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Section 8.Theory of Operation

Pinout Matrix

66JPT8-5STEER CURRENT LIMIT

Same as PS1 on the steer power head.

67JPT8-4STEER CURRENT FB Same as PS1 on the steer power head.

68JPT8-11NCSame as PS1 on the steer power head.

69JPT8-12NCSame as PS1 on the steer power head.

70JPT8-13NCSame as PS1 on the steer power head.

81JPT8-14NCSame as PS1 on the steer power head.

82JPT12-13B+PCFB+ supplied to the warning light, P contactor coil, and the Travel Alarm. It comes from the STM through FU1 and is dependant on B+PC at JPT12-1.

83JPT12-18PUMP CTRLPath for the STM to supply B– to the P contactor. There is also an LED (IL6-5) on the STM that lights when B– is supplied to the coil.

84JPT12-16TRAVEL ALARM Path for the STM to supply B– to the Travel Alarm. There is also an LED (IL6-2) on the STM that lights when B– is supplied.

85JPT12-14WARNING LIGHT Path for the STM to supply B– to the warning light. There is also an LED (IL6-1) on the STM that lights when B– is supplied.

86JPT12-21B+ESTOP RELAY B+ supplied to the load holding and lift lower solenoids, PC contactor coil, and the brake coil. It comes from the STM through the K1 relay and is dependant on B+F from FU2.

87JPT12-9L/H SOL CTRLPath for the STM to supply B– to the L/H solenoid. There is also an LED (IL6-9) on the STM that lights when B– is supplied to the coil.

88JPT12-8L/L SOL CTRLPath for the STM to supply B– to the L/L solenoid. There is also an LED (IL6-7) on the STM that lights when B– is supplied to the coil.

Model 5200 High-Level Orderpicker

PC contactor closed = B+ PC contactor open = 0V

Not activated= 20.5V

Activated= less than 1V

Not activated= 20.5V

Activated= less than 1V

Not activated= 20.5V

Activated= less than 1V

STMWarning Light, Pcontactor coil, and Travel Alarm

STM P Contactor

STM Travel Alarm

STM Warning Light

EPO open = 0V STMLH, LL solenoids, PC and Brake coils, Steer Controller Card

EPO closed = B+

Not activated= 20.5V

Activated= less than 1 V

Not activated= 20.5V

Full speed lift= 0.5V

Full speed lower= 19.5V

STMLoad Holding Solenoid Coil

STMProportional Lift Lower Solenoid Coil

Publication Number: 1043922B, Revised: 2 Sept 2015

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