Model 5200 High-Level Orderpicker
Section 7. Component Procedures
Electrical Components
Switches (General)
Switches (General)
5. Lift the pedal assembly out of the platform to access the switches. 6. Remove the two screws mounting the deadman switch(es) to the bracket.
Refer to the electrical schematic in the Appendix to identify the electrical circuit location of the switch.
7. Disconnect the wires from the switch(es). Note location and mark, if necessary, for reconnection later.
Deadman Switches
8. Replace the bad switch(es).
There are two deadman switches (S2 and S23).
9. Reconnect the wires.
Replacement
10. Align the pedal assembly with the holes in the platform. 11. Install a washer and lock nut on the bottom of each deadman pedal assembly post.
Use extreme care whenever the lift truck is jacked up. Never block the lift truck between the telescopic and the floor. Keep hands and feet clear from vehicle while jacking the lift truck. After the lift truck is jacked, place solid blocks beneath it to support it. Do not rely on the jack alone to support the lift truck. See “Jacking Safety” on page 2-8.
12. Reconnect the battery connector and turn the key switch ON. Test the lift truck operation before returning to service.
77k10131s
Figure 7-142. Deadman Pedal Removal
1. Raise operator platform high enough (at least 3 feet [91.44 cm]) to access the bottom of the deadman pedal from under the platform. 2. Block the operator platform with a 4 × 4 in. (100 x 100 mm) block. 3. Turn the key switch OFF and disconnect the battery connector. 4. Remove the three lock nuts and washers that secure the deadman pedal assembly to the operator platform. See Figure 7-142.
Publication Number: 1043922B, Revised: 2 Sept 2015
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