Model 5200 High-Level Orderpicker

Section 7.Component Procedures

Mast Section Carriage with Three-Stage Mast

Inspection

1.Remove the operator compartment console cover and tractor cover.

2.Lift the operator platform just high enough to have the chain anchor/pivot rocker visible through the opening under the operator control panel.

3.Place blocking under the operator’s platform. Lower the platform on the support.

4.Turn the key switch OFF and disconnect the battery. Open the emergency lower valve.

The center cylinder moves down and the chains go slack. If the center cylinder does not go down far enough to slacken the chains, push down on the top of the cylinder. This allows the chain anchor to be visible for inspection. See Figure7-192.

Chains

6.Reconnect the battery connector and turn the key switch ON. Close the emergency lower valve.

7.Lift the platform slowly to take slack out of the chains and to clear the support from beneath it.

8.Remove the support and lower the platform.

9.Reinstall all covers.

5.Inspect the chain anchor and pivot rocker for wear and replace if necessary. See Figure7-193.

Publication Number: 1043922A, Revised: 2 Sept 2015

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Section 7.Component Procedures

Inner Telescopic

Inner Telescopic

Use extreme care whenever the lift truck is jacked up. Never block the lift truck between the telescopic and the floor. Keep hands and feet clear from the vehicle while jacking the lift truck. After the lift truck is jacked, place solid blocks beneath it to support it. Do not rely on the jack alone to support the lift truck. See “Jacking Safety” on page2-8.

Removal

1.Remove the platform. See “Carriage with Three-Stage Mast” on page7-98.

2.Attach a hoist to the inner telescopic and lift 2-3 inches (50-70 mm) to remove tension from the chain.

3.Disconnect the chains from the bottom chain anchor block of each side of the telescopic. Swing the chains over each pulley. See Figure7-194.

Model 5200 High-Level Orderpicker

Mast Section

4.Remove each chain pulley. See Figure7-195.

5.Remove the center cylinder. See “Center Lift Cylinder” on page7-93.

6.Remove the hydraulic hose and pulley from one side of the inner telescopic.

7.Remove the over-the-mast cable and pulley from the other side of the inner telescopic. Note location of cable ties. See Figure7-196.

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8.Raise the inner and outer telescopic 1 ft. (0.3 m) off the floor. Block the outer telescopic.

9.Remove the flat head screws and upper roller bearings on the outer telescopic.

10.Using a suitable hoist, remove the inner telescopic.

Publication Number: 1043922A, Revised: 2 Sept 2015