Model 5200 High-Level Orderpicker
Section 7. Component Procedures
Steering and Controls
Steer Moor
Spur Gear Orientation Install the spur gear as shown in Figure 7-17. Spur Gear
Set Screw
Shims
Mounting Bolt
7
Figure 7-15.
Steer Motor Spur Gear
3. Remove the mounting bolt and shims from the steer motor shaft. See Figure 7-15. 4. Loosen the set screw and remove the pinion gear and remaining shims. See Figure 7-15. Keyway
Standard Drive Unit
Note: Make sure that the spur gear teeth mesh fully with the teeth of the gear on the drive unit. 7
Figure 7-17.
Spur Gear Orientation
7
Figure 7-16.
Steer Motor Mounting Shaft
5. Install shims, new pinion gear (with key in keyway), and shims on the steer motor shaft, then secure the motor with mounting bolt and thread-locking compound (P/N 1013829). Tighten the set screw. See Figure 7-16.
Any time the steering motor or gear box is repaired or replaced, make sure the radial rings on the drive unit are not binding. Make sure to rotate the drive unit full left and full right while pumping grease into the radial rings at both grease fittings.
6. Install the steer motor assembly. See “Steer Moor” on page 7-18. 7. Reconnect the battery connector and turn the key switch ON. Test the lift truck operation before returning to service.
Publication Number: 1043922B, Revised: 2 Sept 2015
7-19
