Model 5200 High-Level Orderpicker

Operator Display Fault Codes

Fault Code messages are displayed in two locations; on the Oper ator Display (Battery Indicator), and in the tractor compartment on a two-digit display located on the Steer/Tractor Manager circuit card. See Figure6-8.

On the Operator Display, all five LEDs flash in series to identify the fault code. Each series (code) has two digits. If more than one code is present (“stacked codes”), there are rapid flashes between codes. See “Fault Codes” on page6-3

On the two-digit display, the fault code is displayed in numerical form.

Operator Display

Fault Codes

There is no limit to the number of stacked codes, but only the highest priority codes are displayed. When these codes are resolved, the next highest codes are displayed until they are resolved.

Publication Number: 1043922B, Revised: 2 Sept 20156-41

Model 5200 High-Level Orderpicker

Code 1,3

Code 1,3

Code Title Lift contactor detected closed when commanded open

Reason The P sense line (JPT12-3) detects voltage after the P contactor was commanded to open.

System shutdown, lowering enabled

How to Clear Turn the key switch OFF and ON. If this code does not clear, follow the procedure below.

Corrective Actions and Checks

NOTE: Use step 1 if the contactor tips do open when the lift request is removed. Use steps 2 and 3 if the contact tips do not open when the request is removed.

6-42Publication Number: 1043922B, Revised: 2 Sept 2015

Model 5200 High-Level Orderpicker

Code 1,4

Corrective Actions and Checks

NOTE: Use steps 1 and 2 if the contactor tips do close when a lift is requested. Use steps 3 and 4 if the contact tips do not close when a lift is requested.

Code 1,4

Publication Number: 1043922B, Revised: 2 Sept 20156-43

Model 5200 High-Level Orderpicker

Code 1,5

Code 1,5

Code Title

Mast switches disagree

1.Mast switches (S6, S7, S25, S29) were detected out of sequence, indicating there is a problem with a switch or rail.

Reason

Corrective Actions and Checks

2.Software is not configured for this model lift truck. (Looking for a switch that is not on the lift truck.)

1.Lift or lower into the valid switch locations.

2.Check software configuration with FlashWare. See “FlashWare” on page3-12.

NOTE: Not opening the 24 in. switch with lift request and motor running more than 10 seconds, causes this code.

Check all mast switches per “Test/Inspection” on page5-8 and the steps in the chart below.

6-44Publication Number: 1043922B, Revised: 2 Sept 2015