Automotive Electrical & Electronic Systems Classroom Manual

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Switch the Bulbs, Not the Switch Have you ever been stumped by a turn signal problem where the lamps on one side flashed properly, but those on the other side lit and burned steadily without flashing? The flasher checks out okay, and the panel indicator lights but doesn’t flash. Both bulbs, front and rear, light; power is getting to the sockets. Sounds like trouble with the switch? Maybe it is. However, before you tear into the steering column, try swapping the front and rear bulbs from one side to the other. Sometimes, a little corrosion on a socket and the resistance of an individual bulb can add up to cumulative resistance that unbalances the circuit and prevents flashing. Swapping the bulbs or cleaning the contacts can reduce the resistance to within limits, restore equilibrium, and get the system working correctly again.

The turn signal circuit must include one or more indicators to show the driver that the turn signals are operating. These indicators are small bulbs in the instrument panel that provide a parallel path to ground for some of the flasher unit current. Most systems have separate indicators for the right and left sides, although some cars use only one indicator bulb for both sides. On some models, additional indicators are mounted on the front fenders facing the driver. Two separate fuses, rated at about 20 amperes, usually protect the stop lamp and turn signal lamp circuits.

Chapter Twelve

Circuit Diagram The hazard warning lamp circuit uses the turn signal lamp circuitry, a special switch, and a heavyduty flasher unit. The switch receives battery current through the fuse panel. When the switch is closed, all of the car’s turn signal lamps receive current through the hazard flasher unit. An indicator bulb in the instrument panel provides a parallel path to ground for some of the flasher current.

Switches, Fuses, and Flashers The hazard warning switch can be a separate unit or it can be part of the turn signal switch (Figure 12-40). In both cases, the switch contacts route battery current from the fuse panel through the hazard flasher unit to all of the turn signal lamps at once. In most systems, the hazard warning switch overrides the operation of the turn signal switch. A 15- to 20-ampere fuse protects the hazard warning circuit. The hazard warning flasher looks like a turn signal flasher when assembled, but it is constructed differently and operates differently, in order to control the large amount of current required to flash all of the turn signal lamps at once. The flasher consists of a stationary contact, a movable contact mounted on a bimetallic arm, and a high-resistance coil (Figure 12-41). The coil is connected in parallel with the contact points, which are normally open. When the hazard warning switch

Bulbs The bulb types traditionally used as stop or turn signal lamps are the S-8 single- and double-contact bayonet base, although the 2358 wedge-base bulbs are being used more frequently. The stop and turn filaments may be part of a double-filament bulb.

HAZARD WARNING LAMP (EMERGENCY FLASHER) CIRCUITS All motor vehicles sold in the United States since 1967 have a hazard warning lamp circuit. It is designed to warn other drivers of possible danger in emergencies.

Figure 12-40. The hazard warning switch is often a part of the turn signal switch. (DaimlerChrysler Corporation)


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Articles inside

Summary

4min
page 363

Cruise Control Systems

3min
pages 357-358

Review Questions

3min
pages 364-366

Radios and Entertainment Systems

6min
pages 337-339

Theft Deterrent Systems

7min
pages 353-356

Heated Seats

6min
pages 343-345

Power Seats

2min
pages 341-342

Power Door Locks, Trunk Latches, and Seat- Back Releases

2min
page 346

Heating and Air-Conditioning Systems

12min
pages 328-334

Class 2 IPM-Controlled HVAC Systems

2min
pages 335-336

Review Questions

1min
page 326

Summary

1min
page 325

Windshield Wipers and Washers

10min
pages 319-324

Summary

1min
page 314

Review Questions

2min
pages 315-316

Head-Up Display (HUD

5min
pages 311-313

Electromagnetic Instrument Circuits

11min
pages 296-300

Review Questions

2min
pages 293-294

Malfunction Indicator Lamp (MIL

5min
pages 301-303

Summary

1min
page 292

Instrument Panel and Interior Lamp Circuits

4min
pages 289-291

Circuits

1min
page 288

Backup Lamp Circuits Side Marker and Clearance Lamp

1min
page 287

Circuits

2min
page 286

Stop Lamp and Turn Signal Circuits Hazard Warning Lamp (Emergency Flasher)

6min
pages 282-285

Taillamp, License Plate Lamp, and Parking Lamp Circuits

1min
page 281

Common Automotive Bulbs

1min
page 280

Headlamp Circuits

16min
pages 270-279

Summary

1min
page 267

Review Questions

1min
page 268

Spark Plug Construction

4min
pages 264-266

Distributor Cap and Rotor

3min
pages 259-261

Primary and Secondary Circuits

1min
page 248

Voltages

4min
pages 246-247

Basic Circuits and Current

1min
page 241

Silicon-Controlled Rectifiers (SCRs

1min
page 233

Review Questions

2min
pages 236-238

Summary

1min
page 235

Transistors

9min
pages 229-232

Rectifier Circuits

2min
page 228

Semiconductors

7min
pages 222-224

Photonic Semiconductors

2min
page 227

Review Questions

3min
pages 218-220

Starter Motor and Drive Types

8min
pages 210-214

DC Starter Motor Operation

5min
pages 206-208

Summary

2min
pages 216-217

Overrunning Clutch

1min
page 215

Specific Starting Systems

6min
pages 200-203

Summary

2min
pages 191-192

Differences

13min
pages 183-190

Review Questions

3min
pages 193-194

Charge/Voltage/Current Indicators

3min
pages 180-181

Solid-state Regulators

9min
pages 175-179

Electromagnetic Regulators

1min
page 174

Voltage Regulation

2min
page 173

Current Production in an AC Generator

9min
pages 168-172

Diode Rectification

3min
pages 162-163

AC Generator (Alternator) Components

7min
pages 164-167

Review Questions

4min
pages 157-158

Battery Installations

4min
pages 150-151

Battery Installation Components

2min
pages 152-153

Summary

2min
page 156

Battery Life and Performance Factors

5min
pages 154-155

State-of-Charge Indicators Wet-Charged and Dry-Charged

2min
page 147

Battery Electrolyte

2min
page 146

Electrochemical Action

8min
pages 142-145

Review Questions

3min
pages 138-140

Wire Color Coding

2min
pages 121-122

Multiplex Circuits

8min
pages 112-114

Ground Paths

2min
page 111

Connectors and Terminals

5min
pages 108-110

Wire Size

6min
pages 105-107

Wire Types and Materials

2min
page 104

Wiring and Harnesses

2min
pages 102-103

Review Questions

4min
pages 97-100

Parallel Circuit Voltage Drops Calculating Series Circuit Total

1min
page 87

Series and Parallel Circuit Faults

3min
pages 94-95

Series-Parallel Circuits

4min
pages 91-93

Review Questions

2min
page 82

Summary

3min
pages 80-81

Electromagnetism

9min
pages 67-71

Electromagnetic Induction

11min
pages 72-76

Magnetism

2min
page 66

Power

2min
page 56

Capacitance

8min
pages 57-60

Review Questions

2min
pages 62-64

Summary

1min
page 61

Complete Electrical Circuit

3min
pages 52-53

Summary

2min
page 43

Historical Figures in Electricity

2min
page 42

Fire Extinguishers

1min
page 31

Safety Tips for Technicians

2min
pages 25-26

Nuts

1min
page 15

Review Questions

2min
pages 44-46

Electrical Cord Safety

1min
pages 29-30

Safety in Lifting (Hoisting) a Vehicle

2min
pages 27-28
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