Model 5200 High-Level Orderpicker
Section 7. Component Procedures
Hydraulic Components
Side Cylinder
Side Cylinder
4. Remove the bolt in the top of the lift cylinder that connects it to the bracket on the telescopic. 5. Elevate the platform until it clears the ram assembly enough to allow removal.
Use extreme care whenever the lift truck is jacked up. Never block the lift truck between the telescopic and the floor. Keep hands and feet clear from vehicle while jacking the lift truck. After the lift truck is jacked, place solid blocks beneath it to support it. Do not rely on the jack alone to support the lift truck. See “Jacking Safety” on page 2-8.
6. Block the carriage and telescopic. 7. Remove the snap ring from the bottom of the cylinder. See Figure 7-168.
Washer
NOTE: Use a mirror to enable you to see the snap ring at the bottom of each cylinder housing in the following procedures.
Snap Ring
Remove 1. Elevate the platform far enough to access the tubing that connects to the bottom of the lift cylinder but not far enough to extend the side cylinder. Block the carriage in place. 2. Remove the tubing from the bottom block on the cylinder that is to be removed. Cap both the tubing and the fitting to the lift cylinder.
7
Figure 7-168. Bottom View of Housing (Using Mirror)
8. Remove the bolt that attaches the cylinder housing to the main frame of the lift truck. See Figure 7-169.
Cylinder Retaining Bolt Side Cylinder Hydraulic Tubing Connector 7
Figure 7-167. Hydraulic Connection, Side Cylinder, Bottom
3. Unblock and lower the platform to the floor.
7
Figure 7-169. Side Cylinder
9. Remove the lift cylinder from the lift truck.
Publication Number: 1043922B, Revised: 2 Sept 2015
7-89
