Section 3.Systems Overview

Wire Guidance Setup Procedure

•The Center Steering Indicator LED flashes continuously.

6.If the lift truck fails to demonstrate the pattern listed in step 5, repeat the procedure.

Learn Wire Guidance Offsets

NOTE: Make sure the line driver is setup and adjusted correctly.

1.Verify that the lift truck has learned the wire guide frequency. See “Learn Guide Wire Frequency” on page3-9.

NOTE: The horn chirps at approximately 10 chirps per second when the lift truck is over the guide wire and has previously learned the present guide wire frequency.

2.In manual steer mode, position the lift truck to center the tractor end and the load end sensors over the guide wire (±0.75 in.[19 mm]). Make sure the drive unit is centered.

3.Without moving the lift truck, turn the key switch OFF. Set the auto/manual switch to Manual.

4.Enter horn code 3,4: a.Hold down the horn button and turn the key switch ON. Do not release the horn yet. b.Wait for the steering indicator LEDs to stop flashing, and release the horn button. c.Press and release the horn button 3 times. Each time you press the button, an additional Battery Indicator LED lights. d.Wait for the Battery Indicator LEDs to turn OFF. e.Press and release the horn button 4 more times. f.Wait for the Battery Indicator LEDs to turn OFF.

5.Wait for the center steering indicator LED to start flashing. (The LED should start flashing in approximately 8 seconds.)

Model 5200 High-Level Orderpicker

6.Step on the deadman pedal and wait for the drive unit to center. Move the steer tiller in both directions, until second LED stops blinking and the Battery Indicator LEDs turn ON.

7.Set the auto/manual switch to Auto.

8.Drive tractor-first for approximately 20 feet (6.1 m) and coast to a stop.

NOTE: Do not apply the brake, or drive forks-first at any time during this procedure.

•Travel speed is limited to 2 mph (3.2 km/h).

9.Set the auto/manual switch to Manual. The lift truck has now learned the offsets and stored them in memory.

NOTE: If you need to re-learn the wire guidance offsets, you do not need to re-learn the guide wire frequency, unless the frequency has changed.

Learn Steer Center Position

NOTE: Make sure the line driver is setup and adjusted correctly.

1.Make sure that Guide Wire Frequency has been learned. See “Learn Guide Wire Frequency” on page3-9.

2.Make sure that Wire Guidance Offsets are learned. See “Learn Wire Guidance Offsets” on page3-10.

3.In manual steer mode, position the lift truck to center the tractor end and the load end sensors over the guide wire (±0.75 in. [19 mm]). Make sure the drive unit is centered.

4.Without moving the lift truck, turn the key switch OFF. Set the auto/manual switch to Manual.

5.Enter horn code 3,5: a.Hold down the horn button and turn the key switch ON. Do not release the horn yet. b.Wait for the steering indicator LEDs to stop flashing, and release the horn button.

Publication Number: 1043922B, Revised: 2 Sept 2015