Model 5200 High-Level Orderpicker

Section 7.Component Procedures

Mast Section Two-Stage Telescopic

Two-Stage Telescopic

Use extreme care whenever the lift truck is jacked up. Never block the lift truck between the telescopic and the floor. Keep hands and feet clear from the vehicle while jacking the lift truck. After the lift truck is jacked, place solid blocks beneath it to support it. Do not rely on the jack alone to support the lift truck. See “Jacking Safety” on page2-8.

Removal

1.Remove the operator platform. See “Carriage With Two-Stage Mast” on page7-105.

2.Remove the pulley with the cable. See Figure7-206.

Installation

1.With a suitable hoist, lower the outer telescopic into the main frame.

2.Install the top roller bearings.

3.Install the stops to the outside, top of the main frame.

4.Install the pulleys.

5.Install the operator platform. See “Carriage With Two-Stage Mast” on page7-105.

6.Before returning the lift truck to service, check telescopic movement and adjust as necessary. See “Adjustment” on page7-104.

3.Remove the bolt from the top of each piston.

4.Remove the stops from the outside, top of the main frame. See Figure7-206.

5.Remove the top bearing on the main frame.

6.With a suitable hoist, remove the outer telescopic. See Figure7-206.

Publication Number: 1043922A, Revised: 2 Sept 2015