable at the TPA

STM

96

JPT12-23

B–

One of the three B– lines that provide a return path for the control circuits that are powered by B+.

<0.5VDC wrt TP4 (B–)

B– power cable at the TPA

STM

97

JPT12-22

B–

One of the three B– lines that provide a return path for the control circuits that are powered by B+.

<0.5VDC wrt TP4 (B–)

B– power cable at the TPA

STM

98

JPT12-3

P SENSE

The STM monitors the voltage in the Lift Motor circuit. The STM uses this voltage to determine the state of the P Contactor tips to verify that they are in the correct state and to initiate P contactor codes. It is also used to detect when the lift motor stops rotating. That information is used for correct sequencing of the L/L and L/H Sol Valves.

P contactor closed = B+ P contactor open = 0 volts

P Contactor

STM

99

JPT12-2

PC SENSE

PC Sense monitors the voltage on the output side of the PC contactor. It is used by the STM to verify the correct state of the PC Contactor and initiate PC codes.

PC contactor closed = B+ PC contactor open = 0V

PC Contactor

STM

100

JPT12-1

B+PC

B+ to the Tractor Manager when the PC tips are closed. This voltage supplies FU1 and then used to supply anything labeled as B+PCF.

PC contactor closed = B+ PC contactor open = 0V

PC Contactor

STM

Publication Number: 1043922B, Revised: 2 Sept 2015

SignalUser

8-21


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RAYMOND SERVICE INFORMATION

1min
pages 366-367

RAYMOND SERVICE INFORMATION

1min
page 365

RAYMOND SERVICE INFORMATION

1min
pages 363-364

Model 5200 High-Level Orderpicker

1min
pages 328-329

Model 5200 High-Level Orderpicker

1min
page 326

Section 8.Theory of Operation

1min
page 325

Section 8.Theory of Operation

1min
page 321

Section 8.Theory of Operation

1min
page 319

Section 8.Theory of Operation

1min
page 317

Model 5200 High-Level Orderpicker

1min
page 316

Section 8.Theory of Operation

1min
page 315

Model 5200 High-Level Orderpicker

1min
page 314

Section 8.Theory of Operation

1min
page 313

Model 5200 High-Level Orderpicker

1min
page 310

Section 8.Theory of Operation

1min
page 309

Model 5200 High-Level Orderpicker

2min
page 308

Model 5200 High-Level Orderpicker

1min
page 307

Section 8.Theory of Operation

1min
page 307

Model 5200 High-Level Orderpicker Primary Memory

1min
page 306

Section 8.Theory of Operation

1min
page 305

Model 5200 High-Level Orderpicker

2min
page 304

Model 5200 High-Level Orderpicker

2min
pages 302-303

Section 8.Theory of Operation

1min
page 301

Model 5200 High-Level Orderpicker

1min
page 300

Section 8.Theory of Operation

1min
page 299

Section 8.Theory of Operation Travel

1min
page 298

Model 5200 High-Level Orderpicker

1min
page 298

Model 5200 High-Level Orderpicker

4min
pages 296-297

Model 5200 High-Level Orderpicker

1min
page 292

Model 5200 High-Level Orderpicker

1min
pages 290-291

Model 5200 High-Level Orderpicker

1min
pages 288-289

Section 7.Component Procedures

4min
pages 283-287

Model 5200 High-Level Orderpicker

2min
page 282

Section 7.Component Procedures

2min
page 281

Model 5200 High-Level Orderpicker

1min
page 280

Model 5200 High-Level Orderpicker

2min
pages 278-279

Section 7.Component Procedures

1min
page 277

Model 5200 High-Level Orderpicker

1min
page 276

Model 5200 High-Level Orderpicker

1min
pages 274-275

Model 5200 High-Level Orderpicker

1min
pages 272-273

Model 5200 High-Level Orderpicker

1min
pages 270-271

Model 5200 High-Level Orderpicker

4min
pages 264-265, 267-269

Model 5200 High-Level Orderpicker

1min
pages 262-263

Model 5200 High-Level Orderpicker

2min
pages 258-259

Model 5200 High-Level Orderpicker

2min
pages 256-257

Model 5200 High-Level Orderpicker

1min
pages 254-255

Model 5200 High-Level Orderpicker

1min
pages 242-243

Model 5200 High-Level Orderpicker

1min
pages 240-241

Model

2min
pages 236-239

Model 5200 High-Level Orderpicker

1min
pages 234-235

Model 5200 High-Level Orderpicker

1min
pages 232-233

Model 5200 High-Level Orderpicker

2min
pages 230-231

Model 5200 High-Level Orderpicker

5min
pages 222-223, 225-229

Section 7.Component Procedures

1min
page 221

Model 5200 High-Level Orderpicker

1min
page 220

Model 5200 High-Level Orderpicker

2min
pages 214-217

Model 5200 High-Level Orderpicker

1min
pages 212-213

Model 5200 High-Level Orderpicker

1min
pages 210-211

Model 5200 High-Level Orderpicker

2min
pages 206-209

Model 5200 High-Level Orderpicker

1min
pages 204-205

Model 5200 High-Level Orderpicker

1min
pages 202-203

Model 5200 High-Level Orderpicker

1min
pages 200-201

Model 5200 High-Level Orderpicker

1min
pages 196-197, 199

Model 5200 High-Level Orderpicker

2min
pages 192-193

Model 5200 High-Level Orderpicker

1min
pages 188-189

Model 5200 High-Level Orderpicker

1min
pages 168-169

Model 5200 High-Level Orderpicker

1min
pages 134-137

Model 5200 High-Level Orderpicker

1min
pages 130-133

Section 6.Messages, Codes, and TestsModel 5200 High-Level Orderpicker Tests

1min
page 129

Model 5200 High-Level Orderpicker

1min
page 128

Model 5200 High-Level Orderpicker

1min
pages 122-127

Model 5200 High-Level Orderpicker

1min
pages 110-111

Model 5200 High-Level Orderpicker

3min
pages 92-94

Model 5200 High-Level Orderpicker Symptom Tables: Travel Functions

3min
pages 88-89, 91

Symptom Tables: Hydraulic Functions

1min
pages 86-87

Model 5200 High-Level Orderpicker

2min
pages 82-86

Model 5200 High-Level Orderpicker

2min
pages 78-79

Model

1min
pages 70-71

Section 5.Troubleshooting

3min
pages 67-69

Model 5200 High-Level Orderpicker Section 5.Troubleshooting Electric Motor Tests

1min
page 66

Model 5200 High-Level Orderpicker

5min
pages 62-65

Model 5200 High-Level Orderpicker

2min
pages 60-61

Section 5.Troubleshooting

6min
pages 56-59

Model 5200 High-Level Orderpicker

4min
pages 50-53

UL Label “EE”

3min
pages 45, 47-49

Model 5200 High-Level Orderpicker

3min
pages 40-42

Section 3.Systems Overview

2min
page 39

Section 3.Systems Overview

2min
pages 37-38

Model 5200 High-Level Orderpicker

1min
pages 32-36

Model 5200 High-Level Orderpicker Section 2.Safety Welding Safety

1min
pages 28-29

Model 5200 High-Level Orderpicker

4min
pages 22-27

Model 5200 High-Level Orderpicker

2min
pages 18-21

Section 1.How to Use This Manual Model 5200 High-Level Orderpicker

1min
page 11

Maintenance Manual

1min
pages 1-3, 5
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