Model 5200 High-Level Orderpicker

c.Press and release the horn button 3 times. Each time you press the button, an additional Battery Indicator LED lights.

d.Wait for the Battery Indicator LEDs to turn OFF.

e.Press and release the horn button 5 more times.

f.Wait for the Battery Indicator LEDs to turn OFF.

6.Wait for the center steering indicator LED to start flashing. (The LED should start flashing in approximately 8 seconds.)

7.Step on the deadman pedal and wait for the drive unit to center. Move the steer tiller in both directions, until the second LED stops blinking and the Battery Indicator LEDs turn ON.

8.Set the auto/manual switch to Auto.

9.While guiding on the wire, drive tractor-first for at least 20 feet (6.1 m) and coast to a stop, then drive forks-first in the reverse direction and coast to a stop.

NOTE: Do not apply the brake at any time during this procedure.

10.If the steering is misaligned, the lift truck may brake to a stop before traveling the full 20 ft. (6.1 m). If this happens, re-run this procedure starting at step 1.

NOTE: The lift truck may require several attempts to learn the steer center position before the lift truck travels the full 20 ft. (6.1 m) without “falling off the wire.”

NOTE: The lift truck adjusts the steer center position setting every 20 ft. (6.1 m) to further refine the setting. Initially, the lift truck may exhibit a slow-down condition until it acquires the final steer center position setting.

Section 3.Systems Overview

Wire Guidance Setup Procedure

NOTE: Separate steer center position settings are learned for tractor-first and forks-first travel. The settings are stored at every change in travel direction. Turning the auto/manual switch from Auto to Manual does not interrupt the settings.

11.Continue to drive the lift truck until acceptable performance is obtained traveling in both directions.

NOTE: Typically, several hundred feet of travel are necessary for the final setting at speeds greater than 1 mph (1.6 km/h).

12.Turn the key switch to OFF to complete the procedure.

Publication Number: 1043922B, Revised: 2 Sept 2015

Section 3.Systems Overview

Model 5200 High-Level Orderpicker

FlashWare Overview

FlashWare allows you to update software, view, and configure options on the lift truck through the following features:

•Update Vehicle Manager software

•Clear Primary Memory

•Clear Vehicle Manager

•Reset factory default settings

•Update Power Amplifier Software

For more detailed FlashWare information, click on Help and select He lp Topics from the FlashWare menu bar.

FlashWare can be installed on any Microsoft (MS)-Windows compatible device. The device communicates with the lift truck software via a serial (9 pin) or USB port.

Installing FlashWare on a Windows Compatible Device

If you are a customer service technician, obtain FlashWare from your Raymond Sales and Service Center.

If you are a Raymond Sales and Service Center technician, obtain FlashWare from the iNet software download site.

To install FlashWare on the device, double-click the installation file and follow the instructions on the screen. The software package is a self-extracting executable file. Read the “Readme” file in the software package for the latest detailed installation instructions.

Connecting Device to lift truck

FlashWare 3-12

1.Turn the key switch OFF.

2.Connect a surge protector (P/N154-010-801) to an available “Comm” port.

3.Connect a standard 9-pin serial cable (P/N610-809/201) to the surge protector.

NOTE: A USB to Serial Adapter cable (P/N610-809/W7P) is available for devices that do not have a serial port.

4.Connect the cable to the PT1 connector on the Steer/Tractor Manager. See Figure3-4. There is a cutout in the card cover for the cable.

Starting FlashWare

1.With the key switch ON, double-click the FlashWare icon on the main desktop screen or navigate via Start > Programs > FlashWare. The lift truck Opening Screen appears. See Figure3-5.

Publication Number: 1043922B, Revised: 2 Sept 2015

NOTE: When entering or using FlashWare, it is normal for a 50 Series Code to be displayed.

2.From the menu bar, click “Communications”, then select the applicable connection type:

•COMx (9-pin Serial)

•COMx (USB)

NOTE: “x” numbers vary depending on the computer configuration.

3.From the menu bar, click “Connect to Truck”, then select “All Other Trucks”. If the device is connected to a correctly functioning Vehicle Manager, the lift truck Setup screen is displayed.

NOTE: Refer to FlashWare Help for specific FlashWare related topics.

Publication Number: 1043922B, Revised: 2 Sept 2015