Raymond 5200 High-Level Orderpicker Lift Truck Maintenance Manual SN 1000 and up - PDF DOWNLOAD

Page 264

Model 5200 High-Level Orderpicker Hydraulic Components

Section 7. Component Procedures Center Lift Cylinder

Seal Replacement Refer to Figure 7-180 for the following steps. 1. Remove the snap ring or threaded end-cap, for your style cylinder, and top bearing. NOTE: When the snap ring or end-cap is removed, a spring behind the top bearing may push the bearing out of the housing. 2. Remove the spring and pressure ring. 3. Check to make sure the small orifice in the pressure ring is not obstructed. 4. Lightly oil a new seal and install in the pressure ring. 5. Remove the bad parts from the top bearing. 6. Lightly oil the new seal, O-ring, backup ring, and wiper and install into the top bearing. 7. Install the top bearing. 8. Install the snap ring for older model cylinders or threaded end-cap for current production. Refer to “Component Specific Service/Torque Chart” on page A-4.

Installation 1. Reverse the removal procedure. 2. Install cylinder. See “Side Cylinder” on page 7-89. 3. Reconnect the battery connector and turn the key switch ON. 4. Bleed the hydraulic system after reassembly. See “Bleeding the Hydraulic System” on page 7-88. Check for leaks. 5. Test all vehicle functions.

Publication Number: 1043922B, Revised: 2 Sept 2015

7-95


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RAYMOND SERVICE INFORMATION

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pages 366-367

RAYMOND SERVICE INFORMATION

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page 365

RAYMOND SERVICE INFORMATION

1min
pages 363-364

Model 5200 High-Level Orderpicker

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pages 328-329

Model 5200 High-Level Orderpicker

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page 326

Section 8.Theory of Operation

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Section 8.Theory of Operation

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page 308

Model 5200 High-Level Orderpicker

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page 307

Section 8.Theory of Operation

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page 307

Model 5200 High-Level Orderpicker Primary Memory

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page 306

Section 8.Theory of Operation

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page 305

Model 5200 High-Level Orderpicker

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page 304

Model 5200 High-Level Orderpicker

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pages 302-303

Section 8.Theory of Operation

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page 301

Model 5200 High-Level Orderpicker

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page 300

Section 8.Theory of Operation

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page 299

Section 8.Theory of Operation Travel

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page 298

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pages 296-297

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page 292

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pages 290-291

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pages 288-289

Section 7.Component Procedures

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pages 283-287

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page 282

Section 7.Component Procedures

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page 281

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pages 278-279

Section 7.Component Procedures

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page 277

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pages 274-275

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Model 5200 High-Level Orderpicker

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pages 264-265, 267-269

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Model

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pages 232-233

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pages 230-231

Model 5200 High-Level Orderpicker

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pages 222-223, 225-229

Section 7.Component Procedures

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page 221

Model 5200 High-Level Orderpicker

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page 220

Model 5200 High-Level Orderpicker

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pages 214-217

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pages 212-213

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pages 206-209

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pages 196-197, 199

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pages 192-193

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pages 168-169

Model 5200 High-Level Orderpicker

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pages 134-137

Model 5200 High-Level Orderpicker

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pages 130-133

Section 6.Messages, Codes, and TestsModel 5200 High-Level Orderpicker Tests

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page 129

Model 5200 High-Level Orderpicker

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page 128

Model 5200 High-Level Orderpicker

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pages 122-127

Model 5200 High-Level Orderpicker

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pages 110-111

Model 5200 High-Level Orderpicker

3min
pages 92-94

Model 5200 High-Level Orderpicker Symptom Tables: Travel Functions

3min
pages 88-89, 91

Symptom Tables: Hydraulic Functions

1min
pages 86-87

Model 5200 High-Level Orderpicker

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pages 82-86

Model 5200 High-Level Orderpicker

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pages 78-79

Model

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pages 70-71

Section 5.Troubleshooting

3min
pages 67-69

Model 5200 High-Level Orderpicker Section 5.Troubleshooting Electric Motor Tests

1min
page 66

Model 5200 High-Level Orderpicker

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pages 62-65

Model 5200 High-Level Orderpicker

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pages 60-61

Section 5.Troubleshooting

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pages 56-59

Model 5200 High-Level Orderpicker

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pages 50-53

UL Label “EE”

3min
pages 45, 47-49

Model 5200 High-Level Orderpicker

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pages 40-42

Section 3.Systems Overview

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page 39

Section 3.Systems Overview

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pages 37-38

Model 5200 High-Level Orderpicker

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pages 32-36

Model 5200 High-Level Orderpicker Section 2.Safety Welding Safety

1min
pages 28-29

Model 5200 High-Level Orderpicker

4min
pages 22-27

Model 5200 High-Level Orderpicker

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pages 18-21

Section 1.How to Use This Manual Model 5200 High-Level Orderpicker

1min
page 11

Maintenance Manual

1min
pages 1-3, 5
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