Model 5200 High-Level Orderpicker
Section 7. Component Procedures
Hydraulic Components
Center Lift Cylinder
Center Lift Cylinder
Service of Cylinder with Cushions
Removal
Cushion Replacement
1. Remove the carriage. See “Carriage with Three-Stage Mast” on page 7-98. 2. Remove the snap ring and washer from the bottom of the center cylinder. See Figure 7-177.
Refer to Figure 7-180 on page 7-94 for the following steps. 1. Remove the snap ring for older production cylinders. See Figure 7-178. 2. Remove the threaded end cap with Raymond tool (P/N 1090761/002) for current production. See Figure 7-179.
Snap Ring
7
Snap Ring
Washer 7
Figure 7-177. Center Cylinder, Bottom View
3. Remove and cap the hydraulic hoses. 4. Remove the U-shaped bracket. 5. Remove the center cylinder. Figure 7-178: Center Cylinder, Top View
Installation 7
1. Install the center cylinder. Make sure the bushing is on the mounting bolt. 2. Install the washer and snap ring to the bolt under the center cylinder. See Figure 7-177. 3. Install the U-shaped bracket. 4. Install the carriage. See “Carriage with Three-Stage Mast” on page 7-98. 5. Install the end cap and hydraulic hoses on the center cylinder. 6. Reconnect the battery connector and turn the key switch ON. 7. Bleed the hydraulic system after reassembly. See “Bleeding the Hydraulic System” on page 7-88. Check for leaks. 8. Test the lift truck operation before returning to service.
Figure 7-179: Threaded End Cap, Side View
3. Remove the top bearing. NOTE: When the snap ring or end cap is removed, a spring behind the top bearing may push the bearing out of the housing. 4. Remove the spring and pressure ring.
Publication Number: 1043922B, Revised: 2 Sept 2015
7-93
