Model 5200 High-Level Orderpicker
Section 6. Messages, Codes, and Tests Code 9,2
Code 9,2 Code Title
Tracking limits exceeded
Reason
The lift truck has drifted beyond the configured heading angle stop or the distance from wire stop settings.
System Response Alarm Sounds
Yes
Operator Display
¤¤¤¤¤¤
Guidance Manager Display
92
PC Contactor
Closed
Speed Limit
0 mph
How to Clear
Step off, then on the deadman pedal. If the code does not clear, follow the procedure below.
Corrective Actions and Checks Check the adjustment of the line driver. Check for mechanical binding in the Drive Unit and Steering Gear Box. Run Learn for Guidance. Check settings for Heading Angle and Distance From Wire in configure. If intermittent, check for shorts to frame. Step
Action/ Meter Setting
¤¤¤
The output of the line driver may be incorrect. Refer to Publication PDSS-0051, Raymond Wire Guidance, if it is a Raymond line driver, or to the manufacturer’s specifications if it is not. NOTE: The mV measurements require the use of an oscilloscope.
(+) Lead
(–) Lead
Expected Results
Step Passed
Step Failed
1
JPW1 and JP1L disconnected/ ohms
JPW1-1 to 15
JP1L-1 to 15
0 ohms
Step 2
Replace the cable
2
JPW1 disconnected/ DCV
PW1-15
PW1-14
Approx. 11.5 volts
Step 4
Step 3
3
Filter Card removed/DCV
JP1-B1 (Filter Card)
JP1-A13 (Filter Card)
Approx. 11.5 volts
Replace the Filter Card
Replace the Guidance Manager Card
4
Sensor removed /mVAC (LL)
JPW1-3
B-
Centered: 32mV 1.5 in. Left: 15mV 1.5 in. Right: 76mV
Step 5
Replace the Antenna Card
5
Sensor removed /DCV (LL)
JP1-A7 (Filter Card)
B-
Centered: 1.1V 1.5 in. Left: 0.6V 1.5 in. Right: 2.8V
Step 6
Replace the Filter Card
6
Sensor removed /mVAC (LR)
JPW1-1
B-
Centered: 32mV 1.5 in. Left: 15mV 1.5 in. Right: 76mV
Step 7
Replace the Antenna Card
Publication Number: 1043922B, Revised: 2 Sept 2015
6-21
