Section 1.How to Use This Manual Model 5200 High-Level Orderpicker

Manual Design

Manual Design

This Maintenance Manual is designed with the following objectives in mind:

•Provide technical coverage for expected levels of user expertise.

•Anticipate your needs and reduce your decisions regarding maintenance.

•Reduce page flipping through a “one-stop shopping” approach.

The two-line running page header at the top of each page tells you:

•Name of the manual (Model 5200 High-Level Orderpicker).

•Current Section Title (for example, this page How to Use This Manual ).

•Current topic (for example, this page Manual Design ).

This manual consists of the following sections:

• “How to Use This Manual” explains the manual format and design as well as abbreviations and symbols used.

• “Safety” explains warning and caution notes, general safety rules, and safety rules for batteries, static, jacking, tie down for transport, towing, and welding.

• “Systems Overview” includes general lift truck overview, programming instructions, and configuration menu.

• “Scheduled Maintenance” outlines the recommended schedule of preventive services to keep your lift truck working most efficiently.

• “Troubleshooting” is designed to take you from a symptom to a specific sequence of tests in order to isolate a failing component.

• “Messages, Codes, and Tests” lists the electrical fault codes and procedures for running firmware electrical tests.

• “Component Procedures” gives step-by-step procedures for testing, removal, installation, and adjustment of individual lift truck components. Components are grouped by lift truck system.

To find a component procedure, you may use one of three methods:

•Look up the component name in the “List of Component Procedures” .

•Find the component in the “Component locator Photos” .

•Look up the component name in the Maintenance Manual “Index” .

• “Theory of Operation” explains signal flow within the electrical and hydraulic systems for various conditions of lift truck operation. This section also contains a detailed connection point table (Pin-Out Matrix) designed to assist in testing and troubleshooting the lift truck.

• “Appendix” contains refere nce information such as torque values, lubricants, standard/metric conversions, and system schematics.

• “Index” lists subjects alphabetically.

Publication Number: 1043922B, Revised: 2 Sept 2015