Model 5200 High-Level Orderpicker
Section 7. Component Procedures
Mast Section
Two-Stage Telescopic
Two-Stage Telescopic
Installation 1. With a suitable hoist, lower the outer telescopic into the main frame. 2. Install the top roller bearings.
Use extreme care whenever the lift truck is jacked up. Never block the lift truck between the telescopic and the floor. Keep hands and feet clear from the vehicle while jacking the lift truck. After the lift truck is jacked, place solid blocks beneath it to support it. Do not rely on the jack alone to support the lift truck. See “Jacking Safety” on page 2-8.
Removal
3. Install the stops to the outside, top of the main frame. 4. Install the pulleys. 5. Install the operator platform. See “Carriage With Two-Stage Mast” on page 7-105. 6. Before returning the lift truck to service, check telescopic movement and adjust as necessary. See “Adjustment” on page 7-104.
1. Remove the operator platform. See “Carriage With Two-Stage Mast” on page 7-105. 2. Remove the pulley with the cable. See Figure 7-206. Outer Telescopic
Cable Pulley
Mast Stop 7
Figure 7-206. Top of Mast, Tractor Side
3. Remove the bolt from the top of each piston. 4. Remove the stops from the outside, top of the main frame. See Figure 7-206. 5. Remove the top bearing on the main frame. 6. With a suitable hoist, remove the outer telescopic. See Figure 7-206.
Publication Number: 1043922A, Revised: 2 Sept 2015
7-107
