Model 5200 High-Level Orderpicker
Section 7. Component Procedures
Electrical Components
Lift Motor
Lift Motor Pump
Removal 1. Turn the key switch OFF and disconnect the battery. 2. Remove the tractor covers. See “Tractor Covers” on page 7-11. Mounting Bolts (2)
NOTE: In the next steps you need a 5 gallon (19 liter) capacity container. 3. Drain the hydraulic fluid. See “Hydraulic Fluid” on page 7-84. 4. Disconnect the hoses from the pump. 5. Use a two-wrench method to disconnect the power cables from the lift motor. See Figure 7-130. Mounting Bolts (4)
7
Figure 7-131. Pump-to-Motor Connection
Installation 1. Add anti-seize compound (P/N 990-638) to the spline shaft of the pump before mounting to the motor. See Figure 7-132. 2. Mount the pump to the motor. See Figure 7-131.
Power Cables
3. Install four bolts to secure the motor to its bracket on the tractor frame. Spline Shaft
Pump
Filter 7
Figure 7-132. Bottom of Pump 7
Figure 7-130. Lift Motor Connections
4. Connect the power cables. See Figure 7-130.
6. Remove the four bolts that hold the motor to the bracket. See Figure 7-130.
5. Attach the hoses and replace the hydraulic filter. See Figure 7-130.
7. Lift out the motor and pump assembly.
6. Insert the drain plug in the drain hose and fill the hydraulic reservoir with new fluid. See “Lubrication Specification Chart” on page A-2.
NOTE: Rest the motor on the bracket lip. 8. Remove the pump from the motor. See Figure 7-131.
7. Reconnect the battery connector and turn the key switch ON. Test the lift truck operation before returning to service. 8. Install tractor and top covers.
Publication Number: 1043922B, Revised: 2 Sept 2015
7-67
